ML20128M193
| ML20128M193 | |
| Person / Time | |
|---|---|
| Site: | Washington Public Power Supply System, Satsop |
| Issue date: | 05/16/1985 |
| From: | Hood D Office of Nuclear Reactor Regulation |
| To: | Office of Nuclear Reactor Regulation |
| References | |
| NUDOCS 8505310601 | |
| Download: ML20128M193 (19) | |
Text
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kg UNITED STATES NUCLEAR REGULATORY COMMISSION
- ." ;y WASHINGTON, D. C. 20555 9,
f May 16, 1985
%, p Docket Nos. 50-460 -
and 50-508 APPLICANT: Washington Public Power Supply System FACILITY: Washington Nuclear Project (WNP)-1 and WNP-3
SUBJECT:
SUMMARY
OF APRIL 30, 1985 MEETING ON DESIGN READINESS RFVIEW PROGRAM On April 30, 1985, the NRC staff met with Washington Public Power Supply System to discuss the Design Readiness Review Program proposed for implementation on WNP-3 beginning July 1985, and on WNP-1 beginning about one year later. The purpose of the program will be to provide a documented basis for the acceptance, by both the Supply System management and the NRC, of the completed design. Meeting attendees are Ifsted by Enclosure 1.
Background
Construction on WNP-3 was suspended indefinitely in July 1983 with construction about 76.5% complete. Construction on WNP-1 was indefinitely ..
suspended in 1982 when about 63% complete. Applications for operating licenses were docketed August 27, 1982, for WNP-3 and July 16, 1982, for WNP-1.
Decisions regarding continuation, further delay, or termination of either or both projects are pending at this time. The Supply System's comitment to complete Phase I (defined below) of the Program prior to restart of construction and Program schedules (repeated here as Enclosure 2) are given in their letter of March 20, 1985.
Sumary The Program consists of two distinct phases. Phase I will focus upon the design completed to date and Phase II will cover design from construction restart through construction / licensing completion. Phase I will consist of a baselining effort of the design completion status, and will sample both the
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process and the product of design, as well as the design / construction interface. Phase II will sample the process design change, the product of the then ongoing design, and the feedback for construction / testing. A report on conclusions will be issued upon completion of each phase (presently estimated about late 1988 for Phase I, and upon completion of construction for Phase II).
850531 1 950516 PDR A M 05000460 A PDR
. Enclosure 3 is the handout used during the Supply System's presentation which provides further description of the two phases of the Program. # '
-This meeting on the-design aspects is one of a series of meetings to review the'overall Readiness Review Program. The next meeting is scheduled on or about May 22, 1985 at Walnut Creek, California (Region V) to review the overall coordination aspects of the Program, as well as the Presentation Program, c/!c ~
Darl Hood, Project Manager Licensing Branch No. 4 Division of Licensing
Enclosures:
As stated e e
~. DC3?ct ,
Cert 2g3,4 gy WM i.
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'.4 WNP
.s Mr. D. W. Mazur Managing Director ,
Washington Public Power Supply System l. s P.O. Box 968 Richland, Washington 99352 cc: Mr. V. Mani Nicholas D. Lewis, Chairman L- United Engineers & Constructors, Inc. State of Washington Energv Facility Site Evaluation
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< 130 Soutn 17th Street Philadelphia, Pennsylvania 19101 Council Mail Stop PY-11 -
Nicholas S. Reynolds, Esq. s Olympia, Washington 98504
. Bishop, Liberman, Cook, Purcell and Reynolds
. 1?00 Seventeanth Straet, N.W., Mr. Eugene Rosolie Suite 700 Coalition for Safe Power Washington, D. C. 20036
. Suite 527 408 South West Second Street Mr. E. G. Ward Portland, Oregon 97204 Senior Pro.iect Manager Babcock & Wilcox Company Nina Bell =
P.O. Box 1260 Nuclear Information and Resource Lynchburg, Virginia 23505 Service 1346 Connecticut Avenue, N.W. . .
Resident Inspector /WPPSS NPS Washington, D. C. 20036 c/o U.S. Nuclear Regulatory Commission ,
P.O. Box 69 Richland, Washington 99352
+-
Mr. R. B. Borsum
( Nuclear Power Generation Division Babcock & Wilcox 7910 Woodmont Avenue, Suite 220 l Bethesda, Maryland 20814 f .
G. E. Craig Doupe, Esq. 5 Washington Public Power Supply System P.O. Box 968
- Richland, Washington 99352 Jack Martin, Regional Administrator U.S. Nuclear Regulatory Commission, Pegion V '
1450 Maria Lane, Suite 210
. Walnut Creek, California 94596 1
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Enclosure 1
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Readiness Review Meeting-April 30, 1985 '
NAME ORGANIZATION 4
D. Hood NRR/DL/LB4 (for B. Chief)
B. Singh NRR/DL/LB3 (Pr. Mgr. WNP-3)
- J. Milhoan IE/QAB G. Ankrum IE/QAB .-
R. Glasslock Dir. Lic. A Assur. Supply Sys.
L. Garvin Mgr., Const. QA, WPPSS
,C. Butros WNP-3, Pr. Eng.
E. Imbro IE/QAB G. Knighton NRR/LB3
- W. Hill IE/QAB D. Porter WPPSS, Mgr. Eng. Systems t'
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Enclosure 2 SOURCE: WPPSS LETTER OF MARCH 20, 1985 ENCLOSURE 1 -
NEAR TERM ACTIVITIES
- ' ~ '
April 1985 -
Meetings _
e Preservation Program e- Engineering and Design Review Program Discussion May 1985 -
Meeting - Walnut Creek p Subjects:
e Discussion of Draft Preservation ;
Program o Initial Draft Engineering and Design Review June 1985 -
Satsop Meeting e Present Final Preservation Plan. '!
June 1985 -
Final Draft - Engineering and Design .
Review Program Submitted to NRC for- --
Coment July 1985 -
Final Preservation Plan Accepted by NRC July 1985 -
Meeting Subjects: l e Engineering and Design Program -
Submitted ;
e Construction and Records Review Program Discussion July 1985 -
Final Engineering and Design Review Program Accepted by NRC i
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e , *f' Page 2 y ENCLOSURE 2
. READINESS REVIEW SCHEDULE Construction and Record Review There will be approximately 13 review packages in construction and records covering such subjects as: I e Reinforced Concrete e Containment Building e Structural Steel e Mechanical Equipment Installation e Piping Systems e Piping Supports ,
o HVAC e Cable Installation -
e Cable Tray / Conduit Supports e Instrumentation - Tubing / Supports and Instruments e Electrical Equipment Installation e Miscellanous - NDE, Coatings, Soils and Fasteners
.e NSSS July 1985 January 1986 -
Planning e Develop Sample Selection Criteria
. e Gather Inspection Criteria -
e Select Samples ,,
January 1986 - May 1986 -
Assembly of Inspectors Inspections of Samples Begin May 1986 -
Results of first inspection '
package submitted to NRC, Region V.
August 1986 -
Results of the second' inspection package submitted to NRC, Region V. -
Remainder of 1986 & 1987 -
Submittal of review packages at -
approximately 1-1/2 to 2 month interval s.
Engineering and Design There will be a series of reviews conducted covering a cross-section of design. work that has been accomplished to date.
July 1985 -
, First sample se,lected for design
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review.
Review Begins
. January 1986 -
Results of first review submitted to NRC, Region V.
Each additional package to be submitted to NRC, Region V at three month intervals.
Enclosure 3
. DESIGN READINESS' REVIEW WASHINGTON PUBLIC POWER SUPPLY SYSTEM NUCLEAR PROJECT N0. 3 APRIL 30, 1985 e
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WNP-3 DESIGN READINESS REVIEW PURPOSE AND G0AL PURPOSE:
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PROVIDE A DOCUMENTED BASIS F R THE ACCEPTANCES BY BOTH SuoPLY SYSTEM
-MANAGEMENT AND THE NRC, OF THE COMPLETED DESIGN OF WNP-3.
BQAL:
! PRECLUDE THE NECESSITY FOR INDEPENDENT DESIGN REVIEW AT COMPLETION OF CCNSTRUCTION THROUGH:
(1) NEAR TERM ACCEPTANCE OF DESIGN COMPLETED TO DATE PRIOR TO _. -
CONSTRUCTION RESTART.
(2) FINAL ACCEPTANCE OF COMPLETED DESIGN BASED ON AN ONGOING DESIGN REVIEW PROCESS.
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WNP-3 DESIGN READINESS REVIEW PROGRAM DESCRIPTION - GENERAL APPROACH e TWO PHASES e PHASE'I - DESIGN COMPLETED T0'DATE
- BASELINE (DESIGN COMPLETION STATUS)
- DESIGN PROCESS REVIEW
- DESIGN PRODUCT REVIEW
- DESIGN / CONSTRUCTION INTERFACE REVIEW
- INTERIM REPORT / CONCLUSION e PHASE II-- DESIGN THROUGH COMPLETION
- DESIGN PROCESS CHANGE REVIEW
- ONGOING DESIGN PRODUCT REVIEW
- CONSTRUCTION / TESTING FEEDBACK REVIEW-
- PINAL REPORT / CONCLUSION
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4/30/85
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WNP-3-DESIGN READINESS REVIEW PHASE I (JULY 1, 1985, TO RESTART) e TAKE CREDIT FOR TECHNICAL AUDITS (SUCH AS THE ANSI N45.2 AUDIT) WHICH HAVE BEEN COMPLETED TO CONFIRM INTEGRITY OF DESIGN CONTROL PROCESS. (PREDICATED ON ACCEPTABILITY OF
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.THE ANSI N45.2 AND OTHER AUDITS AS DETERMINED BY THE READINESS REVIEW IEAM.)
e COMPLETE THE SYSTEM DESIGN STATUSING PROGRAM NOW UNDERWAY.
THIS ESTABLISHES A BENCHMARK FOR EACH SYSTEM TO IDENTIFY DESIGN WORK COMPLETED TO DATE.
e PERFORM A SERIES OF INDEPENDENT DESIGN REVIEWS FASHIONED AFTER THE CURRENT WNP-1 PEER REVIEW PROGRAM TO SAMPLE THE _ _ -
PRODUCT OF DESIGN PERFORMED TO DATE IN SPECIFIC TOPICAL AREAS TO INCLUDE, BUT-NOT BE LIMITED TO,~THE ITEMS LISTED ON THE FOLLOWING CHART. THIS PROVIDES CONFIDENCE IN .
PRODUCT AS STATUSED.
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e NRC INVOLVEMENT
- REVIEW SCOPE OF SELECTED REVIEWS
- - PARTICIPATE ON SELECTED REVIEWS AS DESIRED -
- REVIEW RESULTS, FOLLOWUP ACTION AS DESIRED BY ON-SITE VISITS
- OPTIONAL ~ ATTENDANCE AT " EXIT" MEETINGS
-0PTIONAL MONITORING TRACKING / CLOSURE OF FINDINGS e
ESTABLISH ONGOING INDEPENDENT DESIGN REVIEW PROGRAM TO CONTINUE THROUGH SECOND PHASE.
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WNP-3 DESIGN READINESS REVIEW PHASE I AND PHASE II INDEPENDENT DESIGN REVIEW TOPICS e SYSTEMS INTERACTION REVIEWS
- APPENDIX R.
- CABLE SEPARATION -
- PIPE BREAK / MISSILE
- EQUIPMENT QUALIFICATION
- FLOODING
- SEISMIC DESIGN
- ISI/ MAINTENANCE ACCESS
- SAFE SHl: 30WN Ai4ALv7IS
- TESTABILITY REVIEWS
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e PIPING / HANGER DESIGN REVIEW
- PIPING STRESS ANALYSIS
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- HANGER DESIGN
- AS-BurLT PROGRAM e SYSTEM DESIGN REVIEW
- THERMAL HYDRAULIC ANALYSIS ,
- FUNCTIONAL ANALYSIS
- COMPONENT APPLICATION
- RELIABILITY / MAINTAINABILITY
- NSSS/B0P INTERFACE
- MATERIAL APPLICATION 4/30/85
WNP-3 DESIGN EADINESS REVIEW PHASE I AND PHASE II INDEPENDEitT DESIGN REVIEW TOPICS (CONT'D FROM PREVIOUS PAGE) e STRUCTURAL DESIGN REVIEW
- SEISMIC DESIGN
- STRUCTURAL ANALYSIS
- ARCHITECTURAL REVIEW
- COMPONENT / STRUCTURE INTERACTION e NISCELLANE00S REVIEWS
- INSULATION DESIGN
- REFUELING / MAINTENANCE EQUIPMENT
- SKID M0unTED EQUIPMENT (I.E., DIESEL GENERATORS)
- INCORPORATION OF INDUSTRY EXPERIENCE INTO THE DESIGN e
SPECIAL REVIEWS BASED ON CONSTRUCTION REVIEW RESULTS
- COMMENCE AS CONSTRUCTION MODULE BEGINS FEEDING BACK _
- SCOPE AND DEPTH PER FEEDBACK
- DESIGN REVIEW ELEMENTS INCORPORATED INTO CONSTRUCTION MODULE AS APPROPRIATE 9
4/30/85
WNP-3 DESIGN READINESS REVIEW PHASE I AND PHASE II INDEPENDEllT DESIGN REVIEW PROCESS e SELECT REVIEW TOPIC e SELECT STRUCTURE, SYSTEM, OR COMPONENT FOR REVIEW BASED ON TOPIC, COMPLEXIBILITY, AND RESOURCE LIMITATIONS, AS WELL AS FEEDBACK FROM CONSTRUCTION REVIEW AND OTHER DESIGN REVIEWS.
e DETERMINE LATEST " PRODUCT" DOCUMENTS
- DRAWINGS
- LISTS (I.E., INSTRUMENT, SETPOINT, ETC.)
- VENDOR MANUALS -
- DESIGN REPORTS
- PROCUREMENT /PABRICATION SPECIFICATIONS
- UNINCORPORATED DESIGN CHANGE DOCUMENTS e DETERMINE APPLICABLE CRITERIA / INPUT DOCUMENTS
- LICENSING (SAR, QUESTIONS, PCE!TIONS, OTHER)
- DESIGN SPECIFI?ATIONS
- CALCULATIONS -
- OTHER DESIGN BASES
- VENDOR MANUALS ,
- INTERFACE DOCUMENTS
- STANDARDS, GUIDES
- CODES 4/30/85
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l WNP-3 DESIGN READINESS REVIEW i PHASE ILAND PHASE II INDEPENDENT DESTEN REVIEW PROCESS (CONT'D FROM PREVIOUS PAGE) -
e . PREPARE REVIEW CRITERIA / CHECKLISTS APPROPRIATE TO SUBJECTS SUCH AS:
--APPLICABLE CRITERIA INCORPORATED?
- CORRECT DESIGN INPUT? ,
- VALID ANALYTICAL MODELS?
- AS-BulLT FEEDBACK?
- DESIGN CHANGE CONTROL WORKING?
- EQUIPMENT CLASSIFICATION ADDRESSED PROPERLY?-
- DESIGN DATA INTERFACE WORKING?
- SYSTEM INTERACTION CONSIDERED?
- DOCUMENT CONTROL WORKING?
e e PERFORM-REVIEW --
- SCHEDULE
- REVIEW IEAM SELECTION
- NOTIFY'AE/NSSS
- PRE-REVIEW / POST-REVIEW MEETINGS e DOCUMENT FInDInCs
$ e MANAGEMENT REVIEW, ANALYSIS. -
e FOLLOWUP ACTION /IRACKING
- NCRS
- 0FRS
- DIRECTIVES E
- COMMITMENT IRACKING e- FEEDBACK TO SUBSEQUENT REVIEWS e RECORD RETENTION
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WNP-3 DESIGN READINESS REVIEW SUPPLY SYSTEM AND NRC BUY 0FF 0F DESIGN DONE TO DATE -
INITIAL PHASE RESULTS e SYSTEM STATUS DEFINES BASELINE - DESIGN PERFORMED TO DATE e TECHNICAL AUDITS OF PROCESS TO ASSURE DESIGN PROCESS INTEGRITY 0- INDEPENDENT DESIGN REVIEWS-TO ASSURE DESIGN PRODUCT INTEGRITY e CONSTRUCTION BUYOFF PROGRAM:
INCLUDES ASSURANCE OF DESIGN / CONSTRUCTION INTERFACE, FURTHER ASSURANCE OF DESIGN PRODUCT. . .
0 INTERIM REPORT PROVIDING BASIS FOR ACCEPTANCE, BY BOTH SUPPLY SYSTEM MANAGEMENT AND THE NRC, OF THE DESIGN COMPLETED TO DATE.
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WNP-3 DESIGN READINESS REVIEW PHASE II (RESTART TO FUEL LOAD)
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e ONGOING INDEPENDENT DESIGN REVIEWS e ONGOING FEEDBACK FROM CONSTRUCTION REVIEW e PREOPERATIONAL IESTING RESULTS REVIEW e IRACKING AND CLOSEOUT OF OPEN ITEMS e . 0NGOING INVOLVEMENT'0F NRC __
FINAL REPORT PROVIDING BA'IS FOR ACCEPTANCE, BY e
BOTH SUPPLY SYSTEM MANAGEPENT AND-THE NRC, OF THE
' DESIGN COMPLETED TO DATF, 4
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J WNP-3 DESIGN READINESS REVIEW PHASE I AND PHASE II DESIGN REVIEW PARTICIPANT REQUIREMENTS e SUPPLY SYSTEM AE, NSSS, OR CONSULTANT PERSONNEL PERFORMING REVIEWS NOT INVOLVED IN ORIGINAL DESIGN EFFORT FOR TOPIC BEING ADDRESSED *.
e MANAGEMENT REVIEW / FOLLOWUP ACTIONS INVOLVE CORPORATE SENIOR MANAGEMENT.
e REVIEW TEAM PERSONNEL QUALIFIED BY TRAINING / EXPERIENCE TO ,
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PERFORM ORIGINAL DESIGNJ REPORT AS TEAM MEMBERS TO TEAM LEADER.
e REVIEW TEAM LEADER SUPPLY SYSTEM EMPLOYEE EXPERIENCED / QUALIFIED IN CONDUCTING SIMILAR REVIEW EFFORTS, FUNCTIONS INDEPENDENTLY FROM PROJECT /AE/NSSS MANAGEMENT; REPORTS AS TEAM LEADER TO CORPORATE MANAGEMENT.
- DEVELOP CRITERIA FOR DESIGN REVIEW TASK ASSIGNMENTS TO OBTAIN
'NECESSARY OBJECTIVITY, ESPECIALLY WHEN USING AE OR NSSS PERSONNEL.
4/30/85
ADVAi1TAGES OF THE WNP-3 DESIGN READINESS REVI.EW PROGRAM JUST DESCRIBED VS.
AN ELEVENTH HOUR INDEPENDENT DESIGN REVIEW e PROBLEM IDENTIFICATION / RESOLUTION
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- MID-C0uRSE ADJUSTMENTS
- EARLY IDENTIFICATION SIMPLIFIES RESOLUTION e RESOURCE ALLOCATION
- EASE OF DRAWING ON BROAD SPECTRUM OF INHOUSE EXPERTISE FOR RELATIVELY BRIEF ASSIGNMENTS .
- MINIMIZATION OF NEED FOR OUTSIDE RESOURCES
- COMPATIBILITY WITH SUPPLY SYSTEM /NRC SCHEDULES, PRIORITIES e SAMPLE SELECTION
, . - FREEDOM TO SELECT REVIEW SAMPLES MOST SUITABLE TO IOPIC, PHASE OF DESIGN
- MORE FLEXIBILITY TO ZERO IN ON PROBLEM AREAS / SYSTEMS e RETENTION OF KNOWLEDGE / EXPERIENCE
- LIMITED OUTSIDE RESOURCES
- PROPER APPLICATION OF RESPONSIBLE ENGINEERS 4/30/85
ADVANTAGES OF THE WNP-3 DESIGN
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READINESS REVIEW PROGRAM JUST DESCRIBED VS, AN ELEVENTH HOUR INDEPENDENT DESIGN REVIEW (CONT'D FROM PREVIOUS PAGE) e CONTINUITY OF PROGRAM, PHASE I TO PHASE II e FLEXIBILITY FOR NRC INVOLVEMENT ,,
- NRC OPTION / INITIATIVE
- SMALLER SCALE EFFORT OVER TIME , , .
4 t e SUPPLY SYSTEM EXPERIENCE WITH THIS TYPE OF PROGRAM
- WNP-1 ASME PEER REVIEW PROGRAM IN SUPPORT OF ASME N-CERTIFICATE QA PROGRAM
, - THREE YEARS' RUNNING
, - COMBINE SUPPLY SYSTEM EXPERIENCE WITH WNP-2 DESIGN
, : REVERIFICATION PROGRAM
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4/30/85
MEETING'
SUMMARY
DISTRIBUTION .
eDocket.'llo(s)E 504460 1 50-SU8I.' '
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, NRC ' PDR E Local PDR-NSIC PRC. System LB #4.r/f Attorney, OELD E. Adensam Project Manager D'. Hood -
Licensing Assistant M. Duncan NRC PARTICIPANTS D. Hood B. Singh
-E. Imbro bec: Applicant & Service List h.mm.