IR 05000348/1981031

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IE Insp Repts 50-348/81-31 & 50-364/81-34 on 811226-820104. Noncompliance Noted:Manual Isolation Valve from Spray Additive Tank Locked in Closed Position,Disabling Spray Additive Sys
ML20053D828
Person / Time
Site: Farley  
Issue date: 04/12/1982
From: Brownlee V, Peebles T
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML20053D813 List:
References
50-348-81-31, 50-364-81-34, NUDOCS 8206070361
Download: ML20053D828 (5)


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4; UNITED STATES 8'

NUCLEAR REGULATORY COMMISSION o

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REGION 11 o,

f 101 MARIETTA ST., N.W., SulTE 3100 b

ATLANTA, GEORGIA 30303

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o Report Nos. 50-348/81-31 and 50-364/81-34 Licensee: Alabama Power Company 600 North 18th Street Binningham, AL 35291 Facility Name:

Farley Nuclear Plant Docket Nos. 50-348 and 50-364 License Nos. NPF-2 and NPF-8 Inspection at Farley site near Dothan, Alabama and licensee requested management meeting at the NRC Region II office, Atlanta, Georgia Y2/92_

Inspector:

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'g Da'te Signed

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L Approved by: l

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V. L. #rcenlee,~ 5ection Chief, Division of Ddte S'igned Resident and Reactor Project Inspection SUl@lARY Inspection on December 26 - January 4,1982 and management meeting on January 26, 1982 Areas Inspected This special announced inspection involved 36 inspector-hours on site in the area of control of valve line-ups and twenty hours during the management meeting on January 26, 1982.

Resul ts Of the one area inspected, or.e violation was found (Inadequate procedure -

paragraph 5).

8206070361 820527 PDR ADOCK 05000348 G

PDR

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DETAILS 1.

Persons Contacted Licensee Employees

    • R. P. Mcdonald, Vice President, Nuclear Generation
    • 0. D. Kingsley, lianager, Nuclear Engineering and Services
    • R. L. George, Superintendent of Nuclear Licensing and Design
    • 0. E. Mansfield, Startup Superintendent
      • W. G. Hairston, Plant 11anager
  • J. D.Woodard, Assistant Plant 11anager
      • D. N. Morey, Operations Superintendent
  • R. S. Hill, Operations Supervisor
  • W. D. Shipman,11aintenance Superintendent
  • C. Nesbitt, Technical Superintendent L. Williams, Training Superintendent R. G. Berryhill, Systems Perfonnance and Planning Superintendent L. A. Ward, Planning Supervisor M. W. Mitchell, Health Physics Supervisor J. Odom, Operations Sector Supervisor R. Bayne, Chemistry Supervisor T. H. Esteve, Operations Section Suoervisor Other licensee employees contacted included 4 technicians, 24 operators, 6 mechanics and 3 office personnel.

Contract Personnel L. E. Conway, Westinghouse W. S. Broson, Westinghouse K. Ruben, Westinghouse N. M. Howard, Betchel

  • Attended the site exit interview
    • Attended the 11anagement meeting on January 26, 1982
      • Attended both side and management meetings 2.

Exit Interview The inspection scope and findings were summarized on January 4 and 26,1981 with those persons indicated in paragraph 1 above.

3.

Licensee Action on Previous Inspection Findings l

Not inspected.

4.

Unresolved Items Unresolved items were not identified during this inspectio.

5.

Inspection of Control of Valve Line-ups On December 26, 1981, an operator observed that the manual isolation valve from the spray additive tank was locked in the closed position which dis-abled the spray additive system. A shift foreman was notified and the valve was opened and re-locked.

The licensee then began an investigation to determine the cause.

A valve line-up of the containment spray system was performed on December 26 with no discrepancies found.

a.

Corrective Actions Inspected On December 28, a valve verification of accessible locked valves was accomplished for the safeguards systems.

On December 29, the licensee verified valve line-ups in accessible areas on the RHR system and the diesels. On December 30, the licensee finished valve check lists on high head safety injection; post LOCA depressurization; auxiliary feed water and penetration filtration systems, in accessible areas. No valve line-up discrepancies tere found.

The inspector witnessed portions of all of the valve line-ups and independently verified valve positions throughout the period of December 26, thru December 31 with no valve line-up discrepancies found.

On December 30, the inspector reviewed the results of the licensee's security review and agreed there were no substantive findings.

b.

Conclusions of the Resident Inspector The spray additive system was not operable when the reactor was in mode one in that on December 26, 1981, the manual isolation valve from the spray additive tank was found locked closed which disabled both trains of spray addition. The time period that this system was inoperable is not known.

The last documented manipulation of the valve was September 24 per surveillance procedure FNP-2-STP-16.7 which did not require verifi-cation of the as-left valve position.

The resident inspector verified the valve as being locked open on his walk downs of the containment spray systems on October 13, November 12 and November 23.

Locked valve positions are not required to be periodically checked by technical specifications and are not verified except when manipulated.

Consequently operators do not lock at locked valve positions during routine operations.

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Locked valve key control is specified by procedure (FNP-0-SOP-0)

General Instructions to operations Personnel. -This procedure was r.ot adequate in that;

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(1) Strict valve key control was nonexistent as evidenced by valve key usage not being consistently logged and the key cabinets wepe not-controlled.

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(2) A mdster key to Unit 2 locked valves was available on the unit two shift supervisor's key ring which was not rigidly controlled.

This is a violation (Violation 50-343/pl-31-01 and 50-364/81-34-01)

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Significance of Valve Being Closed,

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The Final Safety Analysis Report Chapters 6 and 15 relate to the spray

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additive system.

During a Loss of Coolant Accident the addition of sodium hydroxide to the containment spray is to mitigate the corrosion of the mechanical equipment in the containment 'and to enhance the removal of iodine from the containmen't atmosphe're. Ther.efore, a system 0-designed to mitigate the effects of a serious'~ safety event has been

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impaired.

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Management Meeting of January 26, 1982

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A meeting was held in Region-II on January 26, 1982, between Alabama Power Company (APC0) and NRC II. The meeting was requesteds y APC0 to b

review the containment spray system spray additive isolation. The licensee presented evaluations concerning site bouridary deses resulting

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from the worst case postulated LOCA witn the containment s' pray, system spray additive tank not available.

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The calculation case and resultant two-hour. thyroid dose at the site

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boundary indicates a dose of 320 rem utilizing the standard FSAR analysis with no spray addition but actual measured containment leakage ra tes. When utilizing the Standard Review Plan Analysis with no spray additive but actual measured containment leakage rates, with credit

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taken for operator action at 30 minutes to initiate additive injection the resulting dose is 170 rem.

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,e Additionally, the licensee concluded that b. sed on actual site mete-orological data; the 10 CFR 100 sitc boundary dose limit would not'have

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been exceeded had the worst postulated LOCA occurred when spray additive was not available.

Their position is predicated upon the actual Farley Unit 2 containment leakage rates but is not dependent upon timely operator action to correct the spray additive deficiency.

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Region II concurs with the licensee that operator action within 30 minutes is appropriate in that there is containment spray addition flow indication in the control room which is required to be checked by the emergency procedures and the manual valve is readily accessible during accident conditions.

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