ML16209A050

Part 21 - Furmanite Nuclear Grade Leak Seal Material FSC-N-1B

ML16209A050
Person / Time
Site:	Mcguire, Palo Verde, Fermi, Catawba, Saint Lucie, Limerick, Turkey Point, Cook, McGuire
Issue date:	07/13/2016
From:	Koski K Furmanite America
To:	Office of Nuclear Reactor Regulation
References
51344
Download: ML16209A050 (8)

Text

0711312016 U.S. Nuclear Regulatory Commission Operations Center Event Report Pagel Part 21 (PAR) Event# 51344 Rep Org: FURMANITE Notification Date I Time: 08/25/2015 18:31 (EDT)

Supplier: FURMANITE Event Date I Time: 08/25/2015 (CDT)

Last Modification: 07/13/2016 Region: 4 Docket#:

City: Houston Agreement State: Yes County: License#:

State: TX NRC Notified by: KERRY J. KOSKI Notifications: RICHARD SKOKOWSKI R3DO HQ Ops Officer: JEFF HERRERA STEVE ROSE R2DO ..

Emergency Class: NON EMERGENCY VIVIAN CAMPBELL R4DO 10 CFR Section: PAUL KROHN R1DO 21.21(a)(2) INTERIM EVAL OF DEVIATION PART 21/50.55 REACTORS EMAIL PART 21 FURMANITE NUCLEAR GRADE LEAK SEAL MATERIAL FSC-N-1B "Furmanite FSC-N-1B Batch #1026 was discovered (post-delivery) to have Chloride levels above acceptable limits. As Discovered: 2400 ppm Chloride. Furmanite Specification: 100 ppm Chloride.

"Part Name: Nuclear Grade Leak Seal Material FSC-N-1 B.

"Specification: Furmanite Material Specification 1220.1 R2.

"Furmanite Notice Number: 25.08.2015 "Potential affected customers:

America Electric Power - DC Cook Arizona Public Service - Palo Verde DTE Energy - Fermi Power Plant 2 Duke - Catawba Nuclear Station Duke - McGuire Nuclear Station Exelon Nuclear - Limerick Generating Station Florida Power & Light Co. - St. Lucie Nuclear Plant Florida Power & Light Co. - Turkey Point Nuclear Plant"

• • • UPDATE AT 1629 EDT ON 7/13/16 FROM EDWARD RICH TO JEFF HERRERA***

The following update was received via email:

0711312016 U.S. Nuclear Regulatory Commission Operations Center Event Report Pagel "This is an update to part 21 report 2015-63-00. Event# ML15243A174 "The remaining in process items 4 and 5 of the attached report have been completed.

"4. Team Furmanite has contacted all affected customers and has accounted for all boxes of batch # 26 that were manufactured. No material was installed and the boxes were either returned or destroyed by the plant.

"5. Root cause and corrective actions are complete and are listed below.

"Root cause:

"Inadequate controls during manufacturing process. Testing of concentration levels only at one time during process and it was determined this was not adequate to detect contamination.

"Corrective action:

"New procedure PRG.000284.022 was developed with concentration levels being checked at raw material stage and after final packaging. Compound is placed in a hold area before being shipped until third party test results have shown the batch to be acceptable."

Contact information for additional questions:

Edward Rich Director of Quality - Team Furmanite Phone: (281) 388-5567 Notified the R1 DO (Ferdas), R2DO (Rich), R3DO (Kunowski), R4DO (Gaddy), Part 21 Reactors group (via email).

'TEAM FURMANITE Fax To: NRC From: Edward Rich Fax: 301-816-5151 Pages: 6 Phone: 281-388-5567 Date: 7-13-2016 Re: Update to Part 21 report cc:

D For Review Comments:

Attached is an update to part 21 report 2015-63-00.

Entity submitting updated report:

Edward Rich - Director of Quality Team Corporate 200 Herman Drive Alvin, Tx 77511 Firm Supplying Component:

Furmanite 6330 Dixie Drive Houston, Tx 77087 This is an update to part 21 report 2015-63-00. Event# ML15243A174 The remaining in process items 4 and 5 of the attached report have been completed.

4. Team Furmanite has contacted all affected customers and has accounted for all boxes of batch# 26 that were manufactured. No material was installed and the boxes were either returned or destroyed by the plant.

5. Root cause and corrective actions are complete and are listed below.

Root cause:

Inadequate controls during manufacturing process. Testing of concentration levels only at one time during process and it was determined this was not adequate to detect contamination.

Corrective action:

New procedure PRG.000284.022 was developed with concentration levels being checked at raw material stage and after final packaging. Compound is placed in a hold area before being shipped until third party test results have shown the batch to be acceptable.

_,,,0812~5.;,;,;V2:;;;,;0;,;;1;;._5 _ _ _ _ ___:::.U~. Nuclear Regulatory Commission Operatio11s Center Event Report Pagel Part 21 (PAR) Event# 51344 Rep Org: FURMANITE Notification Date I Time: 08/25/2015 18:31 (EDT)

Supp.lier: FURMANITE Event Date I Time: 08/2512015 (CDT)

Last Modification: 08/25/2015 Region: 4 Docket#:

City: Houston Agreement State: Yes County: license#:

State: TX NRC Notified by: KERRY J. KOSKI Notifications: RICHARD SKOKOWSKI R3DO HQ Ops Officer: JEFF HERRERA STEVE ROSE R2DO Emergency Class: NON EMERGENCY VIVIAN CAMPBELL R4DO 10CFR Section: PAUL KROHN R1DO 21.21(a)(2) INTERIM EVAL OF DEVIATION PART 21/50.55 REACTORS EMAIL I* *-* **---

PART 21 FURMANITE NUCLEAR GRADE LEAK SEAL MATERIAL FSC-N-1 B .. *

"Furmanite FSC-N-1 B Batch #1026 was discovered (post-delivery) to have Chloride levels above acceptable ..

limits. 'As Discovered: 2400 ppm Chloride. Furmanite Specification: 100 ppm Chloride.

"Part Name: Nuclear Grade Leak Seal Material FSC-N-1 B.

"Specification: Furmanite Material Specification 1220.1 R2.

"Furmanite Notice Number: 25.08.2015 "Potential affected customers:

America Electric Power - DC Cook Arizona Public Service- Palo Verde DTE Energy - Fermi Power Plant 2 Duke- Catawba Nuclear Station Duke - McGuire Nuclear Station Exelon Nuclear - Limerick Generating Station Florida Power & Light Co. - St. Lucie Nuclear Plant Florida Power & Light Co. - Turkey Point Nuclear Plant"

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Fax To: NRC Operations Cer:iter- # 301.8165151 From: . Kerry J. Koski Vice president Quality Furmanite 10370 Richmond Ave Su!te 600 Houston, Texas 77042 Phpne: 832.570.9751 I;

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FURMANITE

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"" -~ NOTICE OF ANOMALY 10 CFR PART 21 t'l form 1322.2A Rev. 1,9/10/08 Notice Number P.O. Number Contract Number Report Date 25.08.2015 See attached list NA 25 August 2015  ;

Customer location Job Number Notification Date  :

See attached list See attached list See attached list 25 August 2015 Notification Made By: Immediate Supervisor Region Anomaly Date:

Kerry Koski Jay Goodyear Americas Product shipped beginning Vice President - Quality Executive Vice President April 2014 Furrnanite Category:

IZI Specimen 0 Procedure D Test Equipment D Other (describe)

Part Name: Nuclear Grade Leak Seal Material FSC-N-18 Part Number: FSC-N-18  :

Batch #1026 Test Name: NA l.D. Number. NA i Specmcation: Furmanite Material Specification 1220.1 R2 Paragraph Number. 7.2 Describe Requirements: I

1. Contamination limits defined per Funnanite Specification 1220.1 R2. Chlorine </= 100 ppm

2. Each Batch of material tested prior to Customer delivery

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Describe Anomaly:

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1. Furmanite FSC-N-1B Batch #1026 was discovered {post-delivery) to have Chloride levels above acceptable llmits i I

a. As Discovered: 2400 ppm Chlo_ride  :

b. Funnanit~ Specification: 100 ppm Chloride I Recommendation: Containment - Correction - Prevention

1. Complete: Furmanite quarantine Nuclear Grade Leak Seal Materials on-hand

2. Complete: Furmanite contact Customers in receipt of FSC-N-18 Batch #1026 and notify to place material on-hold

3. Complete: Furmanlte hold shipments of Nuclear Grade Leak Seal Materials until requirements are re-validated

4. In-process: Furmanite to coordinate with Customers regarding signlfk:ance of anomaly

5. In-process: Furmanite to conduct root cause and preventative analysis and implement improvements as applicable

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Senior Leadership I g_~ JJ~ l

.2-fi" r&5. /~

Slgnatu ~ Dale "Zo\':3 Signalure and Date

. Ker ski Jay Goodyear Vice Preside t Global Quality Executive Vice President - Furmanrte

10CfR21:

• 25.08:2015 Rev (A) II

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Custp~ PO#tr;- Shi~o-address QTY Ship Oat~ Contact N;:imc

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Customerj:l

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.. America Electric Power. Ma1erlal AEPDCCook 102Ll40255n: 1565949I Center. 9970RedArrow Highway. 6boxes-SR 6/18/2Jj14 JodvLiddJck Plant Bridgman, Ml 49105. AlTN: Mike Fry I APS- Palo Verde. Palo Verde

' I Arizona Public Warehouse.5801 s. WinterburgRoad.

185~402538 ' 500584584 5boxes-NSR 7/l/2014 Paulette Barker

- I service Tonopah, p;z. 85354. Palo Verde I  ! i I

Chemical storage Facility I

Enrico Fermi Power Plant 2. EF2-Slte i

I 109~0lA76' 4700793211 -

I DIE Energy 6400 North Dixie Hwy. Newport, Ml 6bolCes-NSR *. 9/4/2014 Tracydasey II I

: 48166

' j Duke- Catawba Nuclear station. 4800 concord 101PR4DJ111. 1998071 14-boxes*NSR ~/ll/20J!j Mark Alley

!' I Catawba Road. York, SC 29745-  ;

McGuire Nuclear statlon.13225 Hagers 101PR40:!170*

, I 19980~

. Duke-McGuire Ferrv Road HWV 73. Huntersville, NC 1boxes-NSR 5/')j/2015 Mark Alley I

r 28078-8985 I Exelon llm!i!Tick Generating Station. 3146 108~2002: 90 073685 REV 0 Nuclear Sanatoga Road. Pottstown, PA 19464 _

4 boxes-NSR 1/J5/20l5 Justin covington i

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1.  : :i Florida Power St. Lucie Nuclear Plant, Gate A. 6501 s.

10lPR402141

• 2317887 RlS 25 l l boxes-1\lSR 5/30/2014 Melanie Rudy I ~  ! &UghtCo. Ocean Drive. Jensen Beach, FL 34957 f 1rronaa t'Ower 1urKey t'Omt r11U ... ear ,..,anr. _. --- _

101P(W02646 02317B~ R{S 12 &LightCa.- 344Street. Florida City, FL33035, 2.boxe5-SR 10/23/"}JJ14 Mefanie Rudy i .. Turkey pt ATTN: Central ReceMng Facility J i*

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