ML17264A962

7 to Hydro Test of Reactor Coolant System.

ML17264A962
Person / Time
Site:	Ginna
Issue date:	05/22/1989
From:	MARLOW T A ROCHESTER GAS & ELECTRIC CORP.
To:
Shared Package
ML17264A963	List: ML17264A962 ML17309A619
References
PT-7, NUDOCS 9707310158
Download: ML17264A962 (52)

Text

(I vP 41 ROCHESTER GAS AND ELECTRIC CORPORATION PROCEDURE NOo GINNA STATION CONTROLLED COPY NUMBER P-/7 7 7/~yeah'(/F-7~Q H/W~4 REV.ZO.~7 Cg, GPPc.U'29M ll53 Pc.v Pl T'l55 PORC REVIEW DATE pc.w ir'l T',l'i 5 7 J=Pc U.8'0 l ll 5)P,c.&R'9~1'l 4k PLANT SUPERINTENDENT qcu'Fj~ll 45'9707310iSB'970725 PDR ADQCK 05000244 P PDR NON-QA EPFECTIVE DATE CATEGORY 1.0 G)NNA STATlON aZVXZWED>Y: mIS PROCEDORE CONTAINS~PAGES FOR 8&T USEONLY~~ootoOro rO Qnp v lEOOQZZ~Treading ae!guet RecooE'TART:.pAT2 FE" VlMa~~', C{)A)Q+iED.gATE yS TlME'-

N V1 PZ-7: 25@+~w-C~ay y-r'7-P'T A VT-2 Visual Examination of the Reactor Coolant zypfzz and items listed herein shall be completed at the pressure indicated.

No leakage shall be allowed~+augh pipe, vessels, or valve bodies Lea3cage through packing, flange gasketing, etc., shall be noted and gmmtif ied, if possible, for evaluation by operations or Plant Supervision.

If test performance is not fox.10 year hydro, mark N/A in 2352 psig inspection completed column.INSPECTION 929XZZK 2352 ps'.2~3~4~5~6~7~8~9~10.11.12.1 3 17'8.19.20.21.22'3'4'5.26.27.28.29.30.31.32~33~34'5, 36.37', 878B 878D RCS Loop A Hot Leg to Steam Ganarator RCS Loop A Hot Leg Safety In]ection Line to V878H RCS Znop A Hat Leg RHR Line to KV 701 RCS Inop A Hat Leg Sample Line to V998 RCS Loop B Hot Leg to Steam Generator-RCS Loop B Hat Leg Safety Infection Line to V878P RCS Loop B Hot Leg Sample Line to AOV 955 RCS Znop B Hot Leg Ctmxging Line to V9315 RCS Loop A Crossaver Pipe RCS Loop A Crossover Pipe Instrumentation Lines RCS Loop A Crossaver Pipe Drain to V523 and V541 RCS Loop A Crossaver Pipe Excess Letdown Line to HCV 123 Inop B Crossover Pipe C tp~tt Lt RCS Loop B Crossover Pipe Drain to V540 RCS Loop=8 Crossaver PiPe Letdown Line to AOV 200A, B, 202 RCS XDOP A Cold Leg to Reactor Coolant Pump RCS Loop A Cold Leg Safety Xn)ection Line to MV 8408, V842 RCS Loop A Cold Leg Alternate Charging Line to MV 392B RCS Loop B Cold Leg to Reactor Coolant Puxp RCS Loop B Cold Leg Safety In)ection Line to MV 839B, V842A RCS Loop B Cold Leg RHR Line to MV 720 RCS Loop B Cold Leg Charging Line to V9314 Pressurizer P i*~tl LI Pressurizer Surge Line to RCS Zoop B Hot Leg Pressurizer Spray Line to RCS Loop A Cold Leg Pressurizer Spray Line to RCS Loop B Cold Leg Pressurizer Mini Spray Line araund PCV 431A Pressurizer Hixd.Spray Line around PCV 431B Pressurizer

~liary Spray Line to V9313 Pressurizer Stoaa Space Sample Line to AOV 951 Pressurizer Liquid Space Sample Line to MV 953 Reactor Vessel to NK 852A Reactor Vessel to KN 852B Reactor Vessel Head Vent Line to SV 590, 591 Reactor Vessel Level Instrumentation Line to V599 ctor Vessel Head Closure Seal Lealcoff Connections 0

rr-7:26&~./0>pd.y+'7 X8 A VT-2 Visual Examinatj.on of the Reactor Coolant, S'r and items 1 isted herein, shal 1 be completed at the pressure indicated No , e shall be all~through pipe, vessels, or valve bodies.Leakage through pac~, flange gasketing, etc., shall be noted and quantified, if possible, for urther evaluation by Operations or Plant S~~ision.If test performance is not for 10 year hydro, mark N/A in 2352 psig inspection completed column.INSPECTION QSHIZe 2352 QSSQ 39.Accessible surfaces on the Reactor Vessel Head 40.Reactor Vessel Incore Penetrations in Sump A, 41.Check all accessible ma)or components for leakage (i.e.Reactor Vessel, Steam Generators, etc.)within the Reactor Coolant System Boonhey, which wer~eot mentioned in preceding steps.REMARKS: Inspecteti By:@2, Level I Inspector'perations Personnel Materials Engineering Supervision Reviewed By: QC S~~ision Date: 5 P I~Date: o 8/2 S'ate: 0 2 8

~'s~~ ISI UT/PT Inspection on Bi-Metalic Wleds 1979=Penetration 26, 27, 34 1988=Penetration 16, 32

'h 0 ROCHESTER GAS AND EL~IC GINNA STATION 1979 INSERVICE NONDESTRUC AMINATIONS SUGARY REPORT gv w t Ppl Examination Area Page Examination Procedure Identification Number Method Number/Revision Examination Sheet Number Calibration Sheet Number Indications No Recordable Insignificant Geometric Other Remarks 826-27&34 104 UT SWRI 800-57/0 45'-1012 45-1011 45'T-1011 0010 0011 0012 01293 SS Side 01292 Inc.Side 0005 OLS60 Attn X PL-FW-XI-PR 105 RC-1000-LSW-1-PH 106 RC-1000k-PR 107 AS-1001-23-PR 108 RC-1000-HSW-1-PR 109 PL-FW-XII-PR 110 RC-1001&-PH 111 AS-1001-13-PR 112 AS-1001-9-PR-1 113 RC-FWW-PH-I 114 SI-100SKSW-I-PH 115 VT VT NDE 100-1 NDE 100-1 NDE 100-1 NDE 100-1 NDE 100-1 NDE 100>>1 NDE 100-1 NDE 100-1 NDE 100-1 NDE 100-1 NDE 100-1 20061 20066 20064 20067 20065 20060 340136 340168 340177 340147 340134 X Pipehanger Half Installed per Drawing QCN$14 X Pipehanger not in location shown on Drawing QCNE13 X Pipehanger not built per Drawing QCN815 1-l~$~(,1%~7 1 I 1~,I r h-~*1%*~1 fl

-ROCHESTER AND ELEC TRIC....INSTRUMENT CALIBRATION RECORD----Shoot, No.1293 hlaint..Proc.No.Locatio~I.-f t-M/h/t'~~5(i A Date:-S-N Time: ($1 clock)~Pa~CALI'BRATIOH VERIFICATION Examiner I ,5.~c Oc(cc~S NX, leevel Inst,rument I Dronson 303 Q Sonic htkl Q Examiner.I SNT Level Serial No.-\a."7/'I" c'" Shag a gdh g/~.I+h')a-,St...98~.>.AD SEARCH UNITS Verification lllk S/Nl Itev: Time: Initial 0 Q qg,xt C<yI Q p wai.er p oxoaee gf i'er~t Examination.

Area".Nominal Angle hleasured Angle Z Q-G hfeasured Angle: Signal Anplitude:,'D

(("~JQQQ Og))~QrCJ/Jg AQ.Sl Oi htanufacturer I Se rial Numbor I (Screen Divisions)

Sleet Nominal Ai e uency(htlIZ)

Signal Distance (in): Screen Divisions Coarse llangel db coarse: db fine: 'i n,.v e5 t/e O I d.bJd ETT IHGS IHSTRUHENT S 100 Remarks: Itejectl.Dcc: Fine db: 80 60 AJ W/X,r/ag g Q>Wg'AC~a ee c///c>Coarse db: Freqttencyl Dolay I hlat'-I Cal: Itange'amping: Bep llatel Video: li l I t,er: I cflgt,h I, Type: RGdt: ROSR~COO I 7 Ctt g.g/Qii,'ct'ex S.U.CABLE 40 20 0 2 3 4 5 6/8 9 10'screen division=in.of metal Long Shear~4 Basic Cal.Block Nol ('.',0}toviewed by: O~C, RlVII W I ttllCRI." RSOUIRSOI SNT Leve Date: I"'I.'-4 7X'g w'e r-~Datet REV.6/7 og 0 4 A 0~"'I 4 14 A EI)4 I'I I 4'I II IE I I'g 4 A JVD ROCHESTER G&.AND ELECTRIC ULTRASONIC PIPE WELD EXAMINATION RECORD Sheet No.1013 Job No;Location.~C<<.tI*'~4 r A Date: ', Time (24 hr el~a 7-5=0I Thickness (Nominal)Diameter (Nominal)System: (ov,Trz.'cw

,I(::)QPiiu-" Iq~g,'g(.Examiner'.

,$g-C Indentification.

SNT Level Lo'Location II~'Tp Wo Location Wel Length:/2.c Examiner: i8'~iglircg.lioc/5 SNT Level~P Angle Used 45" 45 T 60'eld Type: (-Flow~)I~~'V Remarks: Procedure No: '.MQ/DC)-5 9 Rev.: Calib Sheet No: p>f2.Ir p Scanning dB Examination Area Limitations (If none, so state)I ND.NO.of DAC SQX DAC WI Mf W MAX W2 MP 50%DAC MP L 50>>100%DAC DAC MAX DAO L2.50%DAC DAMPS tIF YES, EXPLAIN)REMARKS: IN.'I L/II ac)Ac/<CD tc'>d/+C3 FS a f~m~q'I+I~%ill~I*II Reviewed by'.-QC Review (Where Required)c c~SNT Leveft i'I Date.2-4=>5 Date a5 70 III Q$78 Pl.4 I+~yf I I 4 e I ff I I II I I I y II I I~P I I I if~u r , ROCHESTER AND ELECTRIC-INSTRUMENT CA BRATION RECORD hfaint.Proc.No.Location: Q'I<tr4 C<Q IA Date: Time: (24 clock)R-.5-")'(.='CALI BRAT ION VER IF I CAT ION Examiner I I)I=Lc-(.7 SN T I<evcl Instrument:

Bronson 303 Q Sonic hfkl Time: 'Lxam incr: Nominal Anglo;)AE;E)E.)2-'t 5 SEARCH UNITS SNT Levol Pj.ocp~d AJg>gc.r.-a g Serial Nor.hfeasured Angled Verification Dlk S/MI..5 QC.~Initial Q water Q exos<dn Examination Area: other+~~~Ud speci fy hfeasured Angle hfanuf'acturer:

.-tL)di2 rial'umber...

Signal hiplitudd (Screen DivSsions)

Signal Distance (in)I I 41/Ig.nJ ztAE, C->>Ec.c Size: Nominal Fre uenc (hfllZ)-INSTRUMENT S ETTINGS Screen Divisions Coarse Range:<fb coarse: db fine:.100'c, Vvc t..Rek Ho~a~A Pc eS t~e.Bar'<<g.8.v~'l d-Id Remarks I Reject: Dec: 80<<P~H)~.an 5'.e.'>A 0 Fine db: Coarse db: Frequency:

Delay: hfat.'l Cal: Range: n r<60 40 20 0;1 2 3 4 6 6 7 8 rI 10 a.~~Qc IOI I D'f>'frgr~)t'nt I'I I g'~Damping: Rep Bate: Yideot Filter<'Ii')</.<tj/c~'creen division~>in.of metal c Long+gnnnr~Basic Cal.Block Not')IA)r\r n n'lrength: Type: RGdE.RDKR~GOO I S.U.CABLE~/Boviewcd by:<I~C kLVII w twIIERE REOUIRrD)SNT Level~Date: Date: 3'-C-REV.6/77 45'2 N l 4'0 N P 11 I Ib~4 II H t 1 0.I'J I V lk~

Aivo/<<ROCHESTER AND ELECTRIC ULTRASONIC PIPE IELD EXAMINATION RECORD Sheet No.101 1 Job No: Locat la i Zr.>-5=7 7 Time (24 hr clock): '2~~C~Cr'ys tcmIi s~PPCs(.4<:(~~%.1~i.g.'ine: c<<>~/'<<-"ct<<'Z<<0

~e:">g Indentification.t

'>~(j Thickness (Nominal)Diameter (Nomina I)gj 5/Remarks: Weld Length: Cr'I~~'Weld Type: (-Flow~)Examiner.'rocedure No Alr3P PEi r.=.Ci Rev<<SNT Level.SNT Level Caltb Sheet No Lo Location Angle Used ScannIng dB+c 60" 45 T 45'7$Wo Location<<<<<<Ql.<<<</p<<

Examination Area Limitations (If none, so state)g'Qi'ND<<No.OF DAC WI MR.W2 MP 50K DAC W MAX 50%DAC W2 MP D C 50%DAC MAX L2 100'5 ,'50'L OAC DAC DAMPS 1IF YES, EXPI AINI REMARKS: IN I J s I~W<<(-(<<-Mc/CC'(I'(c.w J 7-ic c 5'-')>j>.(..I fC, p~('('i.".~c'(A ('Cc (r.r,~f Z5"<<i'c~<S I<<~~-I~I t1'g., to~7/Reviewed by~ZrM~SNT Level'~~a Dote: 7 Date:~<~~t>ll t~1\)-QC RevIew (Where Required)gs 70 A)rg.)P/76 I f f,1 ill t I R AIVD Rochester'Gas

'and ic Corporatiori INSTRUMENT CALIBRATION RECORD FOR ATTENUATION/LAMINATION EXAMINATION Sh.'.N..0005 Maint.Proc.Ho.-Location: r'"=rara<'w.

i'A Date:."0 0 l Calibration Veri%cation Exa minor AE O)=dr 0 SNT Level: Instrument<

Branson I]'onic MKl M Time<Examiner: SEARCH UNITS SNT, Level Serial,No<-

.~//C)C~Parce+<<tp~, Rev;F<~~"~>C3-YER.IFICATIOH BLOCK 5/N In i t ia I s!r Water Exoscn Other~~~'rand Size Hominal Froquoncy-~-0u (L.S.)Seriol Number 0u (ATT.)5<gna I Amplitude (Screen Divisions)-

Signal Distance (in Screen Divisions,'ourse Range dB IN.0'L.S;)+~5: 0'ATT.)+Or(t I 4/c'G-, Iry+5 7c Examinatfon Area C~~Pi (1 4 rPci t.A~y r=A<'3 Q Mc-Gain Frequency IH STRUMENT SETT ING.P~BASIC CALIBRATIOH BI.OCK NO..Q A.O-SS-W-.4,S<-28-E-/clay Matl, Cal Rango Domplng Rep Rate Ro(oct Filter--c'4.6'.7 LONGITUDINAL ATTENUATION 1st.Echo 2nd.Echo~<qC fr<dB dB<P<~lines of Amplitude linos of Amplitude (1st.-2nd.Echo)t'Scroen Divisions Inches of Metal Mode: Lon itudinal Romarks<><r-~Cr r'c r~~i<"l Vr rC<~kc'(I, No Or'ld Codl lri"">>-r=~~~.~I<~<)':'('i Reviewed by QC Review (Where Required)SNT Level Dator 3-C->f Date: 42 tsc 0 A II I I'I,~3 ill pl, I l'l'-U l 1 ll I II I~t 1 L I V l 3)l 1 II 0 A IVD j ROCHESTER GAS Ar ELECTRIC ULTRASONIC BASE METAL LIMATION RECORD.-Sheet No.Maint.Proc.No.: System: ge Lr pr<C (y+QC~Q Q tC (4 t+wyr I/t Location: fr..V~<<Line: Pg mFri'C'I<.-ACCT Date.Identification:

~,>Irt'ime (24 hr clock)7 Thickness (Nominal)Weld Length:~.7c.Diameter (Nominal)Examiner: Q P i;D(-LL~(~Examiner Btd, Pl,4'roe,(e; SNT Level: SNT Level: Lo Location: Attenuation Do n Wo Location'.

4c,*c ((.g Weld Ty e (Flow')rV'Procedure No: IU<9%-.UC-6)'ev: Calb.Sheet No Qc(!4 Remarks: Measured Thk.Down Crown Height I I4p2I1~<c-C'~Crown Width r/Examination Area Liinitations (lf none, so state)A DOE L, t IBBr r4 LOSS IIO.OF BW I NO AMP Fs POSITION'I POSITION MAX L W W2 W2 MP LM W I POSITION 2 MP L WI W2 MP SEARCII u NIT REMARKS: IH I+J L J=We"I=C (),c~-.s aa.~~~~I 3-8-7F Reviewed by: QC Review (Where Required)SNT)evekgrx Date: g-g pp'ote: BB BO Aev 2/7B Iog I 0 I Ii I".J 0 h I l 1l h 1 A 4 gg)r~><~I i

• -ANO'ROCHESTER GAS A LEC TRIC ULTRASONlC BASE METAL LlMATlON RECORD Sheet No.Maint.-Proc.

No.;Location: q-t.~', tJ C.w;Line.'<.~pic;.

C-.r(c.c V'ystem: g~~;P~.C gijjAPio++icrsrN6-Date-/c'q Identification:.

'-Time (24 hr clock)Q C'P Thickness (Nomina I)~I'I Weld Length'i'2.

'7d'Weld Type (Flow)kQQg/Diameter (Nominol)8/Examiner'.

5.g c-Qig<E,-0 Procedure No:, Rev: SNT Level: SNT L~ev I: Calb.Sheet No: Lo Location: Attenuation

~)Wo Location'.

gj: cv(Ag Remarks: IN D NO, LOSS OF Bw I NO AMP FS POSITION I I I WI W2 MP POSITION MAX LM Wi W2 Examination Area Limitations (If none, so state)MP POSITION 2 w W2~Lr~a~.MP SEARCH UNIT Measured Thk.Down (5m.C'te REMARKS: Crown Height~hIWC Crown Width tr IN I<<'/<5 J+~I J W W 6" S~c)II;I,.I I I~t~~Reviewed by: QC Review (Wheie Required SNT Level:~Date: 3-d-g5 AS 09 BEY~2/7~ro/

e a 4 I.3'dl 1'LPN AHO ROCHES7ER GAS dIb LEC7RIC ULTRASONIC BASE METAL LIMATION RECORD Sheet No.Maint.Proc.No.';Location: Cs I-4W~S rH.Date: Time (24 hr clock)System: (ebdl/Ie'd e F\f~P/cled t5cldve Line go m iv"vive: d-yv.e~Identification O'A'7 Thickness (Nomina I)5/~Weld Length: Jg.;>z Diameter (Nominal)Examiner: g.y C+,~g,-" O"",'~~Dip/~ly~S SNT Level: SNT Level: Lo Location: Attenuation Down Up, Wo Location: g'r-u.c-tcO Weld-Type (F low)l~yr'-WA Remarks Procedure No'.-@-0-+9 Rev: Measured Thk.Crown Height Calb.Sheet No: C.x.m':g<Ia.Crown Width er I Examination Area Limitations (If none, so state)/Af dc IKO NPe I NO LOSS AMP OF BW FS POSITION I POSITION MAX POSITION eI wI W W2 MP LM WI W2 MP L WI W~MP SEARCH VNIT REMARKS: IN I'b+~'We W Wb/c'.L w'~i~~y~~g-C=79 e l'e" r Reviewed by:~QC Review (Where Require SNT Level: Date: as-00 Rev~2/76po y 0 fr I I F 4~'E E-F I e/uvre$h'I 2 ILQ~X (3/2 CONTROL ROO MECHANISM IIQllSINO ADAPTER SCALE R=I2 Z.en TNX WAI.L~A CONTROL ROD MECHANIStv SCALE 6 I2~SC O75,oo>elSj;oot R t.oog<f aI 0 0 tl THRKA05 QF OIO TIR J i/75 f O05 IZsj',~J!~III 0 Q-F.OOZ ilgwu 0 Y.aors~565O" sA e A OMEGA SEAL l25'25/gU;I I Jl~*)R.i TYPE"J MAX J END TYPE K'ND FOR TYPE DF KIID-q SEC TABLE II I A ll O lO U K IA O~I O Ll I-0 2 I O~j Ql l 5.p7 LDO2'tl 0 dl I I ai:~I TAPER 0 0 0 1 I I"'REF)NOTE'L MACHI NlNG OF CONTROL ROD fv1ECHAN JSM-HOU51NCl SCALE Co I 2 WIRE SIZE-.II548 DIA.FOR THD.IHSPECTIO'4-FOR THD REMOVAL SEE DETAIl.Ig-j.vA<J)O H 4J i3,C a oo2 IR BEFORE PLATING 8EGIHH<NS AT POINT WHERE THREAD RONS OJT AT R'337 DIA., REMOVE IMPERFECT~HUACA')5 FOR?5'PP I oi/

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PROCEDURE No.gOO-~/II'>>RE (IDENTIFICATION)

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./g 0 F IND No.OF DAC MAX W MAX W MP L1 50%I00%DAC DAC/c IOOoo 50 oo SEARCH SEARCH UNIT UNIT LOC.ANGLE SP SiDa InfC SIDD~CJ8C.O~~@os Ac Wdg S.S Stoa Id<.SIDE DA MPS (IF YES, EXPLAIN)REMARKS c oJ Cc+3 CC~INI.REMARKS~EXAMINATION AREA LIMITATION, (IF NONE i SO STATE REVIEWED B SWR1 FORM No NDTR 17-89 I05.04-82)

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/iV(".~/l~l BLOCK No.ECIIP~dB I'INES OF AMPLITUDE 2 NO ECIIO~w SB<LINES OF AMPLITUDE TT dB~(2ND ECHO-I ST ECIIO)BASIC CALIBRATION p (BLOCK No.A IST ECHO dB INE F AMPLITUDE 2 ND ECHO B LI F AMPLITUDE ZL dB (2N EC 0-IST ECHO)SNT LEVEL: DATE: u 5v R I fORM No flolA I-25 I REY,'f lo-80 I~ad//4*~rEig k E 0.1 e I<<no~'p Ginna Strategic Plan The purpose of the Ginna Strategic plan was to provide crack initiation and growth predictions for Ginna CRDM nozzles and combine the results with a an economic analyses which could.be used as the basis for addressing the CRDM Alloy 600 issue at Ginna Station;The Strategic plan u'ses a combination of Finite element modeling (ANSYS 5.0), Statistical Analysis and a computer program which evaluates alternative strategies to address the CRDM issue, CIRSE (CRDM Nozzle Inspection and Repair Strategic Evaluation).

The finite elements analysis utilizes Ginna specific data supplied by BEW Nuclear Technologies, in 1994.This included Ginna specific list of materials, material certifications, list of welds, welds data-sheets; procedure qualifications, weld wire certifications, applicable fabrication drawings, as-built drawings and contract variations.

The statistical analysis using a Weibull distribution approach is performed using the industry inspection data provided by past inspection experience, including the sample plant inspection which included the same heats of material from the Ginna vessel head.Differences in material susceptibility, stress and temperature are addressed.

Note that the analysis conservatively assumes a crack occurs in the sample plant inspected (which contained the same material heat numbers as Ginna)immediately following the inspection.

The CIRSE model utilizes the information developed in the finite element model, the statistical analysis and,others to evaluate the alternative scenarios for responding to the issue of CRDM nozzle cracking.The program input and output are processed using EXCEL.The analysis approach consists of: establishing the input parameters, predicting crack initiation and growth at each planned refueling outage, assessing the total number of nozzles requiring corrective action at each refueling outage, calculating the cost of any planned inspections and remedial measures plus any required repairs at each refueling outage.Present worth of the future costs are also tabulated.

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