ML20148G131

From kanterella
Revision as of 18:05, 23 June 2020 by StriderTol (talk | contribs) (StriderTol Bot insert)
(diff) ← Older revision | Latest revision (diff) | Newer revision → (diff)
Jump to navigation Jump to search
Responds to NRC Compliance Bulletin 87-002 Re Sample Test of Safety & nonsafety-related Fasteners.Preliminary Results from Testing Indicate Conformance to Specs W/Chemical, Hardness & Proof Loads Being Acceptable.Test Results Encl
ML20148G131
Person / Time
Site: Fort Calhoun Omaha Public Power District icon.png
Issue date: 01/19/1988
From: Andrews R
OMAHA PUBLIC POWER DISTRICT
To:
NRC OFFICE OF ADMINISTRATION & RESOURCES MANAGEMENT (ARM)
References
IEB-87-002, IEB-87-2, LIC-88-023, LIC-88-23, NUDOCS 8801260415
Download: ML20148G131 (32)


Text

.

I '

l Omaha Public Power District 1623 Harney Omaha. Nebraska 68102 402!536-4000 i

January 19, 1988 LIC-88-023 U. S. Nuclear Regulatory Commission Attn: Document Control Desk Washington, DC 20555

References:

1. Docket No. 50-285
2. NRC Compliance Bulletin 87-02 Gentlemen:

SUBJECT:

Response to NRC Compliance Bulletin 87-02 Omaha Public Power District (0 PPD) has completed sample tests of both safety and non-safety related fasteners in accordance with Reference 2. The test results are contained in Attachments 1 and 2. Characteristics currently examined during receipt of fasteners is outlined in "Receipt Inspection Checklist Guidelines" included as Attachment 3. Storage of fasteners is in accordance with Fort Calhoun Standing Order G-22.

OPPD's Quality Assurance personnel in conjunction with the Senior Resident Inspector selected forty (40) threaded fasteners that were submitted to Taussig Associates Inc. of Skokie, Illinois for testing.

The results of the testing indicated that the Critical Quality Element (CQE) fasteners met specifications with the exception of one (1) CQE nut which was low in carbon content. Six (6) non-safety related bolts / studs and two (2) nuts were outside of the requirements of their material specification as detailed in the attachments.

A non-conformance report has been initiated for the CQE nut in accordance with plant Standing Order G-18. The remaining nuts still in stores from the same lot have been

  • goed as non-conforming. Additional testing is being conducted on CQE nuts fron, this same lot to determine the extent of non-conformance.

Preliminary results from this testing indicate conformance to specifications, with chemical, hardness and proof loads being acceptable. An engineering evaluation is being conducted on both the CQE and non-CQE fasteners to

$$k o

b NU

=x-

4 -

U. S. Nuclear Regulatory Commission LIC-88-023 Page 2 determine any impact on safety. A further update is planned upon completion of the additional testing and engineering evaluation.

If you have any questions concerning this matter, please contact us.

Sinc ely, b A! W R. L. Andrews Division Manager Nuclear Production RLA/me Attachments cc: LeBoeuf, Lamb, Leiby & MacRae 1333 New Hampshire Ave., N.W. .

Washington, DC 20036 R. D. Martin, NRC Regional Administrator A. Bournia, NRC Project Manager P. H. Harrell, NRC Senior Resident Inspector ,

UNITED STATES OF AMERICA NUCLEAR REGULATORY COMMISSION In the Matter of )

)

Omaha Public Power District ) Docket No. 50-285 (Fort Calhoun Station )

Unit No. 1) )

AFFIDAVIT R. L. Andrews, being duly sworn, hereby deposes and says that he is the Division Manager - Nuclear Production of the Omaha Public Power District; that as such he is authorized to file with the Nuclear Regulatory Commission the attached response to NRC Compliance Bulletin 87-02, that he is familiar with the sample test of safety and non-safety related fasteners; and that the matters set forth therein are true and correct to the best of his knowledge, information and belief.

R. L. Andrews Division Manager Nuclear Production STATE OF NEBRASKA)

) ss COUNTY OF DOUGLAS)

Subscribedandsworn(obeforeme,aNotaryPublicinandfortheStateof H day of January,1988.

Nebraska on this 4 '

J e sist m e n m .ni.e. w n e . m N 4- wjap u,cI. N .,$ O R

' Notary Public i

ft. Calhoun. 87-02 response Fastener Testing Data Sheet I

  • Sample ID# FC-C1 Bolt / Nut Fastener

Description:

1" x 6)" Stud bolt / H Hex Nut Description of Sample Stock Location: CQE Storage 621.5200/ 621.4403 Material Specification as Documented by Licensee Records: A193 GrB7/ A194-2H l?" A 9Qs

[

Head Marking (Specification and Manufacturer):

w OfI

\s]///Q 3 mx l

    • Class / Procurement level: CQE/CQE General Plant Application (e.g., hssure Boundarp Structural)

Vendor: P. Kiewit / Chicago Tube and Iron QA Requirements Imposed on Vendor: Traceability per USAS B31.7 / ASME NCA-3800 Licensee Representative: Gary R. Fleischmann Signature $u k- . _

Date /M

[~

,/ ,

  • The sample IDF shall have a prefix that contains the licensee facility initials.
    • If applicable, please provide an explanation for your classification system.

Ft. Calhoun 87-02 response Fastener Testing Data Sheet

  • Sample IDI FC-C2 Bolt / Nut Fastener

Description:

i" x 21" Machine bolt / H Hex nut Description of Sample Stock Location: CQE Storage 621.5002/ 621.4202 Material Specification as Documented by Licensee Records: A193 GrB7/ A194-2H 67 1 fy 7 Head Marking (Specification and Manufacturer): k' r o , .,'s y

    • Class / Procurement level: USAS B31.7/ CQE-ASME Sec.III Cl II General Plant Application (e.g.kessure Boundh, Structural)

Vendor: P. Kiewit/ Acimet Mfg.

QA Requirements Imposed on Vendor: Traceability USAS B31.7/ ASME III NCA-3800 Licensee Representative: Gary R. Fleischmann Signature / Mo Yi' , sw~. _ Date //Y f5 7 ,

  • The sample IDI shall have a prefix that contains the licensee facility initials.
    • If applicable, please provide an explanation for your classification system.

Attachment 1

, Ft. Calhoun 87-02 response Fastener Testing Data Sheet

  • Sample ID# FC-C3 Bolt / Nut r Fastener

Description:

1" x 8" Stud Bolt / H Hex nuts Description of Sample Stock Location: CQE Storage 621.6406 / 621.1403

~

Haterial Specification as Documented by Licensee Records: A193 GrB8 / A194-2H

>rJJ ___

V 88 ,

ir ,

j s,t ., ,s Head Parking (Specification and Manufacturer): ,

    • Class / Procurement level: CQE / CQE-ASME C11 -

General Plant Application (e.g.,hessure Boundah Structural)

Vendor: Combustion Engineering / Borg Warner Ind. Prod. Inc.

QA Requirements Imposed on Vendor: ASME III NQA-1 / ASME III NCA-3800 Licensee Representative: Gary R. Fleischmann Signature b - M- Am ,_

~

Date /[#/((

f /

  • The sample IDI shall have a prefix that contains the licensee facility initials.
    • If applicable, please provide an explanation for your classification system.

ft. Calhoun 87-02 response Attachment 1 Fastener Testing Data Sheet

  • Sample ID# FC-C4 ~ Screw / Nut Fastener

Description:

3/4 " ^ 4i" Hex Head Cap Screw / H Hex nut Description of Sample Stock Location: CQE Storage P.O. 48207/ 621.4301 Material Specification as Docuriented by Licensee Records: A325 'Tpl / A194-2H Head Marking (Specification and Manufacturer): ,

115)h

    • Class / Procurement level: CQE/CQE General Plant Application (e.g., Pressure Boundary, Structural) Pipe Supports Vendor: John Day Co. / Chicago Tube and Iron QA Requirements Imposed on Vendor: App. Vendor /ASME NCA-3800 Licensee Representative: Gary R. Fleischmann Signature .

My d a  % <- Date / [

/ / i

  • The sample IDI shall have a prefix that contains the licensee facility initials.
    • If applicable, please provide an explanation for your classification system.

I

Attachment 1

  • Ft. Calhoun 87-02 response Fastener Testing Data Sheet
  • Sample IDI FC-C5 Bolt / Nut Fastener

Description:

5/s" x 31" Stud Bolt / H Hex nuts Description of Sample Stock Location: CQE Stores 621.5044/ 621.5057 Material Specification as Documented by Licensee Records: A193 GrB7 / A194-2H M" 'R , \

HeadMarking(SpecificationandManufacturer): /((

S 8[] uf 3[]

    • Class / Procurement level: CQE / CQE-ASME Ill C12 General Plant Application (e.g.hressure Boundarh Structural)

Vendor: P. Kiewit / Hub Inc. (MS) - Cardinal (MM)

QA Requirements Imposed on Vendor: Traceability to USAS B31.7 / NCA-3800 Licensee Representative: Gary R. Fleischmann Signature w f eo +, m , Date / [

  • The sample IDI shall have a prefix that contains the licensee facility initials.
    • If applicable, please provide an explanation for your classification system.

J

Ft. Calhoun 87-02 response Fastener Testing Data Sheet

  • Sample ID# FC-C6 Screw / Nut Fastener

Description:

3/u" x 31" Hex Head Cap Screw / H Hex nut Description of Sample Stock Location: CQE Stores upper level 621.5021/ 621.4301 Material Specification as Documented by Licensee Records: A193 GrB8/ A194-2H (B)

/ s g

Head Marking (Specification and Manufacturer): none/ .~i -

U/

\ual

    • Class / Procurement level: CQE/CQE General Plant Application (e.g., ure Bo Structural)

Vendor: Combustion Engineering / Chicago Tube and Iron QA Requirements Imposed on Vendor: ASME NQA-1 / ASME NCA-3800 Licensee Representative: Gary R. Fleischmann Signature ~ f L towt_ Date /M

  • The sample IDI shall have a prefix that contains the licensee facility initials.
    • If applicable, please provide an explanation for your classification system.

, Ft. Calhoun 87-02 response Fastener Testing Data Sheet

  • Sample ID# FC-C7 Bolt / Nut Fastener

Description:

7/s" x 12" Stud bolt / H Hex nuts Description of Sample Stock location: CQE Stores for # 621.6351 and 621.1351 Material Specification as Documented by Licensee Records: A193 GrB7 / A325 Tpl Apa en h Head Parking (Specification and Manufacturer): A 6 7) ( Ae 23] j]

v  : /

    • Class / Procurement Level: CQE/ Limited CQE General Plant Application (e.g., Pressure Boundary, Structural) Pipe Supports Vendor: Acimet / Bosco Fastening Services QA Requirements Imposed on Vendor: ASME NCA-3800 / N.A. for limited CQE Licensee Representative: Gary R. Fleischmann Signature Ne/ I h n+ ~ - - - Date i

(['/ N r

  • The sample IDI shall have a prefix that contains the licensee facility initials.
    • If applicable, please provide an explanation for your classification system.

Attachment 1 Ft. Calhoun 87-02 response Fastener Testing Data Sheet

  • Sample ID# FC-C8 Bolt / Nut Fastener

Description:

}" x 21" Bolt (Unistrut)/ Spring Nut Description of Sample Stock location: CQE Store upper level P.O. 8506/ P.O. 1824 Material Specification as Documented by Licensee Records: A307 GrA / A675 Gr60 Head Marking (Specification and Manufacturer):

sN N Q(j Commercial grade dedicated l ** Class / Procurement level: CQE/ limited CQE Q l

General Plant Application (e.g., Pressure Boundary, Structural) Electrical Supports

. ui Vendor: Crescent Electric / Porter Trustin & Carlson (Unistrut Nebraska)

QA Requirements Imposed on Vendor: NA for Commercial grade dedicated / NA for limited CQE Licensee Representative: Gary R. Fleischmann Signature v , h #% Date / [

f , i

  • The sample IDF shall have a prefix that contains the licensee facility initials.
    • If applicable, please provide an explanation for your classification system.

Attachment i Ft. Calhoun N 37-02 response Fastener Testing Data Sheet

  • Sample ID# FC-C9 Stud / Nut Fastener

Description:

5/8" x 8)" All thread stud / H Hex nuts Description of Sample Stock location: CQE Stores upper level P.O. 68125/ P.O. 70639 Naterial Specification as Documented by Licensee Records: A307 / A194-2H

\

Head Marking (Specification and Manufacturer): none /

(]

.2 H

    • Class / Procurement level: limited CQE/ limited CQE I

General Plant Application (e.g., Pressure Boundary,'[nJcturap i

Vendor: Great Plains Industrial Supply / Service Supply CO.

QA Requirements Imposed on Vendor: NA for limited CQE/ NA for limited CQE l

Licensee Representative: Gary R. Fleischmann Signature ..'4 --I-- m ._,_ Date /M[ff~

l

*The sample IDI shall have a prefix that contains the licensee facility initials.

l l **If applicable, please provide an explanation for your classification system.

i l

l l

l

Ft. Calhoun 87-02 response Attachment 1 Fastener Testing Data Sheet

  • Sample IDf FC-C10 Bolt / Nut Fastener

Description:

la x.8" sq. Head bolt / H Hex nut Description of Sample Stock Location: CQE Stores 621.1401/ 621.2521 Material Specification as Documented by Licensee Records: A193 GrB7/ A193-87 Head Parking (Specification and Manufacturer):

aQcWO= l a7 gr

    • Class / Procurement Level:

%Pf CQE/CQE I g General Plant Application (e.g.i Pressure Boundary) Structural) e Vendor: Borg Warner Ind./ Combustion Engineering QA Requirements Imposed on Vendor: ASME III NCA-3800/ ASME NQA-1 Licensee Representative: Gary R. Fleischmann Signature , T h b.- Date /

W

  • The sample IDf shall have a prefix that contains the licensee facility initials.
    • If applicable, please provide an explanation for your classification system.

v r

L l

l Attachment 1 Ft. Calhoun 87-02 response Fastener Testing Data Sheet

  • Sample IDi FC-1 Screw / Nut Fastener

Description:

7/16" x 1" Hex Head Cap Screw / Nut Description of Sample Stock Location: Non-CQE Stores 02). 1612/ 021.1536 Material Specification as Documented by Licensee Records: SAE Gr5/ SAE Gr5

/qx .

// [k'\Ws Head Marking (Specification and Manufacturer):

U

    • Class / Procurement level: Non-CQE u)

General Plant Application (e.g., Pressure Boundary. Strvetural) General Mechanical l Prime l Vendor: Service Supply Company for screw and nut QA Requirements Imposed on Vendor: None Licensee Representative: Gary R. Fleischmann Signature 2, P <b -- Date

/

[

7 .

  • The sample IDI shall have a prefix that contains the licensee facility initials.
    • If applicable, please provide an explanation for your classification system.

I Attachment 1 Ft. Calhoun 87-02 response Fastener Testing Data Sheet

  • Sample ID# FC-2 Screw / Nut Fastener

Description:

1" x 4)" Hex Head Cap Screw / Nut Description of Sample Stock Location: Non-CQE Stores 21.1048/ 21.1530 Material Specification as Documented by Licensee Records: SAE Gr5/ SAE Gr5 HeadMarking(SpecificationandManufacturer): none [

.L ]

    • Class / Procurement Level: Non-CQE i

General Plant Application (e.g., Pressure Boundary, Structural) General Mechanical 4 Prime Vendor: Service Supply Co. both 4

QA Requirements Imposed on Vendor: None Licensee Representative: Gary R. Fleischmann Signature _ Ek, om.__ Date ,, /!d [

/

f i

  • The sample IDI shall have a prefix that contains the licensee facility initials.
    • If applicable, please provide an explanation for your classification system.

- - ~ ,

Attachment 1 F'.

t Calhoun 87-02 response Fastener Testing Data Sheet

  • Sample ID# FC-3 Screw / Nut Fastener

Description:

3/4" x 2" Hex Head Cap Screw / HH Nut Description of Sample Stock Location: Non-CQE Stores 621.1302/ 621.4302 Material Specification as Documented by Licensee Records: A325/ A325 Head Marking (Specification and Manufacturer):

&27 \

O Io .2 y

    • Class / Procurement Level: Non-CQE General Plant Application (e.g., Pressure Boundary, Structural) General Mechanical Prime Vendor: Jonn Day for both QA Requirements Imposed on Vendor: None l

l Licensee Representative: Gary R. Fleischmann Signature ',-, h ,u,- Date / [

l /

  • The sample IDI shall have a prefix that contains the licensee facility initials.

l l

l

    • If applicable, please provide an explanation for your classification system.

l l

7 Attachment 1 Ft. Calhoun 87-02 response Fastener Testing Data Sheet

  • Sample ID# FC-4 Screw / Nut Fastener

Description:

3/4" x 2" Hex Head Cap Screw / Nut Description of Sample Stock Location: Non-CQE Stores 21.1654/ 21.3210 Material Specification as Documented by Licensee Records: SAE Gr5/ A194-8M Head Marking (Specification and Manufacturer): ' +

i

\

    • Class / Procurement level: Non-CQE I

General Plant Application (e.g., Pressure Boundary, Structural) General Mechanical ni Prime Vendor: Service Supply for both QA Requirements Imposed on Vendor: I;one Licensee Representative: Gary R. Fleischmann Signature . $n 48 ~

Ac-m a_ Date // -

[

f /

  • The sample IDI shall have a prefix that contains the licensee facility initials.
    • If applicable, please provide an explanation for your classification system.

Attachment 1 Ft. Calhoun 87-02 response Fastener Testing Data Sheet

  • Sample 10# FC-5 Screw / Nut Fastener

Description:

3/8" X 3" Hex Head Cap Screw / H Hex Nut Description of Sample Stock Location: Non-CQE Stores 21.1609/ 21.1533 Material Specification as Documented by Licensee Records: SAE Gr5/ SAE Gr5

's ,,\ / zu Head Marking (Specification and Manufacturer): 3 )

, [

l P/ i

    • Class / Procurement level: Non-CQE General Plant Application (e.g., Pressure Boundary, Structural) General Mechanical V N: Service Supply Co. for both QA Requirements Imposed on Vendor: None Licensee Representative: Gary R. Fleischmann Signatura _ GMk Y En twe Date / [

/ / /

  • The sample IDI shall have a prefix that contains the licensee facility initials.
    • If applicable, please provide an explanation for your classification system.

l l

l l

I

Attachment 1 Ft. Calhoun 87-02 response Fastener Testing Data Sheet

  • Sample ID# FC-6 Screw / Nut Fastener

Description:

3/4" x 6" Heavy Hex Cap Screw / H Hex nut Description of Sample Stock Location: Non-CQE Stores 21.1665/ 21.1544 Material Specification as Documented by Licensee Records: SAE Gr5/ SAE Gr5 Head Marking (Specification and Manufacturer): None/ / .'

    • Class / Procurement Level:

\.

Non-CQE General Plant Application (e.g., Pressure Boundary, Structural) General Mechanical Prime Vendor: Service Supply Co. for both QA Requirements Imposed on Vendor: None Licensee Representative: Gary R. Fleischmann Signature - - du 6 _ , ma Date / [

l / ' '

  • The sample IDF shall have a prefix that contains the licensee facility initials.

l l =*If applicable, please provide an explanation for your classification system.

l l

l l

l l

t 1

.ittachment 1 Ft. Calhoun 87-02 response Fastener Testing Data Sheet

  • Sample ID# FC-7 Screw /Nu+

Fastener

Description:

5/8" x 3 /4" 3 Hex Head Cap Screa/ H Hex Nut Description of Sample Stock Location: Non-CQE Stores 21.1649/ 21.1542 Material Specification as Documented by Licensee Records: SAE'Gr5/ SAE Gr5 Head Marking (Specification and Manufacturer): None/None

    • Class / Procurement Level: Non-CQE General Plant Application (e.g., Pressure Boundary, Structural) General Mechanical Prime Vendor: Service Supply Co. for both

.QA Requirements Imposed on Vendor: None Licensee Representative: Gary R. Fleischmann Signature .

m- -M- im- [ < z <., 4 ..

Date

[ ,

[

  • The sample IDI shall have a prefix that contains the licensee facility initials.
    • If applicable, please provide an explanation for your classification system.

Attachment 1 .

Ft. Calhoun 87-02 response Fastener Testing Data Sheet

  • Sample ID# FC-8 Screw / Nut Fastener

Description:

5/16" x 2 /2" Hex Head Cap Screw / H Hex Nut 1

Description of Sample Stock Location: Non-CQE Stores 21.106a ' 21.1531 Material Specification as Documented by Licensee Records: SAE Gr5/ SAE Gr5 Head Marking (Specification and Manufacturer):

Qs Screw has none/(

x/

    • Class / Procurement level: Non-CQE General Plant Application (e.g., Pressure Boundary, Structural) General Mechanical Vendor: Service Supply Co. for both QA Requirements Imposed on Vendor: Ncne Licensee Representative: Gary R. Fleischmann Signature - / u  %% Date /M/f7
  • The sample IDI shall have a prefix that contains the licensee facility initials.
    • If applicable, please provide an explanation for your classification system.

Attachment 1 Fi.Calhoun 87-02 response Fastener Testing Data Sheet

  • Sample ID# FC-9 Screw / Nut Fastener

Description:

3/4" x 31 /2" Hex Head Cap Screw / H Hex Nut Descrip';fon of Sample Stock Location: Non-CQE Stores 21.1660/ 21.1544 Material Specification as Documented by Licensee Records: SAE 'Gr5/ SAE Gr5 g\ \ \

Head Marking (Specification and Manufacturer):

\ /

S O)

.s s /

    • Clasc/ Procurement Level: Non-CQE l General Plant Application (e.g., Pressure Boundary, Structural) General Mechanical Prime Vendor: Supply Son' ice Co. for both QA Requirements Imposed on Vendor: None Licens a Representative: 9ary R. F'teischmann l

Signature -

a+ d .

Jz u , .- - %. Date 4#

./

  • The sample IDf shall have a prefix that contains the licensee facility initials.

1 l

    • If applicable, pler.re provide an explanation for your classification system. '

l

Attachment 1 Ft. Calhoun 87-02 response Fastener Testing Data Sheet

  • Sample ID# FC-10 Screw / Nut Fastener

Description:

5/16'.' X 11/4" Hex Head Cap Screw / H Hex Nut Description of Sample Stock Location: Non-CQE Stores 21.1593/ 21.1531 Material Specification as Documented by Licensee Records: SAE'Gr5/ SAE Gr5 Head <arking (Specification and Manufacturer): 'TH'X As K I,

O/

L/

    • Class / Procurement level: Non-CQE General Plant, Application .(e.g , Pressure Boundary, Structural) General Mechanical prime' Vendor: Se:vice Supply Co. for b.oth QA Requirements Imposed on Vendor: None Licensee Representative: Gary R. Fleischmann Signature ., -/- h w ,_ <

~

Date /d F

/ '

/ /

  • The sample IDI shall have a prefix that contains the licensee facility initials.

l

    • If rpplicable, please provide an explanation for your classification system.

e ft. Calhoun 87-02 response Attachment 2 CQE/SR Data Sumary Bolt / Stud Mechanical Analysis Chemical Analysis 10# Ha rdness UTS 0.?% YS C Mn P S Si Mo Cr KSI KSI FC-C1 -

155 137 .41 .85 .021 .017 .29 .18 1.07 FC-C2 -

144 129 .39 .82 .018 .015 .29 .19 1.05 N:

FC-C3 -

86.4 34.1 .06 1.71 .020 .021 .60 .33 18.42 8.72 FC-C4 -

135 45*,000 lbs. .31 .81 .022 .007 .25 <.03 .10 10 Wedge Tensile FC-C5 -

132 119 .44 .77 .031 .026 .20 .19 .90 N:

FC-C6 -

87.7 30 .06 1.82 .025 .015 .51 .21 18.71 9.07 FC-C7 -

149 132 .42 .95 .010 .018 .25 .19 1.03 FC-C8 -

85.3 12,100 lbs. .05 .38 .018 .014 <.05 <.03 < .05 10* Wedge Tensile FC-C9 -

62.8 14,200 lbs. .06 .30 .013 .019 .10 < .03 .06 Wedge Tensile FC-CIO -

154 135 .42 .90 .022 .014 .28 .17 1.02 Note: UTS-ultimate tensile strength; YS-yield strength; C-carbon; Mn-Manganese; P-Phosphorous; S-Sulfur; Si-Silicon; Mo-Molybdenum; Cr - Chromium.

I The elements listed apply to ASTM A193 B7 or SA193 87 material. The elements to be reported for other materials tested, shall conform to those reported in the applicable material specification. Properties found out of specification shall be noted with an asterisk.

ft. Calhoun 87-02 response Attachment 2 CQE/SR Data Summary Nut Mechanical Analysis Chemical Analysis I IDI Ha rdness UTS 0.?% YS C Mn P S Si Mo Cr Rc FC-C1 25, 29, 32 -- --

.46 .74 .011 .017 .25 <.03 <.05 FC-C2 32, 32, 32 -- --

.43 .66 .020 .015 .17 <.03 <.05 FC-C3 29, 24, 24 -- --

.41 .79 .016 .014 .21 <.03 <.05 FC-C4 28, 28, 27 -- --

.41 .81 .007 .024 .21 .15 1.04 FC-C5 29, 30, 29 -- --

.41 .72 .023 .017 .25 <.03 .08 FC-C6 24, 24, 25 -- --

  • .31 .66 .017 .010 .23 <.03 .16 FC-C7 24, 25, 25 -- --

.31 .64 .017 .009 .22 <.03 .20 FC-C8 27, 25, 25 -- --

.20 .72 .013 .012 .18 <.03 .09 FC-C9 29, 29, 29 -- --

.45 .67 .009 .008 .23 <.03 .05 FC-CIO 27, 26, 26 -- --

.42 .94 .011 .026 .31 .23 1.08

  • Did not meet specification Note: UTS-ultimate tensile strength; YS-yield strength; C-carbon; Mn-Manganese; P-Phosphorous; S-Sulfur; Si-Silicon; Mo-Molybdenum; Cr - Chromium.

I The elements listed apply to ASTM A193 B7. or SA193 B7 material. The elements to be reported for other materials tested, shall confom to those reported in the applicable material specification. Properties found out of specification shall be noted with an asterisk.

Ft. Calhoun 87-02 response Attachment 2 no.a-CQE (non SR) Data Sumary Bolt / Stud Mechanical Analysis Chemical Analysis I M Ha rdness UTS 0.?% YS _C Mn P S Si Mo Cr FC-1 *98, 98, 98 Rb - --

  • .19 .62 .017 .023 .15 <.03 .06 FC-2 *91, 91, 93 Rb - --

.17 .46 .015 .009 <.05 <.03 <.05 FC-3 29, 29, 29 R c - --

.39 .94 .012 .019 .24 <.03 .24 FC-4 30, 30, 30 R c - --

.37 .80 .019 .009 .25 <. 03 .09 FC-5 32, 32, 32 R c - --

.33 .58 .024 .011 .16 <.03 .09 FC-6 *84, 84, 85 Rb - --

  • .13 .40 .010 .012 <.05 <.03 <.05 FC-7 *85, 86, 85 Rb - --

.15 .41 .012 .011 <.05 <.03 <.05 FC-8 *83, 84, 83 Rb - -- * .05 .41 .015 .012 <.05 4.03 <.05 FC-9 *96, 95, 96 Rb - -- *

.18 .62 .010 .022 .13 <.03 .09 FC-10 34, 34, 32 R c - --

.36 .73 .019 .005 <.05 4.03 .25

  • Did not meet specification Note: UTS-ultimate tensile strength; YS-yield strength; C-carbon; Mn-Manganese; P-Phosphorous; S-Sulfur; Si-Silicon; Mo-Molybdenum; Cr - Chromium.

I The elements listed apply to ASTM A193 B7 or SA193 B7 material.. The elements to be reported for other materials tested, shall conform to those reported in the applicable material specification. Properties found out of specification shall be noted with an asterisk.

Ft. Calhoun 87-02 response Attachment 2 fion-CQE ( 's.a-SR) Data Suninary Nut Mechanical Analysis Chemical Analysis I D I

_I_D Ha rdness UTS 0.2% YS _C Mn P S St Mo Cr .

Rc except 7 FC-1 31, 30, 30 - --

.44 .64 .012 .007 .19 4.03 .06 FC-2 30, 30, 30 - --

.42 .74 .010 .017 .20 <.03 .05 FC-3 31, 31, 30 - --

.40 .60 .017 .013 .16 <.03 .06 Ni FC-4

  • 34, 33, 34 - --

.05 1.23 .024 .018 .42 2.00 16.5 10.1 FC-5 31, 31, 31 - --

.38 .69 .017 .028 .19 <.03 15 FC-6 31, 30, 31 - --

.44 .71 .015 .007 .15 <.03 .06 FC-7 *96, 95, 92 Rb - --

  • 07

. .32 .017 .005 < 05 <.03 <.05 FC-8 27, 27, 27 - --

.37 .81 .018 .020 .18 <.03 .05 FC-9 29, 28, 28 - --

.45 .65 .016 .018 .16 4.03 .09 FC-10 27, 26, 27 - --

.36 .81 .020 .019 .18 <.03 .05

  • Did not meet specification Note: UTS-ultimate tensile strength; YS-yield strength; C-carbon; Hn-Manganese; P-Phosphorous; S-Sulfur; Si-Silicon; Mo-Molybdenum; Cr - Chromium.

I The elements listed apply to ASTM A193 B7 or SA193 B7 material. The elements to be reported for other materials tested, shall confom to those reported in the applicable material specification. Properties found out of specification shall be noted with an asterisk.

' ATfAONENT 3 RECEIPT INSPECTION CHECKLIST GUIDELINES CHECKLIST #2 - FASTENERS P.O. #

Enter the purchase order number for the material.

Item #

Enter the item number of the material from the purchase order.

of Enter the number of items that arrive to be inspected out of the quantity ordered on the purchase order.

References:

Document any section of any reference used during receipt inspection.

Sample Plan:

The sample plan to be used _for receipt inspection shall be determined by the applicable QA Supervisor and shall be indicated on the Material Acceptance Pl an . ((QTE: Sampling does NOT apply to documentation required by the purchase order. All documentation shall be thoroughly reviewed by the inspector before accepting the material.

1. 100% Inspection If 100% Inspection is marked on the Material Acceptance Plan, every item in the shipment shall be inspected. If every item in the shipment satisfactorily passes the receipt inspection, the 100%

Inspection row should be marked "Sat" on the checklist. This row should be checked "Unsat" if any item fails to pass receipt inspection. If sampling is used during receipt inspection of the item, this row should be checked "N/A."

2. Sampling Plan If sampling is used for receipt inspection, the applicable QA Supervisor shall assign an appropriate AQL level on the Material Acceptance Plan. If 100% Inspection is used, the Sampling Plan row shall be checked "N/A" on the checklist. The AQL level shall be copied to the Receipt Inspection Checklist by the inspector. Next, the inspector should refer to the Quality Assurance Sampling Plan to determine the appropriate sample size and the accept / reject criteria for the material. The sample size used shall also be copied to the

~ checklist by the inspector. The sample shall then be randomly chosen from the items to be inspected.

6

Checklist #2 (continued)

The number of defects found during the inspection shall be recorded on the checklist. If no defects are found, the shipment is acceptable and the Sampling Plan row should be checked "Sat" on the checklist. If any defects are found, the inspector shall contact the OPS-QA Supervisor for further instruction.

The OPS-QA Supervisor has two options depending on whether or not the number -of defects is within the acceptance level of the Quality Assurance Sampling Plan. To determine if the material is acceptable, the lot or batch size is cross-checked with the Acceptable Quality Levels (AQL) to get the acceptance and rejection numbers.

If the number of defects found in the sample is equal to or less than the acceptance number, the material is within the acceptance level of the Quality Assurance Sampling Plan. If the number of defects is equal to or greater than the rejection number, the material is not within the acceptance level.

If the material is within the acceptance level, the OPS-QA Supervisor can instruct the inspector to accept the shipment. In this case, the Sampling Plan row shall be marked "Sat" and any defects will be removed from the shipment as they are discovered by plant personnel. The other option available to the OPS-QA Supervisor is to have the inspector perform a 100% Inspection rejecting any defective items found in the shipment.

If the material is not within the acceptance level, the OPS-QA Supervisor can instruct the inspector to reject the shipment. In this case, the Sampling Plan row shall be marked "Unsat". The other option available to the OPS-QA Supervisor is to have the inspector perform a 100% Inspection rejecting any defects found in the shipment, ,

Inspection Points:

1.

CQE MATERIAL SHIPPED FROM APPROVED VENDOR / LOCATION.

CQE items should be shipped from the vendor and address stated on the purchase order. If the material is not shipped from the i appropriate vendor and address, the inspector should contact the i

' Supervisor - Operations QA for further instructions. For all non-CQE material, this should be checked "N/A".

! 2. PACKAGING ANSI-N45.2.2 LEVEL ,

l The level of packaging required by the purchase order or Material l

' Acceptance Plan shall be entered on the checklist. If no packaging level is specified, this item should be checked "N/A". The inspector should ensure that the material was shipped in accordance with that ANSI level before marking this row on the checklist.

l l

l 7 .

1

Checklist #2 (continued)

3. MATERIAL IDENTIFIED AS REQUIRED BY SPECIFICATIONS OR P.O.

Any material that is required to be marked and have traceability should have its heat number (s) entered on the checklist. Any part number (s) should also be verified.

4. DOCUMENTATION AS SPECIFIED ON P.O.

Any documentation required by the purchase order shall be ve ri fi ed . The inspector should review the documentation for traceability [ heat, serial and/or OPPD P.O. number (s)], completeness (signatures and correct references), and accuracy (results within specifications). The inspector should also stamp and sign the documentation after reviewing it.

5. PHYSICAL APPEARANCE (DAMAGE / DEFECTS / CLEANLINESS, ETC).

Damage - The items should be inspected for physical damage such as nicks, gouges, dents, and scrapes.

Defects - The items should be inspected for such defects as laps, seams, cracks, bursts, folds, voids, or tool marks. If more information is required, refer to the EPRI letter on fasteners.

Cleanliness - The items should be inspected for excessive amounts of moisture, foreign materials, and oxides or rust. If required, the items should be cleaned to permit proper inspection.

Workmanship - The items should be inspected to assure that the workmanship satisfactorily meets the intent of any applicable requirements.

l

6. DIMENSIONS AS SPECIFIED ON P.O. ,

The items should be examined for correct diameter, length, and length of threaded surface.

7. THREADS AS SPECIFIED ON P.O.

pitch.

Using a thread gage, the items should be checked for the proper The threads should also be inspected to assure that they are the type (UNC, UNF, V, etc.) specified on the purchase order.

1

8. APPLICABLE THREAD DEPTHS.

The items should be inspected to ensure that thread engagement and uni form thread depth occur the entire length of the threaded surface.

l 8 ,

-Checklist #2 (continued) l

9. NDE .

Any NDE inspections performed by OPPD Quality Control ~should be entered on the checklist along with the results of the inspection. If a QA inspector determines that a NDE inspection is needed, the OPS-QA Supervisor should be contacted. If he concurs, the OPS-QA Supervisor should add the NDE requirement to the Material Acceptance Plan and contact Quality Control to perform the NDE inspection.

10. SPECIAL C0ATINGS AS SPECIFIED ON P.O.

Any special coatings required by the purchase order should be checked to ensure that they meet required specifications.

11. OTHER SPECIAL REQUIREMENTS: .

Any other required inspection points such as protective covers / seals, inert gas blankets, desiccants, and lubricants / oils should be documented on the checklist.

Remarks:

Enter any special comments or additional data in the remarks section of the checklist. Additional remarks can be attached using the Receipt Inspection Checklist (cont.) page.

The Inspector shall sign and date the checklist when the inspection is completed.

9

RECEIPT INSPECTION CHECKLIST #2 Approved: O.

TITLE: Fasteners Date: 6 'Zl7#A*7 P.O. # Item # of

References:

1. ASME 4. EPRI letter
2. ASTM 5. Other:
3. ANSI Un-Sample Plan:

St il 5.11 N/A

1. 100% Inspection () () ()
2. Sampling Plan AQL Level Sample Size # Defects () () ()

Inspection Points:

1. CQE material shipped from approved vendor / location () () ()
2. Packaging ANSI-N45.2.2 Level () () ()
3. Material identified as required by specifications .

or P.O. Heat # () () ()

4. Documentation as specified on P.O.
a. Certificate of Conformance/ Compliance () () ()
b. CMTR

() () ()

c. Chemical Analysis () () ()
d. Physical Tests () () ()

[ e. Other: () () ()

5. Physical appearance (damage / defects / cleanliness, etc) () () ()

j l

6. Dimensions as specified on P.O. () () ()
7. Threads as specified on P.O. () () ()
8. Acceptable thread depths () () ()
9. HOE

() () ()

10. Special coatings as specified on P.O. () () ()

l 11. Other special requirements:

() () ()

Remarks:

l Inspection conducted by: on ,

10 '