ML20205Q627

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Documents Re Facility,Including List & Calendar of Hanger Numbers,Summary of 7,914 Support Insps,Changes in Allowable Angular Error of QI-QAP-11-1-28 & Hanger Package DD-1-012-026-733R.W/one Oversize Drawing
ML20205Q627
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 02/07/1984
From:
TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC)
To:
Shared Package
ML20205Q559 List:
References
FOIA-85-59 NUDOCS 8606020284
Download: ML20205Q627 (400)


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                                  '. FORM NF.1 MANUFACTL'RERS* DATA REPORT FCR CCMPONENT SUPPORTS
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C. p s. E. s. 35 1184 on.tM moSt. texas , Brown S Root, Inc. i  ! j @ . . . . . . . . HOUSTON, TEXAS

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       ' AS-BUI?T RE-VERIFICAT' REPORT FORM
  • STRESS PROBLEM f.()p 7 g
 , ITEM DESCRIPTION j >i)-/- 6/2-- 6226- VJ54 ADDITIONAL INFORMATION SRP    N/A                               REV.          COMPL.
1. All dimensions and elevations verified g//4
2. Valve orientations verified
3. Orientation verified for line mcunted equip, BRHL/GHH N/A REV. f/////[/((/
1. Support mark numbers verified
2. Suoport locations verified /U/4 BRH DD-/- C/2 -026 - V33A. REV. 5 '////$//h
                                                           /
1. Direction of support verified /
2. Type of support verified [

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3. General conficuration verified Clearances (where apolicable) Ah 4.
5. Location verified and appropriate red W 3 -/4-65 G Ane - 3 - r- A5 m ks entered on BR /GHH DD- \- (D- c25 REV. Y CCHMENTS 5 7 ' 'E ' A-C H!r - A,4 ewA 2 "

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I~ I 3E ON DISPOSITION The above listed documents were reviewed, no / change to location or function has occurred therefore inspection 15 not required Inspecte r uM mMY gj (As-Built IMpector) W . 5 2/ TSABC DATE QAABC DATE

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6. f Ins;ecticn Report (IR) '
7. /VA Ncnc:nfomance Report (NCR)
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t ATTACHMENT 5 QUALITY CONTROL COMPONENT SUPPORT CHECKLIST OD i12 O2r,V33R HANGER NUMBER ITEMS INSPECTION CRITERIA OCI/DATE SAT /UNSAT

1. Support configuration complies with vendor (Large Bore) or Design certified drawing Reviewed Drawing (Small Bore). d FfrEwJf GP
2. Al1 parts are installed (1.e. e "U" clamps, etc.) bolts , nug/,2M
                                                                        %              w.r> C1
3. All accessable welds reinspected and are in compliance with Vendor Certified or Design Reviewed Drawings. d FM WM)11-
                - 4. All skewed welds have been reinspected and are in compliance with the Vendor                                                  ,

Certified or Design Reviewed Drawings bR22W og

5. Support completed. dFM W 5  %-+-
6. Comments : A4-4 e eme b- emeShD *6 6ee l

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MATERIAL VERIFICATION CHECXLIST HANGER MARK # 'DD- 1-l 2- 02 G - Y 3 3 P_ d of BRH . lists items # l . 2 , 3 , d_ . A REVISED bCMC 9d8 P -cccc- CELETED items # N bCMCPH6f-CECC. DELETED items # / /kkOh w, b CMC - ADCED items # - bCMC 'ADCED items #  ! L l bCMC ACCED itams i ! Dw,

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REVISED BILL OF MATERIAL ITEM # CNT( CESCRIPTION HEAT, MIJ, SALVAGE QC VERIFIED

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                           . Stint 345 x Bom on an 9Sc wut PHep oos, coc,.                                                                                    :

l ')),W4 9 f3 i NEED HEAT 4 FOR ITE.M # 3i T l b N 6kl6[ b ALL ITE{S TRACEABLE

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DRAWING # DD-1-012-026-Y33R us t 6 d MULTIPLE WELD DATA CARD LINE ! 4"-DD-1-012-151R-3 ITEM NO. WP5 30. reg ICN WELD FILLER WELDhh05.* P NO. FABRICATION

                     ,. .. . n o  n.io o                    PATERIAL                           n.n r v . o                                    CODE & CLASS /

1h32 57 ' O E7018 NA lh U W '" l-1 ACC STD ASME III. 3 NOTES: 1. APFLICASLE QC/ANI HOLD POINTS $ HALL

2. ANI INSPECTION POINTS INDICATED BY k.fNDICATED BY CHEC
3. DENOTE SATISFACTORY INSPECTIONS _BY AN "S" U'4SATI_SFACT03Y INSoEC IONS BY A "U".

OPERATION = OPERATIONS 1 Succort Number Identification 7 Spherical Bearings 2 Size, Configuration, Tolerance /0wg. 8 All Welds /0wa. & WPS (V.T.) . 3 Material Correct /Dwo. 9 Installation Complete 4 Fasteners Correct & Complete 10 Final PT/MT (as recuired) 5 Location & Elevation /Dwa. 11 6 Sorina Can Stons Installed 12 PRODUCTION RELEASE WELD NO OPER- HCLDPOINTS CONST SAT OF INSPECTION RESULTS (SIG1 & OATE) NCEP/ MT&E = ATICN WT QC ANI UNSAT QC OR WT NDE CERT ANI REV. CALIB LEVEL 2od DUE

                                                                                                                                                /o.p,W              DATE NA         1          NA  J    NC                       S      AKF36 9'O                            %                                     i NA        2          NA  J    NC                      S/&Jcs 9 90                                  f NA        3h         NA  ,/   NC                      SOJC" F-30-90                             W NA        4R         Nh  J    NC                      .S      /AJC S*36-80                        ~ll-NA        S          NA  J    NC                      S Of&c3GO-20                                  *
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NA 6 NA J NC A/14#(Lx T-30-80 2C NA 7 NA J NC $0/).sJcJ~ 38-90 % NA___ 8 NA / NC S VLJe f-30-M e-12; - V NA 9 NA NA NC 4.h '~ pd Reviewe i: cDit_w 3_%M M (I y 'ohnuta Hits an ar Es4 n nst /Ded re Ae. 6 W Ac q hW T G- so-$D

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                                         &BE&AFFIX D IN                   LINE*j;MMEDIATELY
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BELOW THE LAST 3 STEP IN APPROVAL RES 5H LL I SEQUENCE. "* D #' /0 ' #

  • Operations 1-8 are Final Inspections.

WPS s LtC Serial No. 633038  ! l l Am L-S- SO { 1:522 f /o32 Drawing No. DD-1-012-026-Y33R  ; i WELD FILLER MATERIAL LOG Weld No. NA I l WELD WELDER HEAT / LOT # AMT. AMT. ISSUANC: APPROVAL i NO. DATE SIZE / CLASS SYMBOL WPS/ICN f or CODE f ISS. RT'O. j _, i um m2 senw . Aww \ l/'A YVb b &m 7- o 6%A20y 90 / F226 l 3 t i I"? 3e40 I

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H 005263 INSPECTED ITEM REMOVAL NOTICE . n e,J r. DATE LOCATION SYSTEM / STRUCTURE DESIGNATION QC NOTIFIED BY k$nh boa

       /n /3 6'E                  C/ P 2'( "                                                    E> h -/                                                      Sc.E g;e,c;c ITEM IDENTIFICATION                                                   ITEM DESCRIPTION
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CMC LOG vMs)f ace %!r > <> WDC SERIAL # DRAWING # DD 0M -026 -W R. MULTIPLE WELD DATA CARD LINE f NA R~ cme A 82M/ f D ITEM # WPS # REV. ICN WELD FILLER WELD N05. P NO. FAB CODE & CLASS MATERIAL ACC STD isA an i)A aA HA sA aA ASME IIl- 3 CPM 9.10 NOTES: 1. APPLICABLE QC/ANI HOLD POINTS SHALL BE INDICATED BY CHECKMARK

2. ANI INSPECTION POINTS INDICATED BY (X) .
3. DENOTE SATISFACTORY INSPECTIONS BY AN "S", UNSATISFACTORY INSPECTIONS BY A "U" l l

OPERATION e OPERATION 5 i 1 Support Number Identification 7 Spherical Bearings l 2 Size, Configuration,, Tolerance /Dwo 8 All Welds /Dwo & WPS (VT) OI-0AP 11.1-28  ; 3 Material Correct /Dwg 9 Installation Comolete i 4 Fasteners Correct & Complete 10 Final PT/MT (As Reouired) 01-0AP 10.2-1 /.2-2 i S Location & Elevation /Dwo 11 l 6 Spring Can Stops Installed 12 j PREP:/bA p, //A %/o PR000C1 ION RELEASE WELD NO. OPER- HOLDPOINTS CONST SAT or INSPECTION RESULTS (SIGN & DATE) NDER/ MT & E ATION WT QC ANI UNSAT QC or WT NDE CERT ANI REV CALIB. LEVEL DUE DATE an l HA / /w SAT T ~ AK7h iim,n

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A W$LD g. (q .@ QC ANI 9f)/y9/O APPROVAL SIGNATURE LL BE AFFIXED IN THE LINE IMMEDIATELY BELOW THE LAST STEP IN EACH SEQUENCE.

  • Operations 1-8 are Final Inspections.

MODIFICATION PACKAGE b C/nc d T255/EO a if,a/rx INSTALLATION TO BE IN ACCORDANCE WITH PROCEDURES i REFERENCED IN rc's e , .

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1. All dimensions and elevations verified //[/2
2. Valve orientations verified
3. Orientation verified for line mounted equip.

BRHL/GHH AJ/A REV. f//////////

1. Suoport mark numbers verified
2. Succort locations verified NM
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ATTACHMENT 5 R N-l-006-ota- cM2R b Page 1 of ') ) Support Drawing Number / Revision QUALITY CONTROL CP-QAP-12.1 Rev.10  ; l COMPONENT SUPPORT CHECKLIST PARA. OP.NO. INSPECTION CRITERIA QCI/DATE SAT /UNSAT 3.5 1. Support Configuration complies with Vendor Certi-fied or Design Reviewed Drawing (VCD/DRD) See opow. 12. [ o mo we ) N/A 2. Dimensions shown as reference, indicated by (REF) on design drawing shall have a tolerance of t 2". NA N/A 3. Baseplate tolerances (excluding thickness) com-ply with the VCD/DRD t h;". NA N/A 4. Working point dimensions locating structural com-ponents comply with the VCD/DRD . 1" (except for pipe location tolerances) NA

            .3.3.1          5.       a) All accessible welds reinspected and are in compliance with VCD/DRD.                                                    NA b) All skewed welds have been reinspected and are in compliance with the VCD/DRD.                                         NA 3.5.3        6.        Snubber (s) Serial Number                NA a) Nuts M1ts, cocter pins, lock wire, etc. in-
                   ,                     i stalled    ehere required.                                                  NA b) Exposed :hreaded surfaces are free of excess-e  6                            or foreign material.                                            NA 1

i bearings are free of foreign mater-

                                               , and' spacer (s) are installed as required.                            NA N/A                    i             (ij applicable)

L Ju uar number NA a) Nuts, bolts, cotter pins, lock wire, etc. in-stalled where required. NA b) Exposed threaded surfaces are free of excess-ive rust or foreign material. NA . c) Spherical bearings are free of foreign mater-ial. NA d) Jam nut (s) and barrel will not turn by hand, using nominal applied force. NA 3.5.3 8. Spring Can(s) (if applicable) Serial nu=ber NA a) Nuts, bolts, cotter pins, lock wire, etc. in-stalled where required. NA b) Exposed threaded surfaces are free of excess-ive rust or foreign material. NA

 .,           6 . . . _ _

3 1 ATTACHMENT $ 9sm Support Drawing Number / Revision Page 2 of 2 QUALITY CONTROL CP-QAP-12.1 Rev.10 COMPONENT SUPPORT CHECKLIST PARA. OP.NO. INSPECTION CRITERIA QCI/DATE SAT /UNSAT N/A 9a. Concrete Expansion anchors embedment/ engagement _ complies with drawing or Attachment SB. NA 9b. Concrete inserts have proper embed =ent/ engagement (2D + 1/8"). NA ATTACH. 10. Installation of U-bolts on large bore /small bore supports shall be inspected as follows:

1) p sed in pinned connection application i.e., strm.s and snubbers) are to be install-F- d(adonthepipeasshowninFigure1forall

__ suppo * ,unless otherwise indicated on the NA g-U- les rigid frames, (large bore) shall be

                        - ~~

s shown in Figure 2 unless other- NA

                                                       - se indi ted en the drawing.

I tien of U-bolts on small bore NOUNWist=sM h1 -sures 4 and 5 show acceptabte

                                                          .angements when the design drawing, depicts the configuration.as shown in Figure 3.                                          NA
                                                ._4) Clearances as specified on VCD/DRD                                                 NA 3.5.2 -                11.         Clearances msut be verified if:

a) The support configuration is modified by design change. NA b) The support is being reinstalled following removal to accomplish .a design change or cther construction; NA c) Directed by Engineering. NA d) Visual Examination indicates the sum of the clearances have not changed after verifica-tion at time of installation. NA N/A 12. Remarksf er rev. 3 of VCD/DRD no indicated changes have been made _. _. that recuire uhvsical rework or reinspection g g.q g4 k

PORT FORM g/J.3 [p. 9 ) 40. @DIdt A'

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PERM. Pt .T. RECORD

                                                                         ~~J V"" M. l s~ 2 I 3 A
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p giu , . _/- PACKAGE MARK NO. f#-/- CC5 - O/2 - Cfi2 A / NUMBER OF PAGES TYPE OF DOCUMEN ,

1. /j4 Manufacturing Record Sheet (MRS)
2. U Weld Data Card (WDC) Weld No(s).
3. M Weld Filler Material Log (WFML)  ;
4. /// Material Identification Log (MIL)
5. //A Non-Destructive Examination Report (NDER) 6.} Inspection Recort (IR)

Nonconformance Report (NCR) 7.//A

3. M A Vendor Occumentation
9. MA Repair Process Sheet (RPS) Weld No(s)  !
10. AfdY Operation Traveler (OT)
11. / ((.2 /,) Drawing (in , ding CMC)
12. I Mater Syis tion (MR)
13. 4 O ) ir st.(IesribeBelow) g % (;
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QE2 s resentative adem~

Date 8 - _3 - # "5

                                                          / 4[JS) Total numcer of pages in package ANI            . uc4L U

OATE Silbf E 3 F01A;85-59 L 3 0/2.8

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OG DCA- 5021 FOR HANGEf7 CLAS SIFICATlu N. s

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ATTACHMENT 5 b M'OOb-Ol%-C4&M Page l of \ Support Drawing Number / Revision QUALITY CONTROL CP-QAP-12.1 Rev. 9 COMPOSENT SUPPORT CHECKLIST

                                                          'S      L.       m    $0
  .        P ARA .- OP.NO.!INSPECTIONCRITERIA                                                       QCI/DATE ' SAT /UNSAT l                        !                                     k So m Y                                       i i                                                                                                             ,

j i 3.5 1. i Support Configuration complies with Vendor Certi- s/- A')- D j lfiedorDesignReviewedDrawing(VCD/DRD) e

                                                                                                 @ 8 n-{-

i N/A 2. l Structural member cut lengths comply with Refer- ')-J7- M i l {encedimensionsI2" f f,gzufu g d c d . l N/A 3. Baseplate tolerances (excluding thickness) comply ,j,g,7, C l l with the VCD/DRD k". g.A L ,] Nh . i l N/A ' Workingpointdimensionslocatingstructuralcom- l l ' ponents comply with the VCD/DRD - 1" (except for 9,27-l l pipe location tolerances) ///4 >.~gj ff > Sul . i l l 3.5.1 :

     ;                 5.         a) All accessible welds reinspected and are in compliance with VCD/DRD.                                 p                   ,$ .-/ ,

j b) All skewed welds have been reinspected and are n.g7.gy

     ,                                 in compliance with the VCD/DRD.                          .rf &%/ L4, 6.
3. 5. 3 , l Snubber (s)SerialNumber NfA a) Nuts, bolts, cotter pins, lock wire, etc. in-i l stalled where required. fJc f-y,ff , AJf4
                             . b) Exposed threaded surfaces are free of excess-
                             ;         ive rust or foreign material.                            .G?N 9,Zr            A)/A-I I c) Spherical bearings are free of foreign mater-                                         g l         ial, and spacer (s) are installed as required.           fg7-4 7,D            A)/A
i i N/A 7. i Strut (s) (if acclica e)

{Serialnumber

       .                      r   a) Nuts, bolts, cotter pins, lock wire                           p g>J -fj l                              stalled where required.                      ..Ipk
                                                                                     ]\

g

                                                                                                 ;pg Q $d.
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                                                                                  >         .<*       ,~                     ,.

b) Exposed threaded surface a - or eg gs p,g p_ d f d, ive rust or foreign mate.ia , g ip j fc)Sphericalbearingsarefr of f Ji[ .erial / g _.Lf, [ d) Jam nut (s) and barrel will not turn g O \d, ,y7.g

                               -       using nominal applied force              \\               Wd &f 3.5.3       8.         Spring Can(s)       (if rplicable)
                                ; Serial number          ._A a) Nuts, bolts, cotter pins, lock wire, etc. in-                                        )

stalled where required. gj_f-)7-F1 A)/A. b) Exposed threaded surfaces are free of eness- ,) ive rust or foreign material. @) ,)78? MA

ATTACIO!ENT 5

         $ -l~00b ~ 0/) ~ Dfc1 S                                                          Pa:e       A of         K Support Drawing Number / Revision QUALITY CONTROL            CP-QAP-12.1    Rev. 9 COMPONENT SUPPORT CHECKLIST PARA.       OP . NO . l INSPECTION CRITERIA                                      QCI/DATE     SAT /UNSAT N/A l        9a. I Concrete Expansion anchors embedment/ engagement ccm- 7-a,7 ,7y I

{ plies with drawing or Attachment 5B. E, M Sal. 9b. : Concrete inserts have proper embed =ent/ engagement  ; 4 i

                                                                                          @ J 17 07.      /d /4
                   ;          I (2D + 1/8").

ATTACH! 10.lInstallationofU-boltsonlargebore/smallbore 5A , j supports shall be inspected as follows: j 1) U-bolts used in pinned connection application i i (i.e., struts and snubbers) are to be installed i on the pipe as shown in Figure 1 for large bore  ;

     !                                   supports.                                        d$0 % 27 f7 __J) /A I              i
      .             l         . 2) U-bolts on rigid frames, (large bore) shall be
                    '                                                                                          l i

l installed as shown in Figure 2. fo7-J7-ff A)/p l l l 3) U-bolts on small bore supports shall be installed

                    ;         I          as shown in Figure 1 or as specified on the                          j
                    ,                    hanger drawing.                                  @ 747 -@        A)/A.
                                     !.) Clearances as specified on VCD/DRD               $pN7$               A.

3.5.2 11. ! Clearances must be verified if: i l l a) The support configuration is modified by desi;n l {  ; change. gJ.)7 2P p i l  ; b) The support is being reinstalled followin; re-moval to accomplish a design change or other

                                '                                                                           /
      '              !                   construction;                                    @hl$ JA/

c) Directed by Engineering. Q 7 21-D J gj_. d) Visual Examination indicates the sum ef the clearances have not changed after verificatica j i

                     ;           i at time of installation.                         @)-y),D . g/4 N/A .        12. ! Remarks:                                 1       __,,,,,,n MM (5AD vuli t
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