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| {{#Wiki_filter:IR.ZuR.zavCCELERATED RIDSPROCESSING) | | {{#Wiki_filter:I R.ZuR.za v CCELERATED RIDS PROCESSING) |
| REGULATORY INFORMATION DISTRIBUTION SYSTEM(RIDS)ACCESSION NBR:9407200011 DOC.DATE: | | REGULATORY INFORMATION DISTRIBUTION SYSTEM (RIDS)ACCESSION NBR:9407200011 DOC.DATE: 94/07/13 NOTARIZED: |
| 94/07/13NOTARIZED: | | NO DOCKET FACIL:50-244 Robert Emmet Ginna,Nuclear Plant, Unit 1, Rochester G 05000244 AUTH.NAME AUTHOR AFFILIATION MARTIN,J.T. |
| NODOCKETFACIL:50-244 RobertEmmetGinna,Nuclear Plant,Unit1,Rochester G05000244AUTH.NAMEAUTHORAFFILIATION MARTIN,J.T.
| | Rochester Gas&Electric Corp.MECREDY,R.C. |
| Rochester Gas&ElectricCorp.MECREDY,R.C. | | Rochester Gas&Electric Corp.RECIP.NAME RECIPIENT AFFILIATION JOHNSON,A.R. |
| Rochester Gas&ElectricCorp.RECIP.NAME RECIPIENT AFFILIATION JOHNSON,A.R. | | Document Control Branch (Document Control Desk) |
| DocumentControlBranch(Document ControlDesk)
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| ==SUBJECT:== | | ==SUBJECT:== |
| LER94-008-00:on 940613,"B" safetyinjection pumpwasdeclaredinoperable duringmonthlysurveillance test.Causedbybrokenmotorrotorbar."B"SIpumpmotorrotorbarswerereplaced&"B"SIpumpmotorwasreassembled.W/940713 ltr.DISTRIBUTION CODE:IE22TCOPIESRECEIVED:LTR JENCL(SIZE:TITLE:50.73/50.9 LicenseeEventReport(LER),IncidentRpt,etc.NOTES:License Expdatei'naccordance with10CFR2,2.109(9/19/72)
| | LER 94-008-00:on 940613,"B" safety injection pump was declared inoperable during monthly surveillance test.Caused by broken motor rotor bar."B" SI pump motor rotor bars were replaced&"B" SI pump motor was reassembled.W/940713 ltr.DISTRIBUTION CODE: IE22T COPIES RECEIVED:LTR J ENCL (SIZE: TITLE: 50.73/50.9 Licensee Event Report (LER), Incident Rpt, etc.NOTES:License Exp date i'n accordance with 10CFR2,2.109(9/19/72) |
| .05000244RECIPIENT IDCODE/NAME PD1-3PDINTERNAL: | | .05000244 RECIPIENT ID CODE/NAME PD1-3 PD INTERNAL: AEOD/DSP/TPAB NRR/DE/EELB NRR/DORS/OEAB NRR/DRCH/HXCB NRR/DRSS/PRPB NRR DSSA/SRXB 02 RGB.ILE 01 EXTERNAL: EG&G BRYCE,J.H NRC PDR NSIC POOREIW COPXES LTTR ENCL 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 1 1 1 1 RECIPIENT ID CODE/NAME JOHNSON,A AEOD/ROAB/DSP NRR/DE/EMEB NRR/DRCH/HHFB NRR/DRCH/HOLB NRR/DSSA/SPLB NRR/PMAS/XRCB-E RES/DSIR/EIB L ST LOBBY WARD NSIC MURPHY,G.A NUDOCS FULL TXT COPIES LTTR ENCL 1 1 2 2 1 1 1 1 1 1 1.1 1 1 1 1 1 1 1 1 1 1~8 g>gqsj 9 tQ/NOTE TO ALL"RIDS" RECIPIENTS: |
| AEOD/DSP/TPAB NRR/DE/EELB NRR/DORS/OEAB NRR/DRCH/HXCB NRR/DRSS/PRPB NRRDSSA/SRXB 02RGB.ILE01EXTERNAL: | | PLEASE HELP US TO REDUCE KVASTE!CONTACT THE DOCUMENT CONTROL DESK, ROOM Pl-37 (EXT.504-2083)TO ELIMINATE YOUR NAME FROM DISTRIBUTION LISTS FOR DOCUMENTS YOU DON'T NEEDlFULL TEXT CONVERSION REQUIRED TOTAL NUMBER OF COPIES REQUIRED: LTTR 26 ENCL 26 f ROCHESTER GAS AND ELECTRIC CORPORATION o 89 EAST AVENUE, ROCHESTER N.K 14649-0001 ion k 5kkkk ROBERT C.MECREDY V<<e Pie>iden<Cinna Nuaeac Rkoduedon TELEPHOkE AAEA CODE 716 546 2700 July 13, 1994 U.S.Nuclear Regulatory Commission Document Control Desk Attn: Allen R.Johnson Project Directorate I-3 Washington, D.C.20555 |
| EG&GBRYCE,J.H NRCPDRNSICPOOREIWCOPXESLTTRENCL111111111122111111221111RECIPIENT IDCODE/NAME JOHNSON,A AEOD/ROAB/DSP NRR/DE/EMEB NRR/DRCH/HHFB NRR/DRCH/HOLB NRR/DSSA/SPLB NRR/PMAS/XRCB-E RES/DSIR/EIB LSTLOBBYWARDNSICMURPHY,G.A NUDOCSFULLTXTCOPIESLTTRENCL11221111111.11111111111~8g>gqsj9tQ/NOTETOALL"RIDS"RECIPIENTS: | |
| PLEASEHELPUSTOREDUCEKVASTE!CONTACTTHEDOCUMENTCONTROLDESK,ROOMPl-37(EXT.504-2083)TOELIMINATE YOURNAMEFROMDISTRIBUTION LISTSFORDOCUMENTS YOUDON'TNEEDlFULLTEXTCONVERSION REQUIREDTOTALNUMBEROFCOPIESREQUIRED:
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| LTTR26ENCL26 fROCHESTER GASANDELECTRICCORPORATION o89EASTAVENUE,ROCHESTER N.K14649-0001 ionk5kkkkROBERTC.MECREDYV<<ePie>iden<
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| CinnaNuaeacRkoduedon TELEPHOkE AAEACODE7165462700July13,1994U.S.NuclearRegulatory Commission DocumentControlDeskAttn:AllenR.JohnsonProjectDirectorate I-3Washington, D.C.20555
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| ==Subject:== | | ==Subject:== |
| LER94-008,"B"SIPumpDeclaredInoperable DuetoBrokenMotorRotorBar,CausesCompletion ofaPlantShutdownRequiredbyTechnical Specifications R.E.GinnaNuclearPowerPlantDocketNo.50-244Inaccordance with10CFR50.73,LicenseeEventReportSystem,item(a)(2)(i)(A),whichrequiresareportof,"Thecompletion ofanynuclearplantshutdownrequiredbytheplant'sTechnical Specifications",
| | LER 94-008,"B" SI Pump Declared Inoperable Due to Broken Motor Rotor Bar, Causes Completion of a Plant Shutdown Required by Technical Specifications R.E.Ginna Nuclear Power Plant Docket No.50-244 In accordance with 10 CFR 50.73, Licensee Event Report System, item (a)(2)(i)(A), which requires a report of,"The completion of any nuclear plant shutdown required by the plant's Technical Specifications", the attached Licensee Event Report LER 94-008 is hereby submitted. |
| theattachedLicenseeEventReportLER94-008isherebysubmitted.
| | This event has in no way affected the public's health and safety.Very truly yours, Robert C.Mecredy xc: U.S.Nuclear Regulatory Commission Region I 475 Allendale Road King of Prussia, PA 19406 Ginna Senior Resident Inspector eZrA Zan&-i~~A 94072000ii 9407i3 PDR ADDCK 05000244 PDR NRC FORH 366 (5-92)U.S.NUCLEAR REGULATORY COMHISSION APPROVED BY OMB NO.3150-0104 EXPIRES 5/31/95 LICENSEE EVENT REPORT (LER)(See reverse for required nunber of digits/characters for each block)ESTIMATED BURDEN PER RESPONSE TO COHPLY WITH THIS INFORMATION COLLECTION REOUEST: 50.0 HRS.FORWARD COHMENTS REGARDING BURDEN ESTIHATE TO THE IHFORMATION AND RECORDS HANAGEHENT BRANCH (MNBB 7714), U.S.NUCLEAR REGULATORY COMHISSION, WASHINGTON, DC 20555 000'I, AND TO THE PAPERWORK REDUCTION PROJECT (3150 0104), OFFICE OF MAHAGEMENT AND BUDGET WASHINGTON DC 20503.FAcILITY HAHE (1)R.E~Ginna Nuclear Power Plant DOCKET NUHBER (2)05000244 PAGE (3)1 OF 8 TITLE (4)<<B>>Sl Pump Declared Inoperable Due to Broken Motor Rotor Bar, Causes Completion of a Plant Shutdown Required by Technical Specification EVENT DATE 5 LER NUMBER 6 REPORT DATE 7 OTHER FACILITIES INVOLVED 8 HONTH 06 DAY YEAR 13 94 YEAR 94 SEOUENTIAL NUHBER--008--REVISIOH NUMBER 00 MONTH 07 DAY YEAR 13 94 FACILITY HAME FACILITY NAME DOCKET NUHBER DOCKET NUMBER OPERATING M(NE (9)N THIS REPORT IS SUBHITTED PURSUANT 20.402(b)20.405(c)50.73(a)(2)(iv) 73.7'l(b)TO THE REQUIREMENTS OF 10 CFR: Check one or more 11 P(NER LEVEL (10)097 20.405(a)(1)(i)20'05(a)(1)(ii) 20.405(a)(1)(iii) 20.405(a)(1)(iv) 20.405(a)(1)(v) 50.36(c)(1)50.36(c)(2) 50.73(a)(2)(i) 50.73(a)(2)(ii) 50.73(a)(2)(iii) |
| Thiseventhasinnowayaffectedthepublic'shealthandsafety.Verytrulyyours,RobertC.Mecredyxc:U.S.NuclearRegulatory Commission RegionI475Allendale RoadKingofPrussia,PA19406GinnaSeniorResidentInspector eZrAZan&-i~~A94072000ii 9407i3PDRADDCK05000244PDR NRCFORH366(5-92)U.S.NUCLEARREGULATORY COMHISSION APPROVEDBYOMBNO.3150-0104 EXPIRES5/31/95LICENSEEEVENTREPORT(LER)(Seereverseforrequirednunberofdigits/characters foreachblock)ESTIMATED BURDENPERRESPONSETOCOHPLYWITHTHISINFORMATION COLLECTION REOUEST:50.0HRS.FORWARDCOHMENTSREGARDING BURDENESTIHATETOTHEIHFORMATION ANDRECORDSHANAGEHENT BRANCH(MNBB7714),U.S.NUCLEARREGULATORY COMHISSION, WASHINGTON, DC20555000'I,ANDTOTHEPAPERWORK REDUCTION PROJECT(31500104),OFFICEOFMAHAGEMENT ANDBUDGETWASHINGTON DC20503.FAcILITYHAHE(1)R.E~GinnaNuclearPowerPlantDOCKETNUHBER(2)05000244PAGE(3)1OF8TITLE(4)<<B>>SlPumpDeclaredInoperable DuetoBrokenMotorRotorBar,CausesCompletion ofaPlantShutdownRequiredbyTechnical Specification EVENTDATE5LERNUMBER6REPORTDATE7OTHERFACILITIES INVOLVED8HONTH06DAYYEAR1394YEAR94SEOUENTIAL NUHBER--008--REVISIOHNUMBER00MONTH07DAYYEAR1394FACILITYHAMEFACILITYNAMEDOCKETNUHBERDOCKETNUMBEROPERATING M(NE(9)NTHISREPORTISSUBHITTED PURSUANT20.402(b) 20.405(c) 50.73(a)(2)(iv) 73.7'l(b)
| | LICENSEE CONTACT FOR THIS LER 12 50.73(a)(2)(v) 50.73(a)(2)(vii) 50.73(a)(2)(viii)(A) 50.73(a)(2)(viii)(B) 50.73(a)(2)(x) 73.71(c)OTHER (Specify in Abstract below and in Text, NRC Form 366A HAME John T.St.Martin-Director, Operating Experience TELEPHONE NUMBER (Include Area Code)(315)524.4446 CNIPLETE ONE LINE FOR EACH COMPONENT FAILURE DESCRIBED IN THIS REPORT 13 CAUSE SYSTEH COHPONENT HANUFACTURER REPORTABLE TO NPRDS CAUSE SYSTEH COMPONENT HANUFACTURER REPORTABLE TO NPRDS BQ MO W120 SUPPLEMENTAL REPORT EXPECTED 14 YES (If yes, conpiete EXPECTED SUBMISSION DATE).X HO EXPECTED SUBH I SS I OH DATE (15)HONTH DAY YEAR ABSTRACT (Limit to 1400 spaces, i.e., approximately 15 single-spaced typewritten tines)(16)On June 10, 1994, at approximately 1349 EDST, with the plant at approximately 97%steady state power, the"B" safety injection pump was declared inoperable during performance of the monthly surveillance test.On June 13, 1994, at approximately 1614 EDST, the reactor was placed in the hot shutdown condition to comply with Ginna Technical Specifications for safety injection pump operability requirements. |
| TOTHEREQUIREMENTS OF10CFR:Checkoneormore11P(NERLEVEL(10)09720.405(a)(1)(i)20'05(a)(1)(ii) 20.405(a)(1)(iii) 20.405(a)(1)(iv) 20.405(a)(1)(v) 50.36(c)(1)50.36(c)(2) 50.73(a)(2)(i) 50.73(a)(2)(ii) 50.73(a)(2)(iii)
| | The underlying cause of the shutdown was inoperability of the"B" safety injection pump, due to a broken motor rotor bar.This event is NUREG-1022 Cause Code (B),"Design, Manufacturing, Construction/Installation." Corrective action to preclude repetition is outlined in Section V (B).NRC FORM 366 (5-92) |
| LICENSEECONTACTFORTHISLER1250.73(a)(2)(v) 50.73(a)(2)(vii) 50.73(a)(2)(viii)(A) 50.73(a)(2)(viii)(B) 50.73(a)(2)(x) 73.71(c)OTHER(SpecifyinAbstractbelowandinText,NRCForm366AHAMEJohnT.St.Martin-Director, Operating Experience TELEPHONE NUMBER(IncludeAreaCode)(315)524.4446CNIPLETEONELINEFOREACHCOMPONENT FAILUREDESCRIBED INTHISREPORT13CAUSESYSTEHCOHPONENT HANUFACTURER REPORTABLE TONPRDSCAUSESYSTEHCOMPONENT HANUFACTURER REPORTABLE TONPRDSBQMOW120SUPPLEMENTAL REPORTEXPECTED14YES(Ifyes,conpieteEXPECTEDSUBMISSION DATE).XHOEXPECTEDSUBHISSIOHDATE(15)HONTHDAYYEARABSTRACT(Limitto1400spaces,i.e.,approximately 15single-spaced typewritten tines)(16)OnJune10,1994,atapproximately 1349EDST,withtheplantatapproximately 97%steadystatepower,the"B"safetyinjection pumpwasdeclaredinoperable duringperformance ofthemonthlysurveillance test.OnJune13,1994,atapproximately 1614EDST,thereactorwasplacedinthehotshutdowncondition tocomplywithGinnaTechnical Specifications forsafetyinjection pumpoperability requirements.
| | NRC FORM 366A (5.92)U.S.NUCLEAR REGULATORY COMMISSION LICENSEE EVENT REPORT (LER)TEXT CONTXNUATION APPROVED BY OMB NO.3150-0104 EXP'I RES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY WITH THIS INFORMATION COLLECTIOH REQUEST: 50.0 MRS.FORNARD COMMENTS REGARDIHG BURDEH ESTIMATE TO THE INFORMATIOH AND RECORDS MANAGEMENT BRANCH (MNBB 7714), U.S.NUCLEAR REGULATORY COMMISSION, WASHINGTON, DC 20555-0001 AND TO THE PAPERWORK REDUCTION PROJECT (31/0-0104), OFFICE OF MANAGEMENT AHD BUDGET UASHINGTOH DC 20503.FACILITY NAME 1 R.E.Ginna Nuclear Power Plant DOCKET NUMBER 2 05000244 LER NUMBER 6 SEQUENTIAL 94--008--REVISIOH 00 PAGE 3 2 OF 8 TEXT (If more space is required, use additional copies of NRC Form 366A)(17)PRE-EVENT PLANT CONDITIONS On June 10, 1994, the plant was at approximately 97%steady state reactor power.Results and Test personnel were performing the ,monthly surveillance test of the safety injection (SI)pumps, in accordance with surveillance test procedure PT-2.1M,"Safety Injection System Monthly Test." Testing of the"A" SX pump had just been completed with satisfactory results, and testing of the"B" SI pump was initiated. |
| Theunderlying causeoftheshutdownwasinoperability ofthe"B"safetyinjection pump,duetoabrokenmotorrotorbar.ThiseventisNUREG-1022CauseCode(B),"Design,Manufacturing, Construction/Installation."
| | At approximately 1349 EDST, the"B" SI pump was started for the monthly test.When the motor was started, a few sparks were noted coming from the motor.(As the motor came up to speed, the sparks stopped.) |
| Corrective actiontoprecluderepetition isoutlinedinSectionV(B).NRCFORM366(5-92) | | Control Room operators were immediately notified of the sparking condition, and promptly deenergized the"B" SI pump motor.The"B" SI pump was then declared inoperable. |
| NRCFORM366A(5.92)U.S.NUCLEARREGULATORY COMMISSION LICENSEEEVENTREPORT(LER)TEXTCONTXNUATION APPROVEDBYOMBNO.3150-0104 EXP'IRES5/31/95ESTIMATED BURDENPERRESPONSETOCOMPLYWITHTHISINFORMATION COLLECTIOH REQUEST:50.0MRS.FORNARDCOMMENTSREGARDIHG BURDEHESTIMATETOTHEINFORMATIOH ANDRECORDSMANAGEMENT BRANCH(MNBB7714),U.S.NUCLEARREGULATORY COMMISSION, WASHINGTON, DC20555-0001 ANDTOTHEPAPERWORK REDUCTION PROJECT(31/0-0104),
| | The declaration of inoperability placed the plant into a Technical Specification (TS)Limiting Condition for Operation (LCO)for TS 3.3.1.4.The action statement of TS 3.3.1.4 allows one SI pump to be inoperable for up to 72 hours.If the pump is not operable after 72 hours, the reactor shall be placed in hot shutdown within the following 6 hours and below a reactor coolant system (RCS)temperature of 350 degrees F within an additional 6 hours.Immediate corrective maintenance was initiated. |
| OFFICEOFMANAGEMENT AHDBUDGETUASHINGTOH DC20503.FACILITYNAME1R.E.GinnaNuclearPowerPlantDOCKETNUMBER205000244LERNUMBER6SEQUENTIAL 94--008--REVISIOH00PAGE32OF8TEXT(Ifmorespaceisrequired, useadditional copiesofNRCForm366A)(17)PRE-EVENT PLANTCONDITIONS OnJune10,1994,theplantwasatapproximately 97%steadystatereactorpower.ResultsandTestpersonnel wereperforming the,monthlysurveillance testofthesafetyinjection (SI)pumps,inaccordance withsurveillance testprocedure PT-2.1M,"SafetyInjection SystemMonthlyTest."Testingofthe"A"SXpumphadjustbeencompleted withsatisfactory results,andtestingofthe"B"SIpumpwasinitiated.
| | The"B" SI pump motor was disassembled and inspected. |
| Atapproximately 1349EDST,the"B"SIpumpwasstartedforthemonthlytest.Whenthemotorwasstarted,afewsparkswerenotedcomingfromthemotor.(Asthemotorcameuptospeed,thesparksstopped.)
| | Initial visual inspection by plant and engineering personnel identified that several rotor bars showed crack indications, and one bar appeared to be fully cracked and broken.The rotor was packaged and shipped offsite for repairs.XI.DESCRIPTION OF EVENT A.DATES AND APPROXIMATE TIMES OF MAJOR OCCURRENCES: |
| ControlRoomoperators wereimmediately notifiedofthesparkingcondition, andpromptlydeenergized the"B"SIpumpmotor.The"B"SIpumpwasthendeclaredinoperable.
| | o June 10, 1994, 1349 EDST: The"B" SI pump is declared inoperable. |
| Thedeclaration ofinoperability placedtheplantintoaTechnical Specification (TS)LimitingCondition forOperation (LCO)forTS3.3.1.4.Theactionstatement ofTS3.3.1.4allowsoneSIpumptobeinoperable forupto72hours.Ifthepumpisnotoperableafter72hours,thereactorshallbeplacedinhotshutdownwithinthefollowing 6hoursandbelowareactorcoolantsystem(RCS)temperature of350degreesFwithinanadditional 6hours.Immediate corrective maintenance wasinitiated.
| | o June 13, 1994, 1115 EDST: Commenced a reactor shutdown to hot shutdown, and declared an Unusual Event.NRC FORM 366A (5-92) |
| The"B"SIpumpmotorwasdisassembled andinspected. | | NRC FORH 366A (5-92)U.S.NUCLEAR REGULATORY COMMISSION LICENSEE EVENT REPORT (LER)TEXT CONTINUATION APPROVED BY OHB HO.3150-0104 EXPIRES 5/31/95 ESTIHATED BURDEN PER RESPONSE TO COMPLY WITH THIS INFORHATION COLLECTION REOUEST: 50.0 HRS.FORWARD COHHENTS REGARDING BURDEN ESTIHATE TO THE INFORMATION AND RECORDS MANAGEMENT BRANCH (HNBB 7714), U.S.NUCLEAR REGULATORY COMMISSION, WASHINGTON, DC 20555-0001, AND TO THE PAPERWORK REDUCTION PROJECT (3150-0104), OFFICE OF HANAGEHEHT AND BUDGET WASHINGTON DC 20503.FACILITY HAHE 1 R.E.Ginna Nuclear Power Plant DOCKET NUMBER 2 05000244 LER NUHBER 6 YEAR SEOUEHTIAL 94--008--REVISIOH 00 PAGE 3 3 OF 8 TEXT (If more space is required, use additional copies of NRC Form 366A)(17)o 0 June 13, 1994, 1614 EDST: The reactor is in the hot shutdown condition, with all control rods inserted and both reactor trip breakers open.Event date and time.June 13, 1994, 1614 EDST: Discovery date and time.o June 13, 1994, 2157 EDST: The plant is below RCS temperature of 350 degrees F.o June 13, 1994, 2159 EDST: Unusual Event terminated. |
| Initialvisualinspection byplantandengineering personnel identified thatseveralrotorbarsshowedcrackindications, andonebarappearedtobefullycrackedandbroken.Therotorwaspackagedandshippedoffsiteforrepairs.XI.DESCRIPTION OFEVENTA.DATESANDAPPROXIMATE TIMESOFMAJOROCCURRENCES:
| | B.EVENT: On the morning of June 13, 1994, the"B" SI pump motor rotor was at an offsite motor repair facility.Detailed inspections performed at the offsite facility confirmed that one (1)bar was broken, and two (2)other bars were cracked.(This broken bar was the cause of the sparking observed during motor start.)Repairs were not able to be completed within the next several hours on June 13, nor was a qualified spare rotor located by this time.The Allowable Outage Time (AOT)of TS 3.3.1.4 required the reactor to be in hot shutdown before 1949 EDST on June 13, 1994, and below a RCS temperature of 350 degrees F before 0149 EDST on June 14.Plant management directed that the reactor be shut down and cooled down within the AOT of the TS LCO.On June 13, 1994, at approximately 1115 EDST, with the reactor at approximately 97so steady state reactor power, the Shift Supervisor declared an Unusual Event, as required by the Ginna Station Nuclear Emergency Response Plan and procedure EPIP-1.0,"Ginna Station Event Evaluation and Classification." This was based on initiating condition"Loss of Engineered Safety Features", for the specific situation of"initiation of a plant shutdown required by Tech Specs due to loss of Engineered Safety Feature for ECCS".At this time, the Shift Supervisor directed the Control Room operators to initiate the shutdown and cooldown to meet the LCO of TS 3.3.1.4.NRC FORM 366A (5.92) |
| oJune10,1994,1349EDST:The"B"SIpumpisdeclaredinoperable.
| | NRC FORH 366A (5-92)U.S.NUCLEAR REGULATORY COHHISSIOH LICENSEE EVENT REPORT (LER)TEXT CONTINUATION APPROVED BY OMB NO.3150-0104 EXPIRES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COHPLY WITH THIS INFORMATION COLLECTION REQUEST: 50'HRS.FORWARD COMMENTS REGARDING BURDEN ESTIMATE TO THE INFORHATION AND RECORDS MANAGEMENT BRANCH (MNBB 7714), U.S.NUCLEAR REGULATORY COMHISSIONi WASHINGTON, DC 20555-0001 AND TO THE PAPERWORK REDUCTIOH PROJECT (31(0 0104), OFFICE OF MANAGEMENT AND BUDGET WASHINGTON DC 20503.FACILITY NAME 1 R.E.Ginna Nuclear Power Plant DOCKET NUHBER 2 05000244 LER NUMBER 6'YEAR SEQUENT IAL M 94--008--REVISION 00 PAGE 3 4 OF 8 TEXT (If more space is required, use additional copies of NRC Form 366A)(1/)The shutdown and subsequent cooldown were performed in accordance with normal operating procedures 0-2.1,"Normal Shutdown to Hot Shutdown" and 0-2.2,"Plant Shutdown from Hot Shutdown to Cold Condition." The shutdown proceeded in a normal manner, and the reactor was placed in the hot shutdown condition at approximately 1614 EDST, with all control rods inserted and both reactor trip breakers open.The RCS was cooled down below 350 degrees F at approximately 2157 EDST on June 13, 1994.With the RCS below a temperature of 350 degrees F, the plant was in a stable condition with no TS LCO action statements in effect for the SI pumps.At.approximately 2159 EDST, the Unusual Event was terminated in accordance with emergency plan implementing procedures. |
| oJune13,1994,1115EDST:Commenced areactorshutdowntohotshutdown, anddeclaredanUnusualEvent.NRCFORM366A(5-92)
| | C.INOPERABLE STRUCTURES, COMPONENTS, OR SYSTEMS THAT CONTRIBUTED TO THE EVENT: The<<B" SI pump was inoperable from approximately 1349 EDST on June 10, 1994, until approximately 1518 EDST on June 15, 1994.D.OTHER SYSTEMS OR SECONDARY FUNCTIONS AFFECTED: None E.METHOD OF DISCOVERY: |
| NRCFORH366A(5-92)U.S.NUCLEARREGULATORY COMMISSION LICENSEEEVENTREPORT(LER)TEXTCONTINUATION APPROVEDBYOHBHO.3150-0104 EXPIRES5/31/95ESTIHATED BURDENPERRESPONSETOCOMPLYWITHTHISINFORHATION COLLECTION REOUEST:50.0HRS.FORWARDCOHHENTSREGARDING BURDENESTIHATETOTHEINFORMATION ANDRECORDSMANAGEMENT BRANCH(HNBB7714),U.S.NUCLEARREGULATORY COMMISSION, WASHINGTON, DC20555-0001, ANDTOTHEPAPERWORK REDUCTION PROJECT(3150-0104),
| | The completion of the plant shutdown (the event)was preplanned and self-evident. |
| OFFICEOFHANAGEHEHT ANDBUDGETWASHINGTON DC20503.FACILITYHAHE1R.E.GinnaNuclearPowerPlantDOCKETNUMBER205000244LERNUHBER6YEARSEOUEHTIAL 94--008--REVISIOH00PAGE33OF8TEXT(Ifmorespaceisrequired, useadditional copiesofNRCForm366A)(17)o0June13,1994,1614EDST:Thereactorisinthehotshutdowncondition, withallcontrolrodsinsertedandbothreactortripbreakersopen.Eventdateandtime.June13,1994,1614EDST:Discovery dateandtime.oJune13,1994,2157EDST:TheplantisbelowRCStemperature of350degreesF.oJune13,1994,2159EDST:UnusualEventterminated.
| | The need for the reactor to be in hot shutdown before 1949 EDST on June 13, 1994, was recognized on June 10.On June 13, it was known that repairs would not be completed within the AOT of TS 3.3.1.4.This was the basis for initiating a reactor shutdown at approximately 1115 EDST on June 13.The completion of the shutdown at approximately 1614 EDST, required by TS, is reportable to the NRC.NRC FORM 366A (5-92) |
| B.EVENT:OnthemorningofJune13,1994,the"B"SIpumpmotorrotorwasatanoffsitemotorrepairfacility. | | NRC FORH 366A (5-92)U.S.NUCLEAR REGULATORY COHHISSIOH LICENSEE EVENT REPORT (LER)TEXT CONTINUATION APPROVED BY OHB HO.3150-0104 EXPIRES 5/31/95 ESTIMATED BURDEH PER RESPONSE TO COHPLY WITH THIS INFORMATION COLLECTION REOUEST: 5D.O NRS.FORWARD COHHENTS REGARDING BURDEN ESTIHATE TO THE INFORHATION AND RECORDS HANAGEHENT BRANCH (HNBB 7714), U.S.NUCLEAR REGULATORY COHHISSION,'WASHINGTON, DC 20555-0001 AND TO THE PAPERWORK REDUCTION PROJECT (3140 0104), OFFICE OF HANAGEHEHT AND BUDGET'WASHIHGTON DC 20503.FACILITY NAHE 1 R.E.Ginna Nuclear Power Plant DOCKET NUHBER 2 YEAR 05000244 94--008--00 LER NUHBER 6 SEOUENTIAL REVISION PAGE 3 5 OF 8 TEXT (If more space is required, use additional copies of HRC Form 366A)(17)F.OPERATOR ACTION: The Control Room operators immediately secured the"B" SI pump by deenergizing the pump motor on June 10, and declared the pump inoperable. |
| Detailedinspections performed attheoffsitefacilityconfirmed thatone(1)barwasbroken,andtwo(2)otherbarswerecracked.(Thisbrokenbarwasthecauseofthesparkingobservedduringmotorstart.)Repairswerenotabletobecompleted withinthenextseveralhoursonJune13,norwasaqualified sparerotorlocatedbythistime.TheAllowable OutageTime(AOT)ofTS3.3.1.4requiredthereactortobeinhotshutdownbefore1949EDSTonJune13,1994,andbelowaRCStemperature of350degreesFbefore0149EDSTonJune14.Plantmanagement directedthatthereactorbeshutdownandcooleddownwithintheAOToftheTSLCO.OnJune13,1994,atapproximately 1115EDST,withthereactoratapproximately 97sosteadystatereactorpower,theShiftSupervisor declaredanUnusualEvent,asrequiredbytheGinnaStationNuclearEmergency ResponsePlanandprocedure EPIP-1.0, "GinnaStationEventEvaluation andClassification."
| | On June 13, an Unusual Event was declared.The Control Room operators shut, down and cooled down the plant in accordance with normal operating procedures. |
| Thiswasbasedoninitiating condition "LossofEngineered SafetyFeatures",
| | The Control Room operators'notified the NRC of the initiation of the reactor shutdown and declaration of the Unusual Event at approximately 1151 EDST on June 13, as required by 10 CFR 50.72 (a)(1)(i)and 50.72 (b)(1)(i)(A).All appropriate agencies were notified of the declaration of the Unusual Event.The Control Room operators notified the NRC and all appropriate agencies after the termination of the Unusual Event.G.SAFETY SYSTEM RESPONSES: |
| forthespecificsituation of"initiation ofaplantshutdownrequiredbyTechSpecsduetolossofEngineered SafetyFeatureforECCS".Atthistime,theShiftSupervisor directedtheControlRoomoperators toinitiatetheshutdownandcooldowntomeettheLCOofTS3.3.1.4.NRCFORM366A(5.92)
| | None III.CAUSE OF EVENT A.IMMEDIATE CAUSE: The immediate cause of the reactor shutdown was the need to meet the TS LCO of TS 3.3.1.4 for one SI pump inoperable. |
| NRCFORH366A(5-92)U.S.NUCLEARREGULATORY COHHISSIOH LICENSEEEVENTREPORT(LER)TEXTCONTINUATION APPROVEDBYOMBNO.3150-0104 EXPIRES5/31/95ESTIMATED BURDENPERRESPONSETOCOHPLYWITHTHISINFORMATION COLLECTION REQUEST:50'HRS.FORWARDCOMMENTSREGARDING BURDENESTIMATETOTHEINFORHATION ANDRECORDSMANAGEMENT BRANCH(MNBB7714),U.S.NUCLEARREGULATORY COMHISSIONi WASHINGTON, DC20555-0001 ANDTOTHEPAPERWORK REDUCTIOH PROJECT(31(00104),OFFICEOFMANAGEMENT ANDBUDGETWASHINGTON DC20503.FACILITYNAME1R.E.GinnaNuclearPowerPlantDOCKETNUHBER205000244LERNUMBER6'YEARSEQUENTIALM94--008--REVISION00PAGE34OF8TEXT(Ifmorespaceisrequired, useadditional copiesofNRCForm366A)(1/)Theshutdownandsubsequent cooldownwereperformed inaccordance withnormaloperating procedures 0-2.1,"NormalShutdowntoHotShutdown" and0-2.2,"PlantShutdownfromHotShutdowntoColdCondition."
| | The"B" SI pump had been declared inoperable at approximately 1349 EDST on June 10, 1994, and the AOT of TS 3.3.1.4 required that, with one SI pump inoperable, the reactor be placed in hot shutdown before 1949 EDST on June 13, 1994.B.INTERMEDIATE CAUSE: N The intermediate cause of the"B" SI pump being declared inoperable was due to sparks coming from the motor during motor starting.HRC FORH 366A (5-92) |
| Theshutdownproceeded inanormalmanner,andthereactorwasplacedinthehotshutdowncondition atapproximately 1614EDST,withallcontrolrodsinsertedandbothreactortripbreakersopen.TheRCSwascooleddownbelow350degreesFatapproximately 2157EDSTonJune13,1994.WiththeRCSbelowatemperature of350degreesF,theplantwasinastablecondition withnoTSLCOactionstatements ineffectfortheSIpumps.At.approximately 2159EDST,theUnusualEventwasterminated inaccordance withemergency planimplementing procedures.
| | NRC FORM 366A (5-92)U.S.NUCLEAR REGULATORY COMMISSION LZCENSEE EVENT REPORT (LER)TEXT CONTINUATION APPROVED BY OMB NO.3150-0104 EXPIRES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY WITH THIS INFORMATION COLLECTION REQUEST: 50.0 HRS.FORWARD COMMENTS REGARDING BURDEN ESTIMA'IE TO THE INFORMATION AND RECORDS MANAGEMENT BRANCH (MNBB 7714), U.S.HUCLEAR REGULATORY COMMISSIOH, WASHIHGTON, DC 20555-0001 AND TO THE PAPERWORK REDUCTION PROJECT (3140.0104), OFFICE OF MANAGEMENT AND BUDGET WASHINGTON DC 20503.FACILITY NAME 1 R.E.Ginna Nuclear Power Plant DOCKET NUMBER 2 05000244 94--008--00 LER NUMBER 6 YEAR SEQUENTIAL REVISION PAGE 3 6 OF 8 TEXT (If more space is required, use additional copies of NRC Form 366A)(17)C.ROOT CAUSE:The underlying cause of the sparks coming from the motor of the"B" SZ pump was determined to be a broken motor rotor bar.The cracking that leads to broken bars is due to fatigue caused by the number of stress cycles imposed on the rotor bars.The principal contributor to stress cycles in the motor rotor (squirrel cage)is the magnetic stresses experienced during motor starting.The frequency of motor starts could significantly reduce the expected service life of the motor rotors.This event is NUREG-1022 Cause Code (B),"Design, Manufacturing, Construction/Znstallationu. |
| C.INOPERABLE STRUCTURES, COMPONENTS, ORSYSTEMSTHATCONTRIBUTED TOTHEEVENT:The<<B"SIpumpwasinoperable fromapproximately 1349EDSTonJune10,1994,untilapproximately 1518EDSTonJune15,1994.D.OTHERSYSTEMSORSECONDARY FUNCTIONS AFFECTED: | | IV.ANALYSIS OF EVENT This event is reportable in accordance with 10 CFR 50.73, Licensee Event Report System, item (a)(2)(i)(A), which requires a report of,"The completion of any nuclear plant shutdown required by the plant's Technical Specifications." An assessment was performed considering both the safety consequences and implications of this event.with the following results and conclusions: |
| NoneE.METHODOFDISCOVERY:
| | o There were no operational or safety consequences or implications attributed to the"B" SI pump motor rotor sparking because pump motor failure did not occur.Zn addition, the sparking did not continue after the start of the pump.The"B" SI pump motor was immediately deenergized and the pump was declared inoperable. |
| Thecompletion oftheplantshutdown(theevent)waspreplanned andself-evident.
| | o The plant continued to operate in accordance with the LCO of TS 3.3.1.4 for the next 72 hours.The cracked rotor bar was not repairable within this 72 hour AOT, so the reactor was placed in hot shutdown within the following 6 hours and below a RCS temperature of 350 degrees F within an additional 6 hours per TS.The reactor was operated within the requirements of the TS at all times.HRC FORM 366A (5-92) |
| Theneedforthereactortobeinhotshutdownbefore1949EDSTonJune13,1994,wasrecognized onJune10.OnJune13,itwasknownthatrepairswouldnotbecompleted withintheAOTofTS3.3.1.4.Thiswasthebasisforinitiating areactorshutdownatapproximately 1115EDSTonJune13.Thecompletion oftheshutdownatapproximately 1614EDST,requiredbyTS,isreportable totheNRC.NRCFORM366A(5-92)
| | HRC FORH 366A (5-92)U.S.NUCLEAR REGULATORY COMMISSION LICENSEE EVENT REPORT (LER)TEXT CONTINUATION APPROVED BY OMB NO.3150-0104 EXPIRES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY WITH THIS INFORMATION COLLECTIOH REQUEST: 50.0 HRS.FORWARD COMHENTS REGARDING BURDEN ESTIHATE TO THE INFORMATION AND RECORDS MANAGEMENT BRANCH (HNBB 7714), U.S.NUCLEAR REGULATORY COMMISSION,'WASHINGTOH, DC 20555 0001 AND TO THE PAPERWORK REDUCTIOH PROJECT (31/0-0104), OFFICE OF HANAGEHENT AND BUDGET WASHINGTON DC 20503.FACILITY NAHE 1 R.E.Ginna Nuclear Power Plant DOCKET HUHBER 2 05000244 YEAR 94--008 00 LER NUMBER 6 SEQUENTIAL REVISION PAGE 3 7 OF 8 TEXT (If more space is required, use additional copies of NRC Form 366A)(17)Based on the above, it can be concluded that, the public's health and safety was assured at all times.V.CORRECTIVE ACTION A.ACTION TAKEN TO RETURN AFFECTED SYSTEMS TO PRE-EVENT NORMAL STATUS: o The"B" SI pump motor rotor bars were replaced at an offsite facility.The"B" SI pump motor was reassembled, tested, and returned to service.o The issue of motor rotor bar cracking was recently discussed in Westinghouse Technical Bulletin NSD-TB-94-01-RO,"Motor Rotor Bar Cracking", dated 03/17/94.Some Westinghouse Life-line A series and.CSP series motors may exhibit rotor bar cracking.This Westinghouse Technical Bulletin (WTB)had been assessed as part of the Ginna-Operational Assessment. |
| NRCFORH366A(5-92)U.S.NUCLEARREGULATORY COHHISSIOH LICENSEEEVENTREPORT(LER)TEXTCONTINUATION APPROVEDBYOHBHO.3150-0104 EXPIRES5/31/95ESTIMATED BURDEHPERRESPONSETOCOHPLYWITHTHISINFORMATION COLLECTION REOUEST:5D.ONRS.FORWARDCOHHENTSREGARDING BURDENESTIHATETOTHEINFORHATION ANDRECORDSHANAGEHENT BRANCH(HNBB7714),U.S.NUCLEARREGULATORY COHHISSION,
| | Program, prior to this event.Motors in use at Ginna, of the frame sizes of concern in the WTB, were identified and listed at the time of the assessment. |
| 'WASHINGTON, DC20555-0001 ANDTOTHEPAPERWORK REDUCTION PROJECT(31400104),OFFICEOFHANAGEHEHT ANDBUDGET'WASHIHGTON DC20503.FACILITYNAHE1R.E.GinnaNuclearPowerPlantDOCKETNUHBER2YEAR0500024494--008--00LERNUHBER6SEOUENTIAL REVISIONPAGE35OF8TEXT(Ifmorespaceisrequired, useadditional copiesofHRCForm366A)(17)F.OPERATORACTION:TheControlRoomoperators immediately securedthe"B"SIpumpbydeenergizing thepumpmotoronJune10,anddeclaredthepumpinoperable. | | This list of Ginna motors was referred to, and vibration analysis was conducted for selected motors.Results of this analysis indicated that, the"C" SI pump had possible cracked rotor bars.The"C" SI pump motor was disassembled and visually inspected. |
| OnJune13,anUnusualEventwasdeclared.
| | No visual evidence of rotor bar cracking was identified. |
| TheControlRoomoperators shut,downandcooleddowntheplantinaccordance withnormaloperating procedures.
| | The"C" SI pump motor was reassembled, tested, and returned to service.B.ACTION TAKEN OR PLANNED TO PREVENT RECURRENCE: |
| TheControlRoomoperators'notified theNRCoftheinitiation ofthereactorshutdownanddeclaration oftheUnusualEventatapproximately 1151EDSTonJune13,asrequiredby10CFR50.72(a)(1)(i)and50.72(b)(1)(i)(A).Allappropriate agencieswerenotifiedofthedeclaration oftheUnusualEvent.TheControlRoomoperators notifiedtheNRCandallappropriate agenciesafterthetermination oftheUnusualEvent.G.SAFETYSYSTEMRESPONSES:
| | The Predictive Maintenance Program is being enhanced to use improved diagnostic vibration analysis methods.Diagnostic testing will be performed periodically to trend for motor inconsistencies, including rotor bar cracking.NRC FORH 366A (5-92) |
| NoneIII.CAUSEOFEVENTA.IMMEDIATE CAUSE:Theimmediate causeofthereactorshutdownwastheneedtomeettheTSLCOofTS3.3.1.4foroneSIpumpinoperable.
| | NRC FORM 366A (5-92).U.S.NUCLEAR REGULATORY COMMISSION LICENSEE EVENT REPORT (LER)TEXT CONTINUATION APPROVED BY OMB NO.3150-0104 EXPIRES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY WITH THIS INFORMATIOH COLLECTIOH REQUEST: 50.0 HRS.FORWARD COMMENTS REGARDING BURDEN ESTIMATE TO THE INFORMATION AND RECORDS HANAGEMENT BRANCH (MNBB 7714), U.S.NUCLEAR REGULATORY COMMISSION, WASHINGTON, DC 20555-0001 AHD TO THE PAPERWORK REDUCTION PROJECT (3140 0104), OFFICE OF MANAGEMENT AND BUDGET WASHINGTON DC 20503.FACILITY NAME 1)R.E.Ginna Nuclear Power Plant DOCKET NUMBER 2 YEAR 05000244 94 LER NUMBER 6 SEQUENTIAL |
| The"B"SIpumphadbeendeclaredinoperable atapproximately 1349EDSTonJune10,1994,andtheAOTofTS3.3.1.4requiredthat,withoneSIpumpinoperable, thereactorbeplacedinhotshutdownbefore1949EDSTonJune13,1994.B.INTERMEDIATE CAUSE:NTheintermediate causeofthe"B"SIpumpbeingdeclaredinoperable wasduetosparkscomingfromthemotorduringmotorstarting. | | --008 REVISION 00 PAGE 3 8 OF 8 TEXT (If more space is required, use additional copies of NRC Form 366A)(17)VI.ADDITIONAL INFORMATION A.FAILED COMPONENTS: |
| HRCFORH366A(5-92)
| | The failed component is the rotor for the"B" SI pump motor.This motor is a Model ABDP, frame size 509US, 440 VAC, 3555 RPM, 400'amp, 350 horsepower motor, manufactured by Westinghouse Electric Corporation. |
| NRCFORM366A(5-92)U.S.NUCLEARREGULATORY COMMISSION LZCENSEEEVENTREPORT(LER)TEXTCONTINUATION APPROVEDBYOMBNO.3150-0104 EXPIRES5/31/95ESTIMATED BURDENPERRESPONSETOCOMPLYWITHTHISINFORMATION COLLECTION REQUEST:50.0HRS.FORWARDCOMMENTSREGARDING BURDENESTIMA'IE TOTHEINFORMATION ANDRECORDSMANAGEMENT BRANCH(MNBB7714),U.S.HUCLEARREGULATORY COMMISSIOH, WASHIHGTON, DC20555-0001 ANDTOTHEPAPERWORK REDUCTION PROJECT(3140.0104),
| | B.PREVIOUS LERs ON SIMILAR EVENTS: A similar LER event historical search was conducted with the following results: No documentation of similar LER events with the same root cause at Ginna Nuclear Power Plant could be identified. |
| OFFICEOFMANAGEMENT ANDBUDGETWASHINGTON DC20503.FACILITYNAME1R.E.GinnaNuclearPowerPlantDOCKETNUMBER20500024494--008--00LERNUMBER6YEARSEQUENTIAL REVISIONPAGE36OF8TEXT(Ifmorespaceisrequired, useadditional copiesofNRCForm366A)(17)C.ROOTCAUSE:Theunderlying causeofthesparkscomingfromthemotorofthe"B"SZpumpwasdetermined tobeabrokenmotorrotorbar.Thecrackingthatleadstobrokenbarsisduetofatiguecausedbythenumberofstresscyclesimposedontherotorbars.Theprincipal contributor tostresscyclesinthemotorrotor(squirrel cage)isthemagneticstressesexperienced duringmotorstarting.
| | C.SPECIAL COMMENTS: None HRC FORM 366A (5-92)}} |
| Thefrequency ofmotorstartscouldsignificantly reducetheexpectedservicelifeofthemotorrotors.ThiseventisNUREG-1022 CauseCode(B),"Design,Manufacturing, Construction/Znstallationu.
| |
| IV.ANALYSISOFEVENTThiseventisreportable inaccordance with10CFR50.73,LicenseeEventReportSystem,item(a)(2)(i)(A),whichrequiresareportof,"Thecompletion ofanynuclearplantshutdownrequiredbytheplant'sTechnical Specifications." | |
| Anassessment wasperformed considering boththesafetyconsequences andimplications ofthisevent.withthefollowing resultsandconclusions:
| |
| oTherewerenooperational orsafetyconsequences orimplications attributed tothe"B"SIpumpmotorrotorsparkingbecausepumpmotorfailuredidnotoccur.Znaddition, thesparkingdidnotcontinueafterthestartofthepump.The"B"SIpumpmotorwasimmediately deenergized andthepumpwasdeclaredinoperable.
| |
| oTheplantcontinued tooperateinaccordance withtheLCOofTS3.3.1.4forthenext72hours.Thecrackedrotorbarwasnotrepairable withinthis72hourAOT,sothereactorwasplacedinhotshutdownwithinthefollowing 6hoursandbelowaRCStemperature of350degreesFwithinanadditional 6hoursperTS.Thereactorwasoperatedwithintherequirements oftheTSatalltimes.HRCFORM366A(5-92)
| |
| HRCFORH366A(5-92)U.S.NUCLEARREGULATORY COMMISSION LICENSEEEVENTREPORT(LER)TEXTCONTINUATION APPROVEDBYOMBNO.3150-0104 EXPIRES5/31/95ESTIMATED BURDENPERRESPONSETOCOMPLYWITHTHISINFORMATION COLLECTIOH REQUEST:50.0HRS.FORWARDCOMHENTSREGARDING BURDENESTIHATETOTHEINFORMATION ANDRECORDSMANAGEMENT BRANCH(HNBB7714),U.S.NUCLEARREGULATORY COMMISSION,
| |
| 'WASHINGTOH, DC205550001ANDTOTHEPAPERWORK REDUCTIOH PROJECT(31/0-0104), | |
| OFFICEOFHANAGEHENT ANDBUDGETWASHINGTON DC20503.FACILITYNAHE1R.E.GinnaNuclearPowerPlantDOCKETHUHBER205000244YEAR94--00800LERNUMBER6SEQUENTIAL REVISIONPAGE37OF8TEXT(Ifmorespaceisrequired, useadditional copiesofNRCForm366A)(17)Basedontheabove,itcanbeconcluded that,thepublic'shealthandsafetywasassuredatalltimes.V.CORRECTIVE ACTIONA.ACTIONTAKENTORETURNAFFECTEDSYSTEMSTOPRE-EVENT NORMALSTATUS:oThe"B"SIpumpmotorrotorbarswerereplacedatanoffsitefacility.
| |
| The"B"SIpumpmotorwasreassembled, tested,andreturnedtoservice.oTheissueofmotorrotorbarcrackingwasrecentlydiscussed inWestinghouse Technical BulletinNSD-TB-94-01-RO, "MotorRotorBarCracking", | |
| dated03/17/94.
| |
| SomeWestinghouse Life-line Aseriesand.CSPseriesmotorsmayexhibitrotorbarcracking.
| |
| ThisWestinghouse Technical Bulletin(WTB)hadbeenassessedaspartoftheGinna-Operational Assessment.
| |
| Program,priortothisevent.MotorsinuseatGinna,oftheframesizesofconcernintheWTB,wereidentified andlistedatthetimeoftheassessment. | |
| ThislistofGinnamotorswasreferredto,andvibration analysiswasconducted forselectedmotors.Resultsofthisanalysisindicated that,the"C"SIpumphadpossiblecrackedrotorbars.The"C"SIpumpmotorwasdisassembled andvisuallyinspected.
| |
| Novisualevidenceofrotorbarcrackingwasidentified.
| |
| The"C"SIpumpmotorwasreassembled, tested,andreturnedtoservice.B.ACTIONTAKENORPLANNEDTOPREVENTRECURRENCE: | |
| ThePredictive Maintenance Programisbeingenhancedtouseimproveddiagnostic vibration analysismethods.Diagnostic testingwillbeperformed periodically totrendformotorinconsistencies, including rotorbarcracking.
| |
| NRCFORH366A(5-92)
| |
| NRCFORM366A(5-92).U.S.NUCLEARREGULATORY COMMISSION LICENSEEEVENTREPORT(LER)TEXTCONTINUATION APPROVEDBYOMBNO.3150-0104 EXPIRES5/31/95ESTIMATED BURDENPERRESPONSETOCOMPLYWITHTHISINFORMATIOH COLLECTIOH REQUEST:50.0HRS.FORWARDCOMMENTSREGARDING BURDENESTIMATETOTHEINFORMATION ANDRECORDSHANAGEMENT BRANCH(MNBB7714),U.S.NUCLEARREGULATORY COMMISSION, WASHINGTON, DC20555-0001 AHDTOTHEPAPERWORK REDUCTION PROJECT(31400104),OFFICEOFMANAGEMENT ANDBUDGETWASHINGTON DC20503.FACILITYNAME1)R.E.GinnaNuclearPowerPlantDOCKETNUMBER2YEAR0500024494LERNUMBER6SEQUENTIAL
| |
| --008REVISION00PAGE38OF8TEXT(Ifmorespaceisrequired, useadditional copiesofNRCForm366A)(17)VI.ADDITIONAL INFORMATION A.FAILEDCOMPONENTS: | |
| Thefailedcomponent istherotorforthe"B"SIpumpmotor.ThismotorisaModelABDP,framesize509US,440VAC,3555RPM,400'amp,350horsepower motor,manufactured byWestinghouse ElectricCorporation.
| |
| B.PREVIOUSLERsONSIMILAREVENTS:AsimilarLEReventhistorical searchwasconducted withthefollowing results:Nodocumentation ofsimilarLEReventswiththesamerootcauseatGinnaNuclearPowerPlantcouldbeidentified. | |
| C.SPECIALCOMMENTS: | |
| NoneHRCFORM366A(5-92)}}
| |
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Audible Count Rate Function Was Restored to Operable Status ML17264B1441997-12-17017 December 1997 LER 97-007-00:on 971117,NF Low Range Trip Circuitry for Channel N-44 Was Not Placed in Tripped Condition.Caused by Technical Inadequacies in Procedures.Implemented EWR 4862 to Resolve Design deficiency.W/971217 Ltr ML17264B1291997-12-0303 December 1997 LER 97-006-00:on 971103,NIS Audible Count Rate Function Was Inoperable.Caused by Misinterpretation of Event Sequence Due to Not Verifying Boron Concentration.B Verification Occurred Every 12 H Per ITS LCO Action 3.9.2.C.3.W/971203 Ltr ML17264B1271997-12-0101 December 1997 LER 97-005-00:on 971031,undetected Unblocking of SI Actuation Signal Occurred at Low Pressure Condition,Due to Faulty Bistable Which Resulted in Inadvertent SI Actuation Signal.Sias,Ci & CVI Signals Were Reset ML17264B1211997-11-24024 November 1997 LER 97-004-00:on 971024,radiation Monitor Alarm Were Noted Due to Higher than Normal Radioactive Gas Concentration Resulted in Cvi.New R-12 Alarm Setpoint Was Maintained for Duration of Refueling Outage ML17264B0461997-09-29029 September 1997 LER 97-003-01:on 970730,bistable Instrument Trip Setpoint Could Have Exceeded Allowable Value.Caused by Insufficient Existing Margin Between Trip Setpoint & Allowable Value. Held Switches in Tripped configuration.W/970929 Ltr ML17264B0111997-08-27027 August 1997 LER 97-003-00:on 970730,high Steam Flow Bistable Instrument Setpoint Plus Instrument Uncertainty Could Exceed Allowable Value in ITS Was Identified.Caused by Entry Into ITS LCO 3.0.3.Switches Placed in Tripped configuration.W/970827 Ltr ML17264A9941997-08-19019 August 1997 LER 97-002-00:on 970720,34.5 Kv Offsite Power Circuit 751 Was Lost.Caused by Automatic Actuation of B Emergency DG Due to Undervoltage on Safeguards Buses 16 & 17.Offsite Power Restored to Safeguards Buses 16 & 17.W/970819 Ltr ML17264A9911997-08-11011 August 1997 LER 96-009-02:on 960723,determined That Leak Rate Outside Containment Was Greater than Program Limit.Caused by Weld Defect.Isolated Leak & Cut Out & Replaced Leaking Pipe ML17264A8271997-03-0303 March 1997 LER 97-001-00:on 970131,discovered Service Water Temp Was Less than Specified Value.Caused by non-representative Method of Monitoring.Increased Water Temp in Screenhouse Bay to Greater than 35 Degrees F.W/970303 Ltr ML17264A8071997-01-22022 January 1997 LER 96-015-00:on 961223,discovered Thermally Induced Overpressure Transient Could Occur.Caused by Thermal Expansion of Fluid During Design Basis Accident Condition. Installed Relief Valve on Affected line.W/970122 Ltr ML17264A7471996-11-27027 November 1996 LER 96-013-00:on 961029,circuit Breakers Closed While in Mode 3 & Resulted in Condition Prohibited by TS Due to Personnel Error.Circuit Breakers for MOV-878B & MOV-878D Were re-opened.W/961127 Ltr ML17264A6051996-09-19019 September 1996 LER 96-012-00:on 960820,feedwater Transient Occurred,Due to Closure of Feedwater Regulating Valve,Causing Lo Lo Steam Generator Level Reactor Trip.Sgs Were Restored & Missing Screw in 1/P-476 Was replaced.W/960919 Ltr ML17264A6061996-09-19019 September 1996 LER 96-009-01:on 960723,leakage Outside Containment Occurred,Due to Weld Defect,Resulting in Leak Rate Greater than Program Limits.Source of Leakage Isolated from RWST by Freeze Seal,Allowing Exit from ITS LCO 3.0.3.W/960919 Ltr ML17264A5911996-09-0505 September 1996 LER 96-011-00:on 960807,improper Configuration of Circuit Breaker Occurred,Due to Undetected Internal Interference, Resulting in Automatic Start of Both Auxiliary Feedwater Pumps.Running AFW Pumps Were secured.W/960905 Ltr ML17264A5921996-09-0505 September 1996 LER 96-010-00:on 960806,latching of Main Turbine While in Mode 4 Occurred,Due to Defective Procedure,Resulting in Automatic Start of Auxiliary Feedwater Pump.Caused by Defective Maint Procedure.Procedure revised.W/960905 Ltr ML17264A5891996-08-22022 August 1996 LER 96-009-00:on 960723,determined Leak on Piping Sys Outside Containment Greater than Program Limit.Caused by Weld Defect.Pipe & Socket Welds Were Cut Out & Replaced. W/960822 Ltr ML17264A5781996-08-0606 August 1996 LER 96-008-00:on 960707,main Feedwater Pump Breakers Opened. Caused by Change in Seal Water Differential Pressure Occurred During Sys Realignment.Afw Flow Controlled as Desired to Maintain S/G level.W/960806 Ltr ML17264A5561996-07-12012 July 1996 LER 96-007-00:on 960612,CR Operators Identified Control Rods Misaligned & Not Moving in Proper Sequence.Caused by Faulty Firing Circuit Card in Rod Control Sys.Faulty Firing Circuit Card in 1BD Power Cabinet replaced.W/960712 Ltr ML17264A5421996-06-20020 June 1996 LER 96-006-00:on 960521,discovered Containment Penetration Not in Required Status.Caused by Personnel Error.Installed Flange Inside Containment Penetration 2.W/960620 Ltr ML17264A5411996-06-17017 June 1996 LER 96-005-00:on 960516,PORC Determined Deficient Procedures Do Not Meet SRs for Testing safety-related Logic Circuits. Caused by Inadequancies in Individual Testing Procedures. Procedures Re Improved TSs revised.W/960617 Ltr ML17264A5051996-05-17017 May 1996 LER 96-003-01:on 960308,identified That Both Pressurizer PORVs Inoperable Concurrently Due to Disconnection of Flex Hose to Both PORV Actuators to Install air-sets for Benchset & Limit Switch Activities.Hpes Completed ML17264A4481996-04-0808 April 1996 LER 96-003-00:on 960308,both Pressurizer Relief Valves Inoperable.Hpes Evaluation Is Being Conducted to Determined Cause of Event.C/As:Both PORVs restored.W/960408 Ltr ML17264A4471996-04-0808 April 1996 LER 96-002-00:on 960307,secondary Transient Occurred.Caused by Loss of B Condenser Circulating Water Pump.C/As: Thermography performed.W/960408 Ltr ML17264A4101996-03-18018 March 1996 LER 96-001-00:on 950504,inservice Test Not Performed During Refueling Outage.Caused by Inadequate Tracking of Surveillance Frequency.Valve Test Performed & Disassembled. W/960318 Ltr ML17264A2971995-12-14014 December 1995 LER 95-009-00:on 950817,surveillance Was Not Performed Due to Improper Application of TS Requirements Resulting in TS Violation.Testing of MOV-515 Was Performed on 951115.W/ 951214 Ltr ML17264A1711995-09-25025 September 1995 LER 95-008-00:on 950825,secondary Transient Occurred.Caused by Loss of B Condenser Circulating Water Pump That Resulted in Manual Rt.Returned S/G Levels to Normal Operating levels.W/950925 Ltr 1999-09-22
[Table view] Category:RO)
MONTHYEARML17265A7541999-09-22022 September 1999 LER 99-011-00:on 990823,small Tears Were Discovered in Flexible Duct Work Connector at Inlet of CR HVAC Sys Return Air Fan (AKF08).Caused by in-leakage Greater than That Assumed.Implemented Temporary Mod 99-029.With 990922 Ltr ML17265A7431999-08-24024 August 1999 LER 99-004-01:on 990412,discovered That Containment Recirculation Fan Chevron Separator Vanes Were Installed Backwards.Caused by Improper Assembly by Mfg.Moisture Separator Vanes Were Dismantled & Correctly re-installed ML17265A7181999-07-23023 July 1999 LER 99-007-01:on 990423,reactor Trip Occurred Due to Instrument & Control Technicians Inadvertently Pulling Fuses from Wrong Nuclear Instrument Channel.Setpoint Adjustments Were Completed by Different Crew of Technicians ML17265A7081999-07-22022 July 1999 LER 98-003-02:on 980904,actuations of CR Emergency Air Treatment Sys Was Noted Due to Invalid Causes.Caused by Various Degraded Components in CR RM Sys.Creats Actuation Signal Was Reset & Normal Ventilation Was Restored ML17265A7031999-07-19019 July 1999 LER 99-S01-00:on 990617,determined That Temporary Unescorted Access Had Been Granted to Contractor Employee.Caused by Incomplete Info Re Circumstances of Individual Military Separation.Individual Access Was Revoked.With 990719 Ltr ML17265A7021999-07-15015 July 1999 LER 99-010-00:on 990615,ventilation Isolation of Auxiliary Bldg Occurred When Auxiliary Bldg Gas Radiation Monitor R-14 Reached High Alarm Setpoint.Cr Operators Rest Auxiliary Bldg Ventilation Isolation Signal.With 990715 Ltr ML17265A6851999-06-21021 June 1999 LER 99-001-01:on 990222,deficiencies in NSSS Vendor steam- Line Brake Mass & Energy Release Analysis Results in Plant Being Outside Design Bases Occurred.Caused by Deficiencies in W.Temporary Administrative Replaced.With 990621 Ltr ML17265A6661999-06-0202 June 1999 LER 99-009-00:on 990503,instrumentation Declared Inoperable in Multiple Channels Resulted in Condition Prohibited by Ts. Caused by Unanticipated High Frequency AC Voltage Ripple. Entered TS LCO 3.0.3.With 990602 Ltr ML17309A6541999-05-27027 May 1999 LER 99-008-00:on 990427,overtemperature Delta T Reactor Trip Occurred Due to Faulted Bistable During Calibr of Redundant Channel.Plant Was Stabilized in Mode 3 & Faulted Bistable Was Subsequently Replaced.With 990527 Ltr ML17265A6631999-05-24024 May 1999 LER 99-007-00:on 990423,technicians Inadvertently Pulled Fuses from Wrong Nuclear Instrument Cahnnel,Causing Reactor Trip,Due to High Range Flux Trip.Caused by Personnel Error. Labeling Scheme Improved ML17265A6601999-05-21021 May 1999 LER 99-006-00:on 990421,start of turbine-driven Auxiliary Feedwater Pump Was Noted.Caused by MOV Being Left in Open Position.Closed Manual Isolation Valve to Secure Steam to Pump.With 990521 Ltr ML17265A6441999-05-13013 May 1999 LER 99-005-00:on 990413,undervoltage Signal of Safeguards Bus During Testing Resulted in Automatic Start of B Edg. Caused by Personnel Error.Blown Fuse Was Replaced & Offsite Power Was Restored to Safeguards Bus 17.With 990513 Ltr ML17265A6431999-05-12012 May 1999 LER 99-004-00:on 990412,discovered That Containment Recirculation Fan Moisture Separator Vanes Were Incorrectly Installed,Per 10CFR21.Caused by Improper Assembly by Mfg. Subject Vanes Were Dismantled & Correctly re-installed ML17265A6141999-03-31031 March 1999 LER 99-003-00:on 990301,two Main Steam non-return Check Valves Were Declared Inoperable Due to Exceedance of Acceptance Criteria.Caused by Changes in Methodology & Matls.Packing Gland Torque Will Be Adjusted.With 990331 Ltr ML17265A6131999-03-29029 March 1999 LER 99-002-00:on 990227,discovered That Surveillance Had Not Been Performed at Frequency,Per Ts.Caused by Personnel Error.Procedure O-6.13 Will Be Evaluated for Enhancement Documentation of Completion of ITS Srs.With 990329 Ltr ML17265A6061999-03-24024 March 1999 LER 99-001-00:on 990222,plant Was Noted Outside Design Basis.Caused by Deficiencies in NSSS Vendor Slb Mass & Energy Release.Placed Temporary Administrative Restriction 40 Degrees F Max on Screenhouse Bay Temp ML17265A4951998-12-21021 December 1998 LER 98-005-00:on 981120,loss of 34.5 Kv Offsite Power Circuit 751,resulted in Automatic Start of B Edg.Caused by Faulted Cable Splice.Performed Appropriate Actions of Abnormal Procedure AP-ELEC.1.With 981221 Ltr ML17265A4931998-12-17017 December 1998 LER 98-004-00:on 971030,determined That Improperly Performed Surveillance Resulted in Condition Prohibited by Ts.Caused by Procedure non-adherence.Appropriate Calibr Procedures Were Properly Performed with 24 H of Condition Discovery ML17265A4691998-11-25025 November 1998 LER 98-003-01:on 980904,actuations of CR Emergency Air Treatment Systems (Creats) Occurred.Caused by Radon build-up During Temp Inversion.Creats Actuation Signal Was Reset & Normal Ventilation Was Restored to CR ML17265A4271998-10-0505 October 1998 LER 98-003-00:on 980904,actuations of CR Emergency Air Treatment Sys Occurred.Caused by Radon build-up During Temp Inversion.Air Samples Were Taken & Determined That Source of Radiation Was Naturally Occurring Radon.With 981005 Ltr ML17265A3671998-07-14014 July 1998 LER 98-002-00:on 971019,CR Emergency Air Treatment Sys Actuating Function Was Not Operable.Caused by Mispositioned Switch.Revised Procedure CPI-MON-R37.W/980714 Ltr ML17265A1921998-03-11011 March 1998 LER 98-001-00:on 980209,discovered That Boraflex Degradation in SPF Was Greater than Was Assumed.Caused by Dissolution of Boron on Boraflex Matrix,Per 10CFR50.21.Removed Spent Fuel Assemblies from Selected Degraded Storage Rack Cells ML17265A1641998-02-0606 February 1998 LER 97-007-01:on 971117,reactor Engineer Recognized That Neutron Flux Low Range Trip Circuitry for Channel Was Not in Tripped Condition as Required.Caused by Technical Inadequacies.Channel Defeat Will Be Identified ML17265A1601998-02-0606 February 1998 LER 97-006-01:on 971103,verification of B Concentration Was Not Performed Due to Misinterpretation of Event Sequence. Audible Count Rate Function Was Restored to Operable Status ML17264B1441997-12-17017 December 1997 LER 97-007-00:on 971117,NF Low Range Trip Circuitry for Channel N-44 Was Not Placed in Tripped Condition.Caused by Technical Inadequacies in Procedures.Implemented EWR 4862 to Resolve Design deficiency.W/971217 Ltr ML17264B1291997-12-0303 December 1997 LER 97-006-00:on 971103,NIS Audible Count Rate Function Was Inoperable.Caused by Misinterpretation of Event Sequence Due to Not Verifying Boron Concentration.B Verification Occurred Every 12 H Per ITS LCO Action 3.9.2.C.3.W/971203 Ltr ML17264B1271997-12-0101 December 1997 LER 97-005-00:on 971031,undetected Unblocking of SI Actuation Signal Occurred at Low Pressure Condition,Due to Faulty Bistable Which Resulted in Inadvertent SI Actuation Signal.Sias,Ci & CVI Signals Were Reset ML17264B1211997-11-24024 November 1997 LER 97-004-00:on 971024,radiation Monitor Alarm Were Noted Due to Higher than Normal Radioactive Gas Concentration Resulted in Cvi.New R-12 Alarm Setpoint Was Maintained for Duration of Refueling Outage ML17264B0461997-09-29029 September 1997 LER 97-003-01:on 970730,bistable Instrument Trip Setpoint Could Have Exceeded Allowable Value.Caused by Insufficient Existing Margin Between Trip Setpoint & Allowable Value. Held Switches in Tripped configuration.W/970929 Ltr ML17264B0111997-08-27027 August 1997 LER 97-003-00:on 970730,high Steam Flow Bistable Instrument Setpoint Plus Instrument Uncertainty Could Exceed Allowable Value in ITS Was Identified.Caused by Entry Into ITS LCO 3.0.3.Switches Placed in Tripped configuration.W/970827 Ltr ML17264A9941997-08-19019 August 1997 LER 97-002-00:on 970720,34.5 Kv Offsite Power Circuit 751 Was Lost.Caused by Automatic Actuation of B Emergency DG Due to Undervoltage on Safeguards Buses 16 & 17.Offsite Power Restored to Safeguards Buses 16 & 17.W/970819 Ltr ML17264A9911997-08-11011 August 1997 LER 96-009-02:on 960723,determined That Leak Rate Outside Containment Was Greater than Program Limit.Caused by Weld Defect.Isolated Leak & Cut Out & Replaced Leaking Pipe ML17264A8271997-03-0303 March 1997 LER 97-001-00:on 970131,discovered Service Water Temp Was Less than Specified Value.Caused by non-representative Method of Monitoring.Increased Water Temp in Screenhouse Bay to Greater than 35 Degrees F.W/970303 Ltr ML17264A8071997-01-22022 January 1997 LER 96-015-00:on 961223,discovered Thermally Induced Overpressure Transient Could Occur.Caused by Thermal Expansion of Fluid During Design Basis Accident Condition. Installed Relief Valve on Affected line.W/970122 Ltr ML17264A7471996-11-27027 November 1996 LER 96-013-00:on 961029,circuit Breakers Closed While in Mode 3 & Resulted in Condition Prohibited by TS Due to Personnel Error.Circuit Breakers for MOV-878B & MOV-878D Were re-opened.W/961127 Ltr ML17264A6051996-09-19019 September 1996 LER 96-012-00:on 960820,feedwater Transient Occurred,Due to Closure of Feedwater Regulating Valve,Causing Lo Lo Steam Generator Level Reactor Trip.Sgs Were Restored & Missing Screw in 1/P-476 Was replaced.W/960919 Ltr ML17264A6061996-09-19019 September 1996 LER 96-009-01:on 960723,leakage Outside Containment Occurred,Due to Weld Defect,Resulting in Leak Rate Greater than Program Limits.Source of Leakage Isolated from RWST by Freeze Seal,Allowing Exit from ITS LCO 3.0.3.W/960919 Ltr ML17264A5911996-09-0505 September 1996 LER 96-011-00:on 960807,improper Configuration of Circuit Breaker Occurred,Due to Undetected Internal Interference, Resulting in Automatic Start of Both Auxiliary Feedwater Pumps.Running AFW Pumps Were secured.W/960905 Ltr ML17264A5921996-09-0505 September 1996 LER 96-010-00:on 960806,latching of Main Turbine While in Mode 4 Occurred,Due to Defective Procedure,Resulting in Automatic Start of Auxiliary Feedwater Pump.Caused by Defective Maint Procedure.Procedure revised.W/960905 Ltr ML17264A5891996-08-22022 August 1996 LER 96-009-00:on 960723,determined Leak on Piping Sys Outside Containment Greater than Program Limit.Caused by Weld Defect.Pipe & Socket Welds Were Cut Out & Replaced. W/960822 Ltr ML17264A5781996-08-0606 August 1996 LER 96-008-00:on 960707,main Feedwater Pump Breakers Opened. Caused by Change in Seal Water Differential Pressure Occurred During Sys Realignment.Afw Flow Controlled as Desired to Maintain S/G level.W/960806 Ltr ML17264A5561996-07-12012 July 1996 LER 96-007-00:on 960612,CR Operators Identified Control Rods Misaligned & Not Moving in Proper Sequence.Caused by Faulty Firing Circuit Card in Rod Control Sys.Faulty Firing Circuit Card in 1BD Power Cabinet replaced.W/960712 Ltr ML17264A5421996-06-20020 June 1996 LER 96-006-00:on 960521,discovered Containment Penetration Not in Required Status.Caused by Personnel Error.Installed Flange Inside Containment Penetration 2.W/960620 Ltr ML17264A5411996-06-17017 June 1996 LER 96-005-00:on 960516,PORC Determined Deficient Procedures Do Not Meet SRs for Testing safety-related Logic Circuits. Caused by Inadequancies in Individual Testing Procedures. Procedures Re Improved TSs revised.W/960617 Ltr ML17264A5051996-05-17017 May 1996 LER 96-003-01:on 960308,identified That Both Pressurizer PORVs Inoperable Concurrently Due to Disconnection of Flex Hose to Both PORV Actuators to Install air-sets for Benchset & Limit Switch Activities.Hpes Completed ML17264A4481996-04-0808 April 1996 LER 96-003-00:on 960308,both Pressurizer Relief Valves Inoperable.Hpes Evaluation Is Being Conducted to Determined Cause of Event.C/As:Both PORVs restored.W/960408 Ltr ML17264A4471996-04-0808 April 1996 LER 96-002-00:on 960307,secondary Transient Occurred.Caused by Loss of B Condenser Circulating Water Pump.C/As: Thermography performed.W/960408 Ltr ML17264A4101996-03-18018 March 1996 LER 96-001-00:on 950504,inservice Test Not Performed During Refueling Outage.Caused by Inadequate Tracking of Surveillance Frequency.Valve Test Performed & Disassembled. W/960318 Ltr ML17264A2971995-12-14014 December 1995 LER 95-009-00:on 950817,surveillance Was Not Performed Due to Improper Application of TS Requirements Resulting in TS Violation.Testing of MOV-515 Was Performed on 951115.W/ 951214 Ltr ML17264A1711995-09-25025 September 1995 LER 95-008-00:on 950825,secondary Transient Occurred.Caused by Loss of B Condenser Circulating Water Pump That Resulted in Manual Rt.Returned S/G Levels to Normal Operating levels.W/950925 Ltr 1999-09-22
[Table view] Category:TEXT-SAFETY REPORT
MONTHYEARML17265A7601999-10-0505 October 1999 Part 21 Rept Re W2 Switch Supplied by W Drawn from Stock, Did Not Operate Properly After Being Installed on 990409. Switch Returned to W on 990514 for Evaluation & Root Cause Analysis ML17265A7621999-09-30030 September 1999 Monthly Operating Rept for Sept 1999 for Re Ginna Npp.With 991008 Ltr ML17265A7531999-09-23023 September 1999 Part 21 Rept Re Corrective Action & Closeout of 10CFR21 Rept of Noncompliance Re Unacceptable Part for 30-4 Connector. Unacceptable Parts Removed from Stock & Scrapped ML17265A7541999-09-22022 September 1999 LER 99-011-00:on 990823,small Tears Were Discovered in Flexible Duct Work Connector at Inlet of CR HVAC Sys Return Air Fan (AKF08).Caused by in-leakage Greater than That Assumed.Implemented Temporary Mod 99-029.With 990922 Ltr ML17265A7471999-08-31031 August 1999 Monthly Operating Rept for Aug 1999 for Re Ginna Npp.With 990909 Ltr ML17265A7431999-08-24024 August 1999 LER 99-004-01:on 990412,discovered That Containment Recirculation Fan Chevron Separator Vanes Were Installed Backwards.Caused by Improper Assembly by Mfg.Moisture Separator Vanes Were Dismantled & Correctly re-installed ML17265A7341999-07-31031 July 1999 Monthly Operating Rept for July 1999 for Re Ginna Npp.With 990806 Ltr ML17265A7291999-07-29029 July 1999 Interim Part 21 Rept Re safety-related DB-25 Breaker Mechanism Procured from W Did Not Pas Degradatin Checks When Drawn from Stock to Be Installed Into BUS15/03A.Holes Did Not line-up & Tripper Pan Bent ML17265A7181999-07-23023 July 1999 LER 99-007-01:on 990423,reactor Trip Occurred Due to Instrument & Control Technicians Inadvertently Pulling Fuses from Wrong Nuclear Instrument Channel.Setpoint Adjustments Were Completed by Different Crew of Technicians ML17265A7081999-07-22022 July 1999 LER 98-003-02:on 980904,actuations of CR Emergency Air Treatment Sys Was Noted Due to Invalid Causes.Caused by Various Degraded Components in CR RM Sys.Creats Actuation Signal Was Reset & Normal Ventilation Was Restored ML17265A7131999-07-22022 July 1999 Special Rept:On 990407,radiation Monitor RM-14A Was Declared Inoperable.Caused by Failed Communication Link from TSC to Plant Process Computer Sys.Communication Link Was re-established & RM-14A Was Declaed Operable on 990521 ML17265A7031999-07-19019 July 1999 LER 99-S01-00:on 990617,determined That Temporary Unescorted Access Had Been Granted to Contractor Employee.Caused by Incomplete Info Re Circumstances of Individual Military Separation.Individual Access Was Revoked.With 990719 Ltr ML17265A7211999-07-19019 July 1999 ISI Rept for Third Interval (1990-1999) Third Period, Second Outage (1999) at Re Ginna Npp. ML17265A7021999-07-15015 July 1999 LER 99-010-00:on 990615,ventilation Isolation of Auxiliary Bldg Occurred When Auxiliary Bldg Gas Radiation Monitor R-14 Reached High Alarm Setpoint.Cr Operators Rest Auxiliary Bldg Ventilation Isolation Signal.With 990715 Ltr ML17265A7661999-06-30030 June 1999 1999 Rept of Facility Changes,Tests & Experiments Conducted Without Prior NRC Approval for Jan 1998 Through June 1999, Per 10CFR50.59.With 991020 Ltr ML17265A7011999-06-30030 June 1999 Monthly Operating Rept for June 1999 for Re Ginna Npp.With 990712 Ltr ML17265A6851999-06-21021 June 1999 LER 99-001-01:on 990222,deficiencies in NSSS Vendor steam- Line Brake Mass & Energy Release Analysis Results in Plant Being Outside Design Bases Occurred.Caused by Deficiencies in W.Temporary Administrative Replaced.With 990621 Ltr ML17265A6761999-06-16016 June 1999 Part 21 Rept Re Defects & noncompliances,10CFR21(d)(3)(ii), Which Requires Written Notification to NRC on Identification of Defect or Failure to Comply. Relays Were Returned to Eaton for Evaluation & Root Cause Analysis ML17265A6661999-06-0202 June 1999 LER 99-009-00:on 990503,instrumentation Declared Inoperable in Multiple Channels Resulted in Condition Prohibited by Ts. Caused by Unanticipated High Frequency AC Voltage Ripple. Entered TS LCO 3.0.3.With 990602 Ltr ML17265A6681999-05-31031 May 1999 Monthly Operating Rept for May 1999 for Re Ginna Nuclear Power Plant.With 990608 Ltr ML17265A6651999-05-27027 May 1999 Interim Rept Re W2 Control Switch,Procured from W,Did Not Operate Satisfactorily When Drawn from Stock to Be Installed in Main Control Board for 1C2 Safety Injection Pump. Estimated That Evaluation Will Be Completed by 991001 ML17309A6541999-05-27027 May 1999 LER 99-008-00:on 990427,overtemperature Delta T Reactor Trip Occurred Due to Faulted Bistable During Calibr of Redundant Channel.Plant Was Stabilized in Mode 3 & Faulted Bistable Was Subsequently Replaced.With 990527 Ltr ML17265A6631999-05-24024 May 1999 LER 99-007-00:on 990423,technicians Inadvertently Pulled Fuses from Wrong Nuclear Instrument Cahnnel,Causing Reactor Trip,Due to High Range Flux Trip.Caused by Personnel Error. Labeling Scheme Improved ML17265A6601999-05-21021 May 1999 LER 99-006-00:on 990421,start of turbine-driven Auxiliary Feedwater Pump Was Noted.Caused by MOV Being Left in Open Position.Closed Manual Isolation Valve to Secure Steam to Pump.With 990521 Ltr ML17265A6591999-05-17017 May 1999 Part 21 Rept Re Relay Deficiency Detected During pre-installation Testing.Caused by Incorrectly Wired Relay Coil.Relays Were Returned to Eaton Corp for Investigation. Relays Were Repaired & Retested ML17265A6441999-05-13013 May 1999 LER 99-005-00:on 990413,undervoltage Signal of Safeguards Bus During Testing Resulted in Automatic Start of B Edg. Caused by Personnel Error.Blown Fuse Was Replaced & Offsite Power Was Restored to Safeguards Bus 17.With 990513 Ltr ML17265A6431999-05-12012 May 1999 LER 99-004-00:on 990412,discovered That Containment Recirculation Fan Moisture Separator Vanes Were Incorrectly Installed,Per 10CFR21.Caused by Improper Assembly by Mfg. Subject Vanes Were Dismantled & Correctly re-installed ML17265A6381999-05-0707 May 1999 Part 21 Rept Re Replacement Turbocharger Exhaust Turbine Side Drain Port Not Functioning as Design Intended.Caused by Manufacturing Deficiency.Turbocharger Was Reaasembled & Reinstalled on B EDG ML17265A6391999-04-30030 April 1999 Monthly Operating Rept for Apr 1999 for Re Ginna Nuclear Power Plant.With 990510 Ltr ML17265A6361999-04-23023 April 1999 Part 21 Rept Re Power Supply That Did Not Work Properly When Drawn from Stock & Installed in -25 Vdc Slot.Power Supply Will Be Sent to Vendor to Perform Failure Mode Assessment.Evaluation Will Be Completed by 991001 ML17265A6301999-04-18018 April 1999 Rev 1 to Cycle 28 COLR for Re Ginna Npp. ML17265A6251999-04-15015 April 1999 Special Rept:On 990309,halon Systems Were Removed from Svc & Fire Door F502 Was Blocked Open.Caused by Mods Being Made to CR Emergency Air Treatment Sys.Continuous Fire Watch Was Established with Backup Fire Suppression Equipment ML17265A6551999-04-0909 April 1999 Initial Part 21 Rept Re Mfg Deficiency in Replacement Turbocharger for B EDG Supplied by Coltec Industries. Deficiency Consisted of Missing Drain Port in Intermediate Casing.Required Oil Drain Port Machined Open ML17265A6291999-03-31031 March 1999 Rev 0 to Cycle 28 COLR for Re Ginna Npp. ML17265A6241999-03-31031 March 1999 Monthly Operating Rept for Mar 1999 for Ginna Station.With 990409 Ltr ML17265A6141999-03-31031 March 1999 LER 99-003-00:on 990301,two Main Steam non-return Check Valves Were Declared Inoperable Due to Exceedance of Acceptance Criteria.Caused by Changes in Methodology & Matls.Packing Gland Torque Will Be Adjusted.With 990331 Ltr ML17265A6131999-03-29029 March 1999 LER 99-002-00:on 990227,discovered That Surveillance Had Not Been Performed at Frequency,Per Ts.Caused by Personnel Error.Procedure O-6.13 Will Be Evaluated for Enhancement Documentation of Completion of ITS Srs.With 990329 Ltr ML17265A6061999-03-24024 March 1999 LER 99-001-00:on 990222,plant Was Noted Outside Design Basis.Caused by Deficiencies in NSSS Vendor Slb Mass & Energy Release.Placed Temporary Administrative Restriction 40 Degrees F Max on Screenhouse Bay Temp ML17265A5661999-03-0101 March 1999 Rev 26 to QA Program for Station Operation. ML17265A5961999-02-28028 February 1999 Monthly Operating Rept for Feb 1999 for Ginna Nuclear Power Plant.With 990310 Ltr ML17265A5371999-01-31031 January 1999 Monthly Operating Rept for Jan 1999 for Re Ginna Nuclear Power Plant.With 990205 Ltr ML17265A5951998-12-31031 December 1998 Rg&E 1998 Annual Rept. ML17265A5001998-12-21021 December 1998 Rev 26 to QA Program for Station Operation. ML17265A4951998-12-21021 December 1998 LER 98-005-00:on 981120,loss of 34.5 Kv Offsite Power Circuit 751,resulted in Automatic Start of B Edg.Caused by Faulted Cable Splice.Performed Appropriate Actions of Abnormal Procedure AP-ELEC.1.With 981221 Ltr ML17265A4931998-12-17017 December 1998 LER 98-004-00:on 971030,determined That Improperly Performed Surveillance Resulted in Condition Prohibited by Ts.Caused by Procedure non-adherence.Appropriate Calibr Procedures Were Properly Performed with 24 H of Condition Discovery ML17265A4761998-11-30030 November 1998 Monthly Operating Rept for Nov 1998 for Re Ginna Nuclear Power Plant.With 981210 Ltr ML17265A4691998-11-25025 November 1998 LER 98-003-01:on 980904,actuations of CR Emergency Air Treatment Systems (Creats) Occurred.Caused by Radon build-up During Temp Inversion.Creats Actuation Signal Was Reset & Normal Ventilation Was Restored to CR ML17265A4531998-10-31031 October 1998 Monthly Operating Rept for Oct 1998 for Re Ginna Nuclear Power Plant.With 981110 Ltr ML17265A4271998-10-0505 October 1998 LER 98-003-00:on 980904,actuations of CR Emergency Air Treatment Sys Occurred.Caused by Radon build-up During Temp Inversion.Air Samples Were Taken & Determined That Source of Radiation Was Naturally Occurring Radon.With 981005 Ltr ML17265A4291998-09-30030 September 1998 Monthly Operating Rept for Sept 1998 for Re Ginna Nuclear Power Plant.With 981009 Ltr 1999-09-30
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I R.ZuR.za v CCELERATED RIDS PROCESSING)
REGULATORY INFORMATION DISTRIBUTION SYSTEM (RIDS)ACCESSION NBR:9407200011 DOC.DATE: 94/07/13 NOTARIZED:
NO DOCKET FACIL:50-244 Robert Emmet Ginna,Nuclear Plant, Unit 1, Rochester G 05000244 AUTH.NAME AUTHOR AFFILIATION MARTIN,J.T.
Rochester Gas&Electric Corp.MECREDY,R.C.
Rochester Gas&Electric Corp.RECIP.NAME RECIPIENT AFFILIATION JOHNSON,A.R.
Document Control Branch (Document Control Desk)
SUBJECT:
LER 94-008-00:on 940613,"B" safety injection pump was declared inoperable during monthly surveillance test.Caused by broken motor rotor bar."B" SI pump motor rotor bars were replaced&"B" SI pump motor was reassembled.W/940713 ltr.DISTRIBUTION CODE: IE22T COPIES RECEIVED:LTR J ENCL (SIZE: TITLE: 50.73/50.9 Licensee Event Report (LER), Incident Rpt, etc.NOTES:License Exp date i'n accordance with 10CFR2,2.109(9/19/72)
.05000244 RECIPIENT ID CODE/NAME PD1-3 PD INTERNAL: AEOD/DSP/TPAB NRR/DE/EELB NRR/DORS/OEAB NRR/DRCH/HXCB NRR/DRSS/PRPB NRR DSSA/SRXB 02 RGB.ILE 01 EXTERNAL: EG&G BRYCE,J.H NRC PDR NSIC POOREIW COPXES LTTR ENCL 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 1 1 1 1 RECIPIENT ID CODE/NAME JOHNSON,A AEOD/ROAB/DSP NRR/DE/EMEB NRR/DRCH/HHFB NRR/DRCH/HOLB NRR/DSSA/SPLB NRR/PMAS/XRCB-E RES/DSIR/EIB L ST LOBBY WARD NSIC MURPHY,G.A NUDOCS FULL TXT COPIES LTTR ENCL 1 1 2 2 1 1 1 1 1 1 1.1 1 1 1 1 1 1 1 1 1 1~8 g>gqsj 9 tQ/NOTE TO ALL"RIDS" RECIPIENTS:
PLEASE HELP US TO REDUCE KVASTE!CONTACT THE DOCUMENT CONTROL DESK, ROOM Pl-37 (EXT.504-2083)TO ELIMINATE YOUR NAME FROM DISTRIBUTION LISTS FOR DOCUMENTS YOU DON'T NEEDlFULL TEXT CONVERSION REQUIRED TOTAL NUMBER OF COPIES REQUIRED: LTTR 26 ENCL 26 f ROCHESTER GAS AND ELECTRIC CORPORATION o 89 EAST AVENUE, ROCHESTER N.K 14649-0001 ion k 5kkkk ROBERT C.MECREDY V<<e Pie>iden<Cinna Nuaeac Rkoduedon TELEPHOkE AAEA CODE 716 546 2700 July 13, 1994 U.S.Nuclear Regulatory Commission Document Control Desk Attn: Allen R.Johnson Project Directorate I-3 Washington, D.C.20555
Subject:
LER 94-008,"B" SI Pump Declared Inoperable Due to Broken Motor Rotor Bar, Causes Completion of a Plant Shutdown Required by Technical Specifications R.E.Ginna Nuclear Power Plant Docket No.50-244 In accordance with 10 CFR 50.73, Licensee Event Report System, item (a)(2)(i)(A), which requires a report of,"The completion of any nuclear plant shutdown required by the plant's Technical Specifications", the attached Licensee Event Report LER 94-008 is hereby submitted.
This event has in no way affected the public's health and safety.Very truly yours, Robert C.Mecredy xc: U.S.Nuclear Regulatory Commission Region I 475 Allendale Road King of Prussia, PA 19406 Ginna Senior Resident Inspector eZrA Zan&-i~~A 94072000ii 9407i3 PDR ADDCK 05000244 PDR NRC FORH 366 (5-92)U.S.NUCLEAR REGULATORY COMHISSION APPROVED BY OMB NO.3150-0104 EXPIRES 5/31/95 LICENSEE EVENT REPORT (LER)(See reverse for required nunber of digits/characters for each block)ESTIMATED BURDEN PER RESPONSE TO COHPLY WITH THIS INFORMATION COLLECTION REOUEST: 50.0 HRS.FORWARD COHMENTS REGARDING BURDEN ESTIHATE TO THE IHFORMATION AND RECORDS HANAGEHENT BRANCH (MNBB 7714), U.S.NUCLEAR REGULATORY COMHISSION, WASHINGTON, DC 20555 000'I, AND TO THE PAPERWORK REDUCTION PROJECT (3150 0104), OFFICE OF MAHAGEMENT AND BUDGET WASHINGTON DC 20503.FAcILITY HAHE (1)R.E~Ginna Nuclear Power Plant DOCKET NUHBER (2)05000244 PAGE (3)1 OF 8 TITLE (4)<>Sl Pump Declared Inoperable Due to Broken Motor Rotor Bar, Causes Completion of a Plant Shutdown Required by Technical Specification EVENT DATE 5 LER NUMBER 6 REPORT DATE 7 OTHER FACILITIES INVOLVED 8 HONTH 06 DAY YEAR 13 94 YEAR 94 SEOUENTIAL NUHBER--008--REVISIOH NUMBER 00 MONTH 07 DAY YEAR 13 94 FACILITY HAME FACILITY NAME DOCKET NUHBER DOCKET NUMBER OPERATING M(NE (9)N THIS REPORT IS SUBHITTED PURSUANT 20.402(b)20.405(c)50.73(a)(2)(iv) 73.7'l(b)TO THE REQUIREMENTS OF 10 CFR: Check one or more 11 P(NER LEVEL (10)097 20.405(a)(1)(i)20'05(a)(1)(ii) 20.405(a)(1)(iii) 20.405(a)(1)(iv) 20.405(a)(1)(v) 50.36(c)(1)50.36(c)(2) 50.73(a)(2)(i) 50.73(a)(2)(ii) 50.73(a)(2)(iii)
LICENSEE CONTACT FOR THIS LER 12 50.73(a)(2)(v) 50.73(a)(2)(vii) 50.73(a)(2)(viii)(A) 50.73(a)(2)(viii)(B) 50.73(a)(2)(x) 73.71(c)OTHER (Specify in Abstract below and in Text, NRC Form 366A HAME John T.St.Martin-Director, Operating Experience TELEPHONE NUMBER (Include Area Code)(315)524.4446 CNIPLETE ONE LINE FOR EACH COMPONENT FAILURE DESCRIBED IN THIS REPORT 13 CAUSE SYSTEH COHPONENT HANUFACTURER REPORTABLE TO NPRDS CAUSE SYSTEH COMPONENT HANUFACTURER REPORTABLE TO NPRDS BQ MO W120 SUPPLEMENTAL REPORT EXPECTED 14 YES (If yes, conpiete EXPECTED SUBMISSION DATE).X HO EXPECTED SUBH I SS I OH DATE (15)HONTH DAY YEAR ABSTRACT (Limit to 1400 spaces, i.e., approximately 15 single-spaced typewritten tines)(16)On June 10, 1994, at approximately 1349 EDST, with the plant at approximately 97%steady state power, the"B" safety injection pump was declared inoperable during performance of the monthly surveillance test.On June 13, 1994, at approximately 1614 EDST, the reactor was placed in the hot shutdown condition to comply with Ginna Technical Specifications for safety injection pump operability requirements.
The underlying cause of the shutdown was inoperability of the"B" safety injection pump, due to a broken motor rotor bar.This event is NUREG-1022 Cause Code (B),"Design, Manufacturing, Construction/Installation." Corrective action to preclude repetition is outlined in Section V (B).NRC FORM 366 (5-92)
NRC FORM 366A (5.92)U.S.NUCLEAR REGULATORY COMMISSION LICENSEE EVENT REPORT (LER)TEXT CONTXNUATION APPROVED BY OMB NO.3150-0104 EXP'I RES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY WITH THIS INFORMATION COLLECTIOH REQUEST: 50.0 MRS.FORNARD COMMENTS REGARDIHG BURDEH ESTIMATE TO THE INFORMATIOH AND RECORDS MANAGEMENT BRANCH (MNBB 7714), U.S.NUCLEAR REGULATORY COMMISSION, WASHINGTON, DC 20555-0001 AND TO THE PAPERWORK REDUCTION PROJECT (31/0-0104), OFFICE OF MANAGEMENT AHD BUDGET UASHINGTOH DC 20503.FACILITY NAME 1 R.E.Ginna Nuclear Power Plant DOCKET NUMBER 2 05000244 LER NUMBER 6 SEQUENTIAL 94--008--REVISIOH 00 PAGE 3 2 OF 8 TEXT (If more space is required, use additional copies of NRC Form 366A)(17)PRE-EVENT PLANT CONDITIONS On June 10, 1994, the plant was at approximately 97%steady state reactor power.Results and Test personnel were performing the ,monthly surveillance test of the safety injection (SI)pumps, in accordance with surveillance test procedure PT-2.1M,"Safety Injection System Monthly Test." Testing of the"A" SX pump had just been completed with satisfactory results, and testing of the"B" SI pump was initiated.
At approximately 1349 EDST, the"B" SI pump was started for the monthly test.When the motor was started, a few sparks were noted coming from the motor.(As the motor came up to speed, the sparks stopped.)
Control Room operators were immediately notified of the sparking condition, and promptly deenergized the"B" SI pump motor.The"B" SI pump was then declared inoperable.
The declaration of inoperability placed the plant into a Technical Specification (TS)Limiting Condition for Operation (LCO)for TS 3.3.1.4.The action statement of TS 3.3.1.4 allows one SI pump to be inoperable for up to 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br />.If the pump is not operable after 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br />, the reactor shall be placed in hot shutdown within the following 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br /> and below a reactor coolant system (RCS)temperature of 350 degrees F within an additional 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br />.Immediate corrective maintenance was initiated.
The"B" SI pump motor was disassembled and inspected.
Initial visual inspection by plant and engineering personnel identified that several rotor bars showed crack indications, and one bar appeared to be fully cracked and broken.The rotor was packaged and shipped offsite for repairs.XI.DESCRIPTION OF EVENT A.DATES AND APPROXIMATE TIMES OF MAJOR OCCURRENCES:
o June 10, 1994, 1349 EDST: The"B" SI pump is declared inoperable.
o June 13, 1994, 1115 EDST: Commenced a reactor shutdown to hot shutdown, and declared an Unusual Event.NRC FORM 366A (5-92)
NRC FORH 366A (5-92)U.S.NUCLEAR REGULATORY COMMISSION LICENSEE EVENT REPORT (LER)TEXT CONTINUATION APPROVED BY OHB HO.3150-0104 EXPIRES 5/31/95 ESTIHATED BURDEN PER RESPONSE TO COMPLY WITH THIS INFORHATION COLLECTION REOUEST: 50.0 HRS.FORWARD COHHENTS REGARDING BURDEN ESTIHATE TO THE INFORMATION AND RECORDS MANAGEMENT BRANCH (HNBB 7714), U.S.NUCLEAR REGULATORY COMMISSION, WASHINGTON, DC 20555-0001, AND TO THE PAPERWORK REDUCTION PROJECT (3150-0104), OFFICE OF HANAGEHEHT AND BUDGET WASHINGTON DC 20503.FACILITY HAHE 1 R.E.Ginna Nuclear Power Plant DOCKET NUMBER 2 05000244 LER NUHBER 6 YEAR SEOUEHTIAL 94--008--REVISIOH 00 PAGE 3 3 OF 8 TEXT (If more space is required, use additional copies of NRC Form 366A)(17)o 0 June 13, 1994, 1614 EDST: The reactor is in the hot shutdown condition, with all control rods inserted and both reactor trip breakers open.Event date and time.June 13, 1994, 1614 EDST: Discovery date and time.o June 13, 1994, 2157 EDST: The plant is below RCS temperature of 350 degrees F.o June 13, 1994, 2159 EDST: Unusual Event terminated.
B.EVENT: On the morning of June 13, 1994, the"B" SI pump motor rotor was at an offsite motor repair facility.Detailed inspections performed at the offsite facility confirmed that one (1)bar was broken, and two (2)other bars were cracked.(This broken bar was the cause of the sparking observed during motor start.)Repairs were not able to be completed within the next several hours on June 13, nor was a qualified spare rotor located by this time.The Allowable Outage Time (AOT)of TS 3.3.1.4 required the reactor to be in hot shutdown before 1949 EDST on June 13, 1994, and below a RCS temperature of 350 degrees F before 0149 EDST on June 14.Plant management directed that the reactor be shut down and cooled down within the AOT of the TS LCO.On June 13, 1994, at approximately 1115 EDST, with the reactor at approximately 97so steady state reactor power, the Shift Supervisor declared an Unusual Event, as required by the Ginna Station Nuclear Emergency Response Plan and procedure EPIP-1.0,"Ginna Station Event Evaluation and Classification." This was based on initiating condition"Loss of Engineered Safety Features", for the specific situation of"initiation of a plant shutdown required by Tech Specs due to loss of Engineered Safety Feature for ECCS".At this time, the Shift Supervisor directed the Control Room operators to initiate the shutdown and cooldown to meet the LCO of TS 3.3.1.4.NRC FORM 366A (5.92)
NRC FORH 366A (5-92)U.S.NUCLEAR REGULATORY COHHISSIOH LICENSEE EVENT REPORT (LER)TEXT CONTINUATION APPROVED BY OMB NO.3150-0104 EXPIRES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COHPLY WITH THIS INFORMATION COLLECTION REQUEST: 50'HRS.FORWARD COMMENTS REGARDING BURDEN ESTIMATE TO THE INFORHATION AND RECORDS MANAGEMENT BRANCH (MNBB 7714), U.S.NUCLEAR REGULATORY COMHISSIONi WASHINGTON, DC 20555-0001 AND TO THE PAPERWORK REDUCTIOH PROJECT (31(0 0104), OFFICE OF MANAGEMENT AND BUDGET WASHINGTON DC 20503.FACILITY NAME 1 R.E.Ginna Nuclear Power Plant DOCKET NUHBER 2 05000244 LER NUMBER 6'YEAR SEQUENT IAL M 94--008--REVISION 00 PAGE 3 4 OF 8 TEXT (If more space is required, use additional copies of NRC Form 366A)(1/)The shutdown and subsequent cooldown were performed in accordance with normal operating procedures 0-2.1,"Normal Shutdown to Hot Shutdown" and 0-2.2,"Plant Shutdown from Hot Shutdown to Cold Condition." The shutdown proceeded in a normal manner, and the reactor was placed in the hot shutdown condition at approximately 1614 EDST, with all control rods inserted and both reactor trip breakers open.The RCS was cooled down below 350 degrees F at approximately 2157 EDST on June 13, 1994.With the RCS below a temperature of 350 degrees F, the plant was in a stable condition with no TS LCO action statements in effect for the SI pumps.At.approximately 2159 EDST, the Unusual Event was terminated in accordance with emergency plan implementing procedures.
C.INOPERABLE STRUCTURES, COMPONENTS, OR SYSTEMS THAT CONTRIBUTED TO THE EVENT: The<<B" SI pump was inoperable from approximately 1349 EDST on June 10, 1994, until approximately 1518 EDST on June 15, 1994.D.OTHER SYSTEMS OR SECONDARY FUNCTIONS AFFECTED: None E.METHOD OF DISCOVERY:
The completion of the plant shutdown (the event)was preplanned and self-evident.
The need for the reactor to be in hot shutdown before 1949 EDST on June 13, 1994, was recognized on June 10.On June 13, it was known that repairs would not be completed within the AOT of TS 3.3.1.4.This was the basis for initiating a reactor shutdown at approximately 1115 EDST on June 13.The completion of the shutdown at approximately 1614 EDST, required by TS, is reportable to the NRC.NRC FORM 366A (5-92)
NRC FORH 366A (5-92)U.S.NUCLEAR REGULATORY COHHISSIOH LICENSEE EVENT REPORT (LER)TEXT CONTINUATION APPROVED BY OHB HO.3150-0104 EXPIRES 5/31/95 ESTIMATED BURDEH PER RESPONSE TO COHPLY WITH THIS INFORMATION COLLECTION REOUEST: 5D.O NRS.FORWARD COHHENTS REGARDING BURDEN ESTIHATE TO THE INFORHATION AND RECORDS HANAGEHENT BRANCH (HNBB 7714), U.S.NUCLEAR REGULATORY COHHISSION,'WASHINGTON, DC 20555-0001 AND TO THE PAPERWORK REDUCTION PROJECT (3140 0104), OFFICE OF HANAGEHEHT AND BUDGET'WASHIHGTON DC 20503.FACILITY NAHE 1 R.E.Ginna Nuclear Power Plant DOCKET NUHBER 2 YEAR 05000244 94--008--00 LER NUHBER 6 SEOUENTIAL REVISION PAGE 3 5 OF 8 TEXT (If more space is required, use additional copies of HRC Form 366A)(17)F.OPERATOR ACTION: The Control Room operators immediately secured the"B" SI pump by deenergizing the pump motor on June 10, and declared the pump inoperable.
On June 13, an Unusual Event was declared.The Control Room operators shut, down and cooled down the plant in accordance with normal operating procedures.
The Control Room operators'notified the NRC of the initiation of the reactor shutdown and declaration of the Unusual Event at approximately 1151 EDST on June 13, as required by 10 CFR 50.72 (a)(1)(i)and 50.72 (b)(1)(i)(A).All appropriate agencies were notified of the declaration of the Unusual Event.The Control Room operators notified the NRC and all appropriate agencies after the termination of the Unusual Event.G.SAFETY SYSTEM RESPONSES:
None III.CAUSE OF EVENT A.IMMEDIATE CAUSE: The immediate cause of the reactor shutdown was the need to meet the TS LCO of TS 3.3.1.4 for one SI pump inoperable.
The"B" SI pump had been declared inoperable at approximately 1349 EDST on June 10, 1994, and the AOT of TS 3.3.1.4 required that, with one SI pump inoperable, the reactor be placed in hot shutdown before 1949 EDST on June 13, 1994.B.INTERMEDIATE CAUSE: N The intermediate cause of the"B" SI pump being declared inoperable was due to sparks coming from the motor during motor starting.HRC FORH 366A (5-92)
NRC FORM 366A (5-92)U.S.NUCLEAR REGULATORY COMMISSION LZCENSEE EVENT REPORT (LER)TEXT CONTINUATION APPROVED BY OMB NO.3150-0104 EXPIRES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY WITH THIS INFORMATION COLLECTION REQUEST: 50.0 HRS.FORWARD COMMENTS REGARDING BURDEN ESTIMA'IE TO THE INFORMATION AND RECORDS MANAGEMENT BRANCH (MNBB 7714), U.S.HUCLEAR REGULATORY COMMISSIOH, WASHIHGTON, DC 20555-0001 AND TO THE PAPERWORK REDUCTION PROJECT (3140.0104), OFFICE OF MANAGEMENT AND BUDGET WASHINGTON DC 20503.FACILITY NAME 1 R.E.Ginna Nuclear Power Plant DOCKET NUMBER 2 05000244 94--008--00 LER NUMBER 6 YEAR SEQUENTIAL REVISION PAGE 3 6 OF 8 TEXT (If more space is required, use additional copies of NRC Form 366A)(17)C.ROOT CAUSE:The underlying cause of the sparks coming from the motor of the"B" SZ pump was determined to be a broken motor rotor bar.The cracking that leads to broken bars is due to fatigue caused by the number of stress cycles imposed on the rotor bars.The principal contributor to stress cycles in the motor rotor (squirrel cage)is the magnetic stresses experienced during motor starting.The frequency of motor starts could significantly reduce the expected service life of the motor rotors.This event is NUREG-1022 Cause Code (B),"Design, Manufacturing, Construction/Znstallationu.
IV.ANALYSIS OF EVENT This event is reportable in accordance with 10 CFR 50.73, Licensee Event Report System, item (a)(2)(i)(A), which requires a report of,"The completion of any nuclear plant shutdown required by the plant's Technical Specifications." An assessment was performed considering both the safety consequences and implications of this event.with the following results and conclusions:
o There were no operational or safety consequences or implications attributed to the"B" SI pump motor rotor sparking because pump motor failure did not occur.Zn addition, the sparking did not continue after the start of the pump.The"B" SI pump motor was immediately deenergized and the pump was declared inoperable.
o The plant continued to operate in accordance with the LCO of TS 3.3.1.4 for the next 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br />.The cracked rotor bar was not repairable within this 72 hour8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> AOT, so the reactor was placed in hot shutdown within the following 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br /> and below a RCS temperature of 350 degrees F within an additional 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br /> per TS.The reactor was operated within the requirements of the TS at all times.HRC FORM 366A (5-92)
HRC FORH 366A (5-92)U.S.NUCLEAR REGULATORY COMMISSION LICENSEE EVENT REPORT (LER)TEXT CONTINUATION APPROVED BY OMB NO.3150-0104 EXPIRES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY WITH THIS INFORMATION COLLECTIOH REQUEST: 50.0 HRS.FORWARD COMHENTS REGARDING BURDEN ESTIHATE TO THE INFORMATION AND RECORDS MANAGEMENT BRANCH (HNBB 7714), U.S.NUCLEAR REGULATORY COMMISSION,'WASHINGTOH, DC 20555 0001 AND TO THE PAPERWORK REDUCTIOH PROJECT (31/0-0104), OFFICE OF HANAGEHENT AND BUDGET WASHINGTON DC 20503.FACILITY NAHE 1 R.E.Ginna Nuclear Power Plant DOCKET HUHBER 2 05000244 YEAR 94--008 00 LER NUMBER 6 SEQUENTIAL REVISION PAGE 3 7 OF 8 TEXT (If more space is required, use additional copies of NRC Form 366A)(17)Based on the above, it can be concluded that, the public's health and safety was assured at all times.V.CORRECTIVE ACTION A.ACTION TAKEN TO RETURN AFFECTED SYSTEMS TO PRE-EVENT NORMAL STATUS: o The"B" SI pump motor rotor bars were replaced at an offsite facility.The"B" SI pump motor was reassembled, tested, and returned to service.o The issue of motor rotor bar cracking was recently discussed in Westinghouse Technical Bulletin NSD-TB-94-01-RO,"Motor Rotor Bar Cracking", dated 03/17/94.Some Westinghouse Life-line A series and.CSP series motors may exhibit rotor bar cracking.This Westinghouse Technical Bulletin (WTB)had been assessed as part of the Ginna-Operational Assessment.
Program, prior to this event.Motors in use at Ginna, of the frame sizes of concern in the WTB, were identified and listed at the time of the assessment.
This list of Ginna motors was referred to, and vibration analysis was conducted for selected motors.Results of this analysis indicated that, the"C" SI pump had possible cracked rotor bars.The"C" SI pump motor was disassembled and visually inspected.
No visual evidence of rotor bar cracking was identified.
The"C" SI pump motor was reassembled, tested, and returned to service.B.ACTION TAKEN OR PLANNED TO PREVENT RECURRENCE:
The Predictive Maintenance Program is being enhanced to use improved diagnostic vibration analysis methods.Diagnostic testing will be performed periodically to trend for motor inconsistencies, including rotor bar cracking.NRC FORH 366A (5-92)
NRC FORM 366A (5-92).U.S.NUCLEAR REGULATORY COMMISSION LICENSEE EVENT REPORT (LER)TEXT CONTINUATION APPROVED BY OMB NO.3150-0104 EXPIRES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY WITH THIS INFORMATIOH COLLECTIOH REQUEST: 50.0 HRS.FORWARD COMMENTS REGARDING BURDEN ESTIMATE TO THE INFORMATION AND RECORDS HANAGEMENT BRANCH (MNBB 7714), U.S.NUCLEAR REGULATORY COMMISSION, WASHINGTON, DC 20555-0001 AHD TO THE PAPERWORK REDUCTION PROJECT (3140 0104), OFFICE OF MANAGEMENT AND BUDGET WASHINGTON DC 20503.FACILITY NAME 1)R.E.Ginna Nuclear Power Plant DOCKET NUMBER 2 YEAR 05000244 94 LER NUMBER 6 SEQUENTIAL
--008 REVISION 00 PAGE 3 8 OF 8 TEXT (If more space is required, use additional copies of NRC Form 366A)(17)VI.ADDITIONAL INFORMATION A.FAILED COMPONENTS:
The failed component is the rotor for the"B" SI pump motor.This motor is a Model ABDP, frame size 509US, 440 VAC, 3555 RPM, 400'amp, 350 horsepower motor, manufactured by Westinghouse Electric Corporation.
B.PREVIOUS LERs ON SIMILAR EVENTS: A similar LER event historical search was conducted with the following results: No documentation of similar LER events with the same root cause at Ginna Nuclear Power Plant could be identified.
C.SPECIAL COMMENTS: None HRC FORM 366A (5-92)