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Category:INSPECTION REPORT
MONTHYEARIR 05000295/19990031999-09-0101 September 1999 Insp Repts 50-295/99-03 & 50-304/99-03 on 990608-0812.No Violations Noted.Major Areas Inspected:Licensee Facility & Control,Decommissioning Support Activities,Sf Safety & Radiological Safety IR 05000295/19990021999-06-18018 June 1999 Insp Repts 50-295/99-02 & 50-304/99-02 on 990121-0608.No Violations Noted.Major Areas Inspected:Licensee Facility Management & Control,Decommissioning Support Activities,Sf Safety & Radiological Safety IR 05000295/19980101998-11-0303 November 1998 Insp Repts 50-295/98-10 & 50-304/98-10 on 980814-1008.No Violations Noted.Major Areas Inspected:Facility Mgt & Control,Decommissioning Support Activities,Sf Safety & Radiological Safety IR 05000295/19980091998-09-0808 September 1998 Insp Repts 50-295/98-09 & 50-304/98-09 on 980626-0813.No Violations Noted.Major Areas Inspected:Facility Mgt & Control,Decommissioning Support Activities,Sf Safety & Radiological Safety IR 05000295/19980071998-06-26026 June 1998 Insp Repts 50-295/98-07 & 50-304/98-07 on 980425-0609.No Violations Noted.Major Areas Inspected:Operations,Maint, Engineering & Plant Support IR 05000295/19980061998-04-23023 April 1998 Insp Repts 50-295/98-06 & 50-304/98-06 on 980330-0403.No Violations Noted.Major Areas Inspected:Plant Support IR 05000295/19980041998-03-31031 March 1998 Insp Repts 50-295/98-04 & 50-304/98-04 on 980203-0313.No Violations Noted.Major Areas Inspected:Operations,Maint, Engineering & Plant Support IR 05000295/19980021998-03-0606 March 1998 Insp Repts 50-295/98-02 & 50-304/98-02 on 980112-0219.No Violations Noted.Major Areas Inspected:Plant Support ML20203H8841998-02-25025 February 1998 Insp Repts 50-295/97-32 & 50-304/97-32 on 971217-980202. Violations Noted.Major Areas Inspected:Operations, Engineering & Plant Support ML20202D7441998-02-0606 February 1998 Insp Repts 50-295/98-03 & 50-304/98-03 on 980120-23. Violations Noted.Major Areas Inspected:Plant Support Performance & Specifically,Evaluation of Effectiveness of Radiation Protection Program IR 05000295/19970271998-01-30030 January 1998 Insp Repts 50-295/97-27 & 50-304/97-27 on 971117-25.No Violations Noted.Major Areas Inspected:Licensed Reactor Operator & Senior Reactor Operator Requalification Training Programs ML20199G3461998-01-27027 January 1998 Insp Repts 50-295/97-23 & 50-304/97-23 on 970908-1216. Violations Noted.Major Areas Inspected:Engineering ML20199A2461998-01-21021 January 1998 Insp Repts 50-295/97-25 & 50-304/97-25 on 971011-1216. Violations Noted.Major Areas Inspected:Operations,Maint, Engineering & Plant Support IR 05000295/19970291998-01-0909 January 1998 Insp Repts 50-295/97-29 & 50-304/97-29 on 971202-05.No Violations Noted.Major Areas Inspected:Licensee Performance During Plant Biennial Exercise of Emergency Plan IR 05000295/19970211997-12-0909 December 1997 Insp Repts 50-295/97-21 & 50-304/97-21 on 970602-0919.No Violations Noted.Major Areas Inspected:Licensee Developed Phoenix Training Program as Part of Station Restart Action Plan IR 05000295/19970261997-12-0505 December 1997 Insp Repts 50-295/97-26 & 50-304/97-26 on 971027-31. Violations Noted.Major Areas Inspected:Plant Support, Performance & Evaluated Effectiveness of Radiation Protection Program IR 05000295/19970311997-12-0404 December 1997 Predecisional Enforcement Conference Repts 50-295/97-31 & 50-304/97-31 on 971201.Violations Noted.Major Areas Discussed:Violations Involving Failures to Adequately Implement fitness-for-duty Program Requirements ML20202D9401997-11-28028 November 1997 Insp Repts 50-295/97-22 & 50-304/97-22 on 970830-1010. Violations Noted.Major Areas Inspected:Operations,Maint, Engineering & Plant Support IR 05000295/19970171997-10-10010 October 1997 Insp Repts 50-295/97-17 & 50-304/97-17 on 970619-0922.No Violations Noted But pre-decisional Enforcement Conference Will Be Scheduled to Discuss Violations Cited.Major Areas inspected:fitness-for-duty Related Events IR 05000295/19970181997-10-0202 October 1997 Insp Repts 50-295/97-18 & 50-304/97-18 on 970409-0730. Violations Noted.Major Areas Inspected:Engineering IR 05000295/19970191997-09-30030 September 1997 Insp Repts 50-295/97-19 & 50-304/97-19 on 970719-0829. Violations Noted.Major Areas Inspected:Operations,Maint & Engineering IR 05000295/19970161997-08-28028 August 1997 Insp Repts 50-295/97-16 & 50-304/97-16 on 970530-0718. Violations Noted.Major Areas Inspected:Operations, Maintenance & Engineering IR 05000295/19970201997-08-26026 August 1997 Insp Repts 50-295/97-20 & 50-304/97-20 on 970728-0801. Violations Noted.Major Areas Inspected:Aspects of Licensee Plant Support Performance & Specifically,An Evaluation of Effectiveness of RP Program IR 05000295/19970131997-08-15015 August 1997 Insp Repts 50-295/97-13 & 50-304/97-13 on 970404-0529. Violations Noted.Major Areas Inspected:Operations,Maint, Engineering & Plant Support Re Failure to Immediately Notify CR of Fire in Unit 1 Containment Resulting in Violation ML20149G6381997-07-17017 July 1997 Insp Rept 50-295/97-12 on 970311-0425.Violations Noted.Major Areas Inspected:Operations,Maint & Engineering Associated W/Unit 1 Loss of Offsite Power Event That Occurred on 970311 ML20149H9961997-07-16016 July 1997 Predecisional Enforcement Conference Rept on 970703.Areas Discussed:Violations Noted in Insp Repts 50-295/97-02, 50-304/97-02,50-295/97-07 & 50-304/97-07 on 970206-0402 & 0312-0428 & Corrective Actions IR 05000295/19970151997-06-26026 June 1997 Insp Repts 50-295/97-15 & 50-304/97-15 on 970602-06.No Violations Noted.Major Areas Inspected:Licensee Plant Support Performance & Effectiveness of RP Program ML20140G8291997-06-0404 June 1997 Insp Repts 50-295/97-02 & 50-304/97-02 on 970206-0402. Violations Noted.Major Areas Inspected:Operations,Maint, Engineering & Plant Support IR 05000295/19970141997-05-30030 May 1997 Partially Withheld NRC Security Insp Repts 50-295/97-14 & 50-304/97-14 on 970428-0502 (Ref 10CFR73.21(c)(2). No Violations Noted.Major Areas Inspected:Physical Security Program IR 05000295/19970071997-05-21021 May 1997 Insp Repts 50-295/97-07 & 50-304/97-07 on 970312-0428. Violations Noted.Major Areas inspected:follow-up on 970225-0307,AIT Insp of Improper Control Rod Manipulation Event ML20148B7831997-05-0606 May 1997 Insp Repts 50-295/97-09 & 50-304/97-09 on 970324-0414. Violations Noted.Major Areas Inspected:Licensee Radiation Protection Program IR 05000295/19970081997-04-30030 April 1997 Insp Repts 50-295/97-08 & 50-304/97-08 on 970317-21. Violations Noted.Major Areas Inspected:Insp Included Review of EP Program,Aspect of Plant Support IR 05000295/19960021997-04-0101 April 1997 Insp Repts 50-295/96-02 & 50-304/96-02 on 961203-970122.No Violations Noted.Major Areas Discussed:Shipment of Radioactive Matls Exceeding Limits of 49CFR173.425 & Inadequately Training Personnel IAW Procedure ML20137J6871997-03-24024 March 1997 Insp Repts 50-295/96-20 & 50-304/96-20 on 961207-970205. Violations Noted.Major Areas Inspected:Operations,Maint & Engineering IR 05000295/19970041997-03-0606 March 1997 Partially Withheld Insp Repts 50-295/97-04 & 50-304/97-04 on 970203-07.No Violations Noted.Details Withheld (Ref 10CFR73.21) ML20134P4881997-02-11011 February 1997 Insp Repts 50-295/96-21 & 50-304/96-21 on 961203-970122. Apparent Violations Being Considered for Escalated Enforcement Action.Major Areas Inspected:Radiological Protection & Chemistry Controls IR 05000295/19960171997-02-0303 February 1997 Insp Repts 50-295/96-17 & 50-304/96-17 on 961012-1206. Violations Noted.Major Areas Inspected:Licensee Operations, Maint & Engineering ML20134G0481997-01-28028 January 1997 Insp Repts 50-295/96-14 & 50-304/96-14 on 960824-1011. Violations Noted.Major Areas Inspected:Operations, Maintenance & Engineering IR 05000295/19960131996-12-23023 December 1996 Insp Repts 50-295/96-13 & 50-304/96-13 on 961001-03,28-30 & 1107.Violations Noted.Major Areas Inspected:Maint. Observed & Reviewed ISI Procedures,Personnel Certifications IR 05000295/19960181996-12-0202 December 1996 Partially Withheld Insp Repts 50-295/96-18 & 50-304/96-18 on 961028-1101 (Ref 10CFR73.21).No Violations Noted.Major Areas Inspected:Corrective Actions,Mgt Support,Effectiveness of Mgt Controls & Security Program Plans ML20135B6851996-11-27027 November 1996 Predecisonal Enforcement Conference Repts 50-295/96-11 & 50-304/96-11 on 961112.No Violations Noted.Areas Discussed: Apparent Violations Identified During 960722-0822 Insp Along W/Corrective Actions Taken or Planned by Licensee IR 05000295/19960161996-11-21021 November 1996 Insp Repts 50-295/96-16 & 50-304/96-16 on 960923-1024. Violations Noted.Major Areas Insp:Radiation Protection Program ML20129E3401996-10-22022 October 1996 Insp Repts 50-295/96-11 & 50-304/96-11 on 960722-0822. Violations Noted.Major Areas Inspected:Team Insp of Engineering & Technical Support ML20129F1121996-10-22022 October 1996 Insp Repts 50-295/96-10 & 50-304/96-10 on 960713-0829. Violations Noted.Major Areas Inspected:Operations,Maint, Engineering,Plant Support & Security ML20129F0761996-09-16016 September 1996 Insp Repts 50-295/96-08 & 50-304/96-08 on 960608-0726. Violations Noted.Major Areas Inspected:Operations,Maint, Engineering & Plant Support IR 05000295/19930241994-01-27027 January 1994 Insp Repts 50-295/93-24 & 50-304/93-24 on 940110-14.No Violations Noted.Major Areas Inspected:Rp Program,Review of Organizational Changes,Audits & Appraisals & External Exposure Controls IR 05000295/19930231994-01-14014 January 1994 Insp Repts 50-295/93-23 & 50-304/93-23 on 931124-940106. Violations Noted.Major Areas Inspected:Outage Activities, Events,Operational Safety,Maintenance & Surveillance IR 05000295/19930181993-12-14014 December 1993 Insp Repts 50-295/93-18 & 50-304/93-18 on 931004-29.No Violations Noted.Major Areas Inspected:Engineering & Technical Support & Related Mgt Activities ML20058H2611993-12-0707 December 1993 Insp Repts 50-295/93-20 & 50-304/93-20 on 931112-1123. Violations Noted.Major Areas Inspected:Resident Insp of Licensee Action on Previous Insp Findings,Summary of Outage Activities & Operational Safety Verification IR 05000295/19930211993-12-0101 December 1993 Insp Repts 50-295/93-21 & 50-304/93-21 on 931115-19.No Violations Noted.Major Areas Inspected:Rp Program,Review of Surveys & Contamination Control 1999-09-01
[Table view] Category:NRC-GENERATED
MONTHYEARIR 05000295/19990031999-09-0101 September 1999 Insp Repts 50-295/99-03 & 50-304/99-03 on 990608-0812.No Violations Noted.Major Areas Inspected:Licensee Facility & Control,Decommissioning Support Activities,Sf Safety & Radiological Safety IR 05000295/19990021999-06-18018 June 1999 Insp Repts 50-295/99-02 & 50-304/99-02 on 990121-0608.No Violations Noted.Major Areas Inspected:Licensee Facility Management & Control,Decommissioning Support Activities,Sf Safety & Radiological Safety IR 05000295/19980101998-11-0303 November 1998 Insp Repts 50-295/98-10 & 50-304/98-10 on 980814-1008.No Violations Noted.Major Areas Inspected:Facility Mgt & Control,Decommissioning Support Activities,Sf Safety & Radiological Safety IR 05000295/19980091998-09-0808 September 1998 Insp Repts 50-295/98-09 & 50-304/98-09 on 980626-0813.No Violations Noted.Major Areas Inspected:Facility Mgt & Control,Decommissioning Support Activities,Sf Safety & Radiological Safety IR 05000295/19980071998-06-26026 June 1998 Insp Repts 50-295/98-07 & 50-304/98-07 on 980425-0609.No Violations Noted.Major Areas Inspected:Operations,Maint, Engineering & Plant Support IR 05000295/19980061998-04-23023 April 1998 Insp Repts 50-295/98-06 & 50-304/98-06 on 980330-0403.No Violations Noted.Major Areas Inspected:Plant Support IR 05000295/19980041998-03-31031 March 1998 Insp Repts 50-295/98-04 & 50-304/98-04 on 980203-0313.No Violations Noted.Major Areas Inspected:Operations,Maint, Engineering & Plant Support IR 05000295/19980021998-03-0606 March 1998 Insp Repts 50-295/98-02 & 50-304/98-02 on 980112-0219.No Violations Noted.Major Areas Inspected:Plant Support ML20203H8841998-02-25025 February 1998 Insp Repts 50-295/97-32 & 50-304/97-32 on 971217-980202. Violations Noted.Major Areas Inspected:Operations, Engineering & Plant Support ML20202D7441998-02-0606 February 1998 Insp Repts 50-295/98-03 & 50-304/98-03 on 980120-23. Violations Noted.Major Areas Inspected:Plant Support Performance & Specifically,Evaluation of Effectiveness of Radiation Protection Program IR 05000295/19970271998-01-30030 January 1998 Insp Repts 50-295/97-27 & 50-304/97-27 on 971117-25.No Violations Noted.Major Areas Inspected:Licensed Reactor Operator & Senior Reactor Operator Requalification Training Programs ML20199G3461998-01-27027 January 1998 Insp Repts 50-295/97-23 & 50-304/97-23 on 970908-1216. Violations Noted.Major Areas Inspected:Engineering ML20199A2461998-01-21021 January 1998 Insp Repts 50-295/97-25 & 50-304/97-25 on 971011-1216. Violations Noted.Major Areas Inspected:Operations,Maint, Engineering & Plant Support IR 05000295/19970291998-01-0909 January 1998 Insp Repts 50-295/97-29 & 50-304/97-29 on 971202-05.No Violations Noted.Major Areas Inspected:Licensee Performance During Plant Biennial Exercise of Emergency Plan IR 05000295/19970211997-12-0909 December 1997 Insp Repts 50-295/97-21 & 50-304/97-21 on 970602-0919.No Violations Noted.Major Areas Inspected:Licensee Developed Phoenix Training Program as Part of Station Restart Action Plan IR 05000295/19970261997-12-0505 December 1997 Insp Repts 50-295/97-26 & 50-304/97-26 on 971027-31. Violations Noted.Major Areas Inspected:Plant Support, Performance & Evaluated Effectiveness of Radiation Protection Program IR 05000295/19970311997-12-0404 December 1997 Predecisional Enforcement Conference Repts 50-295/97-31 & 50-304/97-31 on 971201.Violations Noted.Major Areas Discussed:Violations Involving Failures to Adequately Implement fitness-for-duty Program Requirements ML20202D9401997-11-28028 November 1997 Insp Repts 50-295/97-22 & 50-304/97-22 on 970830-1010. Violations Noted.Major Areas Inspected:Operations,Maint, Engineering & Plant Support IR 05000295/19970171997-10-10010 October 1997 Insp Repts 50-295/97-17 & 50-304/97-17 on 970619-0922.No Violations Noted But pre-decisional Enforcement Conference Will Be Scheduled to Discuss Violations Cited.Major Areas inspected:fitness-for-duty Related Events IR 05000295/19970181997-10-0202 October 1997 Insp Repts 50-295/97-18 & 50-304/97-18 on 970409-0730. Violations Noted.Major Areas Inspected:Engineering IR 05000295/19970191997-09-30030 September 1997 Insp Repts 50-295/97-19 & 50-304/97-19 on 970719-0829. Violations Noted.Major Areas Inspected:Operations,Maint & Engineering IR 05000295/19970161997-08-28028 August 1997 Insp Repts 50-295/97-16 & 50-304/97-16 on 970530-0718. Violations Noted.Major Areas Inspected:Operations, Maintenance & Engineering IR 05000295/19970201997-08-26026 August 1997 Insp Repts 50-295/97-20 & 50-304/97-20 on 970728-0801. Violations Noted.Major Areas Inspected:Aspects of Licensee Plant Support Performance & Specifically,An Evaluation of Effectiveness of RP Program IR 05000295/19970131997-08-15015 August 1997 Insp Repts 50-295/97-13 & 50-304/97-13 on 970404-0529. Violations Noted.Major Areas Inspected:Operations,Maint, Engineering & Plant Support Re Failure to Immediately Notify CR of Fire in Unit 1 Containment Resulting in Violation ML20149G6381997-07-17017 July 1997 Insp Rept 50-295/97-12 on 970311-0425.Violations Noted.Major Areas Inspected:Operations,Maint & Engineering Associated W/Unit 1 Loss of Offsite Power Event That Occurred on 970311 ML20149H9961997-07-16016 July 1997 Predecisional Enforcement Conference Rept on 970703.Areas Discussed:Violations Noted in Insp Repts 50-295/97-02, 50-304/97-02,50-295/97-07 & 50-304/97-07 on 970206-0402 & 0312-0428 & Corrective Actions IR 05000295/19970151997-06-26026 June 1997 Insp Repts 50-295/97-15 & 50-304/97-15 on 970602-06.No Violations Noted.Major Areas Inspected:Licensee Plant Support Performance & Effectiveness of RP Program ML20140G8291997-06-0404 June 1997 Insp Repts 50-295/97-02 & 50-304/97-02 on 970206-0402. Violations Noted.Major Areas Inspected:Operations,Maint, Engineering & Plant Support IR 05000295/19970141997-05-30030 May 1997 Partially Withheld NRC Security Insp Repts 50-295/97-14 & 50-304/97-14 on 970428-0502 (Ref 10CFR73.21(c)(2). No Violations Noted.Major Areas Inspected:Physical Security Program IR 05000295/19970071997-05-21021 May 1997 Insp Repts 50-295/97-07 & 50-304/97-07 on 970312-0428. Violations Noted.Major Areas inspected:follow-up on 970225-0307,AIT Insp of Improper Control Rod Manipulation Event ML20148B7831997-05-0606 May 1997 Insp Repts 50-295/97-09 & 50-304/97-09 on 970324-0414. Violations Noted.Major Areas Inspected:Licensee Radiation Protection Program IR 05000295/19970081997-04-30030 April 1997 Insp Repts 50-295/97-08 & 50-304/97-08 on 970317-21. Violations Noted.Major Areas Inspected:Insp Included Review of EP Program,Aspect of Plant Support IR 05000295/19960021997-04-0101 April 1997 Insp Repts 50-295/96-02 & 50-304/96-02 on 961203-970122.No Violations Noted.Major Areas Discussed:Shipment of Radioactive Matls Exceeding Limits of 49CFR173.425 & Inadequately Training Personnel IAW Procedure ML20137J6871997-03-24024 March 1997 Insp Repts 50-295/96-20 & 50-304/96-20 on 961207-970205. Violations Noted.Major Areas Inspected:Operations,Maint & Engineering IR 05000295/19970041997-03-0606 March 1997 Partially Withheld Insp Repts 50-295/97-04 & 50-304/97-04 on 970203-07.No Violations Noted.Details Withheld (Ref 10CFR73.21) ML20134P4881997-02-11011 February 1997 Insp Repts 50-295/96-21 & 50-304/96-21 on 961203-970122. Apparent Violations Being Considered for Escalated Enforcement Action.Major Areas Inspected:Radiological Protection & Chemistry Controls IR 05000295/19960171997-02-0303 February 1997 Insp Repts 50-295/96-17 & 50-304/96-17 on 961012-1206. Violations Noted.Major Areas Inspected:Licensee Operations, Maint & Engineering ML20134G0481997-01-28028 January 1997 Insp Repts 50-295/96-14 & 50-304/96-14 on 960824-1011. Violations Noted.Major Areas Inspected:Operations, Maintenance & Engineering IR 05000295/19960131996-12-23023 December 1996 Insp Repts 50-295/96-13 & 50-304/96-13 on 961001-03,28-30 & 1107.Violations Noted.Major Areas Inspected:Maint. Observed & Reviewed ISI Procedures,Personnel Certifications IR 05000295/19960181996-12-0202 December 1996 Partially Withheld Insp Repts 50-295/96-18 & 50-304/96-18 on 961028-1101 (Ref 10CFR73.21).No Violations Noted.Major Areas Inspected:Corrective Actions,Mgt Support,Effectiveness of Mgt Controls & Security Program Plans ML20135B6851996-11-27027 November 1996 Predecisonal Enforcement Conference Repts 50-295/96-11 & 50-304/96-11 on 961112.No Violations Noted.Areas Discussed: Apparent Violations Identified During 960722-0822 Insp Along W/Corrective Actions Taken or Planned by Licensee IR 05000295/19960161996-11-21021 November 1996 Insp Repts 50-295/96-16 & 50-304/96-16 on 960923-1024. Violations Noted.Major Areas Insp:Radiation Protection Program ML20129E3401996-10-22022 October 1996 Insp Repts 50-295/96-11 & 50-304/96-11 on 960722-0822. Violations Noted.Major Areas Inspected:Team Insp of Engineering & Technical Support ML20129F1121996-10-22022 October 1996 Insp Repts 50-295/96-10 & 50-304/96-10 on 960713-0829. Violations Noted.Major Areas Inspected:Operations,Maint, Engineering,Plant Support & Security ML20129F0761996-09-16016 September 1996 Insp Repts 50-295/96-08 & 50-304/96-08 on 960608-0726. Violations Noted.Major Areas Inspected:Operations,Maint, Engineering & Plant Support IR 05000295/19930241994-01-27027 January 1994 Insp Repts 50-295/93-24 & 50-304/93-24 on 940110-14.No Violations Noted.Major Areas Inspected:Rp Program,Review of Organizational Changes,Audits & Appraisals & External Exposure Controls IR 05000295/19930231994-01-14014 January 1994 Insp Repts 50-295/93-23 & 50-304/93-23 on 931124-940106. Violations Noted.Major Areas Inspected:Outage Activities, Events,Operational Safety,Maintenance & Surveillance IR 05000295/19930181993-12-14014 December 1993 Insp Repts 50-295/93-18 & 50-304/93-18 on 931004-29.No Violations Noted.Major Areas Inspected:Engineering & Technical Support & Related Mgt Activities ML20058H2611993-12-0707 December 1993 Insp Repts 50-295/93-20 & 50-304/93-20 on 931112-1123. Violations Noted.Major Areas Inspected:Resident Insp of Licensee Action on Previous Insp Findings,Summary of Outage Activities & Operational Safety Verification IR 05000295/19930211993-12-0101 December 1993 Insp Repts 50-295/93-21 & 50-304/93-21 on 931115-19.No Violations Noted.Major Areas Inspected:Rp Program,Review of Surveys & Contamination Control 1999-09-01
[Table view] Category:TEXT-INSPECTION & AUDIT & I&E CIRCULARS
MONTHYEARIR 05000295/19990031999-09-0101 September 1999 Insp Repts 50-295/99-03 & 50-304/99-03 on 990608-0812.No Violations Noted.Major Areas Inspected:Licensee Facility & Control,Decommissioning Support Activities,Sf Safety & Radiological Safety ML20210C3781999-07-20020 July 1999 Notice of Violation from Insp on 990318.Violations Noted: on 980224,individual Attempted to Enter Protected Area of Plant with Firearm.Search Equipment Operator Failed to Failed to Secure Item & Prevent Access ML20210C4301999-07-20020 July 1999 Notice of Violation from Investigation on 990318.Violation Noted:On 980224,recipient Caused Util to Be in Violation of Section 2.C.6 of Licenses DPR-39 & DPR-48.Recipient Attempted to Enter Protected Area of Station with Handgun IR 05000295/19990021999-06-18018 June 1999 Insp Repts 50-295/99-02 & 50-304/99-02 on 990121-0608.No Violations Noted.Major Areas Inspected:Licensee Facility Management & Control,Decommissioning Support Activities,Sf Safety & Radiological Safety ML20205P2211999-04-0909 April 1999 Notice of Violation from Insp & Investigation Completed on 981112.Violation Noted:From Approx July,1997 to 980122,SGI Was Not Stored in Locked Storage Container While Unattended IR 05000295/19980101998-11-0303 November 1998 Insp Repts 50-295/98-10 & 50-304/98-10 on 980814-1008.No Violations Noted.Major Areas Inspected:Facility Mgt & Control,Decommissioning Support Activities,Sf Safety & Radiological Safety IR 05000295/19980091998-09-0808 September 1998 Insp Repts 50-295/98-09 & 50-304/98-09 on 980626-0813.No Violations Noted.Major Areas Inspected:Facility Mgt & Control,Decommissioning Support Activities,Sf Safety & Radiological Safety IR 05000295/19980071998-06-26026 June 1998 Insp Repts 50-295/98-07 & 50-304/98-07 on 980425-0609.No Violations Noted.Major Areas Inspected:Operations,Maint, Engineering & Plant Support PNO-III-98-030, on 980517,armed Security Guard on Patrol in Owner Controlled Area Reported to Security Person Lying Near Road.Guard Subsequently Reported Being Shot.No Intruder Found.Guard Admitted Shooting Himself in Foot1998-05-18018 May 1998 PNO-III-98-030:on 980517,armed Security Guard on Patrol in Owner Controlled Area Reported to Security Person Lying Near Road.Guard Subsequently Reported Being Shot.No Intruder Found.Guard Admitted Shooting Himself in Foot IR 05000295/19980061998-04-23023 April 1998 Insp Repts 50-295/98-06 & 50-304/98-06 on 980330-0403.No Violations Noted.Major Areas Inspected:Plant Support IR 05000295/19980041998-03-31031 March 1998 Insp Repts 50-295/98-04 & 50-304/98-04 on 980203-0313.No Violations Noted.Major Areas Inspected:Operations,Maint, Engineering & Plant Support IR 05000295/19980021998-03-0606 March 1998 Insp Repts 50-295/98-02 & 50-304/98-02 on 980112-0219.No Violations Noted.Major Areas Inspected:Plant Support ML20203H8841998-02-25025 February 1998 Insp Repts 50-295/97-32 & 50-304/97-32 on 971217-980202. Violations Noted.Major Areas Inspected:Operations, Engineering & Plant Support ML20203H8601998-02-25025 February 1998 Notice of Violation from Insp on 971217-980202.Violation Noted:Licensee Returned to Svc Valves 2FW0038 & 2FW0042 in Locked Position Instead of Locked Closed Position ML20202D7291998-02-0606 February 1998 Notice of Violation from Insp on 970120-23.Violation Noted: on 980115,radiation Protection Technician Performed Calibration of Auxiliary Bldg Exit Personnel Contamination Monitor & Failed to Reset Monitor to Initial Setting ML20202D7441998-02-0606 February 1998 Insp Repts 50-295/98-03 & 50-304/98-03 on 980120-23. Violations Noted.Major Areas Inspected:Plant Support Performance & Specifically,Evaluation of Effectiveness of Radiation Protection Program IR 05000295/19970271998-01-30030 January 1998 Insp Repts 50-295/97-27 & 50-304/97-27 on 971117-25.No Violations Noted.Major Areas Inspected:Licensed Reactor Operator & Senior Reactor Operator Requalification Training Programs ML20199G3461998-01-27027 January 1998 Insp Repts 50-295/97-23 & 50-304/97-23 on 970908-1216. Violations Noted.Major Areas Inspected:Engineering ML20199G3271998-01-27027 January 1998 Notice of Violation from Insp on 970908-1216.Violation Noted:As of 970724,licensee Failed to Ensure That Training Provided to Selected Contractor Craft & Quality Control Insp Personnel Performing Raychem Splice Applications ML20199A2461998-01-21021 January 1998 Insp Repts 50-295/97-25 & 50-304/97-25 on 971011-1216. Violations Noted.Major Areas Inspected:Operations,Maint, Engineering & Plant Support IR 07100011/20120161998-01-21021 January 1998 Notice of Violation from Insp on 971011-1216.Violations Noted:Procedures Were Not Appropriate to Circumstances in Listed Instances PNO-III-98-006, on 980115,licensee Announced Permanent Shut Down of Station.Util Plans to Maintain Plant in Safstor Decommissioning Mode Until Approx 20141998-01-15015 January 1998 PNO-III-98-006:on 980115,licensee Announced Permanent Shut Down of Station.Util Plans to Maintain Plant in Safstor Decommissioning Mode Until Approx 2014 ML20198P5561998-01-15015 January 1998 Notice of Violation & Proposed Imposition of Civil Penalty in Amount of $110,000.Violations Noted:Three FFD Trained Supervisors Failed to Require for-cause Test for Employee W/Smell of Alcohol in Protected Area ML20216D7411998-01-12012 January 1998 EN-98-002:on 980115,notice of Proposed Imposition of Civil Penalty in Amount of $110,000 Issued to Licensee.Action Based on Severity Level III Problem Involving Implementation of fitness-for-duty Program at Zion Station IR 05000295/19970291998-01-0909 January 1998 Insp Repts 50-295/97-29 & 50-304/97-29 on 971202-05.No Violations Noted.Major Areas Inspected:Licensee Performance During Plant Biennial Exercise of Emergency Plan IR 05000295/19970211997-12-0909 December 1997 Insp Repts 50-295/97-21 & 50-304/97-21 on 970602-0919.No Violations Noted.Major Areas Inspected:Licensee Developed Phoenix Training Program as Part of Station Restart Action Plan ML20203E5111997-12-0505 December 1997 Notice of Violation from Insp on 971027-31.Violation Noted:On 971017-18,entrance to Truck Bay of Radioactive High Level Waste Area Was Not Locked & Personnel Did Not Have Direct Oversight IR 05000295/19970261997-12-0505 December 1997 Insp Repts 50-295/97-26 & 50-304/97-26 on 971027-31. Violations Noted.Major Areas Inspected:Plant Support, Performance & Evaluated Effectiveness of Radiation Protection Program IR 05000295/19970311997-12-0404 December 1997 Predecisional Enforcement Conference Repts 50-295/97-31 & 50-304/97-31 on 971201.Violations Noted.Major Areas Discussed:Violations Involving Failures to Adequately Implement fitness-for-duty Program Requirements ML20202D9291997-11-28028 November 1997 Notice of Violation from Insp on 970830-1010.Violation Noted:On 970910,while Returning QA Fire Pump Breaker to Svc IAW out-of-svc Number 970009297,non-licensed Operator Did Not Close Control Power Knife Switch as Required ML20202D9401997-11-28028 November 1997 Insp Repts 50-295/97-22 & 50-304/97-22 on 970830-1010. Violations Noted.Major Areas Inspected:Operations,Maint, Engineering & Plant Support IR 05000295/19970171997-10-10010 October 1997 Insp Repts 50-295/97-17 & 50-304/97-17 on 970619-0922.No Violations Noted But pre-decisional Enforcement Conference Will Be Scheduled to Discuss Violations Cited.Major Areas inspected:fitness-for-duty Related Events IR 05000295/19970181997-10-0202 October 1997 Insp Repts 50-295/97-18 & 50-304/97-18 on 970409-0730. Violations Noted.Major Areas Inspected:Engineering ML20211J7991997-10-0202 October 1997 Notice of Violation from Insp on 970409-0730.Violation Noted:Zion Station Measures to Control Matls Were Inadequate & Did Not Prevent Installation of Following,From 1992 to 1997,high Efficiency Particulate Air Filters ML20217F0861997-09-30030 September 1997 Notice of Violation from Insp on 970719-0829.Violation Noted:On 970827,engineering Contractor Operated 2C Svc Water Pump Lower Bearing Suppl Isolation valve,2SW0624,w/o Authorization from Operations Dept IR 05000295/19970191997-09-30030 September 1997 Insp Repts 50-295/97-19 & 50-304/97-19 on 970719-0829. Violations Noted.Major Areas Inspected:Operations,Maint & Engineering ML20217A3371997-09-12012 September 1997 Notice of Violation from Insp on 961207-970527.Violation Noted:During 1996 Unit 2 Refueling Outage,Irradiated Fuel Was Moved & Fuel Was Stored in Pool W/Less than 60 Days Decay Time & Fuel Bldg Exhaust Sys Was Operating PNO-III-97-071, on 970903,Comm Ed Announced Series of Mgt Changes & Restructuring of Nuclear Div Organization.New Site Vice Presidents at Braidwood & Quad Cities Former Plant Managers.State of Il Will Be Notified of Mgt Changes1997-09-0303 September 1997 PNO-III-97-071:on 970903,Comm Ed Announced Series of Mgt Changes & Restructuring of Nuclear Div Organization.New Site Vice Presidents at Braidwood & Quad Cities Former Plant Managers.State of Il Will Be Notified of Mgt Changes ML20217R2441997-09-0202 September 1997 Notice of Violation & Proposed Imposition of Civil Penalty in Amount of $330,000.Violation Noted:Primary Nso Did Not Establish Power at or Less than Point of Adding Heat IAW GOP-4,step 5.21.f IR 05000295/19970161997-08-28028 August 1997 Insp Repts 50-295/97-16 & 50-304/97-16 on 970530-0718. Violations Noted.Major Areas Inspected:Operations, Maintenance & Engineering ML20216C4801997-08-28028 August 1997 Notice of Violation from Insp on 970530-0718.Violation Noted:On 970510,during Performance of OSP 97-012,section 5.58,licensee Failed to Close 3L Kiene Valve ML20211C9071997-08-27027 August 1997 EN-97-080:on 970902,notice of Proposed Imposition of Civil Penalty in Amount of $330,000 Issued to Licensee.Action Based on Three Severity Level III Violations Pertaining to Reactivity Mgt Problems & Command/Control Problems IR 05000295/19970201997-08-26026 August 1997 Insp Repts 50-295/97-20 & 50-304/97-20 on 970728-0801. Violations Noted.Major Areas Inspected:Aspects of Licensee Plant Support Performance & Specifically,An Evaluation of Effectiveness of RP Program ML20217R3411997-08-26026 August 1997 Notice of Violation from Insp on 970728-0801.Violation Noted:High Radiation Area W/Radiation Levels Greater than 1000 Mrem/Hr Was Not Locked & Personnel Did Not Have Direct Oversight of & Positive Control Over Each Entry Into Area IR 05000295/19970131997-08-15015 August 1997 Insp Repts 50-295/97-13 & 50-304/97-13 on 970404-0529. Violations Noted.Major Areas Inspected:Operations,Maint, Engineering & Plant Support Re Failure to Immediately Notify CR of Fire in Unit 1 Containment Resulting in Violation ML20217P9661997-08-15015 August 1997 Notice of Violation from Insp on 970404-0529.Violations Noted:Fire Resulted When Mechanical Maint Personnel Did Not Ensure That Adequate Natural or Mechanical Ventilation Was Established While Applying Flammable Lubricant to Rv Holes ML20149G6381997-07-17017 July 1997 Insp Rept 50-295/97-12 on 970311-0425.Violations Noted.Major Areas Inspected:Operations,Maint & Engineering Associated W/Unit 1 Loss of Offsite Power Event That Occurred on 970311 ML20149G6341997-07-17017 July 1997 Notice of Violation from Insp on 970311-0425.Violation Noted:On 970311,licensee Identified That Procedure Did Not Exist for Responding to Loss of Offsite Power That Resulted When Unit 1 Sys Auxiliary Transformer Tripped ML20149H9961997-07-16016 July 1997 Predecisional Enforcement Conference Rept on 970703.Areas Discussed:Violations Noted in Insp Repts 50-295/97-02, 50-304/97-02,50-295/97-07 & 50-304/97-07 on 970206-0402 & 0312-0428 & Corrective Actions IR 05000295/19970151997-06-26026 June 1997 Insp Repts 50-295/97-15 & 50-304/97-15 on 970602-06.No Violations Noted.Major Areas Inspected:Licensee Plant Support Performance & Effectiveness of RP Program 1999-09-01
[Table view] |
See also: IR 05000295/1992030
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U. S. NUCLEAR REGULATORY COMMISSION 1
REGION III
Reports No. 50-295/92030(DRS); No. 50-304/92030(DRS)-
Docket Nos. 50-295; 50-304 Licenses No.-DPR-39; No. DPR-48
Licensee: Commonwealth ~Bdison Company
Executive Towers West III *
1400 Opus Place
Downers Grove, IL 60515
Facility Name: Zion Nuclear-Power Station
Units 1 and 2
Inspection At: Zion Sito,-Zion, Illinois
Inspectors:
C.
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A. Gainty(
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Date
Approved By:
J.'M
' acopson,- Chiet -
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Date
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e als Processes Section-
Inspection Summarv
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Insnection cpnducted December 14.-1992 through January 4. 1993
(Recorts No.'50-295/92030(DRS);-No.-50-304/92030(DRS))
-Atpas Insoected; Announced safety-inspection-of tho' licensee's-
response to Generic Letter = (GL) 89-10,:-_" Safety-Related Motor-
Operated Valve (MOV) Testing and Surveillance" _ (2515/109).
Results: The' licensee has developed a-program which is-generally
consistent with the guidance'of GL'89-10. -The inspection-
disclosed.one violation (Section 2.a.(4)), three unresolved' items
(Sections 2.a. (3) , . and 2.a. (4) ) , and one open item-_(Section
2.b.(6)).
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The licensee demonstrated strengths in the following area:
O Use of a spring' pack tester-at each valve refurbishmentJto
improve' accuracy of torque switch settings prior to= VOTES
-tests.
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PDR ADOCK 05000295-
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- Inspection Summary ~
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The' licensee demonstrated weaknesses in the following area: :
o The methods used to evaluate data from design basis testi'ng-
did not ensure that Movs could perform their safety function
under design basis conditions.
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TABLE OF' CONTENTS
P.aG9.
1. Persons Contacted.................................... 1
2. Inspection of the Program Developed in Response to
Generic Letter 89-10............................... 1
a. Generic Letter 89-10 Program Review.............. 1
(1) Scope of.the Generic Letter Program......... 1
(2) Design Basis Reviews........................ 2
(3) MOV Switch Settings......................... 2'
(4) Design Basis Differential-Pressure and
Flow Testing.............................. 4
(5) Periodic Verification of MOV Capability..... 7
(6) MOV Failures, Corrective Actions and
Trending..............-.................... 7
(7) Schedule.................................... 8
(8) Liberty Technologies 10 CFR Part 21 Review.. 9-
b. Associated Programmatic. Reviews..................- 9
(1) Design Controlifor Thermal overload-
Protection.................... ........... 9
(2)=MOV Setpoint Control........................ 9-
(3) Maintenance................................. 10
(4) Training.................................... 11
(5) Operating-Experience and Vendor
Notification.............................. 11
(6) Diagnostics................................. 11
(7) Walkdown.................................... 11
(8).Backseating of Valves....................... 12
,3 . Licensee Self-Assessment............................. 12
4. Open Items........................................... 11 2
5. Unresolved Items.....................:................ 12
- 6. Exit Meeting............................'............. 12
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DETAILS
1. . Persons Contacted
Commonwealth Edison ~ Company (CECO)'
- R. Tuetken, Site Vice President
- - T. Joyce, Station Manager
- R. Branson, Nuclear Engineering Department.
/*L. Cerda, MOV Coordinator
- J. Dempsey, Technical Staff
- K. Dickerson, Regulatory Assurance
- K. Moser, Technical Staff
/*M. Pigon, Technical Staff
- B. Rybak, NED Mechanical & Structural Design _ Supt.
R. Ungeran, MOV Program Administrator
U. S. Nuclear Reculatory Commission (NRC)
- J. Smith, Senior Resident Inspector
- Denotes those attending the exit meeting on. December 22,
1992. '
- Denotes those participating in the-telephone conference -
January 4, 1993.
2. Inspection of the Procram Develooed in Response to-Generig
Letter 89-10
a. Generic Letter 89-10 Procram-Review
The NRC inspectors reviewed " CECO-Response to Generic
Letter 89-10," submitted to.the NRC by letter dated
September 28, 1990. Additional commitments regarding
the= program were submitted toithe NRC_-by letter. dated
May 11, 1992. Zion implemented the-CECO corporate
level GL 89-10 program in accordance with Nuclear
Operations Directive NOD-MA.1, " Guidelines.for. Motor
Operated Valve (MOV) Testing, Maintenance'and
Evaluation," Revision--2,-by-Zion Station procedure. ZAP
400-09. The licensee had developed a program that was-
generally consistent with the GL as discussed in more
detail below.
(1) Scope of the Generic Letter Procram
The inspectors reviewed system drawings for safety
injection, containment spray,_ steam generator.
feedwater and-auxiliary feedwater, main steam,
containment spray,' component cooling, and residual
heat removal as a sample' check for the
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completenons of the scopo of the Gb 89-10 program.
There woro 328 safety related HOVs includod in the
program at Zion Station. The licensoo provided
written-justification for the exclusion of 40 MOVs
from the program. The justification was in
accordanco with the GL guidanco. The inspectors -
datormined that the scope of the licensoo's
program was consistent with GL 89-10.
(2) llenign 11 asis Rovigyg
(a) Difforential Pressure Reauirementn
The HRC inspectors examined det basis
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review dp requirements for a sa. 410 of MOVs
and evaluated the proceduros controlling the
performance of the design basis t 'lews. No
problems were noted.
(b) Reduced Voltaae capability
The method used for calculating degraded
voltage at the MOV motor terminals was
acceptable. The second level undervoltage
relay sotpoint at the 4.16 kV safety-related
bus was used as the starting point for
calculating degraded voltage at-the motor
control contor (MCC). This is a more
conservative method than the " lowest
expected switchyard voltago" previous.1v used-
as the basis for calculating degraded voltago
at the MCC.
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calculations of voltago drops in cables
between the MCC and the MOV motors were
confirmed to be accurato ay the inspectors.
The calculations disclosed an abnormally high
(up to 40 volts) drop in some cables. This
was determined to be acceptablu due to a
relatively high (about 420 volts)-degradod
voltage at the MCC. The higher MCC voltage
was made available by increasing the value at
which tho'socond level undervoltage relay
tripped.
(3) MOV Switch Settingg
Sizing MOVs and setting'of MOV switches was
evaluated and was datormined to be an--evolving
process. A targot thrust window was calculated
for MOVs that had-enough margin'to use tho' Valve
operational Test Equipment System (VOTES). For
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some MOVs, modifications were planned to improve
the available margin. This initial approach was
acceptable, however, careful evaluation of test
data is important in order to validate the
assumptions that went into the calculations. Some
of the assumptions ir cludo valvo f actor, stem
coefficient of friction, amount of degradation in
stem friction over the maintenance interval, and
rato of loading.
The results from the dp testing at Zion appeared
to indicato higher stem friction factors, higher
valvo factors, and grontor offects from load
sensitive behavior for some McVs than was
originally assumed. The licensco had compiled
data from all six Ceco sitos and estimated that an
averago valvo factor was between 0.4 and 0.5 as
compared to the 0.3 value typically assumed in
uizing calculations. The licensoo had not
addressed rate-ot-loading in its program.
Itowever, an effect from rate-of-loading was
apparent in the tost data. The NRC incpectors
informed the licensco that it will be expected to
add additional margin to its calculations to
envelop this offect, when applicable. It is the
intent of GL 89-10 that test data be evaluated for
applicability to the overall MOV program.
Upon completion of its ovaluation of the backlog
of MOV test dcta, Ceco will be expected to
incorporate the results of the assessment of the
test data into its sizing and switch setting
methodology in accordance with GL guidance. For
examplo, the thrust windows for the tested MOVs-
will need to be corrected where the thrust
requirements were found to be greater than
predicted. .For those MOVs that will not be tested
under dynamic conditions, test results from valves
similar in type and service, must be considered in
the ovaluation of valve capability.
The licensco stated that, in determining the
acceptability of a limited population of MOVs, it
had relied on the results of a study by Kalsi
Engineering on the capability of Limitorque
actuators to withstand thrust greater than the
published ratings. The study was used cnly as an
interim measure and modification of the MOVs was
planned. The Kalsi study had been endorsed by
Limitorque for those licensees that have the
report and have addressed the caveats contained in-
the report, liowever, Ceco did not have a
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documented ovaluation addressing tha caveats of
the Kalsi report. Ceco has committed to address
this issue in response to the LaSallo MOV
inspection (50-373/92023; 50-374/92023). This
will be considered an unrosolved item for Zion,
pending NRR's review of the LaSallo responso and ;
considering any issues specific to Zion's limited
uso of the study (50-295/92030-01(DRS); 50-
304/92030-01(DRS)).
(4) Drolgn Basis Difforpntial Pressuro._nnd Plow
T101109
Approximately 17 MOVs had boon dp tested at the
time of tho inspection, all during thu Unit 1-
Spring 1992 outago. The inspectors woro concerned
that the dp test results had not boon ovaluated to
ensure that the MOVs could perform their safety
functions under design basis conditions. The only
acceptance critorion utilized for the dp tests was
that the MOV cycled properly under test dp and
flow conditions. The inspectors explained that
sinco most of the dp tests woro performed at loss
than full dp, an engincoring evaluation of the
test results was requirod-in o* dor to demonstrato
design basis capability of each'Mov. In responso
to the inspectors' concerns, the licensoa
committed to perform an engineering ovaluation of
the 17 dp tosts in accordanco with Ceco document
"Whito paper 108" within a 10 wook timo framo and
to use the draft " VOTES Test Report Review Guido,"- '
Revision 1, dated April-21, 1992'for ovaluation of
the Unit 2 dp touting during the current outage.
The failure to ovaluato test results for theil7 dp
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tests is considered a violation of'10 CFR 50
Appendix B, critorion XI, Tost Control (50-:
295/92030-02(DRS); 50-304/92030-02(DRS)).
The inspectors reviewed the results of soveral dp-
tests and observed that in ono caso, the corporato
offico had calculated the valvo factor for MOV
ICC0685 to bo in-excess of 10. Since the thrust
calculation for this MOV was based on a valvo
factor ofl0.3, the inspectors woro concerned that
the high valve factor may impact the operability -
of the MOV. Further ovaluation by the inspectors
identiflod that the VOTES traco showed ovidence-of
. disc guide drag or some other abnormality that'had
boon'proviously notod:by.'he t VOTES technician,lbut'
was-not.ovaluated. In response to tha. inspectors'
concerns, the licenseo evaluated the test results
and tracos and dotorrined that MOV 1CC0685 was
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operable, but marginal, and required stem i
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lubrication overy 9 months instead of tho original
36 month interval. The inspectors considered the -
licensoo's evaluation to bo acceptable.
During both static and design basis testing, the
actual measured motor current for sono MOVs '
exceeded the nameplato. locked rotor current and
appeared to indicato that the locked rotor current
was higher than originally assumed. The offect of
degraded voltago for each MOV included in tho :
calculation of capability was based on the ,
nameplato locked rotor current, which is normally
a reasonable assumption. However, where the
measured current, corrected to rated voltago, is
higher than locked rotor' current, than that'
current should be considered in ovaluating the
worst caso condition under degraded voltage. The
inspectors woro concerned that the licenson had
not taken stops to evalunto now information with '
respect to the degraded voltago calculations and
capability for each MOV. In responso to the
concerns, the licenseo identified the affected
population (approximately 50 tests) and committed
to ovaluate the offect of the highor locked rotor
curront on MOV capability within 10 weeks. The
inspectors considorod the failure to ovaluate the
offect of the higher than expected motor. current ~
to be an unrosolved item, pending the licensoo's
review (50-295/92030-03(DRS); 50-304/92030-
03(DRS)).
The licansco evaluated static VOTES testing using.
the draft " VOTES Test Report Review-Guide." 'In-
most static tests reviewed, certain items marked
"no" in the guide were documented and
dispositioned onsito or forwarded to the corporato 1
offico for resolution. This'mothod seemed to work :
well in general, however, in the case of MOV.
ICC9438, the inspectors were concerned withLthroo
items marked "no" where there was no documented
ovaluation by either site or corporato. Section
2.6 of the guide indicated that, when_zero' marks
on the VOTES traces woro not within 5% of each
other, NED (corporato) was to be contacted.' In
Section 3.1, the measured thrust at."C16" (maximum
- thrust) excooded-the calibration rango; however,
for best fit straight lino calibration, Liberty
does not allow extrapolation beyond the
calibration range. In Section 3.12, the disc
pullout' force was measured to ho 94.6% of C16
instead of 80% as assumed in the-sizing
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methodology. In response to the inspectors'
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concerns, the licensee committed to review and-
evaluate the above items within 10 weeks. This is
considered an unresolved item pending NRC review
of the licensee's evaluation (50-295/92030-
04(DRS); 50-304/92030-04(DRS)). *
In general, the dp test results indicate that
soveral assumptions utilized for MOV capability-
ovaluations were not conservative. It is
recognized that bounding all factors considered in
the evaluation of MOV. performance may not be
practical or appropriate and may lead to an
unrealistic compounding of conservatisms.
However, it is tho intent of Gb 89-10 that values '
of individual factors:be evaluated such that, when
combined, provide reasonably conservative bounds
on actuator performance. Results from the
testing, corrected in accordance with the October ,
1992 10 CFR part 21 report from Liberty
Technologies, are summarized below.
(a) Stem friction factors varied between 0.0233
and 0.4514 during design basis testing and
did not appear to be bounded by the 0.15 stem
friction factor that was assumed for most GL-
89-10 program MOVs'in a non-degradedL
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(b) Flex-wedge gate valve factors varied between
0.1967 and 1.2643 during design basis testing
(not including the reported valve factor of
10.156 for 1CC0685). Of the five gate valves
tested, two were bounded by the 0.3 valve ,
factor that was assumed for most gate valves.
(c) Globo valves exhibited valve factors that-
varied between -0.1473 and-0.2538. Since l.t i
is not theoretically possible to have a1 globe
valve with a valve factor less than11.0, the '
data may indicate inaccuracies in the
measurement of dp or'some other parameter.
Generic.difficultica in measuring test
. parameters may affect the data generated forf ;
all-design basis tests. Further . .
investigation-into this issue is appropriate.
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(d) Load sensitive behavior had not boon
accounted for in the methods for setting
torque switches. However, load sensitive
behavior wad observed during most of the
design basis tests and varied between -35.0%
and 66.7%.
(5) Par.iodie Verification of MOV Cap. ability
The Zion MOV program and the corporate program
both indicated that static testing would be used
for periodic verification to assure that proper ,
switch settings are maintained throughout the life
of the plant. However, the licensee had no
objective evidence to establish a reliable '
correlation'octween static tests and dynamic tests
performed at full flow and full differential
presca c< Tre licensee must establish such a
correlat ivu pefore static testa can be used for '
this pureaew
The station's schedule for periodic testing of
MOVs appeared to follow the, guidance of GL 89-10;
however, the station's program document did not.
The station's program is the formal document-
prescribing the activities to be-performed in
response to GL 89-10. That program is expected to
represent the practice being followed. However,
the wording in the program did not follow the
guidance of GL 89-10 in some areas.- For example,_
it excused the periodic verification of some
safety related MOVs (identified as category _2)
provided they received-preventive maintenance on
at least a ten year cycle. The period recommended-
by GL 89-10 for verification of=the capability.of
each MOV in the program was every third refueling
outage or every five years. Tius program should
reflect this period. Any deviation-from this
guidance should be justified on the basis of "
actual experience and' documented.-
(6) JiOV Failures. Corrective Actions and Trendina
The inspectors reviewed corrective actions taken
for a number of recent deviation: reports, and
other MOV-failures. In most cases,.the root cause
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determination and corrective actions were complete.
and well_ documented. However, the inspectors were
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concerned about a number of failures-that resulted '
from binding of auxiliary contacts in the McCs.
l According to licensee records, there had'been 28
L failures attributed to sticking auxiliary contacts
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in MOVs and other components since 1989. As a
result of the failure of a switch gear ventilation
fan in November 1989, the licensee identified
through consultation with the manufacturer, that
periodic lubrication of the plunger was necessary
to prevent binding. The licensee revised the PM
proceduro used for MCC maintenance at that time,
but failed to recognize that not all McCs for MOVs
were in the PM program until further MOV failures
occurred in 1992. In responso to the inspectors'
concerns, the licensee reviewed the population of
MOVs that had not been properly lubricated and
determined that (1) all plant McCs were in the PM
program, (2) all Unit 2 safety related MCCs will
be lubricated by the end of the current outaga,
(3) all Unit 1 safety related MCCs were scheduled
to receive PM during the Fall 1993 outage, and (4)
the Unit 1 MOVs woro determined to be operable
based on the quarterly surveillance testing
program. The inspectors considered the licenson's
approach to be acceptable.
The trending program had the capability to collect
data on a number of paramotors, including thrust
at torque switch trip, maximum thrust, and other:
parameters that should become useful as more data
_
is collected. Failures were also trended both by
cause and by component to attempt to identify
potential problem areas. This was considered to
be a good approach, especially due to' considerable
MOV coordinator involvement. However, the
trending for indication of when a refurbishment
would be required was based mostly on the results
of grease inspections. No periodic refurbishments
woro planned.- This could limit tho-effectiveness
of the station personnel to detect degradation-
prior to failure. Some forms of wear may not be
detectable until the actuators are virtually
inoperable. In such a caso, periodic visual
inspecticns may provide a measure of added
assurance.
(7) Sched412
The licensee committed to implementation of all GL.
89-10 actions by the end of the fifth. refueling
outages, beginning with-the 1991' outages. The-
schedule was beyond the time frame recommended by
the GL and there were no plans to dynamically test
MOVs where'at least 80% of design basis dp and
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flow could not be achieved. This position and the
implementation schedule for GL 89-10 will'be
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reviewed by HRR to determino acceptability. The
18 inseo has determined that 132 MOVs are
prmcticable to test. At the time of tho ;
inspection, 17 dp tests had boon completed on Unit
1.
(8) Liberty Technoloalos 10 CPR Part 21 Review
During a mooting with the NRC staff in April 1992,
CECO committed to ovaluato the data from tests of
5
motor-operated valvos (MOVs) performed at its
facilition in response to GL 09-10. In accordance
with 10 CFR Part 21, Liborty Technologies notified
the NRC staff and nuclear power. plant 11consoos in
October 1992 of a generic issue rogarding the
accuracy of its VOTES diagnostic equipment. At
tho time of the inspection at Zion, CECO had
completed a proliminary evaluation of the MOV test
data including an initial effort at addressing the
offect of the increased inaccuracy of the VOTES
equipment. In an internal memorandum dated
October 29, 1992, CECO stated that its.
consideration of the increased inaccuracy of the :
VOTES equipment would be completed within six ;
months of recolpt and validation of now VOTES '
software, received in December 1992. Tho.licensoo
indicated plans to adhere to this schedulo during
the inspection.
b. Associated Procrammatic Reviews
The NRC inspectors reviewed other licensco programs
associated with MOVs.
(1) Desian Control for Thermal Overload Protection [
The NRC inspectors reviewed the methods for design f
control of thermal overloads (ToL) .- .The method by ,
which most TOLs in the-plant were selected was
acceptable. The procedure for selection of future
TOLs was reviewed and found to offer some
additional conservatism. TOLs selected by either
method conform to NRC guidance. ,
(2) MOV Sotooint Control
The NRC inspectors reviewed-documentation and "
discussed the MOV sotpoint control program with' ,
cognizant licensoo' personnel. Zion-has devoted !
considerable recourcos to this area as a result of
previous inspection-findings. The MOV sotpoint '
control program was considered to be acceptable.
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(3) Maintenance
The nominal proventive maintenance-(PM) frequency '
was 36 months, which excooded the manufacturer's
(Limitorque) recommended frequency for stem
lubrication of 18 months. The exact effects of
the extended maintenance frequency are not known;
however, some additional degradation and increased i
stem factors would be expected. The licenseo
planned to perform some static as-found diagnostic
testing to justify their position. Such
justification would be better supported by as-
found design basis testing because of
uncertainties in the relationship betwoon the
performanco of MOVs under static and design basis
conditions.
The NRC inspectors reviewed the licensee's
practico in the area of valvo stem packing
adjustments. Procedure ZAP 400-04 specified to_ '
perform VOTES testing following packing
adjustments if the thrust margin is narrow,
othorwise, a motor curront signature test was
performed after packing adjustmonts. _Since the
MOV coordinator is involved with the work analyst-
in datormining the appropriato post maintenance
testing for all MOV maintenanco, this.should
provido adequate control.- In general,.tho MOV .
coordinator's close involvement in planned ,
maintenanco, post maintenance testing (PMT), and
static and dp-testing was considered to be a
positive aspect ofl the program.
The refurbishment _of MOV-operators and tho' ,
calibration testing of several Limitorque spring
packs was observed. No significant irregularities
wero dotected. . ' Calibration testing was:a-regular
portion-of refurbishment and was used to_ confirm-
that-there was no degradation of spring. pack'
mechanical characteristics and to provido
individual (rather than generic) information for
each spring pack. Having this information
available improved the~ accuracy:with which MOV
thrust or torque was predicted = prior to VOTES
testing.- Making use of'this method of-improved-
MOV-performance control is considered-a~ strength.
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(4) Training
,
The MOV training program for electrical and
mechanical mairitenance personnel was reviewed and
found to be acceptable in-content, duration, ;
examination difficulty, and record maintenance.-
(5) Qngratina Experience and' Vendor Notification
The NRC inspectors reviewed applicable procedures
and discussed the process for handling various
information notices, VOTES Hot Tips, customer -
Service Bulletins, Limitorque Maintenance' Updates,
and vendor notifications. Steps had been taken to
ensure that information received was screened,
evaluated and maintained by appropriate ,
organizations and that appropriate actions were
planned. The Zion program for the processing and
control of operating exp3rience and vendor
notifications was found to be acceptable.
(6) Dinanostics
The VOTES system was used to test MOVs under both
static and dynamic conditions. During the VOTES
testing, one parameter that_is measured is-inrush
current data, which'was measured with an
uncalibrated probe. Since this reasured data is
important in validating locked rotor current
assumptions used in the capability assessments, i
the inspectors were concorried with the use of an
uncalibrated probe. Xn response to the
inspectors' concerns, the licensee committed to
obtain and use a calibrated current probe as soon-
as the probe is available and procedure revirions
are completed. This item is considered an open
item -(50-295/92030-05 (DRS) ; 50-304/92030-05(DRS)).
(7) ILalh519ED
The inspectors performed a general inspection of
the plant as well as a detailed inspection of-
MOVs. In generale. housekeeping appeared to bei
good. There was no obvious inconsistency.in
lubrication of valve stems, even on several valves
on which the bodies and bonnets were heavily
rusted. 1
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(8) Backseatino of Valvos )
The licensco routinely backsoats four valvest
1RH8701, 1RH8702, 2RH8701 and 2RH8702. Although J
olectrical b3cksoating is generally conaldered to I
bo harmful to valvoa, thoso MOVs are exceptions. ]
The manufacturer's instruction manual recommendu ,
backsoating those valvos and backsoating thrust i
critoria are proscribed. Under thoso conditions,
backscating is acceptablo. ,
3. Licensco Self Angessment
'
Efforts in this area were acceptable, but limited in scopo.
Self-assosoment carried out in the area of the GL 89-10 ;
program concentrated on MOV sotpoint control. Thio.lo an
important area and ono in which Zion has experienced.
difficulties in tho.past. Although the assessnont was
performed with appropriate depth and objectivity, it covered
only a small portion of the program. For examplo, the
engincoring ovaluation of MOV test data was not examined.
Failure to promptly evaluato data could result in long term-
use of an MOV-that toat data indicated to bo inoperable.
Self-asanoament in thin area might have averted the
violation included in this report. Additional coverage of-
the remaining portions of the program in expected.
4. Qggn.Itong
open itoma are matteru that have boon discussod'with the.
licensoo, which will be reviewed further by the-inspector,
and which involvo some action on the part of the NRC,
licensoo, or both. An open item disclosed during the
inspection is discussed in Sections 2.b.(6)
5. Unrosolved Items
Unrosolved items are matters-about.which more information in-
required in order to ascortain whether they are acceptable
items, items of noncomplianco, or deviations. Unrosolved
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items disclosed.during-this inspection are discuased in.
Sections-2.a.(3) and 2.a.(4) of this report.
6. Exit Mgotinq
r
The inspectors mot with licensee representativos (denoted in
Section 1) at the conclusion of the inspection on'
December' 22,-1992. -In-addition, a follow-up'tolophone:
conference was hold betwoon licensoo~representativos and the
Region III office on January 4, 1993;- The inspectors
summarized the purpose and scope of the inspection andithe
findings.- The inspectors informed the licenson-of'tho1
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violation,'three unresolved items, and one open item ,
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identified during this inspection. The inspectors also-
discussed the likely informational content of the inspection l
report with regard to documents or processes reviewed by the i
inspectors during the inspection. Several documents wore
identified as-proprietary but were not noted in this report. ,
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