ML17264A556

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LER 96-007-00:on 960612,CR Operators Identified Control Rods Misaligned & Not Moving in Proper Sequence.Caused by Faulty Firing Circuit Card in Rod Control Sys.Faulty Firing Circuit Card in 1BD Power Cabinet replaced.W/960712 Ltr
ML17264A556
Person / Time
Site: Ginna Constellation icon.png
Issue date: 07/12/1996
From: MARTIN J T, MECREDY R C
ROCHESTER GAS & ELECTRIC CORP.
To: VISSING G S
NRC (Affiliation Not Assigned), NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
References
LER-96-007, LER-96-7, NUDOCS 9607180141
Download: ML17264A556 (10)


Text

~CA.TEGORY1gREGULATORY INFORMATION DISTRIBUTION SYSTEM(RIDS)ACCESSION NBR:9607180141 DOC.DATE:

96/07/12NOTARIZED:

NODOCKETtFACIL:5G-244 RobertEmmetGinnaNuclearPlant,Unit1,Rochester G05000244AUTH.NAMEAUTHORAFFILIATION MARTINsJ.T.

Rochester GasaElectricCorp.MECREDY,R.C.

Rochester Gas&ElectricCorp.RECIP.NAME RECIPIENT AFFILIATION VISSINGsG.S.

SUBJECT:

LER96-007-00:on 960612,CR operators identified controlrodsmisaligned

&notmovinginpropersequence.

Causedbyfualtyfiringcircuitcardinrodcontrolsys.Faulty firingcircuitcardin1BDpowercabinetreplaced.W/960712 ltr.DZSTRZBUTZON CODE:ZE22TCOPZESRECEZVED:LTR iENCZlSZSE:TITLE:50.73/50.9 LicenseeEventReport(LER),IncidentRpt,etc.NOTES:License Expdateinaccordance with10CFR2,2.109(9/19/72).

05000244RECIPIENT IDCODE/NAME PD1-1PDINTERNAL:

OD/S'FILECENRDEEELBNRR/DRCH/HHFB NRR/DRCH/HOLB NRR/DRPM/PECB NRR/DSSA/SRXB RGN1FILE01EXTERNAL:

LSTLOBBYWARDNOACMURPHYIGANRCPDRCOPIESLTTRENCL1'2211111111111111111111RECIPIENT IDCODE/NAME VISSINGsG.AEOD/SPD/RRAB NRR/DE/ECGB NRR/DE/EMEB NRR/DRCH/HICB NRR/DRCH/HQMB NRR/DSSA/SPLB RES/DSIR/EIB LITCOBRYCE,JHNOACPOORE,W.NUDOCSFULLTXTCOPIESLTTRENCL1111111111111111221111NOTETOALL"RIDS"RECIPIENTS:

PLEASEHELPUSTOREDUCEWASTE!CONTACTTHEDOCUMENTCONTROLDESKSROOMOWFNSD-5(EXT.

415-2083)

TOELIMINATE YOURNAMEFROMDISTRIBUTION LISTSFORDOCUMENTS YOUDON'TNEED!FULLTEXTCONVERSION REQUIREDTOTALNUMBEROFCOPIESREQUIRED:

LTTR25ENCL25 AenROCHESTER GASANDflfCTRICCORPORATION

~89EASTAVFNUE, ROCHESTfR, NY.Id6498001 AREACODE7/65Q-2200ROBERTC.MECREDY'licePresident t4vc!earOperations July12,1996U.S.NuclearRegulatory Commission DocumentControlDeskAttn:GuyS.VissingProjectDirectorate I-1Washington, D.C.20555

Subject:

LER96-007,ControlRodsMisaligned, DuetoRodSequencing Problem,ResultsinManualReactorTripR.E.GinnaNuclearPowerPlantDocketNo.50-244Inaccordance with10CFR50.73,LicenseeEventReportSystem,item(a)(2)(iv),whichrequiresareportof,"Anyeventorcondition thatresultedinamanualorautomatic actuation ofanyengineered safetyfeature(ESF),including thereactorprotection system(RPS)",theattachedLicenseeEventReportLER96-007isherebysubmitted.

Thiseventhasinnowayaffectedthepublic'shealthandsafety.Verytrulyyours,RobertC.Mecredyxc:U.S.NuclearRegulatory Commission Mr.GuyS.Vissing(MailStop14C7)PWRProjectDirectorate I-1Washington, D.C.20555U.S.NuclearRegulatory Commission RegionI475Allendale RoadKingofPrussia,PA19406U.S.NRCGinnaSeniorResidentInspector 9607i80i4i 9607i2PDRADOCK05000244SPDR\

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NRCFORM366AI496)LICENSEEEVENTREPORT(LER)TEXTCONTINUATION U.S.NUCLEARREGULATORY COMMISSION FACILITYNAMEI1)R.E.GinnaNuclearPowerPlantDOCKET05000244LERNUMBERIB)TEARSEQUENTIAL REVISIONNUMBERNUMBER96-007-00PAGEI3)2OF6TEXTiifmorespaceisrequired, useadditional copiesofPVRCForm366A/{17)PRE-EVENT PLANTCONDITIONS:

OnJune12,1996,atapproximately 1432EDST,theplantwasinMode2butnotcritical.

Areactorstartupwasinprogress.

Thereactorcoolantsystem(RCS)wasbeingmaintained atatemperature ofapproximately 547degreesFandapressurizer (PRZR)pressureofapproximately 2235PSIG.Thereactorstartupwasinterrupted byaconcernwiththeauxiliary feedwater (AFW)system.Atthistime,thereactorwassubcritical, BanksAandBwerefullywithdrawn, BankCwasat140steps,andBankDwasat10steps.Byapproximately 1509EDST,thestartupwasresumedafterresolution oftheAFWconcerns.

Assoonasthecontrolrodswerepulledtwomorestepsout(to12stepsonBankD),MainControlBoardAnnunciator C-5(PPCSRodSequenceorRodDeviation) alarmed,causedbythepositionoftworodsinControlBand"D"(rodsC-7andK-7)deviating fromthebankpositionby12stepsormore.TheControlRoomoperators observedthatrodsC-7andK-7deviatedfromtheres'tofthebank(rodsG-3andG-11).RodsC-7andK-7hadnottransitioned offthebottomofthefirstMicroprocessor RodPositionIndication (MRPI)transition.

TheControlRoomoperators immediately stoppedallrodmovement.

TheControlRoomoperators immediately enteredAbnormalOperating Procedure AP-RCC.2(RCC/RPIMalfunction) andperformed theappropriate actions.RodsC-7andK-7areinBankD,Group1,andarepoweredfromthe1BDPowerCabinet.Instrument andControl(IKC)technicians inspected the1BDPowerCabinetforanyobviousfaultsorblownfuses.Therewereno"RodControlUrgent"alarmsor"MRPIUrgentFailure"alarms,andtherewasnolocalindication ofRegulation Failureontheassociated FailureDetection cards.Afterconsulting withtheIhCgroupandhighersupervision, itwasdetermined that,sincetheplantwasestimated tobenearcriticality, rodswouldbemanuallyinsertedtoshutdowntoMode3inacontrolled manner,ratherthanattempting tocorrecttherodcontrolproblemwhileinMode2.TheControlRoomoperators exitedprocedure 0-1.2,andinitiated rodinsertion toshutdownthereactortoMode3.Afterrodshadbeeninsertedsixteen(16)stepsfromthepreviouspositions, Annunciator C-5alarmedagain.BankCrodswereat126/125steps,andtwoBank8rodshadalreadytransitioned offthetopofthereactorcorebyMRPIindications.

{TheBankBrodsshouldnothavestartedtomoveuntilBankCwasat100steps).TheC-5Annunciator alarmwasduetotworodsinBankB(E-7andI-7)deviating fromthebankpositionby12stepsormore.TheControlRoomoperators immediately stoppedallrodmovementandenteredprocedure AP-RCC.2atapproximately 1531EDST.II.DESCRIPTION OFEVENT:A.DATESANDAPPROXIMATE TIMESOFMAJOROCCURRENCES:

June12,1996,1540EDST:ControlRoomoperators manuallytripthereactor,verifybothreactortripbreakersop'n,andverifyallcontrolandshutdownrodsarefullyinserted.

Eventtimeanddiscovery time.0,June12,1996,1548EDST:Plantisstabilized inMode3.INRCFORM366AI4.95l lhF NRCFORM366A(496ILICENSEEEVENTREPORT(LER)TEXTCONTINUATION U.S.NUCLEARREGULATORY COMMISSION FACILITYNAME(1)R.E.GinnaNuclearPowerPlantDOCKET05000244LERNUMBER(6)TEARSEQUENTIAI.

REVISIONNUMBERNUMBER96-007-00PAGE(3)3OF6TEXTilfmorespeceisrequired, useeddirionelcopiesofNRCForm388Ai(17)EVENT:OnJune12,1996,duetoproblemswithcontrolrodsequencing, theShiftSupervisor hadconsulted withthel&Cgroupandhighersupervision.

TheI&Cgroupadvisedthattroubleshooting toidentifyandresolvetheproblemwithrodsequencing couldpotentially beextensive.

Aconservative decisionwasmadetomanuallytripthereactorandthenproceedwithtroubleshooting.

TheShiftSupervisor orderedamanualreactortrip.Therefore, atapproximately 1540EDST,theControlRoomoperators manuallytrippedthereactorandperformed theimmediate actionsofEmergency Operating Procedure E-0(ReactorTriporSafetyInjection).

Theytransitioned toEmergency Operating Procedure ES-0.1(ReactorTripResponse) whenitwasverifiedthatbothreactortripbreakerswereopen,allcontrolandshutdownrodswerefullyinserted, andsafetyinjection wasnotactuatedorrequired.

Theytransitioned toNormalOperating Procedure 0-3(HotShutdownwithXenonPresent)atapproximately 1548EDST,andtheplantwasstabilized inMode3.Thel&Cgroupperformed troubleshooting oftheRodControlsystemanddetermined thattherewasamultiplexing errorinthe1BDPowerCabinet.I&CobservedthatBankB,Group1wasbeingselectedinthe1BDcabinet,andBankD,Group2wasbeingselectedinthe2BDcabinet.TestpointsmeasuredintheRodControlLogicCabinetindicated thatthecorrectbankwasbeingselectedbytheBankOverlapcircuit,butwasnotbeingproperlyselectedbythe1BDPowerCabinet.Theproblemwasisolatedtothestationary "B"firingcircuitcard,whichreceivesthemultiplexing signal.tThefaultyfiringcircuitcardwasreplaced.

Afterthecompletion ofmaintenance, theControlRoomoperators performed post-maintenance testingandthencommenced areactorstartup.Thereactorwastakencriticalatapproximately 2148EDSTonJune12,1996.C.INOPERABLE STRUCTURES, COMPONENTS, ORSYSTEMSTHATCONTRIBUTED TOTHEEVENT:NoneD.OTHERSYSTEMSORSECONDARY FUNCTIONS AFFECTED:

NoneE.METHODOFDISCOVERY' Thecontrolrodmisalignments causedMainControlBoardAnnunciator C-5toalarm,alertingtheControlRoomoperators tothiscondition.

Thereactortripwasmanuallyinitiated andwasconfirmed byplantresponse, alarms,andindications intheControlRoom.NAGfORM366A(485l NRCFORM366Ai@96)LICENSEEEVENTREPORT(LER)TEXTCONTINUATION U.S.NUCLEARREGULATORY COMMISSION FACILITYNAME(1)R.E.GinnaNuclearPowerPlantDOCKET05000244LERNUMBER(6)TEARSEQUENTIAL REYISIONNUMBERNUMBER96-007-00PAGE(3)4'F6TEXTllfmorespaceisrequired, useadditional copiesofNRCForm388A/(17)F.OPERATORACTION:TheControlRoomoperators promptlyidentified thecontrolrodmisalignment andperformed theappropriate actionsofprocedure AP-RCC.2.

TheShiftSupervisor conservatively orderedamanualreactortripwhenasecondbankofrodsbecamemisaligned duetoinserting outofsequence.

Afterthereactortrip,theControlRoomoperators performed theappropriate actionsofprocedures E-0andES-0.1.Theplantwasstabilized inMode3.Subsequently, theControlRoomoperators notifiedtheNRCper10CFR50.72 (b)(2)(ii),non-emergency fourhournotification, atapproximately 1811EDSTonJune12,1996.G.SAFETYSYSTEMRESPONSES:

NoneIII.CAUSEOFEVENT:A.IMMEDIATE CAUSE:Theimmediate causeofthereactortripwasmanualtripinitiation, orderedbytheShiftSupervisor asaconservative decisionwhentwobanksofcontrolrodshadmovedoutofsequence.

B.INTERMEDIATE CAUSE:Theintermediate causeoftherodsequencing problemwasamultiplexing errorinthe1BDRodControlcabinet.ThecorrectbankwasbeingselectedbytheBankOverlapcircuit,butwasnotbeingproperlyselectedbythe1BDPowerCabinet.C.ROOTCAUSE:TheISCgroupperformed troubleshooting intheLogicCabinetand1BDPowerCabinet.TestpointsmeasuredintheLogicCabinetindicated thatthecorrectbankwasbeingselectedbytheBankOverlapcircuit,butwasnotbeingproperlyselectedbythe1BDPowerCabinet.IRCdetermined thatthestationary "B"firingcircuitcard,whichreceivesthemultiplexing signalfromtheLogicCabinet,wasfaulty.ThiseventisNUREG-1022 CauseCode(8),"Design,Manufacturing, Construction

/Installation".

TheproblemwiththeRodControlcircuitsdoesnotmeettheNUMARC93-01,"Industry Guideline forMonitoring theEffectiveness ofMaintenance atNuclearPowerPlants",definition ofa"Maintenance Preventable Functional Failure".

NRCFORM366Ale NRCFORM366AI4SQLICENSEEEVENTREPORT(LER)TEXTCONTINUATION U.S.NUCLEARREGULATORY COMMISSION FACILITYNAME(1)R.E.GinnaNuclearPowerPlantDOCKET05000244LERNUMBER(6IyEARSEQUENTIAL REVISIONNUMBERNUMBER96-007-00PAGE(3I5OF6TEXTflfmorespaceisrequired, useaddidonal copiesofNRCForm366AJ(17)IV.ANALYSISOFEVENT:Thiseventisreportable inaccordance with10CFR50.73,LicenseeEventReportSystem,item(a)(2)(iv),whichrequiresareportof,"Anyeventorcondition thatresultedinamanualorautomatic'actuation ofanyengineered safetyfeature(ESF),including thereactorprotection system(RPS)".Themanualreactortripisanactuation oftheRPS.Anassessment wasperformed considering boththesafetyconsequences andimplications ofthiseventwiththefollowing resultsandconclusions:

Therewerenooperational orsafetyconsequences orimplications attributed tocontrolrodmisalignments andsubsequent manualreactortripbecause:oTheimpropersequencing andmisalignment ofthecontrolrodswiththereactorsubcritical isboundedbythesafetyanalysiswhichassumesaminimummisalignment withrespecttopowerdistribution andshutdownmargin(SDM)of25stepsandtotalmisalignment (i.e.,stuckrod)forthecontrolrodmisalignment accident.

Eachofthesecasesisevaluated forcriticalconditions only,sinceSDMismaintained throughtheuseofchemicalmeansinplaceofthecontrolrodswhensubcriticat.

Sincethereactorwassubcritical, rodswerenotmisaligned by25steps,andtheSDMrequirements oftheGinnaStationImprovedTechnical Specifications (ITS),LimitingCondition forOperation (LCO)3.1.1werestillmet,therearenosafetyimplications.

oThetworeactortripbreakersopenedasrequired.

oAllcontrolandshutdownrodsfullyinsertedasdesigned.

oTheplantwasstabilized inMode3.Basedontheabove,itcanbeconcluded thatthepublic'shealthandsafetywasassuredatailtimes.V.CORRECTIVE ACTION:A.ACTIONTAKENTORETURNAFFECTEDSYSTEMSTOPRE-EVENT NORMALSTATUS:Thefaultyfiringcircuitcardinthe1BDpowercabinetwasreplaced.

Themultiplexing signalwastestedforcontrolBank8andcontrolBankDinBankIndividual.

Theproperlocalindications ofgroupselection wasalsoverified.

Surveillance TestProcedure PT-1(RodControlSystem)wasperformed toverifyproperrodmovementandsequencing.

NIICFORM366AII-9Q

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