ML20084P133

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Statement of Matl Facts as to Which There Is No Genuine Issue.Related Correspondence
ML20084P133
Person / Time
Site: Harris  Duke Energy icon.png
Issue date: 05/16/1984
From: Oneill J
CAROLINA POWER & LIGHT CO., SHAW, PITTMAN, POTTS & TROWBRIDGE
To:
Atomic Safety and Licensing Board Panel
Shared Package
ML20084P102 List:
References
OL, NUDOCS 8405170422
Download: ML20084P133 (6)


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RELATED CORilESPOH.9% M2y 16,1984 UNITED STATES OF AMERICA h(('@D NUCLEAR REGULATORY COMMISSION .g4 MY 17 pio;5g BEFORE THE ATOMIC SAFETY AND LICENSING BOARD ' Uliz ,

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In the Matter of )

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CAROLINA POWER & LIGHT COMPANY ) Docket Nos. 50-400 OL and NORTH CAROLINA EASTERN ) 50-401 OL MUNICIPAL POWER AGENCY )

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(Shearon Harris Nuclear Power )

Plant, Units 1 and 2) )

APPLICANTS' STATEMENT OF MATERIAL FACTS AS TO WHICH THERE IS NO GENUINE ISSUE TO BE HEARD ON JOINT CONTENTION VII Pursuant to 10 C.F.R. S 2.749(a), Applicants state, in support of their Motion for Partial Summary Disposition of Joint Contention VII in this proceeding, that there is no genu-ine issue to be heard with respect to the following material facts:

1. The Shearon Harris Nuclear Power Plant (" Harris Plant") will use three Westinghouse Electric Corporation

(" Westinghouse") Model D-4 steam generators, each containing 4578 steam generator tubes of Inconel 600 material, to produce l

steam to drive the steam turbines to generate electricity. Af-fidavit of Thomas F. Timmons ("Timmons Affidavit") at 1 8.

2. Westinghouse steam generators using Inconel steam gen-erator tubes have operated for over four million tube-years and have experienced only five tube ruptura events. Affidavit of Michael J. Hitchler ("Hitchler Affida*/it") at 11 11, 12.

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3. Based on the historical record of steam generator tube integrity in all operating Westinghouse plants with Inconel tubes, statistically a tube rupture event would be expected to occur at the Harris Plant only once in forty-five years. See id. at 1 14.
4. To minimize flow induced vibration in the preheater section of the Model D-4 steam generators to be used at the Harris Plant, Westinghouse has recommended that Carolina Power

& Light Company ("CP&L") modify its steam generators by: 1) expanding 124 steam generator tubes at the baffle plates in the preheater section and 2) bypassing 18% of the feedwater flow from the main feedwater nozzle to the auxiliary feedwater noz-zle. Timmons Affidavit at 1 28.

5. The modifications reccmmended by Westinghouse have been reviewed by the Counter Flow Steam Generator Owners Review Group and approved by the NRC Staff. Affidavit of Alan B. Cut-ter (" Cutter Affidavit") at 1 9.
6. CP&L has implemented the steam generator tube expan-sion and the feedwater flow diversion as recommended by
Westinghouse. Id. at 1 8.
7. The modifications recommended by Westinghouse will en-able the Harris Plant to operate safely at rated capacity with-out measurable wear of the steam generator tubes from flow-induced vibration. Timmons Affidavit at 11 42, 43.
8. As a result of extensive testing for means of pre-venting problems with stress corrosion cracking and " thinning" i

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i of steam generator tube walls, Westinghouse has recommended i that CP&L utilize All Volatile Treatment ("AVT") water chemis-try in the secondary side of the Harris Plant steam generator system. Timmons Affidavit at 1 53.

9. To eliminate the possibility of crevice corrosion in I the tubesheet CP&L has modified the original Westinghouse de-sign for partially-rolled steam generator tubes to include i

tubes rolled through the full length of the tubesheet. Cutter Affidavit at 1 14.

! 10. CP&L will implement the use of integrally-grooved con-denser tubesheets to monitor and eliminate circulating water intrusion into the condensate system. Id. at 1 15.

11. In order to lower the amount of copper corrosion prod-

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ucts introduced into the feedwater system, CP&L will use copper-nickel alloy condenser tubes rather than admiralty con-denser tubes and has installed a deep-bed, full-flow condensate polisher to trap copper corrosion products before they enter the feedwater stream. Id. at 1 16.
12. Westinghouse has confirmed that the use of copper-alloy condenser tubes utilized in conjunction with a 1

4 deep-bed, full-flow condensate polisher is acceptable and will l result in a low risk of steam generator tube corrosion. Id.

i 13. CP&L also will design and install a recirculating wet l lay-up system for use during outages in order accurately to control steam generator water chemistry during idle periods and thereby reduce the potential for general surface corrosion of the internal carbon steel surfaces. Id. at 1 17.

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14. CP&L intends to implement oxygen control measures and to monitor for oxygen to minimize air-leakage to the condensate system and remove air from the feedwater system. Id. at 1 21.
15. The use of AVT water chemistry with the design and program features set forth in Paragraphs 9 - 14 above is in ac-cordance with Westinghouse and EPRI guidelines. Id. at 1 16.
16. The use of AVT water chemistry with the design and program features which have been, or will be, implemented at the Harris Plant reduces the probability of tube failure events by a factor of two when compared with historical experience.

Hitchler Affidavit at 1 20.

17. Due to the material properties of Inconel 600 -- which result in tube leaks before tube failure -- and CP&L's ability to monitor the system for leakage of primary fluid into the secondary coolant, the Harris Plant can be shut down for re-pairs rather than experience tube failures, even if tuba corro-sion develops. Timmons Affidavit at 1 64; Cutter Affidavit at 11 33 - 36.
18. CP&L has committed to an extensive effort of design modifications, maintenance, inspection and training during all phases of construction and operation to prevent the introduc-tion of foreign objects into the steam generator system at the Harris Plant. Cutter Affidavit at 1 24.
19. CP&L has procured a Westinghouse Digital Metal Impact Monitoring System ("DMIM8") for the purpose of detecting loose objects in the reactor coolant system and steam generator

1

. l secondary side, which will be installed in accordance with l

Westinghouse recommendations. Id. at 1 30.

20. The DMIMS continuously monitors the reactor coolant system and steam generator for loose parts and automatically actuates audible and visual alarms if the signal it receives exceeds a preset alarm level. Affidavit of Glenn E. Lang

("Lang Affidavit") at 1 4.

21. The DMIMS accelerometers have a linear response be-tween 0.005 KHz and 20 MHz, enveloping the frequency range of 2 KHz to 10 KHz at which signals from metallic impacts are ex-pected to be found; the DMIMS system has been tested for weights of .25, .5,1.0, 2.0 and 3.0 pounds and produced ac-ceptable responses. Id. at 1 7.
22. CP&L's program for control and detection of loose parts decreases the possibility of a tube rupture event by a factor of five in comparison with historical experience.

Hitchler Affidavit at 1 21.

23. It is estimated that design and program features which reduce flow-induced tube vibration, implement the effective use of AVT water chemistry and preclude the presence of loose parts in the steam generators will decrease the anticipated frequency of tube failure events at the Harris Plant from one per 45 years to less than one in 120 years. Affidavit of Dr. William H. Wilkie (" Wilkie Affidavit") at 1 8. Thus there is reason-able assurance that the steam generators at the Harris Plant will maintain their integrity and the public health and safety wil1 be protected.

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24. The higher degree of steam generator tube integrity in the Model D-4 steam generator, as modified by CP&L, should re-sult in lower radiation exposure to maintenance personnel due to a decreased requirement for maintenance of steam generators.

Id. at 1 10.

25. Applicants' intended use of the Harris Plant Model D-4 steam generators is consistent with the As Low As.Is Reasonably Achievable ("ALARA") criterion. Wilkie Affidavit at 1 12.

Respectfully ubmi ted, s (  ; *

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C, i T as A. Baxter, F.C

. Jo n H. O'Neill, Jr. .C.

Pa ela H. Anderson V

SHAW, PITTMAN, POTTS & TROWBRIDGE 1800 M Street, N.W.

Washington, D.C. 20036 (202) 822-1148 Richard E. Jones Samantha Francis Flynn CAROLINA POWER & LIGHT COMPANY P.O. Box 1551 Raleigh, North Carolina 27602 (919) 836-7707 Dated: May 16, 1984 .

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