ML20211J732
| ML20211J732 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 07/28/1983 |
| From: | TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC) |
| To: | |
| Shared Package | |
| ML20211J491 | List:
|
| References | |
| FOIA-85-59 QI-QP-2.1-19, NUDOCS 8606260475 | |
| Download: ML20211J732 (8) | |
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INSTRUCTION ISSUE
.q TEXAS UT!UTIES GENERATING.CO.
NUMBER REVISICN gg7g PAGE epggg QI.QP.2.1 19 1
1 of 6
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PREPARED BY D
ZM QUALIFICATION OF y
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WELD INSPECTION PERSONNEL APPROVED BY:
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DATE 1.0 REFEREICES 1.A CP.QP.2.3, " Doc ntation within QA/QC Personnel Qualification 18 CP.QP.2.1, "Traini g pection Personnel" 2.0 GENERAL The purpose of this Instru s to define specific 3
mspection functions and ca es for personnel perfoming visual weld inspection.
ality Engineering will assure that the required training amplished. The requirements contained herein are not app able to material, parts or components under the jurisdiction of the ASPE Code,Section III, Division I.
3.0 INSTRUCTI$
3.1 VISUAL WELD INSPECTION FUNCTION Inspection functions may include, but are not limited to, the following:
a.
Perform a Fit.up Inspection inspections.
b.
Preheating temperature verification.
c.
Final visual weld inspection to. verify acceptabiltiy for:
i 1.
Weld joint configuration.
2.
Cleanliness of members.
3.
Peening of weld layers or base metal.
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All welds stamped with welder's symbol.
5.
Weld surface defects.
i 6.
Wald size and configuration.
I
,1 d.
Stud weld inspection.
1
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Skewed fillet weld size verification.
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Vendor welds.
.i 3.1.1 Training and Examination
.',9; Visual Weld QC Inspectors shall have a sufficient knowledge and skill to adequately perfom their assigned task.
The
.i following shall be used as a guide for training and J
examination of visual Welding Inspectors:
,j a.
Construction specifications and procedures
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.b.
Basic inspect 4.n pians and procedures
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c.
Specific instructions, checklist, and reports used in f.
perfomance and documentation of inspections and tests i
d.
Structu'ral blueprints and drawings e.
" Hands on" experience using inspection and test equipment f.
Familiarization with required measuring and test equipment
,4 g.
A minimum of sixt;y (60) hours on.the. job training (0JT) i in welding inspection shall be perfonsed and docismented j
per Reference 1.A.
I' 3.3 TRAINING 00CIM NTATION
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Qualification of Visual Weld inspection personnel
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shall be docismented in accordance with Reference 18.
Inspection personnel shall complete the General Training i
Outline (required by Reference 1 8), and the Non.ASME Welding Technical Training Outline (Attachment 1),
On completion of the General Training Outline, the QC Supervisor bm or his designee shall interview the trainee and sign and date the Outline.
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REVISION ME NU DATE i(]
TEXAS UTluTIES GENERATING CO.
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3.4 QUALIFICATION MATRIX (WORD PROCESSOR PRINTOUT) 7; A matrix shall be maintained by the QC Supervisor to identify the specific inspections an individual is
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qualified to perform.
The specified inspections shall be indexed by the Quality Procedure or Instruction.
3.5 TRAINING CERTIFICATION e';
Inspection certification per Reference 18 certifying satisfactory completion of training in accordance with this instruction will be placed in an individual file for each QC employee, signed by the Site QA Supervisor and Quality
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Control Supervisor or their designees.
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Certification in a particular inspection function will be for a period of 1 year.
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INSTRUCTION I88UE REVISION PAGE
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NUM8ER DATE
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QI-QP-2 1-19 4 of 6 ATTAClffENT 1 CP5ES, QUALITY CONTROL DEPARTMENT NON-ASME WELDING TECHNICAL TRAINING MAME DATE CIMIENCEO Reed and discuss the following with designated Lead Inspectors:
A.
1)
CP-QP-2.0. "Isolementation of CPSES QA Program
- Tratnee/Da te Lead Inspector /Date 2)
CP-QP-3.0. "CPSES Site QA/QC Or9anization*
Tra tnee/Date Lead Inspector /Date 3)
CP-QP-16.0 *nonconfo'rmances*
Trainee /Date Lead Inspector /Date 4)
CP-@-18.9 " Inspection Report" O
t,.
Tratnee/Da te Lead Inspector /Date
- 5) American National Standard Code for Pressure Piping Power Pioing
" ANSI 831/1", Sections: 100-100.2. Ill. 115, 126, 129, 131, 135, 136 137.
l Trainee /Date Lead Inspector /Date i
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- 6) American Welding Society. Structural Weldino Code. *AWS 01-1*, Sections:
1-5. 6A.
Trainee /Date Lead Inspector /Date
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- 7) CP QP-19.4. " Tack Welding Surveillance
- Trainee /Date Lead Inspector /Date 8.'
Qt-QP-2.1-19 " Qualification of Weld Inspection Personnel" Tratnee/Date Lead Inspector /Date
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9)
QI.QP-16.0 5 " Reporting of Base Metal Defects" 4
Trainee / Da te Lead Inspector /Date 6
10)
Qt-QP-11.21 1 " Requirements for Visual Wald Inspection" l 6 l-Trainee /Date Lead Inspector /Date
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i-11)
CCP-21. " Fabrication of Niscellaneous Steel *
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Trainee /Date Lead Inspecto'r7UTt'e
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QI-QP-2.1-19 JR.I8 E 5 of 6 ATTACIMENT 1 (CONTINUED) t..
t N05.A5pE lELDINE TEQi!NCIAt. TRAINING
- 12) 1E5-16. *ldelder Qualification Matrix" 1'
Tretnes/Date Lene Inspector /Dete v
- 13) CP-CPN.4.98. "lield Filler Material Control" Trelace/Dete Lese inspector /Dete r
- 14) lES-429. "lielding Specification for Field Fabrication and Erection of Structural Steel
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Tratnee/Dete Lene Inspector /Dete l
- 15) CPN.4.3. "Properation. Approval and Control of Operation Travelers *'
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Trainee /Date Lese Inspector /Date i
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- 16) Gibbe & Mill Specification $5-168. " Structural Steel" Freinee/Dete Lene Inspector /Date
- 17) Gibbe & Mill Specification $3-17. " Miscellaneous Steel"
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- Trainee /Date Lese Inspector /Date
-2 8.
Perform e minimum of 60 hours6.944444e-4 days <br />0.0167 hours <br />9.920635e-5 weeks <br />2.283e-5 months <br /> OJT in Non-ASME lielding Inspection gc supervisor /Date C.
Demonstrate proficiency in performing inspection.
QC 3eservisor/Dete D.
Deeenstrate proficiency in conpleting the inspection checklist.
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s gc supervisor /Date
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KLIO 6 of 6 ATTAC!f4ENT 1 (CONTINUED) o
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Attend formel training sessions for this activity.
t E supervisor /Date F.
Satisfactority completed the examinetton.
PAftf A. GENERAL QG supervisor /Date
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PART 3. PRACTICAL
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