ML20210E872
Text
e,
") Pullman Power Products xyg.10 SECTION NO.
PREPARED BY:
H. Karner i APPROVED BY:
E. F. Gerwin 5C DA TE : 8-30-83 QUALITY ASStJRANCE NON-CONFORMITIES PAGE,
PROGRAM ND.
1 of 2
- 10. NON-CONFORMITIES 10.1 AT JOBSITE 10.1.1 The Field Q.A./Q.C. Manager is responsible for assuring that all necessary controls are implemented to prevent use of non-conforming items during site fabrication and installation.
10.1.2 All non-conformities shall be tagged by a field Q.A. or Q.C.
Inspector with a Hold Tag and placed in a holding area (when-ever practical) awaiting action. When not practical, a Hold Tas shall be sufficient. The Q.A./Q.C. Manager shall have the option to determine if a hold tag is required.
10.1.3 The Authorized Nuclear Inspector shall be consulted in ad-vance of all material repairs.
10.1.4 All non-conformities shall be reported on a Discrepancy m
report (D.R.) (Fig. 6) and submitted to the Field Q.A./Q.C.
Manager for his approval.
10.1.5 The Field Q.A. or Q.C. Inspector and the Field Engineer will outline corrective action to be taken on the D.R.
The customer will review all D.R.'s and either approve the Company recomendation or add their coments.
The D.R. shall not be issued until the D.R. is approved by the customer and the Field Q.A./Q.C. Manager.
A.
Following the approval of the D.R. by P.G.&E., the Field C.A./Q.C. Manager shall notify the Authorized Nuclear In-spector of the disposition by sending him a copy of the approved D.R.
B.
The disposition may be: use as is, repair or scrap. When there is a repair, the repair will be made 'in accordance with the recomended disposition on the D.R.
C.
The repaired item will be, inspected by a Field 0.C.
Inspector who documents the required inspections on the applicable process sheet.
D.
Any changes in fullfillment of the approved recomended disposition will require re-suomittal and re-approval of the D.R. A " Hold" tag must be re-appplied while waiting for,
the revised Discrepancy Report.
..,m
..,7
..., c ; ;
% hh 5
%J' k \\. p 4.
g, (D4 h NL f
86033i0004 860123 SF 1.06 f'
- i :.
KFP-10 o
SECTION NO.
-PREPARED BY :
H. Karner l APPROVED BY:
E. F. Gerwin 30 DATE : 8-30-83 QlALITY ASSURANCE NON-CONFORMITIES PAGE PROGRAM NO.
' 2 of 2 E.
If scrapping is recomended, the Field Q.A.or 0.C. Insnactor shall indicate this on the " Hold" tag. All scrappeo material shall be imediately deposited in an area set aside for this purpose.
F.
Corrective action will be taken to prevent recurring non-conformities.
G.
When the recomended work and documentation is com-pleted, the Field Q.A. Inspector (Auditor) will notify the Field Q.A./Q.C. Manager that the 0.R. is ready to be closed. The Field Q.A./Q.C. Manager will close the D.R.
by initialing the Final Disposition and will have the completed D.R. filed in the Master Job File.
e l
l pQ_g ;,r rWrv ]E IiS, TION di r
rn l
SF 1.06
e t c.' w..an
\\.gb.?"' " *
- ALLt:LiAllON DAI A FUMM u a reuu i n a ae. n = ~a ' w-
{
11i art in.. ei. on,c,r.,..a.
b MM M RECEIVING OFFICE MNG' Docket Number lif applicable)
- 1. Facility (les) P.-ofved:
INames I
Douro Osithxl /}Alsr/
0 s~ o o 0 2 1 S a,,. n8.n s. - n nsck, wrne GENERIC) fjpg g g g-p p p 3 g, 3 is n
- 2. Functional Areafs) Involved:
~
icheck approprisie beste.13 operations onsite health and safety construction offsite health and safety safeguards emergency preparedness other (specityl
- 3. '
Description:
l'Pl te lA lL l/nl Al#l lplAP l/ lA l4l) l l71pl ldl0bol7l1lfI l
. f ** ' " '"''* ~
IM1/ Irl# l :141rIEldIJI jl lCIa IDIEls I. IAINIDI IP IRID l
.1 Ic.16l Dlu la_lelsi 'li lxil lWiel Almli W IG-1 I&l PmlEIM :l l IIIIIIIIIIIIIIIIIIIIIIIIII
- 4. Source of Allegation:
Icheck.ppropri.ie box) centractor employee security guard licerisee employee news media NRC employee private citizen r,,
organization (Sp.cify) other tsp. city) finG 4 o N 8 d d [-,17// # I 4 MM DD YY
- 5. Date Aftegation Received:
M.
bMhaLA/O
/
- 6. Name of Individual (n,. two in;t;.i..no i.., n.,n.
l:
Receiving Allegation:
- 7. Office:
ACTION OFFICE M6
- 8. Action Office
Contact:
an,. two inii;.i..no i.., n.,n.,
- 9. FTS Telephone Number:
g y
- 10. Status:
d (Check on.1 ZL Open, if followup actions are pending or in progress Closed, if followup actions are completed MM DD YY
- 11. Date closed:
l l
11.1 Document Nos.
IIlIIIIIIIIIIIIIIIIIIIIIII
.) n n.iio so.h....imi l
I I I I I I I 'l l IIIIIIIIIIIIIIII N.'}ird#d?fu';56,8te R t/
3 3 -A-d o 3
1 ome-v-
"6' it.r-(t i lQ
T "j,*,gan
@g$i1?tA
ALLEGATION DATA FORM u s nuci r e n w e.ut atc.a., l:m - w Insieuci.crs on ew
.o.
CECE!VING CFFICE D chet Number lif applicable)
- 1. Facility [tes) Involved:
lNamel nt more shen 3. or n ppppQLp fpqgg fjg)p(~ j' O S~ O O O A '? $
gen <ic, wrne GENERQ ll#17*2 0
$~ O O O 3 3 3
- 2. Functional Areals) Involved:
~
scheck opproprimie boireill operations onsite health and safety construction offsite health and safety safeguards emergency preparedness other (specityl 3.
Description:
l*Pl Jr lJ. lL l/rsl AlNl ~l/ lA l/ lA l4l) l l710l ldl0lMl#l4lfl l 5
7'***'"*"*'**'"*
IMi/ Irl#I 141/IEldl.5ljl 'ldla IDIElsl,lAlNlDl lP lRlD j l
Ic.I Elclulclelsl ?li 141.lWiel4lDl / W IG-1 -I&lRielM :l l l l l l l l ll l l l l l l l l l l l l l l l ll l
- 4. Source of Aftegation:
icheck appropekte boul contractor employee security guard licensee employee news media NRC employee private citizen
.,-(
organlaation (specifyl other tspectfyl
- tnE M oN864 [.-,17/MM[
MM OD YY
- 5. Date Aftegation Received:
I
- 2. 2 A 8 3 M-NYM
- 6. Name of Individual snest two inis;.i..nd i.. n.m.
Receiving A!1egation:
- 7. Of fice:
. ACTION OFFICE SM
- 8. Action Office
Contact:
enes two initiets and i.si n.m.)
- 9. FTS Telephone Number:
lg g y g y
- 10. Status:
E scheck one, A
Open,if foffowup actions are pending or in progress Closed,if followup actions are completed MM DD YY
- 11. Date closed:
l l
11.1 Document Nos.
4 Remarks:
l l l l l l ll l l l l l l l l l l l l l l l l l l
/
(Lima io 50 chaeacters) l l l l l l ll l l l 1IIIIIIIII"IIIII j
15.1 Man-hours Da o **
- Y"'
- 13. A!!egation Numfer:te l
g f
g.g.A-o o 3 f
/0
l
%. ~, peg
. l
.0F 5 Weld:. Procedurb'..
' " '7/81 StrM;Yl"KELLOGGCOMP
-i w,-
~^
No.
t Olvision sf Pullman rCt.
'IpIng Fabrication
?-
v4 45pe.crNor FPI-8R 'F4-SMAW-2G-5G,
IIlliamsport, Pa. 17701A IDate W il/25/69-1 gr7
.(
.s pRaytl
.6/LI/71
'9:-e-g.;O;,.prpDeteste 41/20/70U.319773Metypeed
.(
?-'#
e
%ed -
Vr E.',i*ina%410115/1swgi-s99y.*
- t r %;.c '
. m.
q..,
+i;. c.p.p m -
..s.
- ROCEDifRE SPECIFICAT4CN-TA'i ' f* Mhi
- CRAW MTAt *7M i crwt'r e < Ttth_ArocadMd.eJs sings and piete witin-bec6Jng-4ng e-N}il.44alifTed.t 'J])gweldhof' unlimlyd _t_hI.cle-A bw mambarn5ndee7AQSJrequJee '
l f FI l lot we l ds. - SHAW - - --- --
--Amht"*c _
- ur
~
S-meats.idhen-welding to ASME requirements. the The~ bas"e"1mietii'sh5WcorsfliiFtPrasisii*Td"TT.J thicknisse-WalVbe-Mi8'T l SASE' HETAL:._
s specifications for ASPE, Section '.IXk P-1, For?,PWNT'sithe. applicable. code standard shall r9overnimaximus thickness-In the as welded' terials.
candItl'on.
i F4LLER 4 GAL: 2he 'f"~.antalJmII.sno-
' PREPARATION 0F 8ASE MATERIAL: The edges rm ts ASME Filler Metal SpecificationJeusber of?ssrfacaseof'.the. giarts to be' Joined, by
' A-5.1-for ferrous filler metal irr'Groupphie-- :iweldin6^hal. 4miprepared by. flama cutting,
.plaiimararck.' ' l'n' ingp machining.or a'ny com-r d r F-4
. f;' b l ' ' ' ' f% ' '
to3essentfally form the The chancist composition of thedemI
.ftifi~'
iPshown or0.Page.2 is de-
~3 itaill theisttache'd; sketches and.shalI el1 felI wIthin the Italts 'of we1dlas,ta' f 5
U e#.c!Manin'diof$atFoll or grease and excess-li
~'
atysis, Number A-1.
Ivo'amiciunti of9calaror rust.
GAS FOR TORCH SHIELD: None ELECTRICAL:,. CHARACTERISTICS: The current
.use&' shat! be DC SMAW - Reverse Poiarity
- FOR BACK-UP PURGE:. None
.Millf7VELDINESPROCEDURE: The welding-technique,.suchias electrode sizes.and voltages and-currents for each electrode.
TACK WELDS FOR SET-UP: Same as for weld (;ae sima of the welding tip and filler rods,.
age 2).
shall be substantially as shown on Page 2.
APPEARANCE OF vel. DING l.AYERS: The weld-POSITION: The welding may be done in all
,Ing current and menner of depositing the weld metal shall be such that there shall Issitions.
l "It be practically no undercutting on the side
'r' walls of the welding groove or the adjoin-l PRIHEAT 4. DrfERPASS:
50' F miM==.
175, F Ing base material. See job specifications l
iM== for material that has a carbon content for specific undercutting limitations.
n excoes of 0.307, and 1" thickness.
(See ESD A3 for AUS Welding).
CLEANING: All slag or flux remain,Ing on any bead of' welding shall be removed before 1100 -1200, F, 1 bour laying down the next successive bead;of 0
POST HEAT TREATMENT:
cr inch minimum (see Job specifications for welding.
yelo and thicknesses requiring post heat l:rectment).
DEFECTS: Any cracks or blow holes that appear on the surface of any bead of ' weld-l 1ACKDE STRIP: The weldad joints shall util-Ing shall be removed by chipping,:geIndIng, or gouging before depositing the next suc-
- za a backing strip.
i lr A
cassive, head'of weiding.
l f 7EL SPEED: SNAW - 1" - 8" per.alnuta..
/
T f
_ r Thia procedure -is a rewrl'te of and com-
- N DING PROCESS
- The welding sha11%idona
_.e SMAW procasa with a-back.ing6 atripM -
b{dsstG k
TH8 M.W. ICELLOCG COMPA
~
(
--$i 1-
> cv ;5%{.."2 ~ cf.- <"e;gg Procedur's Code No, 7/8 1
A DIvlsion cf. Pullman l (7
.Q g gig PltetiF4-SMAW-2G-SG Piping Fabrication Williamsport, Pa. 1770llr 4
.pate' 1:l'/25/69'-
[<-yt' d.,.
Md2 *laa*Mta.c,. 1 t/20/7(1 :
6/lI/7I I/25/ M-i
%,)
..M.C.&g.g. u e.-
e Mr ors:* : - -
L JO I NT DE. TAtr.iA.N.. Ui WELDINGi: TECH N IQUES 3 p. -
-)
mic;:. m.v. t. -
..g,-.,_.,
~ ~.
- - g- -.=. +....
..,.1 a
- . =
- = - - - -
r
=_=-:.,,,.
K-;.-..- ;,..::,;g,gc --
i t _-_ _s.r... ~- 5.r.
n v
-_ 1_ _
Wg }gt h'
\\ 1.
~ N.y.. 4 3
' WNWGAd W ~.,
h:
- f k *s k
.. ascar.yonud
..~. g. n.- 4 ',c ;
y-L;y.. r, f97f g, g.
... ;,f";
7'
.n
. %.y vgg.
. }
.:.?
o u n...
..' t e _
,g..!. g.,+Kh
)
-d Me:.. -w g
g g'
=
a y
"T-
... _,, m :.@
- (
WeYA l.f p f 1 5
- n-Q l...-
'N.RQ:.QZ21nt?.t..;.%;
Q
- -r..
m*sk*.
.gn i6?y.
-- m-,,m.';m..x
^
e z-a 4
j f
..?
yyy d*"
i www.Aad?'
'f 4
Y k
4.-
.9 f*
\\
., lR
' W,' Vl>":
. gebga
.--l bgE d
u-8M*
T Y
l.
,, 4 5. =
Il
~.
r 7
4, y
m._
+
4 a[
'y.
h.,.
~
Q' g4
- g8 y
V
-t-
- i. y
- -4
" 4
~'
g g-ruconamI
\\
THKaA r m
-a
.tt5 TORCH SHIELD
.. TUNGSTEN D ASS NO.
FILLER l FILLER.
.A 4<
AND METAL TYPE' METAL AMPS ;-
VOLT' POLARITY F FLO RATE SIZE AND I
I ACCESS OPfl0 hat.
SIZE y
- RAA16d
-(MIN.)
- E7015, 3/32 65-11 P e
sMAW 16, o'r 18 1/8 90-165' Reversa
!m y 5/32 140-160-3/16 180-175 s
s ru m a, e
.. r
,)
.i. A MJ:
?. '
i
.5 a
SPECIFICATION FOR LOWCARBON STEEL EXTERNALLY AND
$I~
INTERNALLY THREADED STANDARD FASTENERS I.
SA-307 (Identical with ASD4 Specification A 307 74 except that Grade A Bolts and Nuts have been deleted)-
{,
=
f Scope Chemical Requirements
- 3. (c) Steel fur bolts ar.d ntits shall I
1.l(a) This specification' covers the conform to the following cheinical re.
-{
chemical and mechanical requirements of carbon steel esterhally and internally qutrements:
threaded standard fasteners, in sizes % in.
c.,.* n (6.35 - mm) _ thru 4 in. (104 mm). This specification does not cover requirements x,,,
- for esternally threaded fasteners having heads with slotted or recessed drives.The tit.,hnt.,,n.
fasteners covered by this specification are lice rent 0.04 0.12 frequently used for the following applica-8"(([ "I I'C o.r.5 0.15 l'
tions-Crede A Soltr, for flanged joints in (b) Rem?fitri. ed materint i< net subiert piping systems where one or both flanges to refectien twed on cM!: nt alvit; for are cast iron.
(b) Nonheaded anchor bolts, either sulfitt straight or bent, to be used for structural (c) Bolts and nuts are customarity anchorage purposes, shall conform to the fumisheil imm stock, in which c. ice requirements of the Specification for individual heats of steel cannot 1,e Structural Steel (ASTM Designation:
identified.
A 36), with tension tests to be made on the bolt body or on the bar stock used for Mechanical Rcquirement:
making the anchor bolts.
- 4. (a) Bolts shall meet th! han! ness-requirements specified in Table L This shat! be the only requirement for belts Materialt, and Manufactura whidi are too short or which have in<ufli-
- 2. (a) Steel for bolts shall be made by cient threads for tension testmg er uhi:h the open-hearth, bn.ic-oxvgen, or e!cc-have drilled or undersize heads that are tric-furnace process.
l (6) Steel for nuts shall be made by the Tant.n t.-Irrntntr.n nrQtJIRDIT.NT3 imt uor,Ts, open hearth, basic or.ys;ca, c!cctric fun.
nace, or bessemer process.
g.,3, (c) Bolts may be produced by hot or -
l cold forging of the heada er machining 8'td_f""u a i
from har stuck.
un l stas l ui.. van I
(d) Bolt threads may be rolled or cut.
i~ m -
.D
(e) Nuts may be produced by hot
$ "' !
- l
- t
^ " " " " '
pressing, cold punching, cold forging, or machining frem Imr stock.
g g
gg boit.
l l
333 l
Attach. 3
~r
,n.
SA.307 SECTION II - M ATE RIAL SPECIFICATIONS (6) flotta, other thi,n those excepted in
. T, a. si,eua, ri it>. i.
Parat;raph (a), shall be subject to a ten-sic 3 test.it specified ist Section 6. Where Grade B bolts..... 60 n00 niin la mia both hardness and t'ension tests are per-10o Oco ro :
formed, acceptance on the basis of the
- 4). uts shah meet the hardness re-tendte requirements r. hall take preced-ence where the minimum rerjuirements quiiement eenified m, Trble'III. Hard-are the subject of controversy.
ness shall be the on!y requirement for (c) llotts it in and under in diameter pm, slotted and castle nuts and for when te<.teil in full size shall meet the nuts largu thsn y in. in size.
(f) Nuts il,n. and under m s,ze sha*1 i
t requirements for tensile stren;tth speci.
' ficd in Table II.
meet the proof loads specified T.ible a
III*
(d) Bolts 11 to 3 in. in diameter, inclusive, shall be tested preferably in (c) Nuts Ii to il in., inclusive, in siec full size and shall meet the requirements sha!! preferably ine:t the requirements for tensile strength specified in Table II.
for proof load specified in Tabfe 111, but But when equipment of sudicient capac.
when equipment of sd5cient capuity ity for such tests is not available, they for such tests is not available they shall meet the hardness requirements specitied TADLE It.-TENSILE.'tEQUIRDIENT.i FOat Ft1Lt. MIZE bot,TS.
Dimensions tenn. sin..a. th
- 5. (4) Unicss otherWise specibed, u,,
Th i.
ta'a.a siem. 9, threads shall be the Coarse Thread 3 u,.
i c=4 c u.
Series as specified.m t.oe 1.itest tssue of
,.d. s i.
w the USA Stand 2rd for Unitit.d Screw h
N "N,$
Threads (USAS 111.1), loving a clan i
b 16 0 ci-a 4 c:0 7 750 2A tolerance for bolts and claw 211 b
14 0 1833 8 330 30 630 tolerance for nuts.
(b) Unless othervise specified, Grade y
is n.14:a s Sc0 14 toO 13 0.18 2 1: 000 is 200 B bolts shall be Heavy Hex Bolts with 56 o.226 is a 22 000 dimensions as given in the latest issue of 5
30 0 334 W*
33 8 "
4 USA Standard 818.2.1-
}s e
0.402 27 700 43 200 I
s
- o. x, an n
[,0000 TABLE III.- H AltDNESS AND P!texg y
LOAD ItCQUInDIENTS F0ft ! HITS.
7 1Jg 4
1.164 r>3 300 t15 500 pg n nedi W land.
g,, 3;,,, g,,
,,H,,a,d.
It 6
I.405 S i.".00 140 500 P"3*n n>*
1)(4 5
1.00 Iti OCC 100 000 2
4y 2.50 150 009 250 000 2M 4M 3.25 If*$ c00 325 000 y*,""*,**,,*
18 4 700 20 2 850 16 7 000 h
2?(
4 4.00 280 0C0 400 000
,,, [:
14 9 550 2
2h 4
4.03 205 8'W1 490 000 y
3 4
5.97 3M.r> 000 3
13 12 7f.0 2'a0 5fli 000
,d, 3).
4 7.10 4;
710 000 y*,,*l*****
12 16 400
11 20 350
.g-3)(
4 4.33 490 800 533 000
), [..,,..[..,.,..
10 30 050 c.
3)4 4
0.66 STU 600 OGG 000 9
41 600
$p 4
4 11.08 i,G4 300 1 108 000
.t l' 1.............
8 54 550
- Ares esteutnted from the formula:
,y
- a. - 0.=(D
","3)'
- h'1
- :,:i:.::.:.
1 /........
7 6S c50
,g =
lr, m
.h.,.:
ik............
- n. 4 0 i0s
- l 2.
s.,..
i to.. inci...
104 l I D = naitiinal,tiarr.etor of holt, and p,
s.
= threads per inch.
- Bt. sed on 90,0nD rni mendret stress for nut
- Dan.ed on GO tel psi-sisco M to 2M in incluelves 77.000 psi for 3 in.:
[
- Baae I on 100 00'l pai.
and 07.000 psi for 3M to 4 in.. luelusive.
.f s!nli meet the followic;; requirements (c) Unless otherwise specified. nuts for
~
o.i machineil specimen ten: ion tests:
Grade B bolts shall be Heavy Hex Nuts i
334 Attach. 4 ir
7 PART A-FERROUS MATERIALS SA.307 ht.et with dimensions as given in the latest issue d*"
of USA Standard for Square and Hex
.g'
- Nuts (USAS B18.2.2).
Us"$'l:,;;*,;";;;;;* ";;
}
5 uit to 22 (20.........
J.
Methods of Test Over 2J 000.........
5
- 6. (a) The material shall be tested in (e) II.any machined test specimen accordance with Sapplement III of the shows defe :tive machining it r.uy be.dia.
Methods md DeGnat;ons for Mech:mcal carded and another specimen sub:,ti-Testing of Steel l'roducts, (ASTA!
tuted' UC'I "*'I"" O 3 D (f) Shouldany sam),le f.til to taeet the E
(6) Standard square and hexag:on requirements of a speci6ed test, elot. ole bolsa only shall be tested by the wedge the number of s.implei from the same tension nr.ethod. Fracture sh4ll be m the lot shall be teste 1, in wh!ch c.:.se all ef body or threads of the bolt without any
.the additional supp'es shall meet the fracture at the junction of the head and
'Pin#**"'**
body. Other headed bolts s!.all be tested by the axial tension method.
Marking (c) Nuts shall be tes ed by the anlal
- 8. Bolt heads shall be marked (by proof load method.
~
raised or depreced m trk at the optica ut (d) Speed of testing as <ietermined the manufacturer) to identify the manu-with a free running crosacad sha!! be a facturer. ~1he manufacturer may u:e maximum of 1 in. per rr.*.a for tbe tensile additional marking for his own use.
nerength tuts of bolts and the proof load determination ou nuts.
Inspection No aber o( Testa end itetects
- 9. (s) If the inspectlw des: ib-4 In Para;rapli (5) is rcepiire i by th.: per-7..(e) The requiremects of tids specifi-chant it :, hall buptct6cd la the in.;tary, cation shall be suet in conti'vour masa i,r:!ct, m u ntract, production for stock, and the inanufcc-turer shall make sample inspections to (b) fh: insputor terment;uc the ensure tbat the product conforms to the purt hm.c ah.til have fiee ent y. at a!!
times while work on the contact of the specined requirements. Additional tests of individual shipments of material are purcharer is Lcing p.rforami, to c!!
y not ordinarily contemplated. Individual parts of the manuf.wture *. wc.rb that r
heats of steel are not identifsed in.g concern the ir.anufactuic cf the r isterhi Gnishot product.
ordered. *lk manuf.icturer shall adsrd (6) Wh::: specified in the order, the the impector all rea:..*uNe f.:cilitit.,
manufacturer shrdt turnish a test report w;t. nut cl.ar; e, to at!,fy him that the certified to be the last completed set of mat-tial is beini; furni:Auf in ewordana mechanical tests for each stock sisc in with thee rpeci:kati..ns. All testa cach shiper.ent.
(mept ciuk analy:is) ant impectio:
(c) When additional tests are speci6ed sh.:ll be n.ade at the ph-ie.,f aunuf:'c-on the piirchase order, s lot, for pur-ture prior to shipment, un'c 4 t,therwice poses of selectag test saniples, shall con-
- ,.g, g 4,i; g,,,,,, g.g sist of all material offered for inspection t to tutMere unem# ws.A tu at one time that has the following com-mon characteristics
OfCf3II"" "I Ib8 7"IL8-5 (1) One type of item, that is, bolts or itejation
- nuts, e
(2) One nominst size, and 10 Unlecai othernice si cri'~ied, any (3) One nominal length of bolta.
rejn: tion b:;ol ca retta stui.ied huein (4) From each lot, the number of th.dl be reported to the nunufacturer tests for each requirement shall be as within thi:ty working.l.in from the follows:
eucipe of sampics by the p.trhaver.
l By puhNeetton of thss seenderal no position, is teken eveth retteret to the vekslety of any perent rathts in eenenettien therew,th. and The Anoeveren Society of.6trehenteel Engeneers does not nasertene to hen,re anyone a,tdising the seenmierd egnenst liebdity far enfrtrettment of any 1.etters Patent near esnome eny such hability.
335 Attach. 5
(~
~
.,... c, O, '
P2g3 1
af f
U THE M. W. KELLOG7, COMPANY 4 Divisicn of Pullman incorporctedd *?,
h Wald Preceduro C=ds N3.
7/8 "t-r--+
5pec. No. ' PI-BR-F4-SMAW-2G-5G Piping Fabrication
=
Date 11/25/69 Jilliamsport, Pa.
177014 4
61
'"2; 11/20/70 6/11/71
~ h
~." ' Revision Dates:
h Retyped 6/19/73 Retyped-ll/28/73
~ T. "'T.
~
M e Re-:
10/15/76 9-3f.77 4 PROCEDURE SPECIFICAT&CN-FOR4.-C=-" W1 A_ BASE _. METAL THLCKNESS-Tttts_procedur.e._i.s a.
ping. and priate,wl-th-backing-r&ng.os bar hen 7 qual.J. fled'.to _al. low weld.ing of.. unlimited, thicle-ness:.on= structural _ members under. AWS require '
d fi11et weIds.- SMAW-
~
monts.When welding to ASME requirements. the BASE ETAL: The base % tat'shofconfernr"ts"3imaxi-7:UYTedethicknees short-be -3~.18ai o specifications for A$lf,Section IX,. P-1 For PWHT, the appIIcable code standard shall governmaximumthicknessintheaswelded{
iterials.
condition.
FR LER JtE3AL: 2he #111=e.masalJha1J sne-
' PREPARATION OF BASE MATERIAL: The edges t
1 arm to ASME Filter Metal Specification Number of surfaces of the parts to be Joined by l
'A-5.1-for ferrous filler metal irr Group Num-
' welding 1 hall be. prepared by flaes cutting, ir F-4
. plasma arc. grinding, machining, or any com-bination.of methods to essentially form the The chamelal composition of the weld deposit geometry of. the weld _shown on Pege 2 as de-mil fall within the Ilmits of weld metal' talled on-the attached sketches and shall clysis, Number A-1.
be-cleaned of all oli or grease and excess-Ivo amounts.of scale or rust.
GAS FOR TORCH SHIELD: None ELECTRICAL CHARACTERISTICS: The current I
used shall be DC SMAW - Reverse Pciarity i g
' it FOR SACK-UP PURGE: None
.2 INT WELDING PROCEDURE: The welding i
technique, such as electrode sizes.and voltages and currents for asch electrode.
TACK WELDS FOR SET-UP: Same as for weld (.;as slas of the welding tip and filler rods,.
age 2).
shall be substantially as shown on Page 2.
APPEARANCE OF WELDING LAYERS: The weld-POSITION: The welding may be done in all
,Ing current and menner of depositing the esitions.
weld metal shall be such that there shall l
'n be practically no undercutting on the side
'P' wells of the welding groove or the adjoin-PRDIEAT & INTERPASS:
50* P minisman.
175, F Ing base material. See job specifications tim=== for material that has a carbon content for specific undercutting limitations.
.n excess of 0.30% and 1" thickness.
(See ESD 143 fsr AWS Weldios).
CLEANING: All slag or flux remaining on 3
any head of' welding shall be removed before POST HEAT TREATMENr:
1100*-1200, F 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> laying down the next successive bead of nr inch miniseum (see Job specifications for welding.
- yelo and thicknesses requiring post heat trastment).
OEFECTS: Any cracks or blow holes that appear on the surface of any bead of weld-1ACKING STRIP: The welded joines shall util-Ing shai1 be removed by chipping,:geindIng, iso a backing strip.
or gouging before depositing the next suc-cessive bead of welding.
VEL SPEED: SHAW - 1" - 8" per nie ta.
/
- t DING PROCESS: The welding shall be.done This procedure is a rewrl'te of and com-i se SMAW process with a backing strip,' us" bineer
.43 manual equipment.
CDOE, le'.7,.PI-8R-F4-SMAW-12-2G VDOERN0k AP!-88-F4.5 MAW-12-5G.
8 L. 4. 6
^
ha mmmwm.-
- .n
~
~
8'"'**
'THE M.W. KELLOGG COMPANY h r [ --
- Weld Proc:duro Cada No.
7/8 g
P;ge 2
of
(
A Divisica of Pullman Initc Pipino Fabrication P.
C p
a Spec..No. PI-8R-F4-SMAW-2G-SG Williamsport. Pa.
1770l&
Date 11/25/69 je 9
.-g i.;i.. g. / 24
. Revision 0ates:.11/20/70 6/1 In t
,I f
'6/19M3 I/25/74 n-g.y y r a JOINT DETAIL ANO WELD 1NG TECHNIQUES a._-.-
.g_.._
-. =
=
. \\.
c:-3-g'..
\\
vg g 9
j,.m,_.. -
w.:y,g-4 N _.L
-. _...; W
' Jo*
N
.4
'* W k*s k'
-k kMa*wn ~
/
a neer annono64 g.. c 'f:Pp as %-
. y. i;..s::.2..
g7-
~
.q 4
.n
- w.,a...
.,.. n
.a
.ta
.. a
.y.,
MR.:f s 6.4
.%(.,},
, s 4 N _t 7
..wr -
'i
"'(
g, &-
% W '. amu.
1 1.aser orsum m ;
i
- b. i
- i.
.J-A -
V..
as*ai' ' '
A 5-;-.- m f
_
us nk.a%.
4 g'
g=.
~....
l,-
l$
4' b
W Y...
1l'.
g,*b gg*
. l pgamu.
-- 0
-=
sn..
r-i
, _ '.Q
~~
/
M*
s 7
g.,
4 5.;.
1I 3
j
.f w h--
--fr 4
b-I'2K.
e.e j'
, 'j[
- f,
.~
l Y4 X Ya V
-t-
.. -4
, 4*
?
~.+2 I'"*7 rusostarvas.
l THROAT
-8 e
I
. wa
~-
TORCH SHIELD
.. TUNGSTEN
, T' p A55 No.
FILLER l FILLER a
4 "
AND METAL TYPE. METAL AMP 5 VOLT' POLARITY
- s. FLO RATE SIZE AND
'(
.*ROCE55 OPfl0NAL SIZE RAaled
-(MI N. )
POLARITY All
- E7015, 3/32 65-110 '
e SMAW 16, o~r 18 1/8 90 -165
~
~
P 2,6--M 5/32 14c-180
=
t 3/16 180-275 s
~
auacn. <
TIE I.T.KEl.L.e 8 80HPANT OC page 3 of fr #
.enue ceeneerre FiFiss rassicarios p% code 7/8
]
ItEC031\\1 ENDED Fillli! Q.I 11A3CFACTLnCn'5 REC 0!!D OF TEI. DING Qt'T!.!PICATION TE3T5 speeusene== No.
PI*8R*#8*-SMAW-2C
- Teidies Ps-rene SW Deee I_t/19/69. Rewh e'd 6/1I/71 sneensa se is ehise nanuai use,,,eg 3,e.gg, e A-104:=4
,e A= i Ots 4 w yw _
l
,e pg 4
Thiennese til geye. 4.n-eeer e.1 eess.64. hee.: _
,6" Sch. 1oo (./Ial Thwneese aseee nio.se,mealises 3/16" enru./a4 -
F;Ile, tasseJ Gneue N.s. F. "
Teid Memel AenJyess No. A.
I
. Flux OR ATheO$PitEAE Ffee Trade %=e se Comossiesse
~
Desesibe Fillee 18esal il aos imeladed se Tente Q.it.2teore ces C.sepe 4 ease erQt&41.2 Tsede Name Fle= Amee For asyne vytene weldies-5sese il Filler Weses is sal.
le Seathias Serie esegg fes,
iese er almeneem hilled.
Poetene Tempe,oese, Ase,e SO F. M8n.
TELDiteG PROCEDURE tesespees Tempovenise Reese Single se Meisiple Pese MuttIele pesene e 7,,.
se, Norte sieele se unisspie Ane 53"93*
cries. e.e,we-.4.
. -Morizental( 2G oos.)
pos.e.s a c,e e, (see Pae u.4-.
neww saFieso1mS1.seqw.2aq55) e e u.
e FOR INFORMATION ONt.Y y;ge, y_.;
y 1/8" and 9/32" Trade har a ttzie arc 70 8 d vgLDING TECIN8 QUES.
rype g geekjeg eino Ja os e;ees 4,,s., ei,e 5heet empe "O* 3 04edse 26-34 ; enes,,,,,, 2 o 7 I C Fasehend ee seekheed
~
C=' esse O.C.
pas,4,,
Reverse REDUCED SECTION TENSILE TEST (Fiss. Se and QN-41 o ~ e-.
~;;;e us.
u.i.
- - us.
l Cse e.ee.o Fus e.
e m..e e.se e <
i.e.,,.
i,.
s-en -
,s.
-. i. ore. -
i a
l$rewe in Sase 38-2-1
.561
.7hk
.ht7 29 oco I 69.500 IMeest
$ruke in Sase 30-2-2
.561
.748
.ht6 29.600 71.200
. Metal GUIDED BEND TE3T3(Fise. @7.1. S7.2. QN.7.1. QN.7.2. qN.7.3)
TrP' **d TF ' **d Fignee No.
Resele F1s'ere No.
nosele i
$10E SENO 33-1 180' O.x.
o
" Sa-3 180 0.x.
SIDE SEND
$3 2 180' O X.
58-4 180* o.x.
ne lee et Fillevoeid Tesse. Fig. Q.9(*I Tdder's Nome I* 03F"8 C ash No.
AN
- . isme No.
Who by viruse ed shese eeses meses welder powiesmeneeseguissessee.
7se, e - ' J by M.W.
KELLOGG t.A8 Tese No.
MI. 9*39
,,, J. WllIIases Te seeily shoe she : _. os le shie sweesd ese ressees and shes the sees =eede one pomposed eeMed and sweeed is eseesdesee wish she reque.eemenee of Seeesee IX of she A5kE Cede, sessed THE M.V.
RELLOCC CUMPANY r
om,e 11/25/69 F.J. Richards (Deen.1 d e ed ed eeses we illeeumsw andy and may h modsdied w esade.m = ine cyce.ed es.eer et e
{
eespewed by the C.sJe. Reesmomended Fuem Si is e ealable fue pesehene as ASMR18eedgeeneve.)
ese.
NOTE: Amy esseneial veeiehies is asMiesee so these onese sheel he eveoeded.
Priseed is U.S.A. (1I/64)
. Thre Femme le 6sessense r,me che. Asut. } ;
- t. ? A :
- . AttacW 8 " # "','4.: % a.-
% :, c. a. *
- f. s.1 Ci
~"
wi
&T'%
TNg E.W.EELLOGG COMPANT Pege le of 4*
. m m emme isee seearre
{
MfAT 7REATED FtFine Fassic4Tign Proc. Code 7/,
S ItEComtENDED F0ttil Q.I t.\\NITACTt:ItEft's REConn OF RELDING I'!!OCEDUllE i
QUAL.! Fit'.\\ TION T1*dTi f/31/77 4
s,se,se.e,
.g PT-44-786-SMW-2G
,,,, 7/12/636 Revilea 6/T1/71 seedios Pimee w wesend se Wehene Manuai samssomma ses. areas, A-106-C A-106-c w p.ne, I
,, p,;
Tn h.e.. tit c.pe. Js ewe a 48 meh.eeen i6 S ch. I6o(.5%i in h es n.eenihse wee a.ase 3 / 1 68' enru 3.I88 Filler Meeal Cena,.%. F. N FLUX OR ATMuSPffF.AE
'Emid Messi Ama4yesa Me. Aa I Fles Dude Name er Cemeemss.se
=
Desesshe Fillee weed il mes imeladed is Table Q.11.2 fases Cao Campesie
=
ergleI1.2 Tende Name Fla Rase
=
For asyneseyleme needsag=$ sees si Fillee wesal is.e&-
!s Seeh.es see., usee 7 YeS isen er almensen killed.
Pyehene Tempeen. nee mange 80 F.
M I Pt.
TELDENG PROCEDURE Immespose Teasevenue Aames Stagie se u.a.4,s. p e -
MuttIole pe.,nse. T.;
u
_ iico r.:;ecq,, f 3 g,,,,, y stagne e se aes,se 4,e 33a9ie pse e e#. c.,ee.e NoeizontaI
( 2G oos. I (
.. see Pers.e. a F1es. o.2 = Q.), se qN 2 ai qN-3) mm.
,s POR INFORMATION ONLY FDIer Tire-Olemasse I/&
S/ E Teod Name atom arc 7046 TELDl?tG TECIENIQuE3 i
Jeme Demseeiene 4eee.e wish Shoet 2 of 10 Ty,e ed 3.ehems # 5"9 emes90-18Q,,,,,26-31' i shes per s Feuemed er Seehhead Caseme O.C.
pg g Reverse AEDUCID SECTION TENSILE TEST (Fiss. Q. ame QN1 0d
- 'a 4
' C '*
Utsim U.ie chu em.4 Fais.,e j 3
u " m,.sh.eesi g,,% %
4,,,
t.ed.
s w o.
y..
s 77-2-1 0.755
.997
.7527 58.820 76.820 lsrokeinveld TI'-2-2 0.755
.997
.7527 56.600 75.200 eroke in weld outDKn sluso tests (Ffen. Q.r.t. Q.7.2 qse.7.2. QN-7.2. qN.F.3)
Trp
==d TF ' ""d Flosse tea.
asede Fig'mse.'em.
assess Side Send 2-l' O.K.
2-3 0.K.
Side Bend 2-2 0.K.
2 26 0.K.
Seemise ed Fitteeseed Tema. Fle. Q.9te)
Todder's Name R. Peter 50n gg,g 3,,
3,,, g C3 The by risome d mese seese meses evider puedusammeesegussoususa.
Tees Candmound br M W K. l*08
- -Tese No.
'I *#I'*6 R-2 C i
C. 01eni se ear =#, shes se ---
- _ is ihse essend me e== ee and *= ehe wee sede =s p e, sed..eeded d essend le eseednere eish she esquesensues of Seessee IX et she ASME Cede.
sg,,g THE M.V. MELLOCG COMPANY on===
--e g,,,
6/17/71 sy Jr.J. Richards comen w d.e m.e.se inte.a 4ee e s, a, he m.eir.d i. em.4 e. me,,,e d e hse w mie seguised by she Casde. Revemameeded Fe.m Q.1 is.seil. hee fee posehese as AEMElleedeemenees.)
l >1 Norr, A., enese.6a i.hsee is.6ss.6en = meer eh e nwa he. wee.ded.
.. ~
i
. 2.
.. ;. a
.he AsmK 3ds;E. 474 gg %.2 t. ;.
p, d to u.s.A.(1 /sd This Feenisehe hie.=e. a,.F.ie.s. o 2 = Q.s. = QM 2 a qw-51
(
crime, aurie -ea.
e.
POR SfFORMATION ONLY pgge,gg e 1/8" and T/12" l
__Aenen Aec 7015 WELDING TECHMlQUE3 I
Tende Name Jesse D.=sissione Am e isi 5heet 2 of Io Type et Beeting Rino esse M Q, ease 26-34 isshes per ene.
Fes hmed ee seethe =d
~
Cas *=,
O. C.
pge,,,,
Reversa REnocIn sECTION TENstLK TEST (Fise. Q.6 d q s-4) 0=^
^
I i.'*.e*,"
ur...e= us.:
Jm m.4 F ui.,e see i-en No.
4 e.esa m.eteese s A,en t.een. ib.
suess ps.
s e c.eeu.a.
T7-5-1
.760
.996
.7669 57.670 75.200 Benke in Veld TT-6-2
.760
.986
.7669 56.k00 71.5ko 8eeke in Veld GUIDED SEND TESTS (Fiss. Q 7.1. Q 7.2. QN.7.2. qN.T.2. QN.7.))
Tree and Figue No.
needs Type==d Mgwe No.
asede I
338* 8*""
5-1 0.K.
$lde gend
,a e,g, side 8end Side'8end l
f=2 0.K.
ch ae asemise ed Fillevoew Tesse. Fig. Q 9(a) l l
Weider's Name R-Seteesen CIseh No, see, h c3 l
she by sisene d these seere mesee==4dee possesammeeseitus==suse.
Tese Camdmesed by M*W. ** LSO-l
_ mTees No.
pt-F4=6R-fG i
i C. Dient u
j De emedy see se -
_a le sie seewd ese eesseer and ehes ime was =sede esse psopened. =dded and usemed to ase= dense wish ame empsummones d seea== 12 d she Asnat Cede.
Stoomg THE M.v. XEl.LOGG coNeawy 6/17/71 D
F.J. Richards (Onesa d med et we.e we ine.ormesse ans, d, he medaned e masa = ihe iy,e d e hee et ies e i
sew by she Cale. Reeemmended Fese Q l is e.ealable for ; _
m m 45MElleq.va.)- r *
- r'.
NOTE: Amy essensiel serieties is addiesenge sheenoemee steH ' V _'_18.'. 5. 4 A -
7,.
t
~
8*
g
. * '; i...
0 h
.S Pnesed la U.S.A. (!!/N)
This Fee le ehmaineble team se ASME. 341 L 47 6 N New'Yeet. 5.Y,, tott?.I i 8=. 3 l
1 Attach. 11 '
2.tfil
. '.,-.,eene;
. ~. _ _ _ _ _ _ _. _. _ _ _.. _,, _, _ _.. _. _ _ _ _ -. _ _. _,, _ _, _ _ _ _ _
l -
gl Pultr.ian Power irrucues PAGC I 0F 3 UEl.Dil4G TECIIliquE SPf.CIFl ATIC;! f:0, At!3 1-1
- s document F.as been ferveulated to clarify clie techs.!ct.c for.ispliqrtions of Veld Code 7/0 procedures as applied ta AVO welding m ly.
This technique will be used in accordance with Pullaien Power Produt:ts Process Sheet.
l l
OATE:
f/17/78 I:EYtclCH:
4 QATE:
12-20-79
$UITtkTIT: PQ!!(s):
Premial I f %d Tech,nfeve M afficatten fr.* : $$le!ded V,etal Are 'lcidine of 5STM A-36, AMI, A-57% r1. 50, A-:tt!, A-515 cnd.A-516 in sey applic.shie ecubination in accordance with AVS DI.I-79.
9=so Pet 91: The I ase entes shall conform to those listed above. Other materisit usy be suostituted with the approval nf the cognizant Velding Engineer.
Cu* Re ts ! Th :ci.:n s : This e:chnim:e != e:::lif t d 'er verld!ng of racertels of uni imi teti tnica, ness in accorde..ca with t.US OI.I-79.
j Ft11er stetal: 'The filler eetal shs11 conform to AUS Sri 5.1, Typs E-70!S.
d P
- e ren of '>eldt sn: Velding will be done in all positions. Ucid progrc:sion Usel be verticas
- up.
Pechent and int ert ess Temnerature: Preheat and int erpss: terrpersture shall conferri to tr.ssu spece riud Leel=w:
!ASE ltETAL i!!!CIO!ESS MINIF.LH Fr.EI!!AT
. A%!!tt:21,F IllTEP.PAf,5 (Actunt) 0F Up to 3/4" 50dF.
Suo*F.
Over 3/h" through 1 1/2" 150*F.
500 F.
Over i I/2" through 2 I/2" 225'F.
500*F.
over i 1/2"- -
300'F.
500 F.
~
Ifnen metal temperature is befow 70*F, material will bc fitme dried. The preheat reouirement of a joint is cctablished by the thiclast member being joined. The prehest applies to botti sides of the joint and to the entire length of the joint a minienas distance as shown below:
l T**!'E OF VELD 14ATOtIA1. Tl!!C:3lfSS(t)
HIffIf".Ji 0lSTA::CF F".C!! poi!!T OF UE!.D DE7051T Fillet, Partial f3 inches 3 Inches Pen.(, 1/f4 t, and Case r.etal P.epair!
> 3 Ir:ches
'(t) tleicftness of part
~
3 I/fs t
~
a Full Penn':rotion.
All Thickness 2t Par t ia l Pen. > i t, Gase Metal._
- 8. __
g'epeirs > f t.
i g,
.. m __..
&('*VPSNo.AVS chm neJG e%~JCs
/
PACE 2 0F 3 s
t Ctesnliness: All weld props will be free of rust, scale, grease, and other contaminants for at least I" from the weld prep edge.
Veld Parameters: Welding parameters are spect fled in the table on page 3 of 3 Welding Technleve: The welding technique shall be as follows:
A) BEAD WIOTH - All welding will be acccmolished using the stringer bead
. technique. Weaving is allowed on the cover pass only to a maximum of 5 times the electroda diameter.
8)
INTERPASS CLENilNG - All weld beads will be f ree of all slag prior to continuation of welding. NEEDLE GUNS shall not be used for any cleaning operation.
C) DEFECTS - All visable defects, i.e., porosi ty, crater cracks, cold lac, shall be removed prior to the continuation of welding by grinding or or filling.
D) RUN-OFF TASS AND BACKING STRAPS - Run-off tabs and b$cking straps will be used whenever possible.,Run-off tabs should be removed. Backing straps need not be removed *unless specified by the owner or his desig-nated representative. Remeval of run-off tabs shall be accompli 1neri sy thermal cutting wi thin 1/8" of the weld ~c.t and then blended into the
~
base metal by grinding. Alternatively, removal naay be entirely accom-plished by grinding. Removal of backing straps will be accoinolished by grinding or gouging to sound metal, and then back welded as needed.
When any* thermal process is used, the applicable pecheat requirements
~
are mandatory. Preheat may be maintained during grinding as desired.
E)
BASE METAL SulLD-UPS - Sase metal build-ups will conform in all aspects.
to this procedure.
F) VELD PROFILES - Veld profiles will be as follows:
- 1) Groove Velds - maximum reinforcement of 1/8" and shall blend smooth-ly into the base metal in accordance with the typical joint details and weld profiles, page 3 of 3 2)
Fillet Velds - size in accordance with the fleid drawing (+1/8,
-1/16 for 107, of wid, length) and profile in accordance with the typical joint details and weld profiles, page 3 of 3
- 3) The final surface will be smocch enough as not to interfere with N.D.E. operations. Preheat may be maintained during final surface l
conditioning operations.
- 4) T-Joints and Corner Joints Groova Velds - maximum reinforectnent of I/8" and shall beend smoothly into the base metal with reentrant l'
configurations in accordance with the typical joint details and pro-files, page 3 of 3 Attach. 13
.L
., Manke.
]
P5 flo.
rua4 names etwwi i truucn W
AVs 1-1 PACE J,of1 DATE:
12-20-79
,l TTFICA!. J011."I DIT,*.ILS
. g p,ge ppj.g,,,g
=
h
~
,}-
~
p, twt'%-
- /s 11."Qss a sfg* k - y)' )
,5,,.M s'
7$
s t).v'~
'~
f stet i.
I f(
M,g EM.6
, 'o N' }
r
'. $.., g i
- . I o-Vg
?
- _M _f..' '
}' ' '. sj
~
t..
.i
- . { l o.t,a 'i' y,
i A
v I
i
/h e.@fC s
V M.Y.*2.5 Jig,
y 0.s
&t.,11 b ' UF ?.'
?
y.
<j y4 '. e 3-
\\
. K, p. V.
%.:.s.ou. =,:.1 v
.. yg.
~
..... n
+
%c---.b'..+
!/
. ?--
9 1-1,9 g
. a, s.
,s i
i Tt a
..J l
i_
j l
C.'*,.
- {b~ -
l
...' l.
- ( \\,' o' e.
. g\\
-.s pg 8
n.;
ep,.o 4./
s
-[.
. /.
3 s....",..-
l A
, u-
=
,.. u -.,,,,.,
. a a-z, I a pr.S :;ac n.41-O t' L '(,J
'*T.
ll
.e.
e
,,g P4 p' ei g vc 7t.TA it Sn.t.w AC,aPPr s
I 4 E Y C,u,,r.* M +. E m to
=' *
-WEi,DIT.C '?ARAh.a.RS
'le.',o r e u.
FILLCit 88CT AL CUPRE?s?
T R A V C t.
WCt D VOLT spggg I.El e, Ei 8 ^'a c C
- 4A7.GE W
.1 "p?s s"
'"0*E88 stA.
ctass.
l All sMAW E7010 3/32 ocit 65-120 27 2
1/8 100-165 31 2
5/32 140-220 3t.
3
- }gir.im.:
'~
3/16 180-275 36 3
- MW. -um APP ROVAl.5 :
Prepared by: g
.<.t 4, e /'2-2.5-79' Cogn i zan t Ve l d ine Enaineer Approvc:t bye
/ L/ 7 a[FF q.,A. tianager l
Approvea by: b sI./
<, M rs.i.0 0 8.
P.
c E. Representaeave
- .-14Ba%
ON
- PR4CRITY UO!
J5 Pullman Powcr Prm&&
'O G.-21 mq onNo 5576 r!Si 115 N d
- 1 :_g eso No-
/-S - d Y 0 TNEc S ATTA PORT unir No EEWB B CCCENC. _ D CUSTOME R.
Pacific Gas & Electric SPEC. No; 8711 DATE: lla ( ~/ ~ N mo.tcT.
Diaolo Canyon Joe No.:
7177 sNsPECTon d *N G IL4. / WWE4'u'c4 ossene.ANr ertu Atc S T/Lil4 G 3 o.4 V o t um 6-ceN T/2.o L-TAN M
(~l, ' 2G t'. O c N 1604-0 2 7 EXTLANArtON OF olsOntPANCy3 val 2J ouS ALc sTe t% GS w EILG OtSto4 Ga-G o on Tn G Voc oa,e cont /2.0 L TAtt %
8Y GC W4tLE PGilf o/L MIN G GIGL O VG2IC IMTied o f-- S U PPo a'i 2.2-5$2sL. LAst4 te d (S AO TA c E NT To M E-TA NIA -
Mrc; M$to S 600GG S u> G /L C--
f:oON O w4ic ty wpG r/Z sy roosc y Acc EPTED 6YP6LE in s9,9 h u e ses.
~
necouweNoso oisposmos:
INDICATE APPROVAL BY CIRCLING THE APPROPRIATE " RECOMMENDED DISPOSITION"
{, Acccpr A s-ts I
S 5
{g OfSyr7/f PG&E G.C #'
M /i QUAUTY Con t OL 7gjg
,ufy yff 1E IfffQ
// /160t:,...,
/
[M
..a s.,
, o aA. u.
on.
m.
wa..:: sac:moNgiaf c o.g......................... n
.A
. c......... e
.. c.....
C...,
i EMPLANArloN liF NECEsSARYP i
I l
' e. r ie o.A. Ms ae, On.
Cunen e one
{ rrt=t ic *ar.ENi ntcuaa s ser %x.e 4.
..c.
l tm(7L EMEr 4TG O ON At &M o (0-I6 ~8 I - C' O "0 EIS
/
p 4:r/eJ
=, -, =....,.
- . E n.,,,,e... :.
= x..
/
2 - e,, - -
- .. s irme.
. =:.
DC4 16CA. - 02.7
^
P%e. 2
- 2-.
l L
l 4 >>/seles
)
yg
\\
X v-e f
C* N l
50P9cRT $
TAA N
j,, I
,p
,/,,.
r n
APc.sniu
~~
/
l A
muu
,1 i,
a ot1tir<E c,
'8 m
R is G s d,omesp ey,, u q'i
%1R-% i to d --
Z2.
D VIEu.i A-A (.AT TA% dm@
PLAd VIEt.d (wog4 m)
Fluzr AM MO k"
VcT M & E saxi WL r
M o 'r yo T
)
N g
VIE.tdBS n GSg g
ku.sMgM i
h n4 YCT BF 2" toq Yw# kXM To ux.co l
VIEu 1 D-D GocMM Dculu)
[
VCT lA*'*D4"E%
eno
/g you /
% a)
/
% rr q
- prraa, sauc.ej
,/,
m 0
O f
')/
,('
,(,, 'P I/A
- asoe.
~
e
'\\ ^
croOSE 1/6 rw _
r
(
1/2." w% 'lil
\\
s,,
),
6
/d PART OF: cARiiER d
60X=EO AE!IEA) AppQ.
g,u 4--
f,
~
'/32eX 2. Maut
\\,,,. ]
cice
~~
= N DLE- $ f
'Thib & n V-i upc A%D1.
031TR A 80RRiLE rd'DL.MD V.1,d c e
' mx:,r, AT AFREA6'TD EE. M Ex.-
r '.ucav
p' A g C. MAT 700 PPJC.Rt u) ELD PEPAIPs,Hr/dEt'G.R 143 tt'E_t.O c.= c n 0 d t c s c a t=.
I
- ANGER 3YVE.,L f
vj t
(!~ ! j< s 2.
C.
o J,.:,
. s ~>
..e os
.s f,;: g A L ng r.=. 0. H S - 7 4 8
' ~ ' %~
EL d-O "
Vc!.L'ME cess TAMk Loc ONowo 5CCC99 DEstGN C' ASS /
. CODE CLASS.3
?
G CALLED NORTH
-4 f
,,,v OO s
h NOT&'
j,. ~
q _3,
s
,/-
i.,, N.,
a
%,,t q.y
/q, s
.y,pi.q.1 w
,L"~
wem is,.m.
3,
- ~ m.,.
g
..y
- 'WF,e, q-4 3
cFutl
.e R'
'6 I
t' j
7 suass.
g'p Suu Q'. -
- s./
a Q
~
g 4
t9 v
-. /-4.y.n4 "
l g
g%CdcYEAR*I -
4 4.
.p
-m.
,/,
.\\
7 b
w y
/vc,o p" k., y,.,, >'
. m* **
.% J O
/ M 4
_acas gsucs i
f 6
~I d$
b
[
- (EL.100'- O ' )
-b- /,h }
FDLAN 7 C Oli p e.,,. N
~8 TAIC:-QP}'
l 1::-e: rec cresn:s
' /,6,c3
,_ c E:
.r.1 c.--.m D:ta : w NO OF ASSEMBLIES REQUIREDI1l i
o.~.r.-a a u s.
lREQD MATERIALS PER ASSEMBLY g
NO m
1 l
l YT3 3' n i x. c. 2.5" x -t-%C LS,-- 7%' LL '
WA
_2 l
2
- 1. /9 5/s x + x 4-
'T -
=
I l P_--@-x-9, 3
(.~52-ere:
l2--ceis-rt-)R. % *x n *, ? '.::'. -
.1 s
f l Y1 4 HDr c24c. AMCH cAC>o m)
~
- I h ;;f :l.W
=.t ftyPSA.- Y1 (P. e-MP). RSi~smcks = '%".t%tW.~4-- #-WA u!2%%_
i
- i..%. O C. E. R;1.'-O.=lF5
<.90 ' L.5 6.=:=: T 'Atk :i.:.T,, -l
~
,=s:
1 c.;u.?i = c : ::a :* :.v =..=-:.
2."
.=:.4..-=g n-5...W ; ;.. ::i
~
.i
- - -., ~
c :.
-s seu
~.-.a.
. :-..., t o
=
..:.~.
'.4
! ! 3 ', -
- .-.3
':~~
=
~:
~~~
- - c ;, p... ;'.- e '
- ~~
.~
.. ~ _ -.
JC;? F-129 FULLMAN PO','ER PRODUCTS
~ /
~
CEFICIENT CONDITION NOTICE UNIT #
AREA ELEV.
C01,/LI!jE DATE:
NOTICE N0'OZ 7
/
1.
4d ICD 3/15 II /l5[' D lbCH -
DEFICIENT CONDITION: tt38ur. FERR RfAg4 GA RELO VFJa GT7CSJ OW 22-532.cL spe. wim womoe MERE. A.bmo cN Tne
-tAKK c C6 CVC5.T4c.dOP DRAul4 W }6 R.EFEREArfc_O R.LocanoJ s y
Arf c4 PA6E ZorZ. rad A-A cHe AZ.dfaxE:-5 AM GRsMold Ga. rug, su WG. ATE.A OF THE OCRTM-k mbt-B-B 6HDuS A R
~
THAT AFFEAR6 To ESE A 10Ef O REIM ErCA Hou)
(CE46 R
u 4 C< ottc94 Ar< muss'E..
Le wt A 13 /d.co OMOERc.Or EUE. To ExC 7 Alt /E. C PJM.uT,6 a) F A _% w i t 9, D ACCTMER. APGAREMTLV OMREPAIREC M_INATpR,SjSIG RE:
c p.t.D E><'A Tais tc CCATED fu~4.H2 BEMOR u
poc*A. AMD so oLF74C. ULT ro ACC.E-oc DCE TDdEcdR.ttv.,
4 HOLD TAG APPLIED:(c$cocr To TAG f g INITIALS Q N g4 centd N.cE65TO /AEA7 FIELD ENG EER, RECOMMENDED DISPOSITION:
pqj
(,ov6 G ) t(/N G fit C V ro u S t Y /)G& cl A90/2MD Q
NSP TORk Y /k E AccGpTGP As-is,[4 70 G
ANO u
fjmM #
CHIES,ENGINEf3.d.
I
" f i
A L, PGtE Foil AV-- ST/2Il ES.
^Dt2. Tc)
~
LEVEL" II.-(
FIELD OA/DC MANAtWR
(
g:,..
l FIELD QA/QC MANAGERS EVALUATION:
[APPROVEDASRECOMMENDED.
~
OTHER CA E CODE COMMENTS "t.
G NON-CONFORMANCE - D.R.# 4478-2-
[
REPAIR ORDER y,/ '
[
REWORK / REINSPECT l
INTERNAL AUDIT
/
L oTHER o^TE.//ff63 FIELD QA/QC P hAGER
//
l' t
[ f g j 0g lATER THAN:
gfp CORRECTIVE ACTION REQUIRED BY:
v
~ STEPS TO PREVENT RECURRENCE:
[/'
7 NOT APPLICABLE ~
$G G A Q,;s t lO'$ S?
t EEEFONSIELE Sl'FERVISOR gj_
CATE FIELD I4/;C "ANAGER
/,,j'?/n-Mc
^
^
DEFICIENT CONDITION CLOSED:
- ; - S.'--
T
. }:X. f - ~ ~
g
e.cm - tu_. /
A Poe. 2. ov: 2--
y f
el unlosis3
.d
-q
/
-O
.( o'
/y w
v[/
i s
Com samn \\
%A
- eA15 f"7I L
-A s
a.
%%..a I,
S l
Anc.
MM1 M
,i n
c, i
s,s m
' IR*em$ E % cc-
- * "5 ftsp. dopfac-72.-532.6L VIED A-A (.AT TAM MRT)
PLAd VIEtd (.troxiLE DM FILig.T AM txe im Vc_T sn h0(slE. tRX1 r=~'-
en o 'r lo VIEtd 66 ' 6 %
/
@V2" % s eSetf#
NM YC-T e
kk LD 6 um DOE. ID ECE6ssW-,u Ib" X 6 "
toa.osm c.oefu2cr
~ VtEud D-D %dca Dculu)
/
h VC.T cwr cApou2.
WAcant.
\\%.
/
c.
arman,.
we e
/
p s c
(.
+
r
' w,% ~- =.+
u,
,s.
,'/
/'. -
. iv.aee.
e 1/s
...-c,ca.1 ax, crik= 1x w's., '/of ri, s
t O
1/
/C ua8ao aaanppeu miu1 y/u/
'/52..x 2. to%
4;l_e_ '5l'V cup
,,u,axs anaca (eim. A DORRim M.MC st;gy c,f, @u.dAAv *3 md4 AT Ap;x A% TD BF_ A '> EX.-
9 cAthEN tPCA.WGO OI_TA IL.
~~
?f:_i'.
L. f t'a h'G.P. I D l' E, M y,r.t t
Ag p
- A n GER,;)5 ;'-
.s
.,,.~j
- u 3;:33
.,.; 5
~
'* *W Tsa. H S ~4S E '- !CC' O "
VCLUMEE C'N~ic: MJk LCC ON OWG
-CCC99 l
OESIGN C' ASS /
CCOE C' A.S S 3 3p.,.,
(
I y/>
a-re:
y._3
'~ N),. '
- gf.I
=w a
wczu ra 5
w
,s
"=~p_,
. s
/y4.-
n.
,i.,
7 p, ~,'g.,
9 r-n.
-~
.e-M' cc.u(J N-%r;uu,,,.
O ' e' @
S
=,
,- 7 s
.i rg
=
s 2
w Gr.nr I
4 4
e v
,a a I
'.i
.t 4
/
Skip Cornish Chief Field Engineer H'4K:SC: sam e
e O
e l
FOR INFORMAT;0N ONLY l
l l
i;u i. w...-
. c..~.
v.
Welder Qualification / Welding /
Hangers / Piping Area 10 Fab Shop / Storage Area 778 - N0JI, RAY "9"
"9
~
~
796 -~ LEE, DONN
~
865 - DUNN, JERRY b
~
~
928 - CASPER, JIM - Rupture Restraints yl
/.
1533 - MARTIN, J0E - Welder Monitor /
1030 - SCHMALL, JEFF
- -. M 4 Surveillance
- 1360 - PECYNA, JEFF 17d pdf 1629 - MURDOCH, DON - Welding Monitor 1424 - TAYLOR, DAN 1443 - SHEPHERD, JIM 1091 - LEADBEATER, TONY - Leadman
/w 1516 - GRIFFIN, MARY _M"bM
%4
~
929 DAVIS. THOMAS 957 - DAVIS, LAYN TR M S
~
1782 - BLOWERS, JOHN
~
1786 - HUDSON, DEAN 6035 - D0VE, TOM 6036 - NOBLE, CHUCK 932 -- LAREY, GERALD - Leadman 6037 - DRACE, J0E Final As-Builts/QA Rejects (Piping & Hangers) 6038 - C00X. DEAN 942 - GEORGE, JOE 6039 - RIEDNER, RON 949 - HOFFMAN, GORDON 6043 - NDRi1AN, 00DY 1092 - HAYES, DUAYiiE 6044 - BAJWA, HARRY l7,0 y ;;; _,233, rnnn _
1465 - F.YAN, RICHARD l
1493 - COCTER, MARK l
l l
Pullman Power PrEducts Corporction UNIT I - 2nd Shif2 QC SUPERVISOR
.0/169 - GREG CHINERY LEADMAN SUPERVISOR 1/69 STEVE GALATI 872 - HOLZER, GLENN - Leadman 859 - VESALQUEZ, ROBERT - Leadman Cont / Aux /Turb - NDE 911 - WAKE, GEORGE 1393 - MANLEY, JEFF - As-building 918 - LEWOTSKY, MARK 1432 - WILLIAMS, FRANK
~
1318 - CASANO, FRANCIS 1468 - KECK, GORDON 1487 - JORLAND, PETER 1585 - KEMERY, DENNIS 1627 - YOUNG, ANDY 764-SALAS, JOHN-Le5Eman Aux /Turb/ Cont / Hangers / Piping /
Test Bay / Fab Shop 1294 - MORRIS, MONTY - Aux /Turb 1311 - WEEKS, HERB - Containment 1
1 1
- 8 i
0 PC i on UNIT II. Ist Shift QC SUPERVISORS 0/161 - RUSS N0LLE - Containment II 7/,
0/180 - DENNIS CLARK - Auxiliary / Turbine 3(N-f]f gq
-,c 220 - CUNNINGHAM, JIM - Leadman
,g C#/ 304 - FABIAN, DON -Leadman Cont / Piping Supports Aux /Turb/ Piping Supports 854 - SIMKO. NICK 383 - PARKS, STEVE
,924 - ERICH, DON 869 - GILHAM, KEN 940 - STUBBS, SAM
\\g:i6 K 1006 - F0ELKER, KEVIN--I f 2 M r
1340 - ACHTENBERG, KEITH 1342 - RAMLOW, KEN Y 1534 - HINTZ, MIKE I'/b 7%e d 1350 - HAYNES, JOHN 1541 - SCHMITZ, RICHARD 1352 - SUISSE, STEVE - Clerk, Drawing Control 1704 - MUDD, PAUL g 30 K 1604 - 0'NEILL, TIM 1748 - MORSE, DON 1638 - MC ADAMS, RICHARD 1749 - BANKE, JIM l 4/6 y 1645 - RICK, JON-7 "'*N 1709 - CALLAND, JOHN 1753 - POLLOCK, GARY p 1058 - MAPES, DON - Leadman -
IF 1610 - PARSONS, TERRY
,0 Aux /Turb/ Cont / Piping & Rupt. Rest.
6026 - WISE, 808 9,0 794 - LANDRETH, JOHN 6029 - SIMS, LER0Y 896 - SMITH, GUY 1091 - LEADBEATER, TONY - Leadman NDE 971 - VANCE, MIKE 453 - DAWSON, PAUL 1094 - HART, DAVE 1628 - WENDLANDT, DON K 1354 - WONG, GREG, - /p m.ndr 1637 - HANSEN, CALVIN 7
1398 - CADE, BARRY 1639 - GEIER, ROBERT 1420 - SMART, ARNOLD 1549 - SAAVEDRA, DAVE 1714 - PATTILLO, CHARLES 1706 - FASCENDA, FRANK 1715 - K0I, GREGORY 1721 - CAUFMAN, KYLE 1752 - WELDCff, BRIIN 6027 - PARISH, RICHARD s
1767 - Al.CANTARA, ED 6030 - GRISWOLD, R0n 6031 - B0YNTON, JIM
m Pullman Power Products 85 "M
Corpor; tion UNIT II - 1st Shift continuad 807 - MILLER, LARRY - Leadman Final As-Builts 471 - ERICKSON, CHRIS 1093 - ENGLE, AL 1202 - MORTON, JIM 1306 - MYERS, JAMES - Clerk 1503 - BIEBER, 30B 1707 - ARNDELL, BOB I
e a
lon UNIT 11 2nd Shift QC SUPERVISOR 0/169 - GREG CHINERY-LEADMAN SUPERVISOR 1/69 - STEVE GALATI 872 - HOLZER, GLEN - Leadman 1969 - PILLEY, MIKE - Leadman Cont / Aux /Turb/NDE 968 - RIEWER, RICK 1484 - JOHNSON, STEVE 1205 - D'ANGELO, DALE 1531 - MORRIS. TONY 1605 - CHRISTIANS, JOHN 1655 - TAGGART, PAT 1626 - KLIMA, BRAD 1690 - KNIPPEL, ROGER 1667 - SCHULTZ, STEVE 1695 - LACY, MIKE 1672 - OLDSON, SCOTT 1783 - VANDERBURG, TOM i
1710 - BONNIWELL, 808 i
t 859 - VELASQUEZ, ROBERT - Leadman Rupture Restraints 1234 - AYERS. JERE - Leadman 1349 - EWING, JOHN - Containment 1299 - SCHMIDT, R.B.
1528 - ANDERSON, TODD 1367 - EWING, C.K.
1483 - KESKEY, CHUCK 764 - SALAS, JOHN - Leadman 1558 - JACOBS, GERALD 1581 - THOMPSON, DAN.
1078 - HASSLER TONY - Fab Shop 1405 - ROBBINS, CLAY - Clerk 1688 - KONARSKI, TOM 1536 - WEJROWSKI, TERRY - Weld Audits 1691 - GOLDMAN, DON 1649 - DORMAN, DALE - Clerk 1751 - WATSON, D.T.
1687 - EDGTTON, JOHN - Welder Qualifications 6028 - BRIDGES, SETH i
s
~-
PULLMAhJ FOWER FPCDUCTS FORM F-151 D.C..M L_OG
/33~
Y
~~~
CCRRECTIVE. ACTIOM w rr mA o.c.u. E one.
Discas.pAucy Cgt D. R. R.O. R/R 1. A. cm4R C O$
E k-OYl
'$h -
.,,,/
/
};
ll.&
f CA
- dat 9..tt 23
/e-6-1:S A$$e i gR,,- y,,,,,,,, p/2.qe3 I
see senius
.T G6
-m3 9.zt 83 to 4' O tow t-x - a rt2. 4
,,o. is-7 77 j.g5 U"' s#s%"A%%*'Ta,allIlb r a
- wh.x.cs
-&!'49 m-ce L
k
- 00.6 10 28 82
~
q.g jg7 So,, _,,
ll.ll.V3
~~
.1
- t lh&ff ICU Ae :=:=:
- ~w cc-my.s/d % _,,
t-n.
~M 10'28 83
-TC rso1-19 2cg W'
uw sw W
/kc S!*ol 04 mL I-At1994/-20 I
H
-007 10 28 83 fo - DJ3 m
iso ig-i n.g.93 Z
hid
~006
/0ZBA3
~
If '30 ~ p_'Sh19tc.sreirzS es mL I-M-82-:alD p
iso,q.y Z
J('
- CD9 to268 to. 51 83 b'At g o,$.',
- "."*#***N II (O I
h'
- O/0 to2883 tI-I 83
$ fll j.jY "* **~** # l' %
y y
-pjj y.3.g3 y-M MJ Q y "J-A /se '~" a.o.y ll-Sd Q j?, "' '~"'
,2.:.3 &5
-[
pt bl.R y.-3-3)'
bed Iso t-9-acS LiaL SS 2csy-y,
.L K
-013 it-9es a-io-as
-is iga si; eats ie a o
$W[g';q ia, i=
-6/9 it.x r3 WW,$y
-6/5 it19 73
\\
~
l
. of c, it.t913 M **p s#~7
- 1..,, a su,)
i 6,
..,.v i1
/M-nepus,f5/= ;$ z-19 ~~Ps- +-
i i
d
-rr l
b
-olA l
-n19 0-uu % Let tv-4 o-z e
~O D l25 $
- l. l 5 p/. 7647- /c gj - p l
i s
i i
I l
i i
i.
r i
a i ;
.n i,
l-a 3 ::.
- 3
...j,
~
u p:
-l-lt p',_, p; :":
n s
E:
l~~
~
l
.'.' J '
b f'.
l, q
}M
/
L.
- O I,,'
$;, l'7 $
,', ti y,
..?
d r;-
i-s i..a
.a e;
{..
it p..
o s ';
1,4 gs q.. lq is
-2
....., ~
e a
- . ]
- t
.:n
- f. 3 l,,
.\\.
t Ws
}
g.
+.i> p!N a
i.
e,
~' + p
..v-t u ' t4
'J b
~
b'4 s
9
- ,. o.
9 s l.a t
i;a.
l'--
9
'I.
3.,
5 \\
o'
(;i.$g; h a- ?j A %r= {<
...g a
- i N
.-2 M
J-F /C '4 z
w c.
J,.J 5 2
- -- - s =
v
, '"4-J.4- -. j'o - f
}'3 --'o[.
\\g-
- 3. v,p
- ?,en, a) o 4ed y
e i4 13 N F-i y.'t: ;D b-I'.o
",: - b 3-1 pig v
'B y d
'o -
N MS
- ci',! E t 'U y eI
,w o ha M,_,ejA sQM p:
'9-'h!M GiMtr.3 e
a m.
.. E.1 e
a L.e
'.g? u k
- swt e; B? El h
ol Y.
T a
d t h w b;. e..;
a 3e w
- .g a,-
r o-
,%w s
e",.. g l;- '
o w
e w.c 'S., o o..
t
- i..
.u
) X, b
'o' '
o 3 m io n 'v L'
m. gv. I';-
o n
-a s.
_agi 3
s m
ydsara a-5a m' 3g litL Ip c.,
- =
IM :i g is H 1ML s!f 'a a m
E p1~. c l
l s
ax p%
I
.1$1313 'll$1sMin a t-cs a
.xi e
a y
s s
e x
sa t
g 4
o, o
.t g k. hg.;.-0 ap.
3-c ug
_g m
1 4o 5 g,
s n; 9 u, 4 a
n m
a a 4r-
~
--8;
,TE v2
-q$p'
~ ' fr y;. i.p.
.tfr.n.
.-u F.. &
Rs x n, E v:m ce
.n.m L
'f &
ic;V u..~ ' P';" '.*lik %? 7C ' Q*.' w
~
7t;;.;<
i '. q. ':g..
'Kf,f,? ]grT- ; X,;,
C*
To
. u-s s,..m a
n,,
9 4 @M E @WMWWWW4W7L 7i
- w... ~
bi i,
?{!Ij.fh 4*k
%ky g g g a g 4.g Qlg% %
W, lgi i W !3 -
E s w 'gd% Yix 'b % %.
t.
M
-:!' q4
. h'.U.:
- i. k
,k -
O t
N I m ' r j p.
- u.. i.
E G
6,'9 E,
6, i m~s y. +g.,
5
- n. x. ;.. s's 3. &m wR m. ~.x g
R
.1
.e n.
m.
i
- c.. __
7 "h".
n-m
.c f d' [
h*
'j
- ' g M'
.I' N
l~
I
$. b h >$'$l h.
l l
g s
tWS 't'% M,$$ km=%W'q
%%2 Mg.
9 T.
9 zi g
s pij git ir'#l+ Fig g y' m:
%e o
y.!
l A
1: 4 +
+
jE 2,
e; T
- o. i-. eg
,i m
l m ;i ls : a g,
x
,m a,n s
. _ d..m s
a 6
m
.., m
. z.
.w ;_ _I. - -
i.,
W.
W
s
.,. ~
i i
I
'I f:.,- e'.
i i
l f
t U
' f. 'M i
i fN.
8 i
l o'
t I
a
'l l
.u..
i l
e I
I c
~e'.S
- a. p *,
.I l
y yEQg i
o
=.,. m
{
t o.
> t.
o i
l
~
LL Y
- ~sfy? \\m{
~
wW T
c 3
g o
J
-- $b I ;!1
- i. V)
J y
.z_
.t f
5m O!
- s. ?rR$
., o
. f C5.
3 m I s,.,
s
._ X., $
t
.n 4
a h.s J'
v w.
.7
,, m.. s.
3 m
?"~
L.&5.A s.~n1q2 ph !01 In $1 S'. iZis =G 6$?.:l,1.
+9 k
w wn x:- w v.< -
3
, we c.
- a. ~t 0-
' 5 $b& j % fje.
[
. fff}L Q Q Qil
. QQ.tyf R';
';.Q.
j).
1; i.-
~
su CIll. f A
- I f
N
- 5..:.:e.l
...t.
m.
l srd-Me
'* E.
.c) ~
.$'C i. ?ch r 7 g-liW-U,k L,: Mt W W 1t G-4W-. $,.
- ing.Q ER.
i.
S J
- F s
.t-w
.?..
..,.+ ;u, :.
M.
y.
.n. -
v...
- . Wl. Ig. i.~4 La 9
w
.J..
~~
r1
.1 4
- .). YF d y
';.x. - *;-~-
.. t.r.:ri.,q
. - ~ - -
~ *:
.s
- n g
..e.. _.n. -
O
,...r 1..'.
a,..
I
'i *, i.e I% '^
4 wm y.
.e 2.
\\
t r\\ 4. r.,.- w.
n
_....o.
- .w. 4-A, O
9..
E..
S x
O :;. y-q >. ? e:-
- q.
';t.
~. -
- n.,
n t,..,
- n
- c..- ~~.. ~ r' 1.e
.f.. ;..- y.,
1-t -
r
' %.3 R
. h,_).
...i
. +.
r J. ~ r a.
e..
,. v.. m :- c.
- .i.%, -
.?...:
-.a -
y,,.
n--
c.
1
,y xf.i t V. t e~
- u a
s
, f..,,J;y:.
9 1
v+.
m....
, g. :e
.y. G
...t l
p,
~
g Id
^
w q
t-l2 6 h4 t
q t,
4, i
tQ l
I m
-g
'T. Q-t d*G.-l i) 1.
c I
5.'. :
r
t.1.
s -..
/.*
g s.
... ~.
.. * = * --
l
.. ;. l, ;
3 - f.. * - ;
. ~.. _.....
m._
. :.;- ',. *..:...,, :: ;..e.:~...... ;:2 i~c.r.:
4
-:.:.: 5 :::..
- 1.. ' ;.
. 4 i :...- : :.
_,-~,.,...:.,,,
4:
- ;.L. 9 ' J.- i.--:,:: e t..
- :... :. ; ~.- : ? '. :.. := ?
~'
5:.:w E..:. +.:; 25,
r
.A t.:..- s + : c. :,4.../,- e E;. 7:
. s. 3 5: ' s.2, e,-
0 4
/
- , T"Es2. v.t.: : i ?.:: w 5..
c :..., :.. : :.. /.,...-
i
{ -l:......,.. :,.r.:55*Q$'C, ~ 9T.%
i
- p f.a _ 3 i. :. 3 I
4 w
v,
.. F Q. ccp>
,,g p..,e
";: gy j
..d ' ' 1., S
..w j
- .!? ? LIED: ygg, eo-u-t:
Mc~db,v nELcs InEt?
- 7. / E f
'/'87)
ISSUE Pt e e.d's.5 i
i
.g.- D DIE?:5ITID'i::.a gc.sn:ze:..~ / '>i
- &
- pu,,,'r.
ru h
.CQ.a//x.t*f>.
{y
~ c,.e,q '. g;NEgg, g/
1
~. _ _ -
. (.h., A.
p g/- '
j.. l LEVEL'III f,
1:.(
[,, f) n
- ,:. {
I i rtesa an"v isa.
~.
^
j !! d.
e l
.,g.
, I t p*
f_.
APPROVED AS rec 0MMEND.ED.-.*'
CTHER
,.N..,.
-./.QC.M.ANAGEP.SkVAUa.
, A)./.{
..- ~....
ON:
E PE
'L ms-conFonMAncE. ~.R.f ag.. 'c%EnT'54%5 ;.?x:cM--%;..
WS.1.C-W. W ;9.:.~f s
. = x -a m -.~ x u ::&:
p l Ww.v.n*-
- $.p
7-
.m
(.l1" g.,y,40.C.::,;. m:....
Ql.: -
c
%h f.
^
...T. '.4y%ey.=,i
.b:g..;m.u. :.c.;yc.;
e L,,
L
,;g 4
.v:f:..y s.
y r
n.w_.p.,, me_.;;c g.,
IEPAI ;onn
-g y w W r.p..o r
---~.s m.,
- 4. gy., gm 4
D YI M./
c z
~ '*
yf[
h..
d{ 1 SL mtsmaaFo.7l Wag %iT&Q1 i... ;
fisiunnt;>u f.~
NRW Agy="-q& $1@.gi$. 8..
urdeism.c#s'+s: +. J I
S T
- FIELD.QA/
GER eh Q.F,5. 0 [
9 g.q:a.%...m..,QC. y. 3.-
MTaEn.f' r.7.7,. e. 'W :
DATEp-
... m
.. A r.-
g, 4..,
. _.s. 4. :..
r i
.u.....-
a
..w
- >.EcrIV..A, c.Tr..o.n R.En.utR.Eo av:
..;. f
,..(.
..n y.,,
.n95 tATERy:n:
- p ryr.U.w pns.;
y,.
FR'EV EN(,RECU RP.EN CE:... -. _... [..,,....
i.,' r -
V.NOT,APPLIC.ABLE~ -
y ra
--v v..
cth.b msw e.,owrco..,...w n..
s c..
s k,.c.,.,..b e.ph h'....y.:
h
.(k?
f.
T t gy.~. mygg,n,ygggugggg i 3Q... y.:w..
3,;
wg;y a
.s.
a.
.t
- t v.r,.. y.
.3 1
i FIELD QA 'y" A'i AGE:.
I DATE
-'.". -....: "s..:::..y I s c a yg
~~
SIGNATURE:
CATE
.....,.,........, C L, e. :..
u
... 5 i a,..
1
Il( ) --G d--
.g.;,t rf,s
- .,- - f
- c
- e ie. g/, ;.,; -
. A,
g,-
2 v
~
- s. -
t INTEROFFICE CORRESPONDENCE DADE December 8, 1983 i'
TO All QC INSPECTORS FROM HAROLD KARNER SUBJECT FINAL AS-BUILT INSPECTION Effective December 12, 1983 in Unit #1 we will resume final as-built it.spection with reviewing the approved for construction drawing and all applicable documentation as was the case prior to August 27, 1983.
This memo rescinds that memo issued by me on August 27, 1983.
Due to the high rejection rate being found by QA final review, I am looking to you to help decrease this by doing a rough, but close documentation review to assure all proper and necessary documentation is enclosed.
In order to help boost the efficiency rate of our' final 4
inspections in both Unit #1 and Unit #2 you will find attached an inspection checklist to be incorporated in j
all your final as-built inspection packages.
This check-i l
list is provided to act as a guide and a reminder during j
your inspection, and will enable you to render a more complete inspection.
As you perform your final inspections you will to down the caecklist and initial and date each block applicable to your installation.
If an item is not applicable you will insert an "N/A".
All blocks will either be "N/A'd" or initialed.
At the completion of your inspection you will sign off the signature block on page three and turn it in with the final package.
These will then be. removed and kept by your supervisor prior to the package being sent to QA Review.
If two or more inspectors inspect the same support, there will be separate checklists attached and both lists will accompany the package.
You may also use this checklist as a guide during the workmanship stage of the support.
However, you will not have to incorporate it into the package nor will you have to sign it.
0
( ) s, v. '
" ' ( $ g, h )
.- 7, ~' t f'.
t
,.-y e.
\\..,
N s
o
/
~
December 8, 1983 ostt -
All QC INSPECTORS to:
FINAL AS-BUILT INSPECTION s.e;tet:
~
I TWO onct so.
f Effective December 12, 1983 no packages will be accepted in the QC trailer unless accompanied by this checklist.
Your cooperation and incentive to provide a better quality program and product is appreciated.
t r
l
/
i Harold Karner QA/QC Hanager HK/dt ec:
Frank Lyautey Jeff Charboneau Greg Chinery Dennis Clark Merle Edgerton Russ Nolle Bob Hosman Bill Kimmel 51 \\ I f-.
-r : D
- 3 '.';,.!
i
{
- sk*##
y g\\
g,,
e
/
g f
y gD223-REY.8-30-03 UNIT SYSTEM AS-BUILT REVIEW CHECKLIST LINE' HANGER PAGE 1 0F 3
^
REF.~
Q.I:.
PARA.
SUBJECT ENC.
Q.A.
Final COMMENTS 1.2 I.
Design takes precedence over the ESD.
}
f 6.2 II.
Support Location I
ll 6.2.1.1 A.
Large Bore k
f l
3 6.2.1.2 B.
Sas11 Bore k
f 6.3 III. Base Plates k
f 6.3.1 A.
Base Plate Thicknese k
f 6.3.2 B.
Base Plate Length and Width k
f l
6.3.3 C.
Rebar Interference Requirements k
f I
6.3.4 D.
Base Plate Hole Locations k
f 6.3.5 E.
Base Plate Hole Size k
f 6.3.6 P.
Fish Plates k
f I
f 6.A ' IV.
Bolting 6.4.1 A.
Concrete Anchors 1
J 6.4.1.1
- 1. Shell Anchors k f 6.4.1.2
- 2. Stud Anchors f
6.4.1.3
- 3. Hole Relocations M
__]
6.4.1.4
- 4. Base Plate Anchor Spacing l
6.4.1.6
- 5. Adjacent Anchor Spacing k
l
~
6.4.1.8
- 6. Concrete Edge Distance f k I
6.4.1.9
- 7. Embedded Wall Plate Distance f
k l
l I
6.4.1.10
- 8. Back-off Bolts Prior to Welding f1 k l
6.4.2 B.
U-Bolts f
k 6.4.3 C.
Rod Supports and Spring Cans f
k 6.4.4 D.
Welded Studs f
k l
6.5 h.
T-Shoe Installation l
f k
6.6 hTI. Member Fabrication and Installation l [
k l
l 6.6.1 A.
Design Detail Clarifications f
k I
l
- 1. Base Plate Member Location f
k l
6.6.2 B.
Changes the F.E. may Authorize f
k 6.6.2.1
- 1. Member Relocation on Base Plate
_f k
I 6.6.2.2 l
- 2. Member 1.engths If k
i 6.6.2.3 l
- 3. Structural Angle Rotation f
\\
..I
-- ' (',I ). h-I s
,.....-7 FOR,u
" ""',(is u,8 e
=....
<.o J.-.. -.. _.. :
~
7-
', SD 223 - REV. 8-30-83 UNIT SYSTEM k.
, /'
AS-BUILTREVINWCHECKLIST LINE HANGER
[
Page 2 of 3 g
I i
REF.
CHECK-OFF Q.C.
l PARA.
SUBJECT ENG.
Q.A.
Final COMMENTS
~
6.6.2.4 4.; Subetitution. for Boxed. Angles.
)
6.6.2.5
- 5. Structural Caps k
f 6.6.2.6
- 6. Shia Requirements k
f 6.6.2.8
- 7. Knee Brace Requirements k
f 6.6.2.11 8.. Structural shape Substitutions k
/
6.6.2.12
- 9. Bolt Holes in Support Members k
f 6.6.2.13
- 10. Member Attachments k
f 6.6.2.14
- 11. Cover Plates k
f 6.7 VII. Pipe Clearance Dimensions k
f I
6.8 VIII. Support Member Welding 6.8.2 A.
Workmanship k
1 6.8.2.2
- 1. Preheat Requirement k
f 6.8.2.3
- 2. Fit-up I
f 6.8.2.4
- 3. Final Visual l' f 6.8.2.5
- 4. Fillet Weld Sizes N
6.8.2.6
- 5. Welding Clarifications k
6.9 IX.
Snubbers - General
[L I
6.10 X.
Mechanical Snubbers and Hardware f k I
6.10.1 '
A.
Rear Bracket f
k 6.10.2 B.
Snubber Cold Setting f
k I
l 6.10.3 C.
Transition Tube f
k 6.10.4 l D.
Pipe Extensions f
k 6.10.5 E.
Forward Adapter / Forward Bracket f
k 6.10.6 F.
Pipe Clamps f
k 6.10.7 C.
Hardware Substitutions f
k 6.10.8 H.
Substitution Requirements f
k 6.11 XI.
Mechanical Installation Procedure f
k 6.12 XII.
ITT Crinnell Hardware f
k 6.13 XIII. Variable Spring Supports f
k' l
6.15 XIV.
Sway Struts lf k
l 7.0 XV.
Support of Additional Materials f
l
.e f..
....qa.N vt n
. r.
g bu**
e
__.m,,
tov" 1 AJ.5-26 223 - REV.
8-30-83 UNIT SYSTEM
- AS.-BUILT REVIEW CHECKLIST LINE HANGER i
PAGE 3 Of 3 1
RET.
CUECK-OFF -
PARA.
Q.C.
SUBJECT ENG.
Q.A.
FINAL COMMENTS 10.0 XVI.
Snubber Protective Boots ESD 253 Pipe support as-built reflects the actual field condition.
ESD 253 All out-of-tolerance condition resulting from construction modifications, material substitu-tion or deletions are authorized by way of a PSDTC and.are noted on the coversheet.
ESD 253 All A/N and A.F.C. drawing, F.P.S.,
chetklists, PSDTC's etc....'are accounted for in the hanger package.
O s
All required information/ verifications regardin embeds, torqueing, grouting, welding, snubbers,g pipe attachments etc.... are documented on the appropriate form, checklist or process sheet, ESD 264 All applicable inspection and/or hold ints on the F.P.S. pertaining to the hanger ifica-tion are properly signed off or NA'd.
j All open items recorded on the F.P.S. comment section have been resolved, initialed and dated.
I ESD 240 All DR/DCN's field work pertaining to the hangen ESD 268 modification are complete per disposition and 5
noted on the F.P.S.
}
l ENGINEERING N/A DATE N/A i
Q.A.
DATE Q.C. FINAL DATE_
j P.r Q.A...n...r.....t.
}, ',
}
'. DEFICIENT CONDITION NOTILE -
% { { 4 ;. g g {
T#
A EA E
V,.
C INE DATE:
NOTICE NO.
' DEFICIENT CONDITION: 3*@% A 95Jt.y supvEWNCE, AN M STAA fitW GANCER. CME WAS FwNp cN A A" STANLEGS, STEst. Lane AT 7'EM6T cP @ /Wp 1' NcfrH OF @ dN TifE. 95 '
EmvATicH (uNG.#I4ey-1,I% 6-295, esAss I B, sys%%t e),T+E. NPrH cf'THE Cp,qe es Aniv>ctWTEL.y c.orre"(wAu.~tWCYNESb s o.855*). Tite. EVACT PMMS AMP LFAT1CNS eV nts PLVFer/Nctes, AFE pxvpeg.o oN THe ATTACHeo sVETG4 v6sHG f$4%EF.$ 'M-74 GEV Z WAmNG$.50CO74.) AG A OR GINATOg' SIGNATURE:
f TEFEFt5sce WNT-A
7Y&)y vv v
HOLD TAG APPLIES:YEG TAG f l3g-g INITIALS g g/
DATE 8/i3fS3 RECOMMENDED DISPOSITION:PetR esb 7.7), 15sv6
,es#
hocE%S $ gggyg *T* o %,t.co% 17a.c. 5 rgsgg A LD QC IN ECT O @ T.*r. y v. P. *R m 1t>,
YAW /gC Nf k'D.,T. ti h ep b vo lt Tt tC 6 ous,F As CH NEERf U/
t I T.% A t. lee AM ~B ELDW M se iM utv1
,f mj//
M...d,..'t L..(..c,,e.,.m.gr di e,=,Jr. F g.5, av 'ETE. %,.,..b/M.L TH K).....
,,.. ,,, ;. g^
LEV (L II s
p..
.q,
fgpm.o; 'D}? - S;181 Toc ' scans-FIELD QA/QC NAGER _
lo - l a - o's. /ce._.
.2....;.,.
t 4.- p.
L
@"'Dr.n.?:nm-? W~n m-r..~
- n.= > ~;-t'
,-n-~~.~
q
.m./Q.C MANAGERS EVALUATION:, w a m......,..
.r.n... T.7.18./.;.. '.7 APPROVED' AS RECOMMENDED OTHER:--.,.az.C'.'
a.
m...
.FIELDj.,...
,5.I P, p
u v
n..~
w,,
. u.
e
\\
< y cecer mee e.n.~ # i.a
~~
COMMENT 3 '.C 3"'"
'"..+#m o CAUSE CODE
)
...NON.CONFORMANCE - D.R.#8207 L., m
't
.y 7
v...
.a.
[ YEh I$'bk ER
[.,
3,(.'
REWORK / REINSPECT INTERNAL AUDIT YOTHER 9'5' DATE/d/6> rtELD No^
NAGER n.
'/
1 CORRECTIVE ACTION REQUIRED BY:
NOT LATER THAN:
+
STEPS TO PREVENT RECURRENCE:
['
NOT APPLICABLE n
~7-21f3 W
PEIPONSIELE SUPERVISOR DATE FIELD CALCC .ANAGE:,
~
to/ u / E3
- w&._w n 6 ~,.
OEFICIENT CONDITION CLOSED:
DA E, SIGN TURE:
_,,,, g,
m g.
g Pullmcn Pcwer Prsduct3 pg;;R[i"lkOfy
.; "t j
nit O.
)
y/ \\ 10-21-83 M\\ 10-24-83 CODE No.
1 CusTouER:
Pacific Gas & Electric SPEC. NO:
8711 OATE INSPECTOR:[_ NeIherwiCk /3\\
03
- C88Y'"
JOS NO.:
7177 PROJECT:
/ A LUG REMOVAL WITHOUT PROCESS SHEETS, LOW WALL CONDITION / HOLD TAG 968-018 oisCR EP A NT ITEM: LOW WALL CONDITION ON LINE l-52-1459-1.
CODE CLASS "R" REF. OCN 1354-001 EXPLANATION OF DISCREPANCY:
d Process Sheet was issued to build up low wall per REV 1 of DR. QC was called to verify location and discovered that the craft removed lug (FW X2388A) without process sheets.
It was removed because they discovered a linear indication on the pipe underneath the lug.
g (See attached PT & UT Reports.)
peo7eoew e, cgo,.s PG&E G.C.
PC:&E G C.
QUALITY ROL QUALITY C NTROL FEVIEWED REVF" to A-M i U
eq1gAn_
/ M g/B s om mm INDICATEAPPROVALBYCIRCLINGTHEAPPROPRIATE"RECOMMENbED RECOMMENDEO DtSPOSITION:
DISPOSITION" /1\\ ha nwa 9 my, 2
ue process sheet ta do the following (work per ASitE on XI):
!-).
A.
Be to remove linear indication.
B.
PT removal C.
Add weld metal to to original contour using FW A5287 a
QhQ [PM.
D.
Blend to original r.
E.
UT finishe area.
s o.u-e s F.
ydro N/A per ASME Section XI, if boundary is not pene l
'2..
SHAct Bioiu s seTwEEDJ FNJ. M? 8(o 4 A A n o Fswl M % 4 l
Ppp To 2.s9.uv 9 toc,u,, g,w.,sw ear,s. m oto gEq.pCR. Asmf set.Tsou u m i com o u
%.i. T w s.
e g s-
_moggj
, g, g g Approv.d B y P. P. P. Fiehi
. Mgr.
Dat[ M 3 Customer Dat. /O 7.,. g...... d.. -.........,, m -
,, N. <...Pe _ m,n._.d_e _ -
w k c. i. d in.PdEem: "#M M c.,$ c.
...d in...
o....
EXPLANATION (IF NECESSARY): M Mg, Yf.,.
, (gl.o...d M,) * , k 4 i /u. N * ' N 4 4' g,,',',
' J ^[ '
f b Revised for PG&E to re-disposition hydro requirement.
THE espi u c, W t s % E vitTEM fREST.uRf_ Te1.TE9 ro NtT i t t E I.WD
- ALME LetTt o u
-M GQ e T g el7a b"11, e l8 ub e g o, e, o v T % C
.s onr m m
s-e s P.P.P. Fee 6d O.A. M:.w:-
4 (2
/
Dat
- Mb Custome Os..
3 STEPS TO PREVENT RECURRENCE" Q N.e Applic.bl. M Resident Constbetion flanager to investigate this removal without the required process sheets.
Superintendent, General Foreman, Foreman and Craf t to be instructed that removal of integral
,)
pipe attachments is not allowed without process sheets.
See instruct-ions previously issued on 6/13/Modg;,'g, Tent on this DRcLd')2Lg
'~
OtsT7:e suTION:
Master O A. File E Autn. Inso.
3 Engen rsng 0.ot.
O Other
/
3 Custom.r C Rec.rv ng C Fi.id inso.ctor 1 i
ATTACH SKETCH 6F NECESSARY sa,
i i...:i:::i
- S PULLMAN POWER PRODUCTS D.G *4 eJ l
,c.
g
., o o. 2,.,,...,m..c o. c.
,o,~,...
o c.o.,,,
C>i h
A l
Mgigeggiassinseggereinggggy p
{j j
~-
,,, I _
lalxct%rsl rum (P6E) _I 4/[7o [3
(\\
l-g.
o.ve 1&pfwrcTdestred erec4;on S n.
.p J' !
ik43 r amt r O K f 5 o s e.,g,,,,,5u i b>T
~/'.
~
~
4 /az-
.sh vp =.
([ '.j!
g l.3 i4 auep-AIc. & use. Asrna 2) i :'
A 36 or-beffer toi& cerf;Aade.
OR/G f 2 - loEOdCR C
C.:
o-f co ph mic.e_ pad. no c har p y
/- #4 C.
a gwkac up i-se y
Ths is do conacm presioas
/. R /J -
vecbal inslrachons.
/- daNN g
/-6d&M#L 7~
(;\\
.p.
l p
/[ f caouro I
i 8
l l
8 l
e
b i
........4-_-....~.-.-.
l l
l
'i I
l 1
I g-3 i
a\\
g' i
i
. r e
N 'k
'{,
i d bh
[
b h
[
i ll1Q 4\\
ll y
1 a
a l
pf--
g) ag s,
=;
Dz L
g n, l
l
- g e
I i
w C'3 5
Q w:
m i
l'g hag =b 2
j g
g 4
r e%
a.2 n
s za t
4 a
$h 0=
k
~ ~ "
am i
u-
'l
,l (N $ $ *%
J cn 4
x E@1*[N k
1
~ ~~
35 i
k '!!
4 h
g3 bj!
e i
h g = g t s ",
g t
u 5
,A f-i.
s b
N % q g
I!.
4 N
3d gli!
g "f%Dk$$
{!;
3 e
4aw B j
i o
't a
s 5
k L.
3 i
i
=
o
% i NS 4
, 7 ; < /-j t,,,.j s s g
- g..
hQl,'.h.? s
. gn o i
.,.y..w..-.._......_.
u.~-
w,ar nn.s oewwzw :rew i
"you mar es.copaar.smec rms is. wvn r z QkY rux v90 Ya*0M' " i?. roesymz
!)
DE.01e N d2 U G M T~lO hJ 0--
e r
I
' \\! O. I\\li ).lf) I
..' ~} dslf')...>;71.ii'-I.' -
\\
{
o i
1a C
L. Y (s 3iI o
i a
I;-
j g
8 ij u
N, I
$aGO ! s
.i
- -
- is is. des a
i s x ja, e
0 W
n 4 5 'w 4 "t
'M o
. b5
' e (3
- w g l a 3 g;
ii dz X-
~
4; & )g ]W
(
i y%
ae w
S d<
o oa
~
i I'
3%m&W N.
iy O4
% W
'~
4"?w e
1 my t
3 Bw
~
=
a o
.,i; n
(([ty l
r
, lk 3
!f e4 i
Ea I
gR 0R i
zo IO 4.s gw 2
< z ih k NQ e'g e.
aw g
i' b
n J
s 35 g
3
,5
"?84 1@!p!!(s sygj%gisl j!!--
E v1 x
4esgh
., h
! W g 6; j!
ab 4
j.
pg$a?
q d --
P h 8 % W' 4 9 y, j 'l i
1 3
4t
's!
Iua 4!
m a;$* g3, s e e,g
$t wam ne W
'e ee e e se ee ee. e e
e es e e ee e
ea a
p-e ee
P
['
N M
FULLMAN POWER PRODUCTS CORPORATION JOB #7177
.=5i' AVILA BEACH, CALIFORNIA 9342 A e (805) 595 2356 gg@
B h ?.b h M.' N Y S ( N L. M M tf;
. h.',[g*.7.[.Nj
,. r~ e.pme/a ressen~1 s-/s-ej PG $6*
su seer 80<r#C/-E 72tf4ANCE lG-ENH4?l- /Nfd c/V A' A
- N~'Y60076~
.. a cas/a, r - - a-c. a. m. ~
f ESO./93.
N - sneso ro exsis. ear seus.s.rorame reAu s"ovf4 NDWNAL 8047 D/AMETER t/NMT JPECJF/EO /N DEJ/C-# DRAW /NC-S. DES /GN DRAW /NG-460075-3, NorE /.'Y at/t/ AS TOAEA'ANCES oN HC/-E 6/4Ms7ses m as.tMi. WE seraspeer rs/s to xesy_ rwxr /F-.
A NOLE HAS dasN CA/u50 &Y AM7HER C.DN74Acmq Yo &"
OVER. NOM /NAL 6047 c/4.,, WH/cH /s arANDAAo PAdC7/CE PER A/
\\
SPEC 3. FOR 07AtAvz/4Ac t/0/Nrs, rHEN fM' d;&A1AN A!A3.4 i..%cs or: %"os 7;ws wa ss ewiuo., seassas, o, evr 7W.E -
MswNas eM. Zo YMccNat/AF l
cv bg b _ V e i
E h,%,,,3. m%%a^5Fe5Wi3FE.,3P:E Y i #- @\\.-
JiA M d W
.-KA
..e.*'
Xh e;, T :
u L ',r -
s,-.-
'* r_ <
~>,e
. ' '
- r~, e l e r.
- e.
wo-u 3-/7mS3 (2u-llaas id 6dwas ow ??Ars5 Ace 2>eesitem 70 cE fis "ovee. wG do.413ru Sour DiaaeTae, duc GS5o*iM-Tidt3E AUT*WA 8'f T;lE 516id2=P.--
T'hE* IbCE2^dG !=w--
\\
peucasa.
t+ cuss is 2h1 " -
^ %'
s/
..... y y y.
't
,, a re,
f
,y*
.,.e='
.s*
s e
-O,.. '} e} ~n r
't n
,y,
- 5.A:t*
e e
i
)
6 9 + 9 a
'IP m
~
PULLMAN POWER P DUCT 9 CORPORATION g iUW J B #7177 o AVILA BEACH, CALIFORNIA 93424 e (805) 595-2356 pge @
h&
pXtNCl&
..._N.._.Q. _.iii.MviipeiANi!@*@@%--@@_@...itii.- @@@$____$.
m T
n :".
Q I
...l~ 6. 97&dE KdP M4N
~'
PG4 anw rAe ciaster nHes up 9
on 6A 0 a'e/a6 ena/ < hee $a C
l
,_ C m 7. X d OL D M G-4 m
Y-20-83
<< u s i e r e n / 6 6 /n c E a fd n' f g r e -
O i
l B
Per Ardc crpecs onamoum/ mest k rAe Ja/Adeandhn.
0 do/nhqpec. d~ para. b. states rant
& % e-G,
- ~l.
a adasws swrse asedader
.4 eaas aan ir is sa am,ew (O
())
.rAe rom &g ehmeetsnawr om-n ra www, se use or ra-anaa c~><s. occ a same,usr l
i
-rwoap, e/emer s'rde ma. y4N l ,oww sf de ate / kag job,ed 4 -a, coo unaa w<.mr,nacr.k 6dow +'o A:so. AMy am debedAe w mwa aa~x w ~ - e was/er e>ae'r.tAe m-nevo'g e/esat rm,k atmcar sw nue. / rAe eas'apa a t e M 4 & dears ' is seacer n e. 3 <y Aas a m4 yaWpet >4086/? f-z-es co : Q "JAO A m/$. k de " W 'A '45"3 ~ " " d ',~ ' O
\\ f. Sp &b ,(- f o t g J l i l n. ..m..... .a-y 0 l PULLMAN POWER PRO DUCTS CORPORATIO N l JOB #7177 AVILA BEACH, CALIFORNIA 93424 e (805) 595 2356 i R 7--. m E s. SAG E TO ~ DATE w: I e= l cmn-1r eennars ESO 243 n oudAAA g 3 DATC $ $ ~A ~ h "5 AAnw DH AW % OV EID S $O1/$$ 10l. p AQ,q r,. _QA.CA M QLt1&*]$ l 010 < N
- T'O t-ER /* OC E C bYA SE&M2 ~TD ZE MTbAWb
[I dt" E YY h /AA/AJ' A sp ?. _bIYYY A-22: } A 4eo esArnet.s com > & Un f P2 V Md UCAr rv2 Le M HAM HOLE P4c/M /![.S %&E h Ed "' * * " w-swer ~, - mme eee_ _ C H hs? T h - D_ C lOCPC M f2C I@O ,- nT1, l 1. i.' '"' {' g ~T73 P 8: _f k T ~7+ E_f 8 L MfH F-G R "rH t'R " ~~' " . i i _j l \\: b*6 i S N b" C")_g,v A_) Ff2 sol _)f.D o leb.Y.b" dh (/f C b - s B Y,_._ _4;.h. v' (4L(OM S IG N C D,_ _. ..,. i. ars _ n h mc m +=e***av.e .esee. e. + .,. e g me are * % e.o a.mm f
b.'iu e Spc. ato utoon fnor Sino tural.h. ante e ll.'h/Pn MT.tl A.IB er b., A
- t. I l'xcept a., provided in par.igraph (d) of Ihis sect ion, nut elimensionnhill pimched an.1 r:amid,or dtilled,as required by th2 cpplit.
!V conform aorurrent requirements ofIhe American NationalStandards spetirication. Stamlard holes shall have a diameter m.mina h., histiente hir heavy hex nuts, ANSI Standant illft2.2. in exress of the nominal holt diameter. Where shown in the design drawings and at other locotiom f-edi Other fasteners or fastener assemblies which meet the materials, proved by the designer oversire short slotte.I,nmilong slotted hob.h manufaa turing, am8 chenucal c..mposition requirements of ASTM may be used with high strength imits %in. in diameter 3nd larger in Specificalion A325 or A19th amt which meet the mechanical property connections assemided as follows: D respiirements of the same sperthcation m full-site tests and whit h have luuly dian.eter and hearing areas under the head and nut, or their I-U"crsire holes may have nominal dinnielers up to: L-in. e piivalent, not less than Ihose provided by a imit and nut ofIhe same larger than imits 4-in. and less in diameter, Win. larger a han imits 1.in. 7 nominal dimensions prescribed by subsections 2(h) and 2(c), may he .J. in diameter,and Yis-in. larger Ihan loits I Lin. and greater i.liameter.,,,. used. Swh alternate fasteners may differ in other diniensions from those f~ TI"7 may be used in any or all plies of friction. type cmmections. liardened washers shall be installed over oversize holes in un meter ply. of the specified imits and nuts.Their installation pnicedure may differ g from those specified in subsectiom S(c) and 5(d) and their inspection l 2. Short slotted holes are nominnily kin. wider than the imit may shffer from that specified in Sertinn G. When a different installation r diameter and have a length which shies e.ot enceed the over iie diameter pnicedure or inspection is used, it shall be detailed in a supplemental I, provisions of subsection 't(s)1 by more than hin. They may be used specification applying to ihe alternale fastener and that specification in any or all plies of friction-type or bearing type connectiom.The slots must he approved by the engineer restmnsible for the design of the may be used without regard to direction of loading in friction type st ruct ure. connections but shall be normal to the direction of the load in henr-(e) I'lat rircular washers and square or rectangular beveled washers shall ing. type connections. liardened washers shall be installed over short, have no raised islentification markings on their hearing surfaces and l al tied holes m an outer ply.
- i. hall conform to t he dimensions in Table 1. Where necessary, washers 1
3. l.ong slotted holes are nominally Yis.in. wider than the bolt may he clipped on onc side :.i a point not closer ihan 4 of Ihe imit di-l diameter and have a length more than allowed in sulsection :t(al2 but 7 not more than 2% times the bolt diameter. The slots may he used ameter from the center of the washer. g without regant to direction of L.vling in fnction. type com.c.Iions 1.ut ' 4O l shall be normal to the directinn of the load in henring-type com.ci ti.mn. 3 Italted l'a rts i,mg sioitca heies tnav he esed in emiy ene erih conneciea pa-ts ia) The w! ope of surTacq of holted parts in contact with the imit head and of either a friction-type or bearing-type connection at an individual not shall not exceedl:20 with respect to a plane normal to the imit axis. faying nurface. Iloited steel parts s. hall not he separated by gaskets and shall fit solidly l Where long slotted bales are used on an outer ply, a plate washer together after the".holls are tightened. Ilotes may be punched, sub-or continuous har of at least Yis-in. thickness with standard holes shall 'F he provided. This washer or har shall be of structural grade material, Table I Na$het Dirnensions,* inches I,ut need not he hanlened. If hardened washers are required to satinfy c.,cus., washh). ( 9pechahn pnWons, N haand wahn ad W nam e h square o, peci.orui., e....a outer surface of the plate washer or hnr.'these washers or hars shall have w.,h... ro, nn. oc an u"$"I *.' _...---_.__#-_-..__. _. 5' *"d d ""' *"d "'"" ?'!_ a sire aufficient to completely cover the slot after installation. n Noenanal Nonun.1 'Thic h ne s s Man nusn Slope e, ouiskje o..sH@iff 4-+3 $.de T. pee is, (h) When assembled, all joint surfaces, including those adjacent to the bo!t 8 ou.a.in ue naa. u... o nuon _g T h.c s ""E heads, nuts or washers, shall be free of scale, e cept tight mill acale, and '{ h 'j shall also be free of hurrs, dirt, and other foreign material that wmdd 8 l' N 'N 0.172,. *,0.177 1% h. 1.6 prevent nolid aesting of the parts. Pamtis permitted uncondittonally F. 1% Bb 0.1 36';-.0.177 1% L 1.6 in bearing-type connections. }g 2,; {,j N (c) The condition of contact surfaces in friction-type connections (Table 1% 2% l
- 0. l M
(.0117 2% 1:6 2a) shall conform to the following requirements, as applienble: I !ii 2% 1% 0.1 M 0;l,17 2% b 1:6 Clnucs A,11.nnd C (unconfed): Contact surfaces shall be free of oil, in 3 1% RIM (0,. th, 2% b 1:6 paint, lacquer, or other coatings. . s+, um Clan 1)(hot dip gnh.nnited and roughenedI Contact surIaces shall 'N.~.'.'.'s IU."aN.Y.T.;.; w ;,i,; ;g,:c";;g;,..cc,ir..;;inc.r.,a.,jp* he lightly scored liy wire hneshing or bl.asting after galvanizing and r p,;o,io,,s o nd.iv. i s o... m. ..., o... nm, .....a..... e in tha sh.ai n.a.....p. i.nove n,.no.aut, i,,.tou.ne..shn so s.u, nu.s o.m. o in
- Mee Tal.te 7 in t'..non. os a,v
/ l' ,,I s /. Mft'f.p*)1 ,J J' h lr438 ..... ?!,, tw
- 1 ' *,' :
,,y.O ,1 'T other tha, ' fee oormal TAsti 3 Hardeesd Oregar eed Clpped Dred,g Manhess ICM . -g Nes 3.Tonersecas are u aceed in Tabis 4. Nas 2-waha emes oes we e agreement =m Tabin I. "weake Dwa=oas." of Ms osnue 6mr inuous mast tw eductioe
- I J in 7.1 is re ; ired by thi-Sarwoural Joets Unas ASTM A 325 or A 490 Boins." approved by the filesearth Cowned me Rpened anJ Ikoned Q
l', ' e sNeified m tfic inquiry and Sarwaeral Jania of the Easmerug Foundahon. 'A l ^ u silication and fi. t Report, ~ l 7 i Ug'on reque*.I e4 the purch en t the mater *.;l . rs manufas g a_ oc or order. a : *nufacturer's - j 3 ith th,s Spen-8 :KCof dan.c i mith a ter. - .! 'lic 1:, test m , e.nh stet t. ri cach shipm i L T I" -* i i ! shed at the '" : of shipment Occed cmia, 1.'ata cont.m ,1 in the certiSed emt.r h:ill include 9 t nal grade and,5 a,,,,,,,,, g,,,, a,,,,,, G rpeJ ts
- y
""**O"' Bok 5.se Nomenal Ovande Nominal 1suade Diameser Dismeter P.ne. al E fre Die. irttion (O D.), m. (l.D.), in. m.e mas ueiu 4 *. in. 6 (*nless othrr'c ' :'pecified.any re% ,y l .cd on tests ir de in accordanes withL IW "hs 0 097 0 177 f elfication sh t!I I r reportcd to the taas. h Q I[#,', l',#," lIf2 lt l,* ]
- r within 381 wrLing days from.
g tg uf,. c.136 0 177 r l of samples I > tl e purchaser. ; t 2 1% 0.136 0 177 1% 2% 1% 0.136 0 177 1 3 ent to its a.c. mnce at the manu, h' f.) ll l 'r l -l 1 Material that news injurious del
- orks will 1 c r aected and the a'---
1% 3 5% 0.336 0 177 I% 3 1% 3%. 8% 0.17F Olf I '" * 'I .r 2 3% 2% 0.17e o2r i% shall be net I".l. 2% 4 2% 02r 0.3r { y', 2'/s d'/s 2% 0.24' 03r i A 2% 5 2% 0.2 r 03r y '*6 f
- e 3
5% 3% 0.2r 0Jr 3 wn un. 'b , s.g ? .? % 4 3're 0.2r 0 3r I 3% 6% 3% 0.2r 0 38' .g [,',8,'(*['. 64 3% 7 3% ' O.2 4' O 34' W 4 7% 4% 02r 03e e j ^$
- Opped edge E shall nos be closer it:aa % of abe beat diameter trose the center of the *aiher.
- % an. mosmi.
A *- ,8 a 0040 ' % an. ma== a. 0.045 .[sh j A
- i %.e s
==. 0 050 f"" s 't. N
- d,s' o 055 f
i 1 L* . i e O !3 8' 'I b M" O15-C J'l
- anjk
.I - " I ($ (f Db ND/ CN ~ Qb C / C
- U e s.. i.
\\ a 2:e mi ?./3.E%( THE M S'C,. US E IT~ PLEnW - I o 25-0 44 W MV u) t/iT AU77'hY 8 T/ THf'M /A a.2:-o u 'N.p _ N M D T ..w.m. ] 4 sceca... D@Er-TIMc 't'd J TO IJ5 6 *Tli i I. THAT c' hrs W dl 1 i LS kt Reb.DY ws u]EMEDg .m l g .m .i ) h, hgMt9 o [ g t m%}ii, .fU_tN' A: I c l
. /. .uw...................... / ...-w..z..-. _..n x x JA:TARY la,.'933. INTEROFFICE CORRESPCNDENCE MARCH 9. 1952, APRIL 25, 1983, AND DATE JULY 21, 1983 i TO ALL FIELD SUPERINTENDENTS f FRCM P. STIEGER/R. FAULL SUBJECT ARC STRIKES, CRINDER COUGES AND PUNCH MARKS. PLEASE CONDUCT A TRAINING SESSION WITH ALL CRAFT PERSONNEL C THE FOLLOWING: In the recent past we have had too =any are strikes and grinder gouges on pipes, hangers, rod assemblies, etc. In order to eliminate these conditions, each person =ust take the following precau:1ons:
- 1) Do not ground to pipes, hangers, etc.
2) Protect surrounding pipe hangers and other equipment in work ares ~ from veld splatter, grinding and ther=al debris.
- 3) Be careful not to le: stingers are pipe, hangers, etc., vnen hanging stingers, setting them down or during other =ove en:s of stinger.
- 4) Do'not drag leads over pipes, ete: if they have bare spets or open connectors they may arc.
$) Disconnect all leads from grids before pulling or rolling :he: up. 6) Use ex:re=e caution when grinding in close proximi:7 of piping. Protect the pipe prior to grinding. 't is your responsibi'i::- to follow these steps and to eliminate ar: strikes anc grincer gouges on piping and other members.
- 7) Be sure cables are connec:ed with matching connectors.
o ::: use a Ca=-lock connector with a Jackson as : hey do not fi: properly.
- 8) Check cables for broken insulation on bare spots.
- 9) All velding arc starts shall be confined to veld pre =arici:n area.
1
- 10) Center punches shall not be used on piping where :he punch arc vill not be removed by subsequent cu::ing or grinding. A low s ress stamp or vibroccol is an acceptable me: hod of arkinz.
~ P. Stiege M Residen: Cons: rue: ion Manager / ., c. N
- 3. Taull y
Assist 2n: Residen: 0:ns: rue::,:n Manager l 'S:sa: ~ w = ~ .W _-v--De. p**kt f 'F
- * * ** *;y
, IM t
f......_.........,..... h.-%M;- 05 r.W. ~... r,_ e. ___ m_in. =_q.-w nz.=i.H uw. ;,.:._:.=--. =__. m. w ~_ ~__ m,_ .y -. _ .. = ' ' o.t. + - ~- .c_ f f JANUARY 1/4, 1983, INTEROFFICE CORRESPONDENCY I MARCH 9,1983, APRIL 25, 1983, AND DATE JULY 21, 1983 TO ALL' FIELD SUPERINTENDENTS FRC M P. STIEGER/R. FAULL SUBJECT ARC STRIKES, GRINDER GOUGES AND PUNCH MARKS. PLEASE CONDUCT A TRAINING SESSION WITH ALL CRAFT PERSONNEL CONCERNING THE FOLLOWING: In the recent past we have had too many are strikes and grinder gouges on pipes, hangers, rod assemblies, etc. In order to eliminate these conditions, each person must take the following precautions:
- 1) Do not ground to pipes, hangers, etc.
- 2) Protect surrounding pipe hangers and other equipment in work area from veld splatter, grinding and thermal debris.
- 3) Be careful not to let stingers are pipe, hangers, etc., when hanging stingers, setting them down or during other =ovements of stinger.
- 4) Do not drag leads over pipes, ete: if they have bare spots or open connectors they may arc.
- 5) Disconnect all leads from grids before pulling or rolling the= up.
- 6) Use extreme caution when grinding in close prox 1=1ty of piping.
Protect the pipe prior to grinding. It is your responsibility to follow these steps and to eliminate are strikes and grinder gouges on piping and other me=bers. l ' 7) Be sure cables are connected with =acching connectors. Do not use a Ca=-lock connector with a Jackson as they do not fit l. properl~y. I
- 8) Check cables for broken insulation on bare spots.
i
- 9) All velding are starts shall be confined to veld preoaratien area.
- 10) Center punches shall not be used on piping where the punch mark vill be removed by subsequent cutting or grinding. A low s ;ress not i
sta=p or vibrocool is an acceptable =ethod of =arking. , s,f 4 O.N .9,,'/',7 s P. Stiege .4 Resideng Cofistryction Manager .t l '.* c. R. Faull Assistan: Resident C.:nstructicn Manager - 'S:sas pl V2hsn A. +
g-- e 9 Y h/M W$ g I fees <o../ma 3en <=^y Q47], %% "<7ays'rA Pd.s%w Joc,o - sos / /46<e rkw, &my Anc Ax 2426 M dVedc /3 fo m'Q..r. Am 39sep '" 'Wwr 4?es- + s4A%j fa nwu 3857 Ai#y arn e
- 47 e Sw ays &Gxvc e
e e b e
- I i'
e
- e I-
-I O 9 6 5'. ... ' S.,I .,3 *,' 5 g W* ,.... ; ;'_v ce : ' }, d. '* * ' ?, g@ O ':- a 1*lt4 0 ..a
h 1 M M i h w }g w kz h N m V E k-C !n?p.. 7 s,E w 3 g r. s b 4 % 3 s .x um t. y x,' s .= (- t b .ej h 'k % (Q e g~ U s 4 9 p w n ws N. 'sN N N N. 's N N ,3 n, = g g 6. 0 35'a'iS .J D 0 vu G h g \\ l sy 2 knB W ~ es aw. vt rw.w,. ./ )\\O*. *D l Ont2EaW? ..d '>t ? 3 W b ssesca D %~% >.72 m (.g_.- a <,m .k D .Lv2.M abe .4 $x, 1 - es,,n,n j 3 \\%'i ~ c mo J jg >s N s 5G nc. - >.e.w i
- O
\\ my2 yrm gj 2 ins 6l. =mc =.=c us u n ,b g b b 'k O D n w w.v n
- 3&3b k
N A N) 4 k k A D d N"w k y h-N dg'4 3 Su E4 Idk1D ( w% %G 4 'p S yf$444 4% w % ^ S E nnJ= Eg i!}4'4 4 $ I ?N'i4'O i 4 t 9 f$'
- =,=
~$ $ t h % 3 h % k # @ EI M( 1 a,yc, x b w% egga n, s, 3 ~ c ~ s e,m = 4 -g 4 4 m +.t m D N C -j , c o r, s' a: K'3-2/c7.1^\\ ~ ~~
- i ^~2 L 3,
c y =.mc, ~ l 4 ov., w nu.cns
6 4 to d. i \\w a /- / (.l 5, 7 t Q ,; 1. l. ) u ^b.a ,. n 4, A i '- _r - j g s .., r c, % ',h- ,4 n,.= l 3 y y . 0 g N- 'S % 3 e, sm - n-s+m . d ,m .y L ,wa g d' t .] w u_ s s S. - im.. / UMM M \\ h h d %5.W4 'wsw t 4 s 's % N i O >.m,w sss y N N j.g a< c + l~1g sN s N s sm rae -winir, ,g 2hf - t,n -r> \\ N \\ \\ \\l [ I + E y neewsiN s s N. N t J- - >.s.m o 4 I.0 ,4. m,r g s N "'m t\\l n,e. _=. __ 2 c M Y U.I k a = a d .,sst + s 3 t w e. I{- ~ y W uN { V
- =
y Yf ~ = g onace vs
- 3 h]b]
d DWMN k kk k
- C
$ T MI% o,2~ ~ ' { {, 7 D c) 7 K ~3 H.ub,Jm 3 .em a. i y W o o_l' C_-* N O Q E *,1 d 9 ~ 7 i ??-J ' 'cr.5 t + e e -.,.. ~. -,,... -m..._.__-..,,,m -.. _...,, - ~ - - -.. _.. _ _ _. _,,, _ _ _... -,. -., -. ~.. _... - _
~ Task: Allegation or Concern No.130 ~ p##(S OY f-rr ka=..h9 6.: ATS No: RV84A009, QS-84-011 BN No: Characterization N Pullman - possible intimidation of personnel. Implied Significance to Plant Desian, Construction, or Operation Assessment of Safety Significance Staff Position Sensitive Action Required a O /75/
99 v4L p/ E g,..:,. s -{ y :L, p, ,m 1 Task: Allegation or Concern No. 130 9 ATS No.: QS-84-011 BN No.: % O* l Characterization Former Quality Control Inspector for Pullman Power Corporation alleged that he was terminated because he was " active in reporting nonconformances" and l because he was " unwilling to look the other way" when he identified work he believed could beccee a hazard to public health and safety. I Implied Significance to Plant Design, Construction, or Operation l Hardware is being accepted by Quality Control Inspectors that might not meet required standards. l Assessment of Safety Significance l An investigation must be conducted to assess the significance. l l Staff Position l L No assessment can be made at this time. Action Required Institute and complete the investigation. l l li'l
hMM 04M'l YP4lltgdI%%%Q t2O h/ e f + u-no a==v. cne POwE Ecsva (y W row iNtnA-coueANv uses IF. ,,,,,,o m, NUCLEAR PLANT OPERATIONS N T - NW r;"t Diablo Canyon Power Plant g' p,,' '3.f g i p' mc No. REISSUED APRIL 14, 1983 ~' Re LETTem or euucer Adherence to NRC Regulations Open Door Policy IS'E ' - REVISED FiBRUARY 2, 1984 'O," PGandE Quality Hotline February 5,1982 TO ALL EMPLOYEES: Since we have so many new employees at Diablo Canyon, it is a good time to reiterate PGandE's policy concerning adherence to governmental rules and regulations. All employees are urged to follow approved plant procedures and plant technical specifications. In doing so, the plant staff will meet all governmental rules and regulations, including those issued by the Nuclear Regulatory Commission (NRC). Should any employee feel that such rules or regulations are not being followed, he should pursue the matter with his supervisor. If the matter cannot be resolved through his supervisor, he should pursue it via the "Open Door Policy", which has been previously stated and is repeated ort the following page. Should any employee feel that NRC rules or regulations are not being followed and plant management is not correcting the situation, NRC regulations allow him the right to discuss the problem with NRC inspectors (see'NRC-3 notice posted on the bulletin board). Two NRC inspectors, Marvin Mendonca and Mark Padovan, are located in the office trailer adjacent to the Administration Building (plant extension 2439). Should an employee prefer not to talk to the onsite NRC inspectors, the Region V NRC office address and tele-phone number is: U.S. Nuclear Regulatory Comission Region V 1450 Maria Lane Walnut Creek, CA 94596-5368 (415) 943-3700 This memorandum does not authorize any employee to leave his assigned job or interrupt his work assignment to meet with NRC inspectors during work hours. It is preferred that, if necessary, employees contact NRC inspectors during nonwork hours. However, if a meeting must take place during work hours, an employee may request permission from his super-viscr. Any employee who requests time to meet with NRC inspectors will be granted such time off at a scheduled, convenient time.
~~ TO'ALL EMPLOYEES February 5, 1982 OPEN 000R POLICY I would like to take this opportunity to reiterate our policy concerning-the employee's right and obligation to inform minage-ment of safety concerns. Any employee who feels he has identified a concern or problem affecting plant safety or reliability should discuss this matter with his imediate supervisor. Following such a discussion, if the employee feels that his concern is not being adequately addressed, he should pursue the matter with progressively higher levels of supervision, up to and including the Plant Manager. While it is desirable to keep minor complaints from reaching this level of management, I would like.all employees to feel free to approach the Plant Superintendent and the Plant Manager with his concern if he feels it is necessary. Voicing concerns regarding plant safety or operation will not be documented in the employee's personnel record and will never be used for any type of disciplinary action. I give my firm guarantee of that. This policy also applies to any situation-in which the employee feels he is being requiied to do any work which would jeopardize his personal safety. ~ PGandE QUALITY HOTLINE I wish to call attention to signs which have been posted around the plant and project concerning the " Quality Hotline". This is a PGandE hotline and NPO employees are urged to use it if they deem it necessary. The hotline number is plant extension 3567 (541-7567 if calling from a public or outside telephone). SOf R. C. THORNBERRY RCT(3350):ws xc RDEtzler LERosetta JDShiffer 9
~ 'I Problem Statement O a o -f 7 % il U Allegation #(s):. f f WMN gvQA 007, Rv EY %f19 f@N9 ATS No.(s): $\\/ $3 A 0 7'4 g bW oil Bh(s): gy 011 This document lists (or directly references) each allegation or concern brought to the attention of NRC personnel. The purpose of'this statement sheet is to assure that all points raised by the alleger are covered. If the problem statement is not clear as to who, what, where, when, or why regarding the issue, the com:nentary section will amplify the statement. The commentary section will also be used if there is apparent conflicting information or if there is no or very little original information available which describes the concern (s). (This can occur if, for example, a line concern was received in an interview). Problem Statements (use extra sheets as necessary) A11egationd Verbatum Statement or Reference 120. Pullman-Possible Intimidation of Personnel l - 130. Pullman-Possible Intimidation of Personnel 156. Foley-Possible Intimidation of Personnel 157. Pu11 man-Possib2e Intimidation of Personnel l s Cortmentag [ Gnt) % I ) u y Date This Statement was Completed b Technical Reviewer signature l /7(. ,}}