IR 05000261/2022010

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– Design Basis Assurance Inspection (Teams) Inspection Report 05000261/2022010
ML22269A334
Person / Time
Site: Robinson Duke Energy icon.png
Issue date: 09/26/2022
From: James Baptist
NRC/RGN-II
To: Flippin N
Duke Energy Progress
References
IR 2022010
Download: ML22269A334 (13)


Text

SUBJECT:

H.B. ROBINSON STEAM ELECTRIC PLANT - DESIGN BASIS ASSURANCE INSPECTION (TEAMS) INSPECTION REPORT 05000261/2022010

Dear Ms. Flippin:

On August 12, 2022, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at H.B. Robinson Steam Electric Plant and discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely, James B. Baptist, Chief Engineering Br 1 Division of Reactor Safety Docket No. 05000261 License No. DPR-23

Enclosure:

As stated

Inspection Report

Docket Number:

05000261

License Number:

DPR-23

Report Number:

05000261/2022010

Enterprise Identifier:

I-2022-010-0049

Licensee:

Duke Energy Progress, LLC

Facility:

H.B. Robinson Steam Electric Plant

Location:

Hartsville, SC

Inspection Dates:

July 25, 2022 to August 12, 2022

Inspectors:

P. Braxton, Reactor Inspector

T. Fanelli, Senior Reactor Inspector

R. Fanner, Reactor Inspector

C. Franklin, Reactor Inspector

W. Sherbin, Contractor

T. Su, Reactor Inspector

Approved By:

James B. Baptist, Chief

Engineering Br 1

Division of Reactor Safety

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a design basis assurance inspection (teams) inspection at H.B.

Robinson Steam Electric Plant, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

REACTOR SAFETY

===71111.21M - Design Bases Assurance Inspection (Teams) The inspectors evaluated the following components and listed applicable attributes, permanent modifications, and operating experience:

Design Review - Risk-Significant/Low Design Margin Components (IP Section 02.02) (6 Samples)

(1) Boron Injection Valves SI-870A & SI-870B

Design bases documents, system descriptions, and training documents

Primary design calculations

Normal, Abnormal, and Emergency Operating Procedures

Surveillance Test Procedures and Recent Results

Material Condition of Valves and Associated Equipment

Vendor Instruction Manuals

Corrective Action History and System Health Reports

Condition reports associated with component

Local Leak Rate Test Procedure and Recent Results (2)480V-E1, 480V-E2, MCC-9

Compliance with UFSAR, TS and TS Bases

Material Condition and Configuration

Design Requirements

Environmental Conditions

Maintenance and Surveillance Test reviews

Protective relay setting and calibration (3)125 VDC (Distribution Panel D-3) (Batteries or Inverters or Chargers)

verified adequacy of battery capacity

Verified short circuit calculations and protection capacity

Verified voltage drop calculations

(4) Unit Service Water (SW) System, Including SW Pumps, Ultimate Heat Sink (UHS),and Deep Well Pump For SW Pumps:

Normal and Emergency Operating Procedures

Surveillance Test Procedures and Recent Results

Inservice Test Procedures and Recent Results

Basis for Pump Test Acceptance Criteria, Including Instrument Uncertainty

System Hydraulic Calculations Indicating Required SW Flow Criteria to Safety Related Heat Exchangers are Met

Material Condition of Pumps and Associated Equipment

Corrective Action History For UHS (Lake Robinson):

Calculation for Determining the Volume of Water Available to the SW Pumps for the Licensing Basis Time Requirement (22 Days)

Technical Specification for Lake Level Requirement to Ensure SW Pumps Suction Bell Submergence is Sufficient to Prevent Votexing

Discussions With Staff to Ensure Water Quality is Maintained For Deep Well Pump:

Procedure Used to Align Deep Well Pump in the Event That Lake Robinson Water Level is Lost

Pump Surveillance Test Procedures and Recent Results

(5) Steam Driven Auxiliary Feedwater Pump

Normal and Emergency Operating Procedures

Surveillance Test Procedures and Recent Results

Inservice Test Procedures and Recent Results

Basis for Pump Test Acceptance Criteria, Including Instrument Uncertainty

CST Level Instrumentation Setpoints Which Actuate Alarms to Notify Operators to Transfer AFW Suction Source from CST to Service Water

Vortex Calculation for Pump Suction from CST

Seismic Qualification of preferred AFW pump suction water source (CST)

Material Condition of Pump and Associated Equipment

Modification Performed to Install CST Bladder

Corrective Action History

(6) Emergency Diesel Generator (EDG) Room Ventilation System

Normal and Emergency Operating Procedures

Surveillance Test Procedures and Recent Results

EDG Room Heat Load Calculation Which Determines Ventilation Air Flow

Ventilation Supply and Exhaust Fan Specifications

Surveillance Test Procedures and Recent Results Which Verify Fan Operation During EDG Operation Design Review - Large Early Release Frequency (LERFs) (IP Section 02.02)===

(1) Service Water Booster Pump A

Compliance with the Update Final Safety Analysis Report and the Technical Specifications

Primary design calculations

Normal, Abnormal, and Emergency Operating Procedures

Material condition and configuration

Surveillance test procedures and recent results

System health report

Normal and emergency operating procedures

Modification Review - Permanent Mods (IP Section 02.03) (4 Samples)

(1) EC 277392, Modify SI-869, Si-870A/B To Conform to GL96-05 And the Jog
(2) EC 0000402563 002, Provide Selective Coordination of 125VDC Power Supplies to Support NFPA 805 LAR
(3) EC 407275 007, Child 3 of EC 284187 4kv bus 3 and 480V E2 Bus Outage
(4) EC 417357/417864, EDG Day Tank Level Switches Design Change

Review of Operating Experience Issues (IP Section 02.06) (3 Samples)

(1) Information Notice 2021-01 Lessons Learned from NRC Inspections of Design-Basis Capability of Power-Operated Valves at Nuclear Power Plants
(2) Part 21 2019-11-00, 2021-07-00 and 01, AMETEK Solid state Controls Notification of Potential Defect
(3) Information Notice 2016-09, Recent Issues Identified When Using Reverse Engineering Techniques in the Procurement of Safety-Related Components

INSPECTION RESULTS

No findings were identified.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

On August 12, 2022, the inspectors presented the design basis assurance inspection (teams) inspection results to Nicole Flippin and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

16-025

NFPA 805 RNP Coordination Study

Rev.1

212-C-020

Relays Requiring System Consequence Review

Rev. 0

213-C-066

Atmosphere Storage Tanks-CST

Rev. 0

84065-M-06-F

New Basis for CST Level Indication for CST Repair and

Restoration - HBR Unit 2

Rev. 0

HBR2-11260

SH00004

Zone Map for Environment Parameters

Reactor Aux Bldg. EL. 242`-6" and 246`-0"

Rev. 5

RNP-C/FLEX-0052

Seismic Fragility Analysis of the CST

Rev. 1

RNP-E-2.009

Overcurrent Protection Emergency Bus E1 and E2

Emergency Supply

Rev. 3

RNP-E-2.010

Overcurrent Protection Emergency Bus E1 and E2-Normal

Supply

Rev. 3

RNP-E-5.031

Cable Sizing for Battery Charger A-1

Rev. 0

RNP-E-6.004

Short Circuit Calculation

Rev. 9

RNP-E-6.005

Overcurrent Protection and Coordination of the 125 VDC

Distribution System (Trains A and B)

Rev. 4

RNP-E-8.002

AC Auxiliary Electrical Distribution System Voltage/Load

Flow/Fault Current Study

Rev.10

RNP-I/INST-1015

CST Level Uncertainty

Rev. 8

RNP-M/HVAC-

1064

A & B EDG Room Steady State Temperature

Rev. 1

RNP-M/MECH-

1461

Minimum SDAFW Pump Suction Pressure vs. CST Level

Rev. 0

RNP-M/MECH-

24

Set Up Calculation for MOV SI-870A

Rev. 14

RNP-M/MECH-

29

Set Up Calculation for MOV SI-870B

Rev. 14

RNP-M/MECH-

1519

Service Water System Operation with One Pump

Rev. 0

RNP-M/MECH-

1645

Availability of Lake Robinson to Provide Ultimate Heat Sink

Cooling

Rev. 13

71111.21M

Calculations

RNP-M/MECH-

Service Water System Hydraulic Evaluation

Rev. 4

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

1653

RNP-M/MECH-

1655

AFW ProtoFlow Model

Rev. 2

RNP-M/MECH-

1769

Deep Well Pump D Thermal Hydraulic Analyses

Rev. 4

RNP-M/MECH-

1802

Safety Related Pump Minimum Performance Requirements

Rev. 12

RNP-M/MECH-

1905

EPRI PPM Analysis For SI-869 SI-870A/B

Rev. 1

RNP_E-6.020

Load Profile and Battery Sizing Calculation for Battery B

Rev. 9

AR 02268696

AMETECK Solidstate Controls Inc. (Part 21) - Vendor

Notification #53993, Part 21 Report - Overheating And

Failure Of Transformers

04/23/2019

AR 02391622

Unresolved Items on Battery Chargers

10/26/2021

Corrective Action

Documents

AR00423985,

2340607,

2342647,

2346091,

2401058,

2410961

CAP 02436847

22 DBAI: Errors in RNP-E/ELEC-1220 and RNP-E-5.031

08/04/2022

Corrective Action

Documents

Resulting from

Inspection

CR 02437413

22 DBAI: Error in Single Line Depiction for Calculation

RNP-E-6.005, R4

08/09/2022

5379-01082 SH 1 -

Safety Injection System Flow Diagram

Rev. 50

5379-05374

480V One Line Diagram

Rev. 32

5379-2762

Diagrams - AUX. Feedwater Pump Start-Up

Rev. 15

2-M-2005

CST Details, Bladder

Rev. C

G-190197

Feedwater, Condensate, and Air Evacuation System

Rev. 75

G-190199

Service and Cooling Water System

Rev. 87

G-190199 SH7

Service And Cooling Water System Flow Diagram

Rev. 41

G-1902040

Fuel Oil System

Rev. 1

Drawings

G-190304

HVAC-Turbine, Fuel, Aux., Reactor, & Radwaste Buildings

Rev. 66

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

G-190626

25 V DC & Vital AC One Line Diagram

Rev. 27

G-190626, Sheet 3

25V DC & 120V AC One Line Diagram

Rev. 25

HBR2-11260

Zone Map for Environmental Parameters, Reactor Aux

Bldg EL 242'6" and 246'-0", Sheet 4

Rev. 5

EC 277392

Modify SI-869, SI-870A/B to Conform to GL 96-05 and the

JOG

Rev. 13

EC 402563

Provide Selective Coordination of 125VDC Power Supplies

to Support NFPA 805 LAR

Rev. 2

EC 417357

Replace EDG Day Tank "B" Level Control Switches

Rev. 3

EC 90617

Connect FLEX Diesel to 125 VDC Battery Chargers

Rev. 51

ESR # 95-00266

Replace EDG Day Tank "A" Level Control Switches

Rev. 1

Engineering

Changes

Mod 680

CST Sealing Bladder

04/08/85

27-909-91

Gate and Globe Valve

Rev. 11

28-562-71

SMB Valve Controls

Rev. 43

28-812-46

Velan Valve Instruction Manual for Manual Valves:

Installation, Operation, and Maintenance

Rev. 12

738-523-20

Breakers, 480V, MCC Westinghouse

Rev.10

2-209-181

Ametek Solidstate Controls Instruction Technical Manual

300 amp Battery Charger

Rev. 3

AR 02377519-01

AMETEK Part 21 Notice for TVA Diodes

04/21/2021

DBD/R87038/SD02

Design Basis Document Safety Injection System

Rev. 24

DBD/R87038/SD16

SYS DBD-Electrical Power Distribution System

DBD/R87038/SD32

SYS DBD - Auxiliary Feedwater System

Rev. 12

LP-027

Feedwater System

Rev. 09

ML13252A243

First Six-Month Status Report in Response to March 12,

2012 Commission Order

Modifying Licenses With Regard to Requirements for

Mitigation Strategies for

Beyond-Design-Basis External Events (Order Number EA-

2-049)

08/28/2013

Miscellaneous

ML14063A238

Second Six-Month Status Report in Response to March 12,

2012 Commission Order

Modifying Licenses With Regard to Requirements for

Mitigation Strategies for

2/24/2014

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Beyond-Design-Basis External Events (Order Number EA-

2-049)

ML16075A377

H. B. ROBINSON STEAM ELECTRIC PLANT, UNIT NO. 2

SAFETY

EVALUATION REGARDING IMPLEMENTATION OF

MITIGATING

STRATEGIES AND RELIABLE SPENT FUEL

INSTRUMENTATION RELATED

TO ORDERS EA-12-049 AND EA-12-051 (CAC NOS.

MF0720 AND MF0793)

03/31/2016

RNP-E-2.019

MCC 5,6,9, and 10 Protective Devices

Rev. 14

RNP-F/PSA-0133

Robinson Operator Action Risk Ranking

Rev. 000

RNP2-E-0007

Specification for 125 Volt Battery Charger

Rev. 1

RNPD/85-907

H. B. Robinson Region II Inspection Report

05/02/1985

SD-016

480/120VAC Electrical Systems

Rev. 12

SD-042

Auxiliary Feedwater System

Rev. 11

SP-1609

FUKUSHIMA FLEX 4.2 DIESEL GENERATOR 1A AND 1B

SITE ACCEPTANCE TEST

Rev. 2

UFSAR

Updated Final Safety Analysis Report

Rev. 30

28-800-16

Worthington Co. Instructions for Installation & Operation of

Centrifugal Pumps

Rev. 7

AD-EG-ALL-1011

Engineering Technical Task Rigor: Pre-Job Brief, Risk

Management and Post-Job Critique

Rev. 8

AD-EG-ALL-1202

Preventive Maintenance and Surveillance Testing

Administration

Rev. 11

AD-OP-ALL-0204

Plant Status Control

Rev. 5

AD-PI-ALL-0100

Corrective Action Program

Rev. 27

CSD-EG-DEP-

0106

AC and DC Overcurrent Protection and Coordination

Rev. 0

EDP-001

4160 VAC Buses

Rev 11

EDP-002

480 VAC Buses

Rev 19

EDP-003

MCC Buses

Rev. 97

EDP-006

Lighting Panels

Rev. 92

Procedures

EGR-NGGC-0106

AC and DC Overcurrent Protection and Coordination

Rev. 5

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

EOP E-0

Reactor Trip or Safety Injection

Rev. 11

EPP-28

Loss of Ultimate Heat Sink

Rev. 22

FSG-004

ELAP DC Load Shed/Management

Rev. 1

OP-402

Auxiliary Feedwater System

Rev. 112

OST-151-1

Safety Injection System Components Test Pump 'A'

Rev. 46

OST-151-2

Safety Injection System Components Test Pump B

Rev. 42

OST-151-3

Safety Injection System Components Test Pump C

Rev. 43

OST-151-4

Comprehensive Flow Test for Safety Injection Pump 'A'

Rev. 30

OST-151-5

Comprehensive Flow Test for Safety Injection Pump 'B'

Rev. 28

OST-151-6

Comprehensive Flow Test for Safety Injection Pump 'C'

Rev. 26

OST-154

Safety Injection System High Head Check Valve Test

Rev. 53

OST-160

Pressure Isolation Check Valve Back Leakage Test

Rev. 53

OST-303-1

Service Water Booster Pump A Test

Rev. 29

OST-453

Fukushima FLEX 4.2 Diesel Generator 1A and 1B

Surveillance Test

Rev. 9

PIC-805

Westinghouse Type CV-7 Undervoltage Relays

Rev. 19

20106087,

20327494,

20145768-01,

20152000-01,

20182465-01,

21243-01,

20370563-01,

20371486-01,

20410693-01,

20416978-03,

01800271,

2051481101,

204851145,

011180093

WO 20072906 01

Clean/Inspect MCC-6(10C) (SDAFW Pump Aux Oil Pump)

01/30/2018

Work Orders

WO 20321807 01

Megger Motor From MCC-6(10C) (SDAFW Pump Aux Oil

Pump)

11/12/20

11