ML20136B455
| ML20136B455 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 02/29/1984 |
| From: | Allen D TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC) |
| To: | |
| Shared Package | |
| ML20136A539 | List:
|
| References | |
| FOIA-85-59 CP-SAP-21, NUDOCS 8601020615 | |
| Download: ML20136B455 (11) | |
Text
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CPSES vv STARTUP ADMINISTRATIVE PROCEDURE CP-SAP-21 CONDUCT OF TESTING I
Revision:
2 i
Prepared By:
D. B. Allen i
Reviewed By:
I L.
J *ta u Engineer Reviewed By:
- m TUGC0 QA Startup/ Turnover Serve 111ance Supervisor Reviewed By:
Title:
Reviewed By:
Title:
A'pproved By: _
Date:
2 - 2.9 Mahager, CPS ' Startup l
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l STOR INFORMATIONON.Yj l
C?-SAP-21 Revisien 2 Page 2 of 11 TABLE OF CONTENTS i
S ECTION TITLE PAGE COVER SHEET 1
TABLE OF CONTENTS 2
1.0 PURPOSE 1
2.0 APPLICABILITY 3
3.0 DEFINITIONS 3
4.0 PROCEDURE 4
5.0 REFERENCES
10 6.0 ATTACHMENTS 11
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dFORf1 FORMATION ON Y
CP-SAP-21 R: vision 2 Page~3 of 11 CONDUCT OF TESTING 1.0 TURPOSE The purpose of this procedure is to establish requirements and provide guidance for conduct of testing to ensure compliance with Startup Administrative Procedures and the Startup Quality Assurance Plan.
2.0 APPLICABILITY The requirements of this procedure will apply to startup personnel who are assigned the responsibility of performing startup testing activities on CPSES Units 1 and 2.
3.0 DEFINITIONS Trerequisite Tests - tests performed on individual components to verify complete installation, operability, cleanliness, calibration, etc.
Also referred te as checkout or initial checkout.
Acceptance Tests - tests conducted on non-safety related station systems to demonstrate their ability to satisfactorily perform their design function.
Preoperational Tests - tests conducted prior to fuel loading to demonstrate the capability of components, systems or structures to meet safety-related performance requirements.
Special Performance Test - Test conducted to demonstrate component / system performance, collect operating data or to control special testing activities. Results of special performance tests will not be used to comply with test cenniements in the Final Safety Analysis Report.
Test Deficiency - a deficiency in the operating characteristics, test documentation or startup procedure compliance that renders the quality of the item or activity unacceptable or indeterminate.
STE - System Test Engineer Nonconformance - a deficiency in the physical characteristics or vendor and/or construction documentation which renders the quality of the item unacceptable or indeterminate.
Master Data Base - Managument information system which is a computerized punchlist of outstanding work on components, systems and/or structures.
OFOR UORETION0i0
CP-SAP-21 Revisien 2 Page 4 of 11 4.0 PROCEDURE 4.1 After acceptance of custody from the contractor as described by CP-SAP-3, the STE shall ensure that system peoblems identified during the conduct of system walkdowns are entered on the Master Data Base.
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Note System walkdown guidelines are provided in CP-SAP-20.
4.2 Nonconforming conditions shall be reported by processing a Test Deficiency Report or Nonconformance Report in accordance with CP-SAP-16.
4.3 Prerequisite Test Instructions provide generic instructions for conduct of tests that are applicable to many different types and manufacturers of components. Therefore the following requirements apply to the conduct of prerequisite testing:
4.3.1 The STE is authorized to omit steps of a Prerequisite Test Instruction that are not applicable to a specific component.
4.3.2 If conflict between a test instruction and vendor instruction exist, the STE shall comply with vendor instructions. Notate the conflict in the " Remarks" space on the test data sheet.
4.3.3 The STE shall process a Test Instruction / Procedure Deviation in accordance with CP-SAP-12, if the test objective cannot be satisfied or if the stated acceptance criteria cannot be verified.
Note Required steps contained in Section 7.0 of a Prerequisite Test Instruction that are not applicable jyt cannot be com-plied with, shall be noted in the " Remarks" space on the test data sheet.
4.4 The STE or other test personnel responsible for supervising or directing the conduct of tests shall have a copy of_the latest approved instruction / procedure in his possession during performance of testing operations.
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}FOR INFORMATION ON; Y 5 '. g
o CP-SAP-21 Rsvisien 2 Page 5 of 11 4.5 Tests shall be conducted in a safe manner to preclude harm to personnel and plant equipment. Testing shall-be terminated if unsafe equipment or system conditions arise or when requested by others due to unsafe conditions.
Note Testing vill be terminated at the discretion of the STE when a component / system does not meet the specified acceptance criteria.
4.6 The STE shall ensure that test equipment identification number and calibration due date for test equipment used to measure and record acceptance data is racorded on the test data sheet or as provided in the body of test procedures.
4.6.1 -
Where permanent plant instrumentation is used for recording data for Prerequisite Test Instructions, the instrument number shall be recorded in lieu of test eqaipment I.D. and the calibration date recorded in lieu of calibration due date.
4.7 All test procedure entries and test data sheets shall be completed as follows:
4.7.1 Make entries legibly with black ink.
4.7.2 Fill in all applicable spaces on data sheets.
Notes In cases where equipment has been moved (Permanent Equipment Transfer), the equipment location I.D.
number - not the actual tag
/
number - shall be used on Le data sheets.
If no data is to be recorded, "N/A" shall be indicated.
4.7.3 Signatures on data sheets shall contain as a minimum
.e first initial and the last name.
4.8 Corrections to procedure and or data sheet entries shall lined through once, dated and initialed or signed by the individual making the correction. Data shall not be erased, obliterated or covered by
" whiteout" or other means. If sufficient space is not available after j
correction, new data entry shall be made in the remarks or other b
available space or on a new data sheet and notated to indicate the applicable test step or entry location.
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MFOR_INFORMATIONOU
CP-SAP-21 R vicion 2 Page 6 of 11 4.9 The STE shall perform the fo'11oving activities prior to commencing test activities as applicable:
Note It is the STE's responsibility to ensure that all applicable prerequisites for equipment operation are complete prior to initial operation. Other individuals may prevent initial operation or cause stopping the equipment, however, only the STE may authorize initial operation.
4.9.1 Review the status of the system and/or component to be tested for conditions which would preclude performing the test.
4.9.2 Review the current revision of the test procedure.
4.9.3 Review the system drawings and applicable design changes to determine that the as-built component / system vill be adequately tested by the current procedure revision to demonstrate proper component / system operation.
4.9.4 Place safety tags per CP-SAP-5 or STA-605 as required to support testing.
4.9.5 Install temporary modifications in accordance with CP-SAP-13, the approved test proce-re, or Temporary Modifications and bypassing of saf r functions per STA-602, f as required to support testing.
4.9.6 Brief all personnel involved in the conduct of the test and provide a copy of the procedure to kef test support personnel, as necessary.
4.9.7 Establish necessary communication channnis to safely perform the test.
4.9.8 Obtain the necessary test equipment and verify the equipment is functioning and within its cal ration interval if the
/
equipment is to be used to record
- ceptance data.
U 4.9.9 Prior to performing Prerequisite *..sts, review the manufacturer's technical manuals for acceptance criteria, special instructions or precautions. When acceptance criteria is obtained from vendor instructions, the acceptance criteria shall be entered on the test data sheet,
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"FOR INFORMATIONOiG
CP-SAP-21 R vision 2 Page 7 of 11 4.9.10 Where the completion of a test procedure is specified as a prerequisite to another test procedure, the STE shall verify that the test has been completed as required to support conduct of the test.
4.9.11 Ensure that the applicable prerequisites specified by the test instruction / procedure have been verified to be complete.
4.9.12 Ensure that electrical and/or valve lineups have been verified to be complete.
4.9.13 If possible, notify TUGC0 QA Startup/ Turnover Surveillance personnel one hour prisr to start of tests that surveillance personnel have requested to observe.
4.9.14 Prior to establishing plant conditions for Preoperational, Acceptance Special Performance or RT tests, the STE shall obtain authorization to perform the test as follows:
4.9.14.1 Update the test precedure to reflect the latest construction as-built status by revision of the procedure or processing test procedure deviations as described by CP-SAP-12, 4.9.14.2 Review the applicable Master Data Base punchlist and Startup records for outstanding problems and inc.:plete work such as:
(1) Design changer., not incorporated in the plant (2)
'ncomplete Prerequisite Testing, including lushing and hydrostatic ' testing (3) pen non-conformance reports (4) Open test deficiency reports (5) Open Startup Work Permits (6) Open Startup Work Authorizations (7) Open TUGC0 Design Change Requests (8) Open Temporary Modifications j
(9) Incomplace construction work on the system (s).
4.9.14.3 Submit the updated procedure stamped as " Official Tes* Copy" ar.d the applicable punch 11st to the Lea Startup Engineer.
4.9.14.4 The _ead Startup Engineer vill grant authorization to perform the test based on his review of the punchlist and the as-built conditions of the test procedure or provide directions on actions required to be taken prior to authorization.
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~70R INFORMATION ONJ d
CP-SAP-21 Revisien 2 Page 8 of 11
..us Test prerequisites not affecting
~
plant / system operating conditions should be verified prior to receipt of Authorization to perform the test.
4.10 During the conduct of testing the STE shall observe and comply with the following, as applicable.
4.10.1 Keep the shift supervisor informed of test activities and major test evolutions to be performed including expected alarms and indications in the control room.
4.10.2 Coordinate with the shif t supervisor to utilize the control room operators as much as practical during the conduct of tests.
4.10.3 Observe normal industry safety rules.
Note See TUGCO CPSES - Nuclear Division Safety Handbook for guidelines.
4.10.4 Witness test activities performed by support personnel ~
frequently to establish a high level of confidence in the quality cf their work.
4.10 ~
If testing 1's terminated prior to completion as required by paragraph 4.5 or as directed by the STE the STE shall:
4.10.5.1 Ensure that the component (s)/ system under test is placed in a safe condition.
Notes (1) If the test was terminated due te an equipment failure a Test Deficiency Report shall be processed in accordance with CP-SAP-16.
(2) Testing may continue on other test sections or steps if the sections or steps to be perfor-med are not affected by the cause fer terminating the test.
YFOR INFORMATION ONLY e
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CP-SAP-21 R vicica 2 Page 9 of 11 4.10.5.2 When'the reason for stopping the test has been resolved, repeat prerequisite and/or procedure steps as required to establish applicable compocent, system or plant conditions necessary to continue testing of the affected components.
Where provided, signoff spaces for repeated steps shall be resigned and dated.
Note The STE must review the test prerequisites and preceding procedure steps and reperform as necessary to re-establish the test conditions. During the reperformance of procedure steps, the STE may record data required by the repeated steps as he deems necessary.
4.10.6 Testing shall be performed in accordance with the approved test instruction / procedure. Deviation from the approved instruction / procedure must be approved in accordance with CP-SAP-12 prior to performing the affected steps.
4.10.7 Maintain a chronological test log for Acceptance, A
Preoperational, Special Performance Test and RTs which g
identifies significant events, personnel involved with testing, a brief description of problems and problem resolution, description of test termination and reasons.
Notes All entries on the chrono-logical test log should be in sufficient detail to make the entries self-explanatory.
The log will be included in the test data package as described by CP-SAP-11.
4.10.8 Sign or initial and date with black ink all steps performed.
Only the STE may sign prerequisite and procedure steps although the step is or may be performed by an operator or
[
technician. Other signoffs such as valve / electrical lineups and instrument calibration verifications may be signed off by the individual performing the activity.
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-CP-SAP-21 R:vicien 2 Page 10 of 11 4.10.9 If a piece of tast equipment is replaced during the test, indicate in the remarks section of the applicable data sheet which readings were obtained from each piece of test equipment and reason for replacement.
4.10.10 Contact the TUGC0 QA Startup/ Turnover Surveillance Supervisor or on-site representative prior to performance or a procedure step designated as a hold point or verification point.
4.11 Upon completion of a test, the STE shall perform the following activities as applicable:
4.11.1 Return the component or system to a safe shutdown condition or leave in operation as necessary to support plant testing and operation.
Note Major equipment status changes shall be coordinated with the shift supervisor.
4.11.2 Ensure that storage maintenance conditions that were required to be violated to conduct the test have been restored.
4.11.3 Ensure that all test procedure steps have been completed, signed and dated.
4.11.4 Ensure data sheets have been signed and dated by the individual that recorded the data.
4.11.5 Ensure that all temporary modifications which are no longer required are removed in accordance with the test procedure or CP-SAP-13 as applicable.
4.11.6 Ensure that all safety tags which are no longer required are removed in accordance with the test procedure, CP-SAP-5 or STA-605 as applicable, a
4.11.7 As soon as practical, process the test data in accordance with CP-SAP-11.
5.0 REFERENCES
5.1 CP-SAP-3, Custody Transfer of Station Components 5.2 CP-SAP-5. Safety Tagging 5.3 CP-SAP-8, Review Approval and Revision of Test Instructions / Procedures.
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CP-SAP-21 R vision 2 Page 11 of 11 5.4 CP-SAP-10, Startup Program Quality Assurance / Quality Control 5.5 CP-SAP-11, Review, Approval and Retention of Test Results 5.6 CP-SAP-12. Deviations to Test Instructions / Procedures 5.7 CP-SAP-13. Temporary System Modifications 5.8 CP-SAP-16 Test Deficiency and Nonconformance Reporting 5.9 CP-SAP-20, Guidelines for System Walkdown 5.10 TUCCO - CPSES - Nuclear Division Safety Handbook 5.11 CPSES Startup Quality Assurance Plan 5.12 STA-605, Clearance and Safety Tagging 5.1.'4 STA-602, Temporary Modification & By-Passing of Safety Functions 6.0 ATTACHMENTS Not.s l
D FOR INFORMATIONONLJ
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