ML20093P113

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Rev 3 to Procedure MI-6.22, Control of Heavy Loads in Critical Lifting Zones - NUREG-0612
ML20093P113
Person / Time
Site: Sequoyah  Tennessee Valley Authority icon.png
Issue date: 05/21/1984
From: Doty J, Larry Wheeler
TENNESSEE VALLEY AUTHORITY
To:
Shared Package
ML20093P099 List:
References
REF-GTECI-A-36, REF-GTECI-SF, RTR-NUREG-0612, RTR-NUREG-612, TASK-A-36, TASK-OR MI-6.22, NUDOCS 8408030025
Download: ML20093P113 (23)


Text

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                                     !!AINTENANCE INSTRUCTION               IC  Operations Supv (+1U) 1 g                                  ?!I-6.22 1C IC FQE Supy          /

Plant Supt (0t!Sdit!!!) IC SE Office y CONTROL OF IIEAVY LOADS IN CRITICAL IC Electric Sho l LIFTING ZONES - NUREG 0612 IC NUC'PR Doc trl, 1520-CST 2-C IU Plant t!anager. WBNP IU NEB, W10C174 C-K IC NSRS, 250 llBts-K 1 f

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r 1 l Prepared By: J.W. Doty /L.J. % eeler

         )[                                                                                                      y Revised By:                 David liumble Submitted By:               David Tullis Supervisor
                      'PORC Review:                    b!AY2I1034 Date Approved By:                1 /[
                                                    -Plant flanager Date Approved:                 i!.'il 21 ?,'.]f The current revision level of this instruction is:          3   .

Reason for current revision (include all tempor:rrv-ch.inge ninnbers) Revised in

                      .act.nnLugg. nth lempyny I'hanc.e 84-0447. Pol (C 2pg.toved 5/17/84. ~                           r The'last page of this inntruction is number           21  .

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            ,.                                                                    ti\INTENANCE INSTRt..t' ION .
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i Rev. 2 j CONTROL OF !!EAVY; LOADS IN CRITICAL LIFTING ZONES - NUREG 0612

,p 1.0      SCOPE-
               .This instruction provides requirements for the control of lifts greater than 2,000 pounds-(1 ton), made in the auxiliary building (elevations 653, 690, and 734), in the upper compartment of units 1 and 2 reactor buildings, .or at the ERCW pumping station in the areas designated as the critical lifting zones (CLZ). The CLZ's are defined in this instruction as the following areas:
1. The region, defined as the reactor building CLZ, inside the polar crane wall of the upper compartment when at least one of the gf.

horizontal. reactor Cell missile shields has been removed (see Attachment A). CLZ applies only when the reactor or cavity pool ye has fuel in it. The jib crane shall not be used for .lif ts greater than 2,000 pounds above elevation 734 inside the crane wall , when spent fuel assemblies are in the RCC change fixture, the upender, or in the transfer canal. v -

2. The region, defined as the spent fuel pit CLZ, within 15 feet of the spent fuel pit when spent fuel is in the pit (see Attachment B),
3. The region, defined as the auxiliary' building CLZ, within 15 feet of the RHR and containment spray heat exchanger hatches when the hatch plugs have been removed and the heat exchangers are in service '

(see Attachment C). l NOTE: This instruction does not apply to lifti'.tg of new or i spent fuel assemblics using the manipulator crane or spent fuel bridge. i

 !              4 The region, defined as the ERCW pumping station CLZ, over safety                   '

related equipment (see Attachment D). 5. The region, defined as the waste evaporator feed filter CLZ, in the auxiliary building at eIcvation 653 between A8 and A10 1ines and V and W lines (see At.tachment E).

6. The region, defined as the component cooling pump CL7., in the 1-auxiliary building at elevation 690 between Al and A3 linet, and T and U lines (see Attachment F).
         '{     7.

Any area in which temporary hoists and rigging must be used for Lifts greater than 2000 pounds over operable CSSC equipment. For temporary hoists and rigging the area is not limited to areas described in 1.1., 1.2, 1.3, 1.4, 1.5 and 1.6 above. prior to any of these lifts, a safety evaluation must be processed to determine potential risks to plant sa fe ty

     '                    and to verify proper handling'equiptent wil1 he-Qsed in making tTtWe Lit ts.               ,
The plant Compliance Section will co-ordinate necessary safety evaluations with the Reactor Engineering Branch who will secure assistance, when needed, f rom the Mechanical Branch. The involved plant section will furnish the details of the lift and equipment to be used to the plant Compliance '

Section, the Reactor Engineering Branch or the Mechanical Branch as applicable.

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2.0 REFERENCES

2.1 NUREG-0612. gp 2.2 DPM No. N74M15. (MI-2.2, 2.3, 7.2, 7.3, S.12,.9.1, 9.2; MSL-A37, A50; OTGL-A3; SQM31) 3.0 PREREQUISITIES NOTE: The following prerequisities shall be verified by review of appropriate documentation of required inspections, etc., before any lift in a CLZ greater than 2,000 pounds. 3.1 The reactor building polar crane must meet the requirements given j- in MI-9.1 prior to any lif ts in the reactor building CLZ. 3.2 The auxiliary building crane must meet the requirements given in 9 MI-9.2 prior to any lifts in ths spent fuel pit or auxiliary building CLZs. The auxiliary buildiag crane (10- and 125-ton hooks) is the only handling cevice approved for lifts greater than 2,000 pounds in any active CLZ in the auxiliary building (elevation 734). 3.3 All sling (s), specia'. lifting device (s), or monorail hoists (electric or' manual) to be used for lifting in the CLZ's must satisfy the 3 requirements given in SQM-31. # 3.4 The ERCW hydraulic pedestal crane must meet the requirements given in SQM-31 prior to any lif ts over the ERCW pumping station gp CLZ. 3.5 The reactor building, auxiliary building, and ERCW pedestal crane operators must meet the training and qualification requirements 4p given in SQM-31

g. 3.6 The crane flagman must use the signals provided in SQM-31 4.0 PRECAUTIONS 4.1 Maintain a minimum safe clearance between the load and the floor or object over which the load must pass.

4.2 Clearance over the steam generators from the No. I and No. 2 RCP area will not be sufficient in some control lifts. These lifts can only be performed over an open reactor head when shield head blocks are in place. 5.0 ALARA CONSIDERATIONS 5.1 Work closely with ilealth Physics to identify lifts which require . special consideration to minimize personnel exposure.

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  . 3'.
  • l MI-6.22 Page 3 of-3 I I

Rev. I 6.0 WORK INSTRUCTIONS 6.1 Prior to performing a lift in a given CLZ, a cognizant person shall be designated to supervise the lift. Where possible, this person shall walk the designated route of the safe lopd path for the benefit of the crane operator and the crane flagman,_ If it is not possible to walk the route, the designated. person shall discuss in detail with the flagman the safe load path to be taken. For overhead or mobile cranes, the crane operator shall have a copy of the appropriate attachment to this instruction posted-in the cab which designates safe load paths to be taken. 6.2 Verify that the lift to be made is an approved lift by locating the appropriate entry in Tables 1, 2, 3, 4, 5, and 6. Note the referenced procedures, safe load path, and special restrictions specified in Tables 1, 2, 3, 4, 5, and 6. . 6.3 Complete the prelift requirements on Data Sheet A or appropriate maintenance instruction. t 6.4 Raise and transfer the load to its destination, following the sate 4, load path given. Note the precautions in Section 4.0. Any g deviation from a given safe load path shall require prior P- PORC approval. 6 '. 5 Indicate satisfactory completion of the lift in a safe manner # consistent with the given precautions, restrictions, and safe load path by initialing the appropriate column on Date Sheet A. 6.6 If this instruction is performed in conjunction with another approved instruction (i.e., MI-1.2), submit the completed Data Sheet A at the completion of that instruction as part of the data package. Otherwise, the completed data sheet must be submitted no more than one week af ter completion of the lif t. NOTE: Several unrelated lifts may be documented on a single Data Sheet A. 4

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Page-1 of 2. Rev. 1 . REACTOR BUILDING CLZ LIFTS. R. B. LIFTING DEVICE WEIGliT REF. REFERENCE SAFE LOAD LIFT NO. POLAR OR RIGGING LIFT '(TONS) DRAWINGS .. PROCEDURES PATil l RB-1 t!ain 2 Slings t!issile Shields PC-1 92 44N265 MI-1.2' -Attachment l MK44N267-2 PC-2 73 44N266 A-

                                                                                                 '44N267 RB         Main       2 Slings         Canal Gates PC-3                       41           44N265    MI-1.2            "

and MK44N267-1 PC-4 41 266 Atjx . and 1 Sling PC-5 41 - 267 l MK44N267-2 i RB-3 Canal Gates PC-3

                   !!jin      2 Slings                                                41           44N265    MI-1.2           '"

11K44N267-3 PC-4 41 266 PC-5 . '41 267 t!issile Shield PC-6 56 hB-6  !!..t i n closure I!ead kV Head 171.15 11I-1.2 " Lifting Rin g .- RB-5 t!ain Internals Upper Internals 102.3 MI-l'.2 -" A Lifting Rig kB-6 At x. 4 Part Sling Reactor Coolant Pump 13.3. . 44N267 HI-2.3 " MK44N267-4 Plug ~ , RB-7 Atix . 4 Part Sling Hatch Plug 10 44N267 " MK44N267-4

 . Ril-8        t!.j in     Lifting Assembly- R.C. Pump tiotor                       41.15        44N260    MI-2.3                        "

! t1K44N260-1, 2, l 3,4,5,6 261

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SPENT FUEL PIT CLZ LIFTS AUX BLDG LIFTING DEVICE WEIGl!T REF. REFERENCE SAFE LOAD  ! LIFT NO. CRANE OR RIGGING LIFT (TONS) DRAWINGS PROCEDURES PATil I' SF-1 Main Lifting Beam R.B. Equipment llatch 44N356 At taciunent j 11K44N357-5 Plugs A 50 44N357 B  ;- Slings B 50 MK44N357-3 C 50 , l per Ref. Dwg. SF-2 Approved slings Pool Divider Gates 44N330 " i and rigging SF-3 f Approved slings Fuel Transfer Canal Door 44N330 " and rigging series l SF-4 Approved slings Irradiated Speciman Shipping " b

                              ,      and rigging           Cask SF-5                              Approved slings       Spent Resin, Filter or other                                                 "
                             ;       and rigging           radioactive mat'l shipping casks                                                                                         :

SF-6 Approved slings New Fuel Shipping Containers " i

;                                    and rigging           w/ fuel                                                                                    *
  ,SF-7                           (To be completed when) Spent Fuel Shipping Cask                                                      "

Lift becomes applicable) f  : SF-8 I (To be completed when) Failed Fuel Container "

!                           I lift becomes applicable)                                                                                            7' l

' SF-9 Approved slings Fuel Transfer Carriage " I-and rigging hb SF-10 Aux. i ii Approved Rigging  ?!isc Equipment 5 " 4

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Table 6 ' Page I of I l i Rev. 1 - COrlPONENT COOLING PullP CLZ LIFTS l LIFT .LIFTINGfDEVICE WEIGilT ^ REF. REF. SPECIAL SAFEL LOAD l NO. OR RIGGING LIFT (POUNDS) DRAWINGS PROCEDURES. RESTRICTIONS PATH i 1 l CC-1 4 Ton ?!: Component Cooling 7,600 Total Assy. Chain ist lia{nual 44N389 til 7. 2 If possible, pump . See Water Pump IB 4SN1348 w/ Misc.' Slings

                                                                                                                     ?!I 7.3          IB should not be       Attachment ~F l

lifted over pump (4tonvprt.i- , 2B. If pump IB cal rate;d cap.) is lifted over 215, i then pumps IA, 2A, and C-5 must. be operable. l CC-2 '. Tou 11anual Component Cooling 4,700 44N389 See Chain lioist Water Pump ?!otor IB 48N1348

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w/flise. Slings Attachment-F' l9 i (minimum 2-1/2-ton vertical . rated cap.) f CC-3 4 Ton 11[nuhl Component Cooling 7,600 Total Assy. 44N389

                                                                                                                                           ^

Chain Hoist

                                                                                                                    !!I 7.2         If possible, pump.            See l                                            Water Pump 2B                                      48N1348              ?!I 7.3        2B should not be l              .w/tfisc. NSIings                                                                                                                             Attachment F lifted over7 pump

! (4' ton verti- IB. If pump 2B cal ratet! cap.) is lif ted over III, then pumps IA, 2A, and C-5 must be

  • CC-4 operable.

4 Ton ?!anual Component Cooling 4,700 44N389 Chain Hoist. See Water Pump ?!otor 2B 48N1348 w/tfisc. " Slings Attachment F 1 (minimum 2-1/2 ton vertical rated cap.) I' l j I

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                                                                                                 . CRITICAL ZONE LIFT CllECKLIST r                         _+                 ,
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                    !APPROVEDL                                                                 PRE-LIFTi          :llANDLING '             LIFT,             CRANE'.
                             ' LIFT                                                             : CHECKS-          DEVICE,.               . RESTRICTIONS     INSPECTION' J NtRIBER .                                                              (INITIAL           RIGGING                 SATISFIED         UP:TO DATE
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RIGGING, CRANE

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SLINCE LIFT LIFTING OPERATOR CAPACITY C0t!PLETED DEVICE INSP. CERTIFIED RATED FOR SATISFACTORY UP TO DATE FOR RF FLOOR 9

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