ML19261E542
| ML19261E542 | |
| Person / Time | |
|---|---|
| Site: | Shoreham File:Long Island Lighting Company icon.png |
| Issue date: | 08/21/1979 |
| From: | Novarro J LONG ISLAND LIGHTING CO. |
| To: | Varga S Office of Nuclear Reactor Regulation |
| References | |
| SNRC-422, NUDOCS 7908280651 | |
| Download: ML19261E542 (52) | |
Text
LONG ISLAND LIGHTING COM PANY S(h aavawww SHOREHAM NUCLEAR POWER STATION P.O. BOX 618, NORTH COUNTRY ROAD e WADING RIVER, N.Y.11792 August 21, 1979 SNRC-422 Mr. Steven A. Varga, Chief Light Water Reactors Branch 4 Division of Project Management Office of Nuclear Reactor Regulation U.S. Nuclear Regulatory Commission Washington, D.C. 20555 Shoreham Nuclear Power Station - Unit 1 Docket No. 50-322
Dear Mr. Varga:
Enclosed herein are ten (10) copies of each of the following field changes / revisions to the Preservice Inspection Program for the Shoreham Nuclear Power Station - Unit 1:
FIELD CHANGES REVISIONS
- 80A0462 - 1 #80A0448 Rev. 6
- 80A0467 - 1 #80A2941
- 80A0468 - 1 #80A0482 Rev. 1
- 80A0471 - 1 #80A0469 Rev. 3
- 80A0425 - 1 #80A0486 Rev. 1
- 80A0476 - 1
- 80A0481 - 1
- 80A0481 - 2 These documents are furnished to comply with LILCO's response No. 1 to NRC request 121.16. Please remove and destroy super-ceded material and insert the documents listed s' ove.
Very truly yours, 1229 797
.g(,/j% 7 R Oove @ c 0
J. P. Novarro \
Project Manager 4\ ,
Shoreham Nuclear Power Station 4o DTR:jm Enclosures t[f o
T FC 8935 79 082806Q
".) NUCLEAR ENERGY SERVICES, INC.
- .7 NES DIVISION
. M. f MA[ ii /97I SHELTER ROOK ROAD 1* DAN 5URY. CONN. 06810 f f- a (203) 748-3581 Date
^
/
ISI FIELD CHANGE AUTHORIZATION EJbddV% fMOtelw^ .N UL-r9At>Qn t.
- N' N' u e' e .
"O '** *
- Document No. Bog.oyqgRey, 3 Document Title originator J.Je,,,,,s Field Change No. OVaa -2 _
Description of Field Change: , ,
.5"""; d' *'f *bb S ** "
- M #"'lW W7
[, 3 .J. T//f UC M " I'-' be.COU/***7 cer4 s4 e<4 vers- -+a ocaut so pn etM.ogg an, zoo y tYfAk^kl ord '
Reason for Change:
iO NWWah &. E~. Sequu%ts.
. . .m l)) , } gg Approvals:
- [~9' ??
/Ves 412T u u
- 4) & M ~r 0W W' ypn F9 ~/9 j%w+my ASA7eeen he PWmm c ow.
Y. Y S'- b"' ' ^IhT 2 f.).L9I19-f.tt.ro QA Distribute to all Controlled Copy holders of affected Document.
Note: A copy of this authorization shall be attached to the affected document until a subsequent revision incorporates the field change. .
~
' ENERGY SERVICES, INC.
,' ) NUCLEAR
'.7 NES DIVISION ff 7 7e
- // , A , / U
. . :). . SHELTER ROCK ROAO D ANSURY. CONN. 05810 I' " Date
,p (203) 748 3581 ISI FIELD CHAT:GE AUTHORIZATION ULTR)]S6MIt. EXAM 5tJATlbN Psocteuggs &) EcV. 3 Document Title /%epik'4!& Duffit)etD3J'laueduULlacGocument No. _96A6t/
- Originator /# C4##
Field Change No. o 4 e'/- /
Description of Field Change:
Pn:?e.2 S, srep 2 - nosusr s ex.ciriviry ro enecios so*A r.sH JND"A"b^
FA6M YNE Appgeppigyg m;S gju/NS. /v)A.rth1UM t?GSPoh'30 -
0 O dN 3 e nts A!e (SEE S Ec.7/bru 8. ] (2) o y
( .
Reason for Change: .
CLnblFIiATibro of s REP .2, 1229 299 i
Approvals:
.4p m eo pnt % % . !;fik'y~ ^ sf22/n pts.g C. AnelerJ e s) For pp01 4 -p o .) 9_
MeAhcEP. /) PPA 0f)ED PER PHo<l! Con. G.CniM14( u .. y
% 1, str.o an. > 4j,; f ,.> ;) q ,3 /
Distribute to all Controlled Copy holders of affected Document.
Note: A copy of this authorization shall be attached to the affected document until a subsequent revision incorporates the field change.
-]'] NES NUCLEAR DIVISION ENERGY SERVICES,INC.
' 8)). ":/
SHELTER RDOK ROAD DANSURY. CONN. 05810 MA/ 9. M'19
/[.- - (203) 748-3581
, Date ISI FIELD CHANGE AUTHORIZATION Ptowea.W 4b.
LAkT*A.ws.<
m o ""o.DiewkwA w""'"" Document No. 804 0V7'. Rev. O Cws Document Title sruns onn ra a,.2 originator .h bw,J Field Change No. OV% - / -
Description of Field Change: , _
SW un on NutWF. Antvr
$. 3 / . TM* W M m su coupta m g w. ca. suurm Nid h a c h on. c.ar,<is of e ew so syw aameup maio 2.oo ppn swl.4e.
e*
Reason for Change:
YD $t cRPGt2 p~/tt. G. d', (cmmy, ,
l g
~
Approvals:
S 7?
t/Es im*
n n. U!.-~
n m
X {,) w j,,
(Jr* Laf
~ ~ Pt
&gg W 4 m.,,
gl,pfy4 QLMOA Distribute to all Controlled Copy holders of affected Document'.
Note: A copy of this authorization shall be attached to the affected document until a subsequent revision incorporates the field change.
Fi ure 4.1
. #) NUCLEAR ENERGY SERVICES, INC.
'] NES DIVISION
/.8 '. '
SHELTER ROM ROAD DANSURY. CONN. 06810 M 9,1ct 19 Y/ '
-l (203) 748-3581 'Date ISI FIELD CHANGE AITfEORIZATION MQd C.AVTs. assn 4. euam*4 *on for' .f. Rev. O v es W. N suta- dAeuano) c>>o CCQ&uADocument No. EC990V7.7 Document Title g w em ,,m . mm wum Field Change No. ( # 7 f - / * ,_
Originator d .Jem../
Description of Field Chan'ge: .
.worassa for Um & N"" A*'*7 Sf.) 7/fr cit.%cdn cp snac. s~
Mn4t/ laL o,nd b. s d dst o wat t. croes/ S4 .f:pm Mat. cent ma too ppm sulfun.
Reason for Change:
~
% f.)VCoRPOR/3h y l//Aentou,%
1229 301 Approvals: .
(> r U27 S-9 ~?f M s Lar n,
N L ~ w ~ pr M *" c.v.,
bico CA. hWN&bnsu AlbT -fit' flt8l79 Distribute to all Controlled Copy holders of affected Document.
Note: A copy of this authorization shall be attached to the affected document until a subsequent revision incorporates the. field change.
Figure 4.1
. f) NUCLEAR ENERGY SERVICES, INC.
".1 NES Dit :lON 1
.Y. SHELTER ROCf ROAD NJ/ <2 /0y9 1" 1 DANSURY. CO A 06810 d/ - (203) 748-358' Date ISI FIELD CHANGE AUTHORIZATION
~
rNxnd utncased ~ @^^rdl4A. FWouA4Aa- Rev. O Document Tgtle vcomo,fe/' e4and- useo s chwo tecta s sT6th tL.a cx/' Document No. RoAc@n
- Originator oh._J e,v u Field Change No. nV71. /
Description of Field Chan'ge: .
g,5 . , re cu n a ee n u - a n, - n un e ~d a m mo w kt ou ts od.4ko n+ % a ce4 sg ppm haw % ou, me .
Reason for Change:
" D* aman s.r. egnar, h[k [k }ke 1229 302 Approvals:
/- +2 07 d T~9.x
)J[1 41rr" (/ (/ g Z'I*
W ren, A* S 9. m Wr upc . F W K h s- o h it Law on 7.X. G {_ , 1) bv-M .E/' R!W -
Distribute to all Controlled copy holders of affected Document.
A copy of this authorization shall be attached to the affected
~
Note:
docur- t until a subsequent revision incorporates the. field change.
Figure 4.1
- ") NUCLEAR ENERGY SERVICES, INC.
~
3 NES DIVISION
' 1).':/
SHELTER ROCK ROAD DANBURY. CONN. 06810 MA/ Q /9')9
/[.- L (203)748-3581 bate ISI FIELD CHANGE AUTHORIZATION geenu cramweile NovM por genc,ce veue. +o W*- WM Document No. 90/iotb% Rev. /
Document Title % n s , u n u a n m e n ,-
% p.t Originator S. he,m Field Change No.
Description of Field Change:
6,3 . ) rtW W-T AaW'w._ c mW han A s.idobh (or um e 9 s u n o.c van + mo,4.;ia o,na a cu,4.,2c.a. m a +o uc. e 50 'b'P* %elegens o nl ~4oo p,p* su We .
Reason for Change:
- MNPhfa- G . C. Arouva wr3 .
D *
- lD
- lD ll T Y la ~
e e M m M J l ll L 1229 303 .
Approvals: .
Hes W C' ex- Ltr etzc- p9 C 97r W
a 0$
n n,. m . w ,- n,m. orww acns c.w.Y+ e.9.n
- 7. X.S,1 av i,1hi~W S ,llaI-19.-
oaa os ~
Distribute to all Controlled Copy holders of affected Document.
Note: A copy of'this authorization shall be attached to the affected document until a subsequent revision incorporates the. field change.
Figure 4.1 a
5 . .
) NUCLEAR ENERGY SERVICES, INC.
~
.' NES DIVISION
. ..]
' /.
- SHELTER ROCK ROAD 1a"d DANSURY. CONN. 06B10 Mnl 9. /979
/
(203) 748-3581 Date ISI FIELD CHANGE AUTHORIZATION agamu. um niusn froanu^ for~
C #"" Document No. &cnock,7 Rev. 4/
Document Title Originator _) . j% ,,
Field Change No. rv//n7- /
Description of Field Change: .
s.3. i rue uumoi. cemeu,o um m samut .co- w.m e Nw L%e_ 'ptor4. % h A ang 6. e.e.,-h 4 d4 ae4 +o cm.eaf DW' 4M M 99" % L4e .
Reason for Change:
pueogem c.e. gevu,wm.
n me o 3 1229 304 co w . . .
o Approvals: .
O! UT d S~ ??
ties L12V y p g.itm [Q. Jy ffn%rc7 q. .a'3ELT Mrk!AGPA ANORD Ar W MF
' ' ' A 'WW $~/1p /.79 Mc o od_. W Nr Distribute to all Controlled Copy holders of affected Document.
Note: A copy of this authorization shall be attached to the affect.ed document until a subsequent revision incorporates the. field change.
Figure 4.1
. ' ) NUCLEAR ENERGY SERVICES, INC.
. */.'d3DANBURY.
NESCONN. DMSION d
SHELTER ROCK ROAD j 06810 A4 AY 9 /977 af s (203) 748-3581 'Date ISI FIELD CHANGE AUTHORIZATION MMusL ucransonn Examw rAcce ne neuw rreuurs vss x,9 Rev. 2.
Document Title ciscuhG ne Lancrb6a at *Jues Document No.ec4ovat Originator d,hnun Field Change No. 04 tor _ #
Description of Field Chahnge: .
S. 5 I 'Tlif U t.T' tabor' < c ou f L." 4 3%\\ be- susA4l% b
- u 1'- on N W 4.*e 9%nt MtrbQ Grd b=. cer4s4'nt( M 4o Wea.cf SO Fern 4hLo w s o,nd 2% ppm sulfur Reason for Change:
T,o \M_cq,9 tt o,4.S. b. E . he-ps W D**D D
']{
c w Ju c Ju , U \.
. m I.229 305 Approvals: .
u, W afgg C-9-71 AIES W w g/ c7 Cw g$ f T- 79 fRsh. Mq. %eo\v+ MAucwe twicaw Per- ,p h s*
LILCO 4.tn. -
Y. W' S'b"'* ' [l1Rl2 4 NW W ,
AIAl~74 Distribute to all Controlled Copy holders of affected Document.
Note: A copy of this authorization shall be attached to the affected document until a subsequent revision incorporates the field change.
Figure 4.1
~,'
~
~
O e Procedure No. 90 Anen
Subject:
3PI Safe-End to Manifold Page 1 of 25 ULTRASONIC EXAMINATION PROCEDURE FOR JET PUMP INSTRUMENTATION NOZZLE SAFE-END TO MANIFOLD WELDS -:
LONG ISLAND LIGHTING COMPANY SHOREHAM NUCLEAR POWER STATION i ' ,
hh hhuska M ORIGINATOR:
fD '
fh V. A. fs SlRII?>
DATE
[J'
- t k N_b 2- .
~NES Profect Mg /DDATE #
0 5/22/79 1 7/3/79 N Field Operations Mgr. DATE Le el III, SNT-TC-I A
. h.4 I TLM ,
\
NES QA Mgr ~ DATE
$Wbl 1boba LILCO I BATE pc 3 m g.7 g .
T1M eM A AIAL LILC ATE 1229 306 M uuctria casacy saavices. iuc. a
Procedure No. 80A0486
Subject:
3PI Safe-End to Manifold
. . _ Page 2 of 23-RECORD OF RSYlSIONS
'I Rev. Prepared Approved Date Description Reason by by No.
1 7/3/79 Changed Ref. Std. No. to To incorcorate LILCO V. Pranitis NES LILCO 04-080S-SSF in para. 6.2(5) review commehrs. - 3,p a and throughout procedure.
Added additional column c M -9to [ M
" Notch Depth (%T)" to Figure 2.
Changed note in Fig. 3 to read "..per Section 3.4."
4 i.
4 I
4
\
L NUCLEAR ENERGY SERVICES. INC. -
1229 307
- - Procedure No. 80A0486
Subject:
JPI Safe-End to Manifold Page 3 of 25 ULTRASONIC EXAMINATION PROCEDURE FOR JET PUMP INSTRUMENTATION NOZZLE SAFE-END TO MANIFOLD WELDS 1.0 SCOPE 1.1 Area of Examination This document covers the ultrasonic examination procedures for the Jet Pump Instrumentation Nozzle (N8) Safe-End to Manifold Welds.
1.2 Type of Examination 1.2.1 Volumetric exangination shall be pegicrmed using ultrasonic pulse echo nominal 45 angle beam and 0 straight beam techniques ap-plie~d to the outside surface of the Jet Pump Instrumentation Nozzle Safe-End to Manifold Welds. \
s i
1.2.2 Examinations shall be performed manually using contact search g units (transducers).
1.3 Time of Examination These procedures shall govern the preservice examination and re-exam-Ination of repaired areas of the RPV nozzle safe-end and transition welds t_ as required by the ASME Boiler and Pressure Vessel Code,Section XI.
LA Weld Configuration The Jet Pump Instrumentation Nozzle Safe-End to Manifold Welds covered by this procedure are shown in Figure 1.
1.5 Materials The Jet Pump Instrumentation Nozzle Safe-Ends and Manifolds are con-structed of stainless steel.
1229 308 NUCLEAR ENERGY SERVICES. INC.
T
Procedure No. toAnnes
Subject:
1pr safe _Fnd tn Manifnid Page 4 of 25
2.0 REFERENCES
2.1 Reference Documents The following documents form a part of this examination procedure:
(1) ASME Boiler and Pressure Vessel Code,Section XI,1971 Edition and the Summer of 1972 Addenda.
(2) A3ME Boiler and Pressure Vessel Code,Section V, Article 5,1971 Edition.
(3) ASNT Recommended Practice, SNT-TC-1 A, Supplement C, Third Edition (1971).
(4) ConAm Procedure for Certifying Inspection Personnel, CUTP-1, Rev. 5, August,1978.
(5) NES Procedure for Ultrasonic Instrument Linearity Verifie= tion, 80A9053, Rev. O, October,1978, as modified by para. ?.0.2 of nd procedure.
2.2 Applicable Drawings The following component drawings are part of this procedure:
CE Drawing 234-233 S&W Dwg. No. 92D866 2.3 Operational Manuals The equipment operational manuals for the particular ultra sonic instruments used form a part of this procedure.
3.0 PROCEDURE CERTIFICATION The examination procedures described in this document comply with Section XI of the ASME Boiler and Pressure Vessel Code,1971 Edition inclu.fing Summer 1972 Addenda, except where examination coverage is limited by part geometry or access.
1229 309 NUCLEAR ENERGY SERVICES. INC. -
Procedure No. go Activ
Subject:
1pi b4.Fnd tn M,nMntd Page .
5 of 25 4.0 PERSONNEL CERTIFICATION 4.1 Personnel Certification Requirements 4.1.1 Each person performing ultrasonic examination governed by this procedure shall be certified in accordance with References 2.l(1),
2.l(3), and 2.l(4).
4.1.2 An examination crew shall consist of one or two members as needed.
At least one member of each crew shall have a minimum qualifi-cation of Level 11 in accordance with the above referenced docu-ments. The remaining member (s) shall have a minimum qualification of Level 1.
4.2 Personnel Records 4.2.1 Records of personnel qualification shall be maintained by Exam-i' nation Contractor.
4.2.2 A' copy of the examiner's certification summary and a current eye test, as required by SNT-TC-1 A, shall be filed with each permanent examination record, with a copy subraitted to the Plant Owner, or his Agent, prior to performing examinations per this procedure.
5.0 EXAMINATION REQUIREMENTS 5.1 Surface Preparation All examination surfaces shall be cleaned and free of dirt, weld spatter, etc., or any other condition which would interfere with the examination or impair proper transmission of the sound beam.
WP ere the surface or other conditions do not permit a meaningful exam-ination, the examiner shall record the location and the particular inter-fering condition in the space provided on the Calibration Data Sheet, and report same tc, the examination supervisor for corrective action or disposition,.
1229 310 NUCLEAR ENERGY SERVICES. INC. -
Procedure No. 80A0486
Subject:
JPl Safe-End to Manifold Page 6 of 25 5.2 Liquid Couplant 5.2.1 The ultrasonic couplant shall be suitable for use on nuclear plant materials and be certified to have less than 50 ppm halogens and 200 ppm sulfur.
5.2.2 The couplant shall be supplied in clean containers of sufficient quantity to perform the examination.
5.2.3 Where required, the examiner shall be responsible for removing couplant from the examination surface at the conclusion of the examination.
5.3 Examination Frecuency 5.3.1 The nominal examination frequency shall be 5.0MHz for all straight beam examinaticas in order to achieve resolution of the 1/2T hole during calibration. The nominal examination frequency for all angle beam, examinations shall be 2.25MHz.
5.3.2 Other pulse frequencies shall be used if such variables as material attenuation, grain structure, etc., necessitate their use to achieve penetration or resolution. This information shall be recorded on the data sheet.
5.4 Examination Angles and Coverage 5.4.1 The intent of this procedure is to provide maximum examination coverage. Each weld shall be scanned with minimum 25% overlap of the transducer width (diameter) for each scan pass.
5.4.2 The rate of search unit movement shall not exceed six (6) inches per second.
5.4.3 Each weld and the required volume (WRV) of metal up to the thickness transition on each side of the weld shall be ultrasonically examined using 45 angle beam techniques. They shall be applied in two directions perpendicular to the weld axis and in two directions parallel with the weld axis, on both sides of the weld, except where restricted by part geometry or access.
I2?9 311 NUCLEAR ENERGY SERVICES. INC.
Procedure No. ROA0486
Subject:
JPI Safe-End to Manifold Page 7 of 25 5.4.4 Straight beam techniques shall be applied to the required exami-nation volume (WRV) and to all parent material through which angle beams will pass during angle beam examination of the WRV. In-dications outside the WRV may be evaluated in accordance with paragraph 10.1.1 of this procedure.
5.4.5 Other beam angles or longitudinal waves may be used as determined necessary: i.e., for evaluation of reflectors, to compensate for geometric constraints, etc. All information shall be recorded on the data sheets.
3.4.6 Where examination surface, geometry, or other conditions (weld, contour, access, etc.) do not permit a meaningful ultrasonic exam-ination to be performed, the examiner shall record the area of non-examination and the particular interfering condition in the space provided on the Calibration Data Sheet (Figure 5 ). In addition, he shall make a sketch of the weld and adjacent conditions on the r'everse side of the Calibration Data Sheet.
5.4.7 All . welds examined shall be entered in the space provided on the Calibration Data Sheet. If there are no recordable indications, it shall be so noted in the appropriate column.
5.4.8 Coverage for the weld specified in this procedure is shown in Figure 1.
5,5 Weld Identification Each weld shall be located and identified per the appropriate weld map located in the Program Plan Book (NES 80A0482).
5.6 Datum Point 5.6.1 The examiner shall verify that there has been marked a reference datum point on each weld from which all examination data and reported indications shall be referenced.
1229 312
- NUCLEAR ENERGY SERVICES. INC. -
[ Procedure No. 80A0486
Subject:
3P1 Safe-End to Manifold Page 8 of 25 5.6.2 Datum points shall be marked by the use of low stress stamps or vibratooling and shall not be deeper than 3/64".
5.6.3 The datum point for all safe-end and transition welds shall be located at the highest point on the weld centerline.
6.0 EQUIPMENT REQUIREMENTS 6.1 Examination Contractor's Equipment The following test equipment, or its equivalent, shall be provided by the Examination Contractor (as a minimum) for examination of welds specified in this procedure.
(1) Pulse Echo Ultrasonic Instrument.
(2) Search Unit, 5.0MHz, 0 ,1/4"-1/2" dia.
(3) Search unit,2.25MHz,45 shear,1/4" dia.
(4) Search unit,2.25MHz,45 longitudinal,1/2" dia.
(5) Couplant.
(6) Camera.
(7) Thermometer.
6.2 Plant Owner's Equioment (1) Scaffolding.
(2) Water, Air, and Electricity.
(3) Adequate Temporary Lighting.
(4) Moving or Lifting Devices.
(5) Calibration Standard No.04-080S-SSF. d (6) Test Surface Preparation (cleaning and finishing).
(7) Drawings of each examination area.
(8) Post-examination cleanup.
1 2 2, 9, 313 NUCt. EAR ENERGY SERVICES. INC. -
Procedure No. en Ann 9A
Subject:
3PI Safe-End to Manifold Page 9 of 25 7.0 CALIBRATION REQUIREMENTS 7.1 Calibration Data Sheets Calibration uata Sheets shall be numbered 486-1, 486-2. 486-3, etc., at the time of calibration and shall be signed by the examiner (s) upon com-pletion. Supplements (Figures 6,7, and 8) shall be used as required, and signed by the examiner (s) upon completion.
7.2 Calibration Standards 7.2.1 The calibration standard designated in 6.2(5) shall be used for basic instrument calibration and for establishing reference sensitivity levels for examination of the specified welds. (See Figure 2) 7.2.2 The identity of the calibration standard used for performing cali-bration shall be recorded on each Calibration Data Sheet. Figure 5'is an example of the Calibration Data Sheet to be used with this procedure.
7.2.3 Calibration procedures for t" examination shall be performed using the OD surface of the calibrai..a standard.
7.2.4 The temperature of the calibration standard shall be within 25 F of the component temperature. Calibration standard and component temperatures shall be recorded on the Calibration Data Sheet.
7.3 Reference Sensitivity Level 7.3.1 The reference sensitivity level shall be the distance-amplitude curve initially obtained directly from the calibration standard and shall be the sensitivity level used for evaluating and recording all indi-cations.
7.3.2 During actual weld scanning, the reference sensitivity level shall be increased a minimum of 2X (6dB). The actual scai sensitivity shall be recorded on the data sheet.
1229 314 M uuci.s n susnay stavices. iuc.-
. Procedure No. 80A0486
Subject:
3PI Safe-End to Manifold Page 10 of 25 7.4 Times of Calibration 7.4.1 Basic instrument calibration shall be performed using the appro-priate calibration standard, search units, and instrumentation im-mediately prior to the examination of the welds specified in this procedure.
7.4.2 Instrument vertical and amplitude control linearity checks shall be performed at the beginning of each day of examination in ac-cordance with the technique in the procedure referenced in para-graph 2.l(5) using an angle beam search i nit applied to a code call-bration standard.
7.4.3 Examination system calibration checks shall be performed at least at the beginning and at the completion t i each four (4) hour period of examination and/or at the change of lavel 11 examination per-sonnel, equipment, search units, coupler shoes, etc., and at the completion of the examination of each similar series of welds in acc9rdance with Sections 3.2 and 8.5 of this procedure.
7.5 Calibration htesponse 7.5.1 Calibration response shall be checked at the reference sensitivity level.
7.5.2 Signal response obtained during calibration check shall be within plus or minus 20% of that established during basic instrument calibration.
7.5.3 If any point on the Distance-Amplitude Correction (DAC) curve is below the 20% limit, the examiner shall:
(1) Mark all data sheets since previous calibration check," VOID".
(2) Recalibrate examination system.
(3) Re-examine voided areas.
1229 315 NUCLEAR ENERGY SERVICES. INC. -
Procedure No. 80A0486
Subject:
JPl Safe-End to Manifold Page 11 of 25 7.5.4 If any point on the DAC curve is above the 20% limit, the examiner shall:
(1) Recalibrate examination system.
(2) Re-evaluate all indications recorded since the previous cali-bration check at the corrected sensitivity level.
7.5.5 If any point on the DAC curve has moved horizontally more than 5% of the sweep line from its original settings, the examiner shall:
(1) Correct the sweep calibration and note it on the Calibration Data Sheet.
(2) Void any data sheets made since the previous calibration check which have recorded indications and re-examine those areas.
8.0 EXAMINATION S,YSTEM CALIBRATION 8.1 Straight Beam Calibration of WRV Straight beani calibration shall be performed as follows and as shown in Figure 4.
(1) Adjust the instrument sweep contrals so that the examination area is displayed on the CRT screen. Mark the horizontal screen positions selected for the hole or holes directly on the CRT screen and on the chart on the Calibration Data Sheet.
(2) Position search unit to obtain maximum response from the side drilled (1/4T if T> 1" or 1/2T if T<1") calibration hole. Adjust sensitivity controTto provide a signal amplitude of 80% of Full Screen Height (FSH) and mark location and amplitude on CRT screen.
(3) This is the reference sensitivity. Record all sensitivity control settings on the appropriate Calibration Data Sheet.
(4) This completes calibration for thicknesses of one (1) inch or less.
(No DAC is necessary for weld thicknesses one (1) inch or less).
(5) Record all data and instrument settings on the Calibration Data Sheet, and sign and date upon completion.
1229 316 M uuctsan susacy senvices. iuc. -
Procedure No. 80A0486
Subject:
JPl Safe-End to Manifold Page 12 of 25 8.2 Straight Beam Calibration Check Straight beam calibration check as required by paragraph 7.4.3 shall be performed as follows:
(1) Adjust the sensitivity control settings to match those recorded for the calibrated reference sensitivity. See paragraph 8.l(5).
(2) Reposition search unit at each respective test hole and observe maximum signal response amplitudes.
(3) See Section 7.5 for signal response requirements during calibration check.
8.3 Angle Beam Calibration One and One-Half Full Vee Technicue One and one-half vee path calibration shall be the prefered method of calibration for the examinations described in this procedure and shall be accomplished as shown in Figure 4.
(1) Obtain maximized signal responses from the appropriate notches and adjust sweep settings to place the signal responses respectively at CRT divisions 2, 4,6, and 8.
(2) Position search unit to obtain maximum response from the 1-1/2T hole. Adjust sensitivity control to provide a signal amplitude of 80% of FSH and mark location (near division 3) and amplitude on CRT screen.
(3) Without changing sensitivity, position the search unit for maximum responses from the calibration holes at 1/2T,2-1/2T, and 3-1/2T positions respectively and mark locations and amplitudes on the CP.T screen.
(4) This is the primary reference sensitivity. Record all sensitivity control settings on the appropriate Calibration Data Sheet.
(5) If the instrument is equipped with an electronic DAC device, the primary reference response shall be equalized at 80% of FSH over the distance range to be employed in the examination.
1229 317 M uuctean cuenov seavices.
Procedure No. 80A0486
Subject:
3PI Safe-End to Manifold Page 13 of 25 (6) Plot a DAC curve by connecting the signal response positions with a continuous line extending over the full examination range.
(7) Note position and amplitude of ID and OD notch responses through 2T calibration range (ID at IT, OD at 2T).
(8) Upon completion of calibration, ensure that all data and instrument settings are recorded on the Calibration Data Sheet. The examiner (s) shall sign the completed data sheet, noting applicable SNT-TC ?.
Levels.
8.4 Angie beam position calibration shall consist of fabricating an indication locating strip (indexing strip) as follows and as shown in Figure 3 :
(1) Position search unit to obtain peak indication from the ID notch.
(2) Place a taped ruler or other suitable strip material against the front of the search unit and mark the distance from the test surface to the notch (in inches and in terms of T) on the strip where it crosses the surf ace scribe line over the holes. (Mark the search unit if it covers the scribe line.)
(3) Successively position the search unit to peak on the IT,2T, and 3T notches. Mark the respective distance from the surface (in inches and in terms of T) on the strip w .ere it crosses the surface line over the notch.
(4) The date, angle, calibration standard identity, examination surf ace (clad er unciad), and search unit serial number shall be recorded on the locating strip.
8.5 Angle Beam Calibration Check Angle beam calibration check as required by paragraph 7.4.3 shall be per-formed as follows:
(1) Adjust the sensitivity control settings to match those recorded for the calibrated reference sensitivity. See paragraph 8.l(3) or 8.3(4).
(2) Reposition search unit at each respective test hole and observe signal response amplitudes and horizontal screen positions.
(3) See Section 7.5 for signal response requirements during calibration checks.
1229 318 M uuct. sin susacy senvices. -ine.
Procedure No. 80A0486
Subject:
JPI Safe-End to Manifold Page 14 of 25 9.0 EXAMINATION PROCEDURES 9.1 Straight beam examinations of the weld and required volume zone shall be performed at a minimum scanning sensitivity level of 2X (6dB) greater than the calibrated reference sensitivity.
9.2 Straight and Angle Beam Examination 9.2.1 Straight beam and angle beam examination of the weld and required volume shall be performed at a minimum scanning sensitivity level of 2X (6dB) greater than the calibrated reference sensitivity level.
9.2.2 A rectilinear scan pattern shall be used allowing a minimum of 25%
overlap of the transducer element width (diameter) for each scan pass.
9.2.3 See Table 1 ar.d Figure 1 for examination summary and scan path distances. Refer to the Preservice Inspection Program Plan for detailed weld locations and identifications.
9.2.4 Cont.inue scanning sequences until all welds have been examined.
Examinations shall not be considered complete until all recordable indications have been evaluated per paragraph 10.1.2.
10.0 EVALUATION CRITERIA 10.1 Recording of Indications 10.1.1 For straight o2am examinations of base metal for laminations, all areas giving indications equal to or greater than the remaining back reflection shall be recorded on the appropriate data sheet prior to gngle beam examination of the weld and required volume. When a0 indication is encountered in the base material, the back surface signal from the component shall be adjusted to 80% FSH, prior to recording the indication extent.
Each recorded area shall be identified as to distance from surface, length, and position relative to the weld datum point.
1229 .319 NUCLEAR ENERGY SERVICES. INC. -
Procedure No. 80A0486
Subject:
3PI Safe-End to Manifold Page 15 of 25 10.1.2 For straight beam and angle beam examinations of weld and required volume, all indications showing a signal amplitude response equal to or greater than 50% of the reference response shall be recorded on the appropriate data sheet at the time of weld examination and prior to removing the equipment.
Each recorded indication shall be identified as to depth (as percent of thickness), distance from surf ace, length, signal amplitude, and location relative to the weld datum point.
10.1.3 Indications from all welds shall be reported in inches forward (to-wards the vessel) or backward (away from the vessel) from the weld centerline and inches CW or CCW from the weld datum point when looking at the vessel.
10.2 Evaluation of Indications 10.2.1 Evaluation of all indications shall be made at the reference sen-sitivity and in accordance with the requirements of the ASME Boiler and Pressure Vessel Code,Section XI,15-300. All evaluations shall be performed by a Level 11 or Level 111 examiner.
10.2.2 All indications showing signal amplitude responses equal to or greater than 20% of the reference response shall be evaluated.
I').2.3 Recordable indications shall be reported to the Plant Owner, or his Agent,in accordance with the requirements of the ASME Boiler and Pressure Vessel Code,Section XI,15-600. Disposition of evaluation results shall be made in accordance with Owner's Plant Procedures.
11.0 EXAMINATION RECORDS 11.1 Certification of Records The Examiner shall complete and sign all data sheets immediately upon the completion of each weld examination. The data sheets may be reviewed by the authorized Code Inspector.
1229 320 M uuetsin suency seavices. iuc. -
Procedure No- 80A0486
Subject:
JPI Safe-End to Manifold Page 16 of 25 11.2 Filing of Records The examiner shall be responsible for submitting to the Plant Owner, or his Agent, a complete documented set of examination records including certification of personnel qualifications whh a current eye test report in accordance with SNT-TC-1 A.
11.3 Procedure Correc,* ions and Additions 11.3.1 All procedur e corrections and/or additions required during the pre-service exarnnations shall be made in accordance with r'equirements of NES QA E + ogram Plan NES 80A0448, 11.3.2 The examiner aall contact the Lh.tO representative on site to initiate all changes. Field changes shall be r.oted on the cover page and in the textof the field copies as appropriate. Formal revision shall incorporate such changes and all changes shall be documented in the record of revisions section of this procedure.
1229 321 NUCLEAR ENERGY SERVICES. INC.
CE Dwg. .No. 234-233 Procedure No. 80A0486 S&W Dwg. No. 921D866
Subject:
wt safa Fnd tn ManifnM Page 17 of 25 Note: Scan as L far as possible _
before thickness transitions
.5"_W1,.5" 1
Manifold Safe-End (Stainless X
RVQ 3M" f 0 (Stainless Steel)
O 0@ o Steel) o 45 "O
- 45 45N y o
Calibrate on 04-080S-SSF. &
fggd [khukke 322 Legend
_L Perpendicular to Weld Parallel to Weld
- Base Metal EZ3 WRV Weld and Required Volume FIGURE 1. ULTRASONIC EXAMINATION PROCEDURE FOR JET PUMP INSTR. NOZZLE SAFE-END TO MANIFOLD WELDS.
NUCLEAR ENERGY SERVICES. INC. -
~
Cal'. Block ID SNPS-3PI/ MAN. Procedure No. 80A0486
Subject:
3PI Safe-End to Manifold
~Page 13 of 25 , , _ _ _
n c::::
c
~~
,. ~
O
\\
n Il Cire. Scan. t
!I Calibration 1367nL g Hole
. Axial Scan Calibration Hole I
Calibration Nominal Wall Hole Hole g Hole Notch Block ID O.D. T Dia. Location Length Material Depth
(%T) g 04-080S-SSF 4.50" .367" 3/32 1/2T 1.5" SS 10%T 6 . .
l ppg FIGURE 2. ULTRASONIC CALIBRATION STANDARD 04-080S-SSF. d O
NUCt. EAR ENERGY SERVICES. INC.
Procedure No. 80A0486
Subject:
3P1 Safe-End to Manifold Page 19 of 25 IT 2 3T I
i e i i i l l l l
' ' I Calibration Standard o l l
l 1
l l
3 l i i
! I i i l i I l f l i i l i
I l l.
i I i i i l i i i
i 1 2 3 Indexing Strip Scribe Line Fabricate position (surface location) scale as per Section 8.4. d 1229 324 FIGURE 3. POSITION CALIBRATION ONLY.
NUCLEAR ENERGY SERVICES. INC.
Procedure No. 80A0486
Subject:
3PI Safe-End to Manifold Page 20 of 25 Primary Reference Gain Correction j- - - - - - - - - - - 1 Weld Holes I X- ---- Response Set at
's / Il I X
ll 11 si i
Thickness 1 in% or less .
ll ll lIt g
, . i il ,! ii il
- ~ ~
!i 43 2 11 1, 2. 3,,9
_ 2 _ __ _
3/4T T
[- l l
, g 3
l 4 1 Il 11 j 4 l l L.----_______j ll 11 11 X
Thickness over 1 inch ; O h d Note: Broken Line Shows Calibration 1/4T 3/4T 1-1/4T l-3/4T For Non-Bimetallic Blocks 1 SEARCH UNIT LOCATION & DAC CURVES FOR ANGLE BEAM CALIBRATION
- 'I ""
1/4T 3/4T ----- ---- Response Set at 80%
r -
j i
g f Full Screen 3/4T g g o 13 g
o i n I h il il T/4 3/4T SEARCH UNIT LOCATIONS & DAC CURVE FOR STR AIGHT REAM C ALIBR ATION STEP 1 For straight beam calibration on thicknesses one(l) inch and less,use 1/2T hole only with 80% FSH as a reference response. No DAC necessary.
STEP 2 Adjust sweep controls so that the entire examination area is displayed on the CRT.
STEP 3 Adjust sensitivity to provide 80% FSH indication from hole giving maximum response. Mark position on screen.
, STEP 4 Position search unit for maximum response from remaining holes. Mark position on screen. Divide into two zones, if high attenuation makes it necessary.
STEP 5 Plot DAC by connecting points marked on screen with line extended to cover entire examination range. Check gain setting against equivalent response from the weld (gain correction) hole.
STEP 6 Record all sweep and sensitivity control settings on respective data sheet.
STEP 7 Position search unit for maximum response from the surface notches and "X" mark screen and data sheet to indicate amplitude. -
1229 .525 FIGURE 4 REFERENCE SENSITIVITY AND DAC CALIBRATION PROCEDURES FOR ULTRA-SONIC EXAMINATION OF V' ELDS A _ m.m--
. Prqcedure No. 80A0486
Subject:
JPI Safe-End to Manifold Page 21 of 25 Plant / Unit FIGURE S Data Sheet No.
Comp / System CALIBRATION DATA SHEET Procedure No.
Subject Rev/ Change No.
INSTRUMENT SETTINGS SEARCH UNIT Calibration Block No.
Mfg /Model No.: Scan Angle: Mode: Surface Serial No. : Fixturing (if any): Block Temp 'F Comp. Temp *F Sweep Length : Style or Tvne No. :
DEPTH AMPL. AmN.;
Sweep Delay : Size & Shape: Tnne in. 3 a Pulse Length / Damping: Frequency
- Freq.: Rep. Rate: Serial No/ Brand :
Filter: Video: Jack: Measured Anale :
DEC/ Gate Switch: Range: Cable Tyce & Length:
'iode Select: Reject: Couplant Brand: _
3ain (coarse): (fine): Couplant Batch:
10 0 %
DAC PLOT INSTR. LINEARITY CAL. 1 2 3 4 5 I I I Amplitude 80 g l 3 7o High Low l High Low 60 SCAN AREA ll 1 5 i 8'l- l + + A I + l O' WRV 40 + ,
i + . t O' Mat'l 2o I I I I I I I I 7 l i 6 8 i I i 3 ,o ito Weld lii . . . iii ln . . li iil i . . 2. l . . . il . . . l . . . . li ii .
4 8 o 1 2 3 4 5 6 7 8 9 to
=to Weli j ,9 g gg i l f. / .. L U AMPL. CONTROL LINEARITY Initial A dB Result RECORDABLE EXAMINATION INDICATION COMMENTS / REASON FOR 80 -6 WELD /APIA INCOMPLETED SCAN (S) 80 -12 40 +6 20 +12 i
CALIBRATION CHECKSl TIME Ini ial Cal.
Intemediate Intermediate .
Intermediate Final Cal. l ADDITIONAL SHEETS? (CHECK BOX) EXAMINERS 1 Date Level Continuation Beam Plot 2 Date Level Supplements Non REVIEUER g Date wuCttAR ENERGY SERVICES peC.
. Pr.ocedure No. 80A0486
Subject:
JPI Safe-End to Manifold Page 22 of 25 SUPPLEMENT A 4 INDICATION REPORT SHEET
_ (0 --
STRAIGHT BEAM Procedure No.
I-- DatumO Subject k Weld No.
A ,
X A Page of b - - .k. - _.
' Attached to Cal. l
_,Daca Sheet No., _,
- ~ t Notes :
(1) X-axis increments not to exceed fY bn n n f allowable scan increments.
" (2) End points shall be :(a) 50% of DAC
[D ' '
t (6db) for WRV Straicht Beam exam, (b) equal to Remaining Back Re-t y7 y2 1 I flection (RBR) for base r.aterial lamination exam.
I (3) This column for WRV Straight Beam Section A-A exam only. .
(4) This column for base material lam-ination exam only.
. FORWARD BACK INDI- - MAX (3) (4)
Y O MAX (f) (b)
(i)
CATION' SIDE OF D X % DAC RBR 4 DAC NDPOIMTENDPOINT NO. WELD (in T/8s) ( db) % FSH y (a) y (a)
C MMENTS EXAMINERS j} j}[
- 1. Date Level
- 2. -
Date Level FIGURE 6 REVIEWER _ O Date
- NUCLEAR ENERGY SERVICE $.DeC.
.- *Pi;ocedure No. 80A0486
Subject:
JPI Safe-End to Manifold Page 23 of 25 SUPPLEMENT B Weld k INDICATION REPORT SHEET
.l. ANGLE BEAM e Procedure No.
- - - --Datum 0 Subject i Weld No.
A X A o Page of U- - ,--- ---- Attached to Cal, j i Data Sheet No. [ py.' i . Notes: e (1) X-axis increments not to exceed j hn .f, allowable scan increments j{ N N N e (2) End points shall be 50% of DAC 1
'N ( 6db)
D D T- ~ N ss- }
,2 i._f L _ _4 (3) Data must be recorded from both l l sides. If indication cannot be
.L _ . __. h i HY1' ( found from the opposite side, so 4
H Y2M state. Section A-A s
, MAXIMUM INDICATIO:I FORWARD (f) BACK (b) CALC.
D G MAX Y @ PAX ENDPOINT II ENDPOINT (8) L CT I F(3) X MAX NO. WELD (in) % DAC (T/8s) (in) Dy y1 (in) D2 Y2 (in) in . 1.T COMMENTS EXAMINERS .- 1 Date Level 2 Date Level FIGURE 7 REvrEwER Date 0 wuctran awsacy scavicesisc. 3
Procedure No. 80A0486
Subject:
3PI Safe-End to Manifold Pane 24 of 25 SUPPLEMENT C Datum O h d' INDICATION REPORT SHEET 8
= ANGLE BEAM
_ (l) A A HX 8 Procedure No.
- D- -- -. ---- Subject Weld No.
Y Page of Weld Attached to Cal. I
-s ( Data Sheet No.
Notes : 8 (1) Y-axis increments not to exceed b f allowable scan increments pk- Q QQ (2) End points shall be 50% of DAC D 1 ~
\ \ s 's 8 l ( 6db)
D2 .l- [ I~ (3) Data must be recorded from both
~ ~~~2 ~s " I If indication cannot be
{ ~ ~ g}[- - ~~g _'"_'_ ldXyt sides.
'found from the opposite side, so g "
state. pX 2* Section A-A o
~
MAXIMUM INDICATION FOREWARD (f) BACK . (b) CALC. INDI- SIDE (1) 3gyy x g ggy ENDPOINT (2) ENDPOINT I*) L CATION OF(3) y MAX NO. WELD (in) % DAC (T/8s) (in) Di Xi (in) D9 X7 (in) in,fi '4T I l COMMENTS EXAMINERS }22h .h 9
- 1. Date Level
, 2. Date Level REVIEWER Date FIGURE 8 A,0 h .netan cutacy seance
Procedure No. 90 AOI4 R A
Subject:
,pr %5,_pna en unn;fnia Page 25 of -- 25 TABLEI WELD IDENTIFICATION Reference Reference Weld No. Description gincy pigney, Notes -
10-303A Jet Pump Inst. Nozzle 04-080S-SSF 1,2 d (N8-A) Safe-End to Manifold Weld 10-303B Jet Pump Inst. Nozzle 04-0805-SSF 1,2 O (N8-B) Safe-End to Mani-fold Weld 4 4 1229 330 a d suctria suenov saavices. -
80A0482 SHOREHAM NUCLEAR POWER STATION UNIT I
. PRESERVICE INSPECTION
~
PROGRAM PLAN PREPARED FOR LONG ISLAND LIGHTING COMPANY HICKSVILLE, NY t 806LiW:Ab f vs)5 \f? $ J J I NUCLEAR ENERGY SERVICES, INC. DANBURY, CT 1229 331 PREPARED BY REY. NO. DATE
'2'-
-7 APPROVED BY l[I Program Hardger
. .4, jg_____
80A0482 RFCORD OF REVISION Date Description Reason Pre #d App'd NO' by by 1 7-11-79 Add Appendix P to Preservice LILCO request Inspection Program Plan. r Add on Table of Contents Page under 4 Appendices -
" Appendix P Controlled Documents". .
Add to page 3.3 now para-graph to read.
" Appendix P contains a list of Controlled Documents, denoting the current revision, that are contained within the shoreham Pre-service Inspection Program".
CRA 877 e e 1229 532
TABLE OF CONTENTS Page 1-1
- 1. INTRODUCTION .................... .. .
......... 2-1
- 2. BASES FOR PRESERVICE INSPECTION PROGRAM
'4RC Regulations .... ............... 2-1 - 2.1 2-1 2.2 Definition of LILCO Intent .............
2-2 2.3 Methods of Examination . ............... 2.4 Schedule . . ' . .................... 2-2 2.5 Augmented PSI Requirements . . . ........'... 2-3 3 PRESERVICE INSPECTION PROGRAM BOOK DESCRIPTION . ... .. 3-1 3.1 Exemptions and Exceptions .............. 3-1 32 System Classifications ............... 3-1 3.3 Zone Designations , . ................ 3-1 3.4 Program Plan and Schedule .............. 3-1 35 System Isometrics and Sketches . . . . . . . . . . . . 3-2 3.6 Quality Assurance . . ................ 3-2 37 Examination Procedures . . . . . . . . . . . . . . . . 3-2 3.8 Ur Calibration Blocks ................ 3-2 3.9 Records and Reports . ................ 3-2 3.10 Evaluation Criteria . ................ 3-2 3.11 Personnel Qualification Requirements . . . . . . . . . 3-3 3 12 Pre-examination Requi rements . . . . ......... 3-3 3.13 ASME Code Section XI (1971 and Summer 1972 Addenda) . 3-3
- 4. APPENDICES Appendix A Exemptions and Exceptions Append's B System Classifications Appendix C Zone Designations Appendix D Program Plan and Schedule Appendix E System Isometrics and Sketches Appendix F Quality Assurance Appendix G Examination Procedures Appendix H UT Calibration Blocks Appendix J Records and Reports Appendix K Evaluation Criteria Appendix L Personnel Qualification Requirements Appendix M Pre-examination Requi rements Appendix N ASME Code Section XI (1971 and Summer 1972 Addenda)
Appendix P Controlled Documents 8 1229 333 J-.._m.m
3.11 Personnel Qualification Reautrements Personnel performing nondestructive examination operations during the Shoreham preservice inspection program implementation shall have been qualified with procedure (s) prepared in accordance with SNT-TC-IA as recommended in 15-220 of Section XI. NES procedures for certifying Inspection personnel are discussed and presented in Appendix L. 3 12 Pre-Examination Requirements in addition to the requirements for clearance and access specified by 15-140 of Section XI, Appendix M also lists those other tasks which must be accomplished prior to conducting the examinations. 3,13 ASME Code, Section XI (1971) Appendix N contains a copy of Section XI (1971 Edition) of the ASME Boller and Pressure Vessel Code with the applicable Addenda (Sumer 1972)," Rules for Inservice Inspection cf Nuclear Reactor Cooling Systems". 3.14 controlled Documents b Appendix P contains a list of controllet documents, denoting the current revision, that are contained within the Shoreham Preservice Inspection Program. 1229 334 9 3-3 e uuctua aweacy seauru.c.
APPENDIX P List of Controlled Documents 1229 335 NUCLEAR ENERGY SERVICES, INC. -
APPE'IDIX P Controlled Documents Master Document List (MDL) 80A2941 summarizes the current revision of all documents contained in the Shoreham Inecrvice Inspection Program. ~ MDL 80A2941 will be revised as necessary to maintain an up-to-date status of the documents contained within the Program Plan. 1229 336 4 P-1 NUCLEAR ENERGY SERVICES, INC. -
SPEC. NO. 00A0448
- /
Q PAGE 0F 11. F NUCLEAR ENERGY SERVICES, INC. 1 J' a QUALITY ASSURANCE PROGRAM PLAN FOR INSERVICE INSPECTION PROGRAM SHOREHAM
~
n '7'm oomvq$6. ul ' 9]O d p}f' 1229 337 SPEC. NO. PROJECT APPLICATION PREPARED BY 80A0448 5536 7),6 DATE 5 77 LATEST REV. 6 DATE7/1_0/79 0 R EV. DESCRIPTIONS START ON PAGE NO. li APPROVED BY DATE O R F, A NIZ ATION A. Uziel 7Mog - 16 17 Project Manager l l Program Manager L.A.Johnsob t#P #~'/b -17 G.T.Hamild _- !/ 5'- / 6 ~ ~l ~/ Nuclear Services Division, Gen. Mar. T. W. Powe[s /3 Ac- _ f. A; . 7 7 Conam Division, President _W. J. Manlon he_ 5'- /6 - 77 NES Division. President T. LaGuardid[d',h L5-M-7[ Quality Assurance Manaaer Y 7 Copy No. 6 Assigned-to: Mr. M. Mullarkey NES 104
Di ' NUCLEAR ENERGY SERVICES,INC. DOCUMENT NO* 80A0448 4' PAGE 2 op 11 [
- 1. INTRODUCTION The Quality Assurance program to be implemented for the Shoreham Nuclear Power Station - Preservice/ Inservice Inspection Project, (hereafter called ISI) , is governed by three basic document sets. The1 are:
- 1. Nuclear Energy Services, Inc. " Inservice Inspection Program Qaulity Assurance Manual: 80A9021" (QA Manual)
- 2. The Project Quality Assurance Program Plan (QAPP) (herein); and
- 3. The individual implementing procedu, es invoked by the above (see Appendix P of the Preservice Inspection Plan, NES Document 80A0482, which lists those documents contained in the Preservice Inspection Plan and the current revision).
This Project Quality Assurance Program Plan is specific to the Shoreham ISI Project. The QAPP includes the detailed quality assurLnce requirements that are common to all tasks of the project including organization, management, and. liaison. The Quality Assurance Manual defines the policies and practices employed by Nuclear Energy Services, Inc. (NES) is meeting the requirements of 10 CRF 50, Appendix B. Since the manual applies to all work perfonned by the company, it is not project- dh specific. Any significant changes to this manual which are effected during the life of the contract shall be submitted to LILCO for review and comment.
- 2. ORGANIZATION 2.1 Project Structure Nuclear Energy Services (NES) provides consistent, routine, and uniform management for ISI projects. A Project Manager is assigned for each ISI project.
The Project Manager is responsible for the technical and financial performance of the entire project. He retains this responsibility throughout the duration of the project. The Project Manager is a member of the Projects Department and reports to the Vice President, Inspection Services, through the Manager of Projects. Each project is divided into tasks, i.e. major groupings of work activities. A Task Engineer is appointed for each task who is responsible to the Project Manager for satisfactory technical and budgetary perforrance of the task effort. The task engineer will be appointed from the department with the greatest involvement in the task. The project organization for the Shoreham Project is shown in Figure 2.1. Mr. Geoffrey M. Griffiths is assigned as Project Manager for this program. 2.2 Project Responsibilities The responsibilities of key NES project personnel are described in Section (1) of the QA Manual. The Shoreham ISI Project Organization is depicted in Figure 2.1. 1229 338
O' NUCLEAR ENERGY SERVICES, INC. DOCUMENT NO* 80A0448 O 3 11 PAGE OF h
- 3. COMMUNICATION 3.1 ccmmunication Guidelines 3.1.1 Informal communication Letween Nuclear Energy Services personnel and cognizant personnel within LILCO and S&W is encouraged for purposes of exchanging information. This is necessary to facilitate efficient accomplishment of the project. The NES Project Manager will be advised of the content of such informal communications.
3.1.2 Communications that involve transmittal of documents, data required or input to task work, or data resulting from task work shall be made in writing by the NES Project Manager with acknowledgements. 3.1.3 All communications from Nuclear Energy Services involving transmittal of controlled documents or requests for approval shall be directed to the LILCO and S&W Project Engineers. 3.2 Trip Reports Every trip made by Nuclear Energy Services personnel shall be documented by a trip report (internal distribution only) which clearly defines the subject of the trip, and summarizes all discussions and decisions. 3.3 Correspondence 3.3.1 All correspondence from Nuclear Enercy Services, Inc. consist of an original plus three copies and shall contain the following subject heading: SPECIFICATION NO. SH1-397 INSERVICE INSPECTION PROGRAM SHOREHAM NUCLEAR POWER STATION - UNIT 1 (J. O. NO. 11600.02) LONG ISLAND LIGHTING COMPANY BROOKHAVEN TOWNSHIP, IDNG ISLAND, NEW YORK 3.3.2 Contractual correspondence relative to or affecting prices, terms, conditions, price adjustments, deliveries, return of materials for credit, routing of shipments, inspection, and expediting or that which changes the price or scope of an order, even though discussing engineering matters, shall be addressed to: H. P. Boylan Purchasing Agent Long Island Lighting Company Shoreham Document Control Room 175 East Old Country Road Hicksville, Long Island, New York 11801 1229 3.59 FORM # NES 205 9/78
" - "(l)
' DOCUMENT NO. 80A0448 NUCLEAR ENERGY SERVICES, INC.
3 PAGE 4 OF 11 L and one copy (except for proposals and quotations) to: Project Engineer - J.O. No. 11600.02 Attention: Principal Piping Engineer Stone & Webster Engineering Corporation P. O. Box 2325 Boston, Massachusetts 02107 Technical correspondence and drawing transmittals shall be addressed to: Project Engine'er - J.O. No. 11600.02 Attention: Principal Piping Engineer Stone & Webster Engineering Corporation P. O. Box 2325 Boston, Massachusetts 02107 Three copics of correspondence pertaining to technical matters shall be sent to the above address to the attention of R. Al Plant, Chief, Procurement Quality Control Division. 3.3.3 Correspondence dealing with aspects of the field such as labor, shipping, and planning of work shall be addressed to: General Superintendent of Construction Attention: Resident Engineer Stone & Webster Engineering Corporation P. O. Box 604 Wading River, New York 11792 and three copies to: Project Engineer J.O. No. 11600.02 Attention: Principal Piping Engineer Stone & Webster Engineering Corporation P. O. Box 2325 Boston, Massachusetts 02107 In ad'dition, four copies of all correspondence (except for proposals and quotations) both contractual and technical with enclosures shall be sent to: db1 B. McCaffrey Project Engineer Long Island Lighting Company P. O. Box 604 l 2,29 340 Wading River, New York 11792
80A0448
' (])
' ' DOCUMENT NO.
NUCLEAR ENERGY 3ERVICES,INC. PAGE 5 OF 11
'L 3.4 Correspondence Files The NES Project Manager shall maintain a chronological file of all project correspondence, both incoming and outgoing.
3.4.1 Outgoing Correspondence outgoing correspondence shall be identified with a serial number of the form PPPP-XXX. PPPP shall be the project identification (553F). XXX shall be the chronological sequence number of the correspondence (001 through 999) . 3.4.2 Incoming Correspondence Incoming correspondence shall be retained in the project files in chronological order based on receipt date.
- 4. DOCUMENT CONTROL & CERTIFICATIONS' 4.1 Controlled' Documents Controlled documents will be generated under this project in accordanae with the requirements of the NES Document Procedure (NES Spec. 80A9003). db>
Appendix P of the Preservice Inspection Plan (NES Document 80A0482)1ists those documents contained in the Preservice Inspection Plan and the current revision. 4.2 Calibration Block Certification Calibration blocks shall be certified in accordance with applicable NES procedures. Records of calibration block certifications will be kept in the project files, and provided to LILCO with delivery of calibration blocks, if fabricated. The certifications may be witnessed and/or the documentation reviewed by qualified LILCO personnel at LILCO's option, 4.3 Equipment Certification Records of verification of ultrasonic instrument linearity and transducer performance in accordance with the applicable NES procedures are maintained by NES in accordance with the QA Manual. Copies of equipment certification
'rocords will be provided in ISI examination reports. Copies of applicable equipment certifications shall be provided prior to conduct of ISI dbh examinations in support of regulatory or enforcement authority requirements.
4.4 Consumables Certificatf'ns Records of chemical analysis and/or certification of consumable materials are kept by NES in accordance with the QA Manual and implementing procedures. Copies of applicable consumables certifications will be provided in ISI examination reports. Copies of applicable consumable certifications shall /Q3 be provided prior to conduct of ISI exmminations in support of regulatory or enforcement authority requirements. 1229 341
0A0448 ' ' DOCUMENT NO. NUCLEAR ENERGY SERVICES, INC. s 6 OF 11 PAGE g, 4.5 , Examination Procedures 4.5.1 NES shall prepare required examination procedures in accordance with applicable NES procedures, and retain a controlled copy in the project files. A controlled copy of each procedure shall be provided to LILCO for approval prior to conduct of the associated ISI examination. 4.5.2 LILCO shall review each examination procedure and return an approved copy to NES prior to conduct of ISI examinations. Copies of the LILCO approved procedure will be used for performance of ISI examinations. 4.5.3 Field Chances to Procedures bh> Examination Procedures and the PSI /ISI program plan may be modified in accordance with NES Procedure 80A9060 Rev. O, Inservice Inspection Field Change Procedure, with the f.... Jing modifications: A. The Project Manager shall be responsible for control of and shall approve Field Changes. B. Approvals obtained from telephone conversations shall be documented as follows: (e.g. E. Anderson for F. T. Carr.) C. The Project Manager will issue a Field Change Number when his approval is solicited. D. ISI Field Change Authorization form, Figure 4.1, will be used to document field changes. 4.6 Approval Action Periods Approval actions should be accomplished by LILCO within the following periods after receipt: Working Days Quality Assurance Plan 20 Examination Procedures 20 Inservice Inspection Plan 30 Preservice Inspection Plan 30 Changes to Above 20
- 5. AUDITS 5.1 Internal A minimum of one audit shall be performed by the NES Manager of Quality Assurance or his representative during the accomplishment of the basic tasks comprising the project scope. Any " unsatisfactory" conditions noted in an audit will require a formal re-audit to assure correction of the condition.
1229 .342 FORM #NES 205 9/78
~
' ()
NUCLEAR ENERGY SERVICES, INC. DOCUMENT NO. boa 0448 n' 7 11 PAGE OF gs 5.1.1 The Quality Assurance Manager shall cause the following project Tasks to be audited during the course of performance of the work scope. (1) Boundary Diagrams (2) Zone Designations (3) Weld and Hanger Isometrics (4) Ten-Year ISI Program Plan Book (5) Examination Precedures (6) Calibration Block Drawings (7) Calibration Blocks (8) Manual UT, PT, and Visual Examinations (9) Automated UT Examination 5.1.2 Each audit shall be performed in accordance with an audit check list approved by the Quality Assurance Manager. Check lists will be completed by a designated representative of the Quality Assurance Manager. Check lists will be signed by the person preparing the check list, countersigned by the Task Engineer and approved by the Quality Assurance Manager. Completed check lists shall be retained in the Project File (by the Project Manager) and in the QA File (by the QA Manager) . 5.2 External LILCO and/or S&W may perform audits of any task work. Audits performed at Nuclear Energy Services' facilities shall be accommodated by Nuclear Energy Services personnel. A minimum of three (3) days prior written notice.to the Project Manager for such an audit is required to assure availability of cognizant task personnel during the audit. 5.3 General An exit interview shall be held at the completion of all audits between the auditor (s) and the cognizant NES personnel. All deficiencies shall be thoroughly discussed at that time. Tbc auditor shall issue a written audit report within ten working days of the audity. The Quality Assurance Manager shall ensure by formal audit that any noncompliance item is corrected within 30 days. The time for correcting a noncompliance may be extended by the 97. Manager, if the circumstances warrant. 1229 343 RM 8 NES 205 W18
g' DOCWEM NO. WN8 NUCLEAR ENERGY SERVICES, INC. n-8 11 PAGE OF
- 6. CUSTOMER NOTIFICATION POINTS LILCO will be notified within one day in the event of occurance of any of the following specific items:
A. The location of any reportable indications. B. Field Change to examination procedures. C. Instrumentation found to be out of calibration during ISI examinations.
- 7. RECORD RETENTION The preservice and inservice inspection reports shall be submitted to the customer within 45 days after completion of the inspections. These inspection records and all other controlled documents listed in Appendix P of the Preservice Inspection Plan (NES Document 80A0482) shall be retained by the customer for b the service lifetime of the component examined. All basic calibration blocks shall be retained on site for use in subsequent inservice examinations. Main-tenance of these blocks on site shall be controlled by th Q.A. organization at Shoreham 1.
- 8. DESIGN CRITERIA AND REVIEWS 8.1 NES will perform a design review of NES-supplied calibration blocks in accordance with Section 3.3.6 of 80A9021.
h 1229 .544 F RM # NES 205 9/78
80A0448 DOCUMENT NO. NUCLEAR ENERGY SERVICES. INC. PAGE 9 OF II NUCLEAR ENERGY SERVICES, INC. ORGANIZATION CHART SHOREHAM NUCLEAR POWER STATION PRESERVICE/ INSERVICE INSPECTION PROJECT NUCLEAR ENERGY SERVICES, INC. PRESIDENT NES DIVISION PRES!OENT QUALITY ASSURANCE MANAGER INSPECTION SERVICES VICE PRESIDENT INSERVICE INSPECTION GROUP MANAGER d i ' ISI ISI 151 ISI MANAGER AUTOMATED ENGINEERING FIELD OF PROJECTS EQUIPMENT MANAGER OPERATIONS MANAGER MANAGER PROJECT EQUIPMENT AUTOMATED MANAGER DESIGN SEC- EXAMINATION g SHOREHAM TION LEADER SECTION LEADER L _ 9 _ _ _ _ f _ _ _ _ _ _ _ _ _ _. _ _ _ _ T.E. T.E. T.E. T.E. T.E. REMOTE CALIBRATION PROGRAM 151 PROCEDURES EQUIPMENT BLOCK ENG. ENGINEERING EXAMINATION i
- w, g- ON SITE
.b- CE Line Organization Project Organization T. E. = Task Engineer FIGURE 2.1 .545
Page 10 of 11 Q NUCLEAR ENERGY SERVICES,INC. m NES DIVISION
) ,' SHELTER ROCK ROAD
, , DANBURY. CONN. 06810 (203) 748-3581 Date ISI FIELD CHAMGE AUTHORIZATION Document Title Document No. Rev.
Field Change No. _ Originator Description of Field Change (Print Legibly) . Reason for Ch*...ge: (Use add 3*.lonal page, if necessary) Approvals: Distribute to all Controlled Copy holders of affected Document. Note: A copy of this authorization shall be attached to the affected document until a subsequent revision incorporates the field change. Figure 4.1 h ( An Automation Industries, Inc. Company
() r' NUCLEAR ENERGY SERVICES, INC. SPEC NO. 80A0448 y P A GE__11 OF 11 REVISION LOG O DATE 'O DESCRIPTION 1 10-77 3 Chance 2.2.2.1 to "An audit of each *ask work effort will be oerformed..." 6 4.2 Add "(internal distribution only)" 6 4.3 Change "J. P. Allen" to"E. J. Brabazon", "R. A. Plant" to "J. M. Kelly", change number of copics to 3 each. 7 5.1 Add "This list shall be kept up-to-date" 7 5.2 Change "shall" to "should", add "after receipt", change days to"20, 20, 30, 20" respectively. 7 5.3.1 Add " qualified" 8 5.3.2.1 Change "25PS-002 Rev. 1" to"Rev. 2" 8 5.3.2.1 Change Conam site to "Danbury, ConnectiCJt" 9 Table 5.1 Add 80A0481, 80A0467, 80A0472, 80A0473 1 Add " Program" to title 11 6.2 (8) add "PT" 12 Add Section 9 2 10-77 2 1(1) " Delete Rev. O, July 9, 1976" 9 Table 5.1 Change "Rev. 0" to"Rev. 1" for 80A9021 "Rev. 0" to"Re.r. 2" for 80A0448 12 9.3: Change to: " Area 9 of Paragraph 2.3.1 of QA Manual 80A0921..." 3 12-77 8 Para. 5.4.A: Delete "(On Site)" 10.11 Table 5.1: General Revision 4 2-78 10,11 Table 5.1: Update rev. no.s S 10/78 1-12 to reflect organizational changes, update revision numbers, update OAPP to correspond with latest Rev. of QA Manual, NES 80A9021 6 7/79 1-12 General revision to incorporate LILCO comments. CRA-864 [/oU NES 101 1229 347
_ 0 j[f y,_1,W; N Oc% C* CNN- ,o O- /
/
S # K l "
"A R
A O 1
,T A
V W 2 R N s M A 1 M O 7 R E E O 0 N t f I G i S E h ' H o
- N R n D D b D R N l " E o U L s u l t
'C T
C M r A E n N z s ' A G i s
, # K C c s E G k\ L F o e- L R M L
t N r i A " % / s H F O h n e n o " P \ M w e R i E T R h m E R L A 5 i N F a S E u
~
r L t c k o nY i O ST 50 C C i v L
^
A Gf c N G D N O
~
N N4 a N GG . S $e S K D r N L u r e Fo n 'E l I t
~ c ~
E L Z s a n f . L G n E 5 M c ? M T C
~
R
~
~
e GsL t ha P M L E lG a L Y 2 7 Hi t n o S C S \ 9 z o E P
~
F n q n [H YG SA S D P z R N
~
V I-r N P R L O S ' Pb d R n E RMo R unN L O s V VO lE f O M M D
~ A n R V o h MA N A s u o rnV I
y L mH u T Do t R C E n s P A U c CoC s O r I v R N L V - r. S o X C a A r Od Vn cO O I t E R C T ' C F C D T L r M EO t F S R \ R E -F aV R E .Q t V i T ~ C A 1 C Q P r P K R P R R p c T N p c 0 r O C r u o R R P U VO o P M RA NA t h ni M H P PR MA E N S S M E A s N _ a ~o W u AO A B l n E F F l 9 4 EA RL M )R U ( P A S no R S c Lo Y o M X A z R M T d XL E C C O R cs V PP C ! nPV n e o EN A ER cE sE x r d
- P R e G_
2 O S s R IG V N T r O M e tT_F Pa P U s C xT
.\ U L r U T z EC U A A T it P M c IU O M M l t
U R E r 3L O I R r- L b A A u m m E L s o L tn Le N R Y c pAE s Ax U A H H w< E T p ts s r pG As A A t ojkr ty n &' O F o T L is L AxNUr NV o U r uyn ggE t X s oN D U N T S RR OP s A s NP A U w A R r r L Ai GE A r NSnsm d_MS uA t e \ gA F s Wr r u t uA R A I L H MQ I M P U U ~F M AM E bl\ R U NAM T N 6 E
/e #
M U i lt e f. 7o 9 9 5 n 1 k I RI u, C T O t
^' n F4 4 E 3
9 S 1 3 ? r D c 7 7 R j o e 9 4 8 7-1 7- R 7 7-7 7 E r ' y.e s 7- 7- 7- - P ya r 0 8 4 l T S 5/ 8- 8- 2 3 1 I 3 A l i ^ c
- 2 0 1 0 0 l M f' 7 1 1
6 1 1 1 I
?
5' y, o.I n C r 7n i D O O o 16- 11 - 3 1 1 i N o I I P 4_ I. S E 4 l 5 ? 3 s ' l n E
- R 7
'- 8)7 7'-
9 7 7-yl C o a 7 7- 1 ' 7- ] I V T ve_ - 3 1 n'0 - 8 n 2 3 R ot 3 7 5 S E / na 4- l D - 2 - 1 1 2 f I S ef 5-i - 0 0 1 O
& 2 Y 4 a l
' 91 1 21 7 9 2 I G 8 ]j R
E 4 2
,M 9 L 7 1' A 9 0 1 2 8 J
L 6 - 6 l 6 l& 6 7' 1 /
? j' 1
1 7 8 F N : bi ' f' E y r u _o 1 1
~
l i t s i t
/
t 4' I i L
}
L l r t L 8 7 R t l L A E O w m. _P t 0 '
'n 0 D o nn O O O 0 O On W 7
L C R c o r _ A A '
'A A ~A A A A A 4 A A A AA 0 2
U N e o 0O ' O 0 n 0 0 O OO 0 0 n 0 S E ir S 6P R 2 R 8 8R M R B 8 6 A 5 N S O ~~ " k l 5 M O T-
- R c w 9 R l
2 ? L O io nw I 2- R I L 6 9 I l 1 I I l F D c s i
- ~
e : c
~
^
UWNj;M9 hc 6 N3MW E
- ,., ~
j3 - 9 Np-S K . O N . R 9 hv% CNN C T s a r " A M E 2 A
- R S "
l % ""# O O
~
6 " 5 '*" o. w
" dr M tt o
. i ' A c 1 t N c
- t s
"^a s **
S P b o i l 7 i L
~D t D r '
L 1 rs N n e G m s I 9 M u F> % P s h c o L K >r D r r6 t M r e e: N nH AT t O I
% Ln D ar n i" l u M s
a E l T L M R r ~ C ~ OP E ETr S r i C u, E Xs i
^r n 6 r5 ar ~R a c V39 n r oi VI
. N E ^
t F n t T i_ e, n ' k E E [ L N R r I ~it n c fI W Pd c T F u p w n p t P, b D v E & m N a [ F t t b i a R R Fo TC I 9 sN Ro AM r 1 F b eA T A eh dk e c N T h Wt aL h - A PR Xr n UE k a N n ME h-
~
bM M K P f d To M F W N T ~l f A A j8 bG U mdn 9 vr n A
- o O.EO N uluA o F iR Pa f R b
RR iv T ~k L Tg E T r S 0? AvW S U Ug G i IL f i T ( N E M O_ U le 9 9 7 0 C R 1 7 1 Tit M 9 8 O t 4 D c e R or j R R 9 9 E P 77 7- 7 T $
/
S 3 R- 3- _ A b D -
/
0 Q 7-M I I 7 2 C E- ' N I 0- "N I A I o I n S. E 0 6 7 9 1 7- 8 C 9 _ c o 7 1 7 7 7 I V T - R l - s ?
- - 2 _
"DA E 9 1 S Y 1
?- l 1
3 3-Y 2 4 2 5 5 - 6 G R E
$ D I 2 5 _ 2 N
E Y R R A 8 (o _ 7 4 R " 4 4- V 8 _ R 9 e 0 E. n 0 D 40 A lt t r E _ h s' 0 O 2 L C D . U N - e A A O D D n A A A 0 A A 1 0 S ir S R A B R 9 R' 8 t a k
- c 2 N C' 7 A 1'l
!o 0 1
- J l I 2 2 Z B -
~
46wwOEM9 u@I c M 0 0'99L 8}}