IR 05000334/1980022

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IE Insp Rept 50-334/80-22 on 800728-0801.Noncompliance Noted:Failure to Complete Form NRC-4 Prior to Exceeding 1.25 Rem Per Quarter
ML19347B038
Person / Time
Site: Beaver Valley
Issue date: 08/15/1980
From: Knapp P, Serabian J
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML19347B033 List:
References
50-334-80-22, NUDOCS 8010010329
Download: ML19347B038 (8)


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U.S. NUCLEAR REGULATORY COMMISSION

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OFFICE OF INSPECTION AND ENFORCEMENT Region I Report No.

50-334/80-22 Docket No.

50-334 License No.

DPR-66 Priority Category C

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Licensee:

Duauesne Liaht comoany 435 Sixth Avenue Pittsburgh, Pennsvivania 15219 Facility Name:

Beaver Valley, Unit 1 Inspection at:

Shippingport, Pennsylvania Inspection conducted: July 28-August 1, 1980 Inspectors:

O. 4. Aw,cdcci 8 - / /- Bo (f.' A. ~Serabian, Radiation Specialist date signed date signed date signed Approved by (

n 9 ~ II -h 6 P. J. Knapp, Chief, RaYiation Support date signed Section, FF&MS Branch Inspection Summary:

Inspection on July 28-Auaust 1. 1980 (Report No. 50-334/80-22)

Areas Inspected:

Routine, unannounced inspection by a regional based inspector of the radiation protection program during the refueling outage including:

advanced planning and preparation; training; exposure control; respirstory protection program; posting, labeling, and control; surveys; and plant tours. Also, licensee actions on previous inspection findings were reviewed.

Upon arriva) at 6:55 a.m., and at other times during the inspection, areas where work was being conducted were examined to review radiological procedures and practices.

The inspection involved 30 inspector-j hours onsite by one NRC regional based inspector.

l Results : Of the seven areas inspected, no items of noncompliance were found in six areas, one item of noncompliance was identified in one area (Infraction - failure to complete Form NRC-4 prior to exceeding 1.25 rem /qtr.)(Paragraph 6).

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Region I Form 12 (Rev. April 77)

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DETAILS 1.

Persons Contacted

  • Mr. J. Werling, Station Superintendent
  • Mr. J. Kosmal, Radiation Control Supervisor
  • Mr. D. Kochman, Radiation Control Engineer Mr. D. Blair, Radiation Control Engineer Mr r C:hnell, Radiation Control Foreman M:

Burke, Associate Engineer

  • Mr. R. Hansen, Maintenance Supervisor
  • Mr. F. Lipchick, Senior Compliance Engineer Mr. D. Engelmore, Building Maintenance Supervisor Mr. J. Vesello, Training Supervisor The inspector also interviewed other licensee employees including members of the health physics' staff (station and contractor) and maintenance personnel.

In addition, the following NRC personnel were contacted.

  • Mr. D. Beckman, Senior Resident Inspector Mr. J. Hegner, Resident Inspector
  • Denotes those present at the exit interview.

2.

Licensee Action on Previous Inspection Findings (Closed) Noncompliance (50-334/78-11-02):

Failure to perform surveys pur-suant to 10 CFR 20.201.

Through review of Radiation Work Permits (RWP)

and air sample results and tours of controlled areas, the inspector veri-fied that surveys to determine concentrations of airborne radioactivity were being conducted.

(Closed) Unresolved Item (50-334/78-22-02): Assurance of Grade "D" breath-ing air quality.

Through discussion with licensee representatives, review of test results and review of breathing air equipment technical specifica-tions, the inspector determined that Grade "D" air (from the service air system) is available.

3.

Procedures The inspector reviewed the following radiation protection procedures from the Beaver Valley " Radiation Control Manual" against the requirements set forth in Technical Specification 6.8, " Procedures", Regulatory Guide 1.33, 1972, " Quality Assurance Program Requirements", and Technical Specification 6.11, " Radiation Protection Procedures".

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Chapter 1, " Standards and Requirements, Revision 8

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II.D., " Personnel Radiation Exposure Monitoring"

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II.F., " Exposure Control, Administrative"

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II.G., "Other Exposure Controls (ALARA)"

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III. A., " Contamination Limits"

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III.D., " Contaminated Material Packaging and Labeling"

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Chapter 2, " Radiation Exposure Control Monitoring", Revision 1

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B., " Radiation and High Radiation Areas"

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Radcon Procedure (RCP) 5.3, " Bioassay Sampling"

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RCP 8.1, " Radiological Work Permit

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RCP 8.3, " Containment Radiation Barrier Key Control - Shutdown

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and Major Maintenance" RCP 9.6, " Contamination Control Practices"

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RCP 9.7, " Contamination Containment Walk-In Test-Type

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Enclosures" RCP 10.1, " Respiratory Equipment"

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RCP 10.2, " Respiratory Equipment: Training, Fitting and Testing"

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RCP 10.3, "Radcon Respiratory Equipment - Chemox"

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RCP 10.4, " Full Face Respirators - Ir spection, Repair, Storage"

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RCP 10.5, " Air Supplied Hoods - Inspect.ios, Repair, Storage"

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RCP 10.6, " Sodium Chloride Test System"

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RCP 10.7, "35% 0xygen Airline Equipment for Use in Containment"

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The inspector noted that, according to the " Radiation Control Manual",

Chapter 2, Section B., " Radiation and High Radiation Areas", areas in excess of 100 mrem /hr at 18 inches from a local radiation source must be posted as a High Radiation Area.

The inspector informed a licensee representative that the regulatory requirements define a High Radiation Area as an area

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accessible to personnel in which radiation existed at such levels that a major portion of the (whole) body could receive a dose in excess of 100 mrem in any one hour.

(The inspector noted that this general definition is also included in the aforementioned procedure.}

During facility tours, the inspector reviewed High Radiation Area posting and control and identi-fled no areas which were not in accordance with the regulatory requirements.

The inspector also reviewed maintenance and operations procedures " Repair and Replacement of Flux Mapping System Components", Revision 1, and " Flux j

Mapping System Thimble Retraction and Installation", Revision 0, and noted that health physics precautionary notes had been incor; orated.

No items of noncompliance were identified in this area.

4.

Advanced Planning and Preparation To augnent its staff for the refueling o.utage, the licensee contr.cted for

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the services of an outside health physics firm.

At the time of the inspec-tion, approximately 33 contractor health physics technicians were onsite.

The inspector noted that pursuant to Technical Specification 6.4, " Train-ing", (which endorses ANSI N18.1-1971) those technicians in responsible positions must have two years of experience in health physics.

The inspec-tor reviewed the resumes of 11 of the 33 contractor technicians onsite who were assigned to responsible positions. All of the individuals reviewed had met the experience requirement.

Through observation of work activities, discussion with licensee repre-sentatives and review of radiological survey records, the inspector noted that the licensee has been conducting general decontamination both before and after maintenance activities.

The inspector also noted that the licensee has also evaluated maintenance activities prior to the commence-ment of work so that an ALARA review (and installation of shielding if necessary) can be condu' cted for activities involving areas of relatively high radiation dose rates.

It was also observed that engineering controls, such as portable air filtration systems, were in use.

Licensee representa-tives stated that such a system had been used during steam generator entries and that, additionally, a tent was erected for control and confinement of high levels of contamination.

No items of noncompliance were identified in this area.

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5.

Training The licensee conducts general radiation worker training courses as imple-mented through the Radiation Control Manual, Chapter 1, Section 2.b.

The inspectoe reviewed the training records of 11 individuals who had been involved with steam generator work to determine if the training required i

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by 10 CFR 19.12. " Instructions to Workers", had been conducted.

Workers in the field were interviewed to determine if the individuals had been apprised of the radiological conditions associated with their specific work assign-ments.

The inspector verified that the licensee had conducted the required training and had briefed the individuals of the specific radiological job

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No items of noncompliance were identified in this area.

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6.

' Exposure Control The inspector reviewed the licensee's exposure control and personnel moni-toring program against requirements contained in the following:

10 CFR 20.101, " Radiation Dose Standards for Individuals in Restricted

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Areas" 10 CFR 20.102, " Determination of Prior Dose"

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10 CFR 20.103, " Exposure of Individuals to Concentrations of Radio-

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active Materials in Air in Restricted Areas" 10 CFR 20.104, " Exposure to Minors"

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Technical Specification 6.12. "High Radiation Area"

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The inspector selected exposure records of all (ten) individuals whose external whole body dose was in excess of 1.25 Rem (but less than 3 Rem)

during the first calendar quarter of 1980.

Most of the radiogically signifi-cant work of the 1980 refueling outage occurred during this period.

The inspector noted that only ten of approximately 430 individuals who had been subject to radiation exposure during this' period had received doses greater than 1.25 Rei.

During the review of exposure records, the inspector identified one instance in which the licensee's equivalent Form NRC-4 had not-been completed prior to the individual exceeding 1.25 Rem.

(The individual received 1.41 Rem.)

A notation had been made on the equivalent Form NRC-4 to limit the indivi-dual to 1.25 Rem /qtr.; however, when the exposure history for the individual was received from his previous employer, the exposure control form (i.e.,

the equivalent Form NRC-4) was not completed.

Title 10 CFR 20.101, " Radiation Dose Standards for Individuals in Restricted Areas", Section (a), limits the occupational whole body radia-tion dose to 1.25 Rem per calendar quarter.

Section (b) states that a radiation dose up to 3 Rems per calendar quarter is allowed if the infor-mation contained on the Form NRC-4, or equivalent, is obtained and the l

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calculation of prior occupational dose (and the remaining allowable dose)

must be performed as required on the form.

The inspector noted that the failure to limit the individual's occupational radiation dose to 1.25 Rem in accordance with 10 CFR 20.101(a), when the specifications of Section (b)

were not met, constitutes an instance of noncompliance (50-334/80-22-01).

l The inspector further noted that, in this instance, with regard to expo-sure control, the licensee had, through another administratively procedure, controlled the individual's dose until receipt of the individual's prior exposure history.

During review of the remaining nine Form NRC-4 (equivalent), the inspector noted that, while the information required had been collated in each individual's file, there were eight instances in which the Form NRC-4 equivalent contained omissions or referred to other documents.

A licensee representative stated that a relatively high turnover of clerks, who nor-

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mally process the dose information, had probably contributed to the lapses and that increased training and auditing of this area would be conducted in the future.

The inspector reviewed the licensee's " Maximum Permissible Concentration Log", which is used to track MPC-hours in conjunction with the 40-hour control measure specified by 10 CFR 20.103 (b)(2).

Over the period of review (March, 1978 to July, 1980), the log indicated that there were no instances in which the 40-hour control measure was exceeded.

The highest value listed was approximately 23 MPC-hours.

ine inspector reviewed RCM Form 8.4, " Containment Radiation Barrier Key Log Sheet", which is maintained pursuant to Technical Specification 6.12.

The inspector noted that, for the period of review (July 26 to July 31, 1980), all High Radiation Area Keys had been accounted for.

7.

Respiratory Protection ~ Program The inspector reviewed the licensee's respiratory protection program (which included procedure review, interviews of personnel, inspection of the respirator cleaning facility, and review of breathing air quality specifi-cations) against procedural and technical requirements contained in the following:

10 CFR 20.103, " Exposure of Individuals to Concentrations of Radio-

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active Materials in Air in Restricted Areas", Section (c); and Regulatory Guide (R.G. 8.15), " Acceptable Programs for Respiratory

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Protection", October 1976.

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I The inspector's review entailed verification of the following:

Section (R.G. 8.15)

Requirement c.4.a Air sampling program sufficient to evaluate the hazard.

c.4.b Written procedures to ensure proper train-ing of personnel using respiratory protection equipment.

c.4.c.

Written procedures for maintenance of respir-atory protective equipment.

c.4.f.

Bioassays to evaluate individual exposures.

c.5.

Use of certified respiratory protective equipment as per 30 CFR Part 11.

c.8.a.

Respirable air of approved quality provided.

c.8.c.

No credit taken for use of sorbents against radioactive materials.

c.8.d.

High efficiency filter media in air-purifying respirators.

c.8.i.

Facelets not used.

No items of noncompliance were identified in this area.

8.

Posting, Labeling, and Control The inspector toured the facility on July 28, 1980, and at subsequent times during the inspection.

Posting, labeling, and radiological area control were reviewed against requirements contained in the following:

10 CFR 20.203, " Caution Signs, Signals, and Controls"

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Technical Specification 6.11 " Radiation Protection Program"

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Technical Specification 6.12, "High Radiation Area"

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The inspector observed that radioactive material storage appeared satis-factory and that radioactive materials containers appeared to be adequately

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identified and labeled in accordance with 10 CFR 20.203(f).

Radiation and High Radiation Areas appeared to be posted and controlled as required.

The inspector perfonned independent radiation dose rate measurements, at

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random, to verify that the areas were posted as required and that posted dose rates were not discrepant with measured dose rates.

The inspector reviewed maintenance activities against requirements specified by the following Radiation Work Permits (RWP).

RWP No.

A~ctivity B006911 Changeout Gasket - Torque Flange B006459 Installation of Steam Water Deflectors, Steam Chimneys, and Drain Pipes B006838 Remove / Repair RV-551-B No items of noncompliance were identified in this area.

9.

Surveys The inspector reviewed the licensee's survey program against the require-ments of 10 CFR 20.201(b). Surveys made to support the RWPs listed in Paragraph 8 were examined.

In addition, surveys in support of the fol-lowing RWPs (associated with steam generator work) were also examined.

RWP No.

Activity B006423 Prepare Area for Breach of and Work on

"C" Steam Generator B006449 Eddy Current Testing of 1 "C" Steam Generator B006456 Disassembly of Tent, Scaffolding, etc.,

Clean-up and Decon of S/G Area The inspector concluded that airborne radioactivity surveys and radiation surveys had been performed so as to determine compliance with 10 CFR 20.103 and 10 CFR 20.101, respectively.

No items of noncompliance were identified in th 3 area.

10.

Exit Interview The inspector met with the licensee representatives (denoted in paragraph 1)

at the conclusion of the inspection on August 1, 1980. The inspector sum-marized the scope and findings of the inspection as presented in this report.

Regarding the procedure pertaining to High Radiation Area posting, a licensee representative indicated that the procedure would be revised by September 1, 1980, to eliminate the 18 inch criterion for posting.

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