HBL-85-031, Responds to NRC Re Violations Noted in Insp Rept 50-133/85-02.Corrective Actions:Temporary Procedure Revised to Define Fuel Disassembly/Decontamination Area & Clean Table Area as Separate Work Locations

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Responds to NRC Re Violations Noted in Insp Rept 50-133/85-02.Corrective Actions:Temporary Procedure Revised to Define Fuel Disassembly/Decontamination Area & Clean Table Area as Separate Work Locations
ML20129J086
Person / Time
Site: Humboldt Bay
Issue date: 07/12/1985
From: Shiffer J
PACIFIC GAS & ELECTRIC CO.
To: Martin J
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
References
CON-#385-864 HBL-85-031, HBL-85-31, OL, NUDOCS 8507220290
Download: ML20129J086 (5)


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PAC I F'IC OAS AND E LE C T RIC C O M PANY bWb '

77 BEALE STREET
  • TWX 910-372 6587 slAMES D. SHIPPER vtct PatuotMT NUCLEAR POWER GE94ERATION July 12,1985 PGandE Letter No.: HB L-85-031 Mr. John B. Martin, Regional Administrator U. S. Nuclear Regulatory Commission, Region V 1450 Maria Lane, Suite 210 Walnut Creek, CA 94596-5368 Re: Docket No. 50-133, OL-DPR-7 Humboldt Bay Power Plant, Unit No. 3 Response to IEIR 50-133/85-02 -- Notice of Violation

Dear Mr. Martin:

NRC Inspection Report 50-133/85-02, dated June 12, 1985, contained one Severity Level IV violation and two Severity Level V violations. PGandE's response to these notices of violation is enclosed.

Kindly acknowledge receipt of this material on the enclosed copy of this letter and return it in the enclosed addressed envelope.

Sincerely, -

. D. Shi j

! Enclosure cc: P. B. Erickson Service List l-8507220290 850712 d

h PDR ADOCK 05000133 G PDR V tl

PGandE Letter No.: HB L-85-031 1

ENCLOSURE l

RESPONSE TO NOTICE OF VIO'LATION IN NRC INSPECTION REPORT NO. 50-133/85-02 On June 12, 1985, NRC Region V issued one Severity Level IV and two Severity Level V Notices of Violation (" Notices") as part of NRC Inspection Report 50-133/85-02 for Hunboldt Bay Power Plant Unit No. 3. The Notices ci ted:

o Failure to comply with the requirements of a procedure for fuel movements, (Severity Level V).

o Access to high radiation area was not equipped with a control device, alarm, or lock, (Severity Level IV).

o A concern that a survey around a radioactive waste container and shield ring was not documented, (Severity Level V).

In the subject inspection report, the inspector stated that he was given the

" impression" by the licensee representatives that strict compliance with NRC requirements was a matter of judgment. Compliance with NRC requirements is not now and has never been considered a matter of judgment or discretion. The staff of the Humboldt Bay Power Plant has always strived to comply with NRC requirements as they understood them.

A. FAILURE TO COMPLY WITH PROCEDURAL REQUIREMENTS STATEMENT OF VIOLATION

" Technical Specification IX.F.1.b states in part that detailed written procedures shall be adhered to for fuel handling operations.

Plant Manual Temporary Procedure 5/9/85 No.1 states in part that only one assenbly at a time is permitted in the fuel disassenbly station and that the assembly is to be moved to the out-of-stock warehouse before another is removed from the new fuel storage vault.

Contrary to the above procedure, on May 14, 1985 the inspector observed one disassenbled fuel assenbly with 5 pins on the work table, the remainder of the assembly on a fork truck at the refueling building doors when a second fuel assembly was removed from the new fuel storage vault and placed in the work fixture.

This is a Severity Level V Violation (Supplement VI)."

EXPLANATION AND CORRECTIVE STEPS TAKEN As part of efforts to return unirradiated fuel to the vendor, fuel assemblies were disassembled and individual fuel rods were decontaminated 0402S/0034K .--_.

and then placed on a " clean table." These activities were performed in one work area. When the results of a final radiation survey indicate that the rods are decontaminated, they are transferred from the work area to shipping containers. Contrary to the Technical Specification (TS) Y.B.7 requirement that transfer of fuel assemblies within work i locations "shall be limited to one fuel assembly in any location", a fuel  !

assembly was moved from the new fuel storage vault into the disassembly

. area while 5 fuel pins from the previous assembly were still on the i

" clean table" awaiting survey results. The cause of the event was t

insufficient attention to the requirements of the Technical Specifications by personnel involved in the work. On June 13, 1985, PGandE submitted License Event Report 85-003-00 (Letter No. HBL-85-025) concerning this incident.

Corrective action included revising the temporary procedure to define the  !

fuel disassembly / decontamination area and the " clean table" area as <

separate work locations and require that a licensed operator be present at each specific work location. In accordance with TS V.B.7, the revised procedure clearly specifies that only one fuel assembly at each work location. Personnel involved in these efforts have been provided with additional training on the TS requirements.

CORRECTIVE STEPS WHICH WILL BE TAKEN Based on the actions described above, PGandE believes that adequate 4 corrective actions have been taken. Therefore, no additional corrective steps are necessary.

DATE WHEN FULL C04PLIANCE WILL BE ACHIEVED t

Full compliance has been achieved.

B. ACCESS TO HIGH RADIATION AREA STATEMENT OF VIOLATION "10 CFR 20.203(c)(2) states that each access point to a high radiation area shall be equipped with a control device, alarm or be maintained locked except when access is required with positive control over each entry.

Contrary to this requirement, on May 20, 1985 access to non temporary high radiation areas in the cancentrated waste tank rooms #1 and #2 existed through fiberglass gratings which were not equipped with a t control device, alarm, or lock. Access to the #1 tank room was controlled by a single bolt securing the grating.

, This is a Severity Level IV Violation (Supplement IV)."

3 0402S/0034K i

1 EXPLANATION AND CORRECTIVE STEPS TAKEN ,

Shield plugs on openings above the concentrated waste tanks (CWT) and a

,' resin tank were removed in order to solidify and remove concentrated wastes from the CWTs. The openings are located on the roof of the concrete vault which houses the tanks. Following solidification and disposal of the liquid concentrated wastes, a system was set up to transfer the residual sludge from #2 CWT to #1 CWT. .

The transfer system included hoses which were placed in the tanks through the vault opening. The opening was used only for such hoses during the transfer operation and at no time did personnel enter the vault. As a fixed barrier to unauthorized entrance, grating was installed around tne i hoses and bolted across the opening. The grating was not locked or I alarmed since it was intended to be a fixed barrier and not an entrance to -the vaults. Signs were posted on the grating to identify the vaults as high radiation areas.

On May 20,1985, it was discovered that the bolt for the grating over one of the tanks was missing. Apparently due to an oversight it had not been replaced by maintenance personnel who had performed work on the sludge transfer system. After discovery, a high radiation area was established around the entire Radwaste Treatment Facility roof with the entrance to the area locked. This barrier, which was posted as a high radiation 4

area, enclosed the openings for the resin disposal tank and both CWTs.

! Following completion of the waste solidification effort and transfer of

) the sludge from CWT #2 to CWT #1, the shield plugs were reinstalled in the openings and on June 14, 1985 the high radiation area disestablished.

Requirements concerning access to high radiation areas were reviewed with maintenance personnel.

CORRECTIVE STEPS WHICH WILL BE TAKEN 1

The HBPP program for control of high radiation areas is under revision.

The new program will require the review of the Plant Staff Review

, Committee before a Temporary High Radiation Area may be converted to a i

Permanent High Radiation Area. This review will provide added assurance 1 l_ that access points to Permanent High Radiation Areas will comply with the i requirements of 10 CFR 20.203(c)(2).

l DATE WHEN FULL COMPLIANCE WILL BE ACHIEVED A locked boundary was established on May 24, 1985.

C. DOClMENTATION OF SURVEYS STATB4ENT OF VIOLATION i

"10 CFR 20.401, ' Records of Surveys' states in part that each 1

l 0402S/0034K i .

Y

i i

licensee shall maintain records showing the results of surveys '

required by 10 CFR 20.201(b). 10 CFR 20.201(b) states in part that each licensee shall make such survey a.s may be necessary to comply with the regulations in d11s part.

Contrary to the above, on or about May 10, 1985, a survey was made in and around a large radioactive waste container and shield ring as necessary to comply with 10 CFR 20.201 and as of May 16,1985, no licensee record had been created to document the results of this l survey. The survey was necessary to establish posting and labeling requirements for this area. When this matter was brought to the licensee's attention, at the exit interview, the inspector was informed that the radiation protection monitor made notes but failed to document the survey.

1 This is a ' Severity Level V Violation (Supplement IV)."

EXPLANATION AND CORRECTIVE STEPS TAKEN t

When the container of solidified radioactive waste was placed inside the shield ring, a survey was performed. The dose rate was written on a high radiation area sign and the sign was posted on the side of the shield ,

, ring. It has been nornal plant practice for the technician to document the survey on hand drawn maps and then transcribe the results to another map at a later time. Since the second map is prepared in the office, the technician can use _ drafting aids such as templates and scales to make a more informative and readable map.

As noted by the inspector in the inspection report, the survey described in the notice of violation was performed. The results were posted on the bulletin board in the Radiation Protection Department office. Therefore, the results of the survey were in fact available in that office.

However, due to other work requirements, the technician had not transferred the information from the hand drawn map to the formal survey map as of May 16, 1985.

Following the inspection, the survey results were transferred to another survey map which was filed in the plant survey records. All technicians were instructed to transfer survey information to the final survey maps as soon as possible after completing a survey.

, CORRECTIVE STEPS WHICH WILL BE TAKEN PGandE believes the corrective actions described above are adequate to address the violation. Therefore, no additional corrective steps are necessary.

DATE WHEN FULL CG4PLIANCE WILL BE ACHIEVED Full compliance has been achieved, i

0402S/0034K

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