ML20213A700
ML20213A700 | |
Person / Time | |
---|---|
Site: | Comanche Peak |
Issue date: | 08/02/1983 |
From: | Scott B, Williams H TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC) |
To: | |
Shared Package | |
ML20213A691 | List: |
References | |
FOIA-85-59, FOIA-86-A-13 NUDOCS 8704280201 | |
Download: ML20213A700 (350) | |
Text
{{#Wiki_filter:. sTEXAS. UTILITIES GENERATING COMPANY P. O. 30x sees . 013N ROSE. TEXAS teses i i Due to a current procedure change, all three year inspector certifications have been changed, to a one year certification to satisfy the requirement of ANSI N45.2.6-78, para (2.3). For this reason all inspector certification packages are being reviewed and a recertification issued when necessary (those certifications issued before July, 29,1982) to bring all inspector certifications in line with the new one year certification.
~
Any certification issued after July 29, 1982 will revert to a one year certification by means of correcting the cert sheet expiration date with pen and black ink. The change wil' be initialed and dated by the Non-ASME Training Coor-dinator. A recertification will be issued on the expiration of that one year date. N Q. - f//63 Cecil Manning N ,
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Non-ASME Training Coordinator Q La- s-p.n i l 8704280201 870416 l PDR FOIA PDR jf ! GARDE 86-A-13 f ; 1
_. TEXAS UTILITIES GENERATING CQtPMY QUALITY ASSURANCE DEPARTMENT INSTRUCTOR QUALIFICATION m _. NAME: l OATE:_ /Iy/s, LEYEL OF CERTIFI ION: wweM /- f 9 ACT!YITY CERTIFIED TO PEFOM: /-xm J s rdm __ , g nrMfmsm Awdsomm.k=wt smr- :.w & gJMx.d TUGC0 PROCEDURE /IMSTRUCTION NO.: dr*d# // #-ES 4 // #-s#. TN, TYPE OF EXMINATION GIVEN: 7 ORAL WRITTD PrX TICAL 7 ' SAmormab RESULT OF EXMINATION(s):M .
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C094ENTS: Based upon a consideration of the education, previous dd experience, formal training in the current revision of the CPSES procedure / instruction, and the individual's own on-the-jeb training, a previous certification has been made for this Q.C. Technician in this activity. A satisfactory evaluation of the individual's demonstrated proficiency in the performance of daily work has now been made, and, with recognition ; that the CPSES QC inspector training program addresses specific QC inspect-ion functions, it is felt that there is reasonable assurance that the individual can competently perform as an 0JT QC Instructor in this activity. ! This certification specifically covers giving 0JT instruction in this procedure, including the use of personal knowledge and observation to participate in the on-The-Job Q.C. Trainee's instruction. This 0JT Training Certification expires in one year if no inspections are performed in this activity by the individual, and regardless, on 'I /a^
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-QUALITY ASSURANCE DEPARTMEh7 INSPECTION CERTIFICATION N
NAME DATEse//9/or-LEVEL OF CERTIFICATI ,7E #oacen & e / - ACTIVITY CERTIFIED TO PERFORM: [ w r +: w ,> a p / m .alcanc f&rm Ass >st.os,en g q UNTIL: NL ba$e.f/0 5, aft::yAncrmo MO W TUGC0 PROCEDURE / INSTRUCTION NO.: 87'.or///-M / #1".64t(-zg TYPE OF EXAMINATION GIVEN: ORAL [ WRITTEN PRACTICAL RESULT OF EXAMINATION (S): u -
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EXAMINATION: 99 8 - EVALUATED ON:/o @/ e WITH CONSIDERATION OF RECORDS OF EDUCATION EXPERIENCE D TRAINING JOB PROFICIENCY AND DEMON-STRATED SKILL BY: APAw d. d r e ,r P,HSYICAL HEALTR: e hv FOR ASSI ED TASK 0F w / THIS PROCEDURE / ACTIVITY.* RECOMENO ASSIGMENTt AS LEVEL 7/gX WITH RE-EVALUATION OF JOB PERF CE AND Plt 0FICIENCY A)
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REDEPECTIQ4 CF Ot% TID CCNCRIHF TIT 1.E OF CERTIFICATION: AND STEEL WBSTRAg INSTRUCTION NUMBER: 0I- 7 -11.4-23, 01-09-11.4-24 TEST NO - 1 PREPARE BY [ 2 /5 6 m R0vEo 'OMMYd . DATE EXAMINATION FOR CERTIFICATION DA
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f EXAM TITLE:m:rNSPFCTION OF CX%TED CDOEIT AND SM N OI-OP-ll. 4-23, 11. 4-24 Im TEST NO.;kl Q ys l pints 1. Which 'Jboke gage tip (1x,2x, or 10x) is reouired by OI-<P-ll.4-23
) ard QI-OP-11.4-24 for perfomance of scratch tests on concrete g#g ard steel substrates?
0X \ 5 points 2. 8 separate Tooke gaae readinas A:. [ shall be taken for each /8d square feet or less. 5 pints 3. Should any readings ('Iboke Test) be fourd outside the acceptable limits, what additional testina should be cerfo'rred?
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5 points 5. How nuny adhesicn dollies muld be requiral to be tested to failure on a coated area of concrete measuri'm 175 square feet? Q (i n + O W'
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oD.4,w I Ll1,,s oas,t lL - L , A Oft ft E uireA e - 5 points 6. mat is the miniman acceptable tensile .L ,gth for each jr dolly tested? JE-& V 200 der' T~ O l l
TEsi K,.: (3 l SUh 'nY'5 03-OI9D-23,OI-op-11, , Lj , 30 points 7. An adhesion dolly tested on reactor contalment hiilding liner plate fails the minima criteria . What additional testina is rmuired to be perfonred and Wat is the acceptance criteria? m 4 na d o,,ai c ll. c , of e w J,,ds n,,1
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RECORD'0F WORK PERFORMED 1 PROCEDURE TITLE: _ S-J Q F //.V- AN O.r- p r ff. y. 2. p l 1 INSTRUCTOR:Y ' W
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TRAlflI!1G RECORD C0FMCHE PEAX STEN 1 ELECTRIC STATIO!I are: ib/n/rz The undersigned acknowledge receipt of specialized training in:' i 4?r-OP// 4'-73 $ Dz-ane/J.4-24 - l Given by', YFJ/_) &r 7 ' (instructor) this date, at Conunche Peak Project (location). I j l l j Ins metor's Signature J l Hours of Training //sg Tire: 9'3 0 4 - / O.'S o g I s l l l l l l 1 l l
sTEXAS.CTILITIES GENERATING COMPANY P, O. Box lese . OtaN 5082. TEEAS Wee i Due to a current procedure change, all three year inspector l certifications have been changed to a one year certification i to satisfy the requirement of ANSI N45.2.6-78, para (2.3). ' For this reason all inspector certification packages are being reviewed and a recertification issued when necessary (those certifications issued before July, 29,1982) to bring i all inspector certifications in line with the new one year certification. Any certification issued after July 29,"1982 will revert to a one year certification by means of correcting the cert 4 sheet expiration date with pen and black ink. The change will be initialed and dated by the Non-ASME Training Coor-i dinator. A recertification will be issued on the expiration
; of that one year date.
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' EXAS UTILITIES CENERATINC COMPANY ... QUALITY ASSURANCE SEPARTMENT
- INSTRUCTOR QUALIFICATION -
NAK' ., DKE: 8-5-83 LEVEL T CERTIFICATION: OC Technician Level I Y ACTIVITT CERTIFIED TO PERFORM: Reinspectina Sed Coated and Finish Coated Steel Substrates. Reinspectino Protective Coatinos on Concrete Substrates TUCCO PROCEDURE / INSTRUCTION NO.: 01-0P-11.4-23 8 01-0P-11.4-24 TYPE OF EXAMINATION CIVEN: ORAL WIRTTER PRACTICAL RESULT OF EXAMINATION (s): Sat. COMMENTS: Based upon a consideration of the education, previous work experience, formal training in the current revision of the CPSES procedure / instruction, and the individual's own on-the-job training, a previous certification has been made for this Q.C. Technician in this activity. a satisf actory evaluation of the individual's demonstrated proficiency in the performance of daily work has now been made, and, with recognition that the CPSES QC inspector training program addresses specific QC inspection functions, it is felt that there is reasonable assurance that the individual can competently perform as an OJT QC Instructor in this ( activity. This certification specifically covers giving OJT instruction in this procedure, including the use of personal knowledge and observation to participate in the On-The-Job QsC. Trainee's instruction. This OJT Training Certification expires on 8 5-84 FM/0l/ A AVYM SUFbtVIS01 DATE
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1 TEXAS. UTILITIES GENERATING COMPANY .. . QUALITY ASSURANCE ' DEPARTMENT QUAT'!TY CONTROL RECERTIFICATION 1 NAME DATE: 8-5 83 LEVEL 0F CERTIFICAT!0N: C TECNNICIAN (LEVEL t) l
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ACT!Y!TY CERTIFIED To PERFORM: _ Reinspecting Seal Coated and Finish Coated Steel Substrates. ReinsDectino Protective Coatinos on Concrete Substrates TUGC0 PROCEDURE /!NSTRUCTION NO.(S):_QI-QP-11.4 23 & 11.4 24 TYPE OF REC'EATIFICAT!0N EXAM GIVEN: ORAL WRITTEN PRACTICAL RESULTS OF RECERTIFICATION EXAM: \ TIS FACTOR)' * ** , w a , i
. . . . .. . . . . . . . l COMMENTS:
EA, SED ON PREVt.00$ CEATIFtCATION IN THI$ ACTtYt,TY, . 1 AND CONTINUED SATISFACTORY ,PER,F,0RMANCE, THE A80VE NAMED INDt- i V! DUAL !$ NERERY RECERTtFIED AND AUTHOR! ZED TO PERFORM ACT!YE l QC INSP,ECTIONS ,A,T CPSES IN THE AREAS LISTED A80VE. THIS RECER- ' TIFICATION WILL EXP!RE ON 8-5-84 .
*'**NOTEi This re'c' e rtification is issued to bring all certifications in line with a one year certification, due procedure change. Employee l is currently certified under a three $} y tar cert. Due to this., Jut.,
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TEXAS UTILITIES GENnATING CO(PANY . QUALITY ASSURANCE DEPARTMENT IMSTRUCTOR QUALIFICATION NAME: DATE: -;r/p//,p2 _ _ , 1 LEVEL CERTIFICATION: rma s/o u r) Swa ACTIVITY CERTIFIED TO PERFORM:Anerns es .h< re-e,e p. m r>> s m %w.m.s - 1%wm3 w Amos mn TUSCO PROCEDURE / INSTRUCTION NO.: p-op /NM a #-me-
%ig TYPE OF EXAMINATION GIVEN: ORAL _ MITTD PRACTICAL RESULT 0FER'4INATION(s): d 971 .
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COHENTS: Based upon a consideration of the education, pavious woh experience, femal trainir.g in the current revision of the CPSES procedure / instniction, and the individual's own on-thc-job training, a previous certification has been made for this Q.C. Technician in this activity. A satisfactory evaluation of the individual's demonstrated proficiency in the perfomance of daily work has now been made, and, with recognition that the CPSES QC inspector training program addresses specific QC inspect-ion functions, it is felt that there is reasonable assurance that the individual can competently perfom as an QJT QC Instructor in this activity. This certification specifically covers giving 0JT instruction in this procedure, including the use of personal knowledge and observation to participate in the On-The-Job Q.C. Trainee's instruction. This OJT Training Certification expires in one year if no inspections are perfonned in this activity by the individual, and regardless, on 4MM lNYU
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l TEXAS UTILITIES GENERATING COMPNIY QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION I NME DATE_ 4 / 4 M s LEVEL OF CERTIFICATION wdM/eed ZArhat f ACTIVITY CERTIFIED To PERFORM: A,J/mem i os .ssz e2rprap g Amsbanan M ssA.rmm UNTIL: g/sch faeuspecmu or Akvrecrew**m *U DATE i G oc w nr'fdf.trApror l TUGC0 PROCEDURE / INSTRUCTION N0.: ex -de // #-z5 4 // #-2 4-TYPE OF EXMINATION GIVEN: ORAL M RITTEN PRACTICAL RESULT OF EXMINATION(S): 9SM \ l
- s COMMENTS: //jns RELATED IENCE: A s YEARS w EDUCATION RA00ATI0tt/ DEGREE y FORMAL TRAINING:[mm.wn,s - ar. COPFl.ETED - ~ . , -
0JT TRAINIRG: I m" ee - A HOURS THIS ACTIVITY 9fg 3er #7e*** g EXMINATIOM: - l EVALUATED ON:_4/E#/m m_ WITH CONSIDERATION OF RECORDS OF l l EDUCATICM EXPERIDCE AND TRAINING, J08 PROFICID Y AND DEMON-STRATG SKILL IT: ma AP /s /ru me - l PHSYICAL HEALTN _w _, FOR AS$1GNED TASK 0F THISPROCEDURE/b!TY.' RECSIGMENT 0 WENAS LEVEL WITH RE-EVALUATION OF J08 PERFORMMCE A2 PROFICIENCY ABOUT: sf-c%.c- .- m ( f 8l/Y '~ h2t l SUPERKOR 4PPit0 VAL , l
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' REDEPECTICH CF CDmD CDOEIE T!11.E OF CERTIFICATION: AND S'ITIL SUBSTRE:S INSTRUCTION NLMBER:_ QI-(*-11.4-23, OI-OP-11,4-24 TEST tiO.: 1 PREPARED BY d 2 - /5-APPROVED 8 DATE EXAMINATION FOR CERTIFICATION DA TIM [ EXAtt STARTED: /Al83 k*
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EXM TITLENu;nCN CF CDGD CINOOT AND STM, SURmUm3 OI-OP-ll.4-23', 11.4-24 TEST NO.: 1 75 1. Which 'Iboke gage tip (1x,2x, or 10x) is reouired by OI@ll.4-23 j A - V, points and QI-@-ll.4-24 for perfonnance of scratch tests en concrete j and steel substrates? AX '
,4 points 2. [ separate 'Iboke gage readinas shall be taken for each /dO square feet or less.
I 5 peg 3. Should any readings (Tooke 'ntst) be found outside the G /g g y acceptable limits, dat additional testim should be cerforved? l M]Nt+rbkG 400 e &fYS (dll Le CokNuc 1 arov s h + k e Gr!vr< area +c, hky n sit 9/ e n e ~ + o f 4 ;Ia v.x a yee 5 p ts 4. What instrunent is used to perfom the adhesien (or patch) test? gtk -
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6 /c o Me-Per /0 (s 5 points 5. How nany adhesian dollies wx21d be required to be tested to i failure cm a coated area of concrete reasurina 175 square feet? 7
/ ? 4 dollie.s 5 points 6. Ihat is the mininun acceptable tensile eL-gda for ord d dolly tested?
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- EXM TITLE AND NUMBER: RLdEPICTICN T CMMD COCTIT AND $m PAGE 2 SUBdTNAIE5 QI + 11.4-23,QI-QP-ll.4-24 30 points *1. An adhesion dolly testad on reactor cx:ntalment kuildNn liner plate fails the r.ininum critaria . Eat additional testing de .W to be perfomed and what is the acceptance critaria?
L 4JD,c*ni dolla< a:ll be alved " approx. I a uia n nf W d+ er w is . sL n,i d al 4 oN(&%',s.I. .r s6,h [orlav4e<4n'ne, s < ren uN e d , lY_ Rot ordher fedrY IS T
./,/So/d4 pac. A ren af fd'ilure . g4Weirc r3 the 4*duri Will 6 e reforfe7 in %.
10 points 8. Wain the method of cM4=y each Tooke gage rendim when inspecting coated .ta.1 e.trates. Aik,k ceaDo< l u e o b e e l' iJ, (( he perfer a -
/ 04 wao & ca h 6 vct ed E/c- c+e r L s,o,cir /l .- %. F.T a a s e- or env',valeut. The tode.
a a v q a c. 4 r e(J,i o w o 5+ Ae wi+4, in .5W AC c v V A C u ti coWOctre)c M 't /-k +-[t e D, f. ' 25 poigtL 9. te J pr w - of the Tooke gaae to the instructor. .fj O 1
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OlRLITY aNTRL 'INCHNICAL 'IPAINING 07tLInE OC Pivau;nVE COATIT. REINSPE)CTION T COATEP STEL & CCNCRETE SUBS' IPA 1TS BY ADHFSICN NO 'IOCEE
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( CI-CP-ll.4-23 & 11.4-24 ) NM4E DME OCMiEN2D:_ $/XJ/f3 A. OCNPIRITD SITPS D,N,0,S,T,U,
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OUTLINE. / #fIc//h e/1= M*s N Dem'4% DME B. PERFOR4 A MINDiN T 40 - 100RS "CN 'IHE JOB" TRAIN-ING IN 'IMIS ACTIVITY. Y #!// M M S //2. ]Q
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. RECORD OF WORK PERFORMED PROCEDURE TITLE:
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. RECORD OF WORK PERFORMED PROCEDURE TITLE: [- N /I M-eA3 Y O[-OM// Y- M INSTRUCTOR: lW/b . bEB s 1 5 WEEK OF 'd IE TO I* /d " . .
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COMMENTS: A \. INSTRUCTOR'SSIGNATUR /A/
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TRAIllING RECDRO CCPANC4E PEAK STEAM ELECT 71C STATT0!!
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tiven by , w g /) /,! v e m r I (instruct:n-) this date, at x . Coeznche Puk Project (location). .
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- 4 !
p TEXAS UTILITIES GENERATING COMPAhT j
, , OFFICE MEMORANDUM j q, Distribution gj,, % ,,7, , February 18, 1982
{ l subjet CERTIFICATION OF LEVEL III l
Reference:
TUGC0 Procedure, CP-QP-2.1, " Training of Inspection P rsonnel" This is to certify that [has been designated as a Level III Inspector in e following area: l ivil (Including Test Lab Activities) This certification is applicable to the Co nche Pe team Electric Station and is in accordance with the qualifica on requirements of the referenced procedure. The certification is made on the basis of education, experience, and demonstrate capability without the benefit of examination. This certification is applicable to the identified areas of inspection, and the incumbent is authorized to approve all CPSES inspection instructions in the above listed area. This certification is effective l immediately and expires on 2/18/85. R. G. Tolson l{' Site QA Supervisor
~
I RGT/BCS/jh .. cc: ile a O -
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1 l l I TEXAS UTILITIES GEICRATitlG COMPANY QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION NAME DATE /Idd'e 1.EVEL OF CERTIFICATION 73 gcJfeof y d.dyJe j ACTIVITY CERTIFIED TO PERFORM:M,;%m) ,p6v., -f;
&&m sjoM&m -r,. _ _ -_
arym ss WM Acse a UNTIL f unTE 4r ~ 1 TUGC0 PROCEDURE / INSTRUCTION NO.:eG-w/N-zs e e/, #-e( TYPE OF EXAMINATION GIVEN: ORAL / WRITTEN PRACTICAL RESULT OF EXAMINATION (S): WM u - C0rtiENTS: //ja RELATED EXPERIENCE: / YEARS EDUCATION- GRACUATIO.*y0! GREE
- FORMAL TRAINING:f - ///s/se- COMPLETED / OJT TRAIN!NG:bmeu - #2 HOURS THIS ACTIVITY Q ~ ~
EXAMINATION: WA - EVALU/TED ON: / 4/g3 WITH CONSIDERATION OF RECORDS OF EDUCATION, EXPERI3CE D TRAINING, JOB P CIENCY AND DEMON-STRATED SKILL EY : ew/4?//)f E sm /
/ p. .
l PHSYICAL HEALTH mgh,,asu FJR ASSIGNED TASK OF THIS PROCEDURE / ACTIVITY.' RECOMMEND ASSIGINENT AS LEVE / WITH -EVALUATION OF PERFORMANCE AND PROFICIENCY ABOUT: i if f .
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fM/A Y 2 - ' PEMISDR L - APPROVAL
/ x DATE /A4 OATE / tfb
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=
l CUALITY CONITOL ' DON 2 CAL TPAINIM C1?TLINE j W DFOru;fIVE COATIW REINSPECTION OF COATED SW & (DCFETE SUBSTPATES BY ADHFSICN APD 'IOOK TESTIE INSDECIORS ( CI-CP-11.4-23 & 11.4-24 ) DAE CONENCED: //g/[pa; NAME A. C04PIRITD S'IEPS D,N,0,S,T,U, - ,
& V OF THE PR7TECTIVE { /la /%t-MdA j % (, 37,'?' ' / l COATING GENERAL TIONICAL OUTLINE.
IEAD INSPICIOR DAIT. A < B. PERFORi A MINT}i]M OF 26 q . I' HCfJRS "CN 'IME JOB" TPAIN-IM IN 'IMIS ACTIVITY. Y fll l h _ A tt) I~ 2 /= 8 SL-OC SUPER /ISOP DATEC O C. DEENSTRATE PPDFICIDCY IN x PERFOPMDG INSPECTION. W r///. M a M m f, /.7/-83 COATDG OC SUPERVISOR DATP D. DDONSTRATE PPCFICIDGY IN h/ / - 2 /- CCMPIETDG 7EE IbrwnCN CHECKLIST (S) . T M,Wb *
- IaD INSercIOR DAre m
E. ATTDD FOPMAL 'IPAINDG _. SESSICN FOR IMIS ACITVITY. Fill, AdIby /*f/ 83 DATE N INS m rIOR F. EXAMINATI ,
, f -
SCORE: "~
/W +suGW G //cf/Qs '
Q ,QC SUPERVISOP DA2E C OCIEENTS: ,3#
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AMr, m mINDG CxwA$wr2 61&L
-Compo oc SurERvISm war - - __J l s
l CPSES QUALITY CONTROL DEPARTMENT PROTECTIVE COATING GENERAL TECHNICAL OUTLINE N KAME: DATE COMMENCED: Lft283 A. Read and discuss the owing documents with designated lead Inspectors:
- 1. ification AS-31. " Protective Coatings" l ? , Vf% '
in te Lead Inspector ) ate -
- 2. dP-QP-2.0, "I ntation of CPSES Program" I!' Ci 03 b, >t . . . ' . . .
M ' Date Lead Inspector Date
- 3. ,,.CP- 3.0, "CP Site QA/QC Organization" f , ,'
b \ N'si., S ! i ' ate L~e Inspector - Date
- 4. QP n of Protective Coatings" l 3
\ / / .2/ . m ate Lead Inspec4r Date .s
- 5. QI-QP-11.4-1, " Inspection of Steel Substrate Surface Preparation nd Primer -
( l /- rainee at ' Lead Inspector Date
- 6. Q P-11.4-5, " Inspection of Steel Substrate Primer Repair and Seal and Finish -
plication and Repair" l . . a e Lead Inspector ~0 ate Z m
- 7. QI - tion of Special Coating Operation "
I 1 e i Leid Inspector
.G. rat!
Date
- 8. QI.$ ion of shop Primed Equipment" ~
\ .&. -
TTa / Lead Inspector Date
- 9. QI-QP-11.4-10. " Inspection of Concrete Substrate surfag Preparation & A L knpe
l PROTECTIVE COATINGS GENERAL TECHNICAL OUTLINE l . PAGE 2 0F 3
- 10. QI-Q veillance of Storage and Handlingof Pro ve Coe ngs"
'N I!7o/s L !h44. -
et_l'Mt
/ p te lead ;.nspector Da te '
- 11. QI-QP- 4-20 1 Inspection of Steel Substrate ish Coa "
. 6 . d ': "
Lead Inspector Bate
- 12. QI-QP .4 21 al Inspection of Concrete Substrate Finish C "LM %O aine 1 Jules Date L.O.
Lead Inspector
/ Date
- 13. QI-QP-11.4-22, erification of Protective Coatings Unique Identification d_ i D 8I . h.
Traine
/ Date Lead Inspector ' Date '14. QI-QP .4-2 "
inspection of Coating Applied on Stgel Substr$s" rain
\ r te f& .G.L .ead Inspector Date
- 15. QI-QP-11.4-24 " Reinspection of Protective Coatings on Cocrete Substrates for whi n is Missing or Discrepant" l
' 20 83 .0 $
TriTne ! at Lead Inspector Date
- 16. CCP-30, St 1 Substrates Inside Reactor Build ng & Radi ion Areas"
) i #~
Trainee ' //. t Lead Inspector Date
- 17. CCP-30A, ti eel Substrates Inside Reactor Bui ing & Ra ion Areas" Trainee Lead Inspector Date
- 18. CCP-40," ting of Concrete Surfaces" q f, p.
.,3 d -[-
Trainee Lead Inspector Date
- 19. CP-QP-13.0 M&TE" j g.
1
. $- W Trainee Lead Inspector Date l /
l l l l
c.., _ - FROTECTIVE COATINGS GENERAL TECHINICAL OUTLINE _ _ , 3 0F 3 b.CP-QP.1 "Ta S.vs tem" i 8 t4, 2e u Date Lead Inspector 0. Date W f..
- 21. CP.QP. nces and Deficiencies" 9
) b- '
M ' TrTilie ~~/ te Lead Inspector Date
- 22. CP.QP "I n Report" q W G.s, s Lw-
. rain / te Etad inspector ~ 'Da ie~
w
- 5. Perforeaminimumof100ho/ urs "on-the-job" tgi jn s tivity.
.- QC Supervisor 1
C. Demonstrate proficiency in performing inspec# I /WW O ~ Am /hh '
; -f QC' Sufvisor ..
l 0. Demonstrate proficiency in completing the i ispecti checklist (s). t w 0 li b Y L '
$3 QC Supervisor ~
E. Attend formal training session for this aci ivity. Wdh
'QC Suptrvisor b M43 ~
[F. Examination comoleted.
. score: Concrete i see i -
g o. esenest %4a ww %- K w D L) A w s /ssw- ,vis , d y= .
' Comments: M n - ' Training Completed: dw8/xlb ~ /
- l 'QC 5Wrervisor te .,
- n. m-,- , , ,, - .,--e ,-_-_,,---n- - , - .,e ,,-_,_,-,,,,,-,,,e .,,nw,, , , _ , , . , - _ . , . , - - - , , . , . , _ , , . . - - , , , - , , , - , , . , , - - , - , . . , - , , - - _ . _
1 RFINSPECTICt3 OF CCATED CCNCRPTT
- TIRE OF CERTIFICATION: AND STEEL .%%TRATT:S INSTRUCTION NUMBER: OI-OD-11.4-23. OI-OD-11.4-24 TEST i;0. h l }
PREPARED BY d 8 TE 2 /5-82
- / ~
APPROVED B _ . DATE EXAMINATION FOR CERTIFICATION
- F t '
TIME EXAM STARTED: 2:55 PM TIME EXAM COMPLETED: l'45 PM '
#4 s GRADE:
L_ ORAL. EVALUATION BY: QUALITY ENGINEE v4 /I/// - UATE _ QUALITY ENGINEER DATE C0tHENTS l l 1
] S 1 NAME: _
SCORE: 952; I DATE: ' i 2i 163 INSTRUCTOR: w 6 u Je /A L -;
~
C. / , EXAM TITLE:REINSPFETION OF CCRED UNOM AND S'M1 ) OI-OP-11. 4-2 3, 11. 4 -24 TEST NO 1 c V ints 1. Which 'Iboke gage tip (1x,2x, or 10x) is recuired by OI-OP-11.4-23
, p p and OI-OP-ll.4-24 for cerformance of scratch tests on concrete u
and steel substrates? 2x
,/
C 5 points 2. O VE separate 'Iboke gace readinos
. eC-shall be taken for each too square feet or less.
5 points 3. Shmld any readings (Tooke Test) be found outside the acceptable limits, what additional testino should be oerforrmd?
/
- g. - -- isot_AT C TM Oed.AT & ACTGON t itEA BY TMi% COUR ADDITsor4A L AOmM AT 9c* isTta vAti out i t20T A W AY O ROM THE OVp. tV ACT( C*. C ~ AD e -J G .
5 points 4. What instrunent is used to perfonn the adhesion (or patch)
- - l test? / - ] C WME T R t O (o ADnC4icN TESTE R S foints 5. How many adhesion dollies dd be recuired to be tested to failure on a coated area of concrete ineasurina 175 sauare feet?
_ -OR TAREE BotuCS l 5 points 6. What is the minimsn acceptable tensile strength for each l douy tested? 2.co 9.5.\.
i e r.cic' /. . r ;,,( [ @ . *
- L[ A*.': .iUMd L F :
. i. .. . te . . -
SW .r5 01-00-11.4- M ,01-ce-)).4
. 1LST IC. :
_l.s b }- 301:cints 7. An adhesion dolly tested on reactor contairment 1:uildinq liner olate fails the mininum criteria . What additional testina is recuired to be performed and what is the accentance critaria?
, ts e :. A T T T.u t ittf A1is r ACToi1N A QC A G'T DOLL i d G TbOR M
Aoih tsQh AL. GO>L LIES ([* ClO' iN 7 E.?vo LS ONE TOOT Trot q WE W" o Rs 4 H A t- 04sATisFACTORM beatts -TM ACOFTN10E CRtTcRin LS 2o0 P S. \. 10 points 8. Dcplain the method cf checking each Tooke gage readina when inspecting coated steel substrates. PERSLCM A COr6tDC NCE CACf n wi T4 -fM C TOOK C Cs A C F BEft>tE 0: g toerrte f i 6V M m mvis t c A unam- A NW't TiLM wuccNc65 6,%E @gg [ N E S. s p it,y , Ae rurro CCTt amiNr A vit_m wicxNEss 09 A r
.3'TEF L e30GTTRATE P E*4 rA A KE A 4camTra - ' tyt fit W AT dAr%C Tu *s A 4 3 co ra pAv w tw 97_ roois c r@GE. WC R A ot W s w d aLO r. O~
DEUtATt? BT t'4RE ~ DAN TO.5 MILE. 6C
. points
- 9. Denonstrate the proper use of the 'Iboke nace to the instructor.
Sdr Ws.7/W t-z/:ss Instzuctor's Judgenent 1 ,
/ - ' 2 points 10Ij- Detonstrate the proper parformance of arradhes ion test.
W~ sw r -Az/K i-zi-e, InstrVCtor's Judgerflent i TRAINEE: DATE:l/MkD5mG0P.- - w&fM*,
.- /
l . _ _ . _ - - m - + - , , - -- -- --
6 TEXAS UTILITIES GENERATING COMPANY P. O. DOX sees CLEN SOSE. TEXAS lessa Due to a current procedure change, all three year inspector , certifications have been changed to a one year certification to satisfy the requirement of ANSI N45.2.6-78, para (2.3). For this reason all inspector certification packages are being reviewed and a recertification issued when necessary (those certifications issued before July, 29,1982) to bring all inspector certifications in line with the new one year certification. Any certification issued after July 29, 1982 will revert to a one year certification by means of correcting the cert sheet expiration date with pen and black ink. The change will be initiated and dated by the Non-ASME Training Coor-dinator. A recertification will be issued on the expiration of that one year date. . 1 O I i .
\ \ ,
4- ._ F//63 ' Cecil Manning N
\ q Non-ASME Training Coordinator (V n s' - - /,W _ 'R ;
i l l l l
.,,..-c - - , . , , - - - , . - , -- -
1 1 l l . RECORD OF WORK PERFORMED PROCEDURE T : ON 01 // N-23 I, s. I l INSTRUCTOR i'~- On '1"Y"'y' 1 NEEK 0F "ll l 73 TO s 1 2 /lS'3 , , l
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6 - i . l . . l/l lf l/ / / - 7 y l7. ... y . 7 7 ..
/ V V // ;' ' / V .l/ / / ' / l/ l / / / V // / * / y y j j . / ll 7 j j COMMENTS: * . . .. .. . .. l . 7- .
z l YNSTRUCTOR'SS R - eq j i ._ .. l l
l - i RECORD OF WORK' PERFORMED PROCEDURE T: y : b b dI P - //. Y - 3 3 /K M ~ (['//.Y 2 INSTRUCTORh ( . A DuW b c Wv l WEEK 0F 1 7yTO 7 - 2 .2. 5- 7 3 ,
. 2 sf . ; #/
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1 s al 1/3 /i e \ l NME . - MON TUES WED THUR FRI- REMARKS ! ( [3 7 il
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l COMMENTS:
~
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. _P..
INSTRUCTOR'SSIGNATURE /A/M
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_ _ _ - - _ _ _ - _ - . - - . . . ~ - - - - - - - - .- - _ - _ . _ - - - _ - . - - _ , , . _ _ . - _ - . . _ . - - _ . . - - - . - - . _ - - - . . .
RECORD OF WORK ~ PERFORMED PROCEDURE TT : Q1-OP 11.4 INSTRUCTORT y lif ff C b I o [I 1 u EEK Or t= tlp - 7 3 To l- Ja 13 1J///It/}/1/
's/p ; r 8, P!
s 6 al 16 /s a b NAME - - REMARKS ;
. MON TUES WED .
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'lTHURr A > / / /V / - / / / / / :- - / / ./ /. / - / / f / : / / / / / / - -
p , , , .
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COMMENTS:
- l 1 l kNSTRUCTOR'SSIGNATUR -
9 i ........=*w.. === == . ... .. . . . . . ., , , . .
TRAINING RECORD
. , '- -~
COPANOiE PEAK STEAM ELECTRIC STATION l l DATE: /-/f - 83 i THE UNDERSIGNED ACKNOWLEDGE RECEIPT OF SPECIAL12ED TRAINING IN' Or -d sl.al-25l -2 V l dEE/Lb 8/2 /T7U
~
GIVENBYi -(INSTRUCTOR) 1HIS DATE, AT CDMANCHE PEAK PROJECT nur (PRINTED) SIGNATtRE MDGE # $$ti _
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= . F D I $4I]/bW ,
l l h0Cf0R'S SIGNATLEE_/ lbuRS OF TRAlHING: 6M//> Tls: 9'.OOa - Bt 453, 1 l l l l
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' TEXAS UTILITIES GENERATING CQiPANY ' QUALITY ASSURANCE DEPARTMENT
- INSTRUCTOR QUALIFICATION j 1
FAME: _ DATE: /Ir_/cf LEVEL OF CERTIFICATIONL , W/.h 9e m3 /M* < M- A . ACTIVITY CERTIFIED TO PERFORM: 4ru m ,,ed e,e -r D m , m p is 4 m '1 M :Gmm- m 6n na.5mm& 7;iti TUGC0 PROCEDURE / INSTRUCTION N0.: $ $ $ d N Y 7 s / N -z D TYPE OF EXAMINATION'GIVEN:,-r/_ ORAL Wg PRACTICAL RESULT.0F EXAMINATION (s)f[Me_sww/cf/ l
.( . ,. ,.qs, H-- '>
l ,,6 COMMENTS: Based upon a, consideration of the educati.on, previous hork experience, formal ! training in the current revision of the CPSES procedure / ' instruction, and.the individual's own on-the-job training, a previous certification has been made for this-Q.C. Technician in this activity. A satisfactory evaluation of the individual's demonstrated proficiency in the performance of. daily work has now been made, and, with recognition that the CPSES QC inspector training program addresses specific QC inspect-j . ion functions, it'is felt that there is reasonable assurance that 'the . individual 'can competently perform as an OJT QC Instructor in this activity. This certification specifically covers giving OJT instruction in this procedure, including the use of personal knowledge and observation to participate in the On-The-Job Q.C. Trainee's instruction. This OJTTraining Certification expires in one year if no intgtions are performed in this activity by the individual, and regardless,dN /.
~ , k .- , / Supery1sor an LJJK, r ;rrovbf v ,
l
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TEXAS UTILITIES GENERATING CCHPANY
- QUALITY ASSURANCE DEPARTMENT INSTRUCTOR QUALIFICATION
@E DATE: . S/o/M ,,
LEVELW CERTIFICATION: -
/ /DC 7PD-U Mb ;
ACTIVITY CERTIFIED TO PERFORM: 8mMr~deernx /d57a-2nd , ; TUGC0 PROCEDURE / INSTRUCTION NO.: A2T-M-# t-ES d #. /-2#
- l TYPE OF EXAMINATION GIVEN: ora 1 / WRITTEN PRACTICAL 1 RESULT OF EXAMINATION w (s):Y MN l
. .n:
COMMENTS: Based upon a consideration of the education, previous woIk experience, femal training in the current revision of the CPSES procedure / , instruction, and the individual's own on-the-job training, a previous certification has been made for this Q.C. Technician in this activity. A satisfactory evaluation of the individual's demonstrated proficiency in the perfomance of daily work has now been made, and', with recognition that the CPSES QC inspector training program addresses specific QC inspect-ion functions, it is felt that there is reasonable assurance that the individual can competently perform as an OJT QC Instructor in this activity. This certif feation specifically covers giving 0JT instruction in this procedure, including the use of personal knowledge and observation to participate in the On-The-Job Q.C. Trainee's instruction. This OJT Training Certification expires in one year if no inspections are
, performed in this activity by the individual, and regardless, on SI/#f"
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1. TEXAS UTILITIES GENERATING COMPANY I QUALITY ASSURANCE DEPARTNENT INSPECTION CERTIFICATION NAME DATE 3 1 2 1.EVEL OF CERTIFICATI rd/ --- T
, C c h /4.,/c,c. g -
ACTIVITY CERTIFIED TO PERFORM: 4casecc/,m of Ce44ca/ S'ec/ a Asef Owefc4- fiobs/mk = UNTIL: 3 /= /sf DATE TUGC0 PROCEDURE / INSTRUCTION NO.: @/-W-N.4-M Al-Q4 /I y-a v TYPE OF EXAMINATION GIVEN: ORAL / WRITTEN PRACTICAL RESULTOFEXAMINATION(S[ c t / c [c4 e /s. 977 COMMENTS tavusev /%w7tt> 2 Sm krAq~ M
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RELATED EXPE !ENCE: 2 YEARS S EDUCATION GRADUATIO.VDEGREE [ FORMAL TRAlh!NG: Of-W-II.v-R -CI-04 //. v -19COMPLETED
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OJT TRAINING: M'ea /M u% g HOURS THIS ACT!YITY EXAMINATION: [ed, 4 ac /cus - 9 7 76 ATED ON: 3d /G > WITH CONSIDERATION OF RICORDS OF EDUCATION. EXPERIENCE AND T N 08 PROFICIENCY AND DEMON-STRATED SKILL 8 1 44 fuA uvisu PHSYICAL HEALT #s c (. lor FOR ASSIGNED TASK OF THIS PROCEDURE / ACTIVITY ' RECOP9E SIGWENT AS LEY Z~ vj WITH RE-EVALUATION OF JOB PERFORMANCE AND PROFICIENCY ABOUT: 3/2/6b
. C 91$
SUPERVIS9R"( ,
/
ROVAL y ($/ . A DATF / ' DATE W/b t
l CPSES CUAIITY CCNTRL DEPARDdDFT Pictu.uG CONTD441iNDEL 'ITDDUCAL CUTLDE m, tm cateczni c2 /9-8 2 Read afia discuss the fonowirg documits with desianated Imad Wws: g " Protective Cbatings" O* - Y~ b 4 M ', Imad m ^w / Data ! 3. . 0, " laruntati9 of CPSES QA Prv: ram" . ainee l NE.MB > M-t 1*ad Irispector/Date __ C. 3.0, __ organization *
' l </- J- %A AM s.2 3:
tead, IrDiDector/Date 1 j D, " f Protective Cbatings" - L rae Y' S it N o+rc 2 M4 tw ww/tuta - F.. QI 11.4-1, " Inspect.icn of Steel %2 strate .Nrface Preparation and 11 cation" s Otud M aro 3 % ' Imad inspector / Data F. Q1-CP-11.4-5
- " Inspection of Steel Substrata Priner Repair and Seal and Cbat Agplication and Repair
- j A M C>Mt Imd W 'w/"mte -
l G. 11.4-3, " of Wal Coating Operations"
'/ - 14Me 2 ws:
w Inspector 7 Data _
- c. .4-3, " of Shop Primed M _A' -
l M!.2- nie EM-1: Imas Ir m ^w / Data -b I. 0I-@-11.4-10, " Inspection of Ccreate Substrate Surface Preparation Application s Aecair" < 7~ hine.+on % *M M W Insfector/Date 1 I l
i PisuucsaVE N GDDAL TfD9CCE CLRLDE PAGE 2 of 3 J. OI-OP-ll.4-17 " Surveillance of Storage and Hanillna of Protective s" l A P /- D - %W,le >x.w Imed Ins-@-tor / Data ---.c K. 11.4-20, of Steel .%bstrate 'inish Conts" - MM d'aa ?> l Imad 4 A / Data < l L. 11.4-21 _ of Cbncreta Sutstrata Finish Coats" c ' 9- %M mwn Imad Ins %ctor/ Data - l I M. QI 11.4-22, " tica of Protective Cbatings Unioue tificaticm nmber Transfer" I M'c)
)- G.e1 N m'iet e n -N-j .
I**d M '" /D*t* ._ l I N. Q of Coatings Acplied on Staal %bstrates" [" A 1Ma+nn .:>-M ir. Insfractor/Daf.a s_
. C. QI-@-ll.4-24, " of Protective Cbatings cm Ckmcreta ; substrates for Nhich Docunentation is MissLm or ; ,- c ta Chi b W h.
Imad w w / Data s i P. CCP- , "Cbating Steel tes Inside Reactor Riilding & Radiation - A enetMennn N.44.h ! Imad w / Data Q. CCP-30h, "Conting substrates Inside Reactor miM ;r s
- we d Neem 7 4M-b I.ed zn=r.etor/Dat.
I i n. v.au cbasin, cbncr.t. - MM h4 b ernr1 a-M.T1 Imad W W/hte I
F.vau AWE O@JDCS GDDAL noeGN CIITLINE PAGE 3 of 3 l . S. . 0, f ggn=
~
hone 9 MM *b.w 1 l I Imad InspVctor/ Data , i
=
T. @ 15.0, "Ta and M e g . u .g ) ) 1 a u. u w in t. , l
- 0. catur.nas and oeficiencies" ,
thi1 b nothD %.M.g ' I.aa w w /o t. %
- v. 18.0, " on w =
'E A homA Nou non d u.g.
Imad Inri ctor/nat. l l CDt4DUS: l ," r ) ~~Yf Yf %. L m a % % r/Dats < y 1 1 l 1 l ( 4 1 l l i 4 l
CUEITY CtNTROL 'DONICAL TRAINDC CL71LDE T PivAucnVE CCATDC REINSPEE'lICN CF COA 21D SITEL & CINCRETE SUBSTRATYS Irl ADHFSICN MO '!OCEE
'!ESTDC Devu;4d6
( CI-CP-11.4-23 & 11.4-24 ) DME CDNENCID: o7-/7 '8A A. CCMPIZIID S'IIPS D,N,0,S,T,0, y ,
& V CF 'DE PRCf!ECI2VE CIATDG GENDAL,TEQiNICE O q CUILDE. ~ .. N L A h sm_dtc t M-1K 'i10D Dces.;4m DmE -c~
B. PERFUM A MINDiN CF 40 - FOURS "CN 'DE JOB" 'IPAIN- g~
~ l DG In ms wnvm.
ud%)JAa eAs& ; eC suromste m C. DDtNSIPA2E PRCFICIDCY IN y PERFGKDG INSPELTICN.
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M M A r_ t cc suPrwIsCm Dus - D. DDENSTFATE PKFICIINCY IN CcHPIrrDC 'DE INSPIUnN ( M CHEDIJST(S) . <
)ud Nm,u, h 4 V-TX 4 1
Dcen;4m LAIE > [_ E. Armo mee mDmG sess,w n as Aewm. Er/d +4s 7
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SOCRE ' v > M b[ - omE pt., 3 i CDHENTS:
- l 1
\ / -. ./1- ) 'IPAINDG CEMPIEIID ,
k 1 mz ar~msce > , v omE i
l .. .~. i TRAltIING RECDRO m CDt%NQfE PEAK STEAM DJCTRIC STATION t t ' .i l _ . . _ 1
'. ETE: 2 82 l . - -
l - The edersigned acknowledge receipt of specialized training in: - l R einspsc.Tio9 0F . P.RMEcxivs c.onTiwGs ou co u c.n, ctg i .
' A4b GTE.E L S UBSTR ATE s pop vrgic a d o c a g e m A t.ge p rs Mi l o R, .) n E. P A 9T- G T - G. P - W -23 Aub GI- GP- l(.4 - sZ j Elven by:'Ricued commw-t /mic.4 Art (fastructor) this data, at
< ~ Comanche Feak Pre.fect Foo k (location). ,
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TEXAS UTILITIES GENERATING COMPANY QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION NAP DATE /2//s~/fs 1.EVEL0FCERTIFICAT!0b757//2k/5 /MSA (E WZ F J "# '## # / ACTIVITY CERTIFIED TO PERb: d27T/l)//6 d&##*st r' 6 24f?/M S /ts e rs r a.s UNTIL: DsgAriad DATE TUGC0 PROCEDURE / INSTRUCTION NO. : pI &-//v-/, CI-O#-/ c/4,"cc/$O,e:0 TYPE OF EXMINATION GIVEN ~ ,
/ WRITTEN ~ PRACTICAL RESULT OF EXMINATION( 96-ComtNT : y Th ADA>o/A /ng,n. ffDclicise f ,
kr<. /215 D1r pinitxD b HM ~< RELATEDEXP/RIENCE: \ l 1 EDUCATION RADUATIO.VDEGREE F0RMAL TRAINING:d'4W2acy1 - 13//t/ff/ COMPLCTED N/ %
/ .. #0JT TRAINING: --~~ - - HOURS THIS ACTIVITY EXMINATION: #/ -
l l EVALUATED ON:/(/7f / Tr4r- WITH CONSIDERATION OF RECORDS OF EDUCATIM, EXPERIENCE AND TRAINING, J06 PROFICIENCY MD DEMON-STRATED SKILL BT* - m' PHSTICAL HEAL es/1MI _ FOR AS$1GNED TM 4 ,,f,g THIS PROCEDURE / ACTIVITY.' REC 0PtEND ASSIGPetENT AS LEVEL II' WITH RE-EVALUATION OF J08 PERFORMMCE AND PM0FICIENCY A80 : o r w c a r- . I l
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M PROVAL v b//s UPERVISORl9/ DATE DATE nl1SIRI
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P.O. BOX 1001 CLEN Cott, TEXAS 79043 + c R EEP L Y hj/lNulfdS , _ N??/
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JSEs OVAt17Y CONin0L DEPARTMENT i PROTECTIVE C0ATING GENERAL TECHNICAL OUTLINE HAME: MTE CCMMENCED: /d-7. Read and discuss the following documents ith designated Lead Inspectors: A. G4H Specificat .
" Protective Ccitings" -
19 + L %llW taltM i Le4d Inspector /Date A B. R. 17 i Assurance During Design and Construction" - l h //) k l ~ Lead Inspector /Date [Y l$flhN C. CPSES QA Prograra" C I Mdhih Lead Inspector /Date mIighl O. ; A/QC Organization" - t a ) A inimigt Ltad Inspector /Date E. f Protectjpe, Coatings" Q' - DA>9( Lead Inspector / Dated F. ction of Steel Lostrate Surface Preparation' - 1
/
l Vla9 fnL&alik Lead Inspector G, of Steel Substrate Finish Coat Application" - i-8/ 4"allRa&~ Lead Inspector /Date mtake N H. ,0f Special Coating Operations" 1 988/ 11edW i.11dr]i Lead Inspector /Date N'
~
ton of Shop Primed Equipment" l l I 8/ c// d // d /A / N N/ / Lea ~d Inspector /Date _
PAGE 2 of 3 J. of concrete Surface Preparation"
.WY /$)((/}
L rainee Lead Inspector /Date _ i K. veillance of Storage and Handling of Protective Coatings" l
/ vfd//d4~ aw Lead Inspector /Date , i L. ns -
wetion of Steel Substrate}f nish Coats" e 8/ V l a d A i s k IA I M & Lea'd Inspector /Lete - ' l I l M. spection of Concrete Substrate Finish Coats" - e 988f 4/JW l'e'ad In~spector/Date IMiste ' N. QI-QP-11.4-22. "QC Verification of Protective Coatings Unique Identification l 7is3)dush~ IN/#2 Lead Inspector /Date >
- 0. .P-ll.
on of Coatings Applied on Steel Substrate" ,
, /9-7 8/ V1 J J Au L t+R9 Lea'd Insp'ectVr/D~a re P. 1 Substrates Inside Reactor Building & Radiation Areas" _
l Le~ad Inspector /) ate YlY Q. teel Substrates Inside Reactor Building & Readiation Areas' l hh Lead Inspector /Date (N/h - l R. 40 " Prot Coating of Concrete Surfaces" '
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O L l9/s/b Lead Inspecttr/Date e e
PROTECTIVE C0ATI 1ECHNICAL OUTLINE PAGE 3 of 3 (
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/ vla&1L /dv Le'ad Inspe'ctEr/Date - - -
V. C a Report" T lYl$di w Lead l'spectof/Date n ' W. Perform a nimum of p hours T, inf inspection of protective Tngs-inspection gW ./4 # J M g/d m % b $ l2lK [ i ~ QC Supervisor /Date - X. Deconstrate proficiency in completing the n etion cklist .
~ /N /2/S~ - gC.5upe1 visor /Date Y. Demonstrate proficiency in performing the n tion } fe CJ5uper91str/Date '
Z. Attend fonnal training session for this a[
/ / AJ , SuotritJsor/Date _
AA. Satisfactorily conplete the examination. f g g3 'OC Supefvisor/Date y \
/ 'QC Superviso~r/Date 0f - ~ - ~ ~
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TRAltlI?!G RECORD l CDMANCHE PEAX STEM. ELECTRIC STATION l OATE: / //h/ The undersigned acknowledge recaipt of specialized training in:
$r-l'DP// 4-!($ '0A/M 5? CCABol CCPSO/) ~
Given by M fa#8 /M 0 93 k(inst ctor) this data, at comache Peak Prefect (location). mat E SA0GE i E
- S &uff snW r.
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. Hours of Training / /r ,
1 Tica: 9.'g 6 # /O '3tkl7 6 4 e l - l l l
i l l . REDEPECTICN 7 CXPaID CCNCREIE I l TITLE OF CERTIFICATION: Am SIIII !Ussmais INSTRUCTI R: QI-CS-11.4-23, 0I-0p-11,4-24 i PRE BY d 2-/ APPROVED B
~
EXAMINATION FOR CERTIFICATION TIME EX#4 STARTED: 8.'df EM TIMb EXAM COMPLETED: 3 / Y8 [/+f
- 7 GRADE: 1 #7 ' ~ ,.V'd .
ORAL EVALUAT40N BY- - ouAt m eNG1 nee 91/f dir/r1. /
/
T ' / "/ 'DAT QUALITY ENGINEER DATE
PME NAME: SCORE: Q
~
DATE:_ INSTRUCTOR: EXAM TITLE: RED 6m nm & ComD cocRrTE AND STDL SUBSTAT
-CP-ll. 4-23, 11. 4-24 TEST NO.:l 1 l w I / points 1. Which 'Iboke gage tip (1x,2x, or 10x) is reonired by OI-<P-il.4-23 and QI-@-11.4-24 for perfornance of scratch tests on concrete and steel substrates? < / /-u points 2. [ seEarate 'Icoke gage readinas shall be taken for each /dC square feet or less.
7 Should any readings ('Iboke Test) be fourd outside the
. T/ 54 points 3.
acceptable limits, Wt additional testim should be perfo'rnd? ; AddYll0514l kl24<$1hos Are 'NkeM DSh14nY a n - ~\ k dh.en,w is
& L.ih O V Od' A-B e4 duh$sde~lbe Mob lAbN htth
- 4. What instrunent is used to perform the adhesim (or patch) '-
g M ints
~j test? ,ny $lCO/M&Mb hb8G m Yhf reints 5. How nany adhesicri dollies would be required to be tested to C,f ,
failure en a coated area of concrete neasurina 175 square feet? 8 ' l 1 l l l
/5 ts 6. What is the minim.n acceptable temila .Lagda for each l / -J,f dolly W \ OD M e
[ W. TITLE AN UMBER: E PETICN CF CKn1D COOGE NO n P/(iE~ 2 s 0 + 1. 23,01 6 . 6 TESTNO.:bi D [ ' points 7. An adhesion dolly testad m reactor ccntainment bailding liner plate
- fails the minimsn criteria . What additimal testing is rapiral s to be perfconed and dat is the acceptance cri'2ria?
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, A W &ll'AcMi4ocin+f blh Me > points 8. W = % the mrthed of & }he OdfiM(
each k furt It heMW !
'Iboke gage readim denp4gg )
l inspecting coated steel substrates. l h, I The 72cke wxdaa ik ,s ,p n,4 ho Me reA<Wa JA-ken o ,iVt, -are eleo>nefes ' b >T dA46. i e 5 Se W.duNasI ch*n Abe WM e a O4M Oi67 6t (s Od 4- M e M do M
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points 9. Depenstrate of the Tooke gacie to the instructor. 1
/W m' u lnay1(Judgemnt , / 25 points 10. Der:enstrate omance of an adhesien test.
i _
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l l l 1 m; TRAI DATED-/MNSTRUCTOR:_ t'/
t I TITLE OF CERTIFICATION: STEEL COAT!!1G IllSPECTION INSTRUCTION NUMBER: QI-QP-11.4-1 and QI-QP-11.4-5 TEST NO.:[12 j PREPARED BY {2%.e2,4 N APPROVEDBYf '
/ I s
h #0 , EXAMINATION FOR RTIFICATION ! TIME EXN4 STARTED: N 1 TIMI EXf54,GMPLETED: M q y ORAL EVALUATION BY: QUALITY ENGINEER DATE QUALITY ENGINEER DATE CDP 9tDf75 e
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y g V EXAM TITLE: STEEL COATING INSPECTI0ri - -
~
01-0P-11.4-1 and OI-QP-11.4-5
~1 .TESTNO.i/IY,.
4 Points 1. What is the minimum surface temperature below which final surface preparati of a steel substrate (prior to prime coat application) may not begin? L< rue 4,...,... ...e % . 4. b c_ 4 J e m 4- 6
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6 Points 2. What inspections are performed prior to surface prepa' ration to determine acceptability of blasting equipment?
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. . .. :-) L r r.s w 1 ,,, , J % n 69-10. . 0.h m.1 o p.;..' : \ ' . e c .C i he . .,3 s.. e3 h e }m7l d, d, wg 'h A)] l, a r . .e _ . ,e r 4 o nu t , k, n4 st. uns, A,. Amd /> Jer]el g4%o v- i...< t he. Yeuoded 8 Points 4. List the four ambient conditions which the QC Inspector must determine imediately prior to primer application.
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g c Ti Lt nr.p p 'sEE: 5T( .0ATING INSPEC110N - 01 OPo11.4 _ 11.4-5 pug ;~ i TES~ NO.: b h . 4 Points 5. Hw often are the qualifications of the coating applicators verified, and what documentation does the QC Inspector review to perform this . verification? ) C , . p. (Me an ! -l .- Ot'.o$t nac. ,dhp f t,-z (en~< pre nV
, 'he <.b A < ' /e' l s " .'.iN 4 .h t e kweM i
A. kot3\ tem c. t. '. .$') 1 l tC c Mr (3 k k 164- or-lSu s he - A m \k-A Ior s 0, > s li'Ci? AI[ot k.e_c orch e 6 Points > 6. What infor Nition does the QC Inspector verify as being indicated on the coating materials containers and what must be verified from this information prior to material mixing? Qs o. p) rea b l k'b 4 Q -l.I *[*,1
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M.m % ......'Ariurr. d.a4 ~ % x 'T'srec-(cy-- os y- X. i .. A % t. S \\. -
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4 points 7. What are the product names of the only two primers which are anproved for use at Comanche Peak Steam Electric Station? Cac%o wc . II ( C.El w h Ol e. h, 0-$ l 5 Points 8. During surveillance of coating application, what three things must be 1 verified by the QC Inspector? l th ho!>e s ch . . . C i <E r.ceed. T S R 's a 1emh .
.h de.v'Ru % a 4 %, - k4 l1% h', In14 e Kr? & a-{
t - - 1 3h, tJeACr, lk?/ - h e .pressu re b64 vm r*ns Ad. i /s-hti duret%, he' Mm. l A-lrdu . 6 Points 9. During primer cure, why must the QC Inspector determine when a " tack free" condition has been achieved and how is this determination made?
/
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bu w, emc; h -Ice %genkw_ w W i RAI DATE:/) N t'*INSTRUti .: 3 N
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. TESTNO.:f1 V Points 10. Describe the method used by the QC Inspector to determine when the primer is cured sufficiently for top coat? . Qhp I> I't f I O The ,!vppe> rant- a ,; // .4.s?,e:__ Jhc. Mm , &,r- %o. + b>[.e lo.
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Points 11. When measuri..g the dry film thickness (DFT) of the cured primer film on
.* large areas such as liner plate, how many spot measurements must be taken for every 100 square feet of coating, and what constitutes a spot measurement? ,( Sp:4- h'e c ... ws se>id A & -l A kN Dr eoe rc.< 10 0 t . g , m< &.d . / ' .n ' -l4 r; . , 2 Ac \~ NihM Vvie>A % catr e 'sm o u 't i > !s J t,e n..?:e e.C' % sv>c' SDt.4 i'*:'N' M9< 4 Ale v c\c .
tc. , .
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Points 12. What coated items are exempt from dry film thickness measurement? 11c. o,,1, dC < <... l2 (~ c?w.me/pi/A / (7, sf~e, eq A-l1 <S M-b a. r, ,s L w, s . 1 ,.s ,,,2 r a ; l< h rm e ,le. , e o ) O e e c-v os s-, o 5 % ,n,, c$r li/n, $bwlJW'5 hp4Cjpc%dd
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Points . 13. What are the minimum and maximum acceptable dry film thickness spot measuremen for the two approved primers? g ,'n y A y, Y ~~~ JO $sS G E It - J. O S- S' Points 14. Eight hanger pieces were coated with primer at the same time and are stamped with the same Unique QP nunber, QP-0086. The QC Inspector determines that two of the eight pieces are rejectable. What nurser shall be stamped on each of the two rejected pieces? (>n c "diede> < i i . I 1 le 6fA%Cr.d 6h@8[Al 4-ke other- 9,ece- v'all he S%pd QP-cxAla-N2 s
\
T DATE: O l'/ f'I INSTRUCT 0 : ___
uAM il:LEpyt t,'fGER: 5 '. C0ATitlG !!iSPECT10t; - Ol-nP.11. ; 11,4 5 ' FAGE ' TEST NO :I I Q'
.: w . 4 Points 15. How does the QC Inspector deteritine as to whether runs and sats in the prir-
- coat are acceptable or not acceptable? -
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E t- sw,/: - i bot. /s at- 1 l 4 Points 16. Average dry film thickness of the coating system shall be within what ! 3 range? l 3- 4c ]l 1... 1 4 Points 17. What is the minimum spot test for the total coating system?
] ns ,' I s p r .CQ C'D ll .ti ,f"~ l 8 Points 18. When perforTr.ing a continuity inspection of the ifnish coat, no rore than two points of discontinuity may occur within (, ),,e he3 of each other, and no more than 407. of total allowable points of discuntinuity shall occur in any .' - % of total area.
10 Points 19. A coated surface has received a .Phenoline 305 finish coat. It contains a minor defe'ct (as defined by CCP-30 and/oMCP-30 ). Describe a minor defect and descr(be,how it is to be repaired.
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TRAINEE: DATE: k I TRUCTO t_.- /
TEXAS UTILITIES GENERATING COMPANY QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION NAME DATE A l e /n LEVd['~0FCERTIFICATI 7:3 chew azfs w ACTIVITY CERTIFIED TO PERFORM: /seveess ep% 6-Ai_Je m m .5 M~k m UNTIL: s h Aw"*
'DATE~
TUGC0 PROCEDURE / INSTRUCTION NO. : MM xfg.zf ,, cow ///-cg TYPE OF EXAMINATION GIVEN: OR U RITTEN PRACTICAL RESULT OF EXAMINATION (5): SBf# # l M-
'. COPfiENTS: /M -
LATEDEXfP : YEARS EDUCATION DUATION/DIGREE w/re
- FORMALTRAiNING:Ireem -
e COMPLETED
.-- -- /
OJT TRAINING: [ m e m v \ HOURS THIS ACTIVITY r EXAMINATION: /de M - TALUATEDON: /o/[a/Fe WITH CONSIDERATION OF RECORDS 0 EDUCATION, EXPERIENCE AND TRAINING, JOB PROFICIENCY AND DEMON. STRATED SKILL BY: em 8 /3,ccame -
/ %L PHSYICAL HEALTH: miews FOR AS$1GNEO TASK 0F THISPROCEDURE/ACT TY.* RECOP9END ASS!ttetENT-AS-ON1 . L.-<J WITH RE-EVALUATION OF JOB PERFORMANCE AND PROFICIENCY ABOUT:
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sosh6bz IDl2Ef% DATE DATE i
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CPSES QUALITY CONTROL DEPARTMENT PROTECTIVE COATING GENERAL TECHNICAL OUTLINE m j NAME: DATE COMMENCED: /0/.27/A2, A. R d discuss the following docuWmeith designated Lead Inspectors: s s 1 gotectiveCoatings" I (D-4 7- 72. Wl L-te ~ Lead ~ Inspector Date %
- 2. "I ntation of CPSES Program" o0-21 /0 2 Lead Inspector Datt '
~
l nee Date
- 3. -3.0. "CPSES Site QA/QC Organization"
) / jy l s o f z- / '
e Lead Inspector Date {
- 4. 1.4 " Inspection of Protective Coatings" Io t 2.- d/$dtst ?A l Date Lead Inspector Date i S. QI-QP-11.4-1, " Inspection of Steel Substrate Surface Prepa n and Primer ,
Application" l / 7: Date Leid Inspector Dat'e A
- 6. QI-QP-11.4-5, " Inspection of Steel Substrate Primer Re d Seal and Finish -
Coat Application and Repair" l l OQ 1-14 A te ~ Lead Inspector Date --- -. 7.y-11.4-8, " Inspection of Special Coating Operations" ,
'Le(d Inspector Dat
- 8. pection of Shop Primed Equipment" ,
9V sff W
, Lead Inspector Sb /
- te Date A l i
- 9. QI-QP-11.4-10. " Inspection of Concrete Substrate Surface Pr aration & <l Leid'In at j
i PROTECTIVE COATINGS GENERAL TECHNICAL OUTLINE l PAGE 2 0F 3
- 10. " Surveillance of Storage and Handling r ective Coatings" T
<rderoc 82 te Lead ~ Inspector ' Da%
l 11. M -11.4-2 " Final Inspection of Steel Substrate Fin ats" , b V / & te Lead Inspector ph ' 11.4-21, " Final Inspection of Concrete Substrate h Coats" 12. L M N ate Lead Inspector Se
- 13. QI-QP-11.4 22, "QC Verification of Protective Coatings U 'e Identification ,
l
- ransfer"
& && N02.- .- e 'Le&d Inspector 'h 14 -11.4-23, " Reinspection of Coatings Applied on St bstra tes" h
j te L'e&d Inspector Date
- 15. QI-QP-11.4-24, " Reinspection of Protective Coatings on Concr :e Substrates f ich Documentatior. is Missing or Discrepant" '
te y Q&L Lead' Inspector 0$ Datir--- i
- 16. . " Coating Steel Substrates Inside Reactor Buildi diation Areas"
~
te 'Le'ad Inspector Dath
~
- 17. 0A, " Coating Steel Substrates Inside Reactor Bui n d ion Areas"
/O 07 Pb M*' ~
Date Lead Irispector Date
- 18. " Protective Coating of Concrete Surfaces"
/M Lead'Fnspector D:tf - {
19, 1 of M&TE" l d='- Lead Inspector Dat t l l
.. .. _ _ ~. -
- 2 --
1 l l l F;t0TECT!vE COATINGS GENERAL TECHINICAL OUTLillE [Ar.E 3 0F 3 9 gy gf}w lN L te Lead Inspector Date
- I
- 21. -16.0, "Honconformances and Deficiencies"
& . 91:
e Lead Inspector Daf m Lead 1
- 8. Perfore a minimum of 100 hours "on-the-job" t ng in this activity.
41Yl 3 'T
~ ervisor ~
1 -
)
C. Demonstrate proficiency in performing inspecti C l tt// W,$
. upervisor '
3 0. Demonstrate proficiency in completing the ins checklist (s). C pervisor
,E. Attend formal training session for this activi 'h &upervisor $Y{
N ' Examination comoleted. {F.
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ts 1. Which 'Iboke gage tip (1x,2x, or 10x) is recuired by 01-0P-11.4-23 and QI-OP-11.4-24 for perforTnance of scratch tests on concrete
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and steel substrates? AM 5 p>ipts 2. 8 separate 'Iboke gaoe readinos shall be taken for each lCo square feet or less. 5 points 3. Should any readings (Tooke Test) ke found outside the acceptable limits, what additional testino shmid be perforned? sp. ND 9dhfN Tale. ten d,,, u eer meMwW ouhrlt el b eapS 4 /e. /, N se (cru. ek ) . t/ }}.gl or laJ n ,/. 9tt- Inounfacts W, Me %fs r/Jo sted aI- CD ', h% r g 5 points 4. hhat instrumnt is used to perform the adhesion (or patch) e test? Etana,1v sos A ahese Gap 5 points 5. How manf adhesicn dollies would be required to be tested to failure on a coated area of concrete neas.trino 175 square feet? 4[- J 0 h0LL10_$
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5 points 6. What is the mininun acceptable tensile strength for each dolly tested? SOOss', e i e
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. 30 p ints 7. An adhesion dolly tested on reactt.,r contalment btildim liner plate fails the mini.:um criteria . ht additional testim is recuired to be perforned and eat is the acceptance criteria? , N doll.h.s 3bvM bt O/t. t el 6 f- 90* /b ,
et , k ~ & S kol x t., YAew skeoM ned toopi c<.Arrou 1 l 7 10. area w i t en d f s/ o 2n aru .[ /h. )we, i l 4 8 4, 10 points 8. Explain the nethod of checking each T:cke gage rendim een inspect.ing coated steel substrates.
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\ - . TRAltlIllG RECORD t COMMCHE PEAK STEAM ELECTRIC STATI0tl l DATE: / /h/P2 ~
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l I The undersigned acknowledge receipt of specialized training in: j Or-@ ll. 4-23 s' G1-OP il4 /-24 -
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Given by:
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Conanche Peak Project (location). l h f InstrucW's sh Hours of Trainfra ,/ ///.
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TEXAS UTILITIES GENERATING COMPhiY ! QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION NAME LEYE DATE # S/M . CERTIFICATI t , 1Dd. Ted. Lv= v v:n T ~ 6 f IL / IATE TUGC0 PROCEDURE / INSTRUCTION NO.: Gl*-G O/ / # E3 p2 4 TYPE OF EXAMINATION GIVEN: ORAL 1WRITTEM PRACTICAL RESULTOFEXAMINATION(S) I_ A9X J COMMENTS:_ h$<># RELATEDENPR N : YEARS I CATION:
- VATIO.VDEGREE FORMAL TRAINING: - u - /~ /////2. COMPLETED 1
OJT TRAINIRG:k.42nz-c s, __, ! _ rp/eme _ HOURS THIS ACTIVITY EXAMINATION: NA - EVALUATED ON: ///S/jt WITH CONSIDERATION OF RECORDS OF EDUCATION, EXPERIENCE r a.. AND TRAINING, JOB PROEJCIINSY AND D
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PREPARED BY d . 2-IS Sg APPROVED DATE j EXAMINATION FOR CERTIFICATION DATE J'd - TIME EXN4 STARTED: l i ' I 2. A m TIME EXAM COMPLETED: I%.'1 %
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GRADE: 8 DJ . ORAI. EVALUATION BY: QUALITY ENGINEER h /7 Fu gi s DA"E 4 D QUALITY ENGINEER DATE e CottfENTS , e
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, L- '% 6 EXAM TITLE: REDEPFI. T Im T COND CDOEE MO STEF2., SUBSTRms OI-CP-11. 4-23, 11. 4-24 TESTNO.:b w 5 points 1. Which 7boke gage tip (1:c,2x, or 10x) is reonired by OI-(P-11.4-23 and QI-9-11.4-24 for performance of scratch tests en concrete and steel substrates? 0V 5 points 2. f separate Tooke gage readinos shall be taken for each 700 - square feet or less. 5 points 3. Should any readings (2boke Test) be fcurd outside the ac ptable limits, dat additional testina shxtid be cerformed? Moo ( 6om u .o a.cc e n4 ed I e c~* ee es wi-n M\ A vee ea 6e : so \e.Ae A A,od _ d oc_ m m ,a4 a. 5 points 4. What instrunent is used to perfozrn the adhesion (or patch) test? E le n m e 4 t_t- IOb A d_ k.e x ' o O ke 34t c-5 points 5. How nany adhesicri dollies would be ruouired to be tested to failure on a coated area of unct.e um=wina 175 scuare feet? 3 0 d a \\;e.s w o w t L % e- b \ e-e e. :0 t*? C a s -
$4 An - . s ja *6 , f:J 4 $ 'lo- ___ ~5 points 6. ht is the miniman acceptable tensile .L=gt.h for each dolly tested?
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EXAP. TITLE AND NUMEER: REi. M TIO; & C b CO A50 . iL PAGE 2
. SUBSTBATES Ol-QP-ll . 4-23,QI-QP-ll . 4-24
.- TEST NO.: ., _
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l ' An adhesion do?..ly tested on reactor contalment tuilding liner plate lo points 7. fails the mininum criteria . What additional testing is required to be perfonted and what is the ac otance critaria? T $ c hat \af Sw'.\s n c o e_ Anb. l $+ Las fD/c r ee 4 d o i l'. e s ed 9 0 ' A m /e [eo m D o .',Ji o f d '.l w e e ,
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Y 'e nd . AC C t h h tLh0 C t- OO bSn 10 points 8. Dglain the nethod of checking each 'Iboke gage readina Man j inspectini.. coated
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' M TRAINEE DATE:3 5 M NSTRUCTOR:
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The undersigned acknowledge receipt of specialized training in:
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TEXAS UTILITIES GENERAT!flG COMPAtlY QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION qw DATE ////m LEVEL F CERTIFICATION w M ~/:T=P s&M M]a /-- ~ ACTIVITY CERTIFIED TO PERFORM: /4 m a,/se". h ___ -
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PRACTICAL
~i RESULT OF EXAMit:ATION(S): //#pfd- - '. COM: TENTS: / M I
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REINSPELTION & CDAIED STEL & CDCRETE SUBS'IvA15 BY ADHFSI(N MD 'IOCEE TESTING INSPEC'IORS ( OI-CP-11.4-23 & 11.4-24 ) NAMI Dh1E)CONEN3D: 3-/4-85 (O A. SEPS 4, 14, 15, 19 / 0, i 21 & 22 0F THE PROTECTIVE! awTDu cENERAt. macCn. CmuNE. A .
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REINSPECTIG' OF CCMTD COCRPTT , TITLE OF CERTIFICATION: AND FIH1."dBS'IHATCS INSTRUCTION NUMBER: 01-09-11.4-23. 0I-09-11.4-24 TEST i:0.: D PREPARED, 4Y: (( u. 8Mes 2_/5 82 i APPROVE B < DATE j 1 EXAMINATION FOR CERTIFICATI0t!
- N TIME EXN4 STARTED: N.'/6 TIME EXAM COMPLETED:8/' Sow GRADE: eS4 es ORAL. EVALUATION BY:
/
QUALITY ENGINEE w/2 42/IL //M
'f DATE QUALITY ENGINEER DATE COPMENTS
NAME, ' SCORE: /d'X w k/ OATE:
.. N/ INSTRUCTOR: VN y
EXAM TITLE:REINSPFCTION OF Ct%TED CDCTTIE AND STET.L StiBSTRATE OI-OP-ll . 4-2 3, 11. 4 -24 TEST NO. '-l '- 1. Jg q/ints Which 'Iboke gage tip (1x,2x, or 10x) is reouired by OISP-11.4-23 and QI-CP-ll.4-24 for performance of scratch tests on concrete
-7 and steel substrates?
4X e points 2. 6~ separate '!boke gaae readinos {CC ' shall be taken for each _/c0 square feet or less. 5 points 3. Srould any readings (Tooke Test) be fourd outside the acceptable limits, what additio testina should be perforrred? OF ' M Quar l12 kNw I O nYb'Pd l s b li inNM lk i Y Y I 'Oli ' ab b Y/ lb2 n
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aM Whatstrunent in% dN7)W is used toMM~dn'ktormb perfom the adhesionM'Eh $ f) g points . (or patch test?
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5 points 5. How many adhesion dollies w:uld be revuired be tested to failure on a coated area of concrete treasurino 175 sauare feet? m, . 2ddbb, 4- % amenM nc /ono k AthllNd,h $ 5 points 6. What is the minimn acceptable tensile strength for each dolly tested? Oo0 -
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fails the minirum criteria . What additional testino is recuired
'db to be perforned and what is accentance critaria?
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-20 points 8. Explain the method of checking each 'Iboke cage readina when &Mp5/ y (14 4 ?m_h&
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. J.u og inspecting. coated steel substrates. v a M Gtf,r,if /num/- /> Llahu/1. /ltrl>E Khiinxl /2 Mh) bb W4%
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~25' points 9. Dyerro strate the proper use of the Tooke gaoe to tQtructor.
A instructor's Jtxigerrent YM -
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2 p ints 10. Nyronstrate the proper perfonnance of an adhesion teg 7 InstfuCtor's Judgerrent h/M 3 f
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i l 1 TEXAS UTILITIES GENERATING COMPANY
, P.O. DOE pee CLEM R oss. M E AS Saees l
l i Due to a current procedure change, all three year inspector cdrtifications have been changed to a one year certification
! to satisfy the requirement of ANSI M45.2.6-78, para (2.3).
For this reason all inspector certification packages are being reviewed and a recertification issued when necessary (those certifications issued before July, 29, 1982) to bring all inspector certifications in line with the new one year certification. Any certification issued after July 29, 1982 will revert to a one year certification by means of correcting the cert sheet expiration date with pen and black ink. The change will be initialed and dated by the Non-ASME Training Coor-dinator. A recertification will be issued on the expiration of that one year date. - S I y ~ Cecil Manning _ J O.- N f//63 Non-ASME Training Coordinator s7 $ e .
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..NAME... . i- ,RtI. '_7EMARKS ;
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RECORD"0F' WORK PERFORMED PROCEDURE TITLE: /f.h-h3 4ua ~k ((. kl
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- RECORD"0FWORK"PERFORMG rn0CDURE TIRE: Ol '.89-/L .
d~2 1 Ol'M-1I I~2I t INSTRUCT 067 w, lk.. TF P . ,-. I.,. . E L L T o E
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l TRAINING RECORD Cr/%NOiE PEAK STE#1 ELECTRIC STATION DATE: A lE*85 THE LNDERSIGNED ACKN@ LEDGE RECEIPT OF SPECIALIZED RAINING IN: GT-G. P il.4 E3 5. H.4 24 GIVEN BY: v-L wtLLEWWTo# a (INSTRUCTOR) THIS DATE, AT 00f%NOE PEAX PROJECT. 7 7 m'
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i j i p VCTOR'S SIGNATm E / l HOWS OF DAINING: Ibn TIME: TOOA- t0: coa 0 e 9 b
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~ TEXAS. UTILITIES GENERATING COMPANY e o. som uns osase mosa, e inne , l I i i i i . l 1 Due to a current procedure change, all three year inspector certifications have been changed to a one year certification tc satisfy the requirement of ANSI N45.2.6-78, para (2.3). l For this reason all inspector certification packages are l
- being reviewed and a recertification issued when necessary
! (those certifications issued before July, 29,1982) to bring l all inspector certifications in line with the new one year
; . certification.
Any certification issued after July 29, 1982 will revcrt to a one year certification by means of correcting the cert sheet expiration date with pen and black ink. The change will be initialed and dated by the Non-ASME Training Coor-dinator. A recertification will be issued on the expiration j of that one year date. l l I S I . ! >e ,
- J Q- ._
ft/63 l i 11 Manning N ! Non-ASME Tra' ning Coordinator J 0 V. , ' \ s ff .-
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CCMJr/ CCNTRL '!HGNICAL TPAINDG CLMLINE OC Fium; rive CDM'DC REINdyu;riCN T CIRTED STEIL & CCNCRE'IE SUBS 7 PATES BY ADHFSICN MO TOCEE TTSTING INSPECICRS ( CI-CP-ll.4-23 & 11.4-24 ) DME CCM1ENCID: hlBfB2_ A. VCCNPIZITD STDS D,N,0,S,T,0,
& V T 'DfE PRn1CTIVE Aw,~.swQ Dena.;2d DME B. PERFGM A MINDiH T 40 7 'fppp fy W 100RS "CN 'D{E JCB" TRAIN-dr$s:X Do IN mS wnvm. //
ea:puPDu2swaRsE C. DDt"NSTPATE PRCFICIDCY IN PDEGMING INSPICHON. W/
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I-CO' SUPDNIRR ' D. DDONSTRA2E PKFICIINCY IN 7 CCMPIZrDG 'D{E INSPICHCN ~
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REDEPICUCN CF ComD CWCREHE TITLE OF CERTIFICATION:MO S'HIL SUBSTRA2TS INSTRUCTION NUM8ER: OI-co-n.4-23, OI-QP-U.4-24 TEST tio. [ 1 3 ' PREPAREDBY:!d_ . 2-/5 APPROYED B MTE EXAMINATION FOR CERTIFICATI0'l l . i TIME EXNi STARTED: l L.'. 4o Pm ! TIME EXAM COMPLETED: { '. 0 D P41 l
- n i GMDE: //$ ' 1
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l ORAL EVALUATION BY: g QUALITY ENGINEE / 2 /2.\- ! [ "p / "/ /DATE/
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l i QUALITY ENGIMEER I . MTE l
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NE SCORE: E W TITLE:REDewn;nCN CF CD&ED CDOTIT AND STM, SUBSTPAHS 0I-09-11.4-23, 11.4-24 TEST NO.: 1
'/5 points - 1.
Weh Tooke gage tip (1x,2x, or 10x) is recuirai by OI-OP-ll.4-23 4 and QI.CP-11.4-24 for perfarnance of scratch tests on concrete and staal substrates? f, SX 5
/'Nints 2. /
6 separate W gage readinos shall be taken for each l00 square feet or less.
' / , pints 3. % any readings ('Iboke 'nst) be found outside the !
_. acceptable limits, dat additional testina should be perfeiW7 Ab2Tro4At. STTdG IHouti 8i PE RFetmtb Argous 3674T oF PntwRt To brrt Emadi 7 r4-t 4 r ri,lT-
# h akerPTARLE MS A . ' p ints 4. %t instrument is used to perfom the adhesion (or patch) tast?
ficomerr 2 JoS AMrszpd 7?sRe
/ points 5. Bow % h &llies M be required to be tested to s failure on a coated area of mcete measurina 175 square feet?
l S
/ / ' points 6.
Mut is the h 6 tensile %ch for each dolly tasted? 28o ps r l 1
l EI V. TITLE AND NUMBER: RL. 5PETICE CF CXrITD N MD ., DEL PAGE 2 N' O 'OI TEST NO.: 1
*/ points 7. An adhesion dolly tested en reactor catalment bd1Mm liner plate - fails the mininum criteria . What additional testing is required to be perforned and what is the acceptance criteria?
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(f 3 points 8. bplain the nethod of check.ing endl 'Iboke gage reading when inspecting coated steel substrates. (Mck cAc(4 rookE (%ss_ b AOJc6 onW Ad SLt"MTill 0- 2 C~ M sl bFT 6n6L . ZF 14.zs-
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- - points 9. te - use of the Tooke gaae to the instructor. l $ h , "W s'sucae. cent) points 10. . proper perfarnance of an adhesion test.
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JSES QUALITY CONTROL DEPARTME'.T PROTECTIVE COATING GENERAL TECHNICAL OUTLINE NAME: DATE COMMENCED: / 2/2./8/ Read discuss the following documents with designated Lead Inspectors: A. pecification AS-31, rotective Coatings" - - - I$fl X Le'ad Inspector /Date B. Chapter 17, "Quali surance During Design and Construction" Ykh~ IYlW7/ lead Inspector /Date ~ C. C P-2.0, "Implementat of CPSES QA Program" ~
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Lead Inspettor/Date lb lh) D. CP-QP-3.0, "CP S Site Q QC Organization" _ 7
' Y< l $ W t e / N A?'t Lead InspYctor/Date --
E. - P-ll.4, " Inspection ' f Protectlye, Coatings"
'A b 'Ldad Inspector /Date Mf/VN'l -
F. - -11.4-1, "Inspecti f' Steel Substrate Su ace paration' Il UY}$ff e Lead Insfector , G. QI- -11.4- "Inspectio ' Steel Substrate Finish Coat Application" _ l WdAd4~ Lead Ins ~pictor/Date
/.e//he ~-
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~ H. -11.4-8 "Inspeciton o Special Coating 0 erations" Ikh' ,
Lead ' Inspector /D6te I Equipment" YI4LIW d/Mb Lead Inspector /Date l _. __ _ -- ._ ._ - .. . _ - _ - - - - - - -_. -
ysoi tE; 3 vt tu. .rm: w m W uc.t:r,i
. PAGE 2 of 3 J, QI-QP-ll.4-10," Inspection Concrete Surface Preparation" '
L'[ . Ll/A { Lea'd Inspector /Date' ~ , K. I-QP-ll.4-17. "Surveillan e of Storage and Handling of Protective Coatings" l Y Lead Inspector /(Tate '
$ > /$lh ~
1-QP-11.4-20. " Final Inspection of Steel Substrate Finish Coats" hl. fay l$L (All% Lead Inspect 6t/hte - l M. - -ll.4-21," Final Ins ection of Concrete Substrate Finish Coats" Ykk1W /YN) Lead Inspector /Date 'L N. QI-QP-ll.4-22 "QC Verification of Protective Coatings Unioue Idantificatinn r Transfer" - h_ 0. QI. P-ll.4-23, " Reinspection of Coatings Applied on Steel Substrate" q vfni//dt/Ak. IAI19 Lead Inspector /Date [ h$ Lead Inspector 706te (4]M P. CCP 30. " Coat Steel S trates Inside Reactor Building & Radiation Areas" . YY Leid Inspector /Date N/h! - Q. CCP " Coati Steel strates Inside Reactor Building & Readiation Areas", 4fo/WIA/N/ffJ
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i Lead Snspector/Date ' i R. CCP- 0, " Protective ati Concrete Surfaces" - 4 ch // h M M3 Lead Inspector /Date e, , ,.., ,- - - - ,--,- ----------+-----,-.------------.-=-=c. *-e---s,---=--------e---
PROTECTIVg COATI. TECHNICAL OUTLINE
. PAGE 3 of 3 S. -1 rol of M E" n%f/A1/L Lead liistiector/Da~te tal/< '
s T. CP- -15.0, " Tagging System"
^
VIAu),L t. tit + \ Lead Inspector /Date , j l CP-Q 16.0. "Nonconformances and Deficiencies" Y Lead Inspector /Date lkh4 l l V. CP-Q -18.0, " Ins ec i n R r" - Lead Inspector /Date W. Perform a minimum of 40 hours OJT in insoection of rirotective coatings
%s x '
e /1/ QC Supervis'or/Date _ l
, o li ~
X. Demonstrate proficiency in completing the inspec on ecklist s sk QC Supervisor /Date
)Y '
i l Y. Demonstrate proficiency in performing the inspec ion l j fl , QC Supervisor / Dale
- l1/2<
' ' l )
I Z. Attend formal training session for this activi l QC Supervisor /Date '- AA. Satisfactorily complete the examination, j C H ENTS. __ Supervisor /Date q TPA! ING OMPLETE: j
/ i D/V ,. C Supervisor /Date 3
_ a __ _ _ _ _ . . _ _ _ _ . _ _ _ _ _ - -
l DESTRUCTIVE TESTING OF TITLE OF CERTIFICATION: COATED STEEL SUBSTRATES INSTRUCTION NUMBER: QI-QP-11.4-23 TEST NO.:Eb PREPARED BY: / 6 ft< + -s . , ,,' :2!4,I5 :
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APPROVED BY EXAMINATION FOR
%ric TION NAwJ DATE O 2-TIME EXAN STARTED: 0c M TIME EXAM COMPLETED: .' I89 N 1
GRADE: 793 Ye - W
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1 ORAL EVAL,WION BY-I QUALITYENGINEER/ . -
/>*ff; & -to . 3 'A C / WATE s i QUALITY ENGINEER DATE 9
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NAME: SCORE: DATE:. , O M C INSTRUCTOR: EXAM TITLE: DESTRUCTIVE TESTING OF COATED STEEL SUBSTRATES Of-0P-11.4-71 TESTNO.:{ 5 Points 1. Which Tooke gage tip (1x, 2x or 10x) is required by QI-QP-il.4-23 for performance of scratch tests on coated steel substrates? (w ] 2,.)( 6 Po nts 2. separate Tooke gage readings shall be taken for J - each /00 square feet or less. 10 Points 3. Explain the method of checking each Tooke gage reading. m f Ch'Eck foru C64775 SvS Tfm THzc M sg tJvrest 91/omrithhW Akt D %PAfr t<.L77% No k r GMr Er4DJnlC ff 72vN{ G>tdi h,4aph ss Mr u>rr&d' 26.7 .mris , tw Ofr 6%e
?fe).TAf 5Wrf<L EE idtb un - AM YaeKE 6 ACE REAbit3& w W t e. M 11 FMT W I T'>4t u t65 W L.% o c ar >4 E C.o K E E S P ose bsu a "hET" 6 AG E AEAbic& SHALL BC bis'dE A bb c h . TWE b F T" G A REAb 196 ,s NOT' RE.C. orb E h iA B A Cut F e 'T-S Points 4. What instrument is used to perform the adhesion (or patch) test? C NJ 4 f4Co/tt7Ya- bDthrrod 7h'17% '
8 Points 5. How many adhesion tests are performed on' each 100 square feet of coated steel substrate to be tested, and what constitutes an a&esion test? l r
) AaH N.:rs N' 71.1r Pe.e /ss sw. W 3 }kucri- f'a' ie.r> ro Aswu no.acrsneres \
A v' hPMR 7ad YECT . 8 Points 6. What is the minimum acceptable tensile strength for each dolly tested? l 20G ESZ l l __. - - - - - - --~ ~~
.:.._=.- . Exm TITLE AND NUfGEP.: DE I. .VE TE5ilNG OF COATED STEEL ATE ' , Tgs7NO.:[17 01-QP-il.4-23 -
l w 25 Points 7. Demonstrate the proper use of the Tooke gage to the instructor. l c, P R o F i C. E h X.Y lu Plt 0PE.R O S E. or: To o K E G A GE "lbEMoPOSTRAT E b BT MR. E LL I C
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25 Points 8. Demonstrate the proper perfortnance of an adhesion test. I
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i i . i TITLE OF CERTIFICATICN: STEEL COAT!!!G IMSPECTION l INSTRUCTION NUMBER: QI-QP-11.4 1 and QI-QP-il.4-5 l TEST NO.:-bi - 7 PREPARED BY: [ bwo.1,4 // zufs, APPROVEDBYft '
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*a EXAMINATION i
NM OATE /,2 /4[p/ TIME EXN4 STARTED: - /2 6Pm
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TIME EXA, COMPLETE 0: /.' % P q l GPJDE: I A [ /
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_ \j ' ORAL EVALUATION BY: QUALITY ENGINEER i QUALITY ENGINEER l -i CQHENTS 9 i
%,, ,~ , _ . . - . - . . . - - - . - . . . . _ - . - _ - - - - - - _ . - - - , - _ . - . . - - , . - _ - - . - _ . - - . - , _ _ . - , . - - _ . . _ _ - , . - . - - - - - - - , - _ _ . - - , - - - - - . -
'T 1 - DATE: iy//4/f/
- INSTRUCTOR _
i g- y , EXNi TITLE: STEEL COATING INSPECTION 01-QP-ll .4-1 and O!-QP-ll .4-5 l TEST NO - I x, 4 Points 1. What is the minimum surface tempera,ture below which final surface preparatio of a steel substrate (prior to prime coat application) may not begin?
$ u y n>< t '7~r un P mas r 51 6' Anon Drasporac t *e 6 Points 2. What inspections are performed prior to surface preparation to determine acceptability of blasting equipment?
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. / / /> /; PAffi? rA Cw rt/ 'Tb* A EtMr of AIA DL 30 sic rabs - A4 crsrn.rarr>J rs Auo<vre To .rika e 8 Points 3. List four inspections / checks of the biasted steel substrate that the inspector performs upon corpletion of blast cleaning.
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s lorst snyt. SCA L T , Nasr bA r Tr f f t f & D H <.1 4 W 7 1 A l l hrs: l (hAu- S w .i 1 M ts osutr Er Ren etich (4%r sener xs Bauriito e>R - s's c u w r o 1 ASmove Ave G*se %?r. rte M+rs ?zAt. .
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8 Points 4. List the four anblent conditions which the QC Inspect' or must determine innediately prior to primer application. l D eFML TrmP. O @fL4 raft by sib / CD A n ror Ts.seh>a @ DM Po ra v i
--.---------,--,---yy, - - - - , - - - ,.-------e- ------------------w - - , - - , . - - - _ - - - ,----,.----m ,-------,.-,-----e-.------, c -.v.--- - - . - - , . - - - -
t.p - iLE AfC I;'gsgg: STL C0AilNG INSPECT 10!! OP-II. , 11.405 PAGE 2 TEST 20.: 1 4 Points 5. How often are the qualifications of the coating appiicators verified, and what documentation does the QC Inspector review to perform this verification? u n L :r 1:1 rt! T Je s.'S Aki t%frkFD AT 7Ni Nfr,JxMzn'f
?A (MN $/n 1:7- Ev MsJs ef Appc2exrsni t
dyM fart'+iJe+l SieeP} pal By if tzir :r-d
. I /Q.k . $3A.f- .
e 6 Pointis 6. What information does the QC Inspector verify as being indicated on the coating materials containers and what must be verified from this information prior to material mixing?
!!21Fj? 'INA r An if // AN<Rf2 .Zf rd CtNTArdtR Adf) 1~88r TW! m A rin & rs A PP20r're Fs n .rrs .rarrNor4 O$1 bfAe .2WWH 1c.e nur r* Via*/4 7s4r 17/t SHro: L177 M." s M7 thw /*/cr(Afb .
4 Points 7. What are the product names of the only two primers which are approved for use at Conanche Peak Steam Electric Station? e *rco1~t b r1ftdI 0AReLTd'C d. 5 ll 0tasla 5 Points 8. During surveillance of coating application, what three things must be verified by the QC Inspector? h Ther Titt N 7* .rs Codr.rdousL Y '/ k"JrArtD l
& Yksf 8 r~ LxFt 1 s' No 1'~ /* Cf f Dt) 0 $4 f* J/est Aracrg j)os,r.g'y- (,rc t ra 'f _I ,
l 6 Points 9. During primer cure, why must the QC Inspector determine when a " tack free" I condition has been achieved and how is this detennination made? 1 h / A012.-P ^ ^ MR b N1~~1's* Et Df7/km:rstrb Cannet
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l cjr sr-forowt eJrrawd/7etaAd$c$UN\ r ! TR; * *;E E : DATE: /.44(///iN51dCT R Y t n . - -
Ex .". URE AfC fCSER: STE' OAT!7iG liiSPECTI0tt - Q1-0c-11.4 11.4-5 P A*iE TEST NO.: [1
~J 4 Points 10. Describe the method used by the QC Inspector to determine when the primer is cured sufficiently for top coat?
l ~ /ht/td N/[ S*u/2Akt yr '7n' k f?rt" yr s1 Arne s,
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v' /9.e wpraw r l 4 Points 11. When measuring the dry film thickness (DFT) of the cured primer film on
.* large areas such as liner plate, how many spot measurenents must be taken for every 100 square feet of coating, And what constitutes a spot measurement?
5 bfT .GP< T~ lhfAs<<Rt'mpers ,#ft [ 6*C./ /0 6 .9 2 ftaps M r . rn' (Hf drxrto c. Alt A. Z1 fo WJ ut h ' h- % 7~ PS A D7NG 4 Points 12. }lhat coated items are exempt from dry film thickness measurement? fTim s re s rs/ o Abd-twrMas & W'Hene GremtrR. A dI;16st2Ar2(WS forrN A1 l Aifd)2M sesanenkt~. G/47:
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Cn2s. O . frC - % FAN N ca2ssyr r + A r d G c~rtH de K1 of7 arm /D /%' 7~t/fs t iWF .rTrs.s.s.\ s 4 Points 13. What are the minimum and maximum acceptable dry film thickness spot measure: for the two approved primers? Dr.,,rreo y t 6- /,, S~ m ze.s To C.5 terre.s . (?- //
~ / *.S~ t>t r s s to S5~ mzzs.
4 Points 14 Eight hanger pieces were coated with primer at the same time and are stamped with the same Unique QP nunber, QP-0086. The QC Inspector detennines that two of the eight pieces are rejectablei What nunber shall be starped on each of the two rejected pieces? 6P- ook -R i
- A P- od B6 - R e -
TR/.I'1E E DATE:/2/ 8/INSTRUCTOP,
5'.. . C0Ailf3G If.SPECT10fi Ol.np.11. ,; 11.4 5 g,.;r ilhE f0 a.'f'2EE: p3c,Ej TEST NO.:'T I
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4 Doints 15. How does the QC Inspector determine as to whether runs and sags in the orir coat are acceptable or not acceptable? , tsNS Hb SAC $ Aff Arc /?TAkt s Z l'- Trff,v he Me r FKff A K.C in1L5 'fr~f.?rk df ff Mb .S N
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- 4 Points 16. Average dry film thickness of the coating system shall be within what
's range?
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i - i TRAINING RECORD COMANO4E PEAX STEAM El,ECTRIC STATION I 1 QATE: 1////M/ i: . l
- 1 j The undersigned acknowledge receipt of specialized training in: '
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' EXAS UTILITIES CENEMTING COMPANY .. QUALITY ASSUMNCE DEPARTMENT
- INSTRUCTOR Q'1ALIFICATION HAME: .DATE: 8-$-83 LEVEL CERTIFICATION -QC echnician level I ACTIVITY CERTIFIED TO PERFORM _ Protective Coatino Backfit TUCCO PROCEDURE / INSTRUCTION WO.: Q!-QP-ll.4-23 & 11.4-24 TYPE OF EXAMINATION CIVEN: _ q RAL WIRTTEN PRACTICAL RESULT OF EXAMINATION (s):/" Sat. 'I L J COMMENTS: Based upon a consideration of the education, previous work experience, formal training in the current revision of the CPSES procedure /
instruction, and the individual's own on-the-job training, a previous certification has been made for this Q.C. Technician in this activity. a satisfactory evaluation of the individual's demonstrated proficiency in the performance of daily work has now been made, and, with recognition that the CPSES QC inspector training program addresses specific QC inspection functions, it is felt that there is reasonable assurance that the individual can competently perform as an OJT QC Instructor in this ( activity. This certification specifically covers giving 0JT instruction in this procedure, including the use of personal knowledge and observation to participate in the on-The-Job Q.C. Trainee's instruction. ' This OJT Training Certification expires on 8-5-84 M sk/bb - of 8J' ,
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s TEXAS.UTILITE.S GENERA'ITNG COMPANY - ~ DUALITY ASSURANCE 'DEPA'RTMENT QUALITY CONTROL RECERTIFICATION DATE B-5-83 NAME: QC TECHNICI AN (LEVEL !) LEVEL OF CERT!PICATION! ACT!YlTY CERTIFIED To PERFORp Protective Coatines 86ckfit TUGC0 PROCEDURE / INSTRUCTION No.(s)1010P-11.4-73 & 11.4-24 TYPE OF REC'ERTIFICATION EXMt GIVEN! ORAL MR!TTEN PRACTICAL TISFACTORY'** , , RESULTS OF RECERTIFICATION EXAMt ' s l COMMENT 51k ,$b ON PREV!OUS CENTIFICdTION IN TH!8, ACTtYt,TY, AND CONTINUG SAT,t3 FACTORY PERf0RMANCE, THE AROYE NAMG INDt-V! DUAL !S 5,EREEY RECERTIF!ED AND AUTH0R! ZED TO PERFORM. ACT!YE OC INSPECTIONS,AT CP818 IN THE AREAS LISTG A80VE. THIS RECER-
. T!FICATION WILL EXP!RE ON 8-5-84 . ***NOTEi Thli re'c'ertiff tation is issued to bring all certifications in line with a one year certification, due to procedure change. Employee is currently certified under a three f,3' cert. Due to this, no oral , ritte;n pr r tical will be tysgryyttf L v W & jesticif./
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DATE DATE / I
TEXA5 UTILIT!ES GENERATING C04PMY WALITY ASSURMCE DEPARTMENT INSTRUCTOR @ALIFICATION M l NME DATE:_ //ded.P l LIVEL ERTIFICATION: - & N vee d /M M / 2-ACTIV!TY CERTIFIED TO PERF'ORM:/ko ismruo sp.s:lised &wauo dux,ec I
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TUGC0 PROCEDURE /IM5TRUCTION NO.: /JE",a# ///,re 4 zet-ce "" TTPE OF EXMINATION GIVEN: 70RAL WRITTD PRACTICAL , RESULT OF EXMINATION(s)*/$me/_1 av 4
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C094ENTS: Based upon a consideration of the education, previous d5 experience, formal training in the current revision of the CPSE5 procedure / instruction, and the individual's own on the-job training, a previous certification has been sade for this Q.C. Technician in this activity. A satisfactory evaluation of the individual's demonstrated proficiency in the performance of daily wrk has now been sade, and, with recognition that the CPSES QC inspector training program addresses specific QC inspect. ton functions, it is felt that there is reasonable assurance that the . individual can corpetently perform as an CJT QC Instructor in this activity. This cartification specifically covers giving 0JT instruction in this procedure, including the use of personal knowledge and observation U participata in the On-The-Job Q.C. Trainet's instrvction. This OJT Training Certification expires in one year if no inspections are performed in this activity by the individual, and regardless, on JA
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INSPECTION CERTIFICATION l NAME DATE / f 2 I L.EVEL 0F CERTIFICATI % M EL 7- g (' M_' l ACT!VITY CERTIFIED TO PEAFORM: //enrr.sv/~ 44-nu/f6 Aler-// f~r( UNT1L: Wrh DATI TUGC0 PROCEDURE / INSTRUCTION NO.: If /-rC/-///// 8/-6#-/// .2.4 TYPE OF EXMINATION GIVEN: ORAL [ WRITTEN PRACTICAL . RESULT OF EXMINATION($): A1 v / ComENT5 $fMwst Y fffr/// cf) N 3r772. k,r#~ tv/4 ~ Y . EDU AT 0 0::/ DEGREE - FORMAL TMINING: .t//f//S - . / A(e . COWLETED 0JT TM!NING: Mved /X /Wero - HOURS TH15 ACTIV!TV i EXMINATION: //F[s - Y ATED ON: Y /A- WITN CON 510EMT!0N 0F RECORDS - EDUCATION,EXPERIENJ AND T NING J08 PROFICIENCY AND.DQ!Qg. STMTED $ KILL IT: Y[ p- e #ct. E I-PHSTICALHEALTEI FOR A1$14NElfTA5K 0 THisPROCEDURI/AC3 TTY.' RECOMMO AS$1GMENT A5 LEVE[/ WITH RC EVALUATION 0F JOS PERFORMANCE AND PROFICIENCY h vhdr
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).EVEL OF CERTIFICAT!0N 'Mt217]Jr,< / LAD /_se ds e 1 < }..
ACTIVITY CERTIFIED TO PERFORM:_ db?n/E4 A&//4r UNT!L: DAgdT M QI-QP~ t/-4-2 ? TUGC0 9ROCEDURE/!NSTRUCTlON NO.:G).T.CV1//t/ / GI~y-fJ.fap.go, af TYPE OF EXAMINATION GIVEN:.~ ORAL / WRITTEN - PRACTICAL
. RESULT OF EXAMINATION (5): [9/ ] i s
ComENTS: - 1 1 NLATEDEXPERIENCE: _YEAR 4- $ //#4.44e F_/r ** ' - l ' J ' EDUCATION: dAT!0ly0EGREE l .... ' FORMAL TRAINING: dless e m . .
/. COWLETED #
OJT TRAINING: 4 0, N - Uk HOURS THl1 ACTIVITY EXAMINATION: */ - I v i DATED ONihrou /M.17 ' WITH CON 510 ERAT 10N OF RICORDS OF EDUCATION. EXPERID TRAIN! J06 PROFI ENC M DEMON- , < STRATED $ KILL 8T4 k E17// . , . - -
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WITH RE EVALUATION OF JOS PERFORMANCE AND PROFICIENCY ABOUT
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\ Tg DATE /
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i I i i CPsrs cuMJrY CCNDOL DDARDENT . i l i PRmrTIVE QWrDC GENDAL M30GCAL CUTLDE NPMg DMT CCMDCID: 2. /8!82. l Pend and discuss the fonowing documents with desionated Imad %^w er A. GOI ification AS-31 ," i j : Y Imad Insoot-tor / Dat;m 2 ' 3
- m I
- 3. 2.0, "Inplementa of CPSIS QA Program" -
I Y8Ybf'2. Imad 4 'w / Data - . - C 3.0, "CPSES Sita Organization" - NNbb 88j ' 14ad Insoector/ hte I
\
tend 4 E. QI-CP-U.4-1, " Inspection of Steel flubstrate 9urface Preparation and ication' bImad Inspector / DataNfr. l i . F. QI-CP-n.4-5 " Inspection of stael substrate Primer nepair and seal and inish Cbat Application and napair"
$At $$t/N- Wfa mad Insp.cw/ Data
- c. u.4-8,
- of a"1 Coating operations' l h4JNA hull~ $ 2 Iand Inipector/Dats --
l l u. u.4-9,
- of Shop Prised Yg-:_a' ,
$ N h !!1 &
Imad Inspector / Data I. OI-@-u.4-10,
- Inspect 3m of concreta substrata anface Preparation Yf2 m
PivuunVE COUDCS GENERAL TfDNICAL 07ILINE PAGE 2 of 3 J. OI-OP-11.4-17, " Surveillance of Storage and Handlim of Protective Imad g K. 11.4-20, " Final Staal .81ubstrate FiniAh Coats" --- Lead Inspector / Data
}'i L. 11.4-21, " Final of Concreta Substrate Mah Coats" , _ _ _ _
j Y Imad Instector/ Data Y$1z, M. 0I-@-11.4-22, "QC Verification of Protective Cbatings Unious Identif1 cation Nmter Transfer" j
/
raad w w / Data 3Oc-
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i' 11 4-13 " of Cbatims Acolied on Stael Substrates"
.Imad Inspector / Data _
- 0. QI-@-11.4-24, " Reinspection of Protective (batings on Ctmcreta i Substratas for Wiich *mtation is Missing or i o blY Imad Wiur/ Data -
L - P. OCP-30, "Cbag Staal Substrates Inside Reacter >>41dhg & Radiation , Wad} W 32-Idad Inspector /Date Q. CXP-30k, Steel Substratas Inside Reacter gittAinn a 1 - AllY h
- + m ,Deta s R. O, Trotective Coe concreta Surfaces" -/ Dam s j
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F.vau;av@ COATDCS GDDAL TIOINICAL GETNE PAGE 3 of 3 S. CP-@-13.O, " Control of MIT*
- Imad Inspector /Date 4 i T. , -
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U. OGEDOSS add DGf1C18DC18S" lead Inspector /Date Q 1 4 1 M- 3 I _k l l \ ' i N l . i i l l l i
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w .. -- TEXAS UTILITIES GENERATING COMPAhY QUALITY ASSURANCE'DEP/RTMENT QUALITY CONTROL RECERTIFICATION sNAME: DATE :_11 83 LEVEL OF CERTIFICATION: QC TECNN!CIAN (LEVEL I) ACT!y!TY CERTIFIED TO PERFORM:__ REINSPECTION OF COATED CONCRETE AND STEEL SUBSTRATES i TUGC0 PROCEDURE / INSTRUCTION NO.(S): 01-OP-II.4-23 & 24 l TYPE OF RECERTIFICATION EXAM GIVEN: x ORAL WRITTEN __PRACTI CAL RESULTS OF RECERT!FICATION EXAM: SATISFACTORY , COMMENTS: 5AsED ON PREV!0U5 CERTIFIC TION IN THIS ACTrYtTY, AND CONTINUED, SAT,t$ FACTORY , PERFORMANCE, THE ABOYE NAMED !NDt-VJDUAL t's HEREIY RECERTIF!ED AND AUTH0R! ZED TO PERFORM A GC tusPECTIONS ,AT CPSES IN THE AREAS LISTED AB0VE. THis RECER-
. TIF!hTION W1LL,,EXP!RE ON ,
11-29-84 ,
/# ffftY SUPERY150R APPRO $ /
iibt 3 ' l DATE DATE t e
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1 l TEXAS UTILITIES GENERATING COMPANY QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION 1 l NAME , DATE_//IpM2. LEVEL OF CERTIFICATION [ d h r h u i) / w h _. / , 4 ACTIVITY CERTIFIED TO PERFORM:da; seal op h fxw Atan $m nunmzm UNTIL: /h2 'DATE f3 TUGC0 PROCEDURE / INSTRUCTION NO.: d2rW# /-re/ /)2W//.'/-2*C TYPE OF EXAMINATION GIVEN: ORAL A RITTEN PRACTICAL RESULTOFEXAMINATION(S): 9#f// l l COMMENTS:/Isr I RELATED EXPERIENCE: YEARS EDUCATION:, GRADUATION / DEGREE [ FORMAL TRA!NING m - s w e g -
//M//Ie COMPLETED OJT TRAINING N .y e , -
HOURS THIS ACTIVITY ! EXAMINATION: 9APf// - EVALUATED ON: //Iz/e WITH CONSIDERATION 0F RECORDS OF EDUCATION. EXPERIENCE AND TRAINING JOB PROFICIENCY AND DEMON. STRATED SKILL BY: av /
/2 doee PHSYICAL HEALTH: ,M ess FOR ASSIGNED TASK OF /
THIS PROCEDURE / ACTIVITY.* RECOPNEND ASSIGmENT AS LEVEL / WITH RE-EVALUATf0N OF JOB PERFORMANCE AND PROFICIENCY ABO
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[@ DATE DATE /
1 . {. l CPSES QUALITY CONTROL DEPARTMENT PROTECTIVE COATING GENERAL TECHNICAL OUTLINE NAME: DATE COMMENCED: //" /I ~ f R i A. Read and discuss the following documents with designated Lead Inspectors:
- 1. G&H Spe n AS-31. " Protective Coatings" ate ead Inspector Date' /
2- CP-QP-2. "I 1 ation of CPSES Program"
// & / .Mf/
Le6d Inspector 1 D&t( l
- 3. CP- P-3.0, "CPSES Site QA/QC Organization" l
//!// / f/?cx._ ~
te Lead Ins r Date i
- 4. of Protective Coatings"
! lb // S i
ate Lead Inspector Date ' ' j 5. QI-QP-11.4-1, " Inspection of Steel Substrate Surface Prepa on and Primer i Application" Lead I s Dat
- 6. QI-QP-11.4-5, "Inspectior of Steel Substrate Primer Repair Seal and Finish Coat Application and Repair" ead in te i 7. QI-QP-11.4-8, " Ins tinn of Special Coating Operations" I
) - N-//- A Date
/ , Lea'd In ~ t'or Date l 8. QI-QP-11.4-9, " Inspection of Shop Primed Equipment" , ~
Lead Ins 'D ! 9. QI-QP-11.4-10. " Inspection of Concrete Substrate Surface P a ton & ea6 In Da't
1 . l' PROTECTIVE COATINGS GENERAL TECHNICAL OUTLINE
, PAGE 2 0F 3
- 10. QI-0P-11.4-1 veillance of Storage and Handling o r ' tive Coatings" f g ll // W
' Lead Inspector ~
te /Dpte
- 11. QI-QP-11. -20. " Final Inspection of Steel Substrate Fi oats" l
j
//-//- % p& // // &
te " L6 0' Inspector / Sate i l 12. 0 1. 21, " Final Inspection of Concrete Substrate Coats" jj ) N41-n. te A s ////// Le d Inspector / /Date h l l t
- 13. 01-QP-11.4-22, "QC Verification of Protective Coatings Uni Identification l Number Transfer" ,
Af& M-f" l te W(ad Inspector / D6te i d e r
- 15. 01-QP-11.4-24, " Reinspection of Protective Coatings on Con Su trates {
for which Documentation is Missing or Discrepant" ,
*lia( In cto f i
- 16. Steel Substrates Inside Reactor Buil ng diation Are s" l *
// -//-h e &##W Lead Inspector 'Date
- 17. CCP-30A, " Steel Substrates Inside Reactor Buil g Radiation Areas
/
leat! Ins te tor I) ate ! 18. CCP-40, " otec Coating of Concrete Surfaces" klf~ O _ Ltid Inspector Date
- 19. CP-QP-13.0, " Control of M&TE" 6 d Inspector Dat.e i
e FROTECTIVE C0ATlHGS GENERAL TECHINICAL OUTLINE {ME 3 0F 3
- 20. CP-
' //*lf-h ] .
- s. - -
Date ' Lear Inspector Da'te '
- 21. CP-OP- es and Deficiencies" t_ - .
_ Date Lefd' inspector Date
- 22. CP -18 ion Report"
//-//-r-ate Cea'd Inspector j;,__ #{ 0 -
D te B. Perfore a minimum of 100 hours "on-the-job" training in this activity.
* ~
QC Supervisor g C. Demonstrate proficiency in perfoming inspection. I mu k bA'lkim QC~ 5~upttvisor I D. Demonstrate proficiency in completino the inspectionfhecklist(s). i Awn. L}Aw QE Supefvisor E. Attend formal training session for this activity. i wsh, b YL l 4 Suptrvisor .
,"F. Examination comoleted. . Score: Concrete l i Stee1 R49l * , Backfit 9dI _
j i QC Supervisor
' Comments :
g . a Training Completed: ' (!c Supervisor ~ ~ lfa te" - I
-----<v-
s TEXAS UTil.lTIES GENERATING COMPANY P. O SOX 1002 CLEN ROSr.. TEXA5 18043 Due to a curreat procedure change, all three year inspector certifications have been changed to a one year certification to satisfy the requirement of ANSI N45.2.6-78, para (2.3). For this reason all inspector certification packages are being reviewed and a recertification issued when necessary (those certifications issued before July, 29,1982) to bring all inspector certifications in line with the new one year certification. Any certification issued after July 29, 1982 will revert to a one year certification by means of correcting the cert sheet expiration date with pen and black ink. The change will be initialed an'd dated by the Non-ASME Training Coor-dinator. A recertification will be issued on the expiration of that one year date.
\ Cub N k/[63 Cecil Manning ,\
Non-ASME Training Coordinator Q
- /;.- .i lljf f ' '
. . . ( T l REINSPECTION OF CONTED h l
TITLE LF CERTIFICATION: AND STEEL TUBS'IPATES t . INSTRUCTION NUMBER: OI-OP-11.4-23, 01-0D-11.4-24 {: TEST ?!0.: 1 PREPARED BY: 6h 2 - /5- Sz i APPROVED BY DATE l EXAMINATION FOR CERTIFICATION D TIME EXAM STARTED: 6/56AM TIME EXAM COMPLETED: k.'O 7 M GRADE: 99// ORAL. EVALUATION BY: QUALITY ENGINEER f/2 // IL ///,r//z.,
~/ DME QUALITY ENGINEER DATE /
NAME: , SCORE: _ _cyjy DATE: ll/ /l Y2- INSTRUCTOR: (/ J /j ),g-, l
. / --
EXAM TITLE:REINSPFCTICN & CCATED CINCRETE AND STEF.I, % OI-OP-ll. 4-23, 11. 4-24 TEST NO.: 1 5 points 1. hhich 'Iboke gage tip (1x,2x, or 10x) is recuired by 01-0p-11.4-23 and OI-OP-ll.4-24 for perfomance of scratch tests on concrete and steel substrates? 2- Y 5 points 2. St.#"2M separate 'Iboke hge readinos g shall be taken for each lon square feet or less. 5 points 3. Shmild any readings ('Iboke Test) be found outside the - ' acceptable limits, what additional testina should be perforrned? ) bbrrk'roeml YbWe f_%yt %bir*9 b bodd bl 1
/E ] c, bf n U n k '. I O n A ft eo b b/c O rf A Is i
i < n lN fN 1 1 5 points 4. What instrument is used to perfom the adhesion (or patch) test? ; Elf Or*, e her }??o O c. l l D(, hbC9% hShf 5 points 5. How nany adhesico dollies would be recuired to be tested to failure on a coated area of concrete measurino 175 square feet? 3 le)epen k n a o n ;-F a ll a re any M,le f M i / oE lnd - c/ eD; Mons,1 c)oll:es u~tr) We recw;sd JF fl,rt. va s of lead /d,.E a-.ne,r:c,hs,/c4/t, Ln %'. 7Atg .y.:tcharta /.t* l 15 +t2 cowid reew mang dotty, ' 5 points 6. What is the mininum acceptable tensile Ld(di for each dolly tested? CX ZOO ?b) 1
uy. . : lth. AND NUM5ER: REI u'TIot; or clame ccerRLTc Ao - T+ PAGE 2
' EST M. - SUB:,. TES Q1 -OP-ll . 4-23,OI-OP-ll . 4
_3 -. y-30 paints 7. An adhesion dolly tested on reactor contaiment building liner plate fails the mininum criteria . What additional testing is recuired to be perforned and what is the acceptan criteria? l l-lAOdo't: m l bOIlus klo}c)$04 ol4c ed l foo+ Nro, -G,.'{cb ff5 d s k a c w i , N u l , -2 % I; g o M h n t V L y 2 o s ps t a ;~ , am iS Sh II vn sc.hsf~ches per %R.doetb,2:a, . Han of ' tw y 4ekl%s %4,*dtit % f + est;f is % vu;f vesurepts, pre aks 10 points 8. Explain the nethod of checking each gage readinc when sind foitpor inspecting coated steel substrates. p gin eer .
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25 points 10. Denonstrate the proper performance of an adhesion test. I 1 GE .$[ YY Insuucwr's JtrigeTent l TRAINEE: DATE: ////(ff/ INSTRUCTOR f /[ //2 /_,
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RECORD'0F WORK PERFORMED USP- Q s*<. y n w v. p e a,ut v ~ , ~ & Lh M,. & /h & EbRETITLE: MM # -
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4 TRAINING RECORD CONCHE PEAK STEAM ELECTRIC STATION I. DATE: //[///84 THE UNDERSIGNED ACKNOWLEDGE RECEIPT OF SPECI ZED TRAINING IN g i 91-o0//4-23 i or-wit.4 z.+ n;NhWN.:Wy,$.?kW
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GIVEN BY: /4 8EMW (It!STRUCTOR1 THIS DATE, AT (CDMANCHE PE l NAME (PRINTED) BADGE # g I l I 9 M i INSTRUCTOR'S SIGNATtRE l I ibuRS OF TRAINING: [h4 IlME: f5o4 -fdoA
i . . - l y s , TEXAS UTILITIES GENERATING COMPANY QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION i NAME. DATE p/7/a't LEVEL OF CERTIFICATION M r& ,v/)/c.92 hgs, / ACTIVITY CERTIFIED TO FERFORM:M z ; s e - M o f -- r b e
.S m } G a c s w fl< m & UNTIL: c/f/ /<wecred evo vede.'2- DATE Y
TUGC0 PROCEDURE / INSTRUCTION NO.: 67o,o//v-ar # pf-ac TYPE OF EXAMINATION GIVEN: ORAL / WRITTEN PRACTICAL RESULT OF EXAMINATION (S): % ff l COMMENTS: / d )gr l i l RELATED EXPERIENCE: / 4 ,_, YEA,U EDUCATION: - GRADUATION / DEGREE , FORMAL TRAINING: [ M p m-s- //zs/m COMPLETED ! OJT TRAININGfe-mu - B F. HOURS THIS ACTIVITY EXAMINATION: Af[ - EVALUATED ON: z/#/aer WITH CONSIDERATION OF RECORDS OF i EDUCATION, EXPERIENCE AND TRAINING. JOB PROFICIENCY AND DEMON. STRATED SKILL BY: p#t/ /) /Jfz.c.f ams PHSYICAL HEALTH: I pacross FOR ASSIGNED TASK 0F THIS PROCEDURE / ACTIVITY.
- REC 019END ASSIGPNENT AS LEVEL /
l WITH RE-EVALUATION OF JOB PERFORMANCE AND PROFICIENCY ABOUT: mat:l' . I SUPERVISOR h W 0l Y As ) APPROVAt' ' DATE s/#/s3'- DATE JY2W83
/ '
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I olmLITY CONTIOL '1HCHNICAL 'IPAINING OLTTLINE OC DivaLTIVE COATING PIINSPECTION & COATED N & N. SUBSTPAM M nim E N TESTING IWtuGRS ( CI-CP-11.4-23 & 11.4-24 ) NNig, DME CONE 2CED: /-g F-f3 A. C04PIETED S'IEPS 4,14,15,19,20,21, 22 CF M PPOTECTIVE CCATDG GENERAL TECHNICAL j OUILINE. / d//W-- . - . IrAo newaua twrE B. PEREDR4 A MINDU4 OF 20 HOURS "CN 'IEE JOB" TPAIN-DG IN 'IHIS hCTIVITY. 111)hl/YY1w 2lWlA't j COATDC OC SUPERVISOP. DMT '~- C. Da1CNSTRATE PROFICIDCY IN ,/ J VmuiMnn 1NsPEcTzw. Ahm)0.ILEha~
'awrno oc supravison rlf/63 oms ,
I D. DDENSTRATE PBCFICIDCY IN omPIErDu mE INSPECTIN j CHECKLIST (S) . / / A Y8T neceuw omz
- E. ATTDD FORmL 'IFAINDG SESSICN FDR ' DES ACEIVITY. #[d'/// [VM Ws /,2P-73 INsIsucIon tate _, .. . . .
F. E2MDRTION OCHPIZIED. SCORE: 98$$ wik A Yum Zllk utaT,nu oc suPamsm Das - I cCMiENTS: Mvg mINun ameImIw:fbe4)d_. 2hAr
'ous 'awrpo oc suPamsca
f CPSES QUALITY CONTROL DEPARTMENT PROTECTIVE C0ATING GENERAL TECHNICAL OUTLINE DATE COMMENCED: . /. w.p g k NAME: A. Read and discuss the following documents with designated Lead Inspectors: { 1
- 1. G&H Specification AS-31. " Protective Coatings"
/- AS-83 //& l2,683 Date ' Lead Inspector D' ate l
- 2. CP-QP-2.0, " Implementation of CPSES Program"
)
l~MS } W/W Dafel Lead ' Inspector f/f']
/
Date
- 3. CP-QP-3.0, "CPSES Site QA/QC Organization" WAlN " Yfh%
4 MCP-QP-11.4, " Inspection of Protective Coatings"
/-36-$3 Date Lead Inspector Dat'e '
Da L Ins ttf l 5. QI-QP-11.4-1, " Inspection of Steel Substrate Surface Preparation and Primer ! Application" l Ins t4 )
- 6. QI-QP-11.4-5, " Inspection of Steel Substrate Primer Repair and Seal and Finish Coat Application and Repair" l
/-p(o-Q Date gfn Lead' inspector Datt iflff
- 7. QI-QP-11.4-8 " Inspection of Special Coating Operations" L Ins at(
i
- 8. QI-QP-11.4-9, " Inspection of Shop Primed Equipment" .
/ -%-83 Date Nh = ^
Lead Inspector Date' h
- 9. QI.QP-11.4-10. " Inspection of Concrete Substrate Surface Preparation &
Coatings Application & Repair" l-%-85 . lead 1nspector
~
i Date Date e
A PROTECTIVE COATINGS GENERAL TECHNICAL OUTLINE PAGE 2 0F 3 ! 10. QI-QP-11.4-17, " Surveillance of Storage and Handling of otective Coatings" ad < f i 11. QI-QP-11.4-20, " Final Inspection of Steel Substrate Fini tats"
/-DA -93 M& 95 '. Date Lead Inspector ' Bete
- 12. QI-QP-11.4-21, " Final Inspection of Concrete Substrate Fin sh Coats" tor
- 13. QI-QP-11.4-22. "QC Verification of Protective Coatings Unique Identification Number Transfer"
- 1. In
! 14 QI-QP-11.4-23, " Reinspection of Coatings Applied on Stee S strates"
/-21-83 YWbra---- ~
O Date ~ Lead 1nspector Date
- 15. QI-QP-11.4-24, " Reinspection of Protective Coatings on Concrete Substrates for which Documentation is Missing or Discrepant" f ,
/-M - 3 Date /Ydhf ' Lead Inspector '
Sh Date l 16. CCP-30, " Coating Steel Substrates Inside Reactor Buildi Radiation Ar as" I
/c% R3 Date /$w ' Lead Inspector '
_ Date
- 17. CCP-30A, " Coating Steel Sub trates Inside Reactor Build & Radiation Ar s"
, V 9 7-83 Date 1/14 ' Lead Inspector / Date N
- 18. CCP-40, "Protecti Coating of Concrete Surfaces"
/ -M83 Date MA_ ' Lead Inspector / Date l 19. CP-QP-13.0, " Control of M&TE" t /
l' l - . FROTECTIVE COATINGS GENERAL TECHINICAL OUTLifit j par.E30F3 4 6
! 20. CP-0P- 15 "Ta no tem" i 8 pjfsp f5 ate ' ~
Lea'd 1nspector Date *
- 21. CP-QP-16.0, "Honconformances and Deficiencies"
/
- 22. CP-QP-18.0, " Inspection Report"
- Lead' /
- 6. Perfore a minimum of 100 hours "on-the-job" trainin in this activity.
t st/hb
'QCSuprvisor' As fY9
.I C. Demonstrate proficiency in performing inspection, f Mt/N/ me i QCSufervisor l 0. Demonstrate proficiency in completino the inspectio checklist (s). iks0/llYAnc92lY updrvis6r i l E. Attend formal training session for this activity. i rt/8/kb*rvo Z/f QC 5 #ervisor ' 1 "F. Examination comoleted. . ! . Score: Concrete , /. j Steel
, Backfit 98 % ff' wb/ p/& ! QC Supfrvisor '
i j ' ournents : C sY ,, __ i - 1 I "'" Training Completed: t/8 //lNeL QC 5ugdvisor y
" //[
Ifate ,
REINSPECTICR y CGATED COCRITF TITLE OF CERTIFICATION: MO STEEL FE~~'ATES INSTRUCTION NUMBER: OI-CD-11.4-23, OI/P-11.4-24 TEST t:0.: 1 - PREPARED BY: 6 wA 2 - /5- Br_ APPROVED BY DATE EXAMINATION FOR CERTIFICATION NAMI DATE 8/ AB,/A-3 TIME EXAM STARTED: A : 56 P w1 TIME EXAM COMPLETED: &ao Pm GRADE: 90g . j ORAL. EVALUATION BY: QUALITY ENGINEER vf8.h) a' p 43 QUALITY ENGINEER t 9 COPMENTS ,
^
i
E SCORE: 9 . DATE: 1/QP,/A3 INSTRUCTOR: mA l.J[/3j_, f EXAM TITLE:RETNSPFCTION OF CIATED CINCRETE AND STEFL SUBSTRATES OI-QP-ll.4-23, 11.4-24 TEST NO.: 1 5 points 1. Which '1boke gage tip (1x 2x' or 10x) is recuired by OI-(P-ll.4-23 and QI-OP-ll.4-24 for . rmance of scratch tests on concrete and steel substrates? O$ Ax 5 points 2. [ separate Tooke gaae readinos og shall be taken for each 100 square feet or less. 5 points 3. Should any readings (Tooke Test) be fourd outside the acceptable limits, what additional testino should be perfortmd? Orth Pt nfif taw't A/0dthn S/widddr k/rK ot fogym,j(cy w ,,g,_y,,,o',{qcy;gggy g (gg,wu;L wa daaratauw
+ not & pszuwe orJ pituJtcLn s s juus Avwtonal HMU45 4U QU U 5 points 4. What instrumnt is used to perform the adhesion (or patch) test?
OL ElrnmHir ins Adlydnn 1?cks-5 points 5. How neny adhesion dollies would be required to be tested to failure on a coated area of concrete amerina 175 square feet? og 'd oh/lus 5 points 6. What is the mininum acceptable tensile .La(& for each
- dolly tested?
dK. c2OO psi e
REI TrIai & CAcrED CQmrE ANDj T_1 PAGE 2 EXAM TITLE AND NUMBER:
' ~ 5UB_. ,&TG OI-OP-11. 4-23,01-OP-ll . 4 e )
1
- 7. An adhesion dolly tested on reactor contalment blilding liner plate M " ' .,
30 points I fails the mininum criteria . What additional testina is recuired to be perforned and what is the acceptance criteria? (7ddi4maf demb dwou Ai Mnnd euwov Ik/ o, -traA
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{f*nDl'/1f:11pff b .,$bf A / /FD/ti 1l1 M 05 t $ 1An/ . 10 points 8. Dcplain the method of checking each 'Iboke gage reading when inspecting coated steel substrates. i tAl
?r ? %$llb$Nlf 4 i 14/Y $ /
lblnfl $ N1h $
/
J - e/st n Stn:lt Aindina ty Jh>nt GNJ btvh Dl- aivl (t ll ) orAw5' ' (5., i apr , 0 / CK < us 0HnVabG - tMk a0 Ef Y/v newnHhfi dNAazdAtadu i, a i a
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25 points 9. Dmenstrate the proper use of tie Tooke gaoe to the instructor. ; M 11 h J O 8'8 Instructor's Judgerrent 25 points 10. Derrenstrate the prepa_r performance of an adhesion test.
\ Y'fl.f & M .b83 h's Jtx3 errent 9 $1 $ 0 h N 6LLb$W/ NU &" ~
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r h TEXAS UTil.ITIES GENERATING COMPANY
, P. O. DOX lett
- CL.EN ROSE. TEXAS 19863 Due to a current procedure change, all three year inspector certifications have been changed to a one year certification to satisfy the requirement of ANSI N45.2.6-78, para (2.3).
For this reason all inspector certification packages are being reviewed and a recertification issued when necessary (those certifications issued before July, 29,1982) to bring
- all inspector certifications in line with the new one year' certification.
Any certification issued after July 29, 1982 will revert to a one year certification by means of correcting the cert sheet expiration date with pen and black ink. The change will be initialed and dated by the Non-ASME Training Coor-dinator. A recertification will be issued on the expiration of that one year date. s
\
hm . _ N Vij'03 Cecil Manning Non-ASME Training Coordinator
/
D'\
- s /
J L ;. W 'n 0 4
w l RECORD OF' WORK PERFORMED l - M.. , (( tic 57'm <2okQ^'" 0 ~ fl A '2 'S E Or-OPit PROCEDURE TITLE
- 1NSTRUCToRt_ll: A-tTER TEtcror ,
l WEEK OF N- 0 M M ' E., ,, e , e e E t
- 1 -
\ . '\ $' ! ' a * *,: r l ~; f ej a }s " 15 f t 4'i ! .
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MON TUES WED THUR FRI. REMARKS ; I
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' RECORD'0F' WORK PERFORMED I !
b M hv Awa6 Fatect s,va . sus +. 4, wuaw arm /s A[*%, hv w ' IR$cE5uRESTLNE l$-d ?? CY Y$r-CP-II .4-z4-- ' INSTRUCTOR: BEN N bC 7/ WEEK OF N No o IER C N. o' a, O $ s g' 2 '
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l TRAINING RECORD d%NCHE PEAK STEAM ELECTRIC STATION Swa n,. jT& -1}, ,5 , , ,, g'# y,[c,,.y, Gaus SmtOsm.IZED g,., c e. cw 0denst G%K TRAINING IN: k /pssfowmm l i THE UNDERSIGNED f' G I ACKNOWLEDGE
- t:W H d. v,t RECEIPT OF S gy. O. gd-J3 -(INSTRUCTOR) THIS DATE, AT CDMANCHE PEAK l
I
# ~' ##
! GIVEN BY: 1 i, _ 1 i I Ys2/ $hL INSTRUCTOR'i ElGNATURE lbORS OF TRAINING:__M6/fh/). Tine: /O://sA- ff: Soig
l TEXAS UTILITIES GENERATING COMPANY QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION FAME. DATE B /7 /# 9 LEVEL OF CERTIFICATION 6C 72z:,vdje.,,S t',em / i ' I ACTIVITY CERTIFIED TO PERFORM:e S a m .,- a j o r r - g
$77;w p & c w ff w e e, UNTIL: -?,88f 3 I ' ,9pwesau ,,uo wei DATE l
i TUGC0 PROCEDURE / INSTRUCTION NO.:d27 evo as ar/ ##-24
, TYPE OF EXAMINATION GIVEN: ORAL A RITTEN PRACTICAL RESULT OF EXAMINATION (S): 9/SI i
COMMENTS : /If;g I i l RELATED EXPERIENCE: A VEAts-l EDUCATION GRADUATION / DEGREE . FOR% TRAINING:_ )-mwes - //Eg/Mr COMPLETED OJT TRAINING:gw_,pmey - 24, HOURS THIS ACTIVITY EXAMINATION: + 04 - EVALUATED ON: J'/#/APS WITH CONSIDERATION OF RECORDS OF EDUCATION. EXPERIENCE AND TRAINING, JOB PROFICIENCY AND DEMON.
\
STRATED SKILL BY: sw d /2,c.,e m r>s 1
- i PHSYICAL HEALTH
- s[e/ am,fsv FOR ASSIGNED TASK OF i THIS PROCEDURE / ACTIVITY.' RECOPNEND ASSIGPNENT AS LEVEL /
WITH RE-EVALUATION OF JOB PERFORMANCE AND PROFICIENCY ABOUT: 2,h1W b \ '
/
- h. 8(Jl I
j fesx/8/L SUPERVMOR ~ em
/WPROVAL e/f/63 DATE DATE b?.5h3 /
[ I
i OUALITY CINrIOL 'nKE'ICAL TRAINDG OLTTLINE OC Pitnu'r1VE COATDC REINSPirrION OF (XWITD STEL & C0tCRETE SUBSTRAES BY ADHFSION Ato 'IDOKE TESTDC INSPECIORS ( CI-CP-ll.4-23 s 11.4-24 ) NM4F DATE CXMiENCED: j ,g f C A. OCMPIRITD STEPS 4,14.15,19,20,21. 22 OF 'DE PRCTTECrIVE CXRTDG GD1ERAL TEDNICAL
/j /
WrLINE. tv ' INSPICIOR DATE B. PEREVR4 A MINDiN OF 20 10URS "CN 'IHE JOB" TPAIN-DG D1 'IHIS ACTIVITY. nt/d[(. ' CxwTDg OC SUPEVISOP. DNIE m, FM[df.3' 1 C. DDO1 STRATE PPCFICIDCY IN PEREDBMDG D61%'r10N. HW0WhM OOATDC OC SUPERVISOR 7 Ek//.S' DNTE t D. DDOETPA'IE PICFICIDCY D4 OOiPIrrDG 'DE INSPECTICN CHII'KLIST(S) . __ _ _ 8= - b a Dewa DNiE E. ATIDO IDFMAL TRAINDG SESSION IDR 'IHIS ACZIVITY. T/ d AM
.. - _. 2.rE .
i i i F. EXAMINNTION CCMPIEITD. SCORE: 9)W /M/b?0 L 2/& OCMDG QC SUPSVISCR IWPE l O2t4ENTS: M/Ja"' i l
'IPAINDG (XNPIEIYD: g/yr/d [ gb E #__7 'cxwrIvr oc supr:RvIsCm um 1 - ~ ~ - - .- - .. . _ u ..c .... .
l
+
l j t 1 CPSES 00ALITY CONTROL DEPARTMENT 1
, PROTECTIVE C0ATING GENERAL TECHNICAL OUTLINE l
NAME: DATE COMMENCED: //JL5/&3 A. Read'and discuss the following documents with designated Lead Inspectors: ! 1. G&H Specification AS-31. " Protective Coatings" l lh M83 #//e-- - #P ; ! I Ddte ' Lead ' Inspector Cate' I i 2. CP-QP-2.0. " Implementation of CPSES Program" l lbsRSS I ' Date Lead Inspector d&' T/d3 Da'.e ! 3. CP-QP-3,0, "CPSES Site QA/QC Organization" se o l 1 l 4 CP-QP-11.4 " Inspection of Protective Coatings" ad I or Da* i S. Q1-QP-11.4-1, " Inspection of Steel Substrate Surface Prepar tion and Primer j 1icatton" te d//W Lead Inspector Da t'e YO l t 6. QI.QP-11.4 5r" Inspection of Steel Substrate Primer Repair a d Seal and Finish I Application and Repair" i
. te y/ce_ -
Lead Inspector Date fO
- 7. QI-QP-11.4-8, " Inspection of Special Coating Operation "
} Lead ctor D l 0. QI-QP-11.4-9. " Inspection of Shop Primed Equipment" .
41 n D l 9. QI-QP-11.4-10. " Inspection of Concrete Substrate Surface Pr aration & plication & Repair" 1 l l se lead ins,ector Date 1 !
C-
.o PROTECTIVE COATINGS GENERAL TECHNICAL OUTLINE PAGE 2 0F 3 l # . " Surveillance of Storage and Handling of etive Coatings" 10.
te
/ W/2AW/ Date ' Lead Inspector lfh
- 11. Inspection of Steel Substrate Fi ' oats"
- te j' st/w /A&3 ' Lead Inspector / Sate I 12. QI-QP-11.4-21. " Final Inspection of Concrete Substrate F h Coats" l Il9b/k3 _ & //2V9'5 l i Dete lead Inspector 4 ate )
! 13. QI-QP-11.4-22. "QC Verification of Protective Coatings Uniqu Identification J Number Transfer"
; //20/k3 / D&te // #4ftta. - ' Lead Inspector ///163 /Date
! 14 QI-QP-11.4-23, " Reinspection of Coatings Applied on Ste bstrates"
// k L / fd w ~
i ll' Alt l? -3 ~
$3 I
Date ~ Led !r.;;geter 'Date
- 15. QI-QP-11.4-24, " Reinspection of Protective Coatings on Concr te Substrates for which Documentation is Missing or Discrepant"
- 16. CCP-30. " Coating Steel Substrates Inside Reactor Buil Radiation Areas" i " Lead /
! 17. CCP- "Coatin Steel Substrates Inside Reactor Build g Radiation Areas" YMl%3 & YW6*3
- 1. Date . ' Lea ~d Inspector /Date
- 18. CCP-40, " Protective Coating of Concrete Surfaces"
't ns /
- 19. CP-QP-13.0, " Control of MATE" tit I l l
l l_ -- __- l
(- . , l FROTECTIVE C0ATINGS GENERAL TECHINICAL OUTLillE {Ari30F3
- 20. CP-QP-15.0, " Tagging System" / 1 L ad I o / '
- 21. CP. -16.0 "Nonconformances and Deficiencies" ate L'eid Inspector / Date
- 22. CP-QP-18.0, " Inspection Report" e i ( Date Tead inspector / Date
- 8. Perfore a minimum of 100 hours "on-the-job" trainin in this activity.
WJb ltY
'QT. 5 #ervisor k 2 /' h .3' =
j g C. Demonstrate proficiency in performing inspection. l F M WJ 0r// n rus 2//th , . 9C Suptrvisor I l 0. Demonstrate proficiency in ccenpletino the inspectio ' checklist (s).
. M/$ b Yo.res Yf h.S A ; QCSuppvtsor i'
E. Atteni formal training session for this activity. . seJO.Y 2//d3
~ 'r,s* , A QC Sufryisor 1-
[F. Examination completed. , j . Score: Concrete ) l L D
- : Steel
( Sackfit 9/$$ l wl0bYL 2lh Tc supdrvisor
- ' Comments
- /Id/5- .
i l . e . _ j Training Completed: [ w//[N eb__f/ ./,J
- te v.5.orvrsor .
I i'
l
'- l
(, (, TEXAS: UTILITIES GENERATING COMPANY P. O. D0X seu . CLEM ROSE., TEXA5 DBMS ,
)
l
. . i i
1 Due to a current procedure change, all three year inspector certifications have been changed to a one year certification to satisfy the requirement of ANSI M45.2.6-78, para (2.3). For this reason all inspector certification packages are being reviewed and a recertification issued when necessary l (those certifications issued before July, 29,1982) to bring all inspector certifications in line with the new one year l certification. Any certification issued after July 29, 1982 will revert to a one year certification by means of correcting the cert sheet expiration date with pen and black ink. The change will be initialed and dated by the Non-ASME Training Coor- ; dinator. A recertification will be issued on the expiration of that one year date. s TN Cecil Manning e N Y\rntes Non-ASME Training Coordinator .Q
- . ,r'n / 1
- i 6
e
. 1 l
REINSPECTICN OF G%TED CCtm l* l TITLE OF CERTIFICATION: AND STEL SUEL%TRATES ) INSTRUCTION NUMBER: 0I-0D-11.4-23, 01-0D-11.4-24 l'
~
TEST NO.: PREPARED BY:_ . _ [h 2-/5 ga APPROVED BY b h DATE
.. l ^
l EXAMINATION FOR CERTIFICATION ' NAME DATE I /,qg/K3 __ 1 I i TIME EXAM STARTED: o?' Se TIME EXAM COMPLETED: 3.' /7 l GRADE: 9/8 , l ORAI. EVALUATION BY: QUALITY ENGINEE u/BI,l/Ich Mz/E 7 DATE QUALITY ENGINEER DATE o s COMMENTS . . e b -- - - - - - _ _ , , _ , , , . - - - _ ,-- _ -
PAGE 1 NAME: SCORE: pffg 0 ATE: f /nB/% 3 i INSTRUCTOR: n,, d /, )fg^ '"^ [, i f - EXAM TITLE:REINSPFrTION OF COATED CDNTE AND STEFL SWTES OI-OP-ll.4-23, 11.4-24 ; TEST NO.: 1 5 points 1. Which '1boke gage tip (1x,2x, or 10x) is recuired by OI-OP-ll.4-23 and QI-OP-ll.4-24 for perfonnance of scratch tests m concrete Of- and steel substrates? MX 5 points 2. 5
- separate '1boke gage readinos
#N shall be taken for each /00 square feet or less.
5 points 3. Should any readings ('1boke Test) be fourd outside the acceptable limits, what additional testina s.ould be oerforrned? 5 g 9 rnere. reade$o s sorre_ed rad eh H u MatthM failtEo TP6dk h' Auffksin+ vffid wb ' 5 ha Isbl&W %
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d rf/A 5 points 4. What instrument is used to perfonn the adhesion (or patch). test?
#l VIen w+kor lou <xtt kesNu 4edev .
5 points 5. How rnany adhesien dollies would be required to be tested to failure on a coated area of concrete neasurino 175 scuare feet? A ha\h5 dt 5 points 6. What is the mininun accept.able tensile .Gogd for each dolly tested?
- Of G O O nst
l l RET ECTION OF CACTrm CONCRUTE NO ,' EL PAGE 2 _ _ - EXA* TITLE AND NUMBER: 01 + 11A-23,01 9 -11.4 ,~ TEST NO.: 3 30 points 7. An adhesion dolly tested on reactor containment building liner plate fails the mininum criteria . What additional testino is required to be perfomed.and what is the acceptance criteria? l b4 4 mne tn c rtid a u s orotu1M E dada d nf(u % I ff b auvia . Ef all 4 e +hm reenrd Wadii u a mwwh
' l o .
gnd diff rfhd 'idrMI as unsif.1T Cell emMuf th a ed tue to itekte ar% 10 points 8. Explain the method of checking each Tooke gage raadina when inspecting coated steel substrates. InNrurw( d ew M heI n row (lv en [Ibralr2 - nPerl do do s bdela nedo(nussa ebu(_k ) ricG t nd06 0$lsralvA ji J
-[ flcomeh MC+ Od neatih o@io N see iC eccedde i d/ cu_rntelD % veshnY(( l%e a et- 4 r*Oi Soc nu ecX bc ht ehk s kehn Cdb u R 25 points 9. Dmonstrate the proper use of the 'Iboke gace to the instructor.
W Y,h A.0-D Initructor's Judgement 25 points 10. Dmonstrate the p q performance of an adhesion test. MT '71(dtstfv Instructor's Judgment
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COMANoiE PEAK STEM ELECTRIC STATION 1 De.TE: /' R f- f3 THE LNDERSIGNED ACKNOWLEDGE RECEIPT OF SPECIALIZED TRAINING IN: GT-O, P // t)-r3 9 p r- G. 12 //.c/-agi GIVEN BY: A/E/LL Bo/7mn (INSTRUCTOR) THIS DATE, AT C0t%NCHE PEAK PROJECT.
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i ' 1 RAINING RECORD $ CDP %NCHE PEAK STEM ELECTRIC STATION , i l i l DATE: / .Tf- F3 l THE LNDERSIGNED ACKNOWLEDGE RECEIPT OF SPECIALIZED TRAINING IN: G T-O. P //*41- 23. v' Dr- G. P fl . </. azi . i GIVEN BY: Mg/LL BairmM (INSTRUCTOR) THIS DATE, AT CDMANCHE PEAK PROJECT. I 1 4
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. l TEXAS UTILITIES GGERATING CmPANY 4 QUALITY ASSURANCE DEPARTMENT !
INSTRUCTOR QUALIFICATION i M :_ DATE: /II LEVEL OF CERTIFICATION: AY, rar-Arussr3 sxm s ACTIVITY CGTIFIED TO PdtF0m: guleJ eMm a um 1%sx 6m s.wm.c dam. =.d Qu . %e m TUGC0 PROCEDURE /IMSTRUCTION NO.: # m w d t-r w ,//.e-zer TTPE OF EXAMINATION GIV D : ORAL M ITTD PRACTICAL 984L RESULT OF EXMINATION(s):
'[ ' COHENTS: Based upon a consideration of the education, previous wo/k experience, formal training in the current revision of the CPSES procedure /
instruction, and the individual's own on-the-P,b training, a previous certification has been made for this Q.C. Technician in this activity. A satisfactory evaluation of the individual's demonstrated proficiency in the performance of daily work has now been made, and, with recognition that the CPSES QC inspector training program addresses specific QC inspect-ton functions, it is felt that there is reasonable assurance that the individual can competently perform as t 3 OJT QC Instructot- in this activity. This certification specifically covers giving OJT instruction in this procedure, including the use of personal knowledge and observation to participate in the On-The-Job Q.C. Trainee's instruction. This OJT Training Certification expires in one year if no inspecticns are performed in this activity by the individual, and regardless, on M 3r: w isor h S f)b me Approval S WC,/fv l
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l TEXAS UTILITIES GENERATING COMPANY l QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION l NAME, DATE JMz/#z. , LEVEL OF CERTIFICATION 8d, WmJfe,n) / w r/g r, / ACTIVITY CERTIFIED TO PERFORM: d e m a ger sw- l i UNTIL: S/IzM.r- ' l DATE ; TUGC0 PROCEDURE / INSTRUCTION NO.: #-##-# /-2r / /N-24 TYPE OF EXAMINATION GIVEN: ORAL d RITTEN PRACTICAL RESULT OF EXAMINATION (S): 9fA l l COMMENTS: //ag l RELATED EXPERIENCE: /2 YEARS l EDUCATION: ORADUATIO:y0EGREE FORMAL TRAIN!NG d e,u - SI///s - COMPLETED OJT TRAINING://sA/e Ake, /rm-mam HOURS THIS ACTIVITY I EXAMINATION: 988 - EVALUATED ON: r/Ez//z WITH CONSIDERATION OF RECORDS OF EDUCATION, EXPERIENCE AND TRAINING, JOB PROFICIENCY AND DEMON- I STRATED, SKILL BT: av i d L)/w e-s PHSYICAL HEALTH: dmo FOR ASSIGNED TASK 0F THIS PROCEDURE / ACTIVITY.' RECOMMEND ASSIGmENT AS LEVEL / l 1 WITH RE-EVALUATION OF JOB PERFORMANCE AND PROFICIENCY ABOUT: 3 CBlAf . ad//jy/L SUPEMISOR~
.' APPROVAL'(,/
ll kf(omd DATE AcAn. ' DATE 30h
. _ _ _ . _ _ _ _ _ _ . _ _ _ ~ . _ _ _ _ . . _ _ _ . _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _. _ . _ _ _ . _ _ _ _ . . _ _ _ _ _
g--~ BownffRoot,in. P.O. COX 1001 GLEN ROSE. TEXAS 76043
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mmmmmum m m 5 i l CPSES CUALTIY CONTRE DITARDENT l _ ____ N HE: , _ DATE N : / M Read and discuss the following docunents with deslanated Isad Inspectors: ! A. ve Coatings" Lead Insoector/ Date
$$fZ-j "
B. tation of CPSES OA F-s %4-u" A f2 g d2M93
/ Imad Inspector /Date
! C. tion"
/ [ltt Imad Ys$$Y Irisoector/Date 2lZYf2-i
! D. on of Protective Coatings" [f_ - MMf2- ! '/ Inspector /Date ! E. QI-QP-ll.4-1, " Inspection of Steel .%bstrate Furface Preparation ard ] Primar ication" 8 2l1W52-
'/ Imad Inspector /Date F. QI-QP-11.4-5 " Inspection of Steel Substrate Primer Repair and Seal and Finish Coat Application ard Repair" Y
Imad Inspa L.u;/Date t-l22.lV> { G. .4-8, " Inspection of Wal Cbating Operaticns" l Y Imad c. w bm./Date
& fZ-1 H. of Shop Primed
- l a VAs1 W #_zhz 1
// Imad Insoector/Date l I. Q 4-10, " Inspection of Concrete Substrate Surface Preparation & Cba cation & "
D te lead Inspector /Date 1 l
__ - _ - - - - - - - - - - - ~ - - - - - - - - - - - ~ - - - - l l l 1 i . j Pisnr.LuvE COATDCS GDERAL TEGNICAL CUILINE j PAGE 2 of 3 l J. OI-QP-11.4-17, " Surveillance of Storage and Handlina of Protective Inspecto te f K. 11.4-20, " Final Inspection of Staal Substrate 'inish Coats" _f y.e. $41/kW)l~~W2zh2.- Imad Intpector/ Data l L. 11.4-21, " Final Inspection of Cbncrete Substrate finish coats" ' /
#:2. CI Imad Inspector /Date ~ 2-M. -11.4-22, "0C verification of Protective Chatings Unicue
! Identification NLmber Transfer" ft.,,. Imad Iracector/Date h b N 11.4-23, " Reinspection of Coatings Acolied cri Steel Substrates" fL dihY Z &
// Imad Inspector /Date O. 01-OP-ll.4-24, "Rainspection of Protective Coatings on Cbncrete Substrates for Which Doctmentation is Missirs or Imad w P. CIP-30, " Coating Steel Substrates Inside Reactor Bi41A4ng & Radiation ~
I akE P2 l Imad Inspector / Data i i Q. 30A, " Coating steel Substrates Inside Reactor Bii1Airq s i Y4$' Imad Inspetor/Date Y2 ZY2 ! R. CIP-40, " Protective Coating of Cbncrete Surfaces" . } f2, U/ b l m 2ner/xte
F.vm wvE CGCDCS GDDAL 'ITDDUCAL OUTLINE PAGE 3 of 3 l S. 13.0, " Control of M&TE" 2-Ad/AuG~z/zel liMti Inspector /Date ! T. 15.0, " Tagging System "
//aae/A& zfz<k-
\ ~ n,/rz-l - Imad Wi.cr/ Data l U. 16.0, "Nanconfomances and Deficiencies"
/$L AUY ledd Inspector /Date Z5 l ,
V. CP-CP-18.0, " Inspection Report" d cotens: TRAININ3 : 4 2-w _// fde t. , - i i l d l l l
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at.m cama. TnaeoCnt. mDan anunE l CC Pium.nVE CCATDC REINSPTTICN CF COATED STEEL & CCNCRETE SUBSTRAHS BY ADHTSICN MO 'IC0KE
'H5TDC INSPECmMtS
( CI-CP-ll.4-23 & 11.4-24 ) NAME DA2E CDNEN2D: .2 !N
. A. CCMPLEIID STEPS D,N,0,S,T,U, 1 & V CF M PRMElTIVE Y i. \ -m - >
B. PERFVIH A MDIDE.H CF 40 100RS "CN 'IEE JOB" TPAIN-Da Du mS wnv m. ,duA. dwk. opu Cc SummSe DA2r C. DDOISIPATE PPCFICIDCY DI PERIDBMDG DEPWnCN. fwk/j l & kr,/pg., OC SUPERVISOR DATE' D. DDDETRATE PIWICIDCY Di CCMPLETDC M DEFICTICN CHD3UST (S) . d)/ 7,2 P2. ' LDO DG'u.-idt DATE E. ATTDD F0FMAL 'IPADIDC SESSICH IVR 'nIIS ACZIVITY. 7// [ DumjCiuR ' / 3/DAI; ,2 l F. DGMDATICN CCMPLETID. SaftEs Y _7/[ [A ccarm meummsca mz-CDNENTS:
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REDEPECTICN CF CONFID CCPCREE TITLE OF CERTIFICATION: No STfn, SUBS'nwTIs INSTRUCTION NUMBER: 0I- @ -11.4-23, 0I 9 -11.4-24 TEST NO.: 1 PREPARED BY: d ><.rA 2-/5 82 APPROVED H bt> DATE EXAMINATION FOR CERTIFICATION NAME, j ,- DATE , M/9 ,
/#1 TIMI EXNi STARTED:/M.' 8.S ~~
TIME EXAM COMPLETED: ////M GRADE: ORAI. EVALUATION BY: . QUALITY ENGINEERY f/2.
.om 7 c7 QUALITY ENGINEER DATE COPNENTS ,
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l DATE: S -/ 9 - PM- INSTRUCTOR: i l EXAM TITLE:REnoniencN & caNrfp cttcRrrE Me STErL suasTwms OI-CP-11.4-23, 11.4-24 TEST NO.: 1 5 points 1. Which 'Iboke gage tip (1x or 10x) is recuired by OI-OP-11.4-23
- / ard OI-CP-11.4-24 for ormance of scratch tests on concreta l i
and steel substrates? :
$ ~~ Y 10 5 l# e 94t.t ed ~
[5 points 2. $ serstrate 'Iboke gaoe readinas shall be taken for each /670 square feet or less. l l l / 5 points 3. Should any readings ('1boke Test) be feux! outside the acceptable limits, dat additional testino should be cerforml? . l
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A h D ,'ItE n is i hA'e ne a o n vu wtit to e. I i . 1 B% de nu bo e a w,o I b b > xt Stan Ak_s l i
.n F -7'A What instrment is used to perfom the adhesion (or patch) l [ 5 points 4.
tast? El20 mein /0G AfD h e- < r o '.a er, se e 5 points 5. How nany adhesien dollies w:uld be required to be testad to i
/ failure on a coated area of concrete neasurino 175 square feet?
l 3 dall t'e > (J): i I be Dsien la ho urc
# 5 points 6. What is the mininun acceptable tanaile strength for each dolly testad? ,C d o V S .T. ,
1 i l l n-- , , ,,,,,---m--w e. y ,.,-----ep- ---eq------y -g y w-eo _---,-,,-,y,_yw,m-wm-wy,_-- a, o mmy---,-wmsv w,- + - - - -
kX'AMT1TLEANDNUMSER:RElaoPILTZCN CF CACMD COCRE.TE AND . .EL SUh5TFATIS QI-CP-ll.4-23,QI-OP-ll.4 PAGE 2 TW E* y p 30 points 7. An adhesion dolly tested cm reactor contalment bdWno liner plate fails the mininrn criteria . What additional testing is reauired to be perfonned and what is the acceptance criteria? U M n,h 171 mal %)f ys 6c e F*eo f Er-om %i ec kod .m, a e d hDia IL i a+- 96
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r t* e ,n o V t A b on Cr e % a L Pn eL.e e e \ Yi (9lu.e/ a~ y . 10 Joints 8. Explain the method of checking each Tooke page zwadina when inspecting coated steel substrates. Y)G'e- 3 DF1- 1ea s r~N s rUno e res, iPre be. A St.or+
/ I '
hrSTenet frCM ene l& Ye b d t O e, fb r A ,$p *t &ge.g.e y e. 3/5br B #~w A[tr,4 or Adeo A>0Y Ordrr s'/S S . fds e -YLb Nr ,0 8,tnr* Wes' hos I4 CohT nf Y. i OC u m m er/1 9 A.o ~[f . e 25 points 9. Deronstrate roper use of the 'Iboke oace to the instructor, i i Ins y
' Fy' Judgenent l / 25 points 10. ,
reper perfonnance of an adhesion test. ygy oua~ i o
l I i DESTRUCTIVE TESTING OF TITLE OF CERTIFICAT!0N: COATED STEEL SUBSTRATES l' INSTRUCTION NUMBER: QI-QP-11.4-23 TEST NO.: 1 PREPARED BY: / 6 [. 4 ... ..s , , - '
/ /4/3i APPROVED BY: [!/ \
l l v/ sac EXAMINATION FOR CERTIFICATION i NME i OATE #:/9/4 TIME EXNi STARTED: .tJ,s*>n - TIME EXM COMPLETED:
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l GRADE: M 87 7, i [** ; j 2 8,St i l ORAL EVALUATION BY: QUALITY ENGINEER Z.-3-ga
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77 , QUALITY ENGINEER I j DATE l I l j . I i I j ComENTS 4 1 ) I i I l
PAGE 1 [ N ' ' SCORE:__ DATE: - INSTRLCTOR: l EXAM TITLE: DESTRUCTIVE TESTING OF COATED STEEL SUBSTRATES O f - 0 P- 11. 4. 2.1 i TEST NO.: I j l 5 Points 1. Which Tooke gage tip (1x, 2x or 10x) is required by 01-QP-ll.4 23 for
, performance of scratch tests on coated steel substrates?
cd X 6 Points 2. [ separate Tooke gage readings shall be taken for [, each /46 square feet or less. 10 Points 3. Explain the method of checking each Tooke gage re ng. A 2a-nosin s f ,A' e %1ePr- fier* H xu f s )' A t u k nee ~fl ea b 6 (~ rl1 h F~1 A b e n d o k e. I a+ he sinry 1/>> // he dM c e Md
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k-b A.4 Y ( o comh.e Im ,u.k.w "I) F T Ca* =.) S Points 4 What instrument is used to perform the adhesion (or patch) test? Y Y t* tog m Zv o~ lb(* 8 Points S. How many adhesion tests are perfortned on each 100 square feet of coated steel substrate to be tested, and what constitutes an adhesion test? g 3 l ygg+ 10 0 I 4 0 .R abL , s s o,~ Ta rf- .a- g u _ Ie,c- .. At h e 4. d e d 4-* g g
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gg i sf 7Ac &e&y a f EtwL Swh s*kfe 1 0 Points 6. What is the minimum acceptable tensile strength for each dolly tested? g A?co Pst
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i EXAM TITLE Arit fitrSEE: Of tVCTIVE TESTit4G OF C0ATED STEEL ; STRATE $ pg,g 24 1 01-QP-11.4-23 -1
. TEST fiO..
s i i 25 Points 7. Demonstrate the proper use of the Tooke gage to the instructor, j (g- Pr.p.< we d m.na Sr.3 s.l ac u.p u7 [G.Cev=l[" l \ \ Demonstrate the proper performance of an adhesion test, 16S j 25 Points 8. 1 t' s c we, d e.m e n sk ee.k A C. t. e. dh j fG.1.'&?"mpf g1 , i
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CDMANCHE PEAK STEM DJCTRIC STATICtl . k.O gs . 2 - I B PA DATL
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The undersiped acknowledge receipt of specialized trafning int R EiN 6PEc.Tioo op PRoroWivs coAriwe.g.* og co o c.nc yg .
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REDEPICTIO1 T CDATID COCRT.E TITLE OF CERTIFICATION: AND Sm1 WBSTRATIE INSTRUCTION NUMBER:__0T-<*-11.4-23, 01-0o-11.4-24 TEST tiO.: 1 PREPARED BY: h wAus /E*82. APPROVED BY DATE EXAMINATION FOR CERTIFICATION NAM!
,. DATE // B - 8 A TIME EXNi STARTED: 11 f // AM, TIME EXAM COMPLETED: //124 AAe GRADE: /8D 5/v El.EVALUATIONBY1f QUALITY EN3!NEER q' ( 6 'b 4n!/v / / / OATE' ~
QUALITY ENGINEER DATE
NAME: SC E: / N DATE: 4- t 6 A INSTRUCTOR: ///T , f. ry,.., 1 EXAM TITI.E:mmegmicN cr cmTED camIt MO STER 1 suasmwrzs OI-CP-11. 4-23, 11.4-24 TEST NO.: 1 5 points 1. Which take gage tip (1x,2x, or 10x) is reouiral by OI-OP-ll.4-23 ) ard 01-CP-ll.4-24 for performance of scratch tests on concrete and steel substrates? l 2K l 5 points 2. .6~ [ f.'v e T separate '!boke gaae readinas l \ shall be taken for each /OO square feet or less. 5 m ints 3. Should any readings ('!boke 'Nst) be fourd outside the acceptable limits, what additional testina sh:uld be cerforred? l P u L .,, o Mh . I + rat (rm. re ) A J,,.,. fAe i _a e r e A tn ,se araph bn , u a c) J, < s <+ e-
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5 paints 4. Mut instrument is used to perform the adhesion (or patch) tast? '
$ lC e m e f*e r A NJ,e r son bi$/ /06 5 points 5. Ik:w rmny adhesicn dollies would be required to be tested to fa13ure on a coated area of concrete measurino 175 square feet? .T l
5 points 6. What is the mininrn acceptable tensile strength for each dolly tested? POO ,Or .'
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' EXAM TITLE AND NUMBER: REL. JETICE CF CACTTED CatCRET. E AND .J2' PAGE 2 suesTPATE 01-OP-11.4-23,01-09-11.4-24 _
TEST NO.: 1 t 1 10 points 7. An adhesion dolly tested on reactor contalment building liner plate fails the mininum criteria . What additional testing is reauired to be perfomed and what is the acceptance criteria? Y y/ahr rMan /O,f chec 4 ele!/ 4 s / ' e v-f
-f<..- fo.'I. el J.Ily ( 9o* ,,, t) < r% +. TC -,.; kn>r, a4 cis flaa r eserY h C.1,tl fa r.'a r,r, Y s il ness. clerb unsef en I A 10 points 8. Explain the nethod of checking each 'Iboke ga en .p ** I inspecting coated steel substrates.
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l 25 points 9. Denenstrate use of the 'Iboke nace to the instructor. 4 A8 Instipdtoragudgenent 25 points 10. Derronstrate p perfonnance of an adhesien test. Inkt$xftar's 4udgenen*. i ,
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Given by: _ /,1/ ' ; [ Its .' G'c"L 71,(instruct:r) this date, at Cemng.,;e Peak Pr: Ject (location). 1 I e.... , .. . s e.C 3< . 6 2 7. 2
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- TEXAS UTILITIES GENERATING COMPANY QUALITY ASSURANCE DEPARTMENT INSTRUCTOR QUALIFICATION JIAME: , DATE: 1/17/84 LEVEL OF CERTIFICATION: 0.C. , TECHNICI AN LEVEL I ACTIVITY CERTIFIED TO PERFORM: REINSPECTION OF SEAL COATED AND FINISH C0ATED STEEL & CONCRETE SUBSTRATES FOR WHICH DOCUMENTATION IS MISSING OR DICSREPANT TUGC0 FROCEDURE/ INSTRUCTION NO.: 01-OP-11.4-23 & 11.4-24 TYPE OF EXAMINATION GIVEN: XXXX ORAL WIRITEN PRACTICAL ~
RESULT OF EXAMINATION (s): SATISFACTORY COMMENIS: Based upon a consideration of the education, previous work experience, formal training in the current revision of the CPSES procedure / instruction, and the individual's own on-the-job training, a previous certification has been made for this Q.C. Technician in this activit". a satisfactory evaluation of the individual'sidemonstrated proficier.cy in the performance of daily work has now been made, and, with recognition that the CPSES QC inspector training program addresses spe'cific QC inspection functions, it is felt that there is reasoaable assurance that the individual can competently perform as an OJT QC Instructor in this activity. This certification specifically covers giving OJT instruction in this procedure, including the use of personal knowledge and observation to participate in the On-The-Job Q.C. Trainee's in: truction. This OJT Training Certification expires on 1/17/85 l W S R R DATE
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TEXAS UTILITIES GENERATING COMPANY QUALITY ~ ASSURANCE ' DEPARTMENT QUALITY CONTROL RECERTIFICATION f DATE: 1/17 /A4 - NAME: QC TECNN!CIAN (LEVEL !) LEVEL OF CERTIFICATION: f ACTIVITY CERT!FIED TO PERFORM: RFIN9PrrTinN nr rnNFDFTF RHPRTPATr t r At enATrn awn rtwtm COATED STFFL SUBSTRATFS FOP WHICH DOCUMENTATION IS MISSING TUGCO PROCEDURE / INSTRUCTION NO.(S): 01-0P 11 4.71 7. 01-OP-11.4.74 TYPE OF REC'ERTIFICATION EXAM GIVEN: XXX ORAL WRITTEN PRACTICAL RESULTS Ot' RE0ERTIFICATION EXAM: SATitrarTnny inny . COMMENTk: kkSEDONPREYI.005CEitTIFLCTIONINTH!SACTtYITY, AND CONTINUED, SATISFACTORY. PERF,0RMANCE, THE AB0YE NAMED INDI-Y! DUAL IS HEREEY RECERTIFIED AND AUTHORIZED TO PERFORM. ACTIVE SC INSPECTION 3 AT CPSES IN THE AREAS LISTED A30VE. THIS RECER-
. TIFICATIONhtLL,EXP!RE ON 1/17/85 ,
YLb s SUPERVISOR APPR g N Y
//Hke DATE '
DATE l
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. t .t TEXAS UTILITIES CENERATING COMPAh7 QUALITY ASSURANCE DEPARTMENT INSTRUCTOR QUALIFICATION NAME: DATE: g/22/g3 LEVEL OF CERTIFICATION: & FM-/,t/J/c d / A M arz, /
ACTIVITY CERTIFIED TO PERFORM:dum ae-Se Cemm e Mwsg
? nrw-o a w a 21s.o 6 s u ,.: %srun._ = >s,s ui+v u A,s> y, TUGC0 PROCEDURE / INSTRUCTION NO.: M g // /.25 / // #-24 TYPE OF EXAMINATION CIVEN: V ORAL WIRTTEN PRACTICAL' RESULT OF EXAMINATION (s): M 77.S/5!:rcrary COMMENIS: Based upon a consideration of the education, previous work ,
experience, formal training in the current revision of the CPSES procedure / instruction, and the individual's own on-the-job training, a previous certification has been made for this Q.C. Technician in this activity. , a satisfactory evaluation of the individual's demonstrated proficiency in the performance of daily work has now been made, and, with recognition that the CPSES QC inspector training program addresses specific QC l inspection functions, it is felt that there is reasonable assurance that , the individual can competently perfctm as an OJT QC Instructor in this ! activity. This certification specifically covers giving OJT instruction in this procedure, including the use of personal knowledge and observation to participate in the On-The-Job Q.C. Trainee's instruction.
- f4-13 This OJT Training Certification expires on ,,hg'd; /-/JP-fe/ {
f i sbY d/WJJ SUIERVISOR DATE (/WW
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APPROVAL
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TEXAS UTILITIES GENERATING COMPANY P. O. BOX 3002 CLEN ROSE. TEKA5 16043 Due to a current procedure change, all three year inspector certifications have been changed to a one year certification to satisfy the requirement of ANSI N45.2.6-78, para (2.3). For this reason all inspector certification packages are being reviewed and a recertification issued when necessary (those certifications issued before July, 29,1982) to bring all inspector certifications in line with the new one year-certification. Any certification issued after July 29, 1982 will revert to a one year certification by means of correcting the cert sheet expiration date with pen and black ink. The change will be initialed and dated by the Non-ASME Training Coor-dinator. A recertification will be issued on the expiration of that one year date. 1
. . Ch - _ - Wij'0*.5 N
Cecil Manning - (\ Non-ASME Training Coordinator
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r [ l 1 { ' TEXAS UTILITIES GENERATIflG COMPANY QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION l NAME a DATE / # /,es l
, LEVEL OF CERTIFICATION M,75 ewe >/ae) /e/
ACTIVITY CERTIFIED TO PERFORM /gsna, zmJydfrsw,:ffg KM A,uoAin/im Srm e UNTIL: / N Sue.rrmaa ne ykmegg DATE . TUGC0 PROCEDURE / INSTRUCTION NO.: 427-oody-2.7 d /M-E# TYPE OF EXAMINATION GIVEN: ORAL 7 WRITTEN PRACTICAL RESULT OF EXAMINATION (5): /m4( COPJiENTS://[fg RELATED EXPERIENCE: / YEARS EDUCAT GRACUATIO.VDEGREE FORMAL TRAINING g my- //fales COMPLETED OJT TRAININGfem% ! so HOURS THIS ACTIVITY See sAsr:ee EXAMINATION: / e fd - EVALUATED ON: g/ gar WITH CONSIDERATION OF RECORDS OF EDUCATION, EXPERIENCE AND TRAINING, JOB PROFICIENCY AND DEMON-STRATED SKILL BY: /// /)_ /df//ss-,3 PHSYICAL HEALTH: - s-w FOR ASSIGNED TASK OF r THIS PROCEDURE / ACTIVITY.' RECOMMEND ASSIGif1ENT AS LEVEL / WITH RE-EV ATIOy 0F JOB PERFORMANCE AND PROFICIENCY ABOUT:
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i1111 S P.O. BOX 1001 0 LEN ROSE, TEXAS 70043 MESSAGE REPLY
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4 cuAIm CnmoL namcu, TmNDG anud OC hiu.TIVE CDATDG REINseu.raCN & COATED STEEL & CCPCREE SUBSTRATES BY ADHFSICN AND 'ItXRE M DibFt.A;1vRS 1 ( CI-CP-11.4-23 & 11.4-24 ) uw nez awasor /-/2-B3 A. CCMPLEITD ,N,0,S,T,U,
& V T THE NAu;r1VE COATD G GENERAL TICINICAL CmuNE. fl]/f1/Q w e f I,-/3 & 8 3 # ** 1A;SA-1-l3*83 4 ,,g_g B. PERFORM A MINIE N OF,46' HOURS "CN DE JOB" TPAIN-DG IN DIIS ACTIVITY. N//// d256*(a !'!N .E COATDG OC SUPIRVISOR DATE C. DDGSTPATE PPCFICIDGY IN PERPORIDG INSPu.;r1CN.
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/-/2-83 CF.3 CC SUPEFVISOR DATE D. DENCNSTFATE PBTICIDGY IN CCMPLEDG 'IEE Doru,TACN 3
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' DATE !
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. l E. ATIED EDRMAL TRAINDU SESSICN EUR THIS ACTIVITY. N INdwJCIOR /-/f-85 DATE F. DONDATICN CIMPIEIED.
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( ( . I ! , asnsprerzm a como cmemw I TITLE OF CERTIFICATION: NO STEEL RJBSTRATES INSTRUCTION NUMBER: OI-OD-ll. 4-23, 01-0D- 11.4-24 TEST ti0 - 1 PREPARE BY: dh TE 2-/S 82
/ l APPROVED BY /
DATE l EXAMINATION FOR CERTIFICATION NAMEa DATE///263 l TIME' EXAM STARTED: #dV7 j TIME EXAM COMPLETED:040 L I GRADE: /dof8 l 1 I l l ORAL EVALUATION BY: QUALITY ENGINEER ~ w A //) I A / Iy/ly
/ SATE QUALITY ENGINEER DATE C0tNENTS , - - - . - .- ~ - - -,. - - - - - , - . , -
EXAM TITLE: REIN 5m:nON & ne mm a m OI-OP-ll. 4-23, 11.4-24 TEST NO.: 1 5 points 1. Which Tooke gage tip (1x,2x, or 10x) is recuired by OI-OP-ll.4-23 60 and OI-OP-11.4-24 for performance of scratch tests on concrete and steel substrates? 2% 5 points 2. g separate 'Iboke gage readings ot- ' shall be taken for each /za c2 square feet or less. 5 points 3. Sheuld any readings (Roke hst) be fourd outside the acceptable limits, what additional testino should be cerforced? pL A~o vs A C Qesnta 43r / ~ e L Zws75 o f M A lee & & /7/aen k r> $ x} sTou? & Sems 9: . 5 points 4. What instrumnt is used to perform the adhesion (or patch) test? Sicomen /06 #pl.es son ~/Es /?g 5 points 5. Hcw many adhesico dollies would be required to be tested to failure on a coated area of concrete measurino 175 souare feet?
% .3 5 points
- 6. What is the miniman acceptable tensile strength for each dolly tested?
Ok- 200 pss O
EXAM T!4E AC NUMSER: RD TITION OF CVrnTs CGC
'E 2 TEST NO.: ,
SUL ITE 01-OP-11.4-23,01-OP-ll.4
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- i An adhesion dolly tested on reactor containment h111 ding liner plate 30 points 7.
fails the mininum criteria . What additional testina is recuired to be perfoured and what is the acceptance criteria? 4' S t<oet fdse e to n 7 4C?
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10 points 8. Explain the method of checking each Tooke gage reading when inspecting coatas steel substrates.
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M*/L Mne . s a Ame Bar- L G 6ps b 25 points 9. Dmonstrate the proper use of the Tooke gaae to the instructor. pg. (d1 & W I-p.-S S l Tns;;ructor's Jtrigsent 25 points 10. Derronstrate the proper performance of an adhesion test. ; Y[ Y $Y Instructor's Judgernent l~lA~0 l 1 e I TRAINEE: DATE: ///t,43 INSTRUCTOR: ,, f /2[Il M
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TRAINING RECORD - C0r%NCHE PEAK STEAM ELECTRIC STATION i l DATE: /-/ 2
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, l l RE PT O SPECIALIZED TRAINING g LNDERSIGNED ww o o .rm ACKNOWLges*Cg,er,F .' s wm um enru se l GT-JD0 t14 -25 $ -2.4 a r- Eisw - Re R.s 1 GIVEN BY: 4~/L4. N N Al (INSTRUCTOR) THIS DATE, AT COMANCHE PEAK PROJECT. l l 1 1 1 i l 4 l l 1 Yh/MA- . INSTRUCTOR'S SIGNATURE lbuRS OF TRAINING: I#f/M TIME: ?!O O A - 87/Cd
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l 1 l, l TEXAS UTILITIES GENERATING COMPANY > QUALITY ASSURANCE DEPARTMENT INSTRUCTOR QUALIFICATION pAME: DATE: 2 10 84 LEVEL OF CERTIFICATION: 0.C. TECHNICIAN LEVEL I ACTIVITY CERTIFIED TO PERFORM: REINSPECTION OF PROTECTIVE COATINM ON ] CONCRETE SUBSTRATES AND STEEL SUBSTRATES FOR WHICH DOCUMENTATION IS MiSKING TUGC0 PROCEDURE / INSTRUCTION NO.: Of- C# //. V - 2 3 TYPE OF EXAMINATION GIVEN: XXX ORAL WIRTTEN PRACTICAL RESULT OF EXAMINATION (s): SATISFACTORY COMMENTS: Based upon a consideration of the education, previous work experience, formal training in the current revision of the CPSES procedure / instruction, and the individual's own on-the-job training, a previous certification has been made for this Q.C. Technician in this activity. a satisfactory evaluation of the individual's demonstrated proficiency in the performance of daily work has now been made, and, with recognition that the CPSES QC inspector training program addresses specific QC inspection functions, it is felt that there is reasonable assurance that i the individual can competently perform as an OJT QC Instructor in this activity. This certification specifically covers giving OJT instruction in thir. procedute, including the use of personal knowledge and observation to participate in the On-The-Job Q.C. Traince's instruction. This OJT Training Certification expires on 8-11-84 l AM DAJ > /0-EV W S SOR DATE
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l TEXAS UTILITIES GENERATING COMPANY QUALITY ASSURANCE DEPARTHENT INSPECTION CERTIFICATION l NAt DATE B///, 49 LEVEL OF CERTIFICATION M MAef>/en) 2A/h / ACT5VITY CERTIFIED TO PERFORM:d/>>c4y-z:muj# [zmewpger'gjyjg l cd bDctenc $1/nztows juo UNTIL: Abbd Gscri&^ famm MA)MrcM Ac4smenewrnn/,fA%g,g g, gy TUGC0 PROCEDURE / INSTRUCTION NO.: Of"N'///-u / N/-r4 TYPE OF EXAMINATION GIVEN: ORAL s ' WRITTEN PRACTICAL RESULT OF EXAMINATION (5): /m M COMMENTS: //pM RELATED EXPERIENCE: 2 YEARS EDUCATION: GRADUATION / DEGREE FORMAL TRAINING:_'a ns _ _/ #,/z/#9 COMPLETED OJT TRAINING:_ b 3 /o HOURS THIS ACTIVITY
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EXAMINATION: /p"c#M EVALUATED ON: BM///S WITH CONSIDERATION OF RECORDS OF EDUCATION, EXPERIENCE AND TRAINING, J08 PROFICIENCY AND DE-MONSTRATED SKILL BY: v /4 da./ww s PHYSICAL HEALTH: [ p w/ FOR ASSIGNED TASX 0F
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r - OUALITY CCNTFOL 'IBONICAL TRAINDG QFLINE OC DiunLTIVE COATIT REINSPEETION OF COATED STEEL & Q1CREIT SUBSTRATES BY ADHFSICN AND 'IOOKE TESTING INSPECIORS ( CI-CP-11.4-23 & 11.4-24 ) NAME DATE CCMDCED: Y [8" A. CCMPLEITD SIEPS 4, 14, 15, 19, 20, 21 & 22 0F THE PROTECTIVE
?";"2.~ " "' &. fad /)4 mr3 IIAD IN9ECIOR DATE B. PERFORM A MINIMJM OF 20 HOURS "CN THE JOB" TRAIN-klhEb.
DG IN 'IHIS PCTIVITY. d h Il[/f3 CLATDG OC"SUPERVIBOD DATE 8 C. DEMJNSTRATE PROFICIDCY IN e PueOFNDG INSPwnON. kh b. h. CDATDG OC JUPEWISOR S fl /3 DATE D. DEMJNSTRATE PROFICIDCY IN ourKLIST SE 8MLEAD INSPFCIOR DATE f/O D E. ATTDO EORMAL TRAINDG SESSION FOR 'IMIS ACTIVITY. INSTRUCIOR
# hd" DATE F. EXAMINATION CCNPLEITD.
SCORE: mM sd d / M
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( l ( I REINSPECTICN OF CXRTED CDCPFIT l TITLE OF CERTIFICATION: AND STE'EL NBSTRATES INSTRUCTION NUMBER: 0I-09-11.4-23, 0I-09-11.4-24 TEST t:0.: 1 PREPARED BY: [ M. 8 u 2 IS 82 , f ; APPROVED BY DATE j EXAMINATION FOR CERTIFICATION ! NAME_ DATE % 93 i TIME EXAM STARTED: 1I Ga PM TIME EXAM COMPLETED: // ~50PA1 1 l GRADE: m A6 DMD C., , C , I i , ORAL. EVALUATION BY:
. QUALITY ENGINEER p,M h)f//u b f/fM3 / DATE QUALITY ENGINEER DATE C0ttfENTS
NAME SCORE: /00 DATE: 9;-D-T3 INSTRUCTOR: C.C.huddl EXAM TITLE:REINSPFCTION OLCmTED CDCRETE AND STEF.L SUBSTRATES OI-OP-11. 4-23, 11. 4-24 TEST NO.: 1 5 points 1. Which Tooke gage tip (1x,2x, or 10x) is recuired by OI-OP-11.4-23 ard QI-OP-ll.4-24 for performance of scratch tests on concrete dk and steel substrates? k 5 points 2. k, separate 'Iboke gace readinos 0% shall be taken~for each ICD square feet or less. 5 points 3. Should any readings (7boke Test) be found outside the acceptable limits, what additional testino should be perfonned? T ake o Ahtoad wW ounca ceoh as et- J .J J v ec e s mR u 6 i sok n4e fhe 6 lcm J v 5 points 4. What instrument is used to perform the adhesion (or patch) test? Llc onda IOL Ac%e s a no Tes 4er 5 points 5. How many adhesien dollies would be recuired to be tested to failure on a coated area of concrete measurino 175 sauare feet? ct 5 points 6. What is the mininum acceptable tensile strength for each dolly tested? ex- e 3 O O e s i. V
f - EXO.TITLEANDNUMBER: UIN& N h u K .- PAGE 2
.<ATES 01-OP-110 4 -23,OI-OP-ll . -
TEST NO.: 3 . 30 points 7. An adhesion dolly tested on reactor contaih~ building liner olate fails the mininum criterf.a . What additior C estino is recuired to be performed and Wt is the acceptm e.taria? To kt od A b nae,g kd-
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D< plain hcdumethod of checking6e eahs'Iboke wb doa:)e 4 s ud /e % *"+ '
.sota41 re-ws ce a4 *m l 10 points 8. readino inspecting coated steel substrates.
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25 points 9. Denonstrate the proper use of the 'Ibake gaoe to the instructor. J W $d E/fe' Instructor's Jtdgement ilNQU W K $ fdefEX M4f gg ~7m~ g gf e d M g-54. \ 25 points 10. Denonstrate the proper performance of an adhesion test. f C / . h W W N W $ f/D / M f/6 f p)" f f g g b Instructor's' Judgenent g/ $ f k -
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7 _ s TRAINING RECORD - C0f%9CHE PEAK STEM ELECTRIC STATION , l gim oDAr.h m Orlutt M *.aom R g. THE tJIDERSIGNED ACXN0H. EDGE RECEIPT & SPECIALIZED TRAINING IN: GT- (DP l1. 4-Z 5 Rs . 07- 0P i/ +'- ZWR i. GIVEN BY: MMMA (INSTRUCTOR) THIS DATE, AT CDMANCHE PEAK PROJECT. l 6 NAME (PRIPITED) BADGE # ; i I ! em t l i (
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INSTRUCTOR'S SIGNATURE e_- J lbtRS OF TRAINING: l Tine: L'Go /g
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. TEXAS. UTILITIES GENERATING COMPA!W P.O. BOX Net . ORAN ROSE. TEKAS 90043 l
l l Due to a current procedure change, all three year inspector certifications have been changed to a one year certification
- to satisfy the requirement of ANSI N45.2.6-78, para (2.3).
For this reason all inspector certification packages are being reviewed and a recertification issued when necessary (those certifications issued before July, 29,1982) to bring all inspector certifications in line with the new one year certification. Any certification issued after July 29, 1982 will revert to a one year certification by means of correcting the cert sheet expiration date with pen and black ink. The change will be initialed and dated by the Non-ASME Training Coor-dina tor. A recertification will be issued on the expiration of that one year date. S Cecil Manning _ J O, N . f//63 Non-ASME Training Coordinator
/ . ,f /w 4
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. TEXAS UTILITIES CENERATINC COMPANY
- a. QUALITY ASSURANCE DEPARTMERT ,
INSTRUCTOR QUALIFICATION NAME: , DATE: 8-5-83 LEVEL OF CERTIFICATION: QC Technician Level I ACTIVITY CERTIFIED TO PERFORM: Reinspection of Steel, Concrete Coatinos and Finish Coated Steel Substrates by Adhesion and Tooke TUGC0 PROCEDURE / INSTRUCTION NO.: QI-QP-11.4-23 and 11.4-24 TYPE OF EXAMINATION CIVEN: ORAL WIRITEN PRACTICAL RESULT OF EXAMINATION (s): Sat. COMMENTS: Based upon a consideration of the education, previous work experience, formal training in the current revision of the CPSES procedure / instruction, and the individual's own on-the-job training, a previous certification has been made for this Q.C. Technician in this activity. a satisfactory evaluation of the individual's demonstrated proficiency in the performance of daily work has now been made, and, with recognition that the CPSES QC inspector training program addresses specific QC inspection functions, it is felt that there is reasonable assurance that the individual can competently perform as an OJT QC Instructor in this ( activity. This certification specifically covers giving OJT instruction in this procedure, including the use of personal knowledge and observation to participate in the On-The-Job Q.C. Trainee's instruction. This OJT Training Certification expires on 8-5-84 wt?b)L skh SUPbVISOR D TE W hPROVAL
/Ades NATE l
i i
t TEXAS. UTILITIES GENERATING COMPANY , - QUALITY ASSURANCE'DEP/RTMENT QUAEITY CONTROL RECERTIFICATION l NAME: DATE: 8-5-83 LEVEL 0F CERT!FICATION: QC TECHNICIAN (LEVEL !) ACT!Y!TY CERTIFIED TO PERFORM: _ Reinspection of Coated , Steel and Concrete Substrates by Adhesion and Tooke s TUGC0 PROCEDURE / INSTRUCTION NO.(S): 01-Op-11.4-23 & 11/ 4-24 TYPE OF REC'ERTIFICATION EXAM GIVEN: ORAL WRITTEN PRACTICAL RESULTS OF RECERTIFICATION EXAM: SATIS FACTORY *** , COMMENTd: k Sb ON PREVI.005 CERTIFIC TION IN THIS ACTtYtTY, AND CONTINUED, SAT,tSFACTORY PERFORMANCE, THE ABOVE NAMED INDI-Y! DUAL IS HERERY RECERTIFIED AND AUTHORIZED TO PERFORM ACTIVE QC INSPECTIONS ,AT CPSES IN THE AREAS LISTED AR0VE. THIS RECER-TEFICATION WILL EXP!RE ON 8-5-84 ,
*'**NOTEi ~ This re'c'ertification is issued to bring all certifications in line with a one year certification, due to procedure change. Employee is currently certified under a three '
ear cert. Due to this, no I wr practical will be g y ertification. '
'fUPEM/!SOR gMPROYAL ,
l Ahl#9 ~ Y olB.3 DATG DATli'/ I
TEXAS UTILITIES GENERATING C04PANY QUALITY ASSURANCE DEPARTMENT INSTRUCTOR QUALIFICATION NME: _ DATE: // 9/f_s LEVEL OF' CERTIFICATION:__/ 7 6 w w J/ M 7 /A7/m / ACTIVITY CERTIFIED TO PERFOM: Ace s ,.,/_::re rewc;omas , Abo / fuss 4 dm A-ss_wrm-w &hlEa&m- - yi N'"
, .s TUGC0 PROCEDURE /IMSTRUCTION NO.: M - oso // /-Ee 1 //; t-N TYPE OF EXMINATION GIVEN: # 0RAL WRITTDI PRACTICAL RESULT OF EXMINATION(s): .[ec , w ' / . ~
COHENTS: Based upon a consideration of the educ.ation, previous wofE experience, formal training in the current revision of the CPSES procedure / instruction, and the individual's own on-the-job training, a previous certification has been made for this Q.C. Technician in this activity. A satisfactory evaluation of the individual's demonstrated proficiency in the performance of daily work has now been made, and, with recognition that the CPSES QC inspector training program addresses specific QC inspect-ion functions, it is felt that there is reasonable assurance that the . individual can competently perform as an OJT QC Instructor in this activity. This certification specifically covers giving 0JT instruction in this procedure, including the use of personal knowledge and observation to participate in the On-The-Job Q.C. Trainee's instruction. This OJT Training Certification expires in one year if no inspections are performed in this activity by the individual, and regardless, on ,',,b64
/M/s3 -dhWL 6 /JA "Date 9 sor ) /b4VD 'Kpprovt.l /Date i
e
f l s TEXAS UTILITIES GENERATING COMPANY l QUALITY ASSURANCE DEPARTMENT l INSPECTION CERTIFICATION NAME DATE 4M' Me LEVEL OF CERTIFICATION dd w#A/r ea h>sr. / ACTIVITY CERTIFIED TO PERFORM: grJSAe-mo /#6m S7PPC $dicLore &mrm J - UNTIL: SM/f e A a ,r :r.,,a e c o r y g 'DATE TUGC0 PROCEDURE / INSTRUCTION NO.:&-dio##-Jty af //#-M TYPE OF EXAMINATION GIVEN: ORAL r WRITTEN PRACTICAL RESULT OF EXAMINATION (S): fos.f4 1 COMMENTS: //, w-l l D AT ON TIOi/ DEGREE FORMAL TRAINING M e g , - / f pty /g z ' COMPLETED OJT TRAINING [e%,,, - A HOURS THIS ACTIVITY
~ ' .:rgar o:rarm EXAMINATION: r#' p 4 -
EVALUATED ON: d'M//c. WITH CONSIDERATION OF RECORDS OF EDUCATION, EXPERIENCE D TRAINING, JOB PROFICIENCY AND DEMON-STRATED SKILL BY: z e v d A b u mene PHSYICAL HEALTH: [m m v FOR ASSIGNED TASK OF 1 THIS PROCEDURE / ACTIVITY.' RECOMMEND ASSIGMENT AS LEVEL / ' WITH RE-EVALUATION OF JOB PERFORMANCE AND PROFICIENCY ABOUT: 44ss- . S sa>L h' PROVAL " AT
~OPER/fS6R l dl2l/3:.
G YfY DATE DATE
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. s CUALITY (INIBOL 'DX2NICAL TRAINDG C17ILINE E PFulwnVE COATING REIhwwnCN & COATED SIHL & CDGRETE w:sm<ATES BY ADHESIN AND 'IC0KE
'IESTING Ikvw23h6
( CI-CP-ll.4-23 & 11.4-24 ) NAME DATE CIM9CID: M,d g 2, l A. CmPLEED SIEPS D,N,0,S,T,U,
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COATDG GENERAL TEGNICAL CUILINE. ' ltllA)A d-J 27 , B. PERFOR4 A MINDI.N T 40 m-p-- BOURS "CN M 00B" 'SAIN-DU w mS Acnym. M c2 L % % ~~ skllez CXW"ING CC SUPER 71SOR Q(.fE '
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. RECORD'0F WORK PERFORMED PROCEDURE TITLE: O[ ON // [ o23 d[dN//IM[4 2.
INSTRUCTOR: // ///NM #ff(/ knop q hlztL cf.t Suuw/'_ Mi buan dahcl ELg
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REDEFIrrICN T COMID CCNCRETE TITLE OF CERTIFICATION: AND STEEL SUESTRATES INSTRUCTION NUMBER: OI-cc-11.4-23, 0I-0D-11.4-24 l TEST NO.: 1 PREPARED BY: 6h TE 2-/5-82.
/ ,
1 APPROVED BY _ 1 DATE
. EXAMINATION FOR CERTIFICATION ,- E t/
TIME EXAM STARTED: 2.' N Pm. TIME EXAM COMPLETED: 2'/o V I GRADE: /#7' l
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i ORAL EVALUATION BY: , QUALITY ENGINEER N J L
'l'// / DATE QUALITY ENGINEER A///f / DATE Com ENTS l
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1 - l NAME: __
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DATE: V/'2 3 NL INSTRUCTOR: k[ ( /'; EXAM TITLENwricN T CIATED 00roerE AND STEEL SUBSTRATES l 0I-0P-11.4-23, 11.4-24 TEST NO.: 1 5 points 1. Which Tooke gage tip (1x,2x, or 10x) is recuired by OI-OP-ll.4-23 arri QI-QP-ll.4-24 for performance of scratch tests on concrete and steel substrates? O 5 points 2. [ separate 'Iboke gage readinos shall be taken for each //)O square feet or less. 5 points 3. Should any readings (Tooke Test) be found outside the acceptable limits, what additional testina should be perfornd? bbb/7/00r94- /2 fab /8615 .6'Ho4l4 $l. ~7??ffA fs h77tilM/d E-. -ft'tY MtA 6f tu//?de &pTA 8/u7v
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r 5 points 4. What instrumnt is used to perform the adhesion (or patch) test?
~
fll'OMWLM /Ofo A2>fff4/D 7E675d 5 points 5. How nany adhesian dollies would be recuired to be tested to failure on a coated area of concrete measurino 175 sauare feet? 3 5 points 6. What is the mininrn acceptable tensile sLagda for each dolly tested? Roo f%f l I
1 EXAM T1TLE AND NUMBER: RL JPH3'ICN CF CAUTED CCtCROJE A!D EEL PAGE 2 Q1 9 -11.4-23,Q1 9 - n.4-24 TEST NO.: , i l 10 points 7. An adhesion dolly tested on reactor contaiment M1 dim liner plate 1 fails the mininum criteria . What additional testing is required ! to be perfomed and what is the acceptance criteria? l A/MDiff Toll /tb MuxT BL TESTfb 'To YA(UlWS- j t Mi%N. / fecir frzem 9=A /LIA)(n %fYLV f ANfb l
# /A)?f/WA&S, i'
k? 90 M/M 000 hk;;1 10 points 8. Explain the method of checking each 'Iboke gage readina when inspecting coated steel substrates. Okt $1W6ft M&ldk MLLsr nr. dDdA126
-ro /? W <9MrL nedt/7M LL W V/ A D 6 N / S. ~ - '+ $Y $ o V M/L-% -
WJ/$C 25 points 9. Dmonstra proper use f the 'Iboke gaae to the instructor.
. V$ 2fl-wG y'y Jtxigment 25 points 10. Dmonstrate ormance of an adhesion test.
sts - Me wque TRAINEE: DATE: e/h38UNSTRUCTOR: N -
l TRAINIMG RECDRO
,, C0FMGE PEAX STEAM ELECTRIC STATION
[2Mf,2.
% DATE:
Rome q w& w n &.+ AuzasiJn.mcsy m.e M w C' w . The undersigned acknowledge receipt of specialized training in: R. s~ . A . z-W //'.4-I, ll. 4 -5, ll 4- 8, //. 4 -1, //. 4- /7, // <-;to H </-2>, //42-3_ d-V-2/ 2 Given by: (instructor) this data, at Corenche Peak Pmfect (location). NAFE BADGE f SSM
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l - l 1 i II T M/C f'75tgnature padB ours of Training 530 ~ll80A 3hr.
. 1 Tica:['~304 //'So4
,' EhA" T1T1.E AC fCM5ER: T VT1MG INSPECTION - Ql-rp .. 11.4 5 FAGE TEST G.: 1 1-4 Points 15. How does the QC Inspector detemine as to whether runs and sags in the primer coat are acceptable or not acceptable? .
[F Q (200 ot2. 60 Ct \S RT-4E0T l*4 TAE kirti,CL A t 5 ooT oviR 5 6 Mitz, to svu oc wo oc.a pcotYi si i s I a cc eO ,6 6LE 4Poknts 16. Average dry film thickness of the coating system shall be within what
., range? '10 ~ \\ O 4 Points 17. What is the minimun spot test for the total coating system? . (o . O -il . 5 .
8 Points 10. . When perfoming a continuity inspection of the ifnish coat, no rore than two points of discontinuity r.ay occur within G" R AOtod of each other, and no more than 40% of total allowable points of discontinuity shall occur in any . ES~ : of total area. 10 Points 19. A coated surface has received a Phenoline 305 finish coat. It contains a minor defe'ct (as defined by CCP-30 and/or CCP-30A). Describe a minor defect and describe how it is to be repaired. Midnt OF_FEc r t $ OE sen dEO Q A 'e*_ t-ruc D c_t G.e3 W A d2 e r2 Le o n p_ nes:re r ii i u nte.A A s/sti c ic2cLE c a u t_9n r 15 E ikisc.rlttNEO A r Q uu co mist no uv. t-a r s:i 1T ir2 c Lwo v.Td . 15LChT.et7 11h.trs no_ h. iea m i et=n1 o izen .17Er1Nt l COL _STCht 4t11ArTTS hgMV bFLWDE MS ADptutA S<a TdE l Sooon OrmTW, n r Lv^sT D'[" Tuts rtsveco 1bst. Vcar-r "TMAT Doe % uur Et rnaw To 50rssymreh [F onr1 Anne w rur ibs To he Nhsver ATE cLEdk s -rn 15sr_t au t sueuv Mr.Tha , u)(TLA I M tt 7 OtX th r A A . l l TRAINEE: DATE: INSTRUCTOR:
[ l o TIT 1.E OF CERTIFICATION: STEEL COATING INSPECTION INSTRUCTION NUMBER: QI-QP-11.4-1 through 11.4-9; 11.4-17 & 11.4-I TEST NO.: l PREPARED BY: Ynud/di$)a,.6/'bsg, APPROVED B 6/13 U p ATE EXAMINATION FOR CERTIFICATION NAME, DATE ////1/f/ TIME EXAM STARTED: TIME EXAM COMPLETED: l GRADE: /8 / . ORAL EVALUATION BY: QUALITY ENGINEER DATE QUALITY ENGINEER DATE COMENTS I
~' ' ~ '*
,, NA'iE: '
SCORE: DATE:_ d[I9/fri INSTRUCTOR: EXAM TITLE: STEEL COATINC- INSPECTION /0I-QP-11.4-1 through 11.4-wi-yr- s i .*- s r & 11.4-20 TEST NO.: 1
- 1. What is reconrnended for protecting the prime coat from prolonged exposure?
ApSX.tc.c4TtO4 OF A SEE CoAi- l i
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- 2. When applying coatings that will be joined together by a later coating operation, the interface shall be constructed as follows:
M*srax SAO.u.,te Sy Tt.cO%D APPL 2cK [S 'SEyca>cb Ar2sA Te l
%E C OWT"ED, Appu-i P RLris p, L E avieq D,e gg pcstep g p ei ! / @ OpccRrE.D 6 TEE 1 j A p q '5: Ls.71 % c o p T u u. L g 4 ugg,,10 A 4, pg STratp oT-%ctsp .g' u SoweA.Tsc.dN7"
- 3. What is the prime consideration leading to the application of paint or coating systems? '
O* 4M(DATIO d i
- b. eggesieg g,gg -
- 4. What basic fundamental condition must exist prior to a successful coating application?
DPE2 @tFLELECT Co0DCTt005.de, SUE 1: Acar ' Te -teper sots mes %ot,spewhTj TaANE
@rt LDM
gx;.w. TITLE AND NUPSER: STEEL C0ATING It!SPECTI OP- 1. 00 pAgg 2 TEST NO.: 1
- 5. What are the two servir.e 1evels of main concern in nuclear power plants?
SEallCE LEEL E.- ltyatce. rAE923:_ArToR GooTcuut-t4CT. 1FA L.C%A u.s CUL O oct_vTC tT t't QW.ODA*M1EQ2 TWst %"lOpy.,1c,$ h ra . ssnce t.sym E. ouTsaos -raer 7.surow coararoMwT 3 'ButLD@6. W N c(wTc0 Ac., co6Jc,tibEDAYtcQ (OM.5Lt., PoJ A-R-@ CASJ %'EE ^ #AOO h.uD j COUT I00 T Wpgtsou . 1 l
- 6. What essential data or infomation ensures product qualification?
OEETit:tcATP. cF CbJ1FCGLr1W) t:qA tgW'12.ssotT, s, MAuvt:AcTves DATA Sesm. i
. What additional infomatiop is expected from manufacturer of paint?
sat-=q D ATA ME-ETt j l i
- 8. What level of steel substrate cleanliness and profile is usually expected for acceptable coating application?
SSPc- SP-lO " Om wartETbtAsT "
- 9. List at least six coating defects which may require remedial action.
1.~AuR%.Es 4. Atesd MILAGE
- 2. Mutvp Ar-M et M 5. l._ou) Mtt.AQ4: l
- 3. Tuos fSA45 6. SV-195 TRAINEE: DATE: Il If/9I INSTRUCTOR:
- EftM UTLE AND NUMER: STEEL COATING INSPECTION nP-11.d-1 through 3 pAgg i', vi-QF-ei.*-9; 4-17 & 4-20 1
TEST NO.: l
- 10. What are the normal conditions of ambient temperature?
40 - lt OC l l
- 11. What is the reconnended repair for foreign embedded particles in carbo zine 11 or dimecoat 6 primer?
A%Otd4 w STA Sc.rwco etem, eg., su gggp_ 7o gge COLrrAM HJ AA.7T.
- 2. Recoating of phenoline 305 at 75 0 is M hours . ;
13 Runs and sags will be abraded until the DFT of the phenoline 305 is within
- t. e- c. . s .
l
- 14. How should a minor defect be prepared before finish coat can be reapplied?
A%CE 9*=-r2::.C Ty CLEAO $U25 A(E k TE AC > ply %wcCL ieE
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. Define a major defect: t6 Ost ce A5 A WW to TAE. l VlLM TMT Ey,.-Tg.em Tb 9t2. %AM %dfbSTQATE . ;l l :
Define a minor defect: St DEFle A4 A C(5codt>TitJuiM 'T"47
. h dcfr EFEub 'it> %AT. Sce6*jTRA,TE og, y"NEECEMAld4 0.c 4 7. .
e 0 TRAINEZ DATE: Mfl N P'i !MSTRUCTOR: _-.----.n -. . , - - . - - - - - - - , - _ , . - . - . _ _ . , - . - -,. --
TEXAS UTILITIES GENERATING C04PANY QUALITY ASSURANCE DEPARTMENT INSTRUCTOR QUALIFICATION NAME: , DATE: ~2 //o[p 2 LEVEL OF CERTIFICATION: 4 e v,- / L QG Tce b >/c/ci o ACTIVITY CERTIFIED TO PERFORM: Ot44rrvlive Tr< /, x y, 4 42nteyl [evoede Co bc 4 vw4 cc, TUGC0 PROCEDURE /IMSTRUCTION NO.: 6 / - C P - // # - 2 4 TYPE OF EXMINATION GIVEN: v ORAL WRI PRACTICAL RESULT OF EXMINATION(s): M7/Jd788 M [/A /[
/ W/ Vf ' (JAl"-dl C09 TENTS: Based upon a consideration of the education, previous we'd experience, femal training in the current revision of the CPSES procedure /
instruction, and the individual's own on-the-job training, a previous certification has been made for this Q.C. Technician in this activity. A satisfactory evaluation of the individual's demonstrated proficiency in the perfomance of daily work has now been made, and, with recognition that the CPSES QC inspector training program addresses specific QC inspect-ion functions, it is felt that there is reasonable assurance that the individual can competently perform as an OJT QC Instructor in this activity. This certification specifically covers giving OJT instruction in this procedure, including the use of personal knowledge and observation to participate in the On-The-Job Q.C. Trainee's instruction. This OJT Training Certification expires in one year if no inspections are perfomed in this activity by the individual, and regardless, on 2/o/65'. O t
~ l' /jfd Q r AW l Date G 9
l n g.- . l TEXAS UTILITIES GENERATING COMPANY QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION j i NAME DATEif9fBL LEVEL OF CERTIFICATION T I (Q c_ T E c__M NtciA ACTIVITY CERTIFIED TO PERFORM: bEST RucTivE T E ETNA oF CoATE b concrete S ORsTR ATE SUNT!L: Ef 9 f8f ! DATE
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TUGC0 PROCEDURE / INSTRUCTION NO.: GI-O P. II.4 -24 TYPE OF EXAMINATION GIVEN: ORAL [ WRITTEN PRACTICAL RESULT OF EXAMINATION (5): 9 6. 6 Io ou w R eTTE w E x A M N ATio.a COMMENTS: 9/A RELATED EXPERIENCE: 6 -f- YEARS - EDUCATION: GRADUATIO:;/DEGr.EE FORMAL TRAINING: WA EVE b PER -4 TTA CHCD MEMoCOMPLETED OJT TRAINING: WA ive b PE R (WrAcHE b N FRS THIS ACTIVITY EXAMINATION: S A T'. - EVALUATED ON: 2 s/s2. WITH CONSIDERATION OF RECORDS OF EDUCATION, EXPERIENCE AND TRAINING JOB PROFICIENCY AND DEMON. STRATED SKILL BY: E v A g e Av ee u 2 PA sr Ex Pr di cuc.m PHSYICAL HEALTH: E XcE s t E MT- FOR ASSIGNED TASK OF THIS PROCEDURE / ACTIVITY.' RECOMMEND ASSIGtNEfC AS LEVEL I WITH RE-EVALUATION OF JOB PERFORMANCE AND PROFICIENCY ABOUT:
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/ 3 A " . APPROVAL / -
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i oo . o .* DESTRUCTIVE TESTING OF TITLE OF CERTIFICATION: COATED CONCRETE SUBSTRATES INSTRUCTION NUMBER: 01-0P-11.4-24 TEST NO.: 1 PREPARED BY: lY cc:.enyt.f 2-S-82 APPROVED BY: u/
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(M DATE k[ M EXAMINATION FOR CERTIFICATION E., DATEM[f/92. TIME EXAM STARTED: 4.' .2.o # TIME EXAM COMPLETED: M W60
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- GRADE: 9 & * .
- 2. - S - 8 Z-t ORAL EVALUATION BY:
QUALITY ENGINEER [ u ,,, ?-Y-?' M'
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NAME: SCORE:
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EXAM TITLE: DESTRUCTIVE TESTING OF COATED CONCRETE SUBSTRATES QI-OP-11.4-24 TEST NO.: 1 5 Points 1. Which Tooke gage tip (1x, 2x or 10x) is required by. QI-QP-11.4-24 for . .
,. perfo . * . . :;.,;, .p. . .. ..j,. , ..mance .- ; o.f :. scratch . tests;on..
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5 Points , 2. Y separate Tooke gage readings shall be taken
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l 10 Points 3. Explain the od of checking each Tooke gage reading. W9 w .. Mrc .\
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4 5 Points 4! What instrument is l Oused l* to ' pglrfom the adhesion (or patch) test? 1.- Af. /ls,, 2.LCor1GTER AD)lfsiru) YG'<'rx-12 5 Points 5. *- How many adhesion tests are performed on each 100 square feet of coated concrete substrate to be tested, and what constitutes an adhesion test?
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5 Points 6. What is the minimum acceptable tensile strength for each' dolly tested? poppSt: -
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.a 1 10 Points 7. Should any dolly fail, what additional tgsting is performed and what I is the acceptance criteria? $ dot hc 5 9 r/ws anoetw /.cr .n3 If 9nonw,,o, a en conbet+ a.dsM . g i y c e +. c. v.s s o inrerum ho ca.\ l
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- Demonstrate the proper use of the Tooke gage to the instructor.
. . 20 Points.10; Demonstrate the propei performance of an adhesion test. . 's.
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gTEXAS UTil.lTIES GENER ATING COMi*ANY P O SOX 1802 CLEN MOSE. TEXAS M043 Due to a current procedure change, all three year inspector certifications have been changed to a one year certification to satisfy the requirement of ANSI N45.2.6-78, para (2.3). For this reason all inspector certification packages are being reviewed and a recertification issued when necessary (those certifications issued before July, 29,1982) to bring all inspector certifications in line with the new one year certification. Any certification issued after July 29, 1982 will revert to a one year certification by means of correcting the cert sheet expiration date with pen and black ink. The change will be initialed and dated by the Non- ASPE Training Coor-dinator. A recertification will be issued on the expiration of that one year date. g s, , J. .
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N Cecil Manning . Non- ASME Training Coordinator ,
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TEXAS UTILITIES CENERATING COMPANY I ,;. QUALITY ASSURANCE aEPARTHENT . INSTRUCTOR QUALIFICATION NAME: ... DATE: 8/5/83 LEVEL OF CERTIFICATION: QC Technician (Level !) ACTIVITY CERTIFIED TO PERFORM: Protective Coatings Backfit TUCCO PROCEDURE / INSTRUCTION NO.: QI-QP-11.4-23, QI-QP-11.4-24 X TYPE OF EXAMINATION CIVEN: ORAL X WIRTTEN X PRACTICAL RESULT OF EXAMINATION (s): Satis factory
, COMMENTS: Eased upon a consideration of the education, previous work experience, formal training in the current revision of the CPSES procedure /
instruction, and the individual's own on-the-job training, a previous certification has been made for this Q.C. Technician in this activity. 1 a satisfactory evaluation of the individual's demonstrated proficiency in the performance of daily work has now been made, and, with recognition i that the CPSES QC inspector training program addresses specific QC inspection functions, it is felt that there is reasonable assurance that the individual can competently perform as an OJT QC Instructor in this i ( activity. This certification specifically covers giving OJT instruction in this procedure, including the use of personal knowledge and observation to participate in the On-The-Job Q.C. Trainee's instruction. This OJT Training Certification expires on 8/5/84 m&?dd/AL x/A [RVISOR DATE
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, . l TEXASMrILITIES GENERATING COMPANY DUALITY ASSURANCE 'DEP/RTMENT QUALITY CONTROL RECERT!FICATION ;
I HAME: DATE: 8/5/83 LEVEL OF CERTIFICATION: QC TECHNICI AN (LEVEL !) Protective Coatings Backfit ACTIVITY CERTIFIED To PERFORM: l 1 TUGC0 PROCEDURE / INSTRUCTION NO.(S): 01-0P-11.4-23, l 01-0P-11.4 24 ; TYPE OF REC'ERTIFICATION EXAM GIVEN: CRAL WRITTEN PRACTICAL RESULTS OF RECERTIFICATION EXAM: S ATIS FACTORY ** * , COMMENTS k SED ON PREY!0US CERTIFtC TION IN THIS ACTIVtTY, AND CONTINUED, SATISFACTORY PERFORMANCE, THE ABOVE NAMED INDI-VIDUAL ts HEREBY RECERTIFIED AND AUTHORIZED To PERFORM ACTIVE QC INSPECTIONS ,AT CPSES IN THE AREAS LISTED AB0VE. THIS RECER-TIFICATION WILL EXP!RE ON 8/5/84 ,
* " NOTE i This re' certification is issued to bring all certifications in line with a one year certification, due procedure change. Employee is currently certified under a three ea cert. Due.to this, no o writ etical will be g v in tification.
SUPYRYfSOR APPROVAT. , s k a 8-DATG Asm DAtt '
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. . l, TEXAS UTILITIES GENERATING CCNPANY 6 QUALITY ASSURANCE DEPARTMENT f INSTRUCTOR QUALIFICATION NAME: DATE:
TION:(8/' /M/I 7 7WM LEVEL OF ACTIVITY CERTIFIED TO PERFORM: //0erp
- TYPE OF EXAMINATION GIVEN
- ORAL M WRI b PRACTICAL RESULT OF EXAMINATION (s): 4M f $/[. '
C094ENTS: Based upon a consideration of the education, previous wolk experience, femal training in the current revision of the CPSES procedure / instruction, and the individual's own on-the-job training, a previous certification has been made for this Q.C. Technician in this activity. A satisfactory evaluation of the individual's demonstrated proficiency in the perfomance of daily work has now been made, and, with recognition that the CPSES QC inspector training program addresses specific QC inspect-ion functions, it is felt that there is reasonable assurance that the individual can competently perform as an OJT QC Instructor in this activity. 1 This certification specifically covers giving OJT instruction in this procedure, including the use of personal knowledge and observction to participate in the On-The-Job Q.C. Trainee's instruction. This OJT Training Certification expires in one year if no inspections are performed in this activity by the individual, and regardless, on 3/r[M M4h* k.
'5u i
1.- - e Approval ' Date l bA 2 i e-l
._.---_--__..,_----_.--,-._______-_J
l-TEXAS LTILITIES GE'C 5G COMPAN . QUALITY ASSURAN5 24RTMENT QUALITY CONTROL PI 7 :FICATION NAME: DATE: ,5 - CO
, LEVEL OF CERTIFICATION:
ACTIVITY CERTIFIED TO PERFOP.* 'N ~~
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1 TUGC0 PROCEDURE / INSTRUCT!0h N' 5):-- d# ? CW/M)f - ' l* - TYPE OF RECERTIFICATION EXA' i;vEN: , l
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.4 :TTEN s
! .- -) RESULTS OF RECERTIFICATION DA*:
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I llt W 3'D / ~' " i $4P"7Y Co+r7N$SBASED ON PREVIOUS :saT COMMENTS: AND CONTINUED SAT!3 FACTORY PEge:RMANCE, THE EM g' ',' ,, 4 j V! DUAL IS HEREBY RECERTIFIED AND AUTHORIZED T M' gs t45 j QC INSPECTIONS AT CPSES IN TRE AREAS LISTED A ggt , TIFICATION h!LL, EXP!RE IN ONE YEAR I NO INSM PERFORMED, AND REGARDLESS ON _ K 7' , ,. , y,7 . .. l l ! SUPERV4S'dR APPROVAL. i i I _3l }1 l. DATE/ ' DATE l
i i i CUMITY CDTTPOL THCHNICAL TFAINDG Cl.7TLDd _ OC PRC7TTTIVE COATDC REINSPECTICN CF COMID STEEL & COCRETE SUBSTRA2TS BY ADHFSICN MO 7tXEE TESTDG INSPfrIORS 1 CI-CP-11.4-23 & 11.4-24 ) NAME DME CDNENC2D: /['M& A. CCHPLEIID SIIPS D,N,0,S,T,U,
& V CF THE PMIECTIVE OUTLDE. td er Z l/9 4 riDff INSPu.avR DATE B. PERFDIN A MINIM.H CF 40 IN sff 1 I Z &
COpfDU OC'SUPERVISOP.'DAIE C. DD01 STRATE PKFICIDCY IN j q j// vr.nviMDG DrewuCN. ,(1 J /L 6 2_
'CDupt, OC SUPERVISOR D. DDENSTRATE PKFICIDCY IN CCHPLETDG THE DerwnCN f f) ,
OGO LIST (S). / M/J/ . w Z/
' LEAD /DEPECIOR DKTE 1
E. ATTDD FDRMAL TRAINDG y SESSION FDR THIS ACZIVITY. 4/7 E-D*fmpy mTE - F. EXAMINATICH CDfPIEITD. SCCBE: T/] -
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. i CPSES CUALIT[CIEPOL DEPARDENT t
Pium;nVE CCATDG GDERAL TEI3MICAL CXJrLINE NAME: , DATE CONDCED:__h/f[?2-Read and discuss the following documents with desionated Imad Insoectors: A. G&H Specificaticn AS-31, " Protective Cbatings" I Imad Date j P. CP-QP-2.0, "Inplementaticn of CPSES QA Pmuuu" I 2Iisle2 mwfDAba zAvAw y Inspector /Date' ' C. CP-QP-3.0, "CPSES Site QA/CC Organization" 2l/9l22. _ M/k Y Y 5 Z bplz i lead ~ Inspector /Date ' ' j D. CP-CP-il.4, " Inspection of Protective Coatings" j E.
'$ /Date QI-CP-ll.4-1, " Inspection of Steel Mucate Surface Preparation and Priner Applicaticn" l /Date F.
QI-QP-ll.4-5 " Inspection of Steel Substrate Primer Repair and Seal and Finish Coat Application and Repair" w/b Iiemp'Insfacw/Date
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G. 0I-@-11.4-8, " Inspection of Special Coating Operaticns"
/ Data i H. QI-@-11.4-9, " Inspection of Shop Primed Rpipnent" I -Q 79, ~Yh i I.
I QI-CP-11.4-10, " Inspection of Concreta substrate Surface Preparation
& Coatings Application & Reoair" 4
l
j Pituu;nVE CCRTDCS GDEPAL TECHNICAL CUILINE i .. PAGE 2 of 3 J. OI-OP-ll.4-17, " Surveillance of Storage and Handlino of Protective Coatings" T te K. OI-QP-H.4-20, " Final Inspection of Steel .%bstrate irb h Coats" M _'Z l/9 ff t- lYYS 8 b
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L. OI-CP-n.4-21, " Final Inspection of Cbncrete Subs 5'inish Coats" M2/t9/rt ' /ar/LlWa zb}z.
' leer Insoector/Date j l
i M. QI-CP-ll.4-22, "0C Verification of Protective Coatings Unioue i Identification Nurrber Transfer" JwIn w dkJA L zh Az. TeagVInspector/Date l i N. OI-CP-ll.4-23, " Reinspection of Coatinos Applied m S Substrates" l =Inirr- wAJA>eAd2 N r/Date ' ' ! O. 0I-0P-11.4-24, " Reinspection of Protective Cbatings on Cbncrete Substrates for Which Docurentation is Missing or Di m w t"
' l9lf'2- fM/h O E 9 i 'hv4w/Date ' "h2 1
P. CCP-30, " Coating Steel Substrates Inside Reactor h41 A4ng & Radiation-
- Areas"
_iM/k m ,Date SYh - l Q. OCP-30A, "Chating Staal Substrates Inside React 1r Building & Radiation Areas" I t tr e. -As}A z d A W Inspector / Data l l R. OCP-40, " Protective Coating o'f Cbncrete Surfaces" .
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. F.vAu;2vvE CRTDCS GDERAL TIDDUCAL CUILINE PAGE 3 of 3 S. CPM F-13. " Control of M&TE" h9W iM/
lagd Inspector / tate
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T. CP-CP-15.0, " Tagging Systan " l9 $0 Ak9 U. CP-OP-16.0, "Ncmconfomances ard Deficiencies"
/k/ lth 5 2*hWAZ Iag Inspector /Date ' '
l V. C @ l8.0, " Inspection Report" 7 te l CDMENIS: TFAINING : h5 OC'Sgi$6tvisor/Date lL-I e f
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REDEPTnai T CONrm COCREIE TITLE OF CERTIFICATION: AND 5' REEL SUBSWu"ES INSTRUCTION NUMBER:_ OI-(c-11.4-23, 01-0D-11.4-24 TEST i;0.: 1 PREPARED BY: 6 hA 2-/S-Ba APPROVED BY DATE EXAMINATION FOR CERT!FICATION
,! 8 TIME EXAM STARTED: /2 YO 8 TIME EXAM COMPLETED: /2.'W P GRADE: 94 ORAL EVALUATION BY:
QUALITY ENGINEER W[ 5/2/f2.
/ ' / "/ DATE QUALITY ENGINEER DATE
NAME SCORE:_ DATE: 8 2 /g2.
/
INSTRUCTOR: i EXAM TITLE: REIN 5m;nCN T CMTED CDCETE MC STD2, SUBSTRATES 0I-0P-11.4-23, 11.4-24 TEST NO.: 1 5 points d. . Which 'Iboke gage tip (1x,2x, or 10x) is recuired by OI-CP-ll.4-23 and QI-OP-ll.4-24 for performance of scratch tests on concrete and steel substrates? 2$ 5 points /2. 6 separate 'Iboke gage readinas shall be taken for each /OO square feet or less. 5 points /3. Should any readings ('Iboke Test) be found outside the I acceptable limits
.gt additional testina should be perforced? /botATED A/2Ga CF Af6////-o&J rfhA42 E WEc02D LOCA7/od /D G[t1HED75 5fcT/0<.) of \
Z R, /IQUE E/)&A D/SPOSITs04.) 5 points / .4What instrment is used to perfom the adhesion (or patch) ; test? i EL cortB TG2 /C6 AOHG6tou TC6fG O 5 points 7 .5How many adhesion dollies would be recuired to be tested to failure on a coated area of concrete neasurino 175 scuare feet? 3 5 points / 6. What is the minimsn acceptable tensile .L.ogda for each dolly tested? l 2cc P41
l EXAM T1TLE AND NUMBER: RE ,PIETICN CF CAOITD CCtCRETE AND d2, SUBSTRATES QI-QP-11.4-23,QI-OP-ll.4- 7 PME 2
, TEST NO.: y l
10 points 7. An adhesion dolly tested on reactor contalment bdiding liner plate fails the minima criteria . What additional testing is required to be perfomed and what is the acceptance criteria? PlaG @ nopirioux. Do&Lir.s 2noinW as 9D o .
/d 7620% b > All.L Q2'.L 166,' $d20$5 /7/4//47urf, S/lout n Acv FA rr , i h wr/rts h:o e?VW 10 points 8. Explain the method of checking each 'Iboke gage reading when inspecting coated steel substrates.
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25 pints 9. Deenstrate , use of the Tooke caoe to the instructor.
- 9 Ins u' ~ r 6t#1gment 25 points 10. Dsonstra performance of an adhesion test.
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1 TRAIflI!!G RECORD CDPMcHE PEAX STEAM ELECTRIC STATICil lO s - l DATE: 2 - IB
- 82 The undersigned acknowledge receipt of specialized tnining in: '
j R E t uSPEc.Ti o9 on PROTE.CXt VE C.ogriuGs
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Cosenche Peak Prefect (Tocation). !
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Tica: 3 :oo PM _ .4.:oo ?M l v - l
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.- TEXAS UTILITIES GENERATING C04PANY QUALITY ASSURANCE DEPARTMENT 4 INSTRUCTOR QUALIFICATION NME: , DATE: 7 /O O 2 LEVEL OF CERTIFICATION: de vc / 7 OG h l4 x n e i e4 x >
ACTIVITY CERTIFIED TO PERFORM: Di d e , ,e ./ / vc 7~- W , X ic e [ b fcc/ h/ Su l,< /m6 c " TUGC0 PROCEDURE / INSTRUCTION NO.: O I -O P - //. 4/ -13 TYPE OF EXMINATION GIVEN: t/ ORAL U WRITTEN PRACTICAL RESULT OF EXMINATION(s): 4 W / /c o r- Vee A4 WM ^4 /
$$ $$~ W f TbWA/W%be W C094ENTS: Based upon a consideration ofthe education, previous woTk experience, femal training in the current revision of the CPSES procedure /
instruction, and the individual's own on-the , job training, a previous certification has been made for this Q.C. Technician in this activity. A satisfactory evaluation of the individual's demonstrated proficiency in the performance of daily work has now been made, and, with recognition that the CPSES QC inspector training program addresses specific QC inspect-ion functions, it is felt that there is reasonable assurance that the individual can competently perform as an OJT QC Instructor in this activity. This certification specifically covers giving OJT instruction in this procedure, including the use of personal knowledge and observation to participate in the On-The-Job Q.C. Trainee's instruction. i This OJT Training Certification expires in one year if no inspections are perfomed in this activity by the individual, and regardless, on 2-//o/6 7 Av / G1 Supe sor e e' s /0 W val / ' Date '
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_...~, . TRAIllING RECORD COPAN0(E PEAK STEM ELECTRIC STATI0ft I tO' i .-' -
. DATE: 2 - 1 B- 82 i
I - The undersigned acknowledge recaipt of specialized training in: - R EIM 5PEc.Ti o9 oF P.ROTF C.T't VE C,o ATiNGS* C4 CooeRETE. - _Adb STE.EL S VBSTRATE s be wsacca b o e o +A r ect-A"t i e M TS ht S 38' o R .tiscRs.P A wr G T -o,P-: s.4- 2 3 Aub GT.- o v . I a.4 - 24 Efven by: Ricused commisse-t /mic Art (instructor) this data, at Foo TE. . conunche Peak Prefect (Tocation). . NM BADGE f SSM
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Instruc ar's signature f-Hours of Training i MR$ .
', Tica: 3 ooPM _4:oo ?M u.. - . l 1
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TEXAS UTIL; TIES GENERATING C04PANY , QUALITY ASSURANCE DEPARTMENT I INSTRUCTOR QUALIFICATION NAME:s DATE: K/AO 2. LEVEL OF CERTIFICATION: 4 ce v/ E CG T'*tde,/c/c/3 , ! ACTIVITY CERTIFIED TO PERFORM: S A s- / A Ve Am & 10 s at e Hos:) l TUGC0 PROCEDURE / INSTRUCTION NO.: 0 /-O/> -//. O - t O/- C #- //. V- f TYPE OF EXAMINATION GIVEN: t/ ORAL WRITTEN , ' PRACTICAL ! RESULT OF EXAMINA'TICN(s): N - bbM# A# /'
- M v -
CG94ENTS: Based upon a consideration of the education, previous wo'N experience, fomal training in the current revision of the CPSES procedure / I instruction, and the individual's own on-the-job training, a previous certification has been made for this Q.C. Technician in this activity. l A satisfactory evaluation of the individual's demonstrated proficiency in the performance of daily work has now been made, and, with recognition that the CPSES QC inspector training program addresses specific QC inspect-ion functions, it is felt that there is reasonable assurance that the individual can competently perfom as an OJT QC Instructor in this activity. l This certification specifically covers giving OJT instruction in this I procedure, including the use of personal knowledge and observation to participate in the On-The-Job Q.C. Trainee's instnaction. This OJT Training Certification expires in one year if no inspections are perfomed in this activity by the individual, and regardless, on ~2-/# 85'. KAWJA +/n Supe Date Appr6 val s /. ' Date r-
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' (h > TEXAS UTILITIES GENERATING COMPANY l QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION 0k' gi 0 "^"E. LEVEL OF CERTIFICATION L g t/c / 1 O G.
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ACTIVITY CERTIFIED TO PERFORM: See/ & J /u h>sA2.foq O sleecl>ur lE</um
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UNTIL: /f24f& DATE TUGC0 PROCEDURE / INSTRUCTION NO. : OI-CP-//.u -I , O/-09-//.9 -r cI-QA-//.4 -1 TYPE OF EXAMINATION GIVEN: ORAL Y WRITTEN PRACTICAL RESULT OF EXAMINATION (S): 9 6- * % e n w ri//m exa m 1
~ . COMMENTS: TL, iocme/~/iao ct y );fic edia.o cover s bec/ en n cels a ce) OMew acln a led itN RELATED EXPERIENCE: ff YEARS EDUCATION GRADUATION / DEGREE FORMAL TRAINING: Lo,,ive</ g e v A //e,c 6,r] A - u COMPLETED OJT TRAINING:/d,;,,, </ .A er o 4/ne[ce/ HOURS THIS ACTIVITY mmo EXAMINATION: C o4, - '
EVALUATED ON: // !> f 8 / WITH CONSIDERATION OF RECORDS OF EDUCATION, EXPERIENCE AND TRAINING, JOB PROFICIENCY AND DEMON-STRATED SKILL BY: fro A / M /a4> + 17ast F'rsipik/ v PHSYICAL HEALTH: f, u- //er; /- FOR ASSIGNED TASK OF THIS PROCEDURE / ACTIVITY.' RECOMMEND ASSIGMENT AS LEVEL I WITH RE-EVALUATION OF JOB PERFORMANCE AND. PROFICIENCY ABOUT: uk/ev . p AlWJJ
~
SUPERVISOR APPROVAL f /
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DATE 1 /9/82 DATE /' {W
l I TEXAS UTILITIES GENERATING COMPANY ' QUALITY ASSURANCE DEPARTMENT l 9 INSPECTION CERTIFICATION ; g
/ I F4/h k E L F ACTIVITY CERTIFIED TO PERFORM: 1imLEAR 0 nWrtdG s lO#9 4-Cf-QPu f,]CEcp // 9-/ Esrc UNTIL: //l2Yh qE-qp //, B h /c ) 6TGF //4 // /hau g DATE TUGC0 PROCEDURE / INSTRUCTION NO.: fff //8ce/C ,
TYPE OF EXAMINATION GIVEN: ORAlgITTEN PRACTICAL RESULT OF EXAMINATION (S): 2 [4/ #A 959o ew Aw'#$n COPtiENTS : RELATED EXPERIENCE: IYEARS EDUCATION- GRADUATION / DEGREE No FORMAL TRAINING://)c7/'8//W/ 8//Ab/Ie///pdOMPLETED OJT TRAINING: /d#/-(c[z /,2 c9dMp;9EMWe,THIS ACTIVITY EXAMINATION: $8 - EVALUATED ON: // 2J / WITH CONSIDERATION OF RECORDS OF EDUCATION, EXPERIENCE AND TRAINING, JOB PROFICIENCY AND DEMON-STRATED SKILL BY: bgaafp[o4 Jk>c/ #&/dhM/$4Q PRSYICAL HEALTH: M#e[FX)[ FOR ASSIGNED TASK OF THIS PROCEDURE / ACTIVITY.' RECOMMEND ASSIGM4ENT AS LEVEL 8-WITH RE-EVALUAT ON OF JOB PERFORMANCE AND PROFICIENCY ABOUT: ll 2 3 / W . O ' SUPERVISOR APPROVAL ll 2- U/26/8/ DATE ' DATE
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l 1 DESTRUCTIVE TESTING OF TITLE OF CERTIFICATION: C0ATED STEEL SUBSTRATES i INSTRUCTION NUMBER: QI-QP-11.d-23 TEST NO.: 1 PREPARED BY: [ .I. b< ., . .. e. , , 4 f:l'4 / ; APPROVED BY: [
"4rev EXAMINATION FOR CERTIFICATION NAM.
DATE f,//O/92. TIME EXAM STARTED: @/S-4 TIME EXAM COMPLETED: 8: 2S A GRADE:___ /0 0 '7o [k w ORAL EVALUATION BY: QUALITY ENGINEER d 4 ,, F GATE QUALITY ENGIhEER DATE l C0ttiENTS l
._ v - _ __ - . _ _ . . _ _ _ . _ , , _ . . --
PAGE 1 NAME: SCORE: DATE: N/Ob
, INSTRUCTOR:
EXAM TITLE: DESTRUCTIVE TESTING OF COATED STEEL SUBSTRATES 01-OP-11.4-23 TEST NO.: I 5 Points 1. Which Tooke gage tip (1x, 2x or 10x) is required by QI-QP-11.4-23 for ! performance of scratch tests on coated steel substrates? . ( 2x ' 6 Points 2. 6 separate Tooke gage readings shall be taken for g each /68 square feet or less. 10 Points 3. Explain the method of checking each Tooke gage reading.
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(s)/( L A M f*2 A O 14LD F;=h . 5 Points 4. What instrument is used to perform the adhesion (or patch) test? ( 2/WETER /'C6 A /34f' S/Ot.) 7E~S7 BR
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8 Points 5. How many adhesion tests are performed on each 100 square feet of coated steel substrate to be tested, and what constitutes an adhesion test? g O) Tes7 - 6D06/S7/x24& of 8 por.siss r>= .,an ro r*~-/7/f. CMEE:. - l 8 Points 6. What is the minimum acceptable tensile strength for each dolly tested? y e9 co Mz
t Extp TITLE AND NU% EP.:_ DEST.. .TIVE TESTING OF C0ATED STEEL St RATES I* PAGE 2
. TE,ST NO.: 1 01-Q P- 11. 4-23 ------
{ 25 Points 7. Demonstrat roper use of the Tooke gage to the instructor. 2 s' N M u /2a w .y - , 2 to-s e / 25 Point.s 8. Demonstrate the proper performance of an adhesion test. : l
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. PROTi..ilVE COAT!NG GENERAL TECHNICAL Oln LINE NAME: _
DATE C0ft*1ENCED: //-/7- 8/
. Read and discuss the following occuments with designated lead Inspectors:
A. G&H Specification AS-31, " Protective Coatings" ll l ksw ) Lead Inspector /Date ~
~ ~ / // /'
r Gf B. FSAR 7. " Quality Assurance During Design a d Constr et on" ate 4f/er4. d Lead Inspector /Date
///2 r / I C. CP-QP-2.0, " Implementation of CPSES QA Program" ////1lf/ /// 25/Y Lead Inspector /Date ~
i D. CP-QP-3.0, "CPSES Site QA/QC Organization" , L Is ' E. CP-QP-11.4, " Inspection of Protective Coatings"
'. Le spector/Dat F. 11.4-18, Protective Coating Qua it Is uc ions Y/ '
x Lead Inspector /Dat'e
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G. CP QP-13.0, " Control of M&TE" Lead Inspectdf/ e l H. CP-QP-15.0, " Tagging System" Lead Inspector /Date I. CP-QP-16.0, "Nonconformances and Deficiencies Lead ~1nspector/Date J. CP-QP-18.0, " Inspection Report" ll'1lf/ T e p L, ~ Ingpector/Uate QC SUPEP.VISCP.: AC7f,f,s' ff
e TITLE OF CERTIFICATION: STEEL C0ATI!!G It!5PECTION INSTRUCTION NUS.BER: QI-0P-11.4-1 and QI-QP-11.4-5 TEST NO.: 1 PREPARED BY: [ 2.cco..,$,// //!aofg, APPROVED BY: *
/M DATE/
EXAMINATION FOR CERTIFICATION NAM OATE \\??-hlTI TIME EXAtt STARTED: 7hC TIME EXAM COMPLETED: fd-cD GRADE: hf
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ORAL EVALUATION BY: QUALITY ENGINEER DATE QUALITY ENGINEER DATE C0ffiENTS
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NA'1 SCORE:
.* DATE: Id2MBI INSTRUCTOR:
l EXAM TITLE: STEEL C0ATING INSPECTION . 01-0P-ll .4-1 and 01-0P-ll .4-5 TEST NO.: I 4 Points 1. What is the minimum surface temperature below which final surface preparation, of a steel substrate (prior to prime coat application) may not begin? e FiWat Sott. Facts Pitnoatza.Tarw.1 c11_e LM NoocvEO VlAE0 nav "-02F6cE. TEMD is 6C h rdE C3Erw%m. GF THE 50EF6cE TE.rtP td LE.ss TAM so ABoot rner DeEso Howr 6 Points Fiuw sons:w.s PascO c5 hoot 1 t%e Pens:oW
- 2. What inspections are performed prior to surface preparation to detemine acceptability of blasting equipment?
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8 Points 3. List four inspections / checks of the blasted steel substrate that the inspector performs upon completion of blast cleaning. I. TIfi54CN6.L eF CoLTTQM to hafrS -
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- 4. MIAlIk.toAA es: f M er_("h2ns KE d A.s 9AEC'11 On*OTA h)EB 8 P'oints 4. List the four ambient conditions which the QC Inspector must determine innediately prior to primer application. j l
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l T,EST NO.: 1 . 4 Points 5. How often are the qualifications of the coating app'l icators verified, and what documentation does the QC Inspector review to perform this l verification? !
'Preace_ rn N u houca rirso; N t2nvirw os: arnic.Avoes L e s rm G6. Veu v r F t GA .
e 6 Pointse 6. What infomation does the QC Inspector verify as being indicated on the coating materials containers and what must be verified from this information prior to material mixing? TyDE c 1: M M T E.i M . h Tc,A O n-5 4 t= s: Ltwe. 4 Points 7. What are the product names of the only two primers which are approved for use at Comanche Peak Steam Electric Station? CAEPeutw C.2 it otus rc_o TE., 5 Points 8. During surveillance of coating application, what three things must be verified by the QC Inspector? j
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,, - WdEO U $ t o r. V i u m n (' n a -r. 6 /ND "$. pot Liv =at no r t"A-rrrwes 6 Points 9. During primer cure, why must the QC Inspector detemine when a " tack free" /, condition has been achieved and how is this determination made?
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DATE: 1022)6iINSTRUCTOR:
E1 A** I RE AiO teU".5 E R :
'I T ING INSPECT 10tl 0P-1 1 ' .4- 5 PAGE 3 TFS Z.: 1 4 Points 10. Describe the method used by the QC Inspector to detemine when the primer is cured sufficiently for top coat? .
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- O'eyt(% A cote Soc 1L M b.LACYEL- L A A 4 O fs t *t F* 4 .Ai O U r aE Mt2 poet Quo 0%t06 O. (20MtSui e-4o*T tad t r cc ed %E OtS nE*.
"Tu E SuP_F A.rz- s7 a, hos rh sh re c. a nrirytte hh i E C "ran D r e h r sv er tz.e,-sens-ras sm.ssa. cua.c n idwsmame s o wax ? OF"tO9t' OAT 4 Points 11. When measuring the dry film thickness (DFT) of the cured primer film on ., large areas such as liner plate, how many spot measurements must be taken !
for every 100 square feet of coating, and what constitutes a spot ! I measurement? 5 scer 12_wm,a s soot vcmia ' is rur Mauie 1 e F S orAc>iews . Oise rw nw. L osa e c. ntcus E e n n,& rwr l d Q OonT DE co LK- tsTFmy TE c)ccus'h, A Points 12. What coated items are exempt from dry film thickness measurement? A A40 4tL*> < > r Atc. C,o t ie6s "DWnu '>Tetne, &. 4 Po'nts 13. What are the minimum and maximum acceptable dry film thickness spot measurement ! for the two approved primers? l C z-ll 15-55 Dru sven u. t. 5 - 5 S' l l 1 4 Points 14. Eight hanger pieces were coated with primer at the same time and are stamped with the same Unique QP nunber, QP-0086. The QC Inspector determines that two of the eight pieces are rejectable. What nunber shall be stamped on each of the two rejected pieces? OP-coRL- r i (D 9- CO Bfo- RG. W ~ ';E E DATE: INSTRUCTOP.:
t TEXAS UTILITIES GENERATING COMPANY QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION FAME _ DATE 6-6-84 ) LEVEL OF CERTIFICATION Q.C. INSPECTOR LEVEL II ' ACTIVITY CERTIFIED TO PERFORM: PROTECTIVE COATINGS l INSPECTIONS _UNTIL 6-6-85 TUGC0 PROCEDURE / INSTRUCTION NO:CP-QP-11.4/ Daughter Instructions TYPE OF EXAMINATION ORAL XXX WRITTEN PRACTICAL
. RESULTS OF EXAMINATION: Satisfactory COMMENTS: .
RELATED EXPERIENCE: 3 YEARS 3 MONTHS EDUCATION: GRADUATIONNP994H FORMAL TRAINING N/A HRS. N/A COMPLETED OJT TRAINING N/A HOURS COMPLETED THIS ACTIVITY EXAMINATION: 91.5%
! EVALUATED ON: 6-6-84 WITH CONSIDERATION OF RECORDS OF EDUCATION, EXPERIENCE AND TRAINING, JOB PROFICIENCY AND DEMONSTRATED SKILL BY M.G. Krisher/Neill Britton l PHYSICAL HEALTH satisfactory FOR ASSIGNED TASK OF THIS 4
PROCEDURE / ACTIVITY. RECOMMEND ASSIGNMENT AS A LEVEL II WITH RE-EVALUATION OF JOB PERFORMANCE AND PROFI(;IENCY ON OR ABOUT: 6-6-85 , 2 , M SUPERVIS R ~ APPROVAL
/
Ab/ff DATE / / DATE
&/>/fY / / '
1
l x... TEXAS. UTILITIES GENERATING COMPANY F. O. DOK 1808 GL.EN ROSE. TEXA5 tem 3 Due to a current procedure change, all three year inspector certifications have been changed to a one year certification to satisfy the requirement of ANSI N45.2.6-78, para (2.3). For this reason all inspector certification packages are being reviewed and a recertification issued when necessary (those certifications issued before July, 29,1982) to bring all inspector certifications in line with the new or.e year certification. Any certification issoed after July 29, 1982 will revert to a one year certification by means of correcting the cert sheet expiration date with pen and black ink. The change will be initialed and dated by the Non-ASME Training Coor-dinator. A recertification will be issued on the expiration of that one year date. S T Cecil Manning _ J N O, f/[63 Non-ASME Training Coordinator
*'* /f.
TEXAS UTILITIES GENERATING COMPANY QUALITY /SSURANCE DEPARTMENT . INSPECTION CERTIFICATION ! NAME DATE 1 9 2-J.EVEL OF CERTIFICATION 4. eve / r , eac rc,4 m,,,e ,o ACTIVITY CERTIFIED TO PERFORM: Me , o c o n //a , , o / G /c,/ G 4ee l n A desseer b# $o Nlr tUNTIL: %/$. 83 OATE TUGC0 PROCEDURE / INSTRUCTION NO.: o/-op-/> O-2 4 j c /-co-//. y-2 y TYPE OF EXAMINATION GIVEN: ORAL ./ WRITTEN PRACTICAL RESULT OF EXAMINATION ($): 64 dis [a e /e,, e, ADO Yo COMMENTS: RELATED EXPERIENCE: / YEARS EDUCATION GRADUATIO;/ DEGREE FORMAL TRAINING:C/-OA.//.y-u - O/-Q#- // 4-29 COMPLETED OJT TRAINING:/do, ecel bq3 m/ HOURS THIS ACTIVITY EXAMINATION: G,, J ;< [ak e 4 - /OC 7o EVALUATED ON: 3/2./G) WITH CONSIDERATION OF RECORDS OF EDUCATION, EXPERIENCE AND TRAINING, JOB PROFICIENCY AND DEMON. STRATED SKILL BT: Od 6v/)cr e ,'st e PHSYICAL HEALTH: b I-5 clo e 4 FOR ASSIGNED TASK OF THIS PROCEDURE / ACTIVITY.' RECOMMEND ASSIGM4ENT AS LEVEL L WITH RE-EVALUATION OF JOB PERFORMANCE AND PROFICIENCY ABOUT: - 3/2 ts n 9k-f3 . O SUPERVMO~R 3
. APPROVAL Y \ //
4/L DATE / DATE sff/V \ 1 i
l. I l TEXAS. UTILITIES GENERATING COMPANY ,, I QUALITY ASSURANCE DEP/RTMENT QUAT'!TY CONTROL RECERTIFICATION NAME: DATE: 8-8-83 LEVEL OF CERTIFICATION: QC TECHNICIAN (LEVEL !) ACTIVITY CERTIFIED To PERFORP: ReinsDection of Coated Steel and Concrete Substrates TUGC0 PROCEDURE / INSTRUCTION NO.(S): O!-0P-11.4-23 and 11.4 24 TYPE OF REC'ERTIFICATION EXAM GIVEN: ORAL WRITTEN PRACTICAL RESULTS OF RECERTIFICATION EXAM:. SAT!SFACTORY*** , COMMENTS: k SED ON PREY!.0US CERTIFtC Tt0N IN THIS ACTtYtTY, AND CONTINUED, SATISFACTORY PERF,ORMANCE, THE AB0VE NAMED INDI-V! DUAL IS HEREBY RECERTIFIED AND AUTHORIZED TO PERFORM ACTIVE QC INSPECTIONS ,AT CPSES IN 1NE AREAS LISTED AB0VE. THIS RECER-T!FICATION WILL EXPtRE ON 8-8-84 .
*** NOTE:' This re'c' e rtification is issued to bring all ce ifications in line with a one year certification, due to procedu ch e. loyee is currently certified under a three (3) year Dt to th , y o writ ,1 cal will be gi nf .'r t tio .
SUPnR(ISOR (PROVA P , A ss DATE bo-n DATE
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CELITY CD7tPOL THCHNICAL TRAINDG CUILINE CC Pium;uvE COATIm RED &u. nCN & COATED STEEL & CDCRETE SUBSTRATES BY ADHFSIm AND TOOKE TESTDG INSDEC70RS l ( CI-CP-11.4-23 & 11.4-24 ) ! l 1 NAME, DATE CDME2CED: 2-l 9- B 1 l A. COG 7ETED SIEPS D,N,OrSrT,0, l
& V T THE PBOIKTIVE '
CmuNe. bClfl>faW2/z9/82 1aD wwa mE 1 l B. PERFVFM A MINIME T 40 l axBS CN 1sE aos MIN-nn 1N m S >crIv m . fa e -,=, Jh)i/}L chA/n l
<CraTfC cc SuP1mSm ms C. DDOGTRATE PPTICIDCY IN &mueDn Dem:aCN. .rejd/dALL z/e+4>
uwrpG cc SuP1mSm DArz D. DDOBITATE PPTICIDCY IN CmFLErDG THE INSPECTICN D 4 CHEI3 LIST (S) . w LEAD Dcd%2ut DATE E. ATIDD EVPMAL TRAINDG SESSION IVR THIS ACTIVITY. My[
,/ f 2//y,/} W HwgAQt DATE F. DGHINATICN CCHPIZITD.
SCCRE:
,//D Y[ t CDNENTS:
l e TPAINDG CCMPIETED: 2 l CIATBn/Qgf SUPERVISOR /' DATE 1
REINSPECTICH T CXRTED CCtCRrrE TITLE OF CERTIFICATION: AND STEEL SUBSTFATES INSTRUCTION NUMBER: 0I-0p-11.4-23, QI-CD-11,4-24 TEST NO.: 1 I PREPARED BY: d_ Aw. 2-/5-82
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APPROVED BY . r DATE EXAMINATION FOR CERTIFICATION NAME
,- DATE_ _ 2 - If- 82 TIME EXAM STARTED: 1 2. M PM TIME EXAM COMPLETED: / 2 PM GRADE: /8 ORAL. EVALUATION BYu QUALITY ENGINEER 1 7S Z.-
v er <om QUALITY ENGINEER DATE e e i l i
NAME: SCORE:_ j l DATE: 2.-l9-82 INSTRUCTOR: EXAM TITLEmm;nCN & CmTED CONCREW AND STD2., Sm'Es OI-OP-ll. 4-23, 11. 4-24 TEST NO.: 1
/ 5 points 1. Which Tooka gage tip (1x,2x, or 10x) is recuired by OI-OP-11.4-23
( and OI-CP-11.4-24 for performance of scratch terts on concrete and steel substrates? ZX f 5 points 2. fvs separate 'Iboke gage rmainos shall be taken for each /oc square feet or less.
/ 5 points 3. Should any redings ('Iboke Test) be found outside the acceptable lhnits, what additional testina should be perforFed?
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/ 5 points 4. Nhat instrunent is used to perform the adhesion (or patch) test?
Ero/At::. s e-x h6 46 $ESloN TesTaR g 5 points 5. How neny adhesien dollies would be recuired to be tested to failure on a coated area of concrete neasurina 175 souare feet? TT4 R.EE
/ 5 points 6. What is the mininun acceptable tensile si.,.v.agt.h for each l
dolly tested? t I ZooPsz i l _ _ _ __ . _ . . - . -. . - . . - - - - - - . - - - - - - - - - - - . - - - -
EXAM TITLE AND NUMBER: hePIrTICN CF CACTrID CODETE No s. EEL PAGE 2
*** OI#~ *~ ' ~ ^~4
, 4 TEST NO.: 1 l [ 30 points 7. An adhesion dolly tested on reactor contalment balding liner plate fails the mininun criteria . khat additional testing is required to be perfomed and Wat is the acceptance criteria? Moe ' Ado tTro,vac_ bou ses s/IAu_.sr P4_ee A/,7z/m l oda %r or Ttle WLeb bou.v, fda viru.y pues A r APPaos %
- In'TGnlyALS. t P A t u miu n Tcst ra, 2co rsa- l
'* e r- / s A ~ e74 o, . ' [ 10 points 8. Explain the nethod of checking each Tooke gage readino Qu!n inspecting coated steel substrates. / 4 -Abb t TrooJ rb "rF42 Sc RATEll 13257 TNG ? arm &DC l TUuc.K.cass is 7&s-reb d s t % .4 0-2.s /Re t s Br.osist l IsJs Pec1Toou bey XLu. TNwkness dkSG Mo sie Ztr/ts Ita s n-
- rue I?ensme, is lD< TWid to.c Mils or 7Ms-TEcke GAcc PJA.6ieu 77s rbs r is Acc.ePrn s. tr
. No r- A New Taxe c es,e eem- sms no wr nee vaarn. ' ' 25 points L Deronstrate proper use of the 'Iboke gaae to the instructor.
n/f ' - InM [sJudgenent
/ 25 points 10. roper perfomance of an adhesion test.
9 L
'g Judgment l
l TRAINEE DATE b/9-A$hSTRUCTOR:j'
l\ _ 11tAIftING' RECDRD CDMANCHE PEAX STEAM E!JCTRIC STATIDH O t s' DATE: 2 82
~ ' ~
The: undarsigned acknowledge recaipt of specialized training in: R ciuspsc.Tioe os PROTECTWE CoATWGS* C4 C o o c. R E T E. Adb STE.EL SUBSTRATEs b e wq e c.g *b oco CAT.-
- N TATto 9 CS hts 58 GP - 11.4 - g.4.R .:
o R .bi 5c.R.E P A MT- G T - Q P - i l. 4 - 2..R S A M D Given by: Ric.wed cewmw,t Mcuart (instructor) this data, at
- - FouTE.
Comanche Peak PrcJeet (location). . NM 8ADGE f E
.y
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~ . f Y$ b>.ma lastrucar's signature f .- Hours of Trtining 1 MR.
Tica: 3 'ooPM_ 4 oo?M l .,
- I .
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4 i .. TEXAS IRHITIES GENERATEG COMPANY QUALITY ASSURANCE'DEP/RTMENT QUAEITY CONTROL'RECERTIFICATION gNAME: DATE: 10-4-83 QC TECNNICIAN (LEVEL !) LEVEL 0F CERTIFICATION: ACT!Y!TY CERTIFIED TO PERFORM: Coatings Backfit Inspections l I l TUGC0 PROCEDURE / INSTRUCTION HO.(S): QI-QP-1! .4-23 & 24 TYPE OF REC'ERTIFICATION EXAM GIVEN: ! ORAL X WRITTEN PRACTICAL l RESULTS OF RECERTIFICATION EXAM: Sat. , COMMENTS! k ,S b ON PREVIOUS CERTIFIC TION IN THIS ACTtYtTY, AND CONTINUED, SAT,tSFACTORY, PERFORMANCE, THE AB0VE NAMED INDI-V! DUAL IS HEREBY RECERTIFIED AND AUTHORIZED TO PERFORM. ACTIVE QC INSPECTIONS AT CPSES IN THE AREAS LISTED AB0VE. THIS RECER-T!FICATIONh,ILL, EXPIRE ON 10-4-84 , l k SUPERY!SOR APPROVAL ,
\d4% 'DATE' 5 ichtc3 DATE ' '
l I
1 1
. 1 TEXAS UTILITIES GENERATING COMPANY QUALITY ASSURANCE DEPARTMEhT INSPECTION CERTIFICATION NAME.
DATE_9[9IZ
., LEVEL OF CERTIFICATION [8 h//Z/C/2r> IpW2.,5 ACTIVITY CERTIFIED TO PERFORM: 8do-nx/469MM 7- //) M g 6 7 #' 8 ~' UNTIL: 7 M {
DATE / TUGC0 PROCEDURE / INSTRUCTION NO.:[lf-68// M-f-3( "fM l TYPE OF EXAMINATION GIVEN: ORAL i A RITTEN PRACTICAL l RESULT OF EXAMINATION (S): 9#M ! COP: TENTS: mr
, RELATED EX r-YEARS EDUCATION GRADUATION / DEGREE FORMAL TRAINING: f m m - 9/M, COMPLETED OJT TRAINING: See- s - 4-T HOURS THIS ACT!YITY EXAMINATION: 9pJi, - i 1
EVALUATED ON: S/$/p2 WITH CONSIDERATION OF RECORDS OF EDUCATION, EXPERIENCE AN TRAINING, JOB PROFICIENCY AND DEMON- { STRATED SKILL BY: # ! eeud/Mez,u,,;; PHSYICAL HEALTH: 67P#(/ FOR ASSIGNED TASK OF v THIS PROCEDURE / ACTIVITY.' RECOMEND ASSIGMENT AS LEVEL T WITH RE-EVALUATION OF JOB PERFORMANCE AND PROFICIENCY ABOUT:
-Rk, lO . If l
u)AY
~ SUPE WISOR ~
OVAL DATE 9 be ' WYV DATE /
. (7JALITY CDn' POL 'IBCFRICAL TRAINDU CUTLDd OC Fx>1mnVE C07<TDC REL%ywnCN & COATED STEEL & COERETE SUBSTRATES BY ADHFSICN AND 'IOOKE TESTDC IWewwRS
( CI-CP-11.4-23 & 11.4-24 ) NA?E DAIE CDMEN2D: 8 -8" hk A. CCMPLEIED SIEPS D,N,0,S,T,U,
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)
i D. DDOSTRATE Fx21CIDCY IN CXNFLETDG THE DerwnCN //) CHECKLIST (S) . # . LDD INSPECICR M
/DATE M
E. ATTDC EDRMAL TPAINDG SESSICN FOR THIS ACTIVITY. ffy A y /f [ g D6n<UCIOR DATE ~ F. EXAMINATICN CINPLEIID. SCORE: 98k jy/h / 9 q?ffk l
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CD NENIS: [ <># l TRAINDG CINPIEIID:_ Mf/ A $P f, was cc Sum-1Se. mTE
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, TEXAS UTILITIES GENERATING COMPANY ;
P. O not sees = claw most, TsxAs seems 1 l Due to a current. procedure change, all three year inspector certifications have been changed to a one year certification
- to satisfy the requirement of ANSI N45.2.6-78, para (2.3).
For this reason all inspector certification packages are o being reviewed and a recertification issued when necessary (those certifications issued before July, 29,1982) to bring all inspector certifications in line with the new one year certification. Any certification issued after July 29, 1982 will revert to l a one year certification by means of correcting the cert sheet expiration date with pen and black ink. The change will be initialed and dated by the Non-ASME Training Coor-dinator. A recertification will be issued on the expiration of that one year date. S , i l
- J O. Y//63 Cecil Manning N .
1 Non-ASME Training Coordinator I 7*Q 9
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i i RECORD'0F WORK PERFORMED j 1 PROCEDURE TITLE: [hT-8M N Yd2 en/ ['Ok /d ~ INSTRUCTOR: [/llIMA umhAM WEEK OF
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1 RECORD OF WORK PERFORMED j l PROCEDURE TITLE: 6'MN/IY-MS E OI-OM//Y"c2[ INSTRUCTOR: / O/bM - Vot'V
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WEEK OF 3-d9-85 TOk9-Y- Oh 5 5 2 2
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WEEK OF b 'N'b TO 8-/Y"8A 5 . E ~ ? ? g j ! .! ! \
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i I l s - ( t s FFItGPECTION Oi' COriTAD CUCPEIE TilLE Of CERTIFICATI0.':: Me Stir.L SU12.?nMTFS II;5TRilCTIO.'l NUMBER: OI-CD-11. 4-2 3, 01-09-11. 4-24 TEST t:0.: 1
, PREPAP.ED BY: / [t . . /7e , . . . ;! - /s . 3 ;.
APPROVED BY [ , d ' Nd DATE l EXAMir:ATI0tl FOR CERTIFICATI0'l i;AME DATE 9 f>- TIME EXN4 STARTED: ,J * .? O P//. ; TIIT FXS1 COM.LLETED: .2.' Jr an. GP.ADE: M ORAL. EVALUATION BY: QUALITY Ef:GIrlEER
//p[/ [sb / DME QUALITY ENGirlEER DATE COMMENTS -.e am- .-_ _ . , - - . . _ _ - _ _ _ ___ _. . . _ , _ . , _ _ - _ _ _ , . , . ___,,.._..._..-_._...,_____.-,-_,,,,,,______,y_
I;A'!E : SCORE: p DATE: 9 ' 9- /> IfSTRUCTOR- ,4ffvg2
/ /di/1' _
EXAM TITLE::tEnsnerioN OF co'sTm mrrCTE AND SMn, SUBSTRATES OI-OP-11.4-23, 11.4-24 TEST NO.: 1 5 points 1. khich 'Icoke gage tip (1x,2x, or 10x) is recuired by OI-OP-11.4-23 anl OI-OP-11.4-24 for performance of scratch tests on concrete arr3 steel substrates? oIY 5 points 2. [ separate 'Iboke gage readinos ok shall be taken for each /0O square feet or less. heTe : (ie Men os tr.rsTAn ftp. or eng a r;,.ne ws~nen s ta.y seac u quoored) 5 points 3. Should any readings ('Iboko Test) be fcrmd outside the acceptable limits, what additional testina should be oorforrned? Cf-AD D / liens + L Rcnd IN ss J ln /d f_e 77pfgt.
._ e N e_6.! _..S i O h~ eF TJe_poMcegoidue Rendk w oxdcx 70 FIA The areaYof swae&Je sx, if 5 points 4. ht instru:ent is used to perfom the adhesion (or patch) test?
b~b 00HClk folo AD bff ted IP.Cl'rW 5 points 5. How reany adhesion dollies v.ould be recuired to be terted to failure on a coated area of concrete neasurina 175 square feet? C C- . O DbilIN 5 points 6. What is the minimrn acceptable tensile strength for each dolly tested? 65 c700 PS i i l l
E). A;'. T M LE A'O :;'& E R : In1 1CTIO:: or CJ.E.) co :Tr n : Fi u, p;g , l g g, . S'Jh. . rGTe 91-OP-] i . 4-2 3,02 -O'-1] . 4 . s 30 point.s 7. An adhesion dolly tested on reactor contaiment bai] ding limr plate fails the minmrn criteria . khat additional testina is recuired l gp to be perfonned and what is the acceptance criteria? 9 Chk Mun.f l#DD/ E*wel Duc ies s usce.l n ppo t. I f 7~ M W Eetlel bocl v 24Di/Lly 6,r q.ae.) ft IWAll6ElS Adf Te1Ted. s/ JDO//Yo##l DJLt Jr.f,PJfflSDop. FIN 4brN/]oM/tri A narroolea DotL resWESriti 1airG) As usinT, 7]t*))s(nrrdFArtw xes74**Atanded. p<t epresoce cd *TM/* Fo s J i~erL is 400 p.S.i. M **
- Ma N o 10 points 8. D: plain the method of checking each Tooke page readina when inspecting coated steel substrates.
MnK1% TeeKerorpesisev Sp&f3 MfGivivn b41L VCOAf tOfMf ChesNAbefp>*#iNte The V A*edI$a; 6 f TJe Rette GMf To A CML IMAAffD DF T G4Gf. ResdIJ * * % Ke G-M6"
/ '
R a dio G.s Has7"ne sun'ThiW -- 0. b'Hs'fL e.F.f_), e Re /_i & a 8 rsie r o t>:: 'Y4 The DF r FAG C. _ _ _ _ 25 pointu 9. Denonstrate the propar use of the Tcoko c;ccc to the tractor.
-Instructor's A
6%rimt D 25 points 10. Demonstrate the proper perfonnance of an a sio- est. M Instructor's[Judgenent
~ m F9-ex TRAL'.E [ :_ 0? T E :f-9-g_1"STWCTOR - , / _!d)sm,._
s - .. I g . TRAIllING RECORD CDMAN0iE PEAK STENi ELECTRIC STATI0tl DATE: /4 f 2. The undersigned acknowledge receipt of specialized training in: W Y /l* W- 2 3. N - G h // //~ 2 $ ' Given by: _ M(1 L Ei s i O i (instructor) this date, at Comanche Peak Project (location). NAf*E BADGE 4 S2 1 i bl J Instruc.at "s signature Hours of Training ((/r . Tice:_ /2J30 - /.'30 t
lf . , . l i TEXAS UTILITIES GENERATING COMPANY QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION l
#AME DATE PI9/#3 LEVEL OF CERTIFICATION dd, hw<ww Mem /
ACTIVITY CERTIFIED TO PERFORM:8,, xemasp 8-ocf4mp ,) [y,m J % 6 :m p;;s UNTIL: 7)of gf wcw Decwemr'eJ 's &4 e4.pingTE TUGC0 PROCEDURE / INSTRUCTION NO.:or-opz/ /-as # ##'-34 TYPE OF EXAMINATION GIVEN: ORAL r WRITTEN PRACTICAL - RESULT OF EXAMINATION (S): ppf/ COMMENTS: / L e/ 1 RELATED EXPERIENCE: / YEARS EDUCATIO GRADUATION / DEGREE FORMAL TRAINING; ' h y 7 A/g3 COMPLETED OJT TRAINING [ - s e p # HOURS THIS ACTIVITY EXAMINATION: 92/d EVALUATED ON: p N /z y WITH CONSIDERATION OF RECORDS OF EDUCATION, EXPERIENCE AND TRAINING JOB PROFICIENCY AND DE-MONSTRATED SKILL BY: esv 8 /dms,n_s
/
PHYSICAL HEALTH: Immu, FOR ASSIGNED TASK OF THIS PROCEDURE / ACTIVITY. RECOMMEND ASSIGNMENT AS LEVEL / l
- l WITH RE-EVALUATION OF JOB PERFORMANCE AND PROFICIENCY ABOUT:
7 9 Y . w o M & .: - SOPEMISOR APPROV l <?GNW0 W
,,fgh '?lu{b OATE DATE l , 1 l
l i T'EXAS UTILITIES GENERATING COMPANY
,,.. QUALITY ASSURANCE DEPARTMENT .
INSTRUCIOR QUALIFICATION NAME: *DATE: IO , M 63 , LEVEL OF CERTIFICATIO : \\ M k b kb1 ACTIVITY CERTIFIED TO PERFORM:C.33%El5 s M % h @G
%71:F= L 4 Cobe O.GGF _
TUCCO PROCEDURE / INSTRUCTION NO.M4D- )) .4 -EN \ \ .b N TYPE OF EXAMINATION CIVEN: ORAL k WIRTTEN PRACTICAL RESULT OF EXAMINATION (s): NMD 9Y/O l l COMMENTS: Based upon a consideration of the education, previous work experience, formal training in the current revision of the CPSES procedure / f instruction, and the individual's own on-the-job training, a previous certification has been made for this Q.C. Technician in this activity. a satisfactory evaluation of the individual's Memonstrated proficiency in the performance of daily work has now been made, and, with recognition that the CPSES QC inspector training program addresses specific QC l inspection functions, it is felt that there is reasonable assurance that i the individual can competently perform as an OJT QC Instructor in this activity. This certification specifically covers giving OJT instruction in this procedure, including the use of personal knowledge and observation to participate in the On-The-Job Q.C. Trainee's inst etion. 10=W=L3 C This OJT Training Certification expires on 30 i i vh 7 - 2 [a - b t i { JUP VI g wa4\ss DATE i 8 bblA3 1)y,a0yAt DAfE 1 l
,_ _ .____ -- . - - - - - - - .e,---- - - - - - , _. - - - - - _ - . - . _ - . - - . - - - , - - - _ - . - - - -. - - - - - - - - --_..---,-..--.--.,_m - - , - - ~ . - , _ _ _ , - - . , . - - - - - , - - ,--
TEXAS UTILITIES GENERATING COMPANY
- r. o. nox see . clew mosz. Tzxas Seess Due to a current procedure change, all three year inspector certifications have been changed to a one year certification to satisfy the requirement of ANSI N45.2.6-78, para (2.3).
For this reason all inspector certification packages are being reviewed and a recertification issued when necessary (those certifications issued before July, 29,1982) to bring all inspector certifications in line with the new one year certification. Any certification issued after July 29, 1982 will revert to a one year certification by means of correcting the cert sheet expiration date with pen and black ink. The change will be initialed and dated by the Non-ASME Training Coor-dinator. A recertification will be issued on the expiration of that one year date. S Cecil Manning _ ) O ,- N . f/[63 Non-ASME Training Coordinator
. -p /w
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- 1 I I REINSPECTION CF CX'ATED CCFCRPIF .
TITLE OF CERTIFICATION: AND STEEL .N ' INSTRUCTION NUMBER: 0I-09-11.4-23, OI-OD-ll.4-24 TEST tt0.: 1 PREPARED BY: [M TE 2-/S 82,
/
I APPROVED BY . 7 DATE EXAMINATION FOR CERTIFICATION NAME__,, DATE 7- i ? - R.R TIME EXAM STARTED: 3 52Q- p,,f TIME EXAM COMPLETED: 3' " Am GRADE: 929d ORAI. EVALUATION BY: QUALITY ENGINEER u d /j ),/ [ L / / M ,g 5 i
/ UATE QUALITY ENGINEER DATE C0tt1ENTS l
l l l 1
3 ATE: 7- I ; - f 3 INSTRUCTOR: ,,o d,fdi EXAM TITLE:REINSPFCTICH T OCAUD OctME AND STEF2, SUBSTRAES l OI-OP-ll.4-23, 11.4-24 l 4 TEST NO.: 1 oints 1. Which 'Iboke gage tip (1x,2x, or 10x) is reonired by OI-OP-11.4-23 and QI-CP-ll.4-24 for performance of scratch tests on concrete and steel substrates?
'2 X oints 2. F, k/d separate 'Iboke gaae readinos shall be taken for each /CD spsare feet or less.
oints 3. Should any readings (2boke Test) be found outside the acceptable limits, wkt additional testina should be perfo'rmed? A O b \"t E Ors) A( . -foo k C '76srs Shooto IbE 13 612 *~0Cm e D lr3 ThE SJccoa co, AClet 7~O T bOf _ ATE Th C t.J eJSP4 7~ ACED. j oints 4. hht instrument is used to perform the adhesion (or patch)
- test?
CLCo METE R. f06 A OhE% e3 7i' sTEQ oints S. How nany adhesion dollies would be recuired to be tested to failure on a coated area of concrete neasurina 175 souare feet? f TS /"6E DollEs :
/ T657-cints 6. What is the minimmn acceptable tensile strength for each dolly tested? 'Z. 0 0 LB5, ,
l
- I ,
l
EXAM T!TLE AND NUMBER: PII' 7ICN & CACTTED COCRETE MC [ ' 5131. .s..ES OI-OP-ll . 4 -23, OI-OP-ll . 4 - . PAGE 2 I TEST NO.: , 1 l l ' 10 points 7. An adhesion dolly tested on reactor contaiment building liner plate fails the mininum criteria . What additional testing is recuired to be performed and what is the acceptance criteria?
# 4 M O R.E. C> O H ES -S ho O LD %E (ZA06 o h / '
6 < *si' A M CE F%m f A ILuPc A ROD $O ' /2AD<A L sd-CEMA LS . If The Aco[T cwnt. 7Esrs cuss - 7 dor aTc. rhc 624.ger ##' ' ecc 10 points 8. Dcplain the method of checking each 'Itoke page reading when inspecting coated steel substrates.
. J l<.V . 7- 1 E'S3
(^C V %,",~ D^ v c.2
~ ~% 't n o _ c < -) S : ' h7'; ln 5 ", ~
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^ ~ts LM5&D ~O --Ch C.f.M. TOOGC- ~ ~. ' ,1X O 7 - I 8- 8.5 STc (_ t G , b sw n Es c S OhSTR ATes [f f, M ^ O, , , v ., . O . O _
N A <ve.hc><t t>A7TE css Arvo ocer,'a- # # e < CAO c oLV /3c cherco r39 W7 i 25 points 9. Dmonstrate the proper use of Tooke the structor.
$ 4 *s fa c.ho r w / ~ . /1 s/o - 7-/8 7 Instructor's Jtrigement j ~
25 points 10. Dmonstrate the proper - fo of an s t . l on Gdidaclern Instructor's Jtrigenent (& Q. ~ 7-/d-d 1 O i I NY fY TRAINEE: DATE: 7 I8 23!NSTRUCTOR: (I k< ' A llN 'I
D-@-M t St .
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Er uv Ren Ce.c.u Os.,oue um as 'he ft syd:se.
( ) RECORD'0F' WORK PERFORMED l (f PROCEDURE TITLE: b~ 'I l ' k -D Il* A-INSTRUCTOR: bM D 1 I WEEK 0F YD D TO '7 I716 3 5 5 ' g , u O 2 2 E E e ' ou . " g,e kc J l I 88 =ae :43
- i tJ p# l l 'E is 16 .41 i ~
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TRAlliItlG RECORD C0tiAN0iE PEAX STEAti E(ECTRIC STATI0fi Pmject 35-1195 I orCo-ts4- 2 M.1 "Re.uy.oPWs Wi Gw 605.ui
% .Gr a t w..auw/me. DATE: 7 __ ! 7 . [ 3 gg.itg tu R.w- 9.cu . b b .
- C e *c h aut e. M . .
e b.w.. The undersigned acknowledge receipt of specialized training in: QD Q P- II. 4'- >3e. rad I 1 dr - OP - H. W 2 .. 1 Givenby:flN.d.%btA to ArtlA (instructor) this date, at Comanche Peak Project (location). PIAf4E BADGE i SSN 1 l
) O . -Instructor'sb% . Signature 0. . Hours of Training f Z3d3 Tir.: / ! 30 76 + o J .
1
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~
6 TEXAS UTILITIES GENERATING CONPANY QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION l
@AMI DAT,E 6-6-84 . LEVEL OF CERTIFICATION Q. C. INSPECTOR LEVEL II ACTIVITY CERTIFIED TO PERFORM: PROTECTIVE COATINGS INSPECTION UNT,IL 6-6-85 TUGC0 PROCEDURE / INSTRUCTION NO:CP-QP-11.4/ DAUGHTER INSTRUCTIONS TYPE OF EXAMINATION ORAL XX WRITTEN PRACTICAL RESULTS OF EXAMINATION: SATISFACTORY COMMENTS:
RELATED EXPERIENCE: 3 YEARS 5. MONTHS EDUCATION: GR ADUATION/3 DEW 53 FORMAL TRAINING N/A HRS. N/A COMPLETED OJT TRAINING N/A HOURS COMPLETED THIS ACTIVITY ; EXAMINATION: 92.25% , i EVALUATED ON: 6-6-84 WITH CONSIDERATION OF RECORDS OF l EDUCATION, EXPERIENCE AND TRAINING, JOB PROFICIENCY AND DEMONSTRATED SKILL gy M. G. Krisher/Neill Britton i PHYSICAL HEALTH satisfactory FOR AS 51GNED TA.SK OF THIS PROCEDURE / ACTIVITY.; RECOMMEND ASSI 3NMENT AS A LEVELA WITH RE-EVALUATION 0F JOB PERFORMAN :E AND PROFICIENCY ON , OR ABOUT: 6-6-85 i .
/- -
SUPERV IS TR \ i i APPROYAL~ 4/ DATE d7
/
i i
/ ' DATE
l TEXAS UTILITIES GENERATING COMPANY QUALITY ASSURANCE'DEP/RTMENT QUALITY CONTROL RECERTIFICATION NAME: DATE :1/18/84 LEVEL OF CERTIFICATION: OC TECHNICIAN (LEVEL 1) ACT!YITY CERTIFIED TO PERFORM:E[ INSPECTION OF SEAL COATED AND TINISH COATED STEEL SUBSTRATES FOR WHICH DOCUMENTATION IS MISSING OR DISCREPANT REINSP. PROT. C0AT. ON CONCRETE SUBST. NHICH DOCU. MISS./ DISC. TUGC0 PROCEDURE / INSTRUCTION NO.(S): 01.np.11 a.73/01-0P-11.4 24 TYPE OF RECERTIFICATION EXAM GIVEN: XXXX ORAL WRITTEN PRACTICAL RESULTS OF RECERTIFICATION EXAM: taTitrarTnov . I COMMENTS: RA, SED ON PREVIOUS CERTIFICATION IN THIS ACTIVITY, AND CONTINUED SATISFACTORY PERFORMANCE, THE AB0VE NAMED !ND!- VfDUAL !S HEREBY RECERTIFIED AND AUTHORIZED TO PERFORM ACTIVE QC INSPECTIONS .AT CPSES IN THE AREAS LISTED AB0VE. THIS RECER-T!FICATION WILL. EXPIRE ON 1/18/85 , l ML SLIP 99ISOR M(?ATmD
.APPROV{L/ , ./fWf/ ~ \
DAtt / DATE
l TEXAS UTILITIES GENERATING COMPANY QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION NAME, DATE_ e/,ff
, LEVEL OF CERTIFICATION 8C, nyp-/affeod /> re / -
ACTIVITY CERTIFIED TO PERFORM: A ,amm e C,- 2 /n m b s,w = // AnhusesJ UNT1L: / ('y a ve de DATE~ TUGC0 PROCEDURE / INSTRUCTION NO.: M<G"///- ECP/ // / se TYPE OF EXAMINATION GIVEN: ORAL M RITTEN PRACTICAL RESULT OF EXAMIMATION($): 42 ([ l I ComENTS:__ /loor-RELATED EXPERIENCE: z. YEARS EDUCATIO! RACUATION/ DEGREE FORMAL TRAINING: g e ,s m u_ - /z./Aler. COMPLETED r - OJT TRAINING: f e roz y_ - HOURS THIS ACTIVITY EXAMINATION: Apz TV - { EVALUATED ON: //Eb Ie-t WITH CONSIDERATION OF RECORDS OF l EDL'CATICN, EXPERIENCE AND TRAINING, JOB PROFICIENCY AND DEMON-STRATED SKILL BY: es. g C. L,j, < z , o,,, s PHSTICAL HEALTH:[p , ham __FOR ASSIGNED TASK OF
/
THIS PROCEDURE / ACTIVITY.' RECOMMEND ASSIGNMENT AS LEVEL / WITH RE-EVALUAT OF JOB PERFORMANCE AND PROFICIENCY ABOUT:
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$UPERV;g0R APPROVAL (,/ . /
DATE
/ 24' A.'T DATE ,
( ( l TEXAS UTILITIES GENERATING COMPANY F. O. BOK Men OLAN ROSE. TEXA818888 ( l l i f i i i Due to a current procedure change, all three year inspector certifications have been changed to a one year certification to satisfy the requirement of ANSI N45.2.6-78, para (2.3). For this reason all inspector certification packages are being reviewed and a recertification issued when necessary (those certifications issued before July, 29,1982) to bring all inspector certifications in line with the new one year certification. . Any certification issued after July 29, 1982 will revert to a one year certification by means of correcting the cert sheet expiration date with pen and black ink. The change will be initialed and dated by the Non-ASME Training Coor-dinator. A recertification will be issued on the expiration i of that one year date. 3 1 : ) 4 i _ O_ - Y/[83 N Cecil Manning Non-ASME Training Coordinator l -
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l l OUALITY COmTOL THCHNICAL TRAINDG Q.TTLINE CC Muru.'ilVE COATDr. , REINSPECTION OF COATED STEEL & COtCRETE SUBSTRATES BY ADHFSIOJ A TESTDC INSDECIORS ( CI-CP-11.4-23 & 11.4-24 ) , I NAME DATE CoNDCED: /* MO-83 A. CCMPIETED STEPS D,N,0,S,T,U,
& V OF 'IME PPCTIB7. IVE j j COATDG GDIERAL TEDNICAL CUTLINE. ) 22d //l" fj/g? #7 TAD INSDECIOR DATE B. PERFORM A MINIMJM OF 24 HOUPS "Oi THE JOB" TPAIN- .
DG IN 'IMIS ACTIVITY. Wi>f coATDG oC'suprav1SOo DATE _ /~2 O ' I'd C. DDGSTPATE PPDFICIDCY IN .
/ .2. 0 -
PERFORMDG INSPECTION. COATDG OC SUPERVISOR DATE D. DD10t2STPATE PPTICIDCY D4 CCMPIETDC THE REPECTIO1 f CHID: LIST (S) . e/ M4L<DATE/ 2' P3 LEAD INSPECIOR E. ATTDO IVBMAL TPAINDG SESSIO1 IDR 'IMIS ACTIVITY. f///h/N /MS_- INSTRUCIOR~ ~ DATE F. EXAMINATION CCNPIETED. SCORE: APCY2 +w $//)Y'mr/
'OCATDG OC SUPERVISOR DAW CDNENIS: /x j j j , 2 ; m z,A c d r- d pAdIsr D/b.s e air hma y= g &$ts TRADmG coeIEIw: 4/dJs-IK, g: SUPERVISOR ~
d/a_ DATE
( (. i CPSES QUALITY CONTROL DEPARTMENT PROTECTIVE COATING GENERAL TECHNICAL OUTLINE NAME:'_ DATECOMMENCED:/ b A. Read and discuss the following documents with designated Lead Inspectors:
- 1. Specification AS-31. rotective Coatings" lD-fl 2D " l $4- -
Date Lead inspe tor Date j 2. -QP-2.0, "Implementat SES Program" Y-U Date
/
tid Inspiec~ tor
//w lN3 ate / '
r te f 4 "In otective Coatings"
-S' U n Efffz ate Lead Inspector Date ! 5. QI-QP-11.4-1, " Inspection of Steel Substrate Surface Pre atto a Primer Lead to
- 6. QI-QP-11.4-3, " Inspection of Steel Substrate Primer Repair 1 nd Finish Lea o
- 7. -11.4-8, "Inspecti Special Coating Operations"
! IS O }, e dd Ins tor Date adin 1 Date ' I 9. QI-QP-11.4-10. " Inspection .of Concrete Substrate Surface ara on & ) pitcation & Repair" lO *)l'W ) [l /2- - j Date Lead Inspector Date' '~ h
( PROTECTIVE COATINGS GENERAL TECHNICAL OUTLINE l PAGE 2 0F 3 1 of Storage and H6ndling P ctive Coatings" l3-t H--t & //l$a<- l2 2 te ead Inspector Safe
- 11. -11 " Final tion of Steel Substrate Fi ats" 19-CD--
te Lead Inspector M / Bate R l i
- 12. QI-0P-11 spection of Concrete Substrate Coats" ;
(> d % > g -: / ' l, ate Lehd Inspector ' Date )l
- 13. QI-QP-11.4-22, "QC Verification of Protective Coatings Unique dentification i
D- \M- tb.- ate
~
Lead Inspector M% /[ ' Date
- 14. f Coatings Applied on St stra "
Q-T~U / ,is dr//w Dat( AVzf,/L ate fad InspecYor
- 15. Q1-QP-11,4-24 "Reinspectio Protective Coatings on Ce te Subs rates
- g or Discrepant" b
ate
~
J Ma'd Inspectbr Y/W Date
/$
- 16. CCP- rates Inside Reactor Butidi diati Areas"
/ w M te ' Lea'd ' Inspector ~ Date l "
- 17. trates Inside Reactor Buil Radd n Areas" e
W m Lead Inspector d"YfL Date' 4
- 18. Concrete Surfaces" Q-QS-D #~
te Lead Inspector Date ad Ins r Dat 1 i e / _________._,__-___m_ _ _ . _ _ ____ __ _ _ _ _ _
~ (
j FROTECTIVE C0ATitlG5 GENERAL TECHINICAL OUTL! fit . s fAGE 3 0F 3 IO. CP 15.0 "Ta stem" T' > / //fsw ca te ~L iae insrpector Ed h~ w cate' - 11. and Deficiencies
- lNVW / - se s//da / ft; Da te Leec inspectoY M tif l c 'a
.8. Perfore a minimum of 100 hours "on-the-job" trainin t~ SEG~ /77 amp;7 ir. this activity, i udo.(A/ L' QC Supfvisor '
l j C. Demonstrate proficiency in performino inspection. I j dis Al<JiYL
~QC Sup& visor Jl6 T ,f D. Demons trate proficiency in completino the inspectio checklist (s).
i up 6o9,A J ads visor E. Attend formal training session for this activity.
, / +1ts86)
QC'Sup& visor L / Jb3 '
, j ,"F. Examination comoleted. . 1 Score: Concrete 97W & ! Stet) 92*d +
l Sackfit A2$$ NA$ En s Jh W Supervisor <
' Comments : _ _ Mo n-I ,,
r . y / d _ - _ - - QC Suptrvisor e
,. - ,_, . . - - - ~ .
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( ( REINSPECTICN CF Ct%TD CDCRPIT TITLE OF CERTIFICATION: AND STEEL .WATL3 INSTRUCTION NUMBER: 0I-09-11.4-23, 0I-09-11.4-24 TEST NO.: 1 PREPARED BY: [ m: 8 2 -_/S- 82. ,
/ TE APPROVED BY .
l DATE l EXAMINATION FOR C l l NAM DATE \ D TIME EXAM STARTED: SISS TIME EXAM COMPLETED: Q '.\O ! GRADE: #3 $ ORAI. EVALUATION BY:
-QUALITY ENGINEEP.gder u d.[M// ~
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QUALITY ENGINEER , DATE f COMMENTS _ O
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, DATE: k-D d 3 INSTRUCTOR:
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EXAM TITLE: REIN 5Pn;nON OF CIWrED CDUTTE MD STM, S%g OI-OP-ll. 4-23, 11. 4-24 TEST NO.: 1 5 points 1. Which 'Iboke gage tip (1x,2x, or 10x) is reouired by OI-OP-ll.4-23 ; g.g ard OI-OP-ll.4-24 for performance of scratch tests on concrete and steel substrates? l ints 2.. A separate 'Iboke gaae readinos shall be taken for each ice square feet or less. 5 points 3. Should any readings ('Iboke Test) be fourd outside the y acceptable l' *ts, what additional testino should be performed? w ci h- L b F ehts M k 'Gn s- ,, ., e,t 2 M e -= w vx % \oc\e (p.eg Q ek ,, e Y - Qy 9 my 3 - , J.\'n s ^
@ ev ,a - V- % . M o rym ,.vy_ m 3 g % g j
5 points 4. kWinstrdt is used% p,erform the adhesion (or pitch) . gQ test?
- E\m A ~\o6 A& L _ ,es6-5 points 5. How many adhesion dollies wx11d be recuired to be tested to failure on a coated area of concrete neasurino 175 souare feet?
V #
%*> O 5 points 6. What is the mininun acceptable tensile shagt.h for each a f, dolly tested?
900 oe w : d-a#k 3.k w.3h a
~y sms. A %d < 1 \a s-A, l dW% s x a w s a a . b ,d ~
cd 1 % o.h 4 as. 5//f - :,c~ c mdde.A m -% l xe. x r seA w wA- w a> 09 -A .
#ue , ;
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. DfW. TIT.LE AND RUMSER: -
ymt c Ik. . . OI-OP-11. 4-2 3,01-OP-ll . 4 -- TEST W.- s I 30 points 7. An adhesion dolly tested on reactor contairrrent building liner plate fails the minimrn criteria . What additional testing is recuired to be perfonred and + is the acceptance criteria? [ MM \\.es kes k M . % \% bg kC)D g gd, ' by?'O2a46% h\ AA dJiW ~ n7 Dcplain the nethcd of checking each 'Iboke gage readina when 10 points 8. inspecting coated steel substrates. c_bb CO C Ao r 2,, t E % dLA ba C$L" .
~ . n % L cs 4 s k % ~ TccR e q % ;t + a em ,
s% o% M k fw o . \ wA &%teh wsb$.wt.eA b) " h"6 W % c4 abo. C9, % D T gW . 25 points 9. Dsenstrate the proper use of the 'Iboke e to the instructor. Ear v7a0 6ulk M38s Instructor's Jtdgment '
~
l 25 points 10. Denonstrate the proper perfornance of an adhesion test. 53 Instructor's Judgenent l e TRAINEE DATE:\~" d 31NSTRUCTOR: _ /k/[ f
l_ . ,. RECORD'0F WORK PERFORMED i PROCEDURE TITLE: b3 b O N-INSTRUCTOR:h ' o WEEK OF ED-D To \' M' O 5 .
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. MON ES WED THUR FRI. ' REMARKS .
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COMMENTS:
- RECORD OF WORK' PERFORMED PROCEDURE TITLE: GI-GP ll 4-23 EEv. f INSTRUCTOR: Y bS C OA471BEAO WEEK OF TO I-2 l'I3 5 5 .
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NAME ' '
~ MON 1 6 FRI. REMARKS ;
TUES l WED lTHUR k- - - ----____
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COMMENTS: e
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li il s RECORD OF' WORK PERFORMED $' PROCEDURE TITLE: //, NA '
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INSTRUCTOR: Ma.I+e r' ' T' s/I,;1f-wEEx 0F F /6'- U TO /- M -M. , u $ ? l
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MON TUES ' W UR FRI. REMARKS ;
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/ / / V /- -/ V / .- / / / / V' / / / / ./ /. / / / / / / / / / / /\ ., y ;7 ,, . / f COMMENTS:
9
1 . . . . l s 1 l ' ' TRAINING RECORD I
~ ~ ~
CiiWGE PEAK STEA'IELECTRiC STATION - DATE: /4-3o-f2- . THE UNDERSIGNED ACKNOWLEDGE RECE!PT OF SPECIALIZED TRAINING IN: _ . . GDOP-it 4-23 Oz-d il.4 f-2t/ GIVEN BY: 6/LL RITTCPM (INSTRUCTOR) THIS DATE, AT CDMANCHE PEAK PROJECT. NAME (PRINTED) SIGNATLRE BADGE # M 3 l i ) __ l j _ bd//W INSTRUCTOR'S SIGNATURE I!OURS OF TRAINING: / !1 N TIME: $fC 91###-470 04
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I TEXAS UTILITIES GENERATING COMPANY QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION i
$AME DATE 6-6-84 ,
LEVEL OF CERTIFICATION Q.C. INSPECTOR LEVEL II - - ACTIVITY CERTIFIED TO PERFORM: PROTECTIVE COATINGS INSPECTION UNTIL 6-6-85 , TUGC0 PROCEDURE / INSTRUCTION NO: CP-QP-11.4/ DAUGHTER INSTRUCTIONS TYPE OF EXAMINATION ORAt XXX WRITTEN PRACTICAL RESULTS OF EXAMINATION: SATISFACTORY 4 ' COMMENTS: RELATED EXPERIENCE: 3 YEARS I MONTHS EDUCATION: . M5N9:/ DE GRE E FORMAL TRAINING N/A HRS. H/A COMPLETED OJT TRAINING N/A HOURS COMPLETED THIS ACTIVITY EXAMINATION: 91% - ' EVALUATED ON: 6-6-84 WITH CONSIDERATION OF RECORDS OF EDUCATION EXPERIENCE AND TRAI ING, JOB PROFICIENCY AND DEMONSTRATED SKILL BY M.C. Krisher/Neill Britton PHYSICAL HEALTH satisfactory FCIR ASSIGNED TASK 0F THIS PROCEDURE /ACTIVIkY. RECOMMEND ASSIGNMENT AS A LEVEL II WITH RE-EVALUAT:10N OF J08 PERFCRMANCE AND PROFIC,IENCY ON
' : i OR ABOUT: 6-6-85i . '
A-SUPERVISOT ' APPROVAL / DATE Nf7/ / / DATE' AJ7k V' 1 l l l
i b TEXAS UTILITIES GENERATI.'!G COMPANY QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION NAMF DATE [MIE LEVEL OF CERTI TION d 72:E4/dem) Ne/ ACTIVITY CERTIFIED TO PERFORM: N // X 4 se:c w > s p d , , y / 3irz. K0aem Sowrsa & nsaasaNTIL: ' 09up rave 49' en/x DATE TUGC0 PROCEDURE / INSTRUCTION NO.: JSdp d g-c 4 ##-24 TYPE OF EXAMINATION GIVEN: ORAL M RITTEN PRACTICAL RESULT OF EXAMINATION (S): /SOM, C0ffiENTS: // x,M RELATED EXPERIENCE: YEARS EDUCATION UATIO ;/DEGr,EE FORMAL TRAINING:M m e er v - S,/,4sc COMPLETED
'0JT TRAINING i be #mE"/#m HOURS THIS ACTIVITY ~
EXAMINATION: /d e r2 - EVALUATED ON: # M /g r. WITH CONSIDERATION OF RECORDS OF . EDUCATION, EXPERIENCE AND TRAINING, JOB PROFICIENCY AND DEMON-STRATED SKILL BY: Mr 8 dwarms PHSYICAL HEALTH: rpemAv r FOR ASSIGNED TASK OF THIS PROCEDURE / ACTIVITY. REC 0ft4END ASSIGt:4E!GrAS LEVEL WITH RE-EVALUATION OF JOB PERFORMANCE AND PROFICIENCY ABOUT: fk) hts"~ . fM 1 1 ' SUPERVJ8'DR' ROVAL DATE
/////z ' ~
DATE 61 & l W _, _ , _ ,---M """ _ I
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0 , [ i TEXAS.LM. f_ GG COMPANY QUALITY AS:.. 2.?/RTP.ENT QUAL'!TY CONTP. rTlFICATION NAME: , ATE: 8-18-83 LEVEL OF CERTIFICATION: _
- 'h.5NICI AM (LEVEL !)
i . ACTIVITY CERTIFIED TO Pirw leinspe: ion of Coated Steel and Concrete 5. - v Adher-'en and Tooke TUGC0 PROCEDURE /INSTRUC ;;, c. 3): C-OS-II.4-23 & 24 . 9 TYPE OF REC'ERTIFICATION 'o r g_g: CRAL f 7Ex '" PRACTICAL i RESULTS OF RECERTIFICAT.*> sp S AT.~ RTORY *** l COMMENTS: r EASED ON PREY'D- MIFtc T!0N IN TlitS ACTIVITYs AND CONTINUED, SATISFACTOP* sgP:2MANCE, THE AROYE NAMED INDI-VIDUAL IS HERERY RECERTIF2l; AC AUTHORTZED TO PERFORM ACTIVE : QC INSPECTIONS AT CPSES D M SEAS LISTED A80VE. THIS RECER" TIFICATION WILL EXPERE Oe_ 5.-18-84 -.
***NOTEi This re'c'ertificath 5-line with a one year certifi*.cer,w w toto tring al)change.
procedure certifications Employee 18 is cu ently certified under a n (3) year certf Due to this, no y
'SUPEKVISOR ~ . $0' APPROVAL (/
if/27/sr *Z 5 #$$ DATE '
- ,- , - - - - - , , , . , , -- - .--y- - - , - . - , - - . -..m ,, - -,
( (, & TEXAS UTILITIES GENERATING COMPANY
- r. o. nox ime . ci.zw mosz, rzxas was c ,
l l l l Due to a current procedure change, all three year inspector certifications have been changed to a one year certification to satisfy the requirement of ANSI M45.2.6-78, para (2.3). For this reason all inspector certification packages are being reviewed and a recertification issued when necessary (those certifications issued before July, 29,1982) to bring all inspector certifications in line with the new one year certification. ' Any certification issued after July 29, 1982 will revert to a one year certification by means of correcting the cert sheet expiration date with pen and black ink. The change will be initialed and dated by the Non-ASME Training Coor-dinator. A recertification will be issued on tne expiration of that one year date. S Cecil Manning O, N , k/[63 Non-ASME Training Coordinator
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.-...................... D g BrownfSRoot,Inc.
P.O. 80X 1001 G LE N ROSE. TEX AS 76043 AGESSAyE R b p L. Y g DATE A A .: f o r r -
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i V OGEITY O2TI1CL '110NICAL TRAINING 011LINE QC PivanVE ORTDG REINSPu.nCN T cop 3ID STIEL & CIN2ETE SUBSTRATES BY ADHFSICN NO 'ICOKE TESrDG INSm'rmS i l ( CI-CP-11.4-23 & 11.4-24 ) I i NAME DATE C@ME2CED:_3 31- B2. A. CmPLEITD SIEPS D,N,0,S,T,U,
& V T ME PivanVE .
CXJrLINE. 4cII !/E Ia D D w uJwk DATE B. PEREGM A MINDIN T 40 100RS "CN WE JOB" TRAIN-DG IN WIS MrIVITY. Ygjf 2MP2 CIwrDG OC SUPERVIy. DNIE (6SEff5/1D/ C. DDENSTRATE PBCFICIDCY IN , PERFDPMDG Dwu.nCN. L CDATDG (C SUPERVISOR DATE D. DDONS17 ATE PKFICIDCY IN CCMPLETING NE Deu,nCN CnEx:<LIsr cS) . ThJ/ M ' InD nau.= f/23&r_. DA:IE E. ATIED FOPMAL TPAINDG SESSICH FOR MIS ACTIVITY. _ Ikpm; / / ' DATE
- r. nonnaTICH cmPrzrm.
SONE: Ast7[s / -
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- CDNENTS: M i
' TRAINDG CINPIEITD: [ d M/L awrac aC araw1 Son DATE t- ~.
4 REhm;nCN T CDED CDCRETE TIT 1.E OF CERTIFICATION: AND STEL SUBSTRMS INSTRUCTION NUMBER: OI-Crp-11.4-23, OI-CP-11.4-24 : TEST NO.: 1 PREPARED BY: dh 2 - /5- 8g e APPROVED BY DATE EXAMINATION FOR CERTIFICATION 3 DATE Y- L 3 -3 2-TIME EXAM STARTED: A'ZO [M TIME EXAM COMPLETED:J!f6 #M GRADE: /4) i' _0RAL _ EVALUATION BY: QUALITY ENGINEER
./ t- M i vi - c.
QUALITY ENGINEER DATE
/
ComENTS
- - - - - - _ . - - - . . _ . _ . . _ . _ . - . . . - _ _ _ _ . . _ - , __,-r , . _ - ._ _ , _ _ ,
EXAM TITLE:REnenuncN T CDrcTD CDCETE A I'll'/( TH2,SUBSTFATES l OI-OP-ll. 4-23, 11. 4-24 l TEST NO.: 1 5 points 1. Which Tooke gage tip (1x,2x, or 10x) is recuired by OI-{P-ll.4-23 and OI-CP-ll.4-24 for perfomance of scratch tests on concrete ard steel substrates? c7X 5 points 2. [ separate Tooke gage readinos shall be taken for each /40 square feet or less. 5 points 3. Should any readings ('Iboke Test) be found outside the acceptable limits, what additional testino sinald be perforrned? AYbbnal k$ Sbollbe A JD VJJb/ks' h4 A fl A-b be 4lY 5 points 4. What instrument is used to perfom the adhesion (or patch) test?
$CDMEyEb /Ob kbt'$ 0AfPA v v Nfh 5 points 5. How nany adhesicn dollies would be recuired to be tested to failure on a coated area of concrete neasurino 175 square feet?
b 5 points 6. What is the mininun acceptable tensile shru(di for each - dolly tested?
~
Doo PSI' 4
EXAM TITLE AND NUMBER: L sPIETICE CF CAOTED CCNCRET. E AND alEL PAGE 2 t' 0 . -23,01 + 11.624 ! TEST NO.: 1 10 points 7. An adhesion dolly tested on reactor con
- h t b.tilding liner plate fails the mininum criteria . What additional testing is required to be perfomed and what is the acceptance criteria?
Rxe 4'aEdad4Ees al 9s*udealsdaya. ///from :
# e foiI,'vedoL. ANaNdad/s/4 Aihe sh//6e rearle} l fo Cas$' wee'am. ONwhalbilu AiluresLillu neled e a .Z12. AS s%sifif0C/9ffifY**W'hM 6/&iS P0J6 10 points 8. Explain the method of checking each 'Itxt.e gage readina when inspecting coated steel substrates.
[Acl Y$oke Caoe redae is commred W$odku s& ph euod4ervwr res4er. reL redioc sL at x w,XdibYo/He DfTorHe led foili 25 points 9. Derrenstra !the proper of the Tooke gaae to the instructor.
\b Y A '% r 1/
Ink l 5 Judge q ' ]li 25 points 10. Derxm ths' proper omance of an adhesion test. z eg S'4 [ )/ s p g eer = w - 1 i l l l l
- l l
TRAINEE: DATE: 7.JJ24NSTRUCTOR:! _
i TRAIllIllG RECORD
, CDMANQiE PEAK STEAM ELECTRIC STATICH DATE: /JME2.
The undersigned acknowledge receipt of specialized training in: Rt 'R.5 0.5 . R .1-St#ll:4-1, IlR R4 -5, ll 4- E, fl. 4-7 //. d- 17, if <-po H V-23-, //<d-p 3 #-V-2
- Given by
- (instructor) this data, at Comnche Peak Prefect (location).
NAI*E BADGE f SSN
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l \.. I M/C P'7. signature Qurs of Training f30-ll30A 3h 1 Tira: lB0 A * /IS OA i s
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'EXAS UTILITIES CENERATING COMPANY T ,,.. QUALITY ASSURANCE DEPARTMENT INSTRUCTOR QUALIFICATION .
WAME: DATE: 8-8-83 LEVEL OF CERTIFICATION: OC Technician level i ACTIVITY CERTIFIED TO PERFORM: Reinspection of Seal Coated Finish Substrates and Protective Coating on Concrete Substrates for Which Documentation is N526"AtME$stffMECTION NO.: 01-0P-11.4-23 & 11.4-24 TYPE OF EXAMINATION CIVEN: X ORAL WIRTTEN PRACTICAL RESULT OF EXAMINATION (s): Sat. l COMMENTS: Based upon a consideration of the education, previous work , experience, formal training in the current revision of the CPSES procedure / l instruction, and the individual's own on-the-job training, a previous l certification has been made for this Q.C. Technician in this activity. ' i a satisfactory evaluation of the individual's demonstrated proficiency in the performance of daily work has now been made, and, with recognition that the CPSES QC inspector training program addresses specific QC inspection functions, it is felt that there is reasonable assurance that the individual can competently perform as an OJT QC Instructor in this activity. This certification specifically covers giving OJT instruction ; in this procedure, including the use of personal knowledge and observation to participate in the On-The-Job Q.C. Trainee's instruction. l This OJT Training Certification expires on 8-8-84 1 l Wh d / - f S ERVISOR DATE
\
i8 APP V [ Nic DATE
- l l
l TEXAS.UTH. FRIES GENERATEG COMPANY ,, QUALITY ASSURANCE'DEP/RTMENT QUAT'!TY CONTROL RECERTIFICATION NAME: DATE: 8-8-83 LEVEL OF CERTIFICATION: QC TECNNICIAN (LEVEL !) ACT!Y!TY CERTIFIED TO PERFORN: _Reinsoection of Seal Coated Substrates and Protective Coatino on Concrete Substrates for which Dncomentation is Missino or Discrenant TUGC0 PROCEDURE / INSTRUCTION NO.(S): 01-0P-11.4-23 & 11.4-24 ; TYPE OF RECERTIFICATION EXAM GIVEN: ORAL *** WRITTEN F RACTICAL RESULTS OF RECERTIFICATION EXAM: SATIS FACTORY * ** . COMMENTS: k SED ON PREYt.0US CEitTIFtc T!ON IN THIS ACTIVITY, . AND CONTINUED SAitSFACTORY PERFORMANCE, THE ABOYE NAMED INDI-VfDUAL IS HEREBY RECERTIFIED AND AUTHORIZED To PERFORM ACTIVE QC INSPECTIONS ,AT CPSES IN THE AREAS LISTED A80VE. THIS RECER-TIFICATION WILL EXP!RE ON 8 8-84 ,
***NOTEi This re'c' e rtification is issued to bring all cer fications in line with a one year certification, due tp proc re ha e. Employee r to thi n iscurentlycertifiedunderathree([3(
or , wri n ical will be g r t on. SUPERVISOR FPPRDVAL V . l DATG
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DATE fH2h
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TEXAS UTILITIES GENERATING C04PANY QUALITY ASSURANCE DEPARTMENT INS 1RUCTOR QUALIFICATION NAME: DATE: 4/jfde r
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ION: M npe wzum 5 LEVEL e mar / ACTIVITY CERTIFIED TO PERFORM: 4 .ur u m m o e .f w- A-M . Am 6m .-osame.- su m n m non xm.k';,as ce TUGC0 PROCEDURE / INSTRUCTION NO.:M r-op w.2, TYPE OF EXAMINATION GIVEN: 7 ORAL ; - MRITTEN PRACTICAL RESULTOFEXAMINATION(s): M L-r- d r #/a/fr - COMMENTS: Based upon a consideration of the education, previous work 2 experience, fomal training in the current revision of the CPSES procedure / instruction, and the individual's own on-the-job training, a previous certification has been made for this Q.C. Technician in this activity. A satisfactory evaluation of the individual's demonstrated proficiency in the perfomance of daily work has now been made, and, with recognition that the CPSES QC inspector training program addresses specific QC inspect-ion functions, it is felt that there is reasonable assurance that the individual can competently perfom as an OJT QC Instructor in this activity. This certification specifically covers giving OJT instruction in this procedure, including the use of personal knowledge and observation to participate in the On-The-Job Q.C. Trainee's instruction. This OJT Training Certification expires in one year if no inspections are perfomed in this activity by the individual, and regardless, on b. Wr f3 c#[OI2:. Supdviso -
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TEXAS UTILITIES GENERAT!NG COMPANY QUALITY ASSURANCE DEPARTMENT INSTRUCTOR QUALIFICATION NAME: DATE: # d 4 2 LEVEL OF CERTIFICATION: M raC#r.vc o <> 2mA-Z,/ *~ ACTIVITY CERTIFIED TO PERFORM: fo ->13 mp ea A m --se- *: d m>cc es3 di u niw ::JJxa,r=_ _ ,
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TYPE OF EXAMINATION GIVEN: I ORA W ITTEN_ PRACTICAL RESULT OF EXAMINATION (s):_ #,% ~ 6 6 I d M>s d COMMENTS: ' s \ Based upon a consideration of the education, previous wofk experience, fomal training in the current revision of the CPSES procedure / i instruction, and the individual's own on-the-job training, a previous certification has been made for this Q.C. Technician in this activity. ! A satisfactory evaluation of the individual's degonstrated proficiency in the perfomance of daily work has now been made, and, with recognition that the CPSES QC inspector training program addresses specific QC inspect- ' ion functions, it is felt that there is reasonable assurance that the individual can competently perfom as an OJT QC Instructor in this activity. This certification specifically covers giving OJT instruction in this procedure, including the use of personal knowledge and observation to participate in the On-The-Job Q.C. Trainee's instruction. This OJT Training Certification expires in one year if no inspect perfomed in this activity by the individual, and regardless, onc ,,,#.7-/r-43 Mk$b> Ab
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TEX AS . UTILITIES GENERATING . COMPANY P. O. BOX seat
- CLEN ROSE. TEXAS MM3 Due to a current procedure change, all three year inspector certifications have been changed to a one year certification to satisfy the requirement of ANSI N45.2.6-78, para (2.3).
For this reason all inspector certification packages are
, being reviewed and a recertification issued when necessary (those certifications issued before July, 29,1982) to bring all inspector certifications in line with the new one year certification.
Any certification issued after July 29, 1982 will revert to a one year certification by means of correcting the cert sheet expiration date with pen and black ink. The change will be initialed and dated by the Non-ASME Training Coor-dinator. A recertification will be issued on the expiration of that one year date. N _ J O ,- Cecil Manning N l k/[63 , l Non-ASME Training Coordinator ; l 7n is m .
l l TEXAS UTILITIES GENERATING COMPANY QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION NAME_ DATE 7 z LEVEL OF CERTIFICATION Md ntr-wmesd de / ACTIVITY CERTIFIED TO PERFORM:/,oire nw 1 op Az /#/ve.r# co, m sw Am& tAaruse mm> ,s UNTIL: c e m s e n e .ru a rraro w s 7 /9 h DATE TUGC0 PROCEDURE / INSTRUCTION NO.: d>r:4 p // #-r e # de M g y.g ( TYPE OF EXAMINATION GIVEN: ORAL # WP.ITTEN PRACTICAL RESULT OF EXAMINATION (5): 9/JI C0fdENTS: // jog RELATED EXPERIENCE: YEARS EDUCATI0l GRADUATIO ;/CEGREE FORMAL TRAINING:4 - ,v- 4/c.s/gz COM:i.ETED
~0JT TRAINING: [ e s e m v se HOURS THIS ACTIVITY Sd a vrr o ws*
EXAMINATION: 9/#[ / - EVALUATED ON: g /jr WITH CONSIDERATION OF RECORDS OF . EDUCATION, EXPERIENCE'AND TRAINING, JOB PROFICIENCY AND DEMON-STRATED SKILL BY: av d2 khwsms PHSYICAL HEALTH: d wgv FOR ASSIGNED TASK OF THIS PROCEDURE / ACTIVITY.* REC 0ff*IND ASSIGNMENT AS LEVEL i WITH RE-EVALUATION OF JOB PERFORMANCE AND PROFICIENCY ABOUT:
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REINSPIX:TICN CF COATID CCNCREE TITLE OF CERTIFICATION: AND STEEL SUBSTRATES INSTRUCTION NUMBER: OI-CS-11.4-23, 0I-@-11.4-24 TEST NO.: 1 PREPARED BY: 6h 2 - /E- 82
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APPROVED BY . - ( DATE EXAMINA RTIFICATION NAME DATE ~4 /82
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TIME EXAM STARTED: / f.bf - TIME EXAM COMPLETED:/ /d Pht GRADE: 9/M l l ORA 1. EVALUATION BY: QUALITY ENGINEER M V~ IL v/Mu DATE QUALITY ENGINEER ///4
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EXAM TITLE:REIAsyn;nCN OF CDmD COMPE MC STEF.I, SLN OI-OP-ll.4-23, 11.4-24 TEST NO.: 1 5 points 1. Which 2boke gage tip (h,2x, or 10x) is recaired by OI-(P-11.4-23
#M and OI-QP-ll.4-24 for perfornance of scratch tests on concrete and steel substrates?
7)fh /-/l f5 5 points 2. [ separate 2boke gage readinas dk-shall be taken for each /d 4 sguare feet or less. 5 points 3. Shmld any readings (Tooke Test) be fourd outside the acceptable limits, what additional testino should be performed?
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( lim i l3 - 5 points 4. What instnzrent is used to perform the adhesion (or patch) test? CY 16 Le /s4 5 reints 5. How many adhesicn dollies would be required to be tested to failure on a coated area of mnerete measurino 175 square feet? Y $ \ 4*m__ __ 1 5 points 6. What is the mMimn acceptable tensile eLcash for each dolly tested? j-s)O } S I ' W
PAGE 1 NAME: SCORE: 9/E - . DATE: INSTRUCTOR: m,/8/x)//4. EXAM TITLEhn;nON & CCATED CDWrE MC STEEL SUBSIRATES OI-OP-11.4-23, 11.4-24 TEST NO.: 1 5 points 1. Which Tooke gage tip (1x,2x, or 10x) is recuired by OI-OP-11.4-23 M and OI-OP-ll.4-24 for perfornance of scratch tests on concrete and steel substrates? 7)fh /- }l W 5 points 2. [ separate 'Iboke gage readinas dt shall be taken for each /d B square feet or less. 5 points 3. Should any readings ('Icoke Test) be fourd outside the ac ptable limits, ht additional testina should be perfortred?
'y U t>llsN1 / fre l MkAt F- Ak 9o% J J ~/L4nen,GM v i l int < l3 5 points 4. What instnzrent is used to perfom the adhesion (or patch) test?
CU f}!" n m s b r- /d b 5 reints 5. How nany adhesicn dollies wmild be reauired to be tested to failure on a coated area of ex:merete neasurina 175 scuare feet? V [ 5 points 6. What is the mininun acceptable tensile eucagth for each dolly tested? 3-0 oV J s.T
I l l ' EXAM TITLE AND NUMBER: E. .SPECTICN CF CActrm CONCRETE AR tr57^ l
- SUBSTPATES Q1-OP-11.4-23,QI-OP-11.4-24 PW 2 )
l TEST NO.: 1 3 l : l < 30 points 7. An adhesion dolly tested on reactor contaiment bdiding liner plate fails the miniman criteria . What additional testing is required to be perfomed and what is the acceptance criteria?
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NdA l A;7bN P A k $$ # v v 10 points 8. Explain the method of checking each 'Iboke gage readinc when inspecting coated steel substrates.
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'EXAS UTILITIES CENERATING COMPANY , ,c. QUALITY ASSURANCE @EPARTMENT INSTRUCTOR QUALIFICATION p: DATE: 10-4-83 l
LEVEL OF CERTIFICATION: OC Technician level I j ACTIVITY CERTIFIED TO PERFORM: Reinspection of Sealcoated and Concrete
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Coated and Finish Coated Steel Substrates for Which Documentation is l TUCCO PROCEDURE / INSTRUCTION NO.: 01-0P-11.4-23 & 11.4 24 D88'"9 TYPE OF EXAMINATION CIVEN: X ORAL WIRTTEN PRACTICAL RESULT OF EXAMINATION (s): Sat. COMMENTS: Based upon a consideration of the education, previous work experience, formal training in the current revision of the CPSES procedure / instruction, and the individual's own on-the-job training, a previous certification has been made for this Q.C. Technician in this activity, a satisfactory evaluation of the individual's demonstrated proficiency in the performance of daily work has now been made, and, with recognition
,that the CPSES QC inspector training program addresses specific QC inspection functions, it is felt that there is reasonable assurance that the individual can competently perform as an OJT QC Instructor in this activity. This certification specifically covers giving OJT instruction in this procedure, including the use of personal knowledge and observation to participate in the On-The-Job Q.C. Trainee's instruction.
This OJT Training Certification expires on 0-4-84 1 8h! SUPERVISOR a\4\sa DATE D An h3 g APPROVAL b l
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TEXAS UTILITIES GENERATING COMPANY QUALITY ~ ASSURANCE ' DEPARTMENT QUAE!TY CONTROL RECERTIFICATION l NAME: DATE: 10-4-83 QC TECHNICI AN (LEVEL !) LEVEL 0F CERTIFICATION: Reinspection of Protective ACTIVITY CERTIFIED TO PERFORM: Coatings on Concrete Substrates 1 TUGCO PROCEDURE / INSTRUCTION NO.(S): 01-OP-11.4-23 & 24 TYPE OF REC'ERTIFICATION EXAM GIVEN: ORAL X WRITTEN PRACTICAL Sat. , RESULTS OF RECERTIFICATION EXAM: COMMENTk:, k Sb 0N PREht00S CEATIFLC TION IN TH!s ACTtYtTYe AND CONTINUED, SAT,!$ FACTORY, PERF,0RMANCE, THE ABOYE NAMED INDt- ; V! DUAL IS MERERY RECERTIF!G AND AUTH0R! ZED TO PERFORM, ACTIVE QC INSPECTIONS AT CPSES IN THE AREAS LISTD AB0VE. THIS RECER-
- TIFICT,!0Nh,'!!,EXP!RE ON 10-4-84 ,
SUPERYlSOR L ' APPROVAL , bW\w
'DATE' to/s/rs DATE 8 '
1
TEXAS UTILITIES GENERATING COMPANY , P. O. DOX loot . CLEst stOSE. TEXAS testa Due to a current procedure change, all three year inspector certifications have been changed to a one year certification to satisfy the requirement of ANSI N45.2.6-78, para (2.3). For this reason all inspector certification packages are being reviewed and a recertification issued when necessary (those certifications issued before July, 29,1982) to bring all inspector certifications in line with the new one year certification. Any certification issued after July 29, 1982 will revert to a one year certification by means of correcting the cert sheet expiration date with pen and black ink. The change will be initialed and dated by the Non-ASME Training Coor-dinator. A recertification will be issued on the expiration of that one year date. I s
. ) O. k/[63 Cecil Manning N Non-ASME Training Coordinator V Jr b
TEXAS UTILITIES GENERATING C04PANY WALITY ASSURANCE DEPARTMENT INSTRUCTOR @ ALIFICATION NME: _ DATE: r/#Y LEVEL OF CERTIFICATION: 86 >z;cAdacfr) Amh / ACTIVITY CERTIFIED TO PERFORM:A ra % d g .::r m e , o g g g bm m Amsybm c,u nm ssth% 4%cameurs TUGC0 PROCEDURE /IMSTRUCTION NO.: M-oo /M-zs s // A-z4 *) TYPE OF EXMINATION GIVEN: # ORAL WRITTEN PRACTICAL RESULT OF EXMINATION(s): gemssa $ r - j C04MENTS: Based upon a consideration of the education, previousw' oh experience, fonnal training in the current revision of the CPSES procedure / instruction, and the individual's own on-the-job training, a previous certification has been made for this Q.C. Technician in this activity. A satisfactory evaluation of the individual's demonstrated proficiency in the perfonnance of daily work has now been made, and, with recognition that the CPSES QC inspector training program addresses specific QC inspect-ion functions, it is felt that there is reasonable assurance that the . individual can competently perform as an OJT QC Instructor in this activity. This certification specifically covers giving QJT instruction in this procedure, including the use of personal knowledge and observation to participate in the On-The-Job Q.C. Trainee's instruction. This 0JT Training Certification expires in one year if no inspections are performed in this activity by the individual, and w regardless, 3,f/n/r3 c s~~ q . waMAL //a/n r ' Date l W lleW83 l 4pproval / h te j 1 1
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TEXAS UTILITIES GENERATING COMPANY QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION NAME DATE # M /# r LEVEL OF CERTIFICATION M TAk-w///c4d he / ACTIVITY CERTIFIED TO PERFORM: A,ziremoop/w w Geocs isd w S m & IL: Bib $ % ~l g, TUGC0 PROCEDURE / INSTRUCTION NO.: Mr.op // 4-24 TYPE OF EXAMINATION GIVEN: ORAL MRITTEN PRACTICAL RESULTOFEXAMINATION(S): 9SA C0mENTS: Mev># RELATED EXPERIENCE: / YEARS f EDUCATION: GRADUATION / DEGREE FORMAL TRAINING:[e - ,eM/ez. COMPLETED OJT TRAINING: b o - A HOURS THIS ACTIVITY f EXAMINATION: .93J - EVALUATED ON: ,9/9/>z WITH CONSIDERATION OF RECORDS OF EDUCATION, EXPERIENCE TRAINING, JOB PROFICIENCY AND DEMON-STRATED SKILL 8T: s /1. v 8. M c.us 1 c PHSTICAL HEALTH: [ m us v FOR ASSIGNED TASK OF THIS PROCEDURE / ACTIVITY.' RECOPPEND SIG*ENT AS LEVEL / WITH RE-EVALUATION OF JOB PERF AND PROFICIENCY. A8OUT: sse rum. . i jus // D n SUPERVMOR APPROVAL ' DA i r. 8 f ff L '
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' TEXAS UTILITIES GENERATING COMPANY QUALITY ASSURANCE DEPARTMENT INSPECTION CERTIFICATION NAME, DATE #/9//2 LEVEL OF CERTIFICATION Od 77 pee #z) /Ar>st / l 1
ACTIVITY CERTIFIED TO PERFORM: /m els e m o p <.L o e__ 4 w A;&2D f5udN b m n 57anmE- UNTIL: f/Wsz., Sassrzerens DATE TUGC0 PROCEDURE / INSTRUCTION NO.: dr de //s es TYPE OF EXAMINATION GIVEN: ORAL / WRITTEN PRACTICAL RESULT OF EXMINATION(5): diPSA COMMENTS: Mess RELATED EXPERIENCE: # YEARS ECUCATION: GRADUATION / DEGREE FORMAL TRAINING:(sen - r
#/9//z COMPLETED OJT TRAINING: e <./ /
4(2 HOURS THIS ACTIVITY EXAMINATION: 95PMI - EVALUATED ON: dP/9/#t WITH CONSIDERATION OF RECORDS OF EDUCATION, EXPERIENCE AM TRAINING, J08 PROFICIENCY AND DEMON-STRATED SKILL BY: Ets/ M Slu e s PHSYICAL HEALTH: b -:Asu FOR ASSIGNED TASK 0F f THIS PROCEDURE / ACTIVITY. . RECOPMEND ASSIGMENT AS LEVEL _/ WITH RE-EVALUATION OF JOB PERFORMANCE AND PROFICIE CY ABOUT: ! 8 F/F . f jW h Y lY A '
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1 CmLITY C0tfITOL 'INCHNICAL TRAINING QJTLINE , I ' - OC PFulwriVE CCATIm REINSPEI.TIO1 & COATED STF'FL & COtCREIT, SUBSTPA'IES BY ADHFSIO1 NO TOOKE I TESTDG INSDECIORS ( OI-CP-11.4-23 & 11.4-24 ) NAP # DNIE CONDCED: 7 . p_t . 3 9 A. CIMPIrrED S11PS D,N,0,S,T,U,
& V T 'IEE PFv1wnVE CIATDC GENEPAL TEDNICAL anuNE. /2JU$ as<494'4a' -
EEAD D&tuiGL E B. PERFVIH A MINDiN CF 40 HOURS "Oi 7EE JOB" TPAIN- / (8d DG IN THIS ACTIVITY. 7.f 1 CDATDG OC SUPERVISOR DNIE C. DDD1 STRATE PPOFICIDCY IN . PEREDPMDC DeFrunON. CIATDG OC SUPEFVISOR DATE D. DDOETPATE PKFICIDCY IN CINPILTDG 'IME DortunO4 oaxLIST(S) . ///pf C), W
/, J 8- f- 8.1 lad Deu.'wR IATE E. ATIDO IVPMAL TPAINDG f SESSIO1 FVR 'IHIS ACTIVITY. mM//.[4,i gg/o.gy F. EGMDATICN CCMPIZITD.
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l . l CPSES CUALITY COURL DDARIMDR j l Pivm.uVE COATDG GENDAL 'IIDRUCAL CUTLINE I NAME: DATE CDHDCED: -y . /3 . p a Pead ard discuss the following docunents with desianated lead Inspectors: A. icatim AS-31, " Protective Cbatings" a)%. m89e lead Insoector/ g P. 2.0 isnentation of CPSIS OA Pr+-= u"
&BS.62v s-se Imad Inspector /Da C. "CPSES Site OA/OC Organizatim" l
(D S. m M-s> lead Inspector D. CP-@-ll. 4 " Inspection of Protective Coatings" Y Imad Inspector JM hh' O "
\ ; E. QI-QP-ll.4-1, " Inspection of Steel Substrate Surface Preparation and I ; Primer Applicatim" 1 -1. /3 . h ~ //
Lead Inspector /Da JM BSe. l' F. QI-QP-11.4-5 "Inspectico of Steel Substrate Primr Repair and Seal and 1 coat Applicatim ard Repair" .
- 4. is h / M9)-. l read In w q i
l i G. QI-@-ll.4-8, "Inspecticn of W4m1 Coating Operatims" l 4 - D:~ Pp 1%F @9f; l Imad Inspector i H. OI-CP-11.4-9, "Inspectim of Shop Primed B3uipnent' w
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I. QI-QP-ll.4-10, " Inspection of Ococrete Substrate Surface Preparation coatings Application & Repair" 4t 1 . O cs
- ).ad Inspector
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K. QI-OP-ll.4-20, " Final Inspection of Steel .%2bstrate Firis " j 8'b Imad Inspector /Da ; L. QI-CP-ll.4-21, " Final Inspection of Concrete Substrate Finish Coatl;" ) 6)% hows 94-8.1-
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RECORD OF WORK PERFORMED PROCEDURE TITLE: b I- O D- )f,N e23 @ OB GD - /l-Y-8 I INSTRUCTOR: [> [' [fl K~1 b MUE4 WEEK OF 'OI'D TO 7' 31 -ffk. , g 2 a u o $ $ /
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COMMENTS: /8 AM.5 I INSTRUCTOR'SSIGNATURE ID / d
, RECORD '0F WORK PERFORMED PROCEDURE TITLE: __Ol-ON /M/93Y b O'IN '
, INSTRUCTOR: b- - M WEEK OF 3 ' N'bd TOk 7'EY' b 5 . A 2 s $ 2 $ E djA;i's/alb si a 4s a < NAME MON TUES WED ' THUR FRI. REMARKS . l M o- P a nP"v a s 7 7 P
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. REhrwuCE CF COATID CCNCRETE l TITLE OF CERTIFICATION:MO STEEL SUBSTRATES INSTRUCTION NUMBER: 01-0p-11.4-23, OI-OP-11.4-24 TEST tt0.: ,
1 PREPARED BY: 6h 2-/5 82. APPROVED BY DATE EXAMINATION FOR CERTIFICATION DATE Es 4 #2 TIME EXAM STARTED: jo : 50 pg TIME EXAM COMPLETED: 1.'** % GRADE: W
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QUALITY ENGINEER . ,u M // ) / L ,, ,8, M 2 . QUALITY ENGINEER ///4
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NAME: ,_ SCORE: 9 DATE: # a-#o INSTRUCTOR: w,g7/_,),/[ L l j -- EXAM TITLE:REINSPFETICN CF CIRTED OWCRET AND STU2, SUBSDWrES OI-OP-ll.4-23, 11.4-24 TEST NO.: 1 5 points 1. Which 'Iboke gage tip (1.x,2x, or 10x) is recuired by OI-OP-ll.4-23 and CI-OP-ll.4-24 for perfomance of scratch tests cm concrete [ and steel substrates? 2Y 5 points 2. t~ separate 'Iboke gage readines shall be taken for each Ioo square feet or less. 5 points 3. Should any readings ('Icoke Test) be fourd outside the acceptable limits, what additional testino should be perfo'rred? ) Anni-rinnat %v e 101. t 7r Knne Tn dY Dr rcitM i M Cin e Aon n m ,a , i r. e 3e a t i e>,< 3 OF SSCA 5 pints 4. What instrutent is used to perfom the adhesion (or patch) test? 6U A narc toe Fi_rnwerro \ /"> lm t e c -- e n 5 mints 5. How rany adhesien dollies would be required to be tested to failure on a coated area of v.umia treasurino 175 scuare feet? 3 dm w e _ eV-5 points 6. What is the minimn acceptable tensile eL =gth for each - dolly tested? ON 1hh T. G.\. W l
EXAM TITLE AND NUF3ER: REDEPIETICN CF CATH) COCRET A.O ' sEEL PAGE 3 SUBSTRA2IS Q1-QP-11. 4-23,QI-go-ll . 4-24
. TEST NO.: 3 1
10 points 7. An adhesion dolly tested on reactor catairunent building liner plate fails the minimsn criteria . What additional testing is recuired to be perfor:ned and ht is the acceptance criteria? p [ d M eQ B heh Mat s t K C 9 a fWh t Ahi At I_ V Av QO le*f* cst >Ai e kow Yr_CYch Ia
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TRAINING RECORD
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cATE: 7/r/c1 The undersigned acknowledge receipt of specialized training in: h- @ /[M- Z S f /[ h 2- - Given by: _(instructor) this date, at i . I Comanche Peak Project (location). NME BADGE 4 SS'N 1 j .. I . i I i l l l t . 1 1
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TEXAS UTILITIES GENERATING C m PANY
- QUALITY ASSURANCE DEPARTMENT INSTRUCTOR QUALIFICATION NME: _ DATE: 46d/M LEVEL RTIFICATION: C. 7Ar.prJr ef) u e /
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CONENTS: Based upon a consideration of the education, previous wo i experience, formal training in the current revision of the CPSES procedure / instruction, and the individual's own on-the-job training, a previous certification has been made for this Q.C. Technician in this activity. A satisfactory evaluation of the individual's demonstrated proficiency in the performance of daily work has now been made, and, with recognition that the CPSES QC inspector training program addresses specific QC inspect-( ion functions, it is felt that there is reasonable assurance that the individual can competently perform as an OJT QC Instructor in this activity. j This certification specifically covers giving 0JT instruction in this l procedure, including the use of personal knowledge and observation to ! participate in the On-The-Job Q.C. Trainee's instruction. This OJT Training Certification expires in one year if no inspections are perfomed in this activity by the individual, and regardless, on #$/// . I rudkY Superf1Ior eko /$ Date gg Approval Da te ' 1 e Ppg, t, u e, ' f' I
TEXAS UTILITIES GENERATING COMPAtlY l QUALITY ASSURANCE DEPARTMENT l INSPECTION CERTIFICATION l ! NAME DATE M F / h . LEVEL OF CERTIFICATION dM zg Pe2. 7 7N// - l ACTIVITY CERTIFIED TO PERFORM: drrrr reh7A.r/M
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OJT TRAINING:/4f [ # /// M HOURS THIS ACT EXAMINATION: @ (, - EVALUATED ON:
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; C. DDINSTRATE PRTICIDCY IN PERFDFMDG INSPECTICN. T /j f'f N CQATDWG/ SUPERVISOR 'DATE D. DDDETPATE PPTICIDGY IN CCMPIErDG ' DIE DePu.nN CHECELIST(S) .
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/ I DATE . _ . .
EXAMINATION FOR CERTIFICATION NAME_ DATE / /982_ TIME EXAM STARTED: M*/C .M - TIME EXAM COMPLETED://oogm , ( , GRAGE: 92 "lo k 's ' ' 'I ' 8 2-l ORAL EVALUATION BY: ;
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EXAM TITLE: STEEL C0ATING INSPECTION QI-QP-11.4-1 and QI-QP-11.4-5
. TEST NO.: 1 4 Points 1. What is the minimum surface temperature below which final surface preparation of a steel substrate (prior to prime coat application) may not begin? # S' Md f. F;u\ s%,Lu d, m e.,Jh _ d.1} % y
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8 Points List four inspections / checks of the blasted 3. inspector performs upon completion of blast cleaning su hthatth Glfeu# % Ci/c. W~ V*O ~ Y2 7 'A Po O#9 e Asit a r- krs& //fAddest -
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8 Points 4. List the four ambient conditions which the QC Inspector must determine ,
' immediately prpr to primer application.
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Exky T'TLE AND NUMBER: STEL C0ATING INSPECTI0fl - Ql-QP-ll.4 11.4-5 PME 2 lEST NO.: 1 i Points 5. How often are the qualifications of the coating applicators verified, and what documentation does the QC Inspector review to perform this verification? he,1Qse m H nult c [D C e <. e k sk.h c pg , (jm/f -N'~ u A .7 c o rFt.) A w\... b es
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6 Points 6. What information does the QC Inspector verify as being indicated on the coating materials containers and what must be verified from this infomation prior to material mixing? 4 3 AeM /Jo 4
$1 f LT6 Af a C&e s Au de + b a E. l$$A s o *. ' /f MW4h - < / 't 2h?4' N M'P/w What are the product names of the only two primers which are a . 'M - 4 Points 7. ved f r use at Comanche Peak Steam Electric Station?
Y O? ~ t( DC~(, 5 Points 8. During surveillance of coating aoplication, what three things must be verified by the QC Inspector? 01 r Credlin a oF MPANpp 3 Y.2 Jhse L y/4 a-f 2S ' />< Les c AGGrTsTits is roceXma P o k L. $ e 7 (_ , A m , n. ,_yc_ceJ ej - I E.Z G 6 Points 9. During primer cure, why must the QC Inspector detemine when a " tack free" condition has been achieved and how is this determination made? S ~X e G n ,a d .ura k l e fri// A b/ host .b. .3arface 9 M tour m b. I ac co- 4 osea ~ 1 l ATACA' fnee t*>vdiffs:v 5 4)hn 14e & Ca2 ih 6eaed }b tube 1 1 TRAINEE: DATE Ris/M2 INSTRUCTOR. i Le t-tgN N cf ku I( A D y u's e- Yo &Acc\ u 1
EOF ilTLE AND NUMBER: STEEL JATING INSPECTION - QI-QP-11.4- 11.4-5 PAGE 3 TEST NO.: 1 e ints 10. Describe the method used by the QC Inspector to detemine when the crimer ' is cured sufficiently for top coat?
//) hts $s 0MM $% s be% een Osws/eZed dh-i % 7A r 6od f: rf Qaee /;efDQ 1(ad 4 Points 11. When measuring the dry film thickness (DFT) of the cured primer film on large areas such as liner plate, how many spot measurements must be taken for every 100 square feet of coating, and what constitutes a spot l measurement?
6~RDo't 1%pe sar wenTS . - A NF badi$ tic muc d Krotbnd&st, "U t s c a r d i k bl.gz a m e o-t~ tys aos G r en n is, a y nc _.~+ . 4 sints 12. What coated items are exempt from dry film thickness measurement? S .. ~ %, a m bs x, < zu,1 <
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for the two approved primers? el G k -Il /s S' ~ f", [ $d 5 ' A f he-s i, c - s, s- ss - as / ~ f Jh - - 4 Points 14. Eight hanger pieces were coated with primer at th,e same ti, stamped with the same Unique QP nunter, QP-0086. The QC Inspec l detemines that two of the eight pieces are rejectable. What numbe all i be stamped on each of the two rejected pieces? A 5 ry.-o- A- Ub A3 h/-60S8- l ~ W ~d0$b *S Md SeON l p u d s ui mi'9 iL L ne coi n -r ne- das s<sm l TRAINEE DATE:J-/-fLINSTRUCTOR:
EXAM TITLE AND NUMBER: STEtt C0ATING INSPECTION ()P-ll.4 .; 11.4-5 PAGE 4 l
' TEST NO.:
1
)ints 15. How does the QC Inspector detenr.ine as to whether runs and sags in the primer coat are acceptable or not acceptable?
sU #Ab; GW f)/> T eOdr SC Y joD 61&enAcbl>p s s ,#r~e-seJf*. l 4 Points 16. Average dry film thickness of the coating system shall be within what range? Y }& - /% O 4 Points 17. What the minimum spot test for the total coating system? f 50 - ll< [ . u , 8 Points 18. When performing a continuity inspection of the ifnish coat, no rcre than two points of discontinuity may occur within 4 4'/ Muis of each 3 other, and no more than 40% of total allowable points of discontinuity shall occur in any .o g % of total area. 10 Points 19. A coated surface has received a Phenoline 305 finish coat. It contains a minor defe'ct (as defined by CCP-30 and/or CCP-30A). Describe a r.inor defect and describe how it is to be repaired. .
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Given by: Wcuci. v. core [p umed cow,.([n,structor) - - this data, at i Comanche Peak Prefect (location). nue mr , sSx l d I e 'l INFORMITIO - Hours of Training / HQ.15 %, O COPY
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fi o TEXAS UTILI'IES GENERATING COMPANY QUALITY ASSURANCE DEPARTMENT INSPEC 10N CERTIFICATION NAME_ DATE 11-04-83 LEVEL OF CERTIFICATION QC TECHNICIAN LEVEL I ACTIVITY CERTIFIED TO PERFORM: IN-PROCESS MISCELLANEOUS STEEL COATINGS INSPECTION UNTIL: 11-04-84 DATE TUGC0 PROCEDURE / INSTRUCTION NO.: QI-0P-11.4-1 & 11.4-5 TYPE OF EXAMINATION GIVEN: ORAL X WRITTEN PRACTICAL RESULT OF EXAMINATION (S): SATISFACTORY 89% COMMENTS: LIMITED CERTIFICATION RELATIVE TO IN-PROCESS MISCELLANE0US STEEL C0ATING INSPECTION EXCLUDING - FINAL ACCEPTANCE INSPECTION t RELATED EXPERIENCE: 2h YEARS EDUCATIC GRADUATION / DEGREE FORMAL TRAINING: 4h HOURS - 10-25-83 COMPLETED 0JT TRAINING: SAT. - - 40 HOURS THIS ACTIVITY EXAMINATION: SAT. 89% EVALUATED ON: 11-04-83 WITH CONSIDERATION OF RECORDS OF EDUCATION, EXPERIENCE AND TRAINING, JOB PROFICIENCY AND DE-MONSTRATED SKILL BY: NEILL BRITTON PHYSICAL HEALTH: SATISFACTORY FOR ASSIGNED TASK OF THIS PROCEDURE / ACTIVITY. RECOMMEND ASSIGNMENT AS LEVEL I WITH RE-EVALUATION OF JOB PERFORMANCE AND PROFICIENCY ABOUT: 11-04-84
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SUPERVISOR APPROVA( /g H J i DATE // DATE
e QUALITY CCNITOL TEDNICAL TRAIh*2C C171LINE OC PR>m; RIVE CCATI!G
- I IN-PROCESS MISCELLANEOUS STEEL COATING INSPECT 0P.S (QI-QP-II .4-1,11.4-5,11.4-17,11.4-22) twiE, DATE CIMICED: /6-3 /- 83 A. COMPLETED STEPS 5, 6, 10, AND 13 0F THE PROTECTIVE O IN GENERAL TECHNICAL LFAD R$?ECTOR DATE B. PEREOR4 A MINIHLN OF 40 100RS "ON 'INE JOB" TPAIN~
DG IN 'IMIS 7CTIVITY. [8 COATING QC SUPERVISOR
//#-r0 DATE ' C. DEN.NSTPATE PROFICIDCY IN PEREORMItG INSPEI' TION. ) //-/,f3 COATItG QC SUPERVISOR DATE D. DDONS* IRATE PPDFICIDEY IN CCMPLETRG 'IHE INSPEETION CHEEKLIST(S) . N //[ h k _ //-3-73 LEAD INSPEIlDR DATE i
E. AITEND FOfNAL TRARmG . SESSICN FOR 'IHIS PCTIVITY. N' /p-3/-73 INSTRUC'IOR DATE l l F. EXAMINATICN CXMPLETED. a; ORE: 89 o-9C63 OOATI?G QC SUPERVISOR DNIE CDHENIS: limited certification relative to In-Process Miscellanoma Steel Coating Inspection excluding - Final Acceptance Inspection , . , ,
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TESI NO.- 2_
/1, Prior to Blast / Power tool cleaning, what visual inspection shall be performed ? ,
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/2. What ambient conditions are to be determined prior to Blast / Power tool cleaning of steel substrates?
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- d. When blast cleaning steel substrates, how is the acceptability of blast l cleaning material verified? ;
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!4 How is acceptability of blast cleaning equipment etermined prior to use?
(2R-tFY All.L b y T@O6 % =' / N S ? A.L O M 6 2 1 A + 2 h } % t.7119<L f ( { A L&+t Y C.OTM OP N& W 0}~ f M C.G b c.k1 79Vf A.O M cw.12. -- .y. Af ter P, lasting / Power tooTcleaning, what inspections are to be performed
/g to determine acceptability?
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- 6. I Tt required'thaY pemanent plant equipment rece'ived 3 Erodeliyf Coating unique identification number?
00
- 7. Prior to Primer Application, what ambient conditions are to be determined?
l l ( DRY Rat n - ukvr not.h 60erAc5 Tem > h=u)%n57' kETATI oc~- b(o meh Tc/ K _Y VV1JSY hE { SY bi p, p. g
&A0tA= 04TIMS ISHAct NOT M /7Prksb TO WT 02-Mry, p t.ist the approved primers and the normal conditions of ambient and M 8.
surface temperatures. What is the minimum and maximum relative humidity? What is the minimum dew point? Primer Ambient Temp. Surface Temp. h -<o 9%o 4n8 i c t.-t( Act-9s W-ncP Icf I Sd' /> o* to*-t2 l Relative Humidity /O to d/T cs Dew Point tvu.)s 7 6g- ( g#) (_o4Y2. 7V(W 5,T
!9. How long can a Blast / Power tool surface be exposed prior to Primer Application?
- 1. OD 7D eM @_5 2. u@c RV57 4)fl?)9D_5 j
!10. How is Air- Acceptibility verified? -- 4 ODEL4t1 4LL DJA7P/2 T9436 4W2d /AB/Dd, D2,9/A.t:A a
S Y G W S PIR A Y co u n) ' HPLh h% l.hlT6~ <-.Lol?( cw2. JAh N ^ mio oF ao s ~ ss,,00 a,,orw <,vwn. G,/, eee, w,2
/11. By what (2) methods are qualification of applicators determined?
How often? 0 A. /t % '~ OR Nic.E i QtJAtt 51c.ArtcM 3 2 (2GerRh - PA{A SH /W
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.'.(,7, yw w_ : n.. --.... , w ...... . .,,,a,,, ,,,g k.' -+ 2. Prio.e,A3141 sty opgtst19pr.-who,t (4)~ items are to be ver.Lfind eWeb~ ~:- M Q ~
com$orientTontainer? (1) Meoboc7 2 d. (2) Mc'7E tJ M (3) MTu/ M/778CE (4) R M fl T M be d N2 Y
- 3. During surveillance of a primer application, what (3) items are to be verified?
- 1. (nurAd7LY Alf ,6i mb pu7-mcM~y6 ' i
- 2. HaSF c.eiocrN bogs sudi 1
- 3. Po7- 4t w /3 mi 2 -
g wg.yg ) Af ter application of primer to a eel substrate, how is cure determine'd
'( 14. for the approved primers on this project?
l OU W T/ME t.5 bG7re tstr/dl by 4 (or d 72sT ( M w &_ OE LW DPE M buc.Ahar) tosMchon P.tDo4T - Tirab & I W i f w-vah ' 1
- 15. When performing a visual inspection of the primed surface prior to finish coat application, what (5) defects are unacceptable?
- 1. QL2^15 SA-6 5 -
tvtabc1Al.Kr ax- .. 2.be2 sh2M
- 3. cociQ sh M 4) 4 CO A3M M7f22fd . __O! /. _ b.S @ l 5 6~, d M 23f 3 N D . M II U 5 5
- 5. _ HatabA vc , w yg. y gb g _ f . m __p w _a_]yp qt_77_f5__
'g16. When measuring dry film thickness of primer, t)pw many spot readings are taken for 155 square feet? Define a spot measurement.
(
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- 17. What are the minimum and ir.azimum spot test and average DFTS for the 3 approved primers? T' !- -
P8IMER Min. (MILS) Max. (MILS) b-e Spot Test f. s - a s. r ( - y_ - l) Spot Test /, f 7o
~
ICfI Spot Test /Q #d.5 b-Q Average DFT M( S.o , l G-1 I/ Average DFT D6 (p . O J I [Ct l Average DFT Q .O g 7. O
/18. Define a major defect:
I M4T0Q be-T+Cr /s c i R.c.DLt% oR- CsntAh /d WNL4s 4 ' j AT A'MMP6uOT W foQsu21 Ash !_^' :--._7
^
V, , . buemdTEt> fAM __ 1 ( f I [19. Define a minor defect: f Mt_4jo9- kWcZ__ f.3 dz4c at._asA nA lsn.1cM no Wftd{ ,4 l
'$ hvAb1tG65> ._CA3s)tth7. AE /*CtSLRt k% WI 4/Jp' bev7 1 /20. List the approved finis & ; >a t for steel Coating a'pplication. .. b N 9 0_L t d 6._. M f.___ !: 2 What is the range of sur'-ce and ambient temperature for application of ~
finish? What is the nini p. and maximum Relative Humidity? What is the minimum Dew Point? n O Surface and Ambient TC -
/AO Relative Mumidit y C '
h[* (
~
Dew Point TH E _S_.I _ A w ST BE A nota f Ab)Ct bew h t M
- 'u! ME E : 3 ATE :/ p O ! MSTRt.'CTOP. : _
l PAGE 5 ! EIM TIT 1.E AND IUSER: IN-PkOCESS INSP. MISC. STEEL l, TEST le.:_ 2' ( /y 22. During surveillance of a finish coat application, what (2) items are to be verified? l 1, NCSE-3 u V GTM @ T chb /06, 75 l I
\
- 2. kT tc cf (3 mT +xgsbeh !
/23. What is the temperature requirements for storage of steel coating materials to be used in the Reactor Buildings?
45'O - to 0 0 with infrequent dips in temperature to 3 6 for up to Q4 hours are acceptable. 24 Demonstrate the proper use of a Psychrometer to the instructor: Results: IM7 Instructor: '[f4[ ate: /C-M83
- 25. Demonstrate the proper use of a surface thermometer to the instructor:
, Results:M7 Instructor: nee // Date: /8-Jf fJ
- 26. Demonstrate *he proper use of the Psychrometric Tables to the instructor:
Desuli __NT __ _ , Instructor: te: /d d f*[>
?? Demonstrate *he proper use of a dry film thickness gage to the instructor:
Resul15: ,7 Instructor: 4 te: Md8-D l f
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( l TRAIT E: DATE:/f J 8-O:STRUCTOR: % /$r/ _
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.C0t9NCHE PEAK STEAM ELECTRIC STATION Nz. T DATE : . /O- N-I'&
l THE UNDERSIGNED ACKNOWLEDGE RECEIPT OF SPECIALIZED TRAINING IN: gggf.ggg GI-OPi14-l,S GE- @ /J.4-G l!$fCP ihy!Cligprid*IGR .%nRFACE 71/ERJ700672;V2
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'g 1. Prior to Blast /Pc,wer tool cleaning, what visual inspection shall be performed ? ,
inDooe4 hs Urarlfv .S u th e o ;.s: -Fre e Prc,n n l l, ' s f
,c rs_n s e_ i. ^4hcr ccs4h m,'soilons.
l 2 . What ambient conditions are to be determined prior to Blast / Power ! M tool cleaning of steel substrates? Var: Fy +h a s urfesa +o_ mporr+0ro ; s a m, n.Aum l nf 5 a bnoc +h n d o as p e;,a +o mp, ahto \ i
. When blast cleaning steel substrates, how is the acceptability of blast cleaning material verified? ;
Oy [9cl Je Ch s c k Ecr 26s4cn a.3l l. a roo S p e r ed her ccOJc.rn:.xg-( / JJ l fnS46I1l s %L14 3. c h ic_ o o & l, O M!l bfOlIlD_ l
,g 4 How is acceptability of blast cleaning equipment etermined prior to use?
OJ t h c_c_ sk i n e for mns+or e o r bb r te a4n el A e,4 l en h J, g RfiOmSin s e, Lah Mc 'D ie c 0 nf c.lO}K to Yh e b)r t+ e f Q i f uAI+iN ooY .sc.o 6 After Blasting / Dower tool cleaning, what inspections are to be performed
,h to determine acceptability?
l ve e c w m. e r brask. area de ho c.ea4od.s visocJ)v l d $ M O -
$d b d /f.M A 8 0 /' G&O. Or O.b3DAC@ M_ A[h[G A .o ao a m e 44n,e fo muc ' c +' ,Or s lo -c 45s/ M CL./ G I d S D a. H o t* / -
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- %. q PAGE 2 h.h.JUGER: IN-PROCESS INSP. MISC. STIEi.e + .g<,q s*T & qt q p;13 ,q;,p, 3g ,4 4 ,. y ,- gy. . ,, . fe- .m , g, ~
[6. Is il required that permanent' plant eqdipmen't fee 51ved-a-Protective Coating unique identification number? flo i+ i s os+ rec air e k
- 7. Prior to Primer Application, what ambient conditions are to be
/ determined?
DeJn rm; ne .4hc. 5or faca +o mpocasara ic e 6* Imam nF E
- a.% s o +h e A c as p ola +o mp m+ a r e ,
- 8. List the approved primers and the normal conditions of ambient and surface temperatures. What is the minimum and maximum relative humidity? What is the minimum dew point?
Primer Ambient Temp. Surface Temp. Omae,@, 6, #D- /eo elo-/3o Coa. CI 11 40-9C 46 ~// O Cwkd 41. f.6*O - /D o 50 __J) O Relative Humidity /o% tc 9[L Dew Poi nt A '/ m f. fC dre h c /ou Sorfgeg-fam gfq q, or Vns .S o r k. c e m o s+j r e osDe free &f Moi S+Jte.
- 9. How long can a Blast / Power tool surface be exposed prior to Primer Application?
- 1. Un J U) r ush h ogs ; M 4 6 Ford . h a4 n n i)n yg.C .f k n cW />ow fS, fstfers.kilf 'N hcafA How is Air-Acceptibility verified?
K10. Bv ee oosion a a oia c e, sv a h N o a a. u c w 1 r
- a g
= \
C)nih 40 4hc air Cc />1 r n a Prom -+ho n o n fo r- L minimum op 30 sec.,1o JetWf +hM imfes i s n o n%i3+0re ; n + % 4.;t. p 11. By what (2) methods are qualif' cation of applicators determined? How often? 04 }is+ or Q P As .m es. S he alb b e vulh{ k- A4 fho onA e. e Gc 3 h S h, PA o k M
- E PAGE 3
IN. PROCESS INSP. MISC. STFFI ~ . ., ., <,. e .s. . . ,g 12.
jus. wha.t.(4.) items are to be ver.ified on.each tg g g (1) Pr6 A.wa i na e naric alie n (2) 6>c+eh O O m b e AS (3) } lFP (4) lJoei 'k i heu+ Orob Oc 4 i.E .Sol+ahic -fc r +ha + ) Ccq4kn3 $.pp);cUien.
- 13. During surveillance of a primer application, what (3) items are to be verified?
- 1. Tha4 4- h e m a + e r, ceI :.s c o n.s u niv u- t w a
- 2. Th u hose lony+u sces nos exc.goA ns.rp
- 3. 4 h e4 }he()e+ ); fp (g S4 { )l Q
/ 14 Af ter application of primer to a steel substrate, how is cure determined for the approved primers on this project? % By +n e < oro + ; nn_ e)n,ss er sy rubs;n 48.e sly e@ ne a n:cw oMhc pr.mer un+;n l+ korn:.sm.
4 15. When perfortning a visual inspectior, of the prired surface prior te finis
- coat application, what (5) defects are ur. acceptable?
N) y d.C f t e /d s'op
- 1. fun 5 f _Sc_ a s A n c. r 9. o ot i! . fm.' /a
- 2. dro spec.o _ _
i /
- 3. Odorspr&V 3 C n .n la a n n 4 i.n.n, . cf. fC. ries a. /h.cutd.er.. . .._ ._. .
5
.-Q s L r) i -%.C.6 h.L' O.u JEP) . . . ..... . _
- 16. When measuring dry film thickness of primer, ipw many spot readings are 1 taken for 155 square feet? Define a spot measurement.
[ E som ro a ch; n e, s . a. san + fe a A ;n., ; .1 +hre o f S*_ *e . QO 2 O O b C. " C O l& f 4L Q f % kn Q y) _a t. c c.3 e d G
=- ew. ocaw. mvcom?ainAvL
IN';rH0 CESS INSP. MISC. STEEL pg;E 4 U M4 TIT 11 AND IU SER: _ itST 10.: '2 y V17. What are the minimum and maximum spot test and average DFTS for the 3 approved primers? P81MER Min. (MILS) Max. (MILS) l Dlmainenrece n . Spot Test ], f 5,5 c.ctrb,,- ( D 11 Spot Test l. E S. O- 7o A r 6 1 9 /. Spot Test /. (c 3,# Bienew coe.+ /n Average DFT 9.o 8. O d a/ cA C > / / Average DFT ,0. o de Average DFT c9, o 7, O Arch 19.l -- (
\ 18. Define a major defect: / & mo : nr Ao fee 4 is e n y c.te a c ;re din r u ),' n :o ' W m c ---= , A 4h ec+ +. y 4s in un ca n bo vln Scritaef =:8 pl9. Define a minor defect:
an/s ca n m + w a 2 - c. anno +
& h$t.' P. WGb- -.
- 20. List the approved finish coat for steel coating abplication.
.- 4 h t(1].] t') G--- . .O $ s 21 What is the range of surf ace and ambient temperature for application of finish? What is the minimum and maximum Relative Humidity? What is the miniruc Dew Point? ,50 -- /JO_ -
fd-/QO Surface and Ambient Relative Mumidity _ A_ * - _TBo* Dew Point f0 /oM #hc p +49 S or /c.o o -fompomforq w l
'U!%E ATE : /di;U@STRLGP: // A-.-
t- _-__ -_ _ Ex#4 TITt.E AND NUPEER: IN-bCESSINSP. MISC. STEEL PAGE L
itsi no.: 2 ~' ~ "
'( !
/y 22. During surveillance be verified? -- of.a finish coat application, what (2) iters are to - l l
1.,boso lc, n 4 4 h /cM fha n 26 'F-P
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- 2. t) o t ,' 54 b &t- ) : Vp
/
- 23. What is the temperature requirements for storage of steel coating materials to be used in the Reactor Buildings?
MK 0 - 10 0 0 with infrequent dips in temperature to M C for up to 2 J/ hours are acceptable. i 24 Demonstrate the proper use of ; Psychrometer to the instructor. Results: h, 1 v Instructor:,n.Y[ -- Date: /C~MO
- 25. Demonstrate the proper use of a surface thermometer to the instructor: i Results:h-T instructor:Y Da te : /O-3 Pf~5 2 8. . De%nstrate the proper use of the Psychrometric Tables tc the 'nStructor:
e s ,'
- s :
v. T :ns . ucter: Y, /jN.h[3..e:ft-MO
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Y Dem nstrate the proper use of a dry film thickness gage tn the instructor 9 -r Des I's: ^h#w instructor:_ Date:/CYf[3 M M .2E b e M
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- 14-fkoc51i5 'EnhP..MWDfEIUm,g INSTRUCTION NUPEER: GI-CPit.4-l .Li 4-6. it.4 -l'T E l14-2 2 TEST NO.: 2 ,
PREPARED SY: NO. /#-24-U 4 1 APPROVED BY: V DATE
/0 () b . I t
EXAMINATION FOR CERTIFICATION NAME , 0 ATE Jo/A 8/n 73 TIME EXAM STARTED: Il O TIME EXAM COMPLETED: 99/ ) GRADE: E2 ORAL EVALUATION BY: QUALITY ENGINEER DATE QUALITY ENGINEER DATE COPHENTS
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TEXAS UTitITIES GENERATING COMPANY QUALITY ASSURANCE DEPARTMENT ~ D M W W IRC M '~ 6 ATE 11-08-83 ! NAME , l LEVEL. OF CERTIFICATION QCTECHNICIANEVELI ACTIVITY CERTIFIED TO PERFORM: IN-PROCESS MISCELLANEOUS STEEL COATINGS INSPECTION UNTIL: 11-08-84 DATE TUGC0 PROCEDURE / INSTRUCTION NO.: 01-0P-11.4-1 & 11.4-5 TYPE OF EXAMINATION GIVEN: ORAL X WRITTEN PRACTICAL . RESULTOFEXAMINATION(S): SAT. COMMENTS: Limited certification relative to In-Process Misc. - Steel Coating Inspection excluding-Final Acceptance Inspection RELATED EXPERIENCE: 7 YEARS EDUCATION GRADUATION / DEGREE FORMAL TRAINING: 10.5 Hours - 11-02-83 COMPLETED OJT TRAINING: SAT. - - 40.5 HOURS THIS AQTIVITY EXAMINATION: SAT. 94% EVA'LutTEC CN: 11-08-83 WITH CONSIDERATION OF RECORDS OF EDUCATIO EXPERIENCE AND TRAINING, JOB PROFICIENCY AND DE-MOMSTRATED SKILL BY: NEILL BRITTON l PHYSICAL HEALTH: SATISFACTORY FOR ASSIGNED TASK OF b THIS PROCEDURE / ACTIVITY. RECOMMEND ASSIGNMENT AS LEVEL I WITH RE-EVALUATION OF JOB PERFORMANCE AND PROFICIENCY ABOUT: 11-08-84 . M P / SUPERVISOR APPROYAL~
/4Vf3 //fff$.0 BATE DATE // )
i> S- w-=. - % , , , QUALITI CDMEL 'IYDINICAL 'IRAINDG G LINE - OC Pium;nVE QM'DG
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IN-PROCESS MISCELLANEOUS. STEEL COATING INSPECTORS (QI-QP-11.4-1,11.4-5,11. 4 17,11.4-22 ) m - DAE CDt4ENCED: W 3 A. COMPLETED STEPS 5, 6,10, , AND 13 0F THE PROTECTIVE i g, q) f,g 0T G GENERAL TECHNICAL IEAD INSPECIOR DATE B. PEREDlh A MINDGi OF 40 100RS "CN 'IHE JOB" TPAIN_ s s DG IN 'HIIS XT. IVITY. //' N ) r COATDG QC SUPERVISOR DATE t C. DDMS'IPATE PPOFICIDCY IN PERFORMDG INSPECTION. ** // //-7d DA'IE
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D. DDOCIPATE PROFICIDCY IN , C04PIErDG 'INE 'MiPECI'ICN CmrxLIST(s) . MfIIAD INSPiCIOR AIL _//- V-#3 DATE E. ATIDO EDWAL 'IPADTDG SESSICN FOR 'nIIS KTIVITY.
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SCORE: Tk ? //-l-Sb diATDG QC SUPDWISCR Dh3 CQf4ENIS: Limited certification relative to In-Process Miteellanorsee Steel Coating Inspection excluding - Final Acceptance Inspection ; /A 15RINDG CD4PmIm: M ,., OmTDG QC SUeDu1a, == - l l t
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y C G- . TITLE OF CERTIFICATION: L1-fitocee TosP. Mac (Omaw INSTRUCTION NtM ER: QI-oPtt.4-t.ti 44 ll.tt3 lt.,4,-jit E 7. TEST NO.: 2 PREPARED SY: O, /#-24-f7 APPROVED BY: ( r DATE b . EXAMINATION FOR CERTIFICATION KAKE_ DATE AR nlov. R ? TIME EXAM STARTED: d A:o n TIME EXAM COMPLETED: l D .' o 5' GRADE: h4 - ORAL EVALUATION BY: QUALITY ENGINCFR
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- 1. Prior to Blast / Power tool cleaning, what visual inspection shall be j
? performed ? .r a p u . (2c !eJrDerzon n tu.os a c~ A 'rkaT' AU ~ nze: raz. i O L C D M A-f 0 " A *.*8 l' $N"W C A \m. AWSEO US'S ' % Tnm'oaatC bDM RD M ed L*b s - 'W l What ambient conditions are to be determined prior to Blast / Power l
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tool cleaning of steel substrates? Ame:e./r T9mestAhuure; sua.Amm rarnf. v- RsoLT-'ve7 mw o r T'y , : 1
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When blast cleaning steel substrates, how is the acceptability of blast 3. cleaning material verified? l
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4 How is acceptability of blast cleaning equipment determined prior to use? Accafryg.y eF GLArt" Ct.4paa19 equ:fnteuT 15 D e T G R. m ne*<11 R1 G M' 50AAangti ,n.ao__gea mot,_r.ox m am ,.,, r on 5 Hutra an . n u'. 9r, a Awo Auf.I ?A*T: L s*4.TZ1 E .7 y & MMY & MP.L kGwe9.'fo c.$lecl< % } R. Yn-t e apst) 1Q-
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- insoections are to be performed V
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f . Me.mMER: IN-PROCESS INSP. MISC. STEEL, ( _ PR.E 2 1 UAM
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Is it required that permanent plant equipment received a Protective Coating unique identification number? wmmwta m =ur ;.y 4.J o 3 ootswau su r- o u.n Ews . 'c dr u t s . o a W'f,'.S+ f %'t. CAD on 'T i' V 7. Prior to Primer Application, what ambient conditions are to be determined? ya m o ,= a. a t-oti.E-4 n.2 A T Yc.my OuTat, h ro ax a < , 1 sJ ATte aet- 5* nha YWo fM ia d a' K. (hocr cme odr Tvmpstartoor, rJ45 acs re<wf. be Aat.AY. bG Accoq.
- d. List the approved primers and the normal conditions of ambient and surface temperatures. What is the minimum and maximum relative humidity? What is the minimum dew point?
Ambient Temp. Surface Temp. Primer Om-re;;-c 6 40 - I cle' _4* * ~ l 3 c0 l' P 1I %" CW 45 - 1Io'
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Relative "u midit,. ' J.o% to 4r a Dew Point m _ffe_. f _2 p w_ 3 g g <. Ygare.arvai' -
- 9. How long can a Blast /Nwer tool surface be esposed prior to Primer Application?
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- 10. How is Air- Acceptibilit y verified?
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- 11. By what (2) methods are qualification of applicators determined?
How often? __ Oun L17% ~4C<arauci; 92co P- D -}}