ML20211N781
| ML20211N781 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 11/07/1980 |
| From: | BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.) |
| To: | |
| Shared Package | |
| ML20211J491 | List:
|
| References | |
| FOIA-85-59 CP-CPM-6.9, NUDOCS 8607070380 | |
| Download: ML20211N781 (10) | |
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6 BROWN & ROOT, INC.
PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE O.
11/7/80 1 of 9 TIRE.
ORIGINATOR:
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CP-CPM-6.9 REVIEWED BY:
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APPROVED BY:
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0.1 TABLE OF CONTENTS
1.0 INTRODUCTION
i 2.0 GENERAL
2.1 REFERENCES
2.2 ABBREVIATIONS 2.3 TERMS / DEFINITIONS 2.4 GENERAL DISCUSSION 2.5 CALIBRATION REQllIREMENTS 2.6 NONCONFORMING CONDITIONS 2.7 APPROVAL AUTHORITY s
3.0 PROCEDURE 3.1 PROCEDURE IMPLEMENTATION
4.0 REFERENCES
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u JOB 35-1195 Comanche Peak Steam Electric Station Sheet 1 of 2 Construction Procedure DOCUMENT CHANGE NOTICE NUMBER 1
This notice applies to Construction Procedure No. 35-1195 CPM 6.9 Revision 2
This change will be incorporated in the next revision of the procedure.
Change the procedure as follows:
Replace the following page witrh the attached:
i Page 6 of 9 O
Reason for change:
Change in requirements i
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This change approved by:
Reviewed by:
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Geitinator
' Dalfe Brown & Root Quality Assurance' Oate 1;
Reviewed by:
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1 Construction Project Manager Date Effective Date M_
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BROWN & ROOT, INC.
ISSUE CPSES NLEBER REVISION DATE PAGE O2 a0B 3s-119s CP-CPb 6.9 2
11/7/80 2 of 9 0.11 LIST OF APPENDICES TO CP!4 6.9 APPENDIX NO.
TITLE 6.9A Drawings 6.98 Welding Filler Mat-erial Control 6.9C Material Identification 6.90 Welding and Related Processes 6.9E Pipe Fabrication and Installation t
6.9F (Deleted; See CP-CPM-9.10) l 6.9G Documentation for ASME Welding, Fabrication, and Installation Activities O
6.9H Cleanliness Control 6.9I Pressure Testing
1.0 INTRODUCTION
This procedure and its appendices have been prepared to delineate requirements for the fabrication, installation, BOP Inspection, and the documentation for piping at the Comanche Peak Steam Electric Station (CPSES).
2.0 GENERAL
2.1 REFERENCES
References are given within the body of this procedure and its appendices by the unique identification number.
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Example: Procedure 35-1195-MCP-1, " General Installation of 3'.
Mechanical Equipment" will be referenced in the procedural text as "MCP-1".
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BROWN & ROOT, INC.
ISSUE CPSES NUMBER REVISION DATE PAGE
^
O I JOB 35-1195 s
CP-CPM 6.9 2
11/7/80 3 of 9 b.
Example: Design Specification G8H 2323-MS-101, " Mechanical Equipment Installation" is referred to as "MS-101".
2.2 ABBREVIATIONS ANI
- Authorized Nuclear Inspector ANSI
- Anerican National Standards Institute ASME
- American Society of Mechanical Engineers BOP
- Balance of Plant BPS
- Brazing Procedure Specification BQT
- Brazer Qualification Test cfh
- Cubic feet per hour. A rate or measurement of gas flow CFS
- Craft Field Superintendent CIT
- Construction Inspection Technician' CMC
- Component Modification Card CS
- Craft General Superintendant CGS
- Craft General Superintendent CW
- Chief Warehouseman DCA
- Design Change Authorization DFL
- Delta Ferrite Log DWG
- Drawing FCAW
- Flux Cored Arc Welding FIR
- Field Inspection Report i
BROWN & ROOT, INC.
ISSUE i
CPSES NUMBER REVISION DATE PAGE JOB 35-1195 1:P-CPM 6.9 2
11/7/80 4 Of 9 Final Safety Analysis Report FSAR Field Weld FW Field Weld Technical Center FWTC Gibbs & Hill, Inc.
i G&H Gas Metallic Arc Welding GMAW General Mechanical Superintendent GMS Gas Tungsten Arc Welding GTAW Hanger Package (Class 1, 2 and 3 Supports)
,l HP Inside diameter of the pipe l
ID Isometric Drawing ISO Material Distribu-ion Station MDS O
Material Requisition MR Manufacturing Record Sheet MRS Measuring and Testing Equipment M&TE Magnetic Particle Nondestructive Examination MT Manufacturer Transmittal Fom tiTF.
Multiple Weld Data Card MWDC Not Applicable N/A E
not chosen n/c Nonconfaming Weld Filler Material NCWFM NDE Nondestructive Examination
- 1 Referring to work to be performed under ASME NF i.i Section III, Subsection 1F l
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ISSUE CPSES NtNBER REVISION DATE PAGE JOB 35-1195 CP-CPM 6.9 2
11/7/80 5 of 9 OD
- Outside Diameter. The outer circumference of the pipe.
PFS
- Pipe Fabrication Shop PQT
- Performance Qualification Test PS
- Pipe Superintendent PSC
- Piping Specification Category 4
PSSS
- Piping and Structural Salvage Sheet PT
- Liquid Penetrant Nondestructive Examination PWE
- Project Welding Engineer PWHT
- Post-Weld Heat Treatment l
QA/QC
- Brown & Root Quality Assurance / Quality Control
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QCI
- Quality Control Inspector /QC Verification Hold Point RPS.
- Repair Process Sheet RMS
- Roughness Measurement Standard RRS
- Revision Record Sheet l.
- Radiographic Nondestructive Examination l
- Shielded Metal Arc Welding S/S
- Stainless Steel UT
- Ultrasonic Nondestructive Examination L
- Visual Examination (NDE)
WA/RC
- Weld Addition / Removal Card l!
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SROWN & ROOT, INC.
ISSUE CPSES NUMBER REVISION DATE PAGE O'
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J03 35-1195 l
l CP-CPM 6.9 l
2 11/7/80 6 of 9 WDC
- Weld Data Ca rd WDCC
- Weld Data Control Center WDS
- Weld Data Sheet I
WFC
- Welding File Custodian WFML
- Weld Filler Material Log WPG
- Weld Parameter Guide WPS
- Weld Procedure Specification WQTC
- Welder Qualification Test Center WT
- Weld Technician 2.3 TERMS / DEFINITIONS ANI Hold Point - A point at which ANI inspection of an item or O
materiai is required and estabitshed as such in documentation.
ANI Inspection Point - A point at which ANI inspection of an item or material is required and established as such in documentation.
An inspection point may be waived by the ANI.
Construction Inspection Technician - An individual under the supervision of the PWE wno perfonns BOP inspections under the requirements of this procedure.
Go/No-Go Gauge - A gauge that is used to detenaine the accepta-bility of the machined inside diameter of the pipe and fittings while the mandrel is still in place on the TriTool machining i
tool.
Iron-Free - Industry standa rd of very low amount of iron; not necessarily 100% fme of iron.
Material Distribution Station - A facility which 1ssues weld filler metals directly to the applicable craft welder (often called a " Rod-Shack").
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Material Requisition - A form used to formally request material i:
to be released from a main storage facility (Warehouse).
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---M CPM 6.9 Rey. 2 DCN #1 8/3/81 Sh4et 2 of 2
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BROWN & ROOT, INC.
ISSUE CPSES NUMBER REVISION DATE PAGE 2
JOB 35-1195 CP-CPM 6.9 2
7 Of' 9 11/7/80 Multiple Weld Data Card - A fom used to document socket and component support structural welds.
Non "0" - Bala'nce of Plant comoonents.
Nuclear - Refers to piping, conponents, etc., that are to be fabricated, tested, installed, etc., in accordance with the ASME Code Section III, Division 1.
Process Pipe - Includes (generally) those pioing systems covered by Gibbs & Hill Specifications 2323-MS-43A, B, and 44A, B, and 100 with the exception of plumbing and drainage piping and buried fire protection piping.
"0" - Any component defined as quality-relatea by the Safety Analysis Report.
OC Hold Points - To assure an operation is being performed in accordance with all applicable requirements, confomance verifi-cation by witnessing requires the inspector to physically observe the specific operation being perfomed. The QC Inspector must be Ci Present durias Perfomaace of an oPeratioa as desi nated oa Weid 9
Data Cards, Operation Travelers and other process sheets.
Salvage Material - Any undamaged pemanent plant piping material that has been removed fram service due to design change, etc.
Surface Defects - Any mechanical marks, abrasions, arc strikes, or pits on the surface of the base material of an item that in j
accordance with the governing specification could be considered l
injurious.
Weld Data Card - A fom used to document any type of weld.
Weld Filler Material Log (WFML) - A fom used by the crafts to fomally request the issuance of weld filler metal, to the applic-able welder, from the MDS. This shall document all filler metal used for a weld or group of welds as applicable.
Weld Technician - An individual assigned by the FWTC to perfom the tasks established in this document.
i Welding Procedure Specification - A specification qualified in
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accordance with the latest edition of ASME Section IX and/or additional requirements imposed by ASME B&PV Code,Section III, i
Division 1.
A procedure / specification providing the parameters to which welding will be perfomed.
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BROWN & ROOT, INC.
ISSUE CPSES NUMBER REVISION DATE PAGE O.:
11/7/80 8 of 9 2.4 GENERAL DISCUSSION All responsibilities shall refer to personnel specified, or his designee.
Responsibilities should be defined by abbreviations (as given in Section 2.2) noted in the extreme left column adjacent to each paragraph number or in the body of this procedure and attachments.
Defining responsibility for a paragraph shall also define such for all subparagraphs under that Section unless otherwise noted (i.e., responsibility for 3.1 shall also define responsibility for 3.1.1 and 3.1.1.1, etc.).
Reference to a WDC shall include applicability to all types of Weld Data Cards unless otherwise noted. (See also, appendix 6.9G, Supplement I).
The applicable Code editions for work perfomed in accordance with this procedure shall be as follows (unless otherwise appro-ved by B&R and-the Owner / Engineer for use of specific provisions):
O 1.
"0" Piping - ASME B&PV Code,Section III, Division 1,1974 Edition to and including Summer 1974 Addenda.
2.
"0" Component Supports - ASME B&PV Code,Section III, Division 1,1974 Edition to and including Winter 1974 Addenda.
3.
"Non 0" Pipino - ANSI B31.1,1973 Edition to and including 1974 Summer Acdenda or ANSI B31.3,1973 Edition to and including Summer 1974 Addenda.
Approvals by the Owner / Engineer, subcontractors, etc., required by the governing specifications shall be obtained before perfom-ing the work described by this procedure or its appendices.
2.5 CALIBRATION REOUIREMENTS As required for inspections or special processes, instrumentation or measuring and test equipment as defined on the " Master Cali-bration Log" shall be calibrated in accordance with CPM 13.1.
Upon use during inspections by Inspection personnel, the cali-bration date and M&TE serial number shall be noted on the applicable documentation. The OC, CIT, or WT Inspector shall verify that the equipment was in calibration at the time of use.
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BROWN & ROOT, INC.
ISSUE CPSES NUMBER REVISION DATE PAGE
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JOB 35-1195 1
CP-CPM 6.9 2
11/7/80 g of g 2.6 NONCONFORMING CONDITIONS Nonconforming conditions noted in the course of work performed to this procedure shall be reported and dispositioned in accordance with QAP 16.1.
2.7 APPROVAL AUTHORITY The minimum requirements for approval of this procedure are delineated in CPM 6.1.
Additional requirements for approval for each Appendix to this procedure are delineated within the affected Appendix, as applicable.
3.0 PROCEDURE 3.1 PROCEDURE IMPLEMENTATION It is the intent that each Appendix to this procedure should be used, as a minimum, with this procedure. However, it is per-missible to issue one, or all of the Appendices with each copy of i
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CPM 6.9, in accordance with the applicable document control procedures. Additional requirements for procedural use are given in CPM 6.1.
4.0 REFERENCES
1.
MS'-100 - Piping Specification for Nuclear Piping 2.
CP-CPM 6.1 - Preparation and Control of Construction Procedures and Engineering Instructions I.
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