Similar Documents at Cook |
---|
Category:LICENSEE EVENT REPORT (SEE ALSO AO
MONTHYEARML17335A5641999-10-18018 October 1999 LER 99-024-00:on 990708,literal TS Requirements Were Not Met by Accumlator Valve Surveillance.Caused by Misjudgement Made in Conversion from Initial DC Cook TS to W Std Ts.Submitted License Amend Request.With 991018 Ltr ML17335A5531999-10-0707 October 1999 LER 99-023-00:on 990907,inadequate TS Surveillance Testing of ESW Pump ESF Response Time Noted.Caused by Inadequate Understanding of Plant Design Basis.Surveillance Tests Will Be Revised & Implemented ML17326A1291999-09-17017 September 1999 LER 99-022-00:on 990609,electrical Bus Degraded Voltage Setpoints Too Low for Safety Related Loads,Was Discovered. Caused by Lack of Understanding of Design of Plant.No Immediate Corrective Actions Necessary ML17326A1121999-08-27027 August 1999 LER 99-021-00:on 990728,determined That GL 96-01 Test Requirements Were Not Met in Surveillance Tests.Caused by Failure to Understand Full Extent of GL Requirements. Surveillance Procedures Will Be Revised or Developed ML17326A1011999-08-26026 August 1999 LER 99-020-00:on 990727,EDGs Were Declared Inoperable.Caused by Inadequate Protection of Air Intake,Exhaust & Room Ventilation Structures from Tornado Missile Hazards. Implemented Compensatory Measures in Form of ACs ML17326A0911999-08-16016 August 1999 LER 99-019-00:on 990716,noted Victoreen Containment Hrrms Not Environmentally Qualified to Withstand post-LOCA Conditions.Caused by Inadequate Design Control.Reviewing Options to Support Hrrms Operability in Modes 1-4 ML17326A0771999-08-0404 August 1999 LER 98-029-01:on 980422,noted That Fuel Handling Area Ventilation Sys Was Inoperable.Caused by Original Design Deficiency.Radiological Analysis for Spent Fuel Handling Accidents in Auxiliary Bldg Will Be Redone by 990830 ML17326A0741999-07-29029 July 1999 LER 99-018-00:on 990629,determined That Valve Yokes May Yield Under Combined Stress of Seismic Event & Static,Valve Closed,Stem Thrust.Caused by Inadequate Design of Associated Movs.Operability Determinations Were Performed for Valves ML17326A0661999-07-26026 July 1999 LER 99-017-00:on 990625,noted That Improperly Installed Fuel Oil Return Relief Valve Rendered EDG Inoperable.Caused by Personnel Error.Fuel Oil Return Valve Was Replaced with Valve in Correct Orientation.With 990722 Ltr ML17326A0651999-07-22022 July 1999 LER 98-014-03:on 980310,noted That Response to high-high Containment Pressure Procedure Was Not Consistent with Analysis of Record.Caused by Inadequate Interface with W. FRZ-1 Will Be Revised to Be Consistent with New Analysis ML17326A0491999-07-13013 July 1999 LER 99-016-00:on 990615,TS Requirements for Source Range Neutron Flux Monitors Not Met.Caused by Failure to Understand Design Basis of Plant.Procedures Revised.With 990713 Ltr ML17326A0331999-07-0101 July 1999 LER 99-004-01:on 971030,failure to Perform TS Surveillance Analyses of Reactor Coolant Chemistry with Fuel Removed Was Noted.Caused by Ineffective Mgt of Tss.Chemistry Personnel Have Been Instructed on Requirement to Follow TS as Written ML17326A0151999-06-18018 June 1999 LER 99-014-00:on 990521,determined That Boron Injection Tank Manway Bolts Were Not Included in ISI Program,Creating Missed Exam for Previous ISI Interval.Caused by Programmatic Weakness.Isi Program & Associated ISI Database Modified ML17325B6311999-06-0101 June 1999 LER 99-S03-00:on 990430,vital Area Barrier Degradation Was Noted.Caused by Inadequate Insp & Maint of Vital Area Barrier.Repairs & Mods Were Made to Barriers to Eliminate Degraded & Nonconforming Conditions ML17325B6421999-06-0101 June 1999 LER 99-013-00:on 990327,safety Injection & Centrifugal Charging Throttle Valve Cavitation During LOCA Could Have Led to ECCS Pump Failure.Caused by Inadequate Original Design Application of Si.Throttle Valves Will Be Developed ML17325B6351999-05-28028 May 1999 LER 99-S02-00:on 990428,vulnerability in Safeguard Sys That Could Allow Unauthorized Access to Protected Area Was Noted. Caused by Inadequate Original Plant Design.Mods Were Made to Wall Opening to Eliminate Nonconforming Conditions ML17265A8231999-05-24024 May 1999 LER 98-037-01:on 990422,determined That Ice Condenser Bypass Leakage Exceeds Design Basis Limit.Caused by Pressure Seal Required by Revised W Design Not Incorporated Into Aep Design.Numerous Matl Condition Walkdowns & Assessments Made ML17325B6001999-05-20020 May 1999 LER 99-012-00:on 990420,concluded That Auxiliary Bldg ESF Ventilation Sys Not Capable of Maintaining ESF Room Temps post-accident.Caused by Inadequate Control of Sys Design Inputs.Comprehensive Action Plan Being Developed ML17325B5861999-05-10010 May 1999 LER 99-002-00:on 990415,discovered That TS 4.0.5 Requirements Were Not Met Due to Improperly Performed Test. Caused by Incorrect Interpretation of ASME Code.App J Testing Will Be Completed & Procedures Will Be Revised ML17325B5811999-05-0404 May 1999 LER 99-011-00:on 990407,air Sys for EDG Will Not Support Long Operability.Caused by Original Design Error.Temporary Mod to Supply Makeup Air Capability in Modes 5 & 6 Was Prepared ML17325B5771999-05-0303 May 1999 LER 99-010-00:on 990401,RCS Leak Detection Sys Sensitivity Not in Accordance with Design Requirements Occurred.Caused by Inadequate Original Design of Containment Sump Level. Evaluation Will Be Performed to Clearly Define Design ML17325B5581999-04-16016 April 1999 LER 99-006-00:on 990115,personnel Identified Discrepancy Between TS 3.9.7 Impact Energy Limit & Procedure 12 Ohp 4030.STP.046.Caused by Lack of Design Basis Control.Placed Procedure 12 Ohp 4030.STP.046 on Administrative Hold ML17325B5471999-04-12012 April 1999 LER 99-009-00:on 990304,as-found RHR Safety Relief Valve Lift Setpoint Greater than TS Limit Occurred.Cause Investigation for Condition Has Not Been Completed.Update to LER Will Be Submitted,Upon Completion of Investigation ML17325B5321999-04-0707 April 1999 LER 99-S01-00:on 990308,discovered That Lock for Vital Gate Leading to Plant 4KV Switchgear Area Was Nonconforming & Vulnerable to Unauthorized Access.Caused by Inadequate Gate Design & Inadequate Procedures.Mods Are Being Made to Gate ML17325B5161999-04-0101 April 1999 LER 99-007-00:on 981020,calculations Showed That Divider Barrier Between Upper & Lower Containment Vols Were Overstressed.Engineers Are Currently Working on Analyses of Loads & Stress on Enclosures ML17325B5221999-03-29029 March 1999 LER 99-001-00:on 960610,degraded Component Cooling Water Flow to Containment Main Steam Line Penetrations,Identified on 990226.Caused by Inadequate Understanding of Design Basis.Additional Investigations Ongoing ML17325B4801999-03-18018 March 1999 LER 99-004-00:on 971030,failure to Perform TS Surveillance Analyses of Rc Chemistry with Fuel Removed Was Noted.Cause of Event Is Under Investigation.Corrected Written Job Order Activities Used to Control SD Chemistry Sampling ML17325B4741999-03-18018 March 1999 LER 99-005-00:on 940512,determined That Rt Breaker Manual Actuations During Rod Drop Testing Were Not Previously Reported.Caused by Lack of Training.Addl Corrective Actions,Including Preventative Actions May Be Developed ML17325B4571999-02-24024 February 1999 LER 99-003-00:on 990107,CR Pressurization Sys Surveillance Test Did Not Test Sys in Normal Operating Condition.Caused by Failure to Recognize Door 12DR-AUX415 as Part of CR Pressure Boundary.Performed Walkdown of Other Doors ML17335A5171999-02-11011 February 1999 LER 99-002-00:on 990112,determined That RCS Pressurizer PORVs Had Not Been Tested,Per Ts.Caused by Inadequate Scheduling Controls Allowing Personnel Error.Surveillance Procedure Was Completed & Updated LER Will Be Submitted ML17335A5141999-02-10010 February 1999 LER 99-001-00:on 990106,noted That GE Hfa Relays Installed in EDGs May Not Meet Seismic Qualification.Caused by Operating Experience Info Incorrectly Dispositioned in 1985. Updated LER Will Be Submitted by 990405 ML17335A5011999-02-0101 February 1999 LER 98-060-00:on 981231,identified That Rt Sys Response Time Testing Did Not Comply with TS Definition.Caused by Inadequate Procedures.Corrective Actions Will Be Developed & Update to LER Will Be Submitted by 990415.With 990201 Ltr ML17335A4951999-01-29029 January 1999 LER 98-059-00:on 981230,interim LER -single Failure in Containment Spray Sys Could Result in Containment Spray Ph Outside Design Occurred.Investigation Into Condition Continuing.Update Will Be Submitted by 990514 Ltr ML17335A4961999-01-27027 January 1999 LER 98-057-00:on 981228,discovered That AFW Valves Were Not Tested IAW Inservice Testing Program.Caused by Failure to Recognize Design Bases Features Re Afws by Personnel. Updated LER Will Be Submittted by 990415.With 990127 Ltr ML17335A4921999-01-19019 January 1999 LER 98-052-01:on 981128,no Analysis for NSR Sc Manual Loader for Tdafwp Could Be Found in Original Design.Cause Due to All Failure Modes Not Considered When Compressed Air Sys Originally Designed.Performed Review of Components ML17335A4721999-01-0606 January 1999 LER 98-055-00:on 981207,potential for Condition Outside of Design Bases for Rod Control Sys Was Noted.Caused by Calibration Error Coupled with Single Rod Failure.Condition Rept Investigation Is Ongoing ML17335A4691999-01-0606 January 1999 LER 98-056-00:on 981211,hot Leg Nozzle Gaps Resulted in Plant Being in Unanalyzed Condition.Analyses Are Being Performed by W to Resolve Problem.Updated LER Will Be Submitted by 990211.With 990106 Ltr ML17335A4661999-01-0505 January 1999 LER 98-049-00:on 981020,emergency Boron Injection Flow Path Was Inoperable.Caused by Original Design Deficiency. Engineering Evaluation of Event Is Continuing ML17335A4631999-01-0404 January 1999 LER 98-054-00:on 981202,discovered That at Least One MSSV Had Not Been Reset as Required by Ts.Engineering Is Continuing Review of Extent of Condition for Event.Updated LER Will Be Submitted by 990129.With 990104 Ltr ML17335A4481998-12-30030 December 1998 LER 98-053-00:on 981130,discovered Use of Inoperable Substitute Subcooling Margin Monitor.Caused by Condition Existing Since Installation of Plant Process Computer in 1992.Updated LER Will Be Submitted.With 981230 Ltr ML17335A4581998-12-28028 December 1998 LER 98-052-00:on 981128,turbine Driven AFW Pump Speed Controller Failure Mode Occurred.Caused Because Not All Failure Modes Were Considered When Compressed Air Sys Was Originally Designed.Verified Current Design Change Process ML17335A4281998-12-22022 December 1998 LER 98-051-00:on 981122,reactor Trip Signal from Manual Safety Injection Not Verified as Required by TS Surveillance,Was Discovered.Maintenance Currently Evaluating Significance & Cause of Event ML17335A4111998-12-17017 December 1998 LER 98-047-00:on 981117,potential for Increase Leakage from Reactor Coolant Pump Seals Was Identified.Util Is Working with W to Resolve Issue.Current Expectations Are to Submit Update to LER by 990215.With 981217 Ltr ML17335A4141998-12-16016 December 1998 LER 98-058-00:on 981216,postulated High Line Break Could Result in Condition Outside Design Bases for AF Occurred. Caused by Deficiencies Associated with Administration of HELB Program.Analysis of AF Will Be Completed by 990122 ML17335A4181998-12-16016 December 1998 LER 98-050-00:on 980814,ancillary Equipment Installed in Ice Condenser Was Not Designed to Withstand Design Basis Accident/Earthquake Loads.Caused by Lack of Established Design Criteria.Developed Design Criteria ML17335A3871998-12-11011 December 1998 LER 98-031-01:on 980610,potential Common Mode Failure of RHR Pumps Were Noted.Caused by Inaccurate Values.Accurate Miniflow Numbers Have Been Determined by Flow Testing ML17335A3821998-12-0808 December 1998 LER 98-039-01 Re EOP Step Conflicts with Small Break LOCA Analysis.Ler 98-039-00 Has Been Canceled.With 981208 Ltr ML17335A3781998-12-0707 December 1998 LER 98-007-00:on 981106,high Energy Line Break Effects in Auxiliary FW Sys Was Noted.Cause of Event Is Under Investigation & Will Be Completed by 990220.Updated LER Will Be Submitted by 990310.With 981207 Ltr ML17335A3771998-12-0303 December 1998 LER 98-046-00:on 981103,determined That Afs Was Unable to Meet Design Flow Requirements During Special Test.Caused by Failure to Consider All Aspects of Sys Operation in Design of Suction Basket Strainers.Sys Will Be Redesigned ML17335A3741998-12-0202 December 1998 LER 97-011-02:on 970822,operation Was Noted Outside Design Bases for ECCS & CSP for Switchover to Recirculation Sump Suction.Caused by Ineffective Change Mgt.Revised Procedure for Switchover 01(02) Ohp 4023.ES-1.3 1999-09-17
[Table view] Category:RO)
MONTHYEARML17335A5641999-10-18018 October 1999 LER 99-024-00:on 990708,literal TS Requirements Were Not Met by Accumlator Valve Surveillance.Caused by Misjudgement Made in Conversion from Initial DC Cook TS to W Std Ts.Submitted License Amend Request.With 991018 Ltr ML17335A5531999-10-0707 October 1999 LER 99-023-00:on 990907,inadequate TS Surveillance Testing of ESW Pump ESF Response Time Noted.Caused by Inadequate Understanding of Plant Design Basis.Surveillance Tests Will Be Revised & Implemented ML17326A1291999-09-17017 September 1999 LER 99-022-00:on 990609,electrical Bus Degraded Voltage Setpoints Too Low for Safety Related Loads,Was Discovered. Caused by Lack of Understanding of Design of Plant.No Immediate Corrective Actions Necessary ML17326A1121999-08-27027 August 1999 LER 99-021-00:on 990728,determined That GL 96-01 Test Requirements Were Not Met in Surveillance Tests.Caused by Failure to Understand Full Extent of GL Requirements. Surveillance Procedures Will Be Revised or Developed ML17326A1011999-08-26026 August 1999 LER 99-020-00:on 990727,EDGs Were Declared Inoperable.Caused by Inadequate Protection of Air Intake,Exhaust & Room Ventilation Structures from Tornado Missile Hazards. Implemented Compensatory Measures in Form of ACs ML17326A0911999-08-16016 August 1999 LER 99-019-00:on 990716,noted Victoreen Containment Hrrms Not Environmentally Qualified to Withstand post-LOCA Conditions.Caused by Inadequate Design Control.Reviewing Options to Support Hrrms Operability in Modes 1-4 ML17326A0771999-08-0404 August 1999 LER 98-029-01:on 980422,noted That Fuel Handling Area Ventilation Sys Was Inoperable.Caused by Original Design Deficiency.Radiological Analysis for Spent Fuel Handling Accidents in Auxiliary Bldg Will Be Redone by 990830 ML17326A0741999-07-29029 July 1999 LER 99-018-00:on 990629,determined That Valve Yokes May Yield Under Combined Stress of Seismic Event & Static,Valve Closed,Stem Thrust.Caused by Inadequate Design of Associated Movs.Operability Determinations Were Performed for Valves ML17326A0661999-07-26026 July 1999 LER 99-017-00:on 990625,noted That Improperly Installed Fuel Oil Return Relief Valve Rendered EDG Inoperable.Caused by Personnel Error.Fuel Oil Return Valve Was Replaced with Valve in Correct Orientation.With 990722 Ltr ML17326A0651999-07-22022 July 1999 LER 98-014-03:on 980310,noted That Response to high-high Containment Pressure Procedure Was Not Consistent with Analysis of Record.Caused by Inadequate Interface with W. FRZ-1 Will Be Revised to Be Consistent with New Analysis ML17326A0491999-07-13013 July 1999 LER 99-016-00:on 990615,TS Requirements for Source Range Neutron Flux Monitors Not Met.Caused by Failure to Understand Design Basis of Plant.Procedures Revised.With 990713 Ltr ML17326A0331999-07-0101 July 1999 LER 99-004-01:on 971030,failure to Perform TS Surveillance Analyses of Reactor Coolant Chemistry with Fuel Removed Was Noted.Caused by Ineffective Mgt of Tss.Chemistry Personnel Have Been Instructed on Requirement to Follow TS as Written ML17326A0151999-06-18018 June 1999 LER 99-014-00:on 990521,determined That Boron Injection Tank Manway Bolts Were Not Included in ISI Program,Creating Missed Exam for Previous ISI Interval.Caused by Programmatic Weakness.Isi Program & Associated ISI Database Modified ML17325B6311999-06-0101 June 1999 LER 99-S03-00:on 990430,vital Area Barrier Degradation Was Noted.Caused by Inadequate Insp & Maint of Vital Area Barrier.Repairs & Mods Were Made to Barriers to Eliminate Degraded & Nonconforming Conditions ML17325B6421999-06-0101 June 1999 LER 99-013-00:on 990327,safety Injection & Centrifugal Charging Throttle Valve Cavitation During LOCA Could Have Led to ECCS Pump Failure.Caused by Inadequate Original Design Application of Si.Throttle Valves Will Be Developed ML17325B6351999-05-28028 May 1999 LER 99-S02-00:on 990428,vulnerability in Safeguard Sys That Could Allow Unauthorized Access to Protected Area Was Noted. Caused by Inadequate Original Plant Design.Mods Were Made to Wall Opening to Eliminate Nonconforming Conditions ML17265A8231999-05-24024 May 1999 LER 98-037-01:on 990422,determined That Ice Condenser Bypass Leakage Exceeds Design Basis Limit.Caused by Pressure Seal Required by Revised W Design Not Incorporated Into Aep Design.Numerous Matl Condition Walkdowns & Assessments Made ML17325B6001999-05-20020 May 1999 LER 99-012-00:on 990420,concluded That Auxiliary Bldg ESF Ventilation Sys Not Capable of Maintaining ESF Room Temps post-accident.Caused by Inadequate Control of Sys Design Inputs.Comprehensive Action Plan Being Developed ML17325B5861999-05-10010 May 1999 LER 99-002-00:on 990415,discovered That TS 4.0.5 Requirements Were Not Met Due to Improperly Performed Test. Caused by Incorrect Interpretation of ASME Code.App J Testing Will Be Completed & Procedures Will Be Revised ML17325B5811999-05-0404 May 1999 LER 99-011-00:on 990407,air Sys for EDG Will Not Support Long Operability.Caused by Original Design Error.Temporary Mod to Supply Makeup Air Capability in Modes 5 & 6 Was Prepared ML17325B5771999-05-0303 May 1999 LER 99-010-00:on 990401,RCS Leak Detection Sys Sensitivity Not in Accordance with Design Requirements Occurred.Caused by Inadequate Original Design of Containment Sump Level. Evaluation Will Be Performed to Clearly Define Design ML17325B5581999-04-16016 April 1999 LER 99-006-00:on 990115,personnel Identified Discrepancy Between TS 3.9.7 Impact Energy Limit & Procedure 12 Ohp 4030.STP.046.Caused by Lack of Design Basis Control.Placed Procedure 12 Ohp 4030.STP.046 on Administrative Hold ML17325B5471999-04-12012 April 1999 LER 99-009-00:on 990304,as-found RHR Safety Relief Valve Lift Setpoint Greater than TS Limit Occurred.Cause Investigation for Condition Has Not Been Completed.Update to LER Will Be Submitted,Upon Completion of Investigation ML17325B5321999-04-0707 April 1999 LER 99-S01-00:on 990308,discovered That Lock for Vital Gate Leading to Plant 4KV Switchgear Area Was Nonconforming & Vulnerable to Unauthorized Access.Caused by Inadequate Gate Design & Inadequate Procedures.Mods Are Being Made to Gate ML17325B5161999-04-0101 April 1999 LER 99-007-00:on 981020,calculations Showed That Divider Barrier Between Upper & Lower Containment Vols Were Overstressed.Engineers Are Currently Working on Analyses of Loads & Stress on Enclosures ML17325B5221999-03-29029 March 1999 LER 99-001-00:on 960610,degraded Component Cooling Water Flow to Containment Main Steam Line Penetrations,Identified on 990226.Caused by Inadequate Understanding of Design Basis.Additional Investigations Ongoing ML17325B4801999-03-18018 March 1999 LER 99-004-00:on 971030,failure to Perform TS Surveillance Analyses of Rc Chemistry with Fuel Removed Was Noted.Cause of Event Is Under Investigation.Corrected Written Job Order Activities Used to Control SD Chemistry Sampling ML17325B4741999-03-18018 March 1999 LER 99-005-00:on 940512,determined That Rt Breaker Manual Actuations During Rod Drop Testing Were Not Previously Reported.Caused by Lack of Training.Addl Corrective Actions,Including Preventative Actions May Be Developed ML17325B4571999-02-24024 February 1999 LER 99-003-00:on 990107,CR Pressurization Sys Surveillance Test Did Not Test Sys in Normal Operating Condition.Caused by Failure to Recognize Door 12DR-AUX415 as Part of CR Pressure Boundary.Performed Walkdown of Other Doors ML17335A5171999-02-11011 February 1999 LER 99-002-00:on 990112,determined That RCS Pressurizer PORVs Had Not Been Tested,Per Ts.Caused by Inadequate Scheduling Controls Allowing Personnel Error.Surveillance Procedure Was Completed & Updated LER Will Be Submitted ML17335A5141999-02-10010 February 1999 LER 99-001-00:on 990106,noted That GE Hfa Relays Installed in EDGs May Not Meet Seismic Qualification.Caused by Operating Experience Info Incorrectly Dispositioned in 1985. Updated LER Will Be Submitted by 990405 ML17335A5011999-02-0101 February 1999 LER 98-060-00:on 981231,identified That Rt Sys Response Time Testing Did Not Comply with TS Definition.Caused by Inadequate Procedures.Corrective Actions Will Be Developed & Update to LER Will Be Submitted by 990415.With 990201 Ltr ML17335A4951999-01-29029 January 1999 LER 98-059-00:on 981230,interim LER -single Failure in Containment Spray Sys Could Result in Containment Spray Ph Outside Design Occurred.Investigation Into Condition Continuing.Update Will Be Submitted by 990514 Ltr ML17335A4961999-01-27027 January 1999 LER 98-057-00:on 981228,discovered That AFW Valves Were Not Tested IAW Inservice Testing Program.Caused by Failure to Recognize Design Bases Features Re Afws by Personnel. Updated LER Will Be Submittted by 990415.With 990127 Ltr ML17335A4921999-01-19019 January 1999 LER 98-052-01:on 981128,no Analysis for NSR Sc Manual Loader for Tdafwp Could Be Found in Original Design.Cause Due to All Failure Modes Not Considered When Compressed Air Sys Originally Designed.Performed Review of Components ML17335A4721999-01-0606 January 1999 LER 98-055-00:on 981207,potential for Condition Outside of Design Bases for Rod Control Sys Was Noted.Caused by Calibration Error Coupled with Single Rod Failure.Condition Rept Investigation Is Ongoing ML17335A4691999-01-0606 January 1999 LER 98-056-00:on 981211,hot Leg Nozzle Gaps Resulted in Plant Being in Unanalyzed Condition.Analyses Are Being Performed by W to Resolve Problem.Updated LER Will Be Submitted by 990211.With 990106 Ltr ML17335A4661999-01-0505 January 1999 LER 98-049-00:on 981020,emergency Boron Injection Flow Path Was Inoperable.Caused by Original Design Deficiency. Engineering Evaluation of Event Is Continuing ML17335A4631999-01-0404 January 1999 LER 98-054-00:on 981202,discovered That at Least One MSSV Had Not Been Reset as Required by Ts.Engineering Is Continuing Review of Extent of Condition for Event.Updated LER Will Be Submitted by 990129.With 990104 Ltr ML17335A4481998-12-30030 December 1998 LER 98-053-00:on 981130,discovered Use of Inoperable Substitute Subcooling Margin Monitor.Caused by Condition Existing Since Installation of Plant Process Computer in 1992.Updated LER Will Be Submitted.With 981230 Ltr ML17335A4581998-12-28028 December 1998 LER 98-052-00:on 981128,turbine Driven AFW Pump Speed Controller Failure Mode Occurred.Caused Because Not All Failure Modes Were Considered When Compressed Air Sys Was Originally Designed.Verified Current Design Change Process ML17335A4281998-12-22022 December 1998 LER 98-051-00:on 981122,reactor Trip Signal from Manual Safety Injection Not Verified as Required by TS Surveillance,Was Discovered.Maintenance Currently Evaluating Significance & Cause of Event ML17335A4111998-12-17017 December 1998 LER 98-047-00:on 981117,potential for Increase Leakage from Reactor Coolant Pump Seals Was Identified.Util Is Working with W to Resolve Issue.Current Expectations Are to Submit Update to LER by 990215.With 981217 Ltr ML17335A4141998-12-16016 December 1998 LER 98-058-00:on 981216,postulated High Line Break Could Result in Condition Outside Design Bases for AF Occurred. Caused by Deficiencies Associated with Administration of HELB Program.Analysis of AF Will Be Completed by 990122 ML17335A4181998-12-16016 December 1998 LER 98-050-00:on 980814,ancillary Equipment Installed in Ice Condenser Was Not Designed to Withstand Design Basis Accident/Earthquake Loads.Caused by Lack of Established Design Criteria.Developed Design Criteria ML17335A3871998-12-11011 December 1998 LER 98-031-01:on 980610,potential Common Mode Failure of RHR Pumps Were Noted.Caused by Inaccurate Values.Accurate Miniflow Numbers Have Been Determined by Flow Testing ML17335A3821998-12-0808 December 1998 LER 98-039-01 Re EOP Step Conflicts with Small Break LOCA Analysis.Ler 98-039-00 Has Been Canceled.With 981208 Ltr ML17335A3781998-12-0707 December 1998 LER 98-007-00:on 981106,high Energy Line Break Effects in Auxiliary FW Sys Was Noted.Cause of Event Is Under Investigation & Will Be Completed by 990220.Updated LER Will Be Submitted by 990310.With 981207 Ltr ML17335A3771998-12-0303 December 1998 LER 98-046-00:on 981103,determined That Afs Was Unable to Meet Design Flow Requirements During Special Test.Caused by Failure to Consider All Aspects of Sys Operation in Design of Suction Basket Strainers.Sys Will Be Redesigned ML17335A3741998-12-0202 December 1998 LER 97-011-02:on 970822,operation Was Noted Outside Design Bases for ECCS & CSP for Switchover to Recirculation Sump Suction.Caused by Ineffective Change Mgt.Revised Procedure for Switchover 01(02) Ohp 4023.ES-1.3 1999-09-17
[Table view] Category:TEXT-SAFETY REPORT
MONTHYEARML17335A5641999-10-18018 October 1999 LER 99-024-00:on 990708,literal TS Requirements Were Not Met by Accumlator Valve Surveillance.Caused by Misjudgement Made in Conversion from Initial DC Cook TS to W Std Ts.Submitted License Amend Request.With 991018 Ltr ML17335A5531999-10-0707 October 1999 LER 99-023-00:on 990907,inadequate TS Surveillance Testing of ESW Pump ESF Response Time Noted.Caused by Inadequate Understanding of Plant Design Basis.Surveillance Tests Will Be Revised & Implemented ML17335A5631999-09-30030 September 1999 Monthly Operating Rept for Sept 1999 for DC Cook Nuclear Plant,Unit 1.With 991012 Ltr ML17335A5621999-09-30030 September 1999 Monthly Operating Rept for Sept 1999 for DC Cook Nuclear Plant,Unit 2.With 991012 Ltr ML17335A5481999-09-30030 September 1999 Non-proprietary DC Cook Nuclear Plant Units 1 & 2 Mods to Containment Sys W SE (Secl 99-076,Rev 3). ML17335A5451999-09-28028 September 1999 Rev 1 to Containment Sump Level Design Condition & Failure Effects Analysis for Potential Draindown Scenarios. ML17326A1291999-09-17017 September 1999 LER 99-022-00:on 990609,electrical Bus Degraded Voltage Setpoints Too Low for Safety Related Loads,Was Discovered. Caused by Lack of Understanding of Design of Plant.No Immediate Corrective Actions Necessary ML17326A1481999-09-17017 September 1999 Independent Review of Control Rod Insertion Following Cold Leg Lbloca,Dc Cook,Units 1 & 2. ML17326A1211999-08-31031 August 1999 Monthly Operating Rept for Aug 1999 for Cook Nuclear Plant, Unit 2.With 990915 Ltr ML17326A1201999-08-31031 August 1999 Monthly Operating Rept for Aug 1999 for Cook Nuclear Plant, Unit 1.With 990915 Ltr ML17326A1121999-08-27027 August 1999 LER 99-021-00:on 990728,determined That GL 96-01 Test Requirements Were Not Met in Surveillance Tests.Caused by Failure to Understand Full Extent of GL Requirements. Surveillance Procedures Will Be Revised or Developed ML17326A1011999-08-26026 August 1999 LER 99-020-00:on 990727,EDGs Were Declared Inoperable.Caused by Inadequate Protection of Air Intake,Exhaust & Room Ventilation Structures from Tornado Missile Hazards. Implemented Compensatory Measures in Form of ACs ML17326A0911999-08-16016 August 1999 LER 99-019-00:on 990716,noted Victoreen Containment Hrrms Not Environmentally Qualified to Withstand post-LOCA Conditions.Caused by Inadequate Design Control.Reviewing Options to Support Hrrms Operability in Modes 1-4 ML17326A0771999-08-0404 August 1999 LER 98-029-01:on 980422,noted That Fuel Handling Area Ventilation Sys Was Inoperable.Caused by Original Design Deficiency.Radiological Analysis for Spent Fuel Handling Accidents in Auxiliary Bldg Will Be Redone by 990830 ML17335A5461999-08-0202 August 1999 Rev 0 to Evaluation of Cook Recirculation Sump Level for Reduced Pump Flow Rates. ML17326A0871999-07-31031 July 1999 Monthly Operating Rept for July 1999 for DC Cook Nuclear Plant,Unit 1.With 990812 Ltr ML17326A0861999-07-31031 July 1999 Monthly Operating Rept for July 1999 for DC Cook Nuclear Plant,Units 2.With 990812 Ltr ML17326A0741999-07-29029 July 1999 LER 99-018-00:on 990629,determined That Valve Yokes May Yield Under Combined Stress of Seismic Event & Static,Valve Closed,Stem Thrust.Caused by Inadequate Design of Associated Movs.Operability Determinations Were Performed for Valves ML17326A0661999-07-26026 July 1999 LER 99-017-00:on 990625,noted That Improperly Installed Fuel Oil Return Relief Valve Rendered EDG Inoperable.Caused by Personnel Error.Fuel Oil Return Valve Was Replaced with Valve in Correct Orientation.With 990722 Ltr ML17326A0651999-07-22022 July 1999 LER 98-014-03:on 980310,noted That Response to high-high Containment Pressure Procedure Was Not Consistent with Analysis of Record.Caused by Inadequate Interface with W. FRZ-1 Will Be Revised to Be Consistent with New Analysis ML17326A0491999-07-13013 July 1999 LER 99-016-00:on 990615,TS Requirements for Source Range Neutron Flux Monitors Not Met.Caused by Failure to Understand Design Basis of Plant.Procedures Revised.With 990713 Ltr ML17326A0331999-07-0101 July 1999 LER 99-004-01:on 971030,failure to Perform TS Surveillance Analyses of Reactor Coolant Chemistry with Fuel Removed Was Noted.Caused by Ineffective Mgt of Tss.Chemistry Personnel Have Been Instructed on Requirement to Follow TS as Written ML17326A0511999-06-30030 June 1999 Monthly Operating Rept for June 1999 for DC Cook Nuclear Plant,Unit 2.With 990709 Ltr ML17326A0501999-06-30030 June 1999 Monthly Operating Rept for June 1999 for DC Cook Nuclear Plant,Unit 1.With 990709 Ltr ML17326A0151999-06-18018 June 1999 LER 99-014-00:on 990521,determined That Boron Injection Tank Manway Bolts Were Not Included in ISI Program,Creating Missed Exam for Previous ISI Interval.Caused by Programmatic Weakness.Isi Program & Associated ISI Database Modified ML17325B6421999-06-0101 June 1999 LER 99-013-00:on 990327,safety Injection & Centrifugal Charging Throttle Valve Cavitation During LOCA Could Have Led to ECCS Pump Failure.Caused by Inadequate Original Design Application of Si.Throttle Valves Will Be Developed ML17325B6311999-06-0101 June 1999 LER 99-S03-00:on 990430,vital Area Barrier Degradation Was Noted.Caused by Inadequate Insp & Maint of Vital Area Barrier.Repairs & Mods Were Made to Barriers to Eliminate Degraded & Nonconforming Conditions ML17326A0061999-05-31031 May 1999 Monthly Operating Rept for May 1999 for Dcp.With 990609 Ltr ML17326A0071999-05-31031 May 1999 Monthly Operating Rept for May 1999 for DC Cook Nuclear Plant,Unit 2.With 990609 Ltr ML17325B6351999-05-28028 May 1999 LER 99-S02-00:on 990428,vulnerability in Safeguard Sys That Could Allow Unauthorized Access to Protected Area Was Noted. Caused by Inadequate Original Plant Design.Mods Were Made to Wall Opening to Eliminate Nonconforming Conditions ML17265A8231999-05-24024 May 1999 LER 98-037-01:on 990422,determined That Ice Condenser Bypass Leakage Exceeds Design Basis Limit.Caused by Pressure Seal Required by Revised W Design Not Incorporated Into Aep Design.Numerous Matl Condition Walkdowns & Assessments Made ML17325B6001999-05-20020 May 1999 LER 99-012-00:on 990420,concluded That Auxiliary Bldg ESF Ventilation Sys Not Capable of Maintaining ESF Room Temps post-accident.Caused by Inadequate Control of Sys Design Inputs.Comprehensive Action Plan Being Developed ML17325B5861999-05-10010 May 1999 LER 99-002-00:on 990415,discovered That TS 4.0.5 Requirements Were Not Met Due to Improperly Performed Test. Caused by Incorrect Interpretation of ASME Code.App J Testing Will Be Completed & Procedures Will Be Revised ML17325B5811999-05-0404 May 1999 LER 99-011-00:on 990407,air Sys for EDG Will Not Support Long Operability.Caused by Original Design Error.Temporary Mod to Supply Makeup Air Capability in Modes 5 & 6 Was Prepared ML17325B5771999-05-0303 May 1999 LER 99-010-00:on 990401,RCS Leak Detection Sys Sensitivity Not in Accordance with Design Requirements Occurred.Caused by Inadequate Original Design of Containment Sump Level. Evaluation Will Be Performed to Clearly Define Design ML17335A5301999-04-30030 April 1999 Monthly Operating Rept for Apr 1999 for DC Cook Nuclear Plant,Unit 1.With 990508 Ltr ML17335A5291999-04-30030 April 1999 Monthly Operating Rept for Apr 1999 for DC Cook Nuclear Plant,Unit 2.With 990508 Ltr ML17325B5581999-04-16016 April 1999 LER 99-006-00:on 990115,personnel Identified Discrepancy Between TS 3.9.7 Impact Energy Limit & Procedure 12 Ohp 4030.STP.046.Caused by Lack of Design Basis Control.Placed Procedure 12 Ohp 4030.STP.046 on Administrative Hold ML17325B5471999-04-12012 April 1999 LER 99-009-00:on 990304,as-found RHR Safety Relief Valve Lift Setpoint Greater than TS Limit Occurred.Cause Investigation for Condition Has Not Been Completed.Update to LER Will Be Submitted,Upon Completion of Investigation ML17325B5321999-04-0707 April 1999 LER 99-S01-00:on 990308,discovered That Lock for Vital Gate Leading to Plant 4KV Switchgear Area Was Nonconforming & Vulnerable to Unauthorized Access.Caused by Inadequate Gate Design & Inadequate Procedures.Mods Are Being Made to Gate ML17325B5161999-04-0101 April 1999 LER 99-007-00:on 981020,calculations Showed That Divider Barrier Between Upper & Lower Containment Vols Were Overstressed.Engineers Are Currently Working on Analyses of Loads & Stress on Enclosures ML17325B5491999-03-31031 March 1999 Monthly Operating Rept for Mar 1999 for DC Cook Nuclear Plant Unit 2.With 990408 Ltr ML17325B5441999-03-31031 March 1999 Monthly Operating Rept for Mar 1999 for DC Cook Nuclear Plant,Unit 1.With 990408 Ltr ML17325B5221999-03-29029 March 1999 LER 99-001-00:on 960610,degraded Component Cooling Water Flow to Containment Main Steam Line Penetrations,Identified on 990226.Caused by Inadequate Understanding of Design Basis.Additional Investigations Ongoing ML17325B4801999-03-18018 March 1999 LER 99-004-00:on 971030,failure to Perform TS Surveillance Analyses of Rc Chemistry with Fuel Removed Was Noted.Cause of Event Is Under Investigation.Corrected Written Job Order Activities Used to Control SD Chemistry Sampling ML17325B4741999-03-18018 March 1999 LER 99-005-00:on 940512,determined That Rt Breaker Manual Actuations During Rod Drop Testing Were Not Previously Reported.Caused by Lack of Training.Addl Corrective Actions,Including Preventative Actions May Be Developed ML17325B5671999-03-0202 March 1999 Summary of Unit 1 Steam Generator Layup Chemistry from 980101 to 990218. ML17325B4631999-02-28028 February 1999 Monthly Operating Rept for Feb 1999 for DC Cook Nuclear Power Station,Unit 2.With 990308 Ltr ML17325B4621999-02-28028 February 1999 Monthly Operating Rept for Feb 1999 for DC Cook Nuclear Plant,Unit 1.With 990308 Ltr ML17325B4571999-02-24024 February 1999 LER 99-003-00:on 990107,CR Pressurization Sys Surveillance Test Did Not Test Sys in Normal Operating Condition.Caused by Failure to Recognize Door 12DR-AUX415 as Part of CR Pressure Boundary.Performed Walkdown of Other Doors 1999-09-30
[Table view] |
Text
PRIOR1TY (ACCELERATED RZDS PROCESSING)
REGULATORY INFORMATION DISTRIBUTION SYSTEM (RIDS)
ACCESSION NBR:9511130289 DOC.DATE: 95/ll/07 NOTARIZED: NO DOCKET g FACIL:50-315 Donald C. Cook Nuclear Power Plant, Unit 1, Indiana M 05000315 P AUTH. NAME AUTHOR AFFILIATION WEBER,G.A. Indiana Michigan Power Co. (formerly Indiana & Michigan Ele BLIND,A.A. Indiana Michigan Power Co. (formerly Indiana & Michigan Ele RECIP.NAME RECIPIENT AFFILIATION I I
SUBJECT:
LER 95-007-01:on 950825,Conax seal assemblies on RV Post-Accident. Vent SVs 1-NSO-21 & 1-NSO-23 found loose. Missing ferrules for 1-NSO-21 & 1-NSO-23 replaced. Determined event not reportable & LER 95-007-00 cancelled.W/951107 ltr.
DISTRIBUTION CODE: IE22T COPIES RECEIVED:LTR ENCL SIZE:
TITLE: 50.73/50.9 Licensee Event Report (LER), Incident Rpt, etc.
NOTES RECIPIENT COPIES RECIPIENT COPIES ID CODE/NAME LTTR ENCL ID CODE/NAME LTTR ENCL PD3-1 PD 1 1 HICKMAN,J 1 1 I ~PDNTER INTERNAL: B 2 2 AEOD/S PD/RRAB 1 1 1 1 NRR/DE/ECGB 1 1 1 1 NRR/DE/EMEB 1 1 NRR/DRCH/HHFB 1 1 NRR/DRCH/HICB 1 1 NRR/DRCH/HOLB 1 1 NRR/DRCH/HQMB 1 1 NRR/DRPM/PECB 1 1 NRR/DSSA/SPLB 1 1 D NRR/DSSA/SPSB/B 1 1 NRR/DSSA/SRXB 1 1 RES/DSIR/EIB 1 1 RGN3 FILE Ol 1 1 O
EXTERNAL: L ST LOBBY WARD 1 1 LITCO BRYCE,J H 2 2 NOAC MURPHY,G.A 1 1 NOAC POORE,W. 1 1 C NRC PDR 1 NUDOCS FULL TXT 1 1 NOTE TO ALL "RIDS" RECIPIENTS'LEASE HELP US TO REDUCE WASTE! CONTACT THE DOCUMENT CONTROL DESK ROOM OWFN 5DS (415-2083) TO ELIMINATE YOUR NAME FROM DISTRIBUTION LISTS FOR DOCUMENTS YOU DON'T NEED!
FULL TEXT CONVERSION REQUIRED TOTAL NUMBER OF COPIES REQUIRED: LTTR 26 ENCL 26
indiana Michig Power Company Cook Nuclear Plan One Cook Place Bridgrnan. MI 49106 616 465 5901 INDIANA IltIICHIGAN POWER November 7, 1995 United States Nuclear Regulatory Commission Document Control Desk Rockville, Maryland 20852 Operating Licenses DPR-58 Docket No. 50-315 Document Control Manager:
In accordance with the criteria established by 10 CFR 50.73 entitled Lice see e e S s e the following report is being submitted:
95-007-01 Sincerely, A-Q A. A. Blind Plant Manager Iclc Attachment H. J. Miller, Region III E. E. Fitzpatrick P. A. Barrett R. F. Kroeger M. A. Bailey- Ft. Wayne S. J. Brewer J. R. Padgett G. Chamoff, Esq.
D. Hahn Records Center, INPO NRC Resident Inspector g~gf 9511130289 9S1107 PDR ADOCK 0500031S PDR
NRC FORM 366 .S. NUCLEAR REGULATORY COMMISSION APPROVED BY OMB NO. 3150%104 (5.92) EXPIRES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY WITH TH!S INFORMATION COLLECTION REOUEST: 50.0 HRS. FORWARD L!CENSEE EVENT REPORT (LER) COMMENTS REGARDING BURD'EN ESTtMATE TO THE INFORMATION AND RECORDS MANAGEMENT BRANCH )MNBB 77!4!, U.S. NUCLEAR REGULATORY COMMISSION, WAS!t!NGTON, DC 20555400!, AND TO THE PAPERWORK REDUCTION PRO!)ECT Ist500t04), OFRCE OF (See reverse for required number of digits/characters for each block) MANAGEMENTANO BUDGET, WASHINGTON, OC 20505.
FACILITYNAME (I) DOCKET NUMBER (2) PAGE I))
Donald C. Cook Nuclear Plant - Unit 1 05000 315 10F 6 TmE Ie)
Cancellation of LER 315/95-007-00 EVENT DATE 5 LER NUMBER 6 REPORT NUMBER 7 OTHER FACILITIES INVOLVED 8 SEOUENT)AL REVISION F ACK!TYNAME DOCKET NUMBER MONTH DAY YEAR YEAR MONTH DAY YEAR NUMBER NUMBER - Unit 05000 Cook 2 FACILITYNAME DOCKET NUMBER 08 25 95 95 007 01 07 95 05000 OPERATING THIS REPORT IS SUBMITTED PURSUA NT TO THE REQUIREMENTS OF 10 CFR %: Check one or m ore MODE (9) 20.4020) I 20.405(c) 50.73(al(2)(ivl 73.71(b)
POWER 20.405(a) (1) (i) 50.36(c) (1) 50.73(a) (2) (v) 73.71(c)
LEVEL (10) 20.405(a) (1) (ii) 50.36(c) (2) 50.73(a) (2) (vii) OTHER 20AOSI a)(1)(iiil 50.73la) (2)(i) 50.73(a)(2)(viii)(A) tsoectty rrt Aottract ererrorr ared m Terrt. NRC 20,405(a) (1) iiv) S0.73(a) (2) (ii) 50.73(a) (2) (viii)(B) Form 866A) 20,405(a)(1)(v) 50.73(a) (2) (iii) 50.73(a}(2}(x}
LICENSEE CONTACT FOR THIS LER 12 NAM TELEPHONE NUMBER!Irtcttroe Area Cooe)
G. A. Weber - Plant Engineering Superintendent 616/465-5901, x2511 COMPLETE ONE LINE FOR EACH COMPONENT FAILURE DESCRIBED IN THIS REPORT 13 REPORTABLE REPORTABLE CAUSF SYSTEM COMPONENT MANUFACTURER CAUSE SYSTEM COMPONENT MANUFACTURER TO NPRDS TO NPRDS SUPPLEMENTAL REPORT EXPECTED 14 EXPECTED MONTH DAY vcAR YES SUBMISSION
)( NO tIt yea. comorete EXPECTED SUBMISSCN DATB DATE (15)
ABSTRACT (Limit to 1400 spaces. i.e.. approximately IS single spaced typewritten lees) (16)
On August 25, 1995, at 2000 hours0.0231 days <br />0.556 hours <br />0.00331 weeks <br />7.61e-4 months <br /> with Unit 1 in Mode 6, Conax seal assemblies on Reactor Vessel Post-Accldent Vent Solenoid Valves 1-NSO-21 and 1-NSO-23 were found to be loose. Further Inspection revealed that both of these assemblies were missing a mldlock ferrule, which provides the Environmentally QuaiiTied (EQ) seal when appropriately torqued. A review of the design change package that originally installed these Conax seal assemblies to the head vents revealed the Unit 1 and Unit 2 Reactor Vessel Post-Accldent Vent Solenoid Valves and Pressurizer Post-Accident Vent Solenoid Valves were inadequately torqued. Two other EQ installation anomalies were also discovered during this evolution Involving the Acoustic Valve Monitoring System (AVMS) Conax assemblies and the Pressurizer Pressure Relief Valves'amco limit switch Conax assemblies.
An interim LER was submitted on September 25, 1995, under 10CFR50.73(a) (2) (v). LER 9540740 stated that corrective actions had been taken for the anomalies identled in Unit 2. At that time, further investigation was in progress to resolve the EQ seal issue, including any generic issue concerning the installation of EQ equipment. Upon completion of the investigation, a revision to LER 9540740 was to be submitted.
The investigation has been completed, and it has been determined that this event is not reportable. This submittal outlines the evaluation performed to reach and support the conclusion of" Not Reportablei', and serves to cancel LER 9540740.
NRC FORM 566 t5.92l
NRC FORM SSSA U.S. NUCLEAR REGULATORY COMMISSION 0M B NO. 2'I 500104 APPR DYED (6')
ESTIMATED BURDEN PER RESPONSE To COMPLY WTH THIS LICENSEE EVENT REPORT ILER) INFORMATION COLLECTION REOUEST: 50i) HRS. FORWARD COMMENTS REGARDING BURDEN ESTIMATE To THE RECORDS TEXT CONTINUATION AND REPORTS MANAGEMENT BRANCH (PB20), U.S. NUCLEAR REG(JLATORY COMMISSION, WASHINGTON, OC 20555. AND To THE PAPERWORK REDUCTION PROJECT (315001(M). OFFICE OF MANAGEMENTANO BUDGET,WASHINGTON. DC 20502.
FACILITYNAME ()) DOCKET NUMBER (2) LER NUMBER (6I PAGE IS)
$ 6GVSSSSIAL NUMBER
+> REVISION
. 6 NUM SSS Donald C. Cook Nuclear Plant - Unit 1 o s o o o 3 1 5 9 5 0 0 7 0 1 02o" 06 TEXT IIImore soece r's rsov)erL srse ersrsro'onel JVRC Form 266A'sl I)T)
On August 25, 1995, Conax seal assemblies on Reactor Vessel Post-Accident Vent Solenoid Valves 1-NSO-21 (EIIS/IP-PSV) and 1-NSO-23 (EIIS/IP-PSV) were found loose. The breakaway torque values on these assemblies were between 120 and 140 foot-pounds (ft-Ibs). The torque, which provides the
'wo environmental qualification (EQ) seal, should have been approximately 220 to 250 ft-lbs. On August 31, 1995, a review of the installation design change package revealed that the Conax seal assemblies for both the Unit 1 and Unit 2 Reactor Vessel Post-Accident Vent Solenoid Valves and Pressurizer Post-Accident Vent Solenoid Valves were Incorrectly torqued. The procedure specied a torque value of 220-250 ft-lbs, but the plant installation torque value was recorded as 69 ft-Ibs on Unit 2 and 68 ft-Ibs on Unit 1. When 1-NSO-21 and 1-NSO-23 were disassembled, the midlock ferrules were missing. When the remaining two NSO valves, 1;NSO-22 (EIIS/IP-PSV) and 1-NSO-24 (EIIS/IP-PSV) were inspected, the ferrules were present, but the breakaway torques were insufficient.
During this same period, it was identified that new Namco limitswitches and Conax seal assemblies had recently been installed on the Unit 1 Pressurizer Pressure Relief Valves and had not been torqued to the Conax specifications. There are three Pressurizer Pressure Relief Valves per unit, 1-NRV-151, 1-NRV-152, 1-NRV-153, 2-NRV-151, 2-NRV-152, and 2-NRV-153 (EIIS/AB-RV), each with two limit switch assemblies per valve for a total of 12 Conax seal assemblies. A review of the maintenance practiceareveaied that the mldlock cap to seal body connection had not been reassembled correctly. The seal body to device assembly, however, had been adequately torqued to 84 foot-pounds.
The Conax seal assemblies for the Unit 1 and Unit 2 AVMS were also inspected for proper installation. It was determined that three of the eight Conax seal assemblies in Unit 2 were missing ferrules on the Kapton wire assembly. No ferrules were missing on the coax cable assembly or on the Unit 1 AVMS assemblies.
While disassembling the Unit 2 assemblies to add the missing ferrules, duct tape was found inside the assemblies where the ferrules should have been located. During reassembly of the seal body to device connection, the seal body threaded all the way into the junction box without tightening. The thread in the junction box was discovered to be a straight tap, as opposed to an NPT thread type. A qualmed connection could not be established into the junction box. Subsequently, an inspection performed on the other Conax seal assemblies in Unit 1 and Unit 2 determined that the same type of connection had been installed, resulting in an inadequate connection.
10CFR50.49 requires all EQ devices, seals, etc. be tested to prove they will function ln the accident environment for which they are needed to mitigate. It was determined that the Conax assemblies had not been installed to the manufacturer's specifications. These specifications ensu. 0 the EQ requirements are satisfied. The inadequate torque values and Installation deficiencies effectively invalidated the environmental qualification seal for the Cnnax assembly. The vendor, Conax Buffalo, was contacted concerning this event, and concluded the missing ferrules and torque values applied by the plant were not compatible with any of their tested configurations, and therefore could not be considered environmentally qualified.
NRC Form 666A (669)
NRC FORM 385A US, NUCLEAR REGULATORY COMMISSION APPROVE O OM 8 NO. 31500108 (e()9)
ESTIMATED BURDEN PER RESPONSE To COMPLY WTH THIS LICENSEE EVENT REPORT (LER) INFORMATION COLLECTION REQUEST: 50.0 HRS. FORWARD COMMENTS REGARDING BURDEN ESTIMATE To THE RECORDS TEXT CONTINUATION AND REPORTS MANAGEMENT BRANCH (P430). U.S. NUCLEAR REGULATORY COMMISSION. WASHINGTON, OC 20555, AND To THE PAPERWORK REDUCTION PROJECT (31504108). OFFICE OF MANAGEMENTANO BUDGET,WASHINGTON. DC 20503.
FACILITYNAME (11 DOCKET NUMBER (2) LER NUMBER (5) PAGE (3)
SEQUENTIAL REVISION NVM EA NVM88A Donald C. Cook Nuclear Plant - Unit 1 0 6 O,O O 3 1. 5 9 5 0 0 7 0 1 0 3 oF0 6 TEXT illmore tptteit toe()ed. ote IAtrooN(iVRCFomt 3558't) (17)
The purpose of the Conax seal assembly is to seal the valve enclosure against a potential steam and chemical spray environment that would be generated following a small LOCA TMI-type event.
Unit 1 and Unit 2 NSOs The Conax seal assemblies for the Target Rock solenoid valves were found Installed at a variance with the manufacturer's instructions. Specifically, two mldlock ferrules were missing, and the applied torques for the sealed connections were less than that specied by the manufacturer.
Environmental testing to verify qualification of the valves had subjected the sealed enclosure to a harsh, high temperature steam (420'), and chemical spray environment. The testing used IEEE 323-1974 stringent conditions designed to envelope the worst such conditions that could be found in the industry. At the Cook Plant, for this type of accident and the location of the components, conditions are relatively mild by comparison (230 F steam and no chemical spray conditions). In addition, the valves were tested at their end-of-life condition, but at the Cook Plant, the solenoid assembly and reed switch assembly are replaced every refueling outage. Since they are qualifled for 28 months, they are relatively new in comparison with the tested valves when they are removed from service.
The presence of the seal assembly midlock cap indicates a closed enclosure, though not a sealed one since a ferrule was missing on two of the 16 assemblies (both units). However, none of the enclosures were completely open to the atmosphere. In addition:
- 1) the solenoids are high temperature, high pressure epoxied coils,
- 2) the reed switches are glass enclosed, magnetic type, and
- 3) the cable connections to coils and switches are qualified Raychem splices.
Given the quality of the electrical equipment and the relatively mild post-accident conditions, it Is unlikely that the absence of an absolute sealing condition would have been sufficient to fail the operation of the system.
It was concluded that these solenoid operated vent valves would have achieved their intended function if they had been needed. The as found configuration of the Conax seal assembly would have prevented the solenoid vent valve enclosure from being directly exposed to the surrounding environment. However, the as found configuration of the Conax seal assemblies did not provide the sealing capability of a seal assembly Installed in accordance with the equipment's EQ basis. Moisture intrusion is considered to be unlikely because of the location of the solenoid valve enclosures, on the top of the reactor and the pressurizer vessels, where there is no direct fluid impingement. Moisture may condense on the surface of the conduit, but, lacking a high differential pressure, it is improbable that the liquid would have entered the solenoid vent valve enclosure.
NR C F one 358A (589)
NRC FORMSSBA U.S. NUCLEAR REGULATORY COMMISSION APPROVEO 0MB NO. 3)500105 (889)
ESTIMATED BURDEN PER RESPONSE To COMPLY WTH THIS LICENSEE EVENT REPORT ILER) INFORMATION COLLECTION REOUESTl 500 HRS. FORWARD COMMENTS REGARDING BURDEN ESTIMATE To THE RECORDS TEXT CONTINUATION AND REPORTS MANAGEMENTBRANCH IP-530). U.S, NUCLEAR REGULATORY COMMISSION. WASHINGTON, DC 20555, AND To THE PAPERWORK REDUCTION PRO)ECT (31500)04). OFFICE OF MANAGEMENTANO BUDGET. WASHINGTON, OC 20503.
FACILITY NAME (I) DOCKET NUMBER (2) LER NUMBER (5) PAGE (31 yg~v, SEQUENTIAL G 9 >EVSIQN NUMEEll ~
NUMEEll Donald C. Cook Nuclear Plant - Unit 1 0500031595 0 0 7 0 1 0 4 OF 0 6 TEXT 18 mas sPsss 8 ssEU(sNE Uss ssRSI)i)ms(HRC Foml 35(5('si l)TI Based on the above review, AEPSC Nuclear Licensing and Fuels concludes that these solenoid operated valves would have functioned to achieve their intended function, and so this condition does not represent a significant challenge to the public health and safety.
Unit 1 and Unit 2AVMS The AVMS Conax seal assemblies were improperly installed. The connections from the seal assembly into the Grouse-Hinds box for all of the charge converters were not NPT entrances, and therefore, the intended environmental seal was not established.
The AVMS deficiency involved the sealing of the enclosure In which the charge converter for the system is contained. The only identified event where the AVMS would be exposed to a harsh environment is a feedwater line break. There is no specific analysis for the temperature and pressure inside containment following a feedwater line break. However, because the values of the reactor coolant enthalpy and the feedwater enthalpy are similar (both on the order of 500400 BTU/LB), the temperature inside containment would be expected to be similar. Because of the lower mass flow from a feedwater line break, the pressure would be expected to be lower than that resulting form a reactor coolant system line break. The maximum temperature for a reactor coolant system line break is approximately 230' and the peak pressure is approximately 12 pslg.
A known failure of the charge, converter (an older model than used at the Cook Plant) occurred during a test when the system was exposed to chemical spray, temperatures as high as 465'F and pressure as high as 88 psig. During this test, moisture intrusion into the enclosure occurred; however, the failure was attributed to thermal effects rather than moisture intrusion.
The newer model, which has improved thermal capabilities and was placed in an insulated enclosure, was pre-aged at 212' prior to being subjected to the transient test. Of note is the fact that the pre-aging temperature does not differ signmcantly from the expected accident temperature. Thus, the conditions under which the newer model was tested are far more severe than the conditions that would be expected during an accident in which the AVMS would be required to function.
Though the environmental protection of the charge converters was in a degraded condition, they are installed within a bulky NEMA 4 box protecting them against thermal shock and direct water impact. Based on the test profile and the relatively mild conditions that would result from an inside containment feedwater line break, the AEPSC Nuclear LIcensing and Fuels Section, and the AEPSC NED Section concludes that the charge converters would have functioned to achieve their intended function, and so this condition does not represent a significant challenge to the public health and safety.
NRC Foml 358A (689)
NRC FORM 35BA U.S. NUCLEAR REGULATORY COMMISSION (885) APPR DYED 0MB No. 31500)OS ESTIMATED BURDEN PER RESPONSE To COMPLY WTH THIS LICENSEE EVENT REPORT (LER) INFORMATION COLLECTION REOUFSTI 500 HRS. FORWARD COMMENTS REQARDINQ BURDEN ESTIMATE To THE RECORDS TEXT CONTINUATION AND REPORTS MANAGEMENT BRANCH IF@30), U.S. NUCLEAR REGULATORY COMMISSION, WASHINGTON. DC 30555, ANO To THE PAPERWORK RFDUCTION PROJECT I3)500104). OFFICE OF MANAGEMENTAND BUDGET,WASHINGTON. OC 30503.
FACILITYNAME nl DOCKET NUMBER 13) LER NUMBER IS) PAGE 13)
YEAR igr sEGUENTIAL;: s) AEVISIQN NUMBER NUM8SR Donald C. Cook Nuclear Plant - Unit 1 0 5 0 0 0 3 1 5 9 5 0 0 7 0 1 0 5 OF 0 6 TEXT tlImort sosso a ssOoood, oso sddio'ooss HRC Fosm 36)A'sl I It)
Unit1 and Unit 2 NRVs The deficiency associated with the NRV limit switch installation was restricted to the use of lower torque values on the" swagd'connection rather than those specified by the seal assembly manufacturer (Conax)
Tests performed by Conax on September 12, 1995 at 40 ft-Ibs torque found that even at such low torque values the seal was still perfectly made. Using 5, 10, 15, and 20 pslg (1 x E4 cc helium), leakage at all four pressure ranges was in the order of 1 x E-10. Since the NRV limitswitches for 2-NRV-151 had torque values below the 40 ft-Ibs range, AEPSC is still uncertain as to the absolute quality of this connection.
However, considering that these limit switches would not be subjected to chemical spray in their location inside the pressurizer doghouse, and that, they would have been protected from the impact of the post-accident environment, AEPSC Nuclear Ucenslng and Fuels Section, and the AEPSC NED Section determined that the degraded condition of the seals did not adversely impact plant safety. It was concluded that the limit switches would have functioned to achieve their intended function, and so this condition does not represent a significant challenge to the public health and safety.
Bases on the analyses, it was concluded that the components would not have failed even though the EQ configuration was not per design. Therefore, this event Is not reportable under 10CFR50.73. This document shall serve to cancel LER 95407-00.
The following information on corrective actIons is provided for document completeness.
The missing ferrules for 1-NSO-21 and 1-NSO-23 were replaced. The feedthrough was examined for nicks, gouges, and defects per Conax Buffalo's instruction. Both barrels were in satisfactory condition. Both the seal body to device connection and the midlock cap to seal body connection were retorqued to the Target Rock solenoids.
The procedures that direct work activities on the NSO valves were revised. Directions were added to ensure the torque value for the seal body to device connection follows the instruction as defined by Conax installation manual. In addition, directions were added to ensure that the midlock cap to seal body connection is retorqued to a specNied value if the connection is ever broken. A drawing of the Conax assembly with all the parts, connection specifics, and orientation has been added to the procedure.
NRC Form 355A IBBS)
NRC FORM 355A US. NUCLEAR REGULATORY COMMISSION APPROVED OMB NO. 3150010S 1509)
ESTIMA'TED BURDEN PER RESPONSE To COMPLY WTH THIS LICENSEE EVENT REPORT ILER) INFORMATION COLLECTION REQUEST: 50.0 HRS, FORWARD COMMENTS REGARDING BURDEN ESTIMATE To THE RECORDS TEXT CONTINUATION ANO REPORTS MANAGEMENT BRANCH IF@301. U.S. NUCLEAR REGULATORY COMMISSION. WASHINGTON, OC 20555, AND To THE PAPERWORK REDUCTION PROJECT I31500104). OFFICE OF MANAGEMENTAND BUDGET. WASHINGTON. OC 20503.
FACILITY NAME III DOCKET NUMBER (21 LER NUMBER (dl ELI ssausNNAL, rruMesR
'l
.MP:
ASYISION NUMSSR PAGE 13)
TEXT /Ifmoro sososis sssrrwsri. oss ~
Donald C. Cook Nuclear Plant - Unit HIIC Form 3054'sl I I2 I 1 o s o o o 0 0 7 0 1 06oF06 Both the seal body to device and the midlock cap to seal body connections for the Pressurizer Pressure Relief Valve Namco Limit Switch Conax Assemblies were torqued to the values specified in the Conax installation manual.
An EQ Preservation Document will be revised to make note of the special torque requirement on the Conax seal assembly attributes. In addition, a procedure will be developed to address the EQ maintenance process concerning the Pressurizer Pressure Relief Valve Namco Limit Switch Conax Assemblies.
The AVMS torques for the mldlock cap to seal body swaged connections were performed per the Conax manufacturer guidance. The seal body to enclosure connections to the Grouse-Hinds box were modified to provide an acceptable environmentally qualified seal.
An EQ Presen,ation Document will be issued to make special note of the Conax seal assemblies'ttributes for the AVMS Conax installations. In addition, the Acoustic Valve Monitor System Test procedure will be revised to include EQ maintenance process concerning the AVMS Conax Installations.
The design change process has been changed since the initial installation of these EQ components. These revisions to the process have incorporated requirements which will help to preclude recurrence of this problem. No changes were made to the design change process as a result of this event.
A comprehensive review was performed of all other EQ components to identify any additional generic Installation problems. An independent QA audit was performed to determine if there are generic installation problems stemming from the original installation of EQ components. No additional generic EQ installations problems were found.
In conciuslon, the subject event is not reportabie under the LER system. This condition did not constitute operation prohibited by Technical Specifications nor did it result in an unanalyzed condition that significantly compromised plant safety.
NRC Form 355A 1549l