IR 05000261/2024002
ML24207A090 | |
Person / Time | |
---|---|
Site: | Robinson ![]() |
Issue date: | 08/01/2024 |
From: | Renee Taylor Division Reactor Projects II |
To: | Basta L Duke Energy Progress |
References | |
IR 2024002 | |
Download: ML24207A090 (1) | |
Text
SUBJECT:
H.B. ROBINSON STEAM ELECTRIC PLANT - INTEGRATED INSPECTION REPORT 05000261/2024002
Dear Laura Basta:
On June 30, 2024, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at H.B. Robinson Steam Electric Plant. On July 23, 2024, the NRC inspectors discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.
No findings or violations of more than minor significance were identified during this inspection.
This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.
Sincerely, Ryan C. Taylor, Chief Reactor Projects Branch 3 Division of Reactor Projects Docket No. 05000261 License No. DPR-23
Enclosure:
As stated
Inspection Report
Docket Number:
05000261
License Number:
Report Number:
Enterprise Identifier:
I-2024-002-0023
Licensee:
Duke Energy Progress, LLC
Facility:
H.B. Robinson Steam Electric Plant
Location:
Hartsville, SC
Inspection Dates:
April 1, 2024 to June 30, 2024
Inspectors:
V. Gaffney, Resident Inspector
B. Kellner, Senior Health Physicist
J. Walker, Senior Emergency Preparedness Inspector
J. Zeiler, Senior Resident Inspector
Approved By:
Ryan C. Taylor, Chief
Reactor Projects Branch 3
Division of Reactor Projects
SUMMARY
The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting an integrated inspection at H.B. Robinson Steam Electric Plant, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.
List of Findings and Violations
No findings or violations of more than minor significance were identified.
Additional Tracking Items
None.
PLANT STATUS
Unit 2 began the inspection period operating at rated thermal power (RTP). On June 5, 2024, the unit was down powered to 47.5 percent (%) as required by Technical Specification (TS)3.7.1, Condition A, after declaring the 'C' steam generator main steam safety valve (MSSV)
SV1-1C inoperable due to the identification of an unsecured valve nozzle ring set screw. The unit was returned to RTP that same day following replacement of the valve set screw and exiting the TS action statement for an inoperable MSSV. Unit 2 operated at or near RTP for the remainder of the inspection period.
INSPECTION SCOPES
Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors performed activities described in IMC 2515, Appendix D, Plant Status, observed risk significant activities, and completed on-site portions of IPs. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.
REACTOR SAFETY
71111.01 - Adverse Weather Protection
Seasonal Extreme Weather Sample (IP Section 03.01) (1 Sample)
- (1) The inspectors evaluated readiness for seasonal extreme weather conditions prior to the onset of hot temperatures and hurricane season for the following systems:
- Offsite power, emergency diesel generators (EDGs), and selected auxiliary and turbine building heating, ventilation, and air conditioning systems on May 6 through 10, 2024
Impending Severe Weather Sample (IP Section 03.02) (1 Sample)
- (1) The inspectors evaluated the adequacy of the overall preparations to protect risk-significant systems from impending severe weather for a severe thunderstorm watch on May 8, 2024.
71111.04 - Equipment Alignment
Partial Walkdown Sample (IP Section 03.01) (3 Samples)
The inspectors evaluated system configurations during partial walkdowns of the following systems/trains:
(1)instrument air compressors 'A', 'B', and 'D' while the primary air compressor was out of service for corrective maintenance to repair feedback isolation valve (IA-3991) on April 3, 2024 (2)
'A' and 'C' component cooling water (CCW) pumps while the 'B' CCW pump was out of service for planned cable re-route of the 'B' CCW pump low pressure isolation reset switch on May 29, 2024 (3)
'B' and 'C' chemical and volume control system (CVCS) charging pumps while the 'A' CVCS charging pump was out of service for emergent replacement of a faulted motor on June 14-15, 2024
71111.05 - Fire Protection
Fire Area Walkdown and Inspection Sample (IP Section 03.01) (5 Samples)
The inspectors evaluated the implementation of the fire protection program by conducting a walkdown and performing a review to verify program compliance, equipment functionality, material condition, and operational readiness of the following fire areas:
- (1) Fukushima FLEX equipment storage area (Building 468) on April 15, 2024 (2)service water pump area (fire zone 29) on April 18, 2024 (3)main control room (fire zone 22) and associated hagan room (fire zone 23) on May 8, 2024
- (4) CCW pump room (fire zone 5) on May 29, 2024 (5)
'A' and 'B' motor driven auxiliary feedwater pump (MDAFW) room (fire zone 6) on June 7, 2024
71111.07A - Heat Exchanger/Sink Performance
Annual Review (IP Section 03.01) (1 Sample)
The inspectors evaluated readiness and performance of:
(1)
'A' residual heat removal (RHR) pump room fan cooler heat exchanger during scheduled inspection and cooling coil tube eddy current testing on June 5, 2024
71111.11Q - Licensed Operator Requalification Program and Licensed Operator Performance
Licensed Operator Performance in the Actual Plant/Main Control Room (IP Section 03.01) (1 Sample)
- (1) The inspectors observed and evaluated licensed operator performance in the control room during the following activities:
- planned reactor down power to 99% and restoration to full power to conduct
'B' MDAFW pump testing on April 9, 2024
- unscheduled reactor down power to 47.5% in accordance with TS 3.7.1 action statement requirements for inoperable MSSV SV1-1C on June 5, 2024
Licensed Operator Requalification Training/Examinations (IP Section 03.02) (1 Sample)
- (1) The inspectors observed and evaluated a licensed operator requalification simulator evaluation on April 24, 2024.
71111.12 - Maintenance Effectiveness
Maintenance Effectiveness (IP Section 03.01) (2 Samples)
The inspectors evaluated the effectiveness of maintenance to ensure the following structures, systems, and components remain capable of performing their intended function:
(1)turbine overspeed trip protection electro-hydraulic control solenoid pilot valve EV-4459D failure to actuate during testing on January 30, 2024 and February 5, 2024
[nuclear condition reports (NCRs) 2502862 and 2503531]
(2)source range nuclear instrument (NI)-31 spiking caused computer high flux reactor trip alarm on April 8, 2024 (NCR 2511822)
71111.13 - Maintenance Risk Assessments and Emergent Work Control
Risk Assessment and Management Sample (IP Section 03.01) (4 Samples)
The inspectors evaluated the accuracy and completeness of risk assessments for the following planned and emergent work activities to ensure configuration changes and appropriate work controls were addressed:
(1)elevated risk (Green) during planned lubrication preventive maintenance on the 'C' CCW pump on April 15, 2024 (2)elevated risk (Green) during emergent troubleshooting to repair turbine overspeed trip protection solenoid valve EV-4459D failure on May 20, 2024 (3)elevated risk (Green) during unscheduled downpower of the reactor to 47.5% power for inoperable MSSV SV1-1C on June 5, 2024 (4)elevated risk (Green) during emergent replacement of faulted motor on 'A' CVCS charging pump on June 14-15, 2024
71111.15 - Operability Determinations and Functionality Assessments
Operability Determination or Functionality Assessment (IP Section 03.01) (5 Samples)
The inspectors evaluated the licensee's justifications and actions associated with the following operability determinations and functionality assessments:
- (2) NCR 2511822, N-31 source range nuclear instrument channel spiking, review completed on April 10, 2024
- (3) NCR 2514960, containment air lock testing not performed prior to entering Mode 4 in accordance with leakage testing procedures, review completed on May 7, 2024
- (4) NCRs 2516534 and 2516573, engine driven fire pump failure to meet adequate flowrate and discharge pressures during OST-646 surveillance testing on May 16, 2024
- (5) NCR 2520936, small fire in the insulation surrounding the 'A' EDG exhaust piping, review completed June 28, 2024
71111.24 - Testing and Maintenance of Equipment Important to Risk
The inspectors evaluated the following testing and maintenance activities to verify system operability and/or functionality:
Post-Maintenance Testing (PMT) (IP Section 03.01) (6 Samples)
- (1) OST-252-2, RHR System Valve Test - Train 'B', following motor operated limitorque valve CC-749B preventive maintenance on April 17, 2024
- (2) OP-301, CVCS Operations and Alignments, Section 6.10 for manual reactor coolant system letdown diversion, after replacement of CVCS reactor makeup controller HFC-114 on May 8, 2024
- (3) OP-915-10, Deepwell Pumps A/B/C Normal and Alternate Power Operation, following 1-year preventive maintenance on the 'C' deepwell pump on May 15, 2024
- (4) OST-551-2, Turbine Trip Functional Test, following maintenance to repair emergent failure of turbine overspeed protection trip solenoid valves EV-4459B and EV-4459D on May 20, 2024
- (5) OP-301A and OST-101-1, 'A' CVCS charging pump break-in operation and surveillance testing, following pump motor replacement maintenance due to emergent motor failure on June 13, 2024
- (6) OP-604-1, Diesel Generator A Operations, and OST-401-1, EDG A Slow Speed Start, following 2-year frequency preventive maintenance on the 'A' EDG on June 27-28, 2024
Surveillance Testing (IP Section 03.01) (2 Samples)
- (1) OST-201-2, MDAFW System Component Test - Train B, on April 9, 2024
- (2) MST-015-4, Turbine First Stage Pressure 447 Channel Operational Test Protection Channel IV (Yellow), on April 25, 2024
Inservice Testing (IST) (IP Section 03.01) (1 Sample)
- (1) OST-302-4, Comprehensive Flow Test for Service Water Pumps C & D, on April 18, 2024
Reactor Coolant System Leakage Detection Testing (IP Section 03.01) (1 Sample)
- (1) OST-051, Reactor Coolant System Leakage Evaluation, on June 3, 2024
Diverse and Flexible Coping Strategies (FLEX) Testing (IP Section 03.02) (1 Sample)
- (1) Fukushima FLEX AFW pump #1 and #2 quarterly testing per WO 20651135 on April 15, 2024
71114.02 - Alert and Notification System Testing
Inspection Review (IP Section 02.01-02.04) (1 Sample)
- (1) The inspectors evaluated the maintenance and testing of the alert and notification system during the week of June 3, 2024.
71114.03 - Emergency Response Organization Staffing and Augmentation System
Inspection Review (IP Section 02.01-02.02) (1 Sample)
- (1) The inspectors evaluated the readiness of the Emergency Preparedness Organization.
71114.04 - Emergency Action Level and Emergency Plan Changes
Inspection Review (IP Section 02.01-02.03) (1 Sample)
- (1) The inspectors evaluated submitted Emergency Action Level, Emergency Plan, and Emergency Plan Implementing Procedure changes during the week of June 3, 2024. This evaluation does not constitute NRC approval.
71114.05 - Maintenance of Emergency Preparedness
Inspection Review (IP Section 02.01 - 02.11) (1 Sample)
- (1) The inspectors evaluated the maintenance of the emergency preparedness program during the week of June 3,
OTHER ACTIVITIES - BASELINE
===71151 - Performance Indicator Verification The inspectors verified licensee performance indicators submittals listed below:
IE04: Unplanned Scrams with Complications (USwC) Sample (IP Section 02.03)===
- (1) Unit 2 (April 1, 2023 through March 31, 2024)
MS05: Safety System Functional Failures (SSFFs) Sample (IP Section 02.04) (1 Sample)
- (1) Unit 2 (April 1, 2023 through March 31, 2024)
MS06: Emergency AC Power Systems (IP Section 02.05) (1 Sample)
- (1) Unit 2 (April 1, 2023 through March 31, 2024)
EP01: Drill/Exercise Performance (DEP) Sample (IP Section 02.12) (1 Sample)
- (1) Unit 2 (April 1, 2023 through March 31, 2024)
EP02: Emergency Response Organization (ERO) Drill Participation (IP Section 02.13) (1 Sample)
- (1) Unit 2 (April 1, 2023 through March 31, 2024)
EP03: Alert And Notification System (ANS) Reliability Sample (IP Section 02.14) (1 Sample)
- (1) Unit 2 (April 1, 2023 through March 31, 2024)
71152A - Annual Follow-up Problem Identification and Resolution Annual Follow-up of Selected Issues (Section 03.03)
The inspectors reviewed the licensees implementation of its corrective action program related to the following issues:
(1)planned unit downpower to 55% power to replace leaking flexible oil hose for gear driven primary lube oil pump of 'A' main feedwater pump (NCR 2498882)
71152S - Semiannual Trend Problem Identification and Resolution Semiannual Trend Review (Section 03.02)
- (1) The inspectors reviewed the licensees corrective action program, maintenance rule database, operational equipment deficiencies database, and plant action register summary database for potential adverse trends in equipment reliability that might be indicative of a more significant safety issue. The inspectors did not identify a negative trend that could lead to a more safety significant issue.
71153 - Follow Up of Events and Notices of Enforcement Discretion Personnel Performance (IP Section 03.03)
- (1) The inspectors evaluated a fire that occurred in the insulation on the 'A' EDG exhaust piping and licensees performance on June 27,
INSPECTION RESULTS
No findings were identified.
EXIT MEETINGS AND DEBRIEFS
The inspectors verified no proprietary information was retained or documented in this report.
- On June 6, 2024, the inspectors presented the emergency preparedness baseline program inspection results to Michael Classe and other members of the licensee staff.
- On July 23, 2024, the inspectors presented the integrated inspection results to Laura Basta and other members of the licensee staff.
DOCUMENTS REVIEWED
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
AD-OP-RNP-
20
Severe Weather Response
Rev. 0
Procedures
AD-WC-ALL-0230
Seasonal Readiness
Rev. 2
G-190200
SH00004
Instrument and Station Air System Flow Diagram
Rev. 32
Drawings
G-190200
SH00012
Instrument and Station Air System Flow Diagram (Primary
Air Compressor-Dryer)
Rev. 3
Chemical and Volume Control System Operations and
Alignments
Rev. 128
Component Cooling Water System
Rev. 81
Procedures
Instrument and Station Air System
Rev. 149
CSD-RNP-PFP-
AB2-0225-001
Auxiliary Building Elevation 226 Pre-Fire Plan
Rev. 3
CSD-RNP-PFP-
AB2-0254-001
Auxiliary Building Elevation 254 Pre-Fire Plan
Rev. 1
CSD-RNP-PFP-
OCA-001
Owner Controlled Area East Pre-Fire Plan
Rev. 1
CSD-RNP-PFP-
PA-006
Protected Area Switchyard and Intake Pre-Fire Plan
Rev. 1
Fire Plans
CSD-RNP-PFP-
TB2-0226-001
Turbine Building Elevation 226 Pre-Fire Plan
Rev. 2
AD-FP-ALL-1520
Transient Combustible Control
Rev. 1
Fire Protection Systems Minimum Equipment and
Compensatory Actions
Rev. 39
Procedures
OMM-002
Fire Protection Manual
Rev. 58
Procedures
CM-201
Safety Related and Non-Safety Related Heat Exchanger
Maintenance
Rev. 60
Inspection, cleaning, and eddy current testing of heat
exchanger coolers associated with HVH-8A
06/05/2024
Work Orders
Inspection of 'A' train RHR pump pit fan and coolers HVH-8A
06/05/2024
Miscellaneous
RN-OPS-LOCT-
2407-N-S4
LOCT Segment 24-07 CPE Practice Scenario
Rev. 0
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
AD-OP-ALL-1000
Conduct of Operations
Rev. 23
AD-TQ-ALL-0420
Conduct of Simulator Training and Evaluation
Rev. 20
Procedures
Maneuvering the plant when greater than 25% Power
Rev. 74
Procedures
AD-EG-ALL-1210
Rev. 5
Calculations
RNP-F/PSA-0135
RNP Phoenix Risk Monitor (PRM) Model
Rev. 2
AD-OP-ALL-0210
Operational Risk Management
Rev. 3
Procedures
AD-WC-ALL-0240
On-line Risk Management Process
Rev. 3
Work Orders
20617102
Perform Valve Stroke Check
04/03/2024
Procedures
AD-OP-ALL-0105
Rev. 7
5379-01484
Residual Heat Removal System Flow Diagram
Rev.49
5379-379
Component Cooling Water System Flow Diagram
Rev. 34
Drawings
G-190199
SH00002
Service and Cooling Water System Flow Diagram
Rev. 73
Procedures
PLP-033
Post-Maintenance Testing (PMT) Program
Rev. 70
20338208
Replacement of CVCS reactor makeup water controller
HFC-114
05/08/2024
20608164
'C' Deepwell pump generator 1-year PM
05/15/2024
20667367
Manually exercise solenoid valve EV-4459B following failure
to operate
05/20/2024
Work Orders
20671234
Replace faulted motor on 'A' CVCS charging pump
06/13/2024
Siren C-19 High Alarm during KPI Testing
Corrective Action
Documents
Siren issues during Bi-Weekly Siren Test
Emergency
Preparedness
Regulatory
Review (EREG) #
2476177
Revised 10 CFR 50.54(q) Review of AD-EP-ALL-0305, Fleet
Emergency Preparedness (EP) Alert and Notification
System (ANS) Siren Program, Revision 3 (Original EREG #
2448929)
06/15/2023
Robinson Emergency Plan Alert and Notification Design
Report
Rev. 0
EREG #
2481169
CFR 50.54(q) Review of AD-EP-ALL-0305, Fleet
Emergency Preparedness (EP) Alert and Notification
System (ANS) Siren Program, Revision 5
08/03/2023
Miscellaneous
EREG 02473864
CFR 50.54(q) Review of AD-EP-ALL-0305, Fleet
Emergency Preparedness (EP) Alert and Notification
05/23/2023
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
System (ANS) Siren Program, Revision 4
Procedures
Duke Energy Common Emergency Plan
Rev. 5
Procedures
Robinson On-Shift Staffing Analysis
Revision 1
Self-Assessments Self-Assessment
Number: 2482924
ERO Call-in Drill Assessment
10/26/2023
EREG#
2486363
CFR 50.54(q) Review of AD-EP-ALL-0203, Field
Monitoring During Declared Emergency, Rev. 8
09/25/2023
EREG#
2495072
CFR 50.54(q) Review Form for CSD-EP-RNP-0101-01
"EAL Technical Basis Document" and CSD-EP-RNP-0101-
"EAL Wallchart (Both HOT and COLD)," Rev. 3
01/12/2024
Miscellaneous
EREG#
2497129
CFR 50.54(q) Review Form for EP-RNP-EPLAN-ANNEX,
Duke Energy Robinson Emergency Plan Annex, Rev. 3
01/26/2024
CSD-EP-RNP-
0101-01
EAL Technical Basis Document
Rev. 3
CSD-EP-RNP-
0101-01
EAL Technical Basis Document
Rev. 2
Procedures
PLP-019
Control Room Envelope Habitability Program [Control Room
toxic gas SCBA Requirement]
Revision 12
Calculations
Robinson Evacuation Time Estimate (ETE) [ Based on 2020
Census Update]
Revision 1
24 RNP NRC EP - ERO Air Sampler not stored in correct
location
Corrective Action
Documents
Resulting from
Inspection
24 RNP NRC EP - RST-003 Emergency kit inventory
EREG #
2481396
CFR 50.54(q) Review of AD-EP-RNP-0203, RNP Site
Specific Field Monitoring, Revision 2
08/23/2023
Miscellaneous
EREG
- 02503346
CFR 50.54(q) Review of AD-EP-RNP-0203, RNP Site
Specific Field Monitoring, Revision 3
2/08/2024
AD-EP-ALL-0801
Design and Development of Drills and Exercises
Revision 8
Procedures
EP-RNP-EPLAN-
ANNEX
Duke Energy Robinson Emergency Plan Annex
Revision 3
Corrective Action
Documents
Partial Activation during Bi-Weekly Siren Test
71151
Procedures
AD-EG-ALL-1217
Mitigating System Performance Index (MSPI)
Rev. 3
Inspection
Procedure
Type
Designation
Description or Title
Revision or
Date
AD-PI-ALL-0700
Performance Indicators
Rev. 6
AD-PI-ALL-0100
Corrective Action Program
Rev. 30
Procedures
AD-PI-ALL-0106
Cause Investigation Checklists
Rev. 10
71152A
Work Orders
20642168
Replace leaking flexible hose on 'A' MFP gear driven lube oil
pump
01/26/2024
Response to Fire Event
06/27/2024
Procedures
DSP-001
Alternate Shutdown Diagnostic
06/27/2024