ML20081B715
| ML20081B715 | |
| Person / Time | |
|---|---|
| Site: | River Bend  |
| Issue date: | 03/30/1983 |
| From: | GULF STATES UTILITIES CO. |
| To: | |
| Shared Package | |
| ML20081B699 | List: |
| References | |
| FOIA-83-381, FOIA-83-A-21, FOIA-83-A-21E NUDOCS 8310280199 | |
| Download: ML20081B715 (11) | |
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NUCLEAR REGULATORY COMMISSION .
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. Docket No. S'0-458' APPLICANTi Gulf States Utilities Company (GSU) .,,
FACILITY: River Bend Station Unit.1 . ,
SUBJECT:
SUMMARY
OF MARCH 30-31, 1983 CASELOAD FORECAST PANEL (CFP) MEETING AND SITE VISIT The applicant met with the HRC's CFP, composed of William Lovelace (RM), _. Ross Brown (SRI) and Edward Weinkam (DL) at the site of River Bend Station ,. (RBS) Unit 1 in West Feliciana Parish, Louisiana to discuss the current status of construction and to observe in-progress activities. The meeting agenda and list of attendees are attached. The purpose of the meeting and site tour was to collect River Bend Station, Unit 1 data on past construction programs and progress, current construci3,on status and to observe physical plan) completion so that the staff ctn make an assessment of the construction status and con- , struct. ion completion date. This estimate is used in scheduling limited staff i resources for the safety and environmental review of pending operating license applications. . Dr. Marc.h 30, 1983 in a meeting held at th.e River Bend Energy, Center, the a;iplicant described the progress of engineering and construction at RBS Unit 1, using the attached presentation as an outline. Construction, which commenced ' in July 1979, is progressing on a 68 month schedule, with fuel load planned f--:- 'gn --g c--.e -it. coeratier in Dectr5sr 'E55. As of February 1953, L reptris the constructier, compie: ion as 66c. inis cor.ipietion percentage is based upon nan hours earned. The percent completion for structural is.89.l's, piping 48.0*a and electrical 31.7'a. ,_ Curves depicting installation rates for various ' commodities are included in ~ the presentation. As can be seen, using GSU's percent completion basis and the early start / late start enveloping criteria, GSU estimates that they are proceeding as planned, or better, in the areas of conduit, exposed metal conduit, cable tray, instrument and control cable, power cable,. power cable terminations and piping-2 1/2" and above. GSU i~s behind in their planned installation ' schedule in the areas of instrumentation and control ter'minations, piping-2" and below, lighting wire and small bore and large bore hangers. GSU states, however, that these areas should present no problem due to good to excellent progress in most areas allowing for incrcased craft concentratipn in the behind the curve" areas. . 3 s
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m . 6 The critical path as identified .for the construction of RBS is the reactor
. building. This includes-the installation of the fuel pool, reactor cavity
- liners, installation of gates and fuel racks, erection of the fuel transfer
. tube and installation of the reactor pressure vessel internal supports for the '
reactor pressure vessel hydrostatic test. These activities support the turnover
' of the reactor pressure vessel outflush and the' traversing incore probe system.
Summaries of the test procedure status indicate that a large effort remains in this area. This includes preoperational/ acceptance tests (186 required, 98 not started, 50 draft complete,16 in progress and 14 approved), start-up tests - (46 required, none started) and generic preliminary tests (less than 20% approved). GSU included a percent complete comparison chart with data from the NRC
> " yellow book" yardsticking a 15 BWR average. completion percentage at the one, two and three year marks to RBS Unit 1. Also included are conparison to major milestones for the 15 BWR average.
In summary, GSU listed several positive schedule factors they feel give RBS an advantage over other construction projects. These factors are:
- 1) Nuclear Stabilization Agreement
- 2) Alternating Four-Tehs Shif t Arrangement
- 3) Small Bore, Models and Drawings '
. 4) Successful Quality Assurance Program '
- 5) Boundary Identification Support Plan in T/SU Program -
. 5) As Built Large Bore Program
- 7) TMI Lessons included in Plant Desian '
- 8) Hydrodynamics Inputted into Based design During our site tour on March 31, 1983, we observed much oncoing work in the reacter buildino area and a positive attitude fron the. construction workers
- cr.d s";;rrt perser.e1. .
Conclusion , The NRC CFP found that GSU enjoys the advantage of experience gained from the ~b 4 successes and mistakes of other nuclear power plant construction projects. - GSU has accepted a challenging construction schedule and is vigorously attempting to meet it. Several of the positive schedule factors enumerated will benefit
~
GSU. . An analysis of the data presented, combined with obser'vations made during the site tour were compared with the data accumulated during the F, arch 3-5, 1981 CFP. The CFP feels that the percent completion is an optimisticivalue and that con-struction had not progressed at the rate estimated by the staff in'1981 to be required for a 1985 fuel load date. 'However, since the commodity installation, curves are largely projected curves based on early installation' performance 1
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3- . data, the NRC staff concludes that it is prudent to look at construction p.rogress. again, at the end of FY 1983 to see how.well actual rate of construction
- matches the applicant's current projection. At that time, the commodity instal- .
.lation aspects of construction will be more clearly defined and it will be
- possible to better determine how effective GSU's positive . schedule factors are. .
E. J. Weinkam, Project Manager Licensing Branch No. 2 Division of Licensing
Enclosures:
As stated . cc w/ enclosures: See next page -
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Docket Nos.: 50-458 Applicant: Gulf States Utilities Company . Facility: River Bend Station, Unit 1
~
Subj ect: Summary of March 30-31, 1983 Meeting and Site Visit To Assess Construction Progress and Schedule
Introduction:
On March 30-31, 1983, the NRC Caseload Forecast Staff met with Culf States Utilities Company and their representative Stone and Webster at the River Bend site in St. Francisville, Louisiana to discuss the current status of
.co.tstruction and to observe the construction activities in progress. Meeting att'ndees are included in Enclosure 1. Enclosure 2 is the meeting agenda.
The purpose of this meeting and site oggjgggfortheCaseloadForecastStaff to collect data on past construction - ,____, current construction status and observe the physical. plant completion as well as ongoing constructig ' activities so that the staff could make an independent assessment of th W construction status and estimate a construction completion date. Gulf States estimate for physical work completed as of February 28, lp83 is 66% based on direct manhours expended. However, we consider this optimistic based on our , observations. Gulf States current estimate for construction completion and s fuel loading for River Bend Unit 1 is April 1985, with commercial operation by December 1985. The overall engineering effort as of February 28, 1983, is estimated to be 80 percent complete. The previous visit by the NRC -Caseload Forecast' Staff occurred 'on March 3-5, 1981, and is discussed in a meeting summary' dated March 12, 1981. This previous visit resulted in a independent completion estimate by the staff of October 1985 for River Bend Unit 1 as compared to Gulf States estimated completion of October 1, 1983, which was subsequently revised to their current estimated completion date of April 1985. . Conclusion , An analysis of the data presented combined with observations made during the site tour were comparedd with data received during the last staff visit and the analysis at that time. The current status.of major bulk commodites is as follows: Large bore pipe 70'% complete , Large bore pipe hangers 44% complete Small bore pipe 15% complete N Cable Tray 59% complete - Exposed metal conduit 26% complete ( , Cable 22% complete 3
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Terminations 6% complete
'%s It was concluded that during the past two(2) years, construct $on had not progressed at the rate which had been estimated by the staff during the 1981 ,
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w muq ' e , 4 kg UNITED STdTES -d NUCLEAR REGULATORY COMMISSION e*}$"O E WASHINGTON, D. C. 20555 b e .* . { [
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Docket No. 50-458 - , . APPLICANT: Gulf States Utilities Company (GSU) FACILITY: River Bend Station Unit 1 .
SUBJECT:
SUMMARY
OF MARCH 30-31, 1983 CASELOAD FORECAST PANEL (CFP) MEETING AND SITE VISIT . The applicant met with the NRC's CFP, composed of William Lovelace (RM), _. Ross Brown (SRI) and Edward Weinkam (DL) at the site of River' Bend ~ Station
~
(RBS) Unit 1 in West Feliciana Parish, Louisiana to discuss the current status of construction and to observe in-progress activities. The meeting agenda and list of attendees are attached. The purpose of the meeting and site tour was to collect River Bend Station, Unit i data on past construction programs and progress, current construction status and to observe physical plant completion so that the staff ~can make an assessment of the construction status and con- , struction completion date. This estimate is used in scheduling limited staff s resources for the safety and environmental review of pending operating license applications. On March 30, 1,983 in a meeting' held, at the River Bend Energy Center, the applicant described the progress ~of' engineering and construction at RBS Unit 1, using the attached presentation as an outline. Construction, which commenced in July 1979, is progressing on a 68 month schedule, with fuel load planned for April 1985 and commercial operation in December 1985. As of February 1983, GSU reports the construction completion as 66%. This completion percentage is - based upon man hours earned. The percent completion for structural i,s 89.1%, piping 48.0% and electrical 31.7%. Curves depicting installation rates for various commodities are included in the presentation. As can be seen, using GSU's percent completion basis and the early start / late start enveloping criteria, GSU estimates that they are proceeding as planned, or better, in the areas of- conduit, exposed metal conduit, cable tray, instrument and control cable, power cable, power cable terminations and piping-2 1/2" and above. GSU is behind in their Jplanned ins.tallation I schedule in the areas of instrumentation and control terminations, piping-2" and below, lighting wire and small bore and large bore hanger,s. GSU states, however, that these areas should present no problem due to' good to excellent progress in most areas allowing for increased craf t concentration in the behind the curve" areas.- % : i t s
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w The critical path as identiffed for the construction of RBS is the reactor -
. . building. This includes the installation of the fuel pool, reactor cavity.
liners, installation of gates and fuel racks, erection of the fuel transfer . tube.and installation of the reactor pressure vessel internal supports for the. reactor pressure vessel hydrostatic tesi.. These activities support the turnover . . . of the reactor pressure vessel outflush and the traversing incore probe system. t Sumarieslf 'the test procedure status indicate that a large effort remains in this area. This includes preoperational/ acceptance tests (186 required, 98 pot started, 50 draft complete,16 in progress and 14 approved), start-up tests. . (46 required, none started) and generic preliminary tests (less than 20% approved). GSU included a percent complete comparison chart with data- from the NRC
" yellow book" yardsticking a 15 BWR average completion percentage at the one,
~
two and three year marks to RBS Unit 1. Also included are comparison to major
, milestones for the 15 BWR average. ,
In summary, GSU listed several positive schedule factors they feel give RBS 2 an advantage over other construction projects. These factors are.: ' s
- 1) Nuclear Stabilization Agreement '
- 2) Alternating Four-Tens Shift Arrangement ,
- 3) Small Bore Models and Drawings ,
- 4) Successful Quality Assurance Program s
- 5) Boundary Identification Support Plan in T/SU Program
- 6) As Built Large Bore Program
- 7) TMI Lessons Included in Plant Design -
- 8) Hydrodynamics Inputted into Based Design ,
Du ing our ,1983, we te tour March erve e construc
- n orkers rea tor u id1 u and ppo t per nel.
Conclusion , The ".C CI" fcund that "M anjnye 'ha ad"=n+ane af experience aained from +ke st r erte: and in; doke5 ei ui.her nuciear power pionL t.custructSr prcjectre GSU has accepted a challenging construction schedule and is vigorously attempting t meet it. Several of the positive schedule factors enumerated enefit An analysis of the data presented, combineo with obse'rvations made during the site tour were compared with the data accumulated during the March 3-5,1981 CFP. The CFP feels that the percent completion is an optimistig value and that con- e struction had not progressed at the rate estimated by the ' staff in 1981 to be required for a 1985 fuel load date. However, since the commod.ity . installation curves are largely projected curves based on early installation performance s 5' 7* j b .. WE .
-~ ,
F.*, - - ( - 3-J data, the NRC staff ' concludes that it is-prudent to look at construction progress again~, at the end ofg1983 to see how well actual rate of construction matches the applicant's current projection. At that time, the commodity instal-
- lation aspects of construction will be more clearly defined and it will be possible to better determine how effective GSU's positive schedule factors are.
E. J. Weinkam, Project Manager Licensing Branch No. 2 Divisio~n of Licensing
Enclosures:
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As stated cc w/ enclosures: , See next page
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