ML20211J607
| ML20211J607 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 01/27/1986 |
| From: | Leigh D BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.) |
| To: | |
| Shared Package | |
| ML20211J491 | List:
|
| References | |
| FOIA-85-59 CP-QAP-18.2, NUDOCS 8606260448 | |
| Download: ML20211J607 (26) | |
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EROWN & RCOT, INC.
ISSUE CPSES NUMBER REVISION DATE PAGE JCB 35-1195 CP-QAP-18.2 4
JAN 271983 1 of 6 TITLE:
ORIGINATOR: h e m m. b O.b h-? 2 -F ?
PdL REVIEWED BY:
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DOCUMENTATION 7
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/2[23!82-APPROVED BY:
Site QA Managet DATE '
1.0 REFERENCES
1-A CP-CPM-6.9,
" General Piping Procedure",
(Including All Appendices) 1-B CP-CPM-9.10. " Fabrication and Installation of ASME-Related Component Supports" 1-C CP-QAP-16.1, " Control of Nonconformances" 1-D CP-QAP-18.1, " Processing QA Records" 1-E CP-QAP-18.3, " Quality Assurance ASME III N-5 Certification" 2.0 GENERAL 2.1 PURPOSE AND SCOPE This procedure provides instruction for the final review of the documentation pertinent to in process fabrication and installation of ASME Section III items, and Code certification of ASME systems.
3.0 INSTRUCTION 3.1 DOCUMENTATION REVIEW 3.1.1 Ouality Engineering Systems (OES) Review As work is completed for each piping subassembly, field weld, component support, or any other ASME fabricated / installed item, the in process documentation shall be forwarded to QES for review for legibility, completeness and traceability of the item.
All other documentation shall be reviewed in accordance with jobsite precedures and transmitted to the Owner for retention.
8606260448 860617
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8ROWN & ROOT, INC.
ISSUE a
CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-QAP-18.2 4
JAN 27 7983 2 of 6 3.1.1.1 All Documentation Verification shall indicate all documentation has been satisfactorily completed such as follows:
a.
All hold or inspection points shall be signed or initialed and dated by the appropriate party certified to perform the inspection, b.
ANI hold and inspection points shall be signed or initialed and dated.
c.
Where required, the corresponding report form (s) NDE, Inspection, etc., shall be completed and attached to the applicable documentation.
d.
If calibrated M&TE is used, verify that the serial numbers of measuring and test equipment used in inspections has been recorded on the applicable report.
e.
Verify that all wall thickness figures noted in documentation meet required minimum wall thickness or were accepted as specified in applicable quality procedures and/or instructions.
f.
Verify that Nonconfonnance Reports have been dispositioned/ closed as applicable.
g.
Verify that required documents are included as applicable: WDC, MWDC, MRS, WFML, MIL, RPS, NDE Report, etc.
NOTE:
Abbreviations are defined in CP-CPM-6.9.
h.
Verify that traceability of materials to the appropriate material certification has been documented.
3.1.1.2 Weld Data Card Review Weld Data Card as used in this instruction is a Weld Data Card, Multi le Weld Data Card (MWDC), or Repair Process Sheet (RPS) p(Reference 1-A,1-B).
In addition to the requirement of 3.1.1.1, the WDC review will include the following:
a.
When delta ferrite is done on production welds, verify that the readings have been recorded on the appropriate documentation.
BROWN & ROOT INC.
ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-QAP-18.2 4
JAN 271983 3 of 6 b.
Verify that the Weld Filler Material Log documents the use of the weld filler material required by the WDC, MWDC or RPS.
c.
If PWHT was required, verify that the PWHT checklist has been completed by QC.
d.
Verify that the NDE and WPS procedure number and re-vision number were entered in - the applicable space on the WDC.
e.
Verify that weld numbers as mquired by Reference 1-A and 1-B were established.
f.
Verify that all repairs were documented to the requirements of Table 6.9G-2 of Reference 1-A.
Verify that NDE documentation noting the NDEP number and revision date has been accepted by QC.
Also verify that W or Engineering approvals are documented as required by. CP-CPM-6.9D and CP-CPM-6.9G of Reference 1-A.
3.1.1.3 Manufacturing Record Sheet (MRS) Review A MRS is required for fabrication (shop or field) of piping subassemblies, and modification of Code-certified parts (a Bill of Materials or a MRS is acceptable for Component Support Modification).
In addition to the requirements of 3.1.1.1, the MRS review shall include the following:
a.
Verify that the QC Inspector has ' signed / initialed and dated each required operation and the following listings on the bill of materials:
Item number, quantity, butt-weld end prep for pressure retaining materials,
- size, schedule or
- rating, material specification, type or grade, heat / code number and any applicable welds.
The QC Inspector shall have verified by initialing and dating each entry.
(On a Modification MRS, this verification is required for added materials only.)
b.
The weld requirements, as welded, shall correspond to the revision of the drawing to which the final dimensions were checked.
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' BROWN & ROOT, INC.
ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-QAP-18.2 4
JAN 271983 4 f6 3.1.1.4 Unacceptable Review If unacceptable items are found during the above documentation review, the document shall be returned to the responsible organization for correction.
If correction cannot be made, the unacceptable item (s) shall be reported in accordance with Reference 1-C.
3.1.2 Documentation Checklist After determining the acceptability of the documentation as described above, QES shall complete a " Documentation Checklist" (Attachment 1).
This checklist shall show by generic type the quantity of each document contained in the package ~ (i.e.
MRS, WDC, etc.).
This checklist shall be attached to, and become a
permanent part of, each documentation package.
QES shall transmit the QES accepted in process documentation to the ANI, for review and approval.
Upon completion of the ANI Review of the in process documents, QES shall transmit the accepted documentation to the Owner for storage until the final Code ceritification is. completes Reference 1-D.
l NOTE:
Component Support Documentation will be transmitted to the Owner for storage until all As-buil t conditions are satisfied, and at the time of N/5 or partial N/5 certification the ANI will be presented the final component support documentation for acceptance in accordance with Reference 1-E.
3.1.3 Modifications to Previously Accepted Items (Pipe and Pipe Supports)
Modification documentation for items already accepted by QA/ANI shall be reviewed in accordance with this procedure and processed as follows:
a.
Modification Identification and ANI Review QES shall assign each modification package a unique designator (i.e. Mod A, or Mod B, etc.).
The original NTF or Code Data Report shall remain in the package.
Voided weld documentation shall also be retained in the package..
4 BROWN & ROOT, INC.
ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-QAP-18.2 4
JAN 271983 5 f 6 b.
Division of Items When an item has been divided, verify that a unique designation, traceable to the original documentation was established for each piece.
A new documentation package shall be required for each piece.
The original documentation may be stored in one file location provided that adequate cross-referencing on the new package is present to assu.re traceability and retrievability.
Modifications to previously accepted items shall be reviewed and approved by the ANI in the same manner as the original review / approval.
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BROWN & ROOT, INC.
ISSUE CPSES NUMBER REVISION DATE PAGE JAN 271983 s or s CP-QAP-18.2 4
ATDOMENT 1 DOCUMENTATIDM OIECK LIST PACKAGE MARK NO.
NUMBER OF PAGES TvoE OF 00Ct,98ENT 1.
Manufacturing Record Sheet (MRS) 5.
Weld Data Card (WDC) Weld No(s).
3.
Weld Filler Material Log (WFML) 4.
Material 16ntification Log (MIL) 5.
Non-Destructive Examination Report (NDER) 6.
Inspection Aaport (IR) 7.
Nonconformance Report (NCR) 8.
Vendor Doctsmentation 9.
Repair Process Sheet (RPS) Weld No(s).
10.
Operation Traveler (OT) 11.
Drawing (Including CMC) 12.
Material Requisition (MR) 13.
Miscellaneous (Describe Below)
The contents of this package as listed above have been reviewed per the reoutrements of CP-Q4P-18.2 and are acceptable.
Q::S boresentative Date Total Numoer of Pages in Package ANI MII
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l me-m..
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