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.@',, ., { g." 3; 'V '; . Ai d M U.WELDINb TROJECU N .(!- . N .[ j .. ' ', , 7 ~ D* . | |||
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',. 1.9,p.Y. t E CENERIC' EMPLOYEE CONCERN,",., +L ! . g . = - A. c. | |||
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c;j.q ,. ,,- EVALU/ TION REPORT | |||
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&a % g AVAILABILITY OF WELD INSPECTION TOOL 5 h > | |||
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WELDING PROJECT GENERIC EMPLOYEE CONCERN EVALUATION REPORT REPORT NUMBER: WP-04-SON. R2 DATE 08-26-86 | |||
==SUBJECT:== | |||
AVAILABILITY OF WELD INSPECTION TOOLS CONCERN (S) CONSIDERED: IN-85-406-003 IN-85-134-002 IN-85-007-001 r | |||
PREPARED BY . a- ) 3M % , OC, WP REVIEWED BY ,E. . | |||
8/26/8h , OC, WP r I't II 80 , QA, WP REVIEWED BY , | |||
G G REVIEWEDB( | |||
/ [ .db' , CEG-H, WELDING | |||
, i | |||
! r | |||
/ .. PROGRAM MANAGER APPROVED BY I v ' | |||
Q i Revision 1 to this report is being issued to clarify statements made relating to the purchase and distribution of inspection tools. | |||
I Revision 2 to this report is being issued to clarify the capabilities of the inspection tools that were available per conenents from the Senior Review Panel on 8/19/86. | |||
01420 | |||
GENERIC EMPLOYEE CCNCERN | |||
==SUMMARY== | |||
SHEET Report Number: WP-04-SON, R2 Report | |||
==Title:== | |||
AVAILABILITY OF WELD INSPECTION TOOLS I. CONCERNS CONSIDERED: IN-85-406-003 IN-85-134-002 IN-85-007-001 II. ISSUES INVOLVED Welding inspection tools were not issued to welding inspectors. | |||
III. STATEMENT OF CONCERN / ISSUE VALIDITY Validity: Y ,N X , Substantiated: Y ,N X . | |||
IV. EFFECT ON HARDWARE AND/OR PROGRAM None V. JUSTIFICATION: | |||
Tools were and are being currently provided to welding inspectors. | |||
VI. RECOMMENDATION AND/OR CORRECTIVE ACTION NEEDED None VII. REINSPECTION NEEDED: Y ,N X . | |||
VIII. ISSUE CLOSURE Dased on this report. | |||
IX. ATTACHMENTS | |||
: 1. Text of Employee Concerns | |||
.. Samples of Purchase Requisitions and Site Receiving Reports for l Inspection Tools. l lR1 | |||
: 3. Samples of QC Inspection Tool Checkout Lists. l Page 1 of 1 01420 | |||
GENERIC EMPLOYEE CONCERN Report Number: WP-04-SQN. R2 Report | |||
==Title:== | |||
AVAILABILITY OF WELD INSPECTION TOOLS I. SCOPE OF EVALUATION This engineering analysis covers the following WBN concerns determined to have possible generic implications at SQN: | |||
IN-85-406-003 IN-85-134-002 IN-85-007-001 II. ISSUE ADDRESSED BY CONCERNS Each concern was analyzed to determine the issues voiced by the concerned individuals. The issue is as follows: | |||
: 1. Welding inspection tools were not issued to welding inspectors. | |||
III. CONCERN VALIDITY OR SUBSTANTIATION The Office of Construction (OC) at SQN did provide inspection tools to l welding inspector 9 from the beginning of ccnstruction through turn over l to the Office of Nuclear Power (ONP). Records of Inspection Tool lR1 Purchases and Site Receiving Reports (reference Attachment 2) l indicating distributicn to the inspection units are available for the l construction era. l In the early days of construction, not all types of inspection tools were commercially available that became available in later years. As the science of welding inspection progressed, more sophisticated inspection tools such as protractors and multipurpose gauges, which would make welding inspection easier, were developed and were made available to the welding units. The lack of more sophisticated inspection tools had not been a problem at SQN as inspectors used more i rudimentary instruments such as sceles and other tools to adequately perform inspections. These tools allowed inspectors to perform such l activities as; gap on f! tup, bevel esinforcement of groove welds, size l l requirements, and weld angle. In later years at SQN, protractors and lR2 other newer tools were purchased which made certain inspections easier l l to perform. This does not indicate any short comings with the earlier j inspection tools. Tools were improved over the years and as needs for more accurate measurements were identified, appropelate inspection | |||
; tools were made available. | |||
SQN Nuclear Operations (NO) - Plant QA Staff (PQA) welding inspectors l are provided inspection too11 for welding inspection. Records of l 4 inspection tools distribution to individual inspectors (reference lR1 Attachment 3) are now being kept by NO Personnel. l 1 | |||
! Page 1 of 2 01420 | |||
t | |||
* WP-04-SQN, R2 ' | |||
In susunary, the .ssue considered in these concerns is not substantiated 8 | |||
due to the following factors: | |||
: 1. Weld inspection tools were and are furnished to welding inspectors. | |||
: 2. More sophisticated inspection tools were furnished to welding inspectors as they became conumercially available and as the need for more precise verifications of weld attributes was identified through program improvements. | |||
I 3. Records were and are available which document the purchase and distribution of these tools. | |||
Based upon the foregoins analysis, the issue addressed in the Employee Concerns is closed. | |||
Pate 2 of 2 01420 | |||
o ' | |||
,E3/23/05 Attactmnt 1 CEMPLOYEE CCNCERRS) PAGE 1cf 1' 11:16:15 LOC STATUS EESP | |||
-0TC- PPP CFR INSP TC ------CCflCERN------- PROBLEN gg EGCG P3 SR IN-SS-SCE-CC3 UCCPU (wtWO.lDS: INSPECTION TCUL ISSUE INSP ' | |||
X: U Y: C 2: N PRICR TC 1979, NO WELD IflSPECTICil TCCLS UERE ISSUID TO INSPECTCRS. | |||
TCCHNICAL CCT1t1ENTARY: | |||
ISEUE CCNSICERED: AVAILAEILITY CF UELD INS?ICTICtl TCCLS. | |||
LCC STATUS RESP -CTC- PPP CTR INSP TC ------CCf;CERN------- | |||
PROSLEM 10 EGCG P3 SR IN-SS-139-CCS UCCPU XEYWCRDS: INSPECTION TCCL ISSUE INSP X: U Y: C Z: N UNTIL RECENTLY (PAST 2 YEARS). TVA DID NOT PRCVIDE CC INSPECTCRS UITH UELDING INSPE IICfl TOCLS. SOME INSPECTCRS PRCVIDED THEIR CUN TCCLS EUT OTHERS DID NCT. | |||
CI HAS PASSED AWAY, NO FURTHER DETAILS AVAILASLE. . | |||
TECHilICAL CCMMENTARY: | |||
ICSUE CCNSIDERED: AVAILABILITY OF WELD If1SPECTICN TCCLS. | |||
1.CC STATUS RESP -QTC- PPP CFR INSP TC ------CCNCERN------- PRCSLEM ID EGCG P3 SR IN-85-CC7-CC1 WCCPW CRDS: If1SPICTICfl TCCL ISSUE IflSP X: u Y: C 2: N INSPECT!0fl TCOLS FCR WELDING INSPECTCPS WERE NEVER IS20EC. I.E. FILLET WELD SIZE GAGES, FIT-UP GAGES, ETC. | |||
TECHNICAL CCf1MENTARY: | |||
ISSUE CONSIDERED: AVAILABILITY OF UELD INS?E TICtl TOCLS. | |||
. Attachmine 2 WP-04-SQN Attachment 2 Sampics of Purchase Requisitions and Receiving Reports For Inspection Tools | |||
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. TEN,NESSEE VALLEY L . ,THORITY . | |||
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Requbid:a tomber 016h2 i | |||
-c 4 'urch so Rcquisit,cn w .iueo n. rtovemeer a 197h - | |||
'N A .t wo s% om. 4,o.n, Locati:;,_ Secuoyah truelear Plant u.- w tiO20- 39o- 39- 00-01 | |||
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Ship To _ Tennecce Valley Authority ProRSecuoyah fluelear Plant C. R. Quinley, Supervisor ra nlution _ Con s t ru c t ion . | |||
Warehouse Services Unit ett, Ome. Accounts Payable Section Secuoyab Nuclear Plant, rear Daisy, TN Wder Shipp'as Nodce To: C. R. Cuinley a,r.n CM-lbl7 ship ny Best vay Date want,d Ll/ld/7h ca cit 1 * *i'rT, w% ocAxTrry twrr ri w"" unocwr CONMIDN MATUlIAL t Reference No. 04-1h17 . | |||
Wald gau6es | |||
* Fill t veld gauges, fiter metal products veld fillet gaug3 or equal 24 em Ist. - | |||
rairgren veld gauge or equal 24 ea ya For usa in veld inspection. A s | |||
Cleared for pure *=ne by thrry Crmrer CSB. | |||
Engineer: R. D. Lollar Duggested Source: Proceld, Inc. | |||
1300 Mastet Strwt Chattanoo6*e U .TA<!2 . | |||
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(tecat.on witnea Presett) | |||
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Requ!> m rrmber 91601 k,k) ', ' PurchssyRequisition | |||
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A.u.ier 97" Lacedon_ Seouovah '!itelear Plant No.we !!O20- 308- 39 00-01 1 | |||
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Ship To Tennessee Valley Authori7 Project _ Seouovah Nuclear Plant C. R. Quinley. Sunervisor Organ! adori _ Construction | |||
_ Warehouse Services Unit Aectg. ofse. Accounts Pavable Section - | |||
Seouovah Nuclear Plent, near Daisv. " | |||
ShlppInt Nodes To: C. P. Quin!ev N N,((,$ CM-1456 Shlp By Parcel Post Date Wanted 1/1/75 E cw c "' O O *.'*S E'.x. w, ev4wrrry twrr pEc'I. Awovwr 00!GTRUCTIDIf !%TERIAL Reference No. CM-1456 | |||
: 1. Multi-Purpose Welding Gauge Model 11, per attached Est. | |||
bulletin. Intratec Division, British Aircraft . 6 ea $270 Corp. (U.S.A. ) Inc. , 399 Jefferson Davis Highway, Arlington, VA 22202. . | |||
For inspecting velds. | |||
Cleared for purchase by Ihrr/ Craver, CSB. * | |||
* Engineer: G. Wadevit: | |||
(!f swt eedrasts.1 peh. prW owd om embee contiwt Na, u--- | |||
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Project ihnag(er , ,_, | |||
osmrn: . Ano one tver to otrtnow or resenAarna Reviewed for quality Aecurance/z ,/4#'3#J*4h d_' | |||
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a0 N'O. AND Daft 1 4e==.6 - tra Ott u.4 Aisis. - "" CA A h0. AND INillats- 68055 wtICHI 1 n* 1 st ,,. | |||
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.r- r MODEL'il Inspectors, supervisors, engineers, surve ors - in fact all who need to examine welds and check their siza - know a need exists for a device which will quickly measure the important dimensions of both wc!d preparations and completed butt and fillet welds. | |||
~ | |||
Intratec now has such an instrument available, ruggedly made in stainless steel to withstand continuous use in shop or on site, which measures in addition, features *of particular value to the pipeline industry | |||
, such as misalignment (hi Db low), depth of pitting and wall thickness. Many hundreds of these gauges | |||
' are aircady in use in industry. \.- | |||
.This new direct reading pocket size instrurnent will save valuable time and produce readings of high- | |||
. ' . . reliability. Diagrams illustrating the principal applications are shown overleaf. : | |||
( Th2 fo!!owing measurements can be made with the gauge and read off in imperial or metric units. | |||
: s. . | |||
. .s. | |||
: 1. : O Material thickness, maxim'um &~ (20 mm) .', ' - | |||
O Ang!c of preparation,0*-60* . | |||
. ~ O Excess wcld metal (cappifig size) | |||
O Depth of undercut - | |||
O Depth of pitting * * | |||
~ - | |||
O Electrode diameter - | |||
O Fillet wcld throat size . . . | |||
2 1 " O' Misalignment (high-low) : . . | |||
?: 'O Fillet wcld leg lengtli . | |||
J ' .. | |||
~ | |||
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1 mc=: s:s smcw.'= no7. s; un price: (Complete with Pocket Case) $33 postpaid , .. | |||
INTAATEC DIVISION . | |||
'. *. . l' DRITISH AIRCRAIT CORPORATION (U.S.A.) INC. | |||
i4 300 . | |||
Jef feren D.wis Hiohwav. Arlinoton Va. 22202 Tel: (70310701400 . . * .... ..l .. | |||
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4 DEPTH OF UNDE ACUT OR FITTING - FILLET WELD THROAT . | |||
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.ww:n ANGLE OF PREPAMATION FILLET WELD LEC LENGTH OR EXCL13 WELD MATERIAL | |||
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q British Aircraft Corporation cu.s.m..Inc. - | |||
Intretec EJivision .. | |||
390.Jeffer son Covie Highway Arifneton, Virginia 222C2 U.S. A. | |||
~ | |||
. Tetophone (7033 979.1400 QGIC3 7 3515 Teamm DOMESTIC 09517 INTL 84234 (451-A.6b) - m T = Actu November 17, 1975 Mr. B.A. Doncutter | |||
* i Purchasing Agent " | |||
Tennessee Valley Authority Chattanooga, Tennessee 37401 | |||
==Dear Mr. Doncutter:== | |||
Th'ank you for your further letter of *!ovember 10, on the subject of the missing Helding Gauges. | |||
It would seem that.if you roccived only four Welding Gauges in spite of our shipping six, two must have gone missing somewhere and therefore, we are arranging to ship an additional two Gauges to you. | |||
I hope that this will resolve the matter satisfactorily. | |||
1 Yours sincercly,. < | |||
B.A.C. (USA) INC., | |||
* a v r | |||
m orge J. "cCallum re w8 h V | |||
Intratec Division j g ~' . | |||
GJM/rf s | |||
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,i lt HOV 191975 | |||
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.. r s g TENNESSEd VALLEY ndTHORITY c,,,,,a, code Requisition numtwr 767394 umi-ian* " r" a " 'i- t* | |||
Purchase Requisition Am L.. s. . n,,. .i m. . | |||
e g | |||
90-n1 s we. NO20- 398- i39- I taction Scouoyah Nocient Plant Accounts Payable Section A nts,offwe d | |||
Ship To Tennessee Valley Authority Scquoyah Nuclear Plant C. R. Quinley. Warchouso Services (fnt: l p,,gg Sequoyah Nuclear Plant, near Daisy. TN ) | |||
Crranlaation Construction Shippler Notice To: C. R. QuinLey, Supervisor [ | |||
ship By Best way Date Wanted 3.1 .16 l Rmi[yIny l , CM-2164 - | |||
4UANTTTY rNIT pNg$. AMOtlMT [ | |||
E ca.ec #E.o N "*Ec.'i.a N b., | |||
r CCNSTRUCTION MATERIAL. | |||
Reference No. CM-2164 Est. | |||
: 1. I.D.111-Lo gauges to measure internal mismatch on 36 ea $550 Iitup of open butt pipe jointa. | |||
To be used for checking pipe mismatch at time of ficup. | |||
Cleared for purchase by nature of material. | |||
Engineer: E. J. Barnett Suggested Source: | |||
==Dearmen Manufacturing Products,== | |||
Inc. | |||
Post Office Box 937 , | |||
==Deariand,== | |||
TX 77581 . | |||
j | |||
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2 i | |||
Quality Assurance Requirements are veau6ted and included 0; are not required IC. | |||
'If not estimated price, price used on previous Contrset No. | |||
lR isted by - '. | |||
< r. M Validated by N . /M1ef 3.ese s.nm n Tetophon, 842-2120 . Coristructilon t.ngineer 6.A.Maybpry | |||
/ Approved An'hotised b7 % h= == | |||
l ProjeIt Han*ager | |||
* P.eviuved for | |||
@ality Assurance evcf AP r/ << v/ h''* *" | |||
AA///*Md{[d/ | |||
0*'"t2 | |||
* t. A n n T e tierw rivtatnw or rt:sts:As'na Aast. Constr. Engr. m son m.m 2e'*" | |||
UEANNC[w"Isi$n'' | |||
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l Tai.hESSEE VALLEY AUTHORITV i Na Ra 44U75 .! | |||
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x 3 ST FOR DELIVERY OF MATERIALS UNDER (b,o,.. ONTRACT noi, . i ruWu | |||
,,n n m.T "" '" I I | |||
sagsagek Esmamme Esame { n u ,,,,, ,. & L 3 5.!_3 p ! p h e t ,t . ,__ _, | |||
j | |||
\ ' TO: MNN l CONSIGN MATERIALS TO + Tennusee Yaley Author' h 6 seWas SEM h in t AJJr..a 3776 % M s, .., | |||
Ca,. si.w. r, 21ameen et 3epp J Cay,St.w. E , h h h Piuns ship items listed below: | |||
4,,,6, gg TVA. by E. B. Ess& MARK: (b RD No. and Proint abow.) 4b1375 N4, | |||
-l SHIP Sy:Best My.- | |||
TW h h SEWWees M I, F.O.5..c U" a " N *- | |||
LEND INVO!.CE | |||
= ,"4 nos m Emmasas | |||
+ N Tenneue VaBey Authori+y 6 het U "**''>"" | |||
N- d*d ' | |||
5d'"- | |||
" '** H - | |||
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* m a spee I o... i,... . m. no u w, o ~w. . c .. m. 5' 52 5n wa < *o + ' | |||
: r. ii 4* io n n a !ai as so ums | |||
'' - S " 5 '"" | |||
ii itWsE l -MM 'B l e4l $*gyg l20 AeA GA4 3h W (h,satety Unit u.#t Prit. | |||
Arimies of Services g/,, gas). | |||
com 4 as .67 sAs 51ah6AMeg oser e utnem 4 a s no 5.de 51se(ma84931 53andp5.sg8 b a 43 1.Ts cash m e==ne=- massers a m .51 2.on Samenera.ggel 00 5 % Ntuseos a na esh 3.28 j Sase438.dget reasse. ===a -a--* | |||
L ' | |||
L esos 1 m .7% .:'4 Sasemana.al51 g , | |||
ese7 monstam asersessas cosa a m .69 .C9 51samif5Msas 1 | |||
a ca 12.os 2a.co | |||
<- Sneiest. cost esas e mesa, mas % u S.:S 3.h peteaza,.1gge noensstaa te , soma ed | |||
, D.O W m w | |||
D. O. Your.or see. Dete F4ed weert.r lie. | |||
field h"; Its. .smoose Cut. . | |||
C A | |||
D B C*'** 8 | |||
~~ s.s i, fuevisei o.<tes. 4W8 | |||
**"I ' | |||
c.te ime.i.e emen.d | |||
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'": 2 : ' s : ,. | |||
3 It'* **' " | |||
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g E.3'5'i"M d ~" ,,. b,, . m. . _m' "a s u e~ %.u | |||
}j n~rue-i | |||
.t . f etal Cett e | |||
e y a e.g. gna.3,s eg [ | |||
: 1. rveten! Connut F.t. | |||
Co.y Na Cl$fillU'lON: 1. Coatrocer | |||
: 1. A u ...-, of f.c. d e s i.,,;., on; ., s, ,, . .. ,.c.,;., r.p.,, .a f J. e 29, g | |||
M6 | |||
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REQUEST FOR DEUVERY j | |||
1 OF MATERIALS UNDER CONTRACT I | |||
I CONT 1HUATION SHEET N o. RD atm g u , ca past om gynygTy UMST UNIT P4tlCE AMOUKf g. | |||
ANTICLRs Ost SERY1CES m e n es CAvatee Me. | |||
N essi metais* | |||
* WW 2. sa Os 08 | |||
. catst se** | |||
em | |||
**fp 5 m hose m.so | |||
~ | |||
: cap, ~ sur.m seem e* | |||
5 saasm>W 5 an uo u.ae gi MM j 52kD* M 3 M N EN 4' com awatese e g a .in 4' ;- - | |||
! 46pe. spade 5B i, e ,. u , s . ~ - - ~ | |||
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~ SQN '77 0 2 01 020 TENNESSEE VAll.EY AUTHORITY ' | |||
' "7".'.7" n. i.... .i i.. .. . i.. , 771680 3=an 27. 1977 Purchase Requisition A. . | |||
-- " | |||
* r" " i- "* | |||
. . . . y...-- e e. A edels , | |||
g ,,,, , i ;.,, Sertuoyah Nuclear Plant w .-, NO20- 398- , 39- 90-01 A ce.g. 8 D f fic. Accounts Payable Section | |||
.% hip T.. Tenneywe Valley Authanty Pn.tce t Sequoyah Nuclear Plant C. R. Quinley, Warehouse Services Unit n rg.iriina ti..a Construction ,,, Sequoyah Nuclear Plant, near Daisy TN | |||
.%hippine Notics. T.. C. R. Quinley, Suoervisor g,,,,g,;ii. | |||
, CM-2925 yx,. icy Bese vay r>,i,. . . ..t,a 2 7 7 ner. N. , | |||
v = rr n ,..=. i sa.. c -.n oa.r.,. | |||
aar .. | |||
na,m.e wm | |||
.. sai A =7:rv i is rr p. m t* AJE Ot*)r7 i CONSTRUCTICH MATERIAL l Reference No. CM-2925 | |||
: 1. Tillet gauge for measuring fillet veld size. | |||
B lade' type fillet veld gauge, consisting of a set Isg.' | |||
of weld size measuring templates, Fiber Metal Products. 30 sets $250 I | |||
, ,To be used to measure fillet veld size oc both I | |||
'QA and non-QA construction at SNP. | |||
iCleared for purchase by type of material. | |||
IEngineer: S. P. Stagnolia i i i i Suggested Sources: Fiber Metal Products I | |||
? | |||
Froweld, Inc. | |||
I ; est-a. n | |||
~ | |||
I l i I t i , | |||
I I | |||
I i i | |||
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. I ase me wed a=J em to hed G sm. a e e.g==.ed t'. | |||
Q.4.. | |||
.s.y A _.- romirw R.ege --*=.<.4. | |||
*If 4 e.a.. .t A new. , . . . .s p,.,. .e.*arwa N | |||
\ a = a. ....e n .J 4 % -- _. | |||
' ''.'.''i ' ' | |||
1, 84 2[2129 .iseytructa.=. un g i nir e- r Su, , Proj Serv Secti | |||
**''**''"''T, _ % p ~ .4 _ | |||
Q7 | |||
*d Project wirUge r 8tev ieve.1 for Qualit y Assurance ~ % | |||
7/ W[4s | |||
: u. a i. a m . i r u - v.. . ~.. .., rt ev i. . m Iri'rla"i EUM I' .",. rs'7/."' * *~ gyp; , , 3.f c_ ,. [ Asst. Coast. Engr. , | |||
l I | |||
EMh-___ ^ - - " .__ | |||
_. m l | |||
- mev Jxm,rv | |||
_S @ (-n00509,sok t . | |||
16 - - | |||
Purchase Requisition | |||
=r _ ,em - | |||
= v , == | |||
- o* | |||
tantJ Sequoyah Buclear Plant in , ww fjo f) yu-w. | |||
A. d otS= .kwwLs h,ble Section 01 INp T. Tenneanee VaDey Anthertty Pr Joet 8ocuoyeh !Pe1*** Plant C,R.Qnin1my. h h Serv 1_e-- thit org.a n-- | |||
Cmmtnet*m (23 7'i 00 00 CO) | |||
_Jeanornh IPelaar Plant. na-2 _rms.y, T,y sWyyder Medes T.: C- R Oni"1av. Stmervisor | |||
' a.c. M m4170 sw, my 01 p.m. w.m.a 6-M t | |||
'i .'C' I a- ** * | |||
* f " "/ 2 , esenvrrr carr M as , | |||
o mTwcrTerr M.sraTu, = | |||
wuur.aws cJaracTn:1 Reference Do. 064 170 qui 1Irr /A m 1= 2 not required Turnish azzi hiiver the fh11%: | |||
Est. | |||
: 1. C.A.L. Ei-Io ~Jelder's conge or equal. 16 es. $704 Use: Deeded to wr- various wald irw^ don w =. | |||
a r. Tvt. o:=str.ct m. 7nsi-771692, Itaa m.1 Tr g -j irri- Dest 1 ==*4 en v: ranr -11w/Iarry h suggert=1 soaree: c.A.L. case omapear P.O. 3ca: 23 stevensvilla, xidt. W (616) W x== consn cr =u se raso m <- , -- - - m POWER m Ws ArrmortIATEDP Neus s OT=IRFDEDE s Q-day - O == % -me % 2 w le FJ CPR P =4 T1 - W Y O se. & | |||
"I _*et man--a.d em e ===d == W Om===.s um. | |||
by W ny f ! | |||
_ maw,w- w n. | |||
i | |||
% 25AR7Td . - | |||
/ c 3 1 :' W T c a : .-- ,, m w"***** | |||
L /4 A h r17 C 4 e, s r -. - ~ g - | |||
, ,., Addre:s allcommunic:tions except irrioices to , | |||
This block too pistM-Tg 4 .j 9 j | |||
TCfdNESSEE VALLEY AUTHORITY D n g | |||
i | |||
* OfVISION OF PURCFIASING ' | |||
sia or co ~21 v^ w''- ' #'- - . - - | |||
Chattanoofs;Waidisse'3740R r2OL-l'' o'o, Meis' 3 v: y W ;;,( l ''a 1 | |||
~ 6 CK.LA-703047 ~ | |||
Teisphone-615 75:011 Teler EN11 - | |||
evvia, coo.. i5,L,5iD,A, hlM c[f" Tane.1C. DG ~ | |||
Tb' 615 753214 ' | |||
.ANSMR8ACK-TVAPLWIT:ECTA c e ,_, ,c,,, mo i Totas Amovat_s 704.c0 . . . - | |||
w ..o ,,,,,,,,, _ n ,,.y,,, | |||
'WCTA78C3. CONTRAC7 _,,,y,,,,,,, | |||
79, 99,9 PLEASE TYPE OR PRINT AND RETURN ALL COPIES n ,,,, e. ,. :*.sy 20, P.40 peze,an,39., M-a , . ,y l o,,,,,, u,,, ew,, _w -- J, 4 :rc.o PLEASC QUOTE ON ITEFAS LISTED Project Sesteoyah hl ar P1mt IF UNASLE TO QUOTE,PLEASE RETURN THl3 FORM OflMARKE0 _. | |||
roa rva tier own.v TO TVA. bAi,Ltr: ATICE- A=rptai onfy'as ts: | |||
la cornater.cs with this quotasion ervi aH cendrtions hersan, the W signed stiers, ond enos if this bid be accsoted within C3 days Ites: 1, is acesrJatwra witle yeer quetaties unless ettomus stated):o furnsrh any or ist af t?ne Pe_ pncas cueted. No. IIOIA, date-1 May 28, 1580'.' | |||
Vendor: Cal Case.co. | |||
P. O, tes 23 F.O.3. testic.ation 3c**==svi ' . It! 41127 Teor =sme vaaey Anthanry, By | |||
\ | |||
Vendor Refu. .cs flo. 71011 T@-- T. E. Catlin * =^ A - | |||
616-4 4 5- ~s 7 '.o l Ship by: | |||
l T.L- -_ : - Teer | |||
! Propeid CPS Dans ' e- | |||
%/7e/20 t/ Cos,^ m A. Lwa- .- | |||
Paia cd se,=.4 s z.c_ _ a iu_ nyeum consics is - T- vassy Ammarry Poima ed ^ m r m a rf 1 1 , wr-=.4 n. | |||
~ | |||
8*'t**yah 5=seleer rie=t h6=d ed %=ame rim : hymns maises 7 w. Detsy, TT 37319 ", | |||
ne. of deys atte ammwd for esamury 9 2.m. | |||
* TERnas %, ww Mort CONTRACT gggg,g.yg ygy t.aw | |||
. ...~,w..- ie | |||
.= .- | |||
. _pe | |||
.ca - | |||
EeE*. | |||
AIA. - | |||
Wah thms.f ewe Flag,( | |||
* N., i m | |||
' tTT.c - | |||
I c,. ARTICLE 3 03 stmru,6 fGhe C ^4 ere -*--saaj nnA3TTTY i pafT , L-ant PS3CE l AssounT Thus samms papased os intene i | |||
l _% % _ 3 r,.o__ ,,,,,, _-___ 4o - - | |||
h *"''': Fce _ | |||
I - | |||
;,,,,, 4 g ,,g ,, % g ,,,,, g ,.7--- _ _ 3733 7. b m er r,c,s.'Pn Tsuneest Paped - | |||
t . | |||
E ==dde sham here: FCs | |||
-_ ._q, I_ | |||
!1. S. A.L. El-Lo tJa1 Anne's Casste er egea1. 16 S te.M 37e4.00 Eee Zieeled to ymfests wartene ma14 f_- - | |||
9*~ | |||
semesmesmernas. | |||
cer:ssa tr:2--nr3 ruzr IW33nd sad C3C. Cik. **d. In | |||
* 5 r* Art o.e 1 - - | |||
a Hamme of Yn. P % c.a % c, NN , | |||
m,, | |||
b S t t 25$ kart a[ C 21t:S M I.S E @ d M W # I N I M . W app 4 w'6V | |||
: c. - n1 coedf.r.nes (rarda:d. torJO . auf cTf'afa1= i c2.-m | |||
. .o ;r , . | |||
r.ec .o h- jet cra meds a part el cMm ar-an=e*= { | |||
.'.'*.w,*=4 - | |||
and aso roselt.* g coet:ract. . c.>.2 | |||
; .u .T gd es _ y 1 -= ===r - t < -2p % ' | |||
-em e rt -" | |||
n.v. i <=u2.ouco c a. n s Toaminoo.s o=w fCA'I'i'tt'tratisd_ g om 1 ,o.<v p nrr . r i m j a.-ou-v p^ m~.e. L, 4 | |||
fi c u v e., | |||
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a . us a . | |||
eA { 6<T4U = 8 I - | |||
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Latest revision as of 05:20, 31 December 2020
| ML20203M904 | |
| Person / Time | |
|---|---|
| Site: | Sequoyah  |
| Issue date: | 09/03/1986 |
| From: | Bateman R, Lynskey R, Rose J TENNESSEE VALLEY AUTHORITY |
| To: | |
| Shared Package | |
| ML20203M897 | List: |
| References | |
| WP-04-SQN, WP-04-SQN-R02, WP-4-SQN, WP-4-SQN-R2, NUDOCS 8609050157 | |
| Download: ML20203M904 (43) | |
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F s - c . WELDING PROJECT GENERIC EMPLOYEE CONCERN EVALUATION REPORT REPORT NUMBER: WP-04-SON. R2 DATE 08-26-86
SUBJECT:
AVAILABILITY OF WELD INSPECTION TOOLS CONCERN (S) CONSIDERED: IN-85-406-003 IN-85-134-002 IN-85-007-001 r PREPARED BY . a- ) 3M % , OC, WP REVIEWED BY ,E. . 8/26/8h , OC, WP r I't II 80 , QA, WP REVIEWED BY , G G REVIEWEDB(
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/ .. PROGRAM MANAGER APPROVED BY I v '
Q i Revision 1 to this report is being issued to clarify statements made relating to the purchase and distribution of inspection tools. I Revision 2 to this report is being issued to clarify the capabilities of the inspection tools that were available per conenents from the Senior Review Panel on 8/19/86. 01420
GENERIC EMPLOYEE CCNCERN
SUMMARY
SHEET Report Number: WP-04-SON, R2 Report
Title:
AVAILABILITY OF WELD INSPECTION TOOLS I. CONCERNS CONSIDERED: IN-85-406-003 IN-85-134-002 IN-85-007-001 II. ISSUES INVOLVED Welding inspection tools were not issued to welding inspectors. III. STATEMENT OF CONCERN / ISSUE VALIDITY Validity: Y ,N X , Substantiated: Y ,N X . IV. EFFECT ON HARDWARE AND/OR PROGRAM None V. JUSTIFICATION: Tools were and are being currently provided to welding inspectors. VI. RECOMMENDATION AND/OR CORRECTIVE ACTION NEEDED None VII. REINSPECTION NEEDED: Y ,N X . VIII. ISSUE CLOSURE Dased on this report. IX. ATTACHMENTS
- 1. Text of Employee Concerns
.. Samples of Purchase Requisitions and Site Receiving Reports for l Inspection Tools. l lR1
- 3. Samples of QC Inspection Tool Checkout Lists. l Page 1 of 1 01420
GENERIC EMPLOYEE CONCERN Report Number: WP-04-SQN. R2 Report
Title:
AVAILABILITY OF WELD INSPECTION TOOLS I. SCOPE OF EVALUATION This engineering analysis covers the following WBN concerns determined to have possible generic implications at SQN: IN-85-406-003 IN-85-134-002 IN-85-007-001 II. ISSUE ADDRESSED BY CONCERNS Each concern was analyzed to determine the issues voiced by the concerned individuals. The issue is as follows:
- 1. Welding inspection tools were not issued to welding inspectors.
III. CONCERN VALIDITY OR SUBSTANTIATION The Office of Construction (OC) at SQN did provide inspection tools to l welding inspector 9 from the beginning of ccnstruction through turn over l to the Office of Nuclear Power (ONP). Records of Inspection Tool lR1 Purchases and Site Receiving Reports (reference Attachment 2) l indicating distributicn to the inspection units are available for the l construction era. l In the early days of construction, not all types of inspection tools were commercially available that became available in later years. As the science of welding inspection progressed, more sophisticated inspection tools such as protractors and multipurpose gauges, which would make welding inspection easier, were developed and were made available to the welding units. The lack of more sophisticated inspection tools had not been a problem at SQN as inspectors used more i rudimentary instruments such as sceles and other tools to adequately perform inspections. These tools allowed inspectors to perform such l activities as; gap on f! tup, bevel esinforcement of groove welds, size l l requirements, and weld angle. In later years at SQN, protractors and lR2 other newer tools were purchased which made certain inspections easier l l to perform. This does not indicate any short comings with the earlier j inspection tools. Tools were improved over the years and as needs for more accurate measurements were identified, appropelate inspection
; tools were made available.
SQN Nuclear Operations (NO) - Plant QA Staff (PQA) welding inspectors l are provided inspection too11 for welding inspection. Records of l 4 inspection tools distribution to individual inspectors (reference lR1 Attachment 3) are now being kept by NO Personnel. l 1 ! Page 1 of 2 01420
t
- WP-04-SQN, R2 '
In susunary, the .ssue considered in these concerns is not substantiated 8 due to the following factors:
- 1. Weld inspection tools were and are furnished to welding inspectors.
- 2. More sophisticated inspection tools were furnished to welding inspectors as they became conumercially available and as the need for more precise verifications of weld attributes was identified through program improvements.
I 3. Records were and are available which document the purchase and distribution of these tools. Based upon the foregoins analysis, the issue addressed in the Employee Concerns is closed. Pate 2 of 2 01420
o '
,E3/23/05 Attactmnt 1 CEMPLOYEE CCNCERRS) PAGE 1cf 1' 11:16:15 LOC STATUS EESP
-0TC- PPP CFR INSP TC ------CCflCERN------- PROBLEN gg EGCG P3 SR IN-SS-SCE-CC3 UCCPU (wtWO.lDS: INSPECTION TCUL ISSUE INSP '
X: U Y: C 2: N PRICR TC 1979, NO WELD IflSPECTICil TCCLS UERE ISSUID TO INSPECTCRS. TCCHNICAL CCT1t1ENTARY: ISEUE CCNSICERED: AVAILAEILITY CF UELD INS?ICTICtl TCCLS. LCC STATUS RESP -CTC- PPP CTR INSP TC ------CCf;CERN------- PROSLEM 10 EGCG P3 SR IN-SS-139-CCS UCCPU XEYWCRDS: INSPECTION TCCL ISSUE INSP X: U Y: C Z: N UNTIL RECENTLY (PAST 2 YEARS). TVA DID NOT PRCVIDE CC INSPECTCRS UITH UELDING INSPE IICfl TOCLS. SOME INSPECTCRS PRCVIDED THEIR CUN TCCLS EUT OTHERS DID NCT. CI HAS PASSED AWAY, NO FURTHER DETAILS AVAILASLE. . TECHilICAL CCMMENTARY: ICSUE CCNSIDERED: AVAILABILITY OF WELD If1SPECTICN TCCLS. 1.CC STATUS RESP -QTC- PPP CFR INSP TC ------CCNCERN------- PRCSLEM ID EGCG P3 SR IN-85-CC7-CC1 WCCPW CRDS: If1SPICTICfl TCCL ISSUE IflSP X: u Y: C 2: N INSPECT!0fl TCOLS FCR WELDING INSPECTCPS WERE NEVER IS20EC. I.E. FILLET WELD SIZE GAGES, FIT-UP GAGES, ETC. TECHNICAL CCf1MENTARY: ISSUE CONSIDERED: AVAILABILITY OF UELD INS?E TICtl TOCLS.
. Attachmine 2 WP-04-SQN Attachment 2 Sampics of Purchase Requisitions and Receiving Reports For Inspection Tools
. ( ,' . TEN,NESSEE VALLEY L . ,THORITY .
f, ; ,, Requbid:a tomber 016h2 i
-c 4 'urch so Rcquisit,cn w .iueo n. rtovemeer a 197h -
'N A .t wo s% om. 4,o.n, Locati:;,_ Secuoyah truelear Plant u.- w tiO20- 39o- 39- 00-01
~
Ship To _ Tennecce Valley Authority ProRSecuoyah fluelear Plant C. R. Quinley, Supervisor ra nlution _ Con s t ru c t ion . Warehouse Services Unit ett, Ome. Accounts Payable Section Secuoyab Nuclear Plant, rear Daisy, TN Wder Shipp'as Nodce To: C. R. Cuinley a,r.n CM-lbl7 ship ny Best vay Date want,d Ll/ld/7h ca cit 1 * *i'rT, w% ocAxTrry twrr ri w"" unocwr CONMIDN MATUlIAL t Reference No. 04-1h17 . Wald gau6es
- Fill t veld gauges, fiter metal products veld fillet gaug3 or equal 24 em Ist. -
rairgren veld gauge or equal 24 ea ya For usa in veld inspection. A s Cleared for pure *=ne by thrry Crmrer CSB. Engineer: R. D. Lollar Duggested Source: Proceld, Inc. 1300 Mastet Strwt Chattanoo6*e U .TA<!2 . e-u. l' l' F h f 1 s v l' Y ' t i
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Ship To Tennessee Valley Authori7 Project _ Seouovah Nuclear Plant C. R. Quinley. Sunervisor Organ! adori _ Construction _ Warehouse Services Unit Aectg. ofse. Accounts Pavable Section - Seouovah Nuclear Plent, near Daisv. " ShlppInt Nodes To: C. P. Quin!ev N N,((,$ CM-1456 Shlp By Parcel Post Date Wanted 1/1/75 E cw c "' O O *.'*S E'.x. w, ev4wrrry twrr pEc'I. Awovwr 00!GTRUCTIDIf !%TERIAL Reference No. CM-1456
- 1. Multi-Purpose Welding Gauge Model 11, per attached Est.
bulletin. Intratec Division, British Aircraft . 6 ea $270 Corp. (U.S.A. ) Inc. , 399 Jefferson Davis Highway, Arlington, VA 22202. . For inspecting velds. Cleared for purchase by Ihrr/ Craver, CSB. *
- Engineer: G. Wadevit:
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.r- r MODEL'il Inspectors, supervisors, engineers, surve ors - in fact all who need to examine welds and check their siza - know a need exists for a device which will quickly measure the important dimensions of both wc!d preparations and completed butt and fillet welds.
~
Intratec now has such an instrument available, ruggedly made in stainless steel to withstand continuous use in shop or on site, which measures in addition, features *of particular value to the pipeline industry
, such as misalignment (hi Db low), depth of pitting and wall thickness. Many hundreds of these gauges
' are aircady in use in industry. \.-
.This new direct reading pocket size instrurnent will save valuable time and produce readings of high-
. ' . . reliability. Diagrams illustrating the principal applications are shown overleaf. :
( Th2 fo!!owing measurements can be made with the gauge and read off in imperial or metric units.
- s. .
. .s.
- 1. : O Material thickness, maxim'um &~ (20 mm) .', ' -
O Ang!c of preparation,0*-60* .
. ~ O Excess wcld metal (cappifig size)
O Depth of undercut - O Depth of pitting * *
~ -
O Electrode diameter - O Fillet wcld throat size . . . 2 1 " O' Misalignment (high-low) : . . ?: 'O Fillet wcld leg lengtli . J ' ..
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1 mc=: s:s smcw.'= no7. s; un price: (Complete with Pocket Case) $33 postpaid , .. INTAATEC DIVISION .
'. *. . l' DRITISH AIRCRAIT CORPORATION (U.S.A.) INC.
i4 300 . Jef feren D.wis Hiohwav. Arlinoton Va. 22202 Tel: (70310701400 . . * .... ..l ..
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s)- i () - q British Aircraft Corporation cu.s.m..Inc. - Intretec EJivision .. 390.Jeffer son Covie Highway Arifneton, Virginia 222C2 U.S. A.
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. Tetophone (7033 979.1400 QGIC3 7 3515 Teamm DOMESTIC 09517 INTL 84234 (451-A.6b) - m T = Actu November 17, 1975 Mr. B.A. Doncutter
- i Purchasing Agent "
Tennessee Valley Authority Chattanooga, Tennessee 37401
Dear Mr. Doncutter:
Th'ank you for your further letter of *!ovember 10, on the subject of the missing Helding Gauges. It would seem that.if you roccived only four Welding Gauges in spite of our shipping six, two must have gone missing somewhere and therefore, we are arranging to ship an additional two Gauges to you. I hope that this will resolve the matter satisfactorily. 1 Yours sincercly,. < B.A.C. (USA) INC.,
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m orge J. "cCallum re w8 h V Intratec Division j g ~' . GJM/rf s
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.. r s g TENNESSEd VALLEY ndTHORITY c,,,,,a, code Requisition numtwr 767394 umi-ian* " r" a " 'i- t*
Purchase Requisition Am L.. s. . n,,. .i m. . e g 90-n1 s we. NO20- 398- i39- I taction Scouoyah Nocient Plant Accounts Payable Section A nts,offwe d Ship To Tennessee Valley Authority Scquoyah Nuclear Plant C. R. Quinley. Warchouso Services (fnt: l p,,gg Sequoyah Nuclear Plant, near Daisy. TN ) Crranlaation Construction Shippler Notice To: C. R. QuinLey, Supervisor [ ship By Best way Date Wanted 3.1 .16 l Rmi[yIny l , CM-2164 - 4UANTTTY rNIT pNg$. AMOtlMT [ E ca.ec #E.o N "*Ec.'i.a N b., r CCNSTRUCTION MATERIAL. Reference No. CM-2164 Est.
- 1. I.D.111-Lo gauges to measure internal mismatch on 36 ea $550 Iitup of open butt pipe jointa.
To be used for checking pipe mismatch at time of ficup. Cleared for purchase by nature of material. Engineer: E. J. Barnett Suggested Source:
Dearmen Manufacturing Products,
Inc. Post Office Box 937 ,
Deariand,
TX 77581 . j \
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2 i Quality Assurance Requirements are veau6ted and included 0; are not required IC.
'If not estimated price, price used on previous Contrset No.
lR isted by - '.
< r. M Validated by N . /M1ef 3.ese s.nm n Tetophon, 842-2120 . Coristructilon t.ngineer 6.A.Maybpry
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@ality Assurance evcf AP r/ << v/ h* *"
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l Tai.hESSEE VALLEY AUTHORITV i Na Ra 44U75 .! y
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Ca,. si.w. r, 21ameen et 3epp J Cay,St.w. E , h h h Piuns ship items listed below: 4,,,6, gg TVA. by E. B. Ess& MARK: (b RD No. and Proint abow.) 4b1375 N4,
-l SHIP Sy:Best My.-
TW h h SEWWees M I, F.O.5..c U" a " N *- LEND INVO!.CE
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ii itWsE l -MM 'B l e4l $*gyg l20 AeA GA4 3h W (h,satety Unit u.#t Prit. Arimies of Services g/,, gas). com 4 as .67 sAs 51ah6AMeg oser e utnem 4 a s no 5.de 51se(ma84931 53andp5.sg8 b a 43 1.Ts cash m e==ne=- massers a m .51 2.on Samenera.ggel 00 5 % Ntuseos a na esh 3.28 j Sase438.dget reasse. ===a -a--* L ' L esos 1 m .7% .:'4 Sasemana.al51 g , ese7 monstam asersessas cosa a m .69 .C9 51samif5Msas 1 a ca 12.os 2a.co
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(" REQUEST FOR DEUVERY j 1 OF MATERIALS UNDER CONTRACT I I CONT 1HUATION SHEET N o. RD atm g u , ca past om gynygTy UMST UNIT P4tlCE AMOUKf g. ANTICLRs Ost SERY1CES m e n es CAvatee Me. N essi metais*
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~ SQN '77 0 2 01 020 TENNESSEE VAll.EY AUTHORITY '
' "7".'.7" n. i.... .i i.. .. . i.. , 771680 3=an 27. 1977 Purchase Requisition A. .
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g ,,,, , i ;.,, Sertuoyah Nuclear Plant w .-, NO20- 398- , 39- 90-01 A ce.g. 8 D f fic. Accounts Payable Section
.% hip T.. Tenneywe Valley Authanty Pn.tce t Sequoyah Nuclear Plant C. R. Quinley, Warehouse Services Unit n rg.iriina ti..a Construction ,,, Sequoyah Nuclear Plant, near Daisy TN
.%hippine Notics. T.. C. R. Quinley, Suoervisor g,,,,g,;ii.
, CM-2925 yx,. icy Bese vay r>,i,. . . ..t,a 2 7 7 ner. N. ,
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.. sai A =7:rv i is rr p. m t* AJE Ot*)r7 i CONSTRUCTICH MATERIAL l Reference No. CM-2925
- 1. Tillet gauge for measuring fillet veld size.
B lade' type fillet veld gauge, consisting of a set Isg.' of weld size measuring templates, Fiber Metal Products. 30 sets $250 I
, ,To be used to measure fillet veld size oc both I
'QA and non-QA construction at SNP.
iCleared for purchase by type of material. IEngineer: S. P. Stagnolia i i i i Suggested Sources: Fiber Metal Products I
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Froweld, Inc. I ; est-a. n
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