IR 05000263/2022004

From kanterella
Jump to navigation Jump to search
Integrated Inspection Report 05000263/2022004
ML23017A123
Person / Time
Site: Monticello Xcel Energy icon.png
Issue date: 01/17/2023
From: Hironori Peterson
NRC/RGN-III/DORS/RPB3
To: Domingos C
Northern States Power Company, Minnesota
References
IR 2022004
Download: ML23017A123 (1)


Text

SUBJECT:

MONTICELLO NUCLEAR GENERATING PLANT - INTEGRATED INSPECTION REPORT 05000263/2022004

Dear Christopher Domingos:

On December 31, 2022, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at Monticello Nuclear Generating Plant. On January 12, 2023, the NRC inspectors discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely, Hironori Peterson, Chief Reactor Projects Branch 3 Division of Operating Reactor Safety Docket No. 05000263 License No. DPR-22

Enclosure:

As stated

Inspection Report

Docket Number:

05000263

License Number:

DPR-22

Report Number:

05000263/2022004

Enterprise Identifier:

I-2022-004-0050

Licensee:

Northern States Power Company, Minnesota

Facility:

Monticello Nuclear Generating Plant

Location:

Monticello, MN

Inspection Dates:

October 01, 2022 to December 31, 2022

Inspectors:

A. Demeter, Project Engineer

G. Hansen, Senior Emergency Preparedness Inspector

T. Iskierka-Boggs, Senior Operations Engineer

J. Kutlesa, Emergency Preparedness Inspector

T. McGowan, Resident Inspector

V. Myers, Senior Health Physicist

C. Norton, Senior Resident Inspector

K. Pusateri, Resident Inspector

Approved By:

Hironori Peterson, Chief

Reactor Projects Branch 3

Division of Operating Reactor Safety

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting an integrated inspection at Monticello Nuclear Generating Plant, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

PLANT STATUS

The unit began the inspection period at rated thermal power. On November 3, 2022, the unit was down powered to 81 percent as requested by transmission. The unit was returned to rated thermal power on November 3, 2022. On December 17, 2022, the unit was down powered to 94 percent to perform a control rod sequence exchange. The unit was returned to rated thermal power on December 17, 2022. The united remained at rated thermal power for the rest of the inspection period.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors performed activities described in IMC 2515, Appendix D, Plant Status, observed risk significant activities, and completed on-site portions of IPs. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

REACTOR SAFETY

71111.01 - Adverse Weather Protection

Seasonal Extreme Weather Sample (IP Section 03.01) (1 Sample)

(1) The inspectors evaluated readiness for seasonal extreme weather conditions prior to the onset of winter for the following systems:

reactor building chillers, diesel fire pump, cooling towers, and heating boiler on October 20, 2022

71111.04 - Equipment Alignment

Partial Walkdown Sample (IP Section 03.01) (3 Samples)

The inspectors evaluated system configurations during partial walkdowns of the following systems/trains:

(1)345 kilovolt (kV), 230 kV, and 115 kV substation on October 06, 2022 (2)11 emergency diesel generator (EDG) starting air and fuel oil systems prior to making 12 EDG inoperable for quarterly testing on October 25, 2022 (3)high pressure coolant injection system during reactor core isolation cooling (RCIC)system work window on November 15, 2022

71111.05 - Fire Protection

Fire Area Walkdown and Inspection Sample (IP Section 03.01) (5 Samples)

The inspectors evaluated the implementation of the fire protection program by conducting a walkdown and performing a review to verify program compliance, equipment functionality, material condition, and operational readiness of the following fire areas:

(1)fire zone 07-A, 125V division 1 battery room on October 03, 2022 (2)fire zone 07-B, 250V division 1 battery room on October 03, 2022 (3)fire zone 02-G, east shutdown cooling area on October 04, 2022 (4)fire zone 02-H, west shutdown cooling area on October 04, 2022 (5)fire zone 13-A, lube oil storage tank room on October 04, 2022

71111.07A - Heat Exchanger/Sink Performance

Annual Review (IP Section 03.01) (1 Sample)

The inspectors evaluated readiness and performance of:

(1) 12 EDG heat exchanger

71111.11A - Licensed Operator Requalification Program and Licensed Operator Performance

Requalification Examination Results (IP Section 03.03) (1 Sample)

(1) The inspectors reviewed and evaluated the licensed operator examination failure rates for the requalification annual operating exam administered between October 31, 2022, and December 12, 2022. One operator failed the operating test scenario portion and will be remediated and reexamined during the first quarter of 2023 to meet CFR requirements for standing watch as a licensed operator.

71111.11Q - Licensed Operator Requalification Program and Licensed Operator Performance

Licensed Operator Performance in the Actual Plant/Main Control Room (IP Section 03.01) (1 Sample)

(1) The inspectors observed and evaluated licensed operator performance in the control room during an unplanned loss of the plant heating boiler on November 28, 2022.

Licensed Operator Requalification Training/Examinations (IP Section 03.02) (1 Sample)

(1) The inspectors observed and evaluated licensed operator requalification simulator examination on November 29, 2022.

71111.12 - Maintenance Effectiveness

Maintenance Effectiveness (IP Section 03.01) (1 Sample)

The inspectors evaluated the effectiveness of maintenance to ensure the following structures, systems, and components (SSCs) remain capable of performing their intended function:

(1)3-year review of 13 diesel generator

Quality Control (IP Section 03.02) (1 Sample)

The inspectors evaluated the effectiveness of maintenance and quality control activities to ensure the following SSC remains capable of performing its intended function:

(1)residual heat removal service water (RHRSW) pump 109B cable replacement on October 18, 2022

71111.13 - Maintenance Risk Assessments and Emergent Work Control

Risk Assessment and Management Sample (IP Section 03.01) (7 Samples)

The inspectors evaluated the accuracy and completeness of risk assessments for the following planned and emergent work activities to ensure configuration changes and appropriate work controls were addressed:

(1)extended limiting condition for operation (LCO) for failure of 'B' control room emergency filtration train on October 21, 2022 (2)risk-informed completion time for replacement of division 2 emergency service water (ESW) pipe on November 1, 2022 (3)short term LCO planning during work on 11 standby liquid control pump on November 10, 2022, work order (WO) 700086593

(4) Evaluation of cumulative risk associated with RCIC work window on November 14, 2022 (5)reviewed the rework to route the cable shield ground through the current transformer for the RHRSW P-109B on November 21, 2022 (6)risk-informed completion time for replacement of division 2 filtration service water (FSW) piping on December 1, 2022, WO 700103553
(7) Reviewed planning and risk mitigation for the installation of MW-10B for tritium mitigation on December 15, 2022

71111.15 - Operability Determinations and Functionality Assessments

Operability Determination or Functionality Assessment (IP Section 03.01) (4 Samples)

The inspectors evaluated the licensee's justifications and actions associated with the following operability determinations and functionality assessments:

(1)

===501000066931, door-142 excessive gap while pressurized (2)501000068506, P-109C, RHRSW pump cable not routed as designed (3)501000068634, steady steam plume from 'C' outboard MSIC (4)501000060255, 'G' safety relief valve discharge line temperature elevated

71111.18 - Plant Modifications

Temporary Modifications and/or Permanent Modifications (IP Section 03.01 and/or 03.02)

=

(1) The inspectors evaluated the temporary cooling installed for the MG set room per EC 601000003813.

71111.19 - Post-Maintenance Testing

Post-Maintenance Test Sample (IP Section 03.01) (6 Samples)

The inspectors evaluated the following post-maintenance testing activities to verify system operability and/or functionality:

(1)division 2 emergency filtration train filter efficiency and leak tests after replacement of the charcoal canisters on October 21, 2022 (2)12 RHRSW pump following pump motor cable replacement on October 31, 2022 (3)division 2 ESW system following pipe replacement on November 3, 2022 (4)testing of pressure control valve PCV-4916A following replacement of an air pressure gauge for train 'A' outboard main steam isolation valve on November 8, 2022, WO 700082370-0020.

(5)leakage testing after replacement of division 2 FSW piping on December 2, 2022, WO 700103968 (6)11 RHRSW pump after P-109A motor feeder cable replacement on December 16, 2022, WO 700103553

71111.22 - Surveillance Testing

The inspectors evaluated the following surveillance testing activities to verify system operability and/or functionality:

Surveillance Tests (other) (IP Section 03.01) (2 Samples)

(1)reactor building to torus vacuum breaker operability check on October 12, 2022, WO 70080953 (2)14 ESW quarterly pump and valve testing after a portion of FSW piping was replaced on December 1, 2022, WO 700103968

71114.04 - Emergency Action Level and Emergency Plan Changes

Inspection Review (IP Section 02.01-02.03) (1 Sample)

(1) The inspectors evaluated the following submitted Emergency Action Level and Emergency Plan changes:

FT-2021-756, FP-S-FSIP-07 Revision, 10/27/2021

FT-2021-760, FP-EP-WI-24 Changes, 12/21/2021

MT-2021-755, A.2-410 Revision, 08/27/2021 MT-2021-761, Avaya Telephone Decommissioning, 12/08/2021

MT-2021-762, EP-TPD Revision 32, 12/07/2021

MT-2021-763, A.2-402 Revision, 12/22/2021

MT-2022-765, A.2-404 Revision, 12/17/2022

MT-2022-766, E-Plan Revision 56, 06/02/22

MT-2022-767, A.2-809 Revision, 04/11/2022 This evaluation does not constitute NRC approval.

71114.06 - Drill Evaluation

Select Emergency Preparedness Drills and/or Training for Observation (IP Section 03.01) (1 Sample)

(1)emergency response organization tabletop drill on October 18,

RADIATION SAFETY

71124.08 - Radioactive Solid Waste Processing & Radioactive Material Handling,

Storage, & Transportation

Radioactive Material Storage (IP Section 03.01)

The inspectors evaluated the licensees performance in controlling, labeling, and securing the following radioactive materials:

(1)radioactive material stored in warehouse 4 (2)radioactive material stored in the rotor storage building (3)radioactive material stored in the truck bay

Radioactive Waste System Walkdown (IP Section 03.02) (1 Sample)

The inspectors walked down the following accessible portions of the solid radioactive waste systems and evaluated system configuration and functionality:

(1)reactor water clean-up

Waste Characterization and Classification (IP Section 03.03) (3 Samples)

The inspectors evaluated the following characterization and classification of radioactive waste:

(1)reactor water clean-up resin for shipment 22-39 (2)condensate resin for shipment 21-69 (3)irradiated hardware for shipment 22-24

Shipping Records (IP Section 03.05) (3 Samples)

The inspectors evaluated the following non-excepted radioactive material shipments through a record review:

(1)shipment 22-39 for reactor water clean-up resin as a type B shipment (2)shipment 21-69 for condensate resin as an LSA-II shipment (3)shipment 22-24 for irradiated hardware as a type B shipment

OTHER ACTIVITIES - BASELINE

===71151 - Performance Indicator Verification The inspectors verified licensee performance indicators submittals listed below:

MS09: Residual Heat Removal Systems (IP Section 02.08)===

(1) October 1, 2021 through September 30, 2022

MS10: Cooling Water Support Systems (IP Section 02.09) (1 Sample)

(1) October 1, 2021 through September 30, 2022 BI01: Reactor Coolant System (RCS) Specific Activity Sample (IP Section 02.10) (1 Sample)
(1) July 1, 2021 through September 30, 2022

OR01: Occupational Exposure Control Effectiveness Sample (IP Section 02.15) (1 Sample)

(1) July 1, 2021 through September 30, 2022 PR01: Radiological Effluent Technical Specifications/Offsite Dose Calculation Manual Radiological Effluent Occurrences (RETS/ODCM) Radiological Effluent Occurrences Sample (IP Section 02.16) (1 Sample)
(1) July 1, 2021 through September 30,

INSPECTION RESULTS

No findings were identified.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

On January 12, 2023, the inspectors presented the integrated inspection results to C. Domingos, Site Vice President, and other members of the licensee staff.

On November 17, 2022, the inspectors presented the radiation protection inspection results to S. Hafen, Plant Manager, and other members of the licensee staff.

On December 5, 2022, the inspectors presented the emergency action level and emergency plan changes inspection results to K. Nyberg, Director of Nuclear Security and Emergency Preparedness, and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

71111.01

Procedures

1151

Winter Checklist

101

Drawings

NF-36298-1

Electrical Load Flow, One Line Diagram

118

2154-10

High Pressure Coolant Injection System Prestart Valve

Checklist

2154-14

Fuel Oil System Prestart Valve Checklist

71111.04

Procedures

2154-28

Diesel Generator Airstart System Prestart Valve Checklist

Strategy A.3-02-G

East Shutdown Cooling Area

Strategy A.3-02-H

West Shutdown Cooling Area

Strategy A.3-07-A

25 Volt Division 1 Battery Room

Strategy A.3-07-B

250 Volt Division 1 Battery Room

71111.05

Fire Plans

Strategy A.3-13-A

Lube Oil Storage Tank Room

71111.07A

Procedures

0187-02A

Emergency Diesel Generator/12 Emergency Service

Water Comprehensive Pump and Valve Tests

71111.11A

Miscellaneous

22 MNGP

Annual LORT

Exam Summary

Results

22 Annual Licensed Operator Requalification Operating

Test examination results for Monticello Nuclear Generating

Plant

2/12/2022

Miscellaneous

SEG RQ-SS-182

Loss of Torus Inventory Requiring Blowdown

C.4-B.08.03A

Loss of Heating Boiler

71111.11Q

Procedures

C.4-B.08.07A

Ventilation System Failure

501000023118

DG/52-710 Locked Out

2/13/2019

501000053295

NDG Overheat During 1374 Load Test

06/28/2021

Corrective Action

Documents

501000067395

NOS: P-109B Motor Lead Degraded

10/18/2022

71111.12

Work Orders

7000103553-

0190

P-109B/MTR-Remove Cable A608-M608/1 Between

Switchgear and Motor

10/18/2022

501000067517

Failed Freon Filter Test

10/19/2022

501000068609

RHRSW P-109B Shielded Ground Cable

11/18/2022

Corrective Action

Documents

501000068885

Incorrect Manufacturer Heat Number on Received Piping (In

Support of FSW Piping Replacement Project)

11/30/2022

71111.13

Drawings

NF-93493 (Isol

Drawing of Div 2

FSW Piping)

S.W. Supply Line from Pump-111D to VEAC-14B (Turbine

Building)

C

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Engineering

Changes

601000004126

Outside Monitoring Wells Installed 2022

Weekly PRA Schedule Evaluation (11/6/2022 - 11/12/2022)

11/01/2022

Weekly PRA Schedule Evaluation (11/13/2022 - 11/19/2022)

11/08/2022

FP-OP-PEQ-01

Protected Equipment Log for RCIC Work Window

11/13/2022

Miscellaneous

QF1132 (FP-OP-

PEQ-01)

Protected Equipment Work Approval Form for Repair of Oil

Leak on 11 Standby Liquid Control Pump

11/09/2022

Procedures

QF0930 (FP-PE-

WLD-10)

Weld Control Record

7000117104

Excavation Permit

2/08/2022

Work Orders

700064444-0090

FSW, Install New Pipe and Supports

501000060255

SRV 'G' Discharge Line Temp Elevated

2/01/2022

501000064784

'B' SRV Intermittent Tail Pipe Temp Spike

07/18/2022

50100006484

'G' SRV Approaching Alarm Setpoint

07/19/2022

501000066625

'G' SRV ACMP Threshold Value Exceeded

09/22/2022

501000066931

Door-142 Excessive Gap While Pressurized

10/04/2022

501000067321

'G' SRV Tailpipe Temp Exceeded ACMP

10/16/2022

501000068043

'G' SRV Tailpipe Temp Met ACMP Threshold

11/02/2022

501000068253

'B' SRV Tailpipe Temperature Step Change

11/06/2022

501000068506

RHRSW P-109C Cable Shield Not Routed as Designed

11/16/2022

Corrective Action

Documents

501000068634

Steady Steam Plume from 'C' MSIV

11/18/2022

71111.15

Procedures

2000005747

ODMI for Monitoring 'G' SRV Tailpipe Temperatures

11/17/2022

501000063428

V-SF-4 Belts are no Longer on Pulleys

05/28/2022

Corrective Action

Documents

501000063794

MG Set Rm Cooling Ideas

06/12/2022

71111.18

Engineering

Changes

601000003813

Temporary Cooling for MG Set Room

501000068339

During 0051, PCI084 doesn't Display RSET

11/08/2022

Corrective Action

Documents

501000068352

DPIS-2-117B out of As Found

11/08/2022

Miscellaneous

Field Change

Request 0001

Temporary Chiller Power Weld Receptacle N1419B Fuses

for EC Number 601000003813

0051

Main Steam Line High Flow Group I Instrument Test

71111.19

Procedures

255-05-IA-1-1

'A' RHRSW Quarterly Pump and Valve Tests (Marked Up

Procedure Performed as PMT for 11 RHRSW Pump Motor

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Cable Replacement)

255-05-IA-1-2

B RHRSW Quarterly Pump and Valve Tests (Marked Up

Procedure Performed as PMT for 12 RHRSW Pump Motor

Cable Replacement)

91B

255-11-IIC-2

Emergency Service Water System Leakage Test, Loop 'B'

0466-02

B EFT Filter Efficiency and Leak Tests

700064444

MT Replace Division 2 FSW Pipe

11/02/2022

700082370

Replace Pressure Gauge For PCV-4916A

11/08/2022

Work Orders

700103553-0150

RHRSW Pump (PMT/RTS)

2/16/2022

0141

Reactor Building to Torus Vacuum Breaker Operability

Check

71111.22

Procedures

255-11-III-4

ESW Quarterly Pump and Valve Tests

FT-2021-756

FP-S-FSIP-07 Revision

10/27/2021

FT-2021-760

FP-EP-WI-24 Changes

2/21/2021

MT-2021-755

A.2-410 Revision

08/27/2021

MT-2021-761

Avaya Telephone Decommissioning

2/08/2021

MT-2021-7621

EP-TPD Revision 32

2/07/2021

MT-2021-763

A.2-402 Revision

2/22/2021

MT-2022-765

A.2-404 Revision

2/17/2021

MT-2022-766

E-Plan Revision 56

06/02/2022

Miscellaneous

MT-2022-767

A.2-809 Revision

04/11/2022

A.2-402

On-Site Radiological Monitoring

A.2-404

Emergency Air Sampling and Analysis

A.2-410

Out of Plant Surveys

A.2-809

EOF Security

E-Plan

Emergency Plan

71114.04

Procedures

E-Plan

Emergency Plan

71114.06

Miscellaneous

2B

MT Tabletop

501000056905

Resin Liner RDS-1000 Overfilled

10/07/2021

Corrective Action

Documents

501000061395

Limited Quantity RAM Shipped as Exempt

10/18/2021

501000068509

NRC Comments Regarding Shipment 21-69

11/14/2022

71124.08

Corrective Action

Documents

Resulting from

501000068557

NRC: License Verification Not Updated

11/16/2022

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Inspection

DAC-0570

MNGP Activated Hardware Characterization

L92559-2

Vendor Analysis Report for T-34B

07/23/2021

L96114-3

Vendor Analysis Report for T-36A

06/08/2022

Miscellaneous

L96114-4

Vendor Analysis Report for T-36B

06/08/2022

FP-RP-NISP-04

Radiological Posting and Labeling

FP-RP-RW-02

Radioactive Shipping Procedure

FP-RP-RW-05

Type B Radioactive Shipments

FP-RP-RW-06

Create Radioactive Packages Using Radman

Procedures

R.11.07

Sampling and Analysis of Radioactive Resins

21-69

Condensate Resin Shipment

10/26/2021

2-24

Irradiated Hardware Shipment

06/21/2022

Shipping Records

2-39

Reactor Water Clean-Up Resin Shipment

09/27/2022

Miscellaneous

MSPI QF0445

Packet

NRC and MOR Data Collection and Submittal Form

(FP-R-PI-01); Review of MS09, MS10, and BI01 data

(uploaded in CERTREC)

11/18/2022

71151

Procedures

FP-R-PI-01

Preparation of NRC Performance Indicators

10