IR 05000410/1986036
| ML17055C144 | |
| Person / Time | |
|---|---|
| Site: | Nine Mile Point  |
| Issue date: | 07/24/1986 |
| From: | Jerrica Johnson, Prell J NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I) |
| To: | |
| Shared Package | |
| ML17055C143 | List: |
| References | |
| 50-410-86-36, NUDOCS 8608040116 | |
| Download: ML17055C144 (16) | |
Text
U.S.
NUCLEAR REGULATORY COMMISSION
REGION I
Report No.
50-410/86-36 Docket No.
50-410 License No.
CPPR-112 Licensee:
Nia ara Mohawk Power Cor oration 300 Erie Boulevard West S racuse New York 13202 Facility Name:
Nine Mile Point Unit 2 Inspection At:
~Oswe o
New York d:
dodd-
Inspectors:
Ja A.
rel
,
eact r Engineer Approved by:
n Johnson, ief, perational Programs Section, OB, ORS ate Ins ection Summar
Routine unannounced ins ection conducted on Jul 7-11 1986 Re ort No. 50-410/86-36
~dd:
1 dd
maintenance program.
Results:
No violations were identified.
8b0804011b 860728 PDR ADOCK 05000410
1.0 Persons Contacted Nia ara Mohawk Cor oration
"R. Abbott, Station Superintendent, NMPC
- S. Agarwal, Special Project, NMPC J. Bufus, Contractor, MAC R.
Dean, I&C Assistant Unit Supervisor
- J. Drake, Jr., Startup and Test Special Project Supervisor, SWEC
"J. Duell,. Supervisor, Reactor Physics and Chemistry, NMPC
- P. Eddy, Site Representative, PSC J. Gallagher, Site Licensing Engineer, SWEC S. Gardner, Assistant to Supervisor, Scheduling and Planning, NMPC
"W. Hansen, Manager, Nuclear QA Operations, NMPC J. Higby, Assistant Supervisor, Electrical Maintenance, NMPC
'L. Lagoe, Unit I&C Supervisor, NMPC
"E. Leach, Superintendent Chemistry/Radiological'aste Management, NMPC
"T. Lee, Special Projects, NMPC
"J. McKenzie, Supervisor, Quality Assurance Surveillance, NMPC R. Menikheim, Assistant Supervisor, Meter Test Group, NMPC D. Meyers, Supervisor, Scheduling and Planning, NMPC S. Moryl, Assistant Supervisor, Electrical Maintenance, NMPC R. Orcutt, Assistant Supervisor, Meter and Test Group, NMPC
Sheppard, QC Lead Inspector, NMPC K. Sweet, Superintendent, Electrical Maintenance, NMPC
"C. Terry, Project QA Manager, SWEC M. Williams, Supervisor, Electrical Maintenance, NMPC U.'S. Nuclear Re ulator Commission 2.0
"M. Evans, Reactor Engineer
"J. Kottan, Radiation Laboratory Specialist K. Rabatin, Radiation Specialist
- Denotes those present at the exit meeting on July 1, 1986.
The inspector also interviewed other personnel during this inspection period.
Instrumentation and Control I&C Pro ram The I&C program and procedures were reviewed to determine the I&C department's readiness to support full operations.
2.1 References
CFR 50, Appendix B, Quality Assurance Criteria for Nuclear Power Plants, Criteria I, II, V, X, XI, XII, XIV, XVI and XVI ANSI 18.7-1976, Administrative Controls and Quality Assurance for the Operational Phase of Nuclear Power Plants.
Regulatory Guide 1.33, February 1978, Quality Assurance Program Requirements.
Technical Specifications Nine Mile Point Unit 2 FSAR Nine Mile Point Units 1 and 2, Quality Assurance Program Topical Report NMPC-QATR-1, Rev.
I A review of IKC administrative procedures, surveillance procedures, corrective maintenance procedures and preventive maintenance procedures was made to determine:
that the requirements and commitments identified in Section 3. 1 were met that the technical adequacy, comprehensiveness and quality of the procedures were sufficient to support fuel load and startup test operations that setpoints had been established and incorporated that administrative controls existed for properly meeting the IKC departments responsibilities The following procedures were reviewed.
AP-1.0, Revision 1, Procedure for Administrative Controls AP-l. 1, Revision 2, Composition and Responsibility of Site Organization AP-2.0, Revision 5, Production and Control of Procedures AP-3.3. 1, Revision 1, Control of Equipment Markings AP-3.3.2, Revision 1, Placement of Jumpers or Blocks or Lifting of Leads AP-5.0, Revision 4, Procedure for Repair AP-8. 1, Revision 1, Preventive Maintenance AP-8.2, Revision 1, Surveillance Testing and Inspection Program
AP-8.4, Revision 2, Procedure for Control and Calibration of Equipment Used in Tests and Inspections N2-ISP-ADS-R105, Revision 1, Operating Cycle Channel Calibration of Accumulator Backup Compressed Gas System Low Pressure Alarm Instrument Channels N2-ISP-CMS-M002, Revision 0, Monthly Functional Test of Suppression Pool Water Temperature Indication Channels 2CMS.TE51A,53A,55A,57A, and 59A N2-ISP-CNS-R103, Draft, Operating Cycle Channel Calibration of the Remote Shutdown Panel Monitoring The Condensate Storage Tank Level Instrument Channels N2-ISP-CSH-MOO, Revision 1, Monthly Functional Test and Trip Unit Calibration of HPCS Suction Transfer on High Suppression Pool Level, Instrument Channels E22-N655C and G
N2-ISP-CWS-Q001, Revision 0, Quarterly Functional Test of the Circulating Water Cooling Tower Blowdown Line Flow Instrument Channel S-EPM-R2, Revision 0, Calibration of Power System Panelboard Meters and Transducers S-EPM-Rl, Revision 0, Calibration and Testing of Protective/
Auxiliary Relays and Timers Discussions were held with key personnel regarding the following programs related to I&C:
jumper/lifted leads program tagging program corrective maintenance program trending program independent verification program preventive maintenance program surveillance testing program scheduling and planning of surveillance test and preventive maintenance
measuring and test equipment calibration program organization and staffing The performance of interim survei1 lance procedure N2-ISP-CSH-M001 was witnessed.
Also the results of the following surveillances were reviewed to verify conformance with regulatory and administrative control s:
N2-ISP-CSH-M002, Revision 0, "Monthly Functional Test of the HPCS Pump PI Discharge Pressure
- High Bypass Instrument Channel" N2-ISP-CSL-R101, Revision 0,
"LPCS Pump Discharge Flow Low (Bypass)
Instrument" Channel Calibration N2-ISP-RPS-R202, Revision 0, "Turbine Stop Valve Closure Scram Response" 2.3
~Findin s
Surveillance Pro ram The I&C department has identified 56 surveillances which are required for Modes 4 and 5.
All 56 surveillance procedures have been written and signed by the Unit Superintendent as interim procedures.
Thirty seven of these procedures have been field tested.
The remaining 19 surveillance procedures will be field tested prior to fuel load.
Any changes identified as a
result of these tests will be incorporated into the procedures prior to the final approval process and Site Superintendent's signature.
All surveillance procedures required for Modes
and 5 will be fully approved prior to fuel load.
For Modes 2 and 3 a total of 116 surveillance procedures are required.
All 116 have been written with 65 approved as interim procedures and 25 field tested.
For Mode
a total of 26 procedures are required.
All 26 procedures have been written and 3 of these have been field tested.
Preventive Maintenance PM Pro ram There are 6,600 separate instrumentation loops which are covered under the PM programs.
Recalibration of these loops is required at a minimum of 3 years.
A manual log system is to be used by IKC to monitor the calibration status of these loops.
A schedule will be developed after fuel load based on the Loop Calibration Reports for each syste There are a total of 46 PM procedures required.
All 46 procedures have been written and 28 of these are approved.
There are 140 other procedures required for calibration of other than safety-related equipment.
None of these have yet been written.
The first of these will not be required before December 1986 and will be written and approved prior to then.
The rest will be written over the next 3 years as needed.
Measurin and Test E ui ment METE Calibration
~Pro ram Presently the I&C department has responsibility for calibration of al 1 M&TE.
Eventually each depar tment will be responsible for calibrating their own M&TE.
I&C has both a computer and manual system for administering and monitoring the calibration program.
I&C also has responsibility for the calibration of all panel meters, controllers, etc. related to measuring flows, pressures, temperatures and levels.
Technical Specification-related instrumentation is controlled via the surveillance test program.
Other safety related calibrations are controlled through the PM program.
The calibration of all meters and transducers used for measuring frequencies, voltages, current, and power and all relays, including all Category I relays, are the responsibility of the electrical maintenance department.
Included in these are meters used to ascertain a systems operability, such as the emergency diesel generators and ECCS pumps.
At the time of this inspection the electrical maintenance department had written and approved two generic preventive maintenance procedures for the calibration of these devices.
However, they had not identified or developed a preventive maintenance schedule for these items to be calibrated.
This is an unresolved item (50-410/86-36-01)
.
Discussions were held with the QA and gC departments to determine their involvement with the maintenance and surveillance programs.
gC reviews all Work Requests and establishes hold points for all maintenance activitie The QA department is in the process of developing a comprehensive surveillance program of Technical Specification Survei llances.
This is to be conducted on an 18 month cycle.
There wi 11 be 8 QA auditors who will be performing sur vei llances of the Startup Test program on a
24-hour per day basis.
In addition there will be
QA auditors who will be performing surveillances of various operational activities.
A QA audit was conducted in January 1986 to determine Unit 2's operational readiness.
This audit report,
"Preparedness for Operations Plan,"
was reviewed by the inspector for thoroughness in those areas related to maintenance/I&C operational readiness.
Areas related to this inspection that were audited were:
Maintenance program a.
b.
C.
d.
e.f.
~
h.
establishment of procedures maintenance requirements review safety related versus non-safety related maintenance activities training preventive and corrective maintenance program work control procedures established equipment control control of special processes a.
b.
C.
d.
e.
Surveillance Testing and Control establishment of a master schedule manpower requirements/adequacy identified responsibilities organizational interfaces establ i shed.procedur es Calibration and Control Program a.
b.
C.
d.
e.f.
responsibilities identified master test equipment list recalibration requirements use of calibrated equipment calibrated equipment identification out-of-calibration controls and procedures 4.0 Plant Tours The inspector made several tours of the facility during the cour se of the inspection.
This included tours of the control building and control room, turbine building and reactor building.
A review of the work in progress, security, cleanliness and housekeeping was made and found acceptabl An exit meeting was held on July ll, 1986 to discuss the inspection scope and findings, as detailed in this'eport (see paragraph 1.0 for attendees).
At no time was written material given to the licensee.
The inspector determined that no proprietary information was utilized during this inspectio ~
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