ML20203H215
| ML20203H215 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 05/05/1982 |
| From: | Creamer C TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC) |
| To: | |
| Shared Package | |
| ML20203H205 | List: |
| References | |
| FOIA-86-387 NUDOCS 8608040338 | |
| Download: ML20203H215 (126) | |
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, .. COMANCHE PEAK STEAM ELECTRIC STATION -
DESIGN CHANGE AUTHORIZATION (WILL) (MX)KXF) BE INCORPORATED IN DESIGN DOCUMENTS DCA fl0. 13,023 Rev. I
- 1. SAFETY RELATED DOCUMENT: XX YES NO 2.
ORIGINATOR: CPPE XX ORIGINAL DESIGNER -
- 3. DESCRIPTION._ -
A. APPLICABLE SPEC /0WG0000EM 2323-PS- f,'N ^W V. _ 3
- 8. OETAILS See attached.
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"THIS REVISION VOIDS AND SUPERSEDES DCA-13.023 REV. O.
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- 4. SUPPORTING DOCUMENTATION:
- 5. APPROVAL SIGNATURES: crc /bb Pay 5, 1982 A. CRIGINATOR:-- C OATE 5-5-82 B. DESIGN REPRESENTATIVE: zwA/ OATE 8'S ~~
- 6. VENDOR TRANSMITTAL REQUIRED: YES NO XX
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.- JOB NO. 35dE90,' -.
- 7. STANDARD O!STRIBUTION:
ECEIVE 1CA FORM 11-80 ARMS (Original) (1 j '
Quality Engineering 'g( 1g 982 3a ; ~a.
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.DCA-13,023 Rev. 1 Page 2 of 2
- 1. Revise section 9.1.g.10 to reference section 9.1.g.6 in lieu of 9.0.g 6.
- 2. REVISE SECTION 9.1.g.10 TO ADD:
" Tubing of instruments which are safety-related redundant coudterparts shall not be installed in contact with galvanized material (zine) wherever the tubing for these redundant counterparts is routed througli the same fire zone. In all other instances field erected tubing maycontactgalvanizedmaterial,(g.Unistrutsupports)."
ENGINEERING JUSTIFICATION: The concern here is fire precipitating zinc ~
penetration into stainless steel resulting inlubing failure. This could only be a problem if safety-related tubing for redundant couterparts was routed through the same fire zone. These instances will be identified-by a damage study walkdown of safety-related tubing in fire zones and corrective action will be taken at that time.
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Piping l Tubing } y,,, p g, , ,, ,{, j gQ and Components lg j, g,7 7,,J, yp ,,, c , J,, /
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- Applies to instrumentsbe@uired for s a f e 'st' utdown.
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i 1.3 ROUTING fiodify the first sentence to read:
VERIFY THAT THE TUBING IS CONNECTED FROM THE SENSING ELEMENT TO ITS ASSOCIATED TRANSMITTING INSTRUMENT SUCH AS TRANSMITTER, SWITCH, OR INDICATOR.
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Reason: Clarification to the original instruction.
2.2 LOCATION
- Add the following sentence after the first sentence
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- FLOORS AND WALLS ARE ACCEPTABLE REFERENCE POINTS FOR
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i I l l Reason: Bench marks are not always available. Instrument location ;
plan generally provides instrument location dimensions from I the wall i
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- . POPUL.CION DESC VEllFT. CATION PKG NO.
PIPE VdIP RESTRAINTS I-S-PWRE - Sag FACE 10F 3 QUALITI INSTRUCTION QI-051 N-cci #c
-SC.khs' hREINSPECTION O art: 1 EQUI? RENT P. ARK /1AG No.
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FN 019 - 912. - C47 W Q cc:gicg VERITICATION l
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ACCEPT REJECT DATE ' '8
- 1. Identification lfk #h/pf"
- 2. Location nlg n)A det* A 2 m e...u w J R l!{sig
- 3. Orientation itc #f//g' f
- 4. Configuration A. Cocccuents $( Y);; .Z.S Pwfr-S.18 - Df-/
B. t!aterials For Doc. Rev. Only N/A N/A Record en Attachment 6.I C. Installation iA i i <% /pc l
- 1) Level & Plumb I act. I l *&//i l li) Dimensions i g/4 l . g/A l In/,r A W o .. w m "' 1Z"/CBI gy 111 ) Restreint Coctific 1 M/ /s N/A
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'1) Record Attach. N/A N/A Record on Attachment 6.14
- 11) Instru=ent l Bracket yjg g}q ,dny. gt7pyf g 3,qf ief-/gf
- 5. Caps A. Environment bidT RE@. FcaL
- 1) Ambient Te p. N/A N/A NIA 'F
- 11) System Cend. N/A N/A N/# Ih* g E Gao Tor Dec.Rev hl(A MIA lMor crat> s~re surt. sister MHf if14'(S PRI?ARED ST: APPROVED 3Y:
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COMANCHE PE/I RES.-ONC' TEAM CHEuLIST POPULATION DESC VERIFICATION PKG NO. .
PIPE WHIP RESTRAINTS 1-S-PWRE - 62 g PAGE 2 OF 3 -
VERIFICATION A
ACCEPT REJECT DATE REMARY.S
- 6. Bolting A. Size & Number N/A M/A B. Joint Details -
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- a. f GON lE3
- b. itVA da /Lu /~kcM T2M&s 4.3 Washers NfAM /~ 4/85 4.4 Edge Distance 4/A U/a PoMi 9 lo - E.5 4.5 Spring Nuts 9 nil - -Mk' N6' ###C N M / N 4/# 5 PREPARED BY: APP VED BY:
ha$tu b $/ NLY 6-26 55 efer- . An 9/&h$' DISCIPLINE ENGR. DATE LEAD DISCIPLINE ENGR. DATE INSPECTED BY: APPROVED BY: W Nr -2h0S h5 INSPECTOR DATE LEAD 'l3SPECTOR DATE' C?P-J07 1A, Rev sion 0
( ( COtd.ANCHE PEAK RES?ONSE TEAM CHECII.IST POPULATION DESC VERIFICATION FKG NO. - INSTR PIPE / TUBE SUPPORTS 1-S-INSP- 025 PAGE 2 0F 5 l VERIFICATION ACCE?T RE.IEC'" DATE 4 Bolting (cont.) 4.6 Richmond Inserts
- a. M/A u/A PDME 9 -io - 65
- b. dlA l 9/A l POM -E 9 8 5 4.7 Torque -
- a. %dil *Y&T
- b. I dlA l dip l' iJo' n 1JuM %/83
=- b hll1 l st{01 Absle })hr:1 V'Yor l i
- 5. Concrete Expansion !
~
Anchors ! 5.1 Size and Number l l j l'
- a. M/A u/A l POME 9 6 6
- , 5. I. 4lA ! u/A '
PD M
- 9 SS 5.2 E=bec ent !
ulA I M/A ' PDME 9 *lO -8 5 5.3 Solt Spacing
- f.
- a. i W/A u/A '
P O M S. 9 10-65 ! j
- 5. I a/A i a/A i Pome 9 -lo - as
- c. I alA l ulA ! l eDm s 9 to-ss ;
5.4 Angularity l dlA ! 4/A l l PD ME 9 - to - 65 ! 5.5 Concrete Damage w/A a/A l PoM - i 9 -io . ES 1 5.6 Engagement and Bearing i
- a. u /A 4/A PDmt 9 -lo - 85
- b. nlA w/A l pom s. 9.go as
- c. g/A w/A Pome e no -Es
- d. ulA u /A, pogs 9. lo - ss
- 6. Welding 6.1 Location u /A u/A PDus 9-to as 6.2 Weld Size wlA a/A po ME 9-io.as 6.3 Weld Length g/A u/A PDME 9LC-86 6.4 Fusion 4/A gla post c)-lo 65 6.5 Craters ulA M /A PDM -6 9-10 85 6.6 'Jeld ?rofi'.es 4/A W/A PDM
- 9 -l0 Y l . s 8
l ! e 1 --
i ( COMANCHE PEAK RESPONSE TEAM CHECKLIST POPULATION DESC VERIFICATION PKG NO.
- INSTR PIPE / TUBE SUPPORTS I-S-INSP - O 2 5 PAGE 3 OF 5 VERIFICATION ACCEPT REJECT DATE
- 6. Welding (cont.)
6.7 Undercut MIA u/A PDME 9 -lO - SS~ 6.8 Porosity 4/A 4/A PoMf 9 - to - 85 6.9 overlap c la, ulA PD M S ") -1 0 8 5 6.10 Surface Slag g/A M/A pome 9 - to - es 6.11 Cracks 4/A ulA PDM E 9 - 10 6T 6.12 Welder ID dlA w/A PDMS 9-to 6f Ec3*N oYO W :Uhe -- - - - - - - - -
COMANCHE PEAK RESPONSE TEAM CHECKLIST POPULATION DESC VERIFICATION PKG NO.
- INSTRUMENT PIPE / TUBE SUPPOR7S I-S-INSP- 0 7.3 PAGE 10F 3 QUALITY INSTRUCTION QI-055 e.sv. o hREINSPECTION @ UNIT 1 EQUIPMENT MARK / TAG NO. DOCUMENTATION REVIEW C UNIT 2 l-PI .> 7 6 SUPPORT ID ~ 0768 0 coxxon
'aRIFICATION
^ REMARKS ACCEPT REJECT DATE
- 1. Location and Orientation fgg
- b. M/A ulA PDM
- 9 to M
- 2. Configuration 2.1 Components
- a. b d6
- b. NCAllI $25 2.2 Dimensions 4/A N/A PDMS 9 LO-bf 2.3 Shims e4 /A u/A POME 9 a u -tSS 2.4 Baseplates ulA M/4_ PDMS 4 - t t.' - 8 9
- 3. Material Verification N/A N/A For information only 4 Bolting 4.1 Engagement hfAll '4l8b 4.2 Surface Contact 97g
- a. kid 71
- b. Nll1 AIlA Al0^!L Nt<!>( N' 4/85 4.3 Washers /N 4/'4 MM NU YB5 4.4 Edge Distance ulA W/A PoML >-to 65 4.5 Spring Nuts u/A 4 /tt PD M5 '3 -30 8 5 PREPARED BY: APP VED BY:
fa uc b WlT E> - 26 255 (Ter- . mn Vfbhb' DISCIPLINE ENGR. DATE LEAD DISCIPLINE ENGR. DATE INSPECTED BY: APPROVED BY:
#cmA INSPECTOR ms DATE z2//L LEAD //IGF*PECTOR SkDATE C-)P-dO 7. I A . Revision 0
CCkW CRt. PEAK RES?ONSE TEAM CHECII.IST POPULATION DESC VERIFICATION PKG NO. INSTR PIPE / TUBE SUPPORTS 1-S-INSP- o25 PACE 2 0F 5 l VERIFICATION l A D I3UTE ACCI?T REJEC~ DATE RDERS
!. . Bolting (cont.)
4.6 Richmond Inserts
- a. MfA M/A PDME 9 8 5 b, s u/A u/A POM6 9 1(> - E$f 4.7 Torcue
- a. [
- b. l AlA l A)/A l
11/0AM $@l $2'IA"lS 5.
- . i M/n l W/A l Mouc Wu 9b9/8 s Concrete Ixpansien i '
Anchers ! l j 5.. Size and Nuco'er . l
- a. y/A u/A . PpMi 9 10- 6 r ,
b. u/A 63/A ! PDMi 9 -10 85 5.2 E20eccent _- I O/A l u/A E
~ , P D M _ ._9_- l O.- E 5 5.3 30it .ioac ng .
- a. u/A u/A PDMS 9.so-8r S. I M la, c/A l k PDMk 9 -lo -85
- c. ; WlA l ulA l ! Po m'= e)-so - 65 5.; Angularity y/A l l U/A l l poMS S - to - 85 5.5 l Concrete Damage l u lA. u /A. ! PD ME 9 BS i
5.6 Engagement and Bearing I a. u/A M/A PDM
- 9-10 85
- b. ulA w/A Po m
- 9 to of c.
u/A M/A PoM E *)-lo-t,S d. u/A w /A pDst e -to - 85
- 6. Welding 6.1 Location ulA u/A Porvif 9 to ar 6.2 Weld Size u/A u/A Pom 5- 9so.8r 6.3 Weld Length u/A o/A PDM E 9 10 - 8 S 6.4 Fusion u/A w/A ppm i 3 - to - Bs' 6.5 Craters u)A w/A ppm S 9.to Bf 6.' ~' eld 'Trfiles
~
g/A u/A pp Mi 9-to .8 f
, 1 >
I _. i 4 I
t COMANCHE PEAK RESPONSE TEAM CHECKLIST POPULATION DESC VERIFICATION PKG NO. INSTR PIPE / TUBE SUPPORTS I-S-INSP- 025 PAGE 5 0F 3 VERIFICATION ACCEPT REJECT DATE RDiARKS , l l
- 6. Welding (cont.) )
6.7 Undercut ulA w/A PDMh 9 -LO -BT 6.8 Porosity M/A ulA po M i 9 to m' 6.9 Overlap u l A. a/A PDMi 9 40 bf 6.10 Surface Slag u /A u/A PD M b 9 10 F4 6.11 Cracks 9/4 MIA pome 9-10-8 5 6.12 Welder ID R/A M /A Pomi oJ-iO b r
'O COMANCHE PEAK RESPONSE TEAM CHECKLIST POPULATION DESC VERIFICATION PKG NO. - INSTRUMENT PIPE / TUBE SUPPOR'IS I-S-INSP- o 23 PAGE 10F 3 QUALITY INSTRUCTION QI-055 Rev.o [ REINSPECTION h UNIT 1 EQUIPMENT MARK / TAG NO. UNIT 2
] DOCUMENTATION REVIEW l - PI cn o SUPPORT ID ~ O23 C O coxxos VERIFICATION ACCEPT REJECT DATE REMARKS
- 1. Location and Orientation
- a. cf/fd5
- b. w / A, M/A PoM :
E 9-10 85
- 2. Configuration 2.1 Components
- a. hW?[ k.3
- b. N thi Nl$'s 2.2 Dimensions l}td>t II I' >
2.3 Shims Nf4hl 2 785 2.4 Baseplates tJ f A 4]A P0MS 9 fo 15's
- 3. Material Verification N/A N/A For information only 4 Bolting 4.1 Engagement /Mcch/ /#Yd5 4.2 Surface Contact
- a. [h L'?l l^YE3
- b. ^//M N/A tdo de 7MW ' /*U $
4.3 Mashers N/A st/n Nom ykk l'42s 4.4 Edge Distance M/A u /A PDMi 9 10-86 9 4.5 Spring Nuts rJhs a/A doce M />@S PREPARED BY: APP VED BY: 0 tw b $i 8 28 B5 tfo r- . mn Vfbhb DISCIPLINE ENGR. DATE LEAD DISCIPLINE ENGR. DATE INSPECTED BY: APPROVED BY: 6$61" INSPECTOR D']b $'.2S-$S DATE LEt# /I:tSf ECTOR 6 ATE CPP-007.lA. Revision 0
^
C0hANCHE PEAK RES?ONSE TEAM CHECII.IST
. PO?ULATION DESC VERIFICATION PKG NO.
INSTR PIPE / TUBE SUPPORTS I-S-INSP- 025 ? ACE 2_ 0F 3 VERIFICATION A M ISUTr~ 'T~CW~ ACCE?T REJECT DATE 4 Bolting (cont.) 4.6 Richmond Inserts
- a. M /A u /A PDMS 9-10 85
- b. u/A l a/r l PoMs s.so as 4.7 Torque
- a. Yd5 ueg t 2A -es b.
M/A l g/A l go y pW 72 #gg
- c. i a//^ i J/a .
Als d e 7Jwn '%4ks l l5. Concrete Expansion e Anchors ! 5.1 Size and Number l
- a. M/A ulA PDMt 9-80 8$
- b. ! 4/A I 4/A l PDMS 9 -10 E. T 5.2 Imoed:ent !
w/A 'u lA ! ! POM E
.~
I 9-10_-87 I 5.3 Bolt Snacing l l
. a. 4/A w /A I PDML 9 to-ST
- 5. l M/A l w/A l PO M E 9 85~
l [ l
. l ula lu/A POME 9 to-Bf f 5.a Angularity l u/A I u/A I Po m i- 9 10-85 5.5 Concrete Damage W/A l N/A I PDM i 9 lo -65 5.6 Engagement and Bearing i a. ulA u/A poM E O -to es'
- b. u/A y /A poms 9 -to -as
- c. alA ula gom s e.,0.ar
~
- d. a/A ufr po ms 9 no .gr
- 6. Welding -
6.1 Location p/A ul A, po m h 9 6 5 6.2 Weld Size w/A u/A pome 9 fo-Br 6.3 Weld Length alA u/A POM t 9 8 6 6.4 Fusion N/A e/A ppMS 9-(0 65 i 6.5 Craters u/A ulA PoM E e) - to - a s' 6.i "Jeld ?rofi'es g /A, ! y/A ! PDME 9-0 8f I ! i t w __ i
- )
,- l l
COMANC11E PLAK Rt.SPONSE TEAM CHECKLIST - POPULATION DESC VERIFICATION PKG NO.
- INSTR PIPE / TUBE SUPPORTS 1-S-INSP - c25 PAGE 3 0F 5 VERIFICATION ACCEPT REMARKS REJECT DATE
- 6. Welding (cont.)
6.7 Undercut ula u/n poM - S >-to 65 6.8 Poroeity ulA u/A PDMi 9 - /d o f 6.9 Overlap 4/A eJ /A poM i e lo - tss 6.10 Surface Slag u/A ula Po m S 9to er - 6.11 Cracks ulA a/A PoMi e IO Bir 6.12 Welder ID w/A u/A po st 9 -lo s s' l ed5 guya),*t ,,,,,,Juwi s -
m
, COMANCHE PEAK RESPONSE TEAM CHECKLIST POPULATION DESC VERIFICATION PKG NO. '
INSTRUMENT PIPE / TUBE SUPPOR'IS I-S-INSP- O 2 5 PAGE 1 0F 3 QUALITY INSTRUCTION QI-055 I2.s v . o X REINSPECTION UNIT 1 EQUIPMENT MARK / TAG NO. DOCUMENTATION REVIEW UNIT 2 1 - P I - > 7 es COMMON StfPPORT ID ~ 0 7.5 0 VERIFICATION ACCEPT REJECT DATE REMARKS
- 1. Location and Orientation 9/g
- a. $
^
785
- b. ul A. 4/A PDMS 9 8 S~
- 2. Configuration 2.1 Components
- a. bkth/
- b. b'&{ $95 2.2 Dimensions s)/A u/A pomt 9 t$ 5-2.3 Shims i 4lA p / A. PDM S *) 10 - S S-
..g 2.4 Baseplates _
4 /4 kt/A PCMi 9 -!O S i~
- 3. Material Verification N/A N/A For information only
- 4. Bolting 4.1 Engagement N4h/ '*# N5 4.2 Surface Contact
- a. ht<h] V'fgS
- b. AI4
/ N/4 NWC lltW11 l24/o S 4.3 Washers [/} N/4 MdN4 MW IJ1/dS 4.4 Edge Distance u/A >4 / A PDM. k .) -1 0 8 5 4.5 Spring Nuts >J /A u/A Po M i 9 8 5 i
PREPARED BY: APP VED BY: fa$tu b $lT E> ?$ i',5 f$r Y. m 9f&h$' DISCIPLINE ENGR. DATE LEAD DISCIPLINE ENGR. DATE INSPECTED BY: APPROVED BY: (
'LN5PECTOR OM 8 5 DATE 0$
LEMJ "H(S7ECTOR ZSlBS DATE CPP-007.lA. Revision 0 _
o' cot'.ANCHE PEAK RESPONSE TEAM CHECII.!ST POPL'LATION DESC VERIFICATION PKC NO. INSTR PIPE / TUBE SUPPORTS 1-S-INSP- o 2.5 PAGE 2 0F 5 ATT7.13UTI VERIFICATION ~ [ ~ ACCI?T REJECT lDATE ' 4 Bolting (cont.)
, 4.6 Richmond Inserts
- a. w/A w/A PDM *
- b. i i 9 -lo MS-i u/A i e/A l PDM E 9-10 -8 5-4.7 Torque a.
b. fh '
/h'S c.
\
MM lnh l l duc M a>t "'"A s l 15.
\
Al/A l n d t i skur Num % %s Concrete :.xpannon . i Ancher; l ' 5.1 j Size and Number l 2 1 ,!
! a/A a/A !
l A PDMf 9-1o-85 i i , N/A l M/A ) i
~
5.2 PO M E 9 10 BS E=Dtd ent a dfA ' l d/A _Po l4 E '0 10-135
.3 Bolt Spacing I i .
l j (
- 1. i a
ulh. ulA - PpML i
- b. O -to - 81 l ulA l ulA I i pom s
- c. 9 to Bi~
I alA j alA l i pp m e ! 5 . '. Angularity 9 to er , w lA I ula l i l poms 9 - tu r.,s - 5.5 Concrete Damage ela w/A l 5.6 Engagement and Bearing l coms 9 t o r,r a. ulA ujA ppgi
- b. 9.lo es-ulA u l A. pom s C. 9 lo yr dlA MfA
- d. POMS 9 10 of ufA ulA POM ':
i 6. Welding 9 10 85 6.1 Location _ M/A w/A poM k 6.2 Weld Size 91085 M/A ujA poM 5 6.3 9 - to Weld Length _ ulA ulA 6.4 Fusion g la. pom L o.no es ujA ppm S 6.5 Craters 9 to ef" glA w /A ! poet 9 40 86
'i 'Jelc ?roft.'es l Q}A QlA i PDM 1 910 65
^L.. _
COMANCHE PEAK RESPONSE TEAM CHECKLIST POPUl.AIION DESC VERIFICATION PKG NO.
- INSTR PIPE / TUBE SUPPORTS I-S-INSP - o 46 PAGE 3 0F 1 VERIFICATION ACCEPI REJECT DATE REMARKS
- 6. W(1 ding (cont.)
6.7 Undercut ulA wlA PDMi 9 6 6 6.8 Porosity glA M/A FOMi 91025 6.9 Overlap g/A u)A poMi 9.so.e,s-6,10 Surface Slag g/A gja p o M 2: o-to-as 6.11 Cracks o/A alA p o s t- e-to.vs 6.12 Welder ID NiA g /A peut 9-to-Br I i k
/id 1%- /0WC JLJ;
COMANCHE PEAK RESPONSE TEAM . CHECKLIST POPULATION.DESC VERIFICATION PKG NO. INSTRUMENT PIPE /TUEE SUPPORTS I-S-INSP- 0 7.5 PAGE 1 0F 3 QUALITY INSTRUCTION Q1-055 2.e # o hREINSPECTION h UNIT 1 EQUIPMENT MARK / TAG NO.
] DOCUMENTATION REVIEW UNIT 2 1- PT. *.n t$
COMMON SUPPORT ID ~ O25 G VERIFICATION ACCEPT ' EJECT R DATE REMARKS 3
- 1. Location and Orientation
- a. u/A ufA Pome 9 t o - t',5
- b. kV h1 SNA/Es
- 2. Configuration 2.I Components
- a. kil'7{ 05 l ~ b - TM/' c)2d 0/'t ' $1 as
- b. N{<'il Y2flB5 94y 2.2 Dimensions Nfff &k ?& '
g 2.3 Shims _ .),6/ <th A'Av Nc4W 9.44-d'S 0 OI.c 2.4 Baseplates [vdt'7/ Y#MS
- 3. Material Verification N/A N/A For information only
- 4. Bolting 4.1 Engagement [IW7? #Y#5 4.2 Surface Contact
- a. fYtd/1 NY/3
- b. A//// 'A/S,5 ib%I Alan's Eb M 4.3 Washers M?tI77 "Mr 4.4 Edge Distance /I/td7 NS 4.5 Spring Nuts fsm hbmd PDMk 91085 1-24-fS PREPARED BY:
APP VED BY: l k ur b Wlk$ 5 2 8 C.5 Ar- l - Att w Tf0bb DISCIPLINE ENGR. DATE j INSPECTED BY: LEAD DISCIPLINE ENGR. DATE APPROVED BY: l f/ cons LN5PECTOR 9as e DATE 4//L LEMi'I!(S#ECTOR Gsc i DATE
4 . t _ . ~ . - - - . COMANCHE PEAK RES?ONSE TD.M CHECEIST . POPUIATION DESC VEEIFICATION PKG NO. INSTR PIPE / TUBE SUPPORTS I-S-INSP- 025 PACE 2 0F 5 VERIFICATION ACCE?T REJECT DATE 4 Bolting (cont.) 4.6 Richmond Inserts
- a. M/A u/A PDMS J-lo.t6
- b. u/A l w/A l pomt aa io Br 4.7 Torque ~
- a. !A IWS
- 8. l M/a l dbi ! ldw Alcm *%s
- . k AhNI l /1//] ! Aloa: YU' 'YS6 i
- 5. Concrete Expansion I Ar.c he r s ,
l 5.. Size and Number j - l
- a. l /d</4 4
/#'!/45 l
! 5. ! Mvy7 ! !9'14/g5 3 I"/dv/7 i i ##4/ga
~.2 Imbed- e se 5.3 Bolt Spacing I.
- 1. fk<ht W 4//,5
- 8. \14w>il \ Y s i !
- c. l fdW>7 l 9/2 % ! l 5.4 Angularity //Wr/ 944/es l 5.5 Concrete Damage 7dyn IU b 5.6 Engagement and Bearing
- a. f)W>f A 4/D
- b. f/t#Y( 94'l/ss
- c. f)tw>7 94 4// s
- d. /& 5'Vd5
- 6. Welding
- 6.I Location [dW/7 !2I/85 6.2 We1d Stze f)ti ?/ t l24/LS [-3 -Jp's?- 0 23 - ()/RS
@lf/ps '
6.3 Weld Length 7Mt >5sy 6.4 rusion fM f/24/es l 6.5 Craters f)Y / 924//A5 6.5 Weld ?rofiles //tcht . f4#//5
s . COMANCHE PEAK RESPONSE TEAM CHECKLIST . POPULATION DESC VERIFICATION PKG NO. INSTR PIPE / TUBE SUPPORTS 1-S-INSP - o 45 PAGE 5 0F 6 VERIFICATION
^ '
ACCEPT REJECT DATE
- 6. Welding (cont.)
6.7 Undercut k<h? M 6.8 Porosity t-@/ I'Y[45 6.9 overlap 7bh/ *# b 6.10 Surface Slat, /.)(477 #IS' S 6.11 Cracks //g .2 pg5 I"2'#'" # "' ' 6.12 Velder ID /LfA /vfd
'~ g k
- a. :
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COMANCHE PEAK RESPONSE TFAM CHECKLIST POPULATION DESC . VERIFICATION PKG NO. CONCRETE PLACEMENT _T- 6 C CAdd -O H PAGE L OF 2 QUALITY INSTRUCTION Q1-043 C EQUIPMENT MARK / TAG NO.
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, DATE: B/22/85 SMALL BORE PIPE SUPPORTS PAGE 1 of 3 REINSPECTION IvI UNIT: 1b 2 b DOCUMENT REVIEW I I COMMON AREA l_ _.l EQUIPMENT MARK / TAG NO. EQUIP / SAMPLE DESCRIPTION VERIFICATION PKG. NO.
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5 Welding 5.1 Integral A. Location w/a w /A & h,ar es hee $occoar.4,rB/22/M B. Size / / / C. Profile / / / D. Reinforcement f l f E. Undercut j F. Surface \ \ l l C. Offset \ l I H. Cracks l 1 I. Welders ID / / / 5.2 Non-Integral .
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COMANCEE PEAK FISPONSE Tr.f.M CHECKLIST POPULATION DESCRIPTION POP. NO. I-S-SBPS' DATE: 6/22/S5 SMALL BORE PIPE SUPPORTS PAGE 3 of 3 REINSPECTION X UNIT: 1Q 2 l l DOCUMENT REVIEk' l l COMMON AREA U EQUIPMENT MARK / TAG NO. EQUIP / SAMPLE DESCRIPTION VERIFICATION PKG. NO. 3 . Ie S. Se E. cc3 CH I Sep oi4. co?. =.) SuAL.L Bor24, 9iPE, 5099oE.T AE 0F3 3 VERIFICATION REMARKS ATTRIBUTE ACCEPI - REJ ECT DATE (scecial instr. deviation no. etc.) 7 Component Support Catalog Items A. Snubber 6a /A w /* Of ' a ar e r koe $opoccer ePT ofl2/65 B. Sway Strut / / / C. Spring Can/ Constant (
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- COMANCHE PEAK REVIEW TEAM CHECKLIST .
POPULATION DESCRIPTION
- g. POP. NO. I-E-CAB g DATE: g CABLES ,
PAGE 1 2 REINSPECTION b UNIT: Ih 2 [__] DOCUME"T REVIEW COMMON AREA O EQUIPMENT MARK / TAG NO. EQUIP / SAMPLE DESCRIPTION VERIFICATION PKG. NO. EG - N 67/.3 I-E-CABL -02S PAGE OF VERIFICATION RD' ARKS ATTRIBUTE ACCEPT RE.}ECT DATE (special instr. deviation no. etc.)
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9 FILE NAME: REPORT.11 December 13. 1955 This file is a review of Inspection Module 50100. f rorn the Inspection and Enforcement Manual, to determine how much of the { work Ferformed by the CPPT n.ay be applied to the module. Specific statements of audit instructions in the n.odul e are ident 211ec and docornent ed. A s e ss rch for s i n.i l a r r t 3.+ ernent 3 a r.
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I E MANUAL SO100-024c In this paragraph the follosoing table ident Ifier wiere the procedure o'. *e r lap 2 the NPC audit. Manua1 yo Parag I t ern Locat Cont 19 Ident CPRT Audit I t e his co l >' e s ser no 0I-035. Reo 0. 5.1.0, 5.2 c.2 rei ver >> + ? 01-039. F e' s O. 5.3 c.. ees .. + r ves 01-023 Rev 1. 5.1. 9.2. 5.I c . '" .er
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}( ' INSPECTION PROCEDURE 50100 j g mm SAFETY-RELATED HEATING, VENTILATING, AND AIR CONDITIONING (HVAC) SYSTEMS J . ~N:
oc PROGRAM APPLICABILITY: 2512 a w< E
; 3 w." 50100-01 INSPECTION OBJECTIVES ' ).< 011 To determine whether quality assurance -(QA)* plans, instructions, and procedures for inspection of safety-related HVAC systems have j . been established in the facility QA Manual.
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~
012 To determine whether the technical requirements detailed or y' referenced in the facility Safety Analysis Report (SAR) asso-
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013 To determine through direct observation and independent evalua-tion of work, whether 'the installation of safety-felated HVAC I G L*i' systems are in compliance with NRC requirements, licensee commit-
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ments, and codes. ' ' + ("-
" ' 014 To review samples of safety-related HVAC system records to W determine whether the licensee is adequately preparing, review-
~
4 ing, and maintaining a syste~m of qualityf records; whether there '
. is reasonable assurance tha't the'- iecords' reflect work accom-j plished cor.sistent with NRC requirements and SAR commitments; and whether the records indicate any poten'tially generic problems, management control inade s.
have safety significance.quacies, or other weaknesses that could Inspection Schedule Inspection May Be Must Be Requirement Must Be Started Started Completed 021, 022, 6 mos. prior ' Prior to start 023 Before work
*' to start of of work is 10% com work plete 2'
024 After work is Before ' work Before work is started is'30% complete 90% complete Issue Date: 10/01/83 k,, m
.h Q di_ ;,, ,
. g h p,g.ATEbd: EATING, WNTILATING,'AND
-50100-01 ;. " ; AIR CONDITIONING (HVAC) SYSTEMS ~
025 . , During work 'Before work- PriprCto plant q.,. , observation is 30% c'omplete operation
- ~ . - - - inspection 50100-02 INSPECTION REQUIREMENTS 021 Review of Cuntractor 0A Manual -
For each onsite contractor with QA/QC responsibilities relating to HVAC, complete the inspection requirements of Inspection Procedure No. 35100. Also ensure that ths ' contractor has estab-lished a program for ensuring that all craft, NDE, and inspection personnel associated with the installation of safety-related HVAC systems have been trained, or otherwise qualified to the work procedures involved. .: < p0 ' 022 Review of QA Implementing Procedures Review the facility QA Manual and Implementing Procedures to determine whether: r a. Adequate inspection procedures have been established for the
~HVAC activity, including scope and frequency of inspections, acceptance criteria, documentation and reporting require-ments, followup a,ctions., and resolution of findings by the ig 3 appropriate organization. 3 s
2 b. Provisions have been made to ensure that those enaaaed .17 w conducting inwections are qualified and nave been adequately
+ ~ trained in inspection techniques and . in the design and
.s construction aspects of the HVAC system. Provisions must ensure that inspectcrs do not have direct responsibility for work in the areas being inspected.
- c. Means have been established to verify that the technical reauirements, including material and component specifica-tions, acceptance criteria, and . required documentation have been specified in and are subseouently extracted from the
, design and procurement documents and included in appropriate ~ l work and QC insoection procedures. l .
- d. Provisions have been made to ensure that safety-related electrical components installed in the HVAC system have of-will De properly qualified in accordance with IEEE-323-1974.
- e. Means have been established to verify that any significant design and field changes from approved drawings are ace _
quately controlled and processed commensurate with the l original design. b Issue Date: 10/01/83 . _ _ - - . . .__ .
l : SAFETY-RELATED HEATING, VENTILATING, AND AIR CONDITIONING (HVAC) SYSTEMS 50100-022f f. Provisions have been established to ancure that auality_ requirements are met (including documentation that quality requirements of materials and components are met before installation or use). Particular attention should. be given to assure that provisions exist for site functions accepting and releasing supplier delivered items for installation or use to be informed of corporate office disposition of sup-plier technical documentation forwarded by the supplier (or the site) for engineering review and acceptance.
- g. Safety-related/nonsafety-related _ boundaries and equipment are clearly defined and delineated.
023 Review of Work Procedures
- a. Determine whether procedures and instructions (e.g., draw ings, specifications, manufacturer's instructions, etc.)
g ' pertaining to the installation of HVAC ductwork, seismic supports, and other safety-related aspects of the instal-lation are reviewed and approved by AE/ licensee oersonnel.
- b. Verify that the approved procedures and instructions are appropriate and adequate for proper installation and inspec-tion of the safety related HVAC system. In particular, verify whether these controls incorporate the following:
." 1. Controls to ensure that the type and classification of seismic supports for the HVAC ductwork comply with approved drawings and/or specifications.
l .,r.. 2. Drovicions for ensuring that required preinstallation and in process inspections are performed at the appro-priate time for HVAC safety-related equipment.
- 3. Means to ensure that bolts, nuts, and washers (including lubricant if used) for supports are of the proper type
,and correctly installed, and where required, bolt preloading (torquing), minimum bolt embedment, and thread engagement criteria are imposed.
i
- 4. Provisions to ensure the proper location of equipment, dampers, filters and etc.
024 Observation of Work and Work Activities By direct observation, interviews and independent evaluation of work performance, work in progress,, and completed work, determine whether activities relative to HVAC systems are being accomp-lished in accordance with NRC requirements, SAR commitments, and licensee procedures and specifications. U Issue Date: 10/01/83 l i
SAFFTY-RELATED HEATING VENTILATING, AND 50100-024a AIR CONDITIONING (HVAC) SYSTEMS
- a. Personnel Interviews (Installation Practices) -
Select appropriate personnel (three or four) engaged in the installation of seismic supports, ductwork, isolation dampers or additional safety-related HVAC equipment to confirm the following:
- 1. Predefined and approved procedures are followed when it becomes necessary _to relocate any seismic support or other safety-related equipment from its oroinal location specified on drawings.
- 2. Any preinstallation field repairs or adiustments to th_e HVAC equinmant a re performed in accordance with the
_ manufacturer's instructions and specifications to ensure e that proper materials, replacement parts, and supplies are used, and performance requirements are met and are reviewed by engineering for acceptance.
- 3. Personnel engaged in the installation and inspection of safety-related supports, auctworn, ana other safety-related HVAC equipment have received adequate training to understand and perform work contained in relevant ~
work and inspection procedures and instructions.
- b. Installation Activities
- 1. Witness portions of the installation activities of HVAC
. systems servicing two plant areas to varify the following:
(a) The latest issue (revision) of applicable drawings or procedures is available Lo Ine instaliers and' is beino use_d. - (b) Modifications tn cunnorts are annrnved bv appro-priate personnel before implementation.
- 2. Witness portions of the installation and testing (if required) of concrete anchor bolts to verify that anchor bolt type, diameter, embedment length, shoulder-to-cone measurement and torque requirements (where applicable)
- meet installation requirements.
- 3. Determine whether required inspection activities are inprocess and observe for adequacy. In particular,
'whether QC inspection of welder qualification procedures and welding of safety-related supports is conducted.
~
Issue Date: 10/01/83 l
b a , SAFETY-RELATED HEATING, VENTILATING, AND X ' AIR CONDITIONING (HVAC) SYSTtHS > , 50100-024c
- c. As-Installed Equipment Observe the completed installation of the following equipment
'for proper location, confiauration, identTTication,~ and damage.
The Dasis ~for this determination shall be the SAR systeni description, piping and instrumentation diagrams (P& ids), specification, and installation drawings. Select a minimum of 5 items from the list below. yb Loc. c.5s TM r v 1. v - Seismic Support for Ductwork (required) QI-037 60 f.I.4g i.Z 3 r Ductwork (required) qI-ors 4.ro r.1 p r - 3. Isolation Dampers gr-o z.5 7al f,1 Q C3 Recirculation Test Loops Around Fa,s n a,nd Isolation Dampers
- 5. Radiation, Smoke, and Toxic Chemical Monitor
- 6. Pressure Drop Instrumentation Across Filter Banks 7.
>' Instrumentation for the Detection of Excess Ambient Temperature
- 8. Fresh Air Intake Elevation from Grade Level v v v 9. Fans and Motors aj 23 b l II,r.7., r,T
, Air Handling Units
- 11. Exhaust Vents v v - .
Filters QI. za 2e I r,1, r.2, .C 3 025 Review of Records
- v. a. Review licensee / contractor documentation requirements cover-ing work performed for safety related HVAC systems. Deter-mine the effectiveness of the document review systems by com-a paring records against requirements for accuracy and cca91e-teness. The following should be performed to determine this effectiveness.
- 1. Review the documentation on two of the following IE electrical components and verify environmental quali-fication per IEEE-323-1974.
(a) Fan Motor (b) HVAC Control Panels (c) Electrical Operators for Isolation Valves or Dampers (d) Electrical Cable
- 2. Review the documentation on two of the following safety-related mechanical components and verify seismic quali-fication per IEEE-344-1975.
(a) Fans with Motor Assemblies (b) Service Water Cooling Coils (c) Backdraft Dampers (d) Isolation Dampers and Valves G Issue Date: 10/01/83 i
a (AFETY-REIATED HEt. TING: l!5 T m iING, AND P 50100-025(? AIR CONDITIONING (HVAC) SYSTEMS
- 3. Review the documentation on two of the following safety-related mechnical components and verify conformance to -
the applicable portion of Regulatory Guide 1.52. (a) HEPA Filters (paragraph 3d) (b) Charcoal Filter (paragraph 3i) (c) Joining Compounds, Dampers, and Gaskets (paragraph 2e)
- 4. Review a representative sample (3-5) of receipt inspec-tion checklists to assure that inspections complied with the intent of the inspection procedures.
- 5. Review inspection records and determine that required inspection of various aspects of the HVAC and supports were conducted.
- 6. Select one inspection of the HVAC and one of the related supports and assess adequacy of the inspection effort and the inspection record.
- b. Review approximately 10 nonconformance/ deviation reports for safety-related items c,f HVAC systems to determine whether:
- 1. The records are being properly identified, stored, and can be retrieved in a reasonable time.
- 2. The records are legible, complete, and indicate that "
reports are promptly reviewed by qualified personnel for
?" evaluation and disposition of the immediate problem as well as for generic implications and trending.
- 3. The records adequately document current status of nonconformances or deviations and corrective action.
- 4. Resolution of nonconformances demonstrates good engi-neering practice.
- c. Review relevant portions of licensee / contractor audit reports concerning the installation of safety-related supports and HVAC. Review 2-4 reports to determine whether:
- 1. The required audits have been performed in accordance with schedule and functional areas in established audit plans.
- 2. Audit findings have been reported in sufficient detail to permit a meaningful assessment by those responsible for corrective action, final disposition, and trending.
- 3. The licensee / contractor has taken proper and timely followup action on those matters in need of correction.
Issue Date: 10/01/83 I
l SAFETY-RELATED HEATING, VENTILATING, AND 4 AIRCONDITIONING(HVAC)_ SYSTEM < 50100-03 l 50100-03 INSPECTION GUIDANCE 031 General Guidance
- a. HVAC systems have many functions. Among them are the control 1
of the spread of airborne radioactivity; removal of radio-activity, noxious and toxic gases; and control of ambient temperature and humidity. The latter function is becoming increasingly important with the expanding use in safety-related systems of " solid state" electrical equipment, which is particularly sensitive to temperature. LERs are on file which document significant calibration errors because of ambient temperature effects.
- b. The safety related HVAC systems serving the following areas should be considered for inspection.
' Containment Control Room Switchgear and Battery Room Access Control Area HVAC Equipment Room Computer Room Spent Fuel Pool Area Spent Fuel Cooling Pumps Room Radwaste Areas V Auxiliary Building Turbine Building Service Water Pump House Diesel Generator Area ECCS Pum,o Room Auxiliary Feedwater Pump Room Some portion of the HVAC system (i.e., ducts, supports, filters, fans, valves, air handling units, etc.) should be inspected from a minimum of four areas shown above. Emphasis should be given to inspections occurring in the containment aild control room. It is not the intent to require additional work, but rather to require that the work observation and record review inspections not be limited to just one or two safety-related HVAC systems. (For example, the document review under Section 025a.1 of an HVAC control panel could be done for panels located in the control room HVAC system while the review for another piece of equipment such as a fan motor could be done for fans located in the containment HVAC system.) The listing provides most of the areas in which safety-related HVAC may be located. However, it should be recognized that this listing is not all inclusive and that differences do exist between BWR and PWR type plants and even between individual plants within a given plant type. The inspector should review Chapter 9.4 of the SAR for system V Issue Date: 10/01/83
50100-031b SAFETY-RELATED HEATING,VEN1ILATING, AND. 5: ' AIR CONDTTTN:ING (!!V.C SY5TEMS j j description so that all areas havin systems are considered for inspection.g safety-related HVAC Also whether equip-ment is located in hazardous or another env,ironmental area v will bear on the review of equipment qualification documenta-tion. c. Description of the HVAC system is contained in Section 9.4 of the SAR. Other portions of the SAR which contain useful information are Sections 3.2 (Safety Classification of Structures, Components and Systems), 3.9 (Seismic Qualifica-tion), and 17.1 (Quality Assurance). The inspector should then utilize these SAR sections during the review of the licensee's implementing construction specifications, draw-ings, work procedures, and QA implementing procedures. The NRC inspector should also review Regulatory Guide 1.52 titled " Design, Testing, and Maintenance Criteria for Engi-neered Safety Feature Atmosphere Cleanup System Air Filtra-j. tion and Adsorption Units of Light-Water-Cooled Nuclear Power Plants" tion. for in-depth technical details needed for the inspec-
- d. Because installation work on the HVAC system is normally carried out over an extended period of time, a series of inspections may be needed to fully complete this procedure.
Additionally, some licensee contracting arrangements may be such in thethat several work. installation different contractors will be involved If this is the case, selected parts of this procedure may have to be repeated in order to adequately cover the total effort. Regional evaluations and - appropriate adjustments to this procedure may be necessary ; a to ensure inspection continuity during the c:; tended period of time invoMd ano to accommodate the various contracting arrangements encountered, e. Findings from this inspection activity. should address each element as being satisfactory, being unresolved and requiring resolution, or being in violation and requiring correction. i When significant inadequacies are identified in specifica-l tions or procedures indicating weaknesses within the prepar-ing technical organization, the inspector should so inform l cognizant regional supervision. The issue should be addres-sed at the appropriate level of licensee management. 032 Specific Guidance. Note: The numbering of the guidance below 1 refers to specific subsections of 02, above. 022g The inspector should determine specific steps the licensee has taken, or plans to take, to ensure that only qualified personnel are permitted to perform work associated with the installation of safety-related HVAC systems. This effort may tie in with the review of the licensee's audit plan specific to this area of work. Issue Date: 10/01/83 * ! L
SAFETY-RELATED HEATING, VENTILATING, AND p{ /
+ AIR CONDITIONING (HVAC) SYSTEMS 1 50100-032 024a Interviews must be performed expeditiously so as to minimize the worker's time away from jobs in progress.
Only those licensee / contractor employees who can provide first-hand knowledge or experience in the area of in-
' terest, and appear willing to share the information, should be interviewed.
4 0 024b Various degrees of accessibility may require the erec thru tion of scaffolds or long ladders for the examination 024c of soma components. The IE inspector should use judgment in regard to this type of assistance from the licensee or contractor. If possible, the IE inspector should schedule inspections so that existing scaffolds, etc., could be used. The observation of welding activities, etc. shall be accomplished and coordinated with other welding observa- ,, tion conducted under IP 55100. 024c The intent is to determine whether components are being installed according to properly approved drawings - either the original design drawings or properly approved revisions; and, if revisions are- in process, that these changes are proper,1y handled in accordance with estab-lished procedures. Appropriate standards can be used as a guide in this area. For example, ANSI N45.2.11 requires that where changes to previously verified design have been made, design verification shall be required for the chang:::, L including e"aluation of the effects of those changes on the overall design. Further, N45.2' states that records which correctly identify the "as-built" condition of items in the nucleaf facility shall be maintained and stored for the life' of the particular item while it is installed in the nuclear facility. Additionally, 10 CFR 50, Appendix B, Criterion III, states in part, that design and field -changes shall be subject to the same design control procedures as the original design. Numerous changes may be.made to seismic supports during construction. Such chani;e's will result in the accumula-tion of various types of design change documents and/or marked-up drawings. Since these changes reflect as-built conditions, they should be adequately contiolled so that they will be readily available for use with affected original design docements during future evalua-tion on the effect other design changes have on the overall design. Additionally, the as-built process i should result in proper and -timely updating of the original / master drawio7s and specifications to incor-porate such changes' - Issue Date: 10/01/83
/
L
]4 ~ SOFFTY-RELATEC HEATIMO, VENTILATING, AND
.50100-032 AIR CONDITIONING (HVAC) SYSTEMS '
The importance of accurate as-built drawings and their " use in confirming that safety-related systems have been properly installed cannot be overemphasized. One other NRC Inspection Procedure is relevant to as-built draw-ings; that is, " Verification of As-Builts," IP 37051, that requires a review of plant as-built drawings one year before OL issuance. 025c The inspectors should bear in mind that the NRC's inspection sample covers only a very small portion of the records involved. Thus, substantive errors or departure from requirements identified in NRC's sample, raise the issue of whether the licensee is adequately controlling the process. In this connection, particular attention should be given to reviewing the adequacy of those records dealing with the QA audits. Problems noted " in this area should be viewed as prime indicators of the licensee's involvement in the work and the effectiveness with which the licensee maintains control over the work in progress. 025 When reviewing the environmental qualification of al various safety-related components, be sure that the environmental conditions (i.e., temperature, pressure, radiation, chemical sprays, duration, and operational requirements) the component was exposed to during testing encompasses the environmental conditions speci-fied for that particular location in plant for both _ normal and accident conditions. Note that a certificate of conformance by itself is not sufficient unless it is accompanied by test data and information on the qualification program. 033 Prevalent Errors / Concerns This secti'on is included to provide the inspector background l on past problems of a generic nature that have been identified and certain areas that should be more closely scrutinized to give NRC early information on potential problems.
- a. Personnel qualification records, including indoctrination, f
training, examinations, and certifications either not being maintained, invalid, or nonexistent for some employees.
- b. Field design work (redesign, modifications) not being pro-cessed through appropriate review and approval route.
- c. Nonconformance reports not being processed fully in accor-dance with established procedures.
Issue Date: 10/01/83 - - - - - - - i
SAFETY-RELATED HEATING, VENTILATING, AND 1 ' AIR CONDITIONING (HVAC) SYSTEMS 50100-033d T, l d.
' Personnel assigned to licensee audit function not 'appro-priately trained in the assigned audit areas nor independent from areas audited.
- e. Licensees and contractors conduct some audits on schedule but may postpone or omit others entirely. Although audits are carried out to some extent and may be adequately performed, in many instances the audit findings and recommendations are ignored or are filed without appropriate consideration or followup action.
- f. Refer to IE Information Notice No. 82-43. " Deficiencies in LWR Air Filtration / Ventilation Systems," for a history of deficiencies in air filtration systems.
- g. Additional deficiencies relative to control room habitability were published as report WASH-1234. Similar reviews and S. observations of deficiencies were subsequently reported by ti.e Electric Power Research Institute (see EPRI Report y
NP-309, March 1977, entitled, " Human Factors Review of
' Nuclear Power Plant Control Room Design"). Examples of the problems noted include excessive leakage in air ducts, nonfuactioning and/or leaky air regulating dampers, inade-quate access and lighting for system testing, improper in- fl ow distribution, inoperable equipment for monitoring g system performance, and access doors without proper seals and v' locks.
END t f l i I l t l
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Issue Date: 10/01/83 JJ
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Nhere the 'i Embedment Length" or " Minimum Embedment Length" for Hilti/s is specified on all drawings relating to the Comanche Peak Construction Activities, the embedment length is taken to mean the total length of the bolt settina. extending below the surface of the structural concrete prior 3 Where embedment length is not specified the minimum embedment length is taken to be the values specified for each bolt diameter in Paragraph 2.4.5 of CEI-20, Rev. 9. For purpose for reinspection the actual acceptable minimum embedment length is taken to be either of the e=bedment lengths as defined above minus the height of one nut of the size for the diameter of the Eilti being measured. Do you concur. Pleasa crcleta this form as indicated beicw, at:aca the rescense to this 6 re.:ucs t, tae: foroar c nen to t.a.e ERC QA/0C Records Acminstrator by iCl3CIS t i REIVIEWED BY: , ///6# // - M ---- DATE: /* - 3o M TO: ERC QA/QC Records Adminstrator The requested technical information is attached. IM4 'M yeE@ [co .
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6 COMANCHE PEAK RESPONSE TEAM ' CHECKLIST - POPULATION DESC VERIFICATION PKG NO. SMALL BORE PIPE SUPPORTS I-S-SBPS- 754 Pact i or 4 QUALITY INSTRUCTION QI-019 12GV. 2. hREINSPECTION UNIT 1 EQUIPMENT MARK / TAG NO. C DOCUMENTATION REVIEW UNIT 2 C5. t. Ill, 703 C4'2 S VERIFICATION ACCEPT REJECT DATE 1 Identification -( 2 Location and ( h/fgg-Orientation s t-3 Configuration M A. Components Rfa-r to ..% T ST VT 3C-B. Materials ~ W o0 .s C. Inscallation
- . . c es-:7 5 + - ce- e srur B;;;'M e,7 ss' I- C - R PS -/7 SV- CR- A D. Clearance W6 -
,oo. s s- sr E. Grouting Sch m,7.sy U-F. Baseplates p- no.i 7.'; s- sr c 4 Bolting
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PREPARED BY: APPRO BY: d kdku 9/2bIW <*tfat~ . A & +1 h Nf3 ( MDIt1PLINE ENGR. DATE PECu.D BY: 1 LEAD JISCIPLINE ENGR. DATE APPROVED BY: l \ * $' *E T LNSFECTOR '\ \ " DATE t/f4f2f LEAD /OfSPECTOR DATE / CPP-007.LA. Re 0
COMANCHE PEAK RESPONSE TEAM CHECKLIST
- POPULATION DESC VERIPICATION PKG NO.
SMALL BORE PIPE SUPPORTS I-S-SBPS- 2T4 PAGE 2 0F 4 VERIFICATION AmmE ACCEPT REJECT DATE REMARKS 5 Welding 5.1 Integral A. Location WM 1o.045 B. Size VT Fu 35Z'4* -- io. 7.sf vM 16 FL C. Profile W'e to . s v..w rr f t. D. Reinforcement MW to, . 7. M E. Undercut H" Ft Orge ,0. , y.g vr r-c F. Surface D.vW G. Offset rn.n.35 VT F'
*^!/A Ma e,a ?o n L, A 2%4o . r s c H. Cracks 4% w lo./ 7 M W Ft "
I. Welders ID
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D. Reinforcementh'" @Wgd "/A : g. . 4 ,~ aa. c:,m e,.# t.Me~ieL A.fc[f r.. tincercut l CW F. Surface 9h447 t e, . n .r4 1/ ' Et d to n. M V T F< . G. Offset _UM 4A
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to 71w 9+- T L I. Welders ID VN/A N/A 6 Concrete Expansion Anchors 0~~ F A. Size and Number B. E= bed =ent TN 10 .'! 26 M>m. m 1- t . ; t> Tr,./;% _ rr[./}4 'f[ C. Bolt Spacing hV tc.n.M 1- 5 -n 7,Ps -X ru-IP -- 5 Mul'/ T N3 0 --- i o. n.w sr D. Angularity D;eAl. - v o . 7. 3T F E. Concrete Damage \h(.;Lv-F. Nut Engagement V io ,7. Av vr and Bearing MM lo n 3( T t/T~' M I I t I l f i 1 < E ru. m . ., _ . < QI-019 (QII) ,
t COMANCHE PEAK RESPONSE TEAM CHECKLIST . POPULATION DESC VERIFICATION PKG NO. SMALL BORE PIPE SUPPORTS I-S-SBPS- 7 4 PAGE 3 0F 4 VERIFICATION ACCEPT REJECT DATE 7 Component. Support Catalog Items A. Snubber
- 1. Angularity 9/a w/a wcf FAc.T oc goo,eq .s pr t WM
- 2. Jan Nut Torque / / [
- 3. Clamp Halves / /
/
- 4. Pin-to-Pin [ j Cold Setting I l /
/
- 5. Bearing i i .
Spacers I
- 6. Adapter Place Thread (
Engagement k
- 7. Safety Lock ( l j Wire \ \ \
- 8. Eye Rod \ g Threads }
1 1
\
- 9. Eye Rod g i I )
Tau e.d
- Engagement k '\
- 10. Binding
/ Offset j
- 11. Fasteners t -
- 12. Sperical
/
Bearing f f i B. Sway Struts
- 1. Hardware w 'A u /4 Nc T T M .T r;r- L?P Pc R.T c4FT h45
- 2. Rear Bracket Orientation
- 3. Angularity /
/
/
/ /
/
- 4. Sperical Bearing
/ f /
i / I
- 5. Eye Rod l f Threads \ I
- 6. Eye Rod Thread Engagement i
- 7. Eye Rod \ {
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- 8. Binding i \
- 9. Fasteners i \ l
- 10. Bearing /
Spacer (s) /
)
/
cpp_no7 in n . ,, 4 . < n ., n QI-019 (QII)
m COMANCHE PEAK RESPONSE TEAM CHECKLIST
- POPULATION DESC VERIFICATION PKG NO.
SMALL BORE PIPE SUPPORTS I-S-SBPS '254 PAGE 1 0F 4 VERIFICATION ACCEPT REJECT DATE E C. Spring Can/ Constant Support
- 1. Size N& /0./7 E 5 Sc, 3r VT
- 2. Travel Stops ~^to MA NA
- 3. Beam
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. CDmt02EMT CODLIOCw\NhTER -
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ATTRibllTE *'l LOCAT10fd OLOlc\ KEV ( 5. a . t DEVIATION Sti??DisT 15 LV' ORT OF LOCATIDM. tEhu3lOC, S4DLDSs Suf? ORT l_DCKiED CVE' WEST 0F ELEDLQ FIELD inEAStW.PA9JT lS C1'94' \tJEST OF El EDLU. YES O 80 0 PENDING (INCLUDE JUSTIFICATION AS REQUIRED) 4 aIVu FIRST RE'igb'ER DATE nio ORIGINATOR DAIE VALID DR YES NO (INCLUDE JUSTIFICATION AS REQUIRED) l l l l l o*dd * /Ny44% $YS5 NO SECORD REVIEk'ER 'DATE ORIGINATOR DATE I
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COMANCHE PEAK RESPONSE TEAM ERC DEVIATION REPORT (DR) , DR NUMBER ORIGINATOR , DATE I-S SBPS 017 BR-3_ IDENTIFICATION OF ITEM
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~
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COMANrHE T'EAK P.FSPONSE TE.t'; VERIFICATION PACKAGE INDEX IFT SId/4s POPULATION NO./ ISSUE DATE POP. INSPEC. PROCED. SAMPLE IDENT., PAGE OF 6695 / Vi'J/85 GI - ot9 s2.c v . eY2t SG OM ,{ ep h EQUIPMENT MARK / TAG NO. EQUIP / SAMPLE DESCRIPTION VERIFICATION PKG. NO. G 1 6/ , co6, GC5 3 SMALL BORE. Pt96. SU FFc0T D S, 56 Ps < o PT REVISION / No. or DOCLHENT NO. DATE DOCLHENT DESCRIPTION / LOCATION PAGES Ct, ot9, R6esl4c.Bou Ceuc7 gev, t / 8. Lca. SS EE(U5y CCitou GHe,GV. L tc/T 3 W/A A9.j21, Ac4&S5tP;sLT( toAticDcw o c M 4v LtsT 1 4HH.46..l.6c. cod. EW.7 / to . G. 63 964 50 9 90fLT tec.Af tou c a.Awi ved i 4.cc. t . E/l,. cog. cCS S CW. 0 / t . T2. 63 PL W., sVPt?tCT DET AILS I cf. Aa. cot CEV.S / 42 6.64 6eu. kleTe$- SMM Oort6 do ? Etttp #) St. CL*), ATTA N - 6.S stev, t / 6. it. 6'I A 0 0 t T t ou A t. tueLD5 g G3.oie), AT TACH . 6 .~7 (4 G L.06 f2. LV 6 DT t F LCAT(cu 1 Cr. c io), arTAcu . e.6 l mTec'At ic60D Cic ATi c u 1 GL Ct9, ATTAC&4. 6 10 h $UPfu MeuT4L Eeu A'1ES I ; I cPF. cc 1 tw.c / b.is e sg ecc c4Ta ease gepen.7 g wt4 .*>PpL Eu euT A L N5TC. -- weum i e i I 5-EEPS 00 Ei 't leb5 DEUIATlDM REF0fsT lg LS ErsFS-OO-DEG 9%5 B E VIA T10lJ W.FD K r i g& l i PREPARED BY: DATE REVIEVED BY: DATE ACCEPTED BY: DATE dfe .' 8/Ze/es 44 . even g y p~- vg h, m ,1 7 ( DjCIllLINE
,LEAC DISCIPLINE D;GR. I, lENGR. L8'D A DISCIPLINE ENGR.
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'. COMANCHE PEAK RESPONSE TEAM ~
CNFCKLIST , POPULATION DESCRIPTION - POP. NO. I-S-SBPS
. DATE: E/18/8S"
- SMALL BORE PIPE SUPPORTS PAGE 1 of 3 REINSPECTION UNIT: 1 2 DOCUMENT REVIEW U COMMON AREA EQUIPMENT MARK / TAG NO. EQUIP / SAMPLE DESCRIPTION VERIFICATION PKG. NO.
I.S. Seps.o r7
'cc. . t . E:c. 4 cc e , co6 G ' SM6t L' 'Ebs24 ~P!N 5090cstT PAGEg0Fg -
VERIFICATION REMA.RKS ATTRIBUTE ACCEPT REJECT DATE (special instr. deviation no. etc.) 1 Identification , 4 v 2 Location and Orientation L,, / J g.gMg.Orl-DR t ST V 3 Configuration A. Cocponents ,K'M ,,W, d< ST B. Materials %> A f~- k.e < I-S -S EYS -OCl- OK- 2 sr C. Installation We '
%v s- -
D. Clearance h% MM v e- <C Ut ## E. Grouting N7a u/a @ R r e, 9pe S;prern- 19T e/28 /65 F. Baseplates ) ) ) 4 Bolting A. Engaf;eatent u /A u/A Ver as ce2 et, bymt .a PT est i /6f B. Surface Contact / [ C. Richmond f l Insert ( ( D. Locking \ \ ( Devices \ \ \ E. U-Bolts I l \ F. Torque ( / Wrench No. / Cal. Due PREPARED BY DATE APPROVED BY DATE APPROVED Y DATE
& h* S/l4/05 k-)l kll%.~ U f [~
DIS (IPLINE ENGR. REINSP. ENGR. SUPRV. KEVIEtl TEAM LEADER M CESSED BY DATE AP OVED .Y DATE (/ 1 QW'. . _
'.SCIPLIN1; ENGR.
etvib5 or>H/ LEAD DISCIPLINE ENGR. n BizI/SC INSPECTED BY DATE POP. INSPECT. PROCED. APPROVED BY DATE
./2r 7 REV / DATE:8-/4 A f I INSPECTORS h.,a d 400 LEAD INSPECTOR N/
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COMANCHE PEAK KESPONSE TE.U'. l CHECKLIST
- POPULATION DESCRIPTION POP. NO. I-S-SEPS
- DATE: g/2t/34' SMALL BORE PIPE SUPPORTS PAGE 2 of 3 REINSPECTION X UNIT:
1Q 2 DOCUMENT REVIEW R COMMON AREA EQUIPMENT. MARK / TAG NO. EQUIP / SAMPLE DESCRIPTION VERIFICATION PKG. NO. O CCei. E:6*C062CCS.h ht , go,ts, pipe. gape,2 t P[dE 'I O VERIFICATION REMARKS ATTRIBUTE ACLt.- I REJECT i DATE (soecial instr. deviation no. etc.) 5 Welding 5.1 Integral A. Location 64/A w/a @'9.a_1 eer hos $cocer .4 P T 9/t t /6S' B. Size / / 'f C. Profile / / / D. Reinforcement I f / E. Undercut ( ' f F. Surface \ \ G. Offset ) l
\ \
H. Cracks )
- 1. Welders ID / r /
5.2 Non-Integral l A. Location W% 3-ee i/ T' f i
- B. Size Mw %-r e %
C. F.aine Ms 9. pc sJr rt - D. Reinforcement ogr W/; m t , % .3_H s M t b _ cur E. Undercut he% 2oe it- k M F. Surface h.s $-._ ' 4. .H i/r et G. Offset u rg. ' 4/; un % . . t . , , .3 ( 4 e 'Tv W "t o irc-7 H. Cracks 7%b-- %c- ter e- u M I. Welders ID kb A a <, - t - / t< 6 Concrete Expansion Anchors A. Size and Number w/* w/A b ) m es are beertT ter blit/BV B. Embedment / /' / C. Bolt Spacing l / D. Angularity i I E. Concrete Damage \ \ { F. Engagement and Bearing I l 1
y COMANCP.E PEAK RESPONSE TEAM
.. CHECKLIST POPULATION DESCRIPTION POP. NO. I-S-SEPS DATE: 8/11/M .
SMALL BORE PIPE SUPPORTS PAGE 3 of 3 REINSPECTION X UNIT: 1Q 2 U DOCUMENT REVIEV R COMMON AREA C EQUIPMENT MARK / TAG NO. EQUIP / SAMPLE DESCRIPTION VERIFICATION PKG. NO.
.I. S . 56 P5 .ct 7 dC . I . 6 C ' CCCe e C05 5 - SMALL IIcre pl A5 suppcc.T A 1 5 VERIFICATION REMARKS ATTRIBUTE ACCEPT REJECT DATE (seecial instr. deviation no. etc.)
7 Component Support Catalog Items A. Snubber u/6 u/A b any o* het be peu .trr 6/2t /6f B. Sway Strut / / / C. Spring Can/ Constant (
\
[\ D. Low Friction Bearing Plate
] } l F f /
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FILE NAME: REPORT.12 December 20, 1985 TUGCo Procedure Structure Review FIRST LOOK AT MANAGEMENT STRUCTURE WITHIN TUCCO PRESIDENT M.D. Spence EXCCUTIVE U.P. - W. Counsil II yyVICE PRESIDENT /PROJ. GEN. MANAGER JICE PRESIDENT NUC OPS J.B. George A.B. Scott
--MANAGER ENGINEERING -ASST. PROJ. GEN. MGR.
J. B. George l J.T. Merritt
--ASST. PROJECT GEN. MGR. UNIT 2 l--MG R . PLANT OPS.
J.T. Merritt R.A. Jones 7 L. ASST. PROJECT GEN. MGR. UNIT 1 L-SUPT. OPS. TUPPORT R.E. Camp R.T. Jenkins MANAGER ENGINEERING J.B. George ASSISTANT MANAGER ENGINEERING ASSISTANT MANAGER ENGINEERING L. Popplewell R. Calder ENG. MGR. ADMEN. QA STAFF ENGINEER R.P. Bak e r Shadad Ali PROCEDURE STRUCTURE <?) Te w following are descreet sets of procedures, and the general st ructural of the identificat ion for thei r respective subsets of procedures.
- 1. TUGCo CPSS NON-ASME QA/QC PIM T/C CP-OP-X.X OI-OP-XX-X
- 2. TUCCO ENGINEERING DIVISION CP-EP-X.X
- 3. QUALITY DOCUMENT INDEX BLR INC. OA DEPT.
CP-QAP-X.X QI-MCP-X.X QI-NDEP-X-X 4 TUGCO NUCLEAR ENGINEERING CPSES THE-AD-X-X THE-DC-X-X THE-PR-X h, THE-TP n
}
'a l 1
I
- 5. CONSTRUCTION PROCEDURES DLR X-RCP-X X-CCP-X X-CCP-X-M-X X-CEI-X X-CI-CPM X.X-X X-DCP-X X-del-X X-ECP-X X-EEI-X X-GEI-X
, X-GFP-X X-ICP-X X-IEI-X X-MCP-X X-MEI-X
>* X-MFP-X X-PEI-X X-PFP-X X-SCP-X X-SFI-X X-SFP-X X-TCP-X X-WCP-X X-WE-X X-WEI-X X-WES-X
- y 6.
DALLAS QUALITY PPOCEDURES INATRUCTICH MAhUAL , DOP-CO-X DOI-OA-X DQP-QA-X l DOP-GE-X DOP-VC-X DOP-AG-X
?. CPSES SECTION XI PROGPAM MANUAL CP-XI-X.X 8.
STONE AND WEBSTER COMANCHE PEAK PROJECT PROCEDUPES CPPP-X These procedures reference Tt4E procedures i THE-AD-5-2 < t4CR ) THE-DC-7-2 < DRAWINGS > Tt4E-DC-21 <DCA) THE-DC-12 (ECH) and DPD-CS-15 (DESIGN BASIS DOCUMEt4T) PM-X g i,
I i
- s. I I
9. CPSES STARTUP AMINISTRATIVE PROCEDURES CP-SAP-X
- 10. brown 8. ROOT, INC. CPSES CP-CPM-X.X<N) Where N is a letter.
t' 1 9 0 L .
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/
/ THOMAS & BETTS CORPORATION
~
920 Route 202 Rantan. New Jersey 08869 201-685-1600 Telex 833190 January 6, 1986 Texas Utilities Gen. Co. P.O. Box 1002 Glen Rose, TX 76043 Attention: W.I. Vogelsang
Dear Sir:
At one time. Thomas 6 Betts used the term, "Tabolite". This was a tradename which simply meant " Electro Zinc Plate". Please note that this term no longer exists. If any additional information 16 required, feel free to give me a call. Sincerely yours, Ah wb' f d Maryann DeStephan Technical Service Representative
! RECEIVED JAN 101986 TUSi ELEC. ENG. _
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essen ssoas I A OROUNDING CONNECTOR E3066 l l < " ' "
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\ E/32 MAtf. CABLE .f .. # 15/32 TRAY TH4CKNESS I
I010 2 IOIO3 l I g _. l CAT. 800- NM CARR M gagggj mm r-19,# 3 e 880L5 TO 4 2 STR 5/18--98 19188 e 4 STR TO e # ASTH 3 4 -.-48 asATERtAL: asas a sama s gnoeg i g FII0EEN. TASOLf7E J AVAILABLE IN ALLtilNUtd j ADO RfFFIX "AL" TO CAT. 800. i
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- Jsuualy 41,130J e'.")..0 0.5dd CABLE TRAY CLAMPS lemry t3,138 o
i I U 'O h $" II 10302 .750 1.438 10202 0102 38 $5.00 10303 .000 1.688 10203 0 02 58 5 50 10304 .250 2.125 10204 0 03 ?$ 7.50
$Upp0rt Clamp 10305 688 2.625 10205 10 03 1% 10.40 l 10306 2125 3 253 10206 10 03 !!0 2010 l
malleable iron 10307 2.563 3 688 10207 10 .03 230 23.20 10308 3 125 4.125 10208 10.03 300 29.40 l ..,,o*
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TY 10202 1%* Connector 36 $5.00 10203 1%" Connector 40 5.50 10204 2" Connector 90 6.10 8 ' Mounting brackets U$06 l*~ $""e'c"t r !$ [$ 10.20 malleable iron 10207 3%" Connector 140 10208 4" Connector 180 11.00 11 set applicable ar e .._... ; ,, 10102 1%"-!%" connector #8-#2 Cr. Wire 24 $2.80 10103 ' 2" -4" connector #4-4/0 Gr. Wire 32 E.00 l t ksted sa grounumg means Ground fitting a melleable iron cL E w can ew too e : 4 : == c >. (O e Messenger wire hanger nu7 1 In 25 mn un $n2.n
, .- y malleable iron used mth support clamps 11 not appiubie hot CSA cemfed j
g 10302 thru 10308 4 2- . For vie with U s W hiessenger he s
,p hrt cou em 100 E O 5 % 00 C "
10104 10 100 25 $262.40 $205.00 $164.00 Nanger malleable iron "" '"*'**
- 8a*5 C"*' " # Caadad * CSS t*d rnces saniect to change witheat notice. An ervers iii ne hiries at pnces in effect at time et shipment.
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$Upport Clamp Cat. Armor nosee A er"det 8' 'i'8 7s kh.4A. /,,,,
10302
.750 1.438 2%
'a 10202 10102 Support clamps, used with a mounting bracket, eliminate the 1o303 1.000 1.688 2h 102C3 10102 need for ladders. With the 10306
!688 !i!! is
!02N !!03 ground fitting, they make bond-ing of an external ground con-2.125 3.253 10206 10103 SuEEort ClamE malleable iron
- 1o307 iosos 2.563 3 125 3.688 4 irs 4l$
6 /i. 10207 10208 10103 10i03 nector to the armor convenient and economical.
'Available in Alumis sm. To order, add suffin (AL) to Cat. No. csa rae n. 7:s4 ; Mounting Brackets
., cm. ,, un ,in %, The mounting bracket may be fA . 10202 1% Connectc, attached to either saddle of the d'/ 10203 1 %" Connector connector for dead ending - or io2n 2-2 %,connector con =ctor used with support clamps to MountinI brackets 10205 eliminate the need for ladders mal!eable iron. 10206 3 connector 10207 3%" Connector etc. supplied with Nut and Bolt 10208 4" Connector
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*Available in Aluminum. To order, add suffix (AL) to Cat. No. css raein 2:s4 Ground Fitting
; The ground fitting is used to
} 10102 Ih"-l%" connector #8-#2 Gr. Wire install external ground conduc-
'), #- 10103T ' 2" ---4* connector #4-4/0 Gr. Wire tors or jumpers around enclo-I *Availatte in Alumim.m. To order, add suffix (AL) to Cat. No. sures. It may also be used with groung gjtt i ng ) support clamps and messenger malleable iron
- wire i.1 place of supporting trays.
Ground Fitting / Messenger Supports Support Ciamps/ Mounting Brackets "t , , 3 - - m i rc EJ The support clamp is used in
- J conjunction with the moun. ting 2 - ..
p ,2 [q bracket to secure interlocked f v gpM
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armor cable directly to a struc-(kt se g m ture, particularly in vertical runs. The need for ladders, IT-t
'.N, 1 .. t 3 bolts e t r- is elieninated The Y. " % C/fy g' is i , mounting bracket is bolted to Q' F 20 either half of the support clamp.
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( This,8 posi, tion boss grounding accessory makes r~~ runmng a jumper around enclosures or carrying ~h an external parallel ground wire simple, safe and d economical. The need for extra conduit ground fit-tings is eliminated. 7[ : d n'I E'. This hanger may be used with the 8 support clamp for overhead runs. "/ For use with 10107 %" Messenger Wire 100 f May also be attached to I;eams, , 10104 100 Eirder, or %" conduit. 4 , essenger wire fianger The messenger wire hanger may Hanger r,ieNo.288, malleable iron be used with the support clamp malleable iron used with supocit clamps for overhead runs. used with support clamps 10302 thru 10308. 103o2 thru 10308 j rite ho. 2884 45 EB x- -..
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