ML20065D102
ML20065D102 | |
Person / Time | |
---|---|
Site: | Calvert Cliffs |
Issue date: | 09/21/1982 |
From: | BALTIMORE GAS & ELECTRIC CO. |
To: | |
Shared Package | |
ML20065D085 | List: |
References | |
NUDOCS 8209240395 | |
Download: ML20065D102 (548) | |
Text
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,' SURVEILLANCE TEST PROCEDURE COV"R S!fFr.T LT? i 0. /- T-2 TITLE v... , 7 r u. s .. . , , . , r O . , . ., ..v.... ...;,.
_ P:en-ed av Date Re4e-ed Bv Date POSaC Date a Date nnroadp Orid=..1. -_.1./.
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ReV!b}n PERFORNIANCE OF SURVEILLANCE TEST Approved Date Shift Supervisor Test Re,uP.s in Spec? YES _ NO _ 5!alfunctions Indicated? YES NO Adjustments Performed? YES _ NO ___ SIR Submitted? YES_ NO Remarks, Nature of 5falfunctions, or Adjustments Performed and Results: T.e.st. Completed By: . Date a REVIEW OF CO51PLETED TEST Follow up Action : Foreman / Shift Supervisor Date Action Taken or Analysis Results: l -.. _._ i
.s-e- -
Surveillance Test Engineer __ Date
*POSRC Sfeeting Date l
- Approved Date Chief Engineer l
- Required only if changes made to procedure Note: Uw back of chect for additional comments. '
i l-O . CC 1000 l
C I. GE?iiRAL PRECAUTIO!!S .
- 1. Terporary protection shall b5 provided for the tendons 'during the surveillance.
- 2. The clapsed time between re= oval and replacement of sheathing filler should not exceed two veeks, although no dhleterious effects should be expected if all exposed surfaces are coated with Vic-conorust 2090P or Arber 1601.
II. TE!!D0!!S TO BE I!iSPECTED
- 1. A list ~ of tendons to be inspected vill be obtained from the sur-veillance test Engineer and recorded on data sheet II.1. '~nis list vill consist of 10 horizontal, 5 vertical and 6 done tendons.
The list vill include definition of which of these surveillance a - tendons are to have a vire removed for inspection and tensile strength testing. If for. any reason any of the Surveillance tendons so desiEnated by the Surveillance Test Engineer are - inaccessible or otherwise not able to be tested, alternate ' surveillance tendons vill be designated and such vill be indica-ted on data sheet II.1, with the reasons for the required chanSe-
- 2. Prior to co=mence:ent of the surveillance Data sheet VI.1 page (1) vill be cocpleted as per. steps (1) thru (h) of the data sheet instructions.
III. ADMI??ISTRATIO:s OF p30CILURES DURII?G SL~RVEILLA! ICE
- 1. A copy of the procedure vill be =aintained by each of the two
,S crews perforning the surveillance. (Any procedural changes U
must be controlled in a similar canner for each copy). In addition
, to this copy of the procedure,'each crev vill have -ith the= the i
f ~'
, data package for the tendon under test. This data packcGe e consisting of data sheets IV.1, V.1, VI.1 (pages 1 & 2 and O instructione), vI 2 (reces 1 & 2) v1.3 crece 1, 2 or 3) end v11.1 vill have all information reriuired from past records and al'1 appropriate corputational data required for acceptance criteria entered into them prior to con =encement of the tendon surveillance.
Upon cocpletion of each data package (with the possible exception of the recreasing infor=ation, if a delay is foreseen) the results vill be entere'd into the su. ary sheet (see section XII) revieved by the shop foreman and forwarded to the Surveillance Test Engineer (STE). The STE vill promptly review the data and return C it to the fore =an to be asseb. bled into the procedural package for the entire surveillance. s IV. SHEATHING FILLER INSPECTION
'Ibe sheathing filler (Visconorust 2090P .2 or P h or its equivalent) may be liquid, Eel or solid. All states =ay occur at a particular tendon. Only sufficient filler should be removed, as to allov the required inspection of the stressing vasher, buttonheads etc. -'
- 1. Record the air te=perature both inside and outside Centainment i For tendons which end inside the Auxiliary Suilding the te -
l perature vill be measured in the vicinity of the tenden end. For all others, any te perature representative of a-bient in the G t vicinity of containment is sufficient. (It is not intended I that a thermometer be carried in the skycli=ber just for this purecse). Fecord terperatures on data sheet IV.l.
. ]
[ - 3-
- 2. Upon rc.-oval of the Crease cap from each end of the tendon, collect 2 .1 quart sarples of filler (preferably one quart from each end). Drcin any grense recoved into a barrel in order that an esticate of the volume of grease lost me,y be entered' into data sheet IV.l.
- 3. Perform an exa;:iination of the tenden ends to determine the ex-tent of coveraEe of the sheathing filler and note any apparent presence of water in the filler indicated by emulsification or milky appearance. Indicate on data sheet IV.1 hev the color of the filler cocpares with a sa:ple of new filler.
- h. Submit one sample of sheathing filler from each tendon for chemical examination as per Appendix (3) the " Specification for Laboratory Testing of Eneathin8 Filler"(Visconorust 2090P)
V. VISUAL INSPECTION OF ANCECRAGE C0!!PONENTS
- 1. 'Ihorouchly clean the anchorage corponents with Viscosity 011 ,
i Company's Industrial solvent #16 (or equivalent). Note: Chlor-inated hydrocarbon solvents shall not be used. f i
- 2. Inspect all buttonheads for shape and size using a Co-No-Co
! +0.000 gauge with end inside diameters of 0.3906 -0.005 and 0.359h i
+.0005 t l .0000 (see attach =ent 1) . Ccepare buttonhead status with that obtained from the original stressing records i.e. the stressing ."
cards, Appendix F of the prestressing report, or previous susveil-lance reports. All defective buttonheads vill be indicated on the end anchorage and stressing vasher inspection sheet (Data sheet V.1). If their nu=ber is different frca the nt ber of defective buttonheads previously reported, this vill be indica- ( ted on the inspection sheet. s I
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- 3. All anchornge corronents vill be visually exa .ined for any in-dications of corrosion, pitting crackinC, distortion or damage.
G Record all findings on the end Anchorage and Stressing vasher V inspection sheet (Eata sheet V.1). . .
- NOTE -
The shims do not have a machined surface - they vill seem to have a " scale" somewhat like =iil-scale. This' is not necessari-ly indicative of any corrosion. Rusting and pitting vill probably
, look different.
14 Identify any broken tendon vires - t.Lege vill be readily iden-tified by buttenhead " pop-up". This inspection for buttonhead pop-up should also be conducted after the distress /restress cycle is co=plete and the tendon is reshi =ed, in case friction should socehov present any broken tendon vires from relaxing sufficiently, as to be visible. - O 5. Any defects found during the End AnchoraEe Asse:bly inspection vill be immediately brought to the attention of the Surveillance Test Engineer in order that any special investigator / or reporting - require =ents =sy be satisfied. A sketch vill te =ade of ary defects which cannot be clearly shown on the End Anchorage and Stressing vasher inspection sheet. (Data Sheet V.1) VI. DESTRESSING AND,_ LIFT-OFF !!ES.SURDIENT
- A. Initial Conditions _
l* l
- 1. Record the serial numbers for all gauges and jacks used on data sheet VI.l. Verify that gauges are unda-nged and check
~*
for zero deviation.
- 1 O)
- CAUTION -
All personnel on verk platfor=s durins tensioning operations should be familiar vith and abide by the folleving rules: ,
f . a.
. Wher, on the skyclinber, cafety belts vill be'uned at all practicabic tires . .
- b. Whenever the ra s are being handled, all people not dire'ct-ly involved with the riccing vill stand well clear'.
- c. no-one shall stand behind the jacks when they are pressuri:cd.
d *. All fingers must be kept away from the tendon and jack, except when required to determine lift-off forces or renove
'or install shi=s. - NOTE -
FoY general hints in techniques to be used during destressing - and restressing see Appendix 1. B. Detensionine
- 1. Measure the depth of the existing shins and record on data sheet VI.2.
- 2. Attach the jack to the anchoraSe plate and install the a
pressure gauges. Che c't. gauges for a zero reading.
, 3. Destress tendons (horizontal and doce) si=ultaneously from each end and verticals from the upper end. Increase hydrau-lic pressures in increcents of about 1000 psi. When 1000 psi below the expected lift-off pressure (as per Data sheet VI.1) beei n tappins on the shics with a small ha . er (about l' ,
li taps per second) and very slowly increase the hydraulic - pressure until lift-off is indicated by a change in tone l. 1 of tapping sound. Definite lift-off vill be indicated l by movement of the accessible shins. This operation vill be repeated .until three consecutive readings are received within a spread of 200 psi. Record on data sheet VI.2. The average lift-off pressure vill be calculated and the l , value entered into data sheet VI.1 page (2). Acceptance i l of the data vill be obtained by
.. following step 5 of the data sheet VI.1 instructions. If evidence is given of lift-off being unsatisfactory, three more verifyin6 lift-off Pressures should be taken.
- h. Detension to zero psi. *
- 5. Retension until the vire stress is 0.8f's and record the pressure CauEe readin6, together with the elongation on data sheet VI.2. .
- UOTE -
Elongation is a3vays measured between the bearing plate and the internal face (bearing side) of the stressing vasher.
^
- 6. Remove and clean the shins and reduce the tensioning force to Zero. -
7 Increase tensioning force to 1 kip per wire and record the l I elongation. ( 3
- 8. Detension to zero. If a vire is to be recorded from tendon, remove the jack. If no vires are to be removed, proceed to section VIII. -
VII. WIRE SURVEIILA"CE This section is to be perfor=ed only for the tendens so designated on data sheet II.1. - The tendon vires shall be removed and inspected as follows: "d
- 1. Recove test vires from the three predetermined surveillance ten-dons. The location of each end of the vire in the stressing vasher shall be recorded on the End Anchorage and Stressing vasher inspection sheet. The coriesponding ends can te identified
() by pulling one end and observing the buttonhead rovement at the other. 2. Pull'the test vite at the end to be cut and notch approximately . a
7_ 2" fmm the end. Record which end is cut nr.d the distance from the notch to the outside of the buttonhead , O 3- c=t the vire betwee# the d=ttoche a #a the = tch-
- k. Remve the remaining portion of the vire and clean 'it vlth solvent. Inspect and sketch the vire, showing the location of any corrosion or damage. Rate the corrosion level as in-i .
dicated belov. "casure the distance from the notch to the outside of the buttonhead with.an accuracy of _40.25 inch. 5 Compare the present corrosion level with the previous corrosion rating listed on stressing cards or in previous tests. If the corrosion has progressed one or core levels, recove ene additional wire at appmximately 120* frem the first vire, repeating sub-paragraphs 2 through 5. If the second _ , vire has pro 6ressed one or more levels, repeat this procedure for a third wire selected at approximately 120 from the first
. two. Do not recove more than three vires from any one tendon , during one surveillance period. Three tensile test specimens ~
each approxicately 30 inches long, shall be taken from near the center and each end of the vire. Additional specimens l shall be take'n from the portions of wire that appear to have a corrosion rating one or more levels greater than the average
- description of the wire.
i < Definitions of corrosion levels for tendon surveillance are as follows : Corrosion level Description . 1 No visible corrosion n 2 Reddish-brown color; no pitting U , 3 f , 0.000 4. pitting f: 0.003"
, 4* o'.003 4. pitting 6 0.006" 5 0.006 .c pitting f: 0.010" -
If pitting is found, detercination of pitting depth shall be
, r.ade by person qualified to Level II (?;DE), and the Surveil-
{ 1ance Test Engineer shall be notified. 7 Reapply a coating of Visdonorust 2090P-h or 1601 a J ter (or equivalent) ant place the vire in a dry and well ventilated place for storage. VIII. 'RESTRESSI?iG "'E!iDO?T , Yertical tendons vilb. be stressed from thelpper end, Done and hori-contals vill be stressed simultaneously fmm each end.
- 1. Calculate the new Jacking forces as shown on data sheet VI.l.
page (2). Enter values into " objective" column of data sheet VI.2.
- 2. Install t' e jacks if not already in place.
- 3. Increase hydraulic pressures to values corresponding to jacking forces of 1 kip per vire. .
O h. Measure' the elongation (!!cte: This can indicate a negative value, if the vacher is inside the tru= pet). Eccord pressure and elongation on data cheet VI.2.
- 5. Increase the hydraulic pressure to values corresponding to '
0.8f's (see data sheet VI.2), measure elongation and record 1
- i. elongation and pressure on data sheet VI.2.
- 6. Reduce the hydraulic pressure to about 1000 psi telev the cri-ginal lift-off hydraulic ' pressure then increase to a value ,-
500 psig above the original lift-off value (deduct 50 psig for
~
each test vire re=oved or new discontinuous vire four.d during the surveillance). T. Measure the distance from the bottom of the stressing vasher to the bearing plate and subtract one eighth inch (1/8 in.). l This is defined as full shim depth and is the depth of the new shims to be installed. I
_9_
- 8. Mea::ure the new lift-off force as acne in step VI.3.3 Tnis value should as a'=inimum equal the Sori inal lift-off force. If the new lift-off force is below the initici lifteff force increase the tendon force to 1000 psig above original liff-off, determine the full shin depth as in step 7 above and reshi= the tendon. Verify acceptability of the lift-off force. Record all data on data sheet VI.2.
9 Re:ove the stressing ran and apply a coating of Viscosity 011 Co. 2090P h or 1601 A=ber (or equivalent) to the tendon end anchorage. Reinstall the grease cap.
. PIGREASING TENDONS - NOTE -
i .
)[ Record all data on data sheet IV.1
- 1. From data sheet IV.1 determine the volume of grease removed.
i h 2. Refill the tendon syste= with Viccosity 011 Co. Visconorust i h 2090P h sheathing filler. t rh atur of he\il he g \ 'N s \\ ?. ( pher ~ -
"p all'be 1t0* hd at' leasts 1,20* at ' outlet.w ~ 1 Do not reuse filler that has been re=oved from the tendon. A method -
which =ay be used to regrease the tendon is given in Appendix ~ (1). Alternate =ethods may be indicated by the vendor of the pu=p or filler =aterial, at the ti=e of supply o f the equip =ent.
- NOTE -
It =ay not be possible to force grease through the ~ tendon if the sheath is full of cold grense - in which case pumping =ay be required from each end until the approxi= ate value of the grease lost, is returned to the systen.
'd -
3 If approxi=ately T gallons or less of' filler has been re oved at each end of the tendon, filler =ay be replaced by pu ping or O e
g \y
/ r 3 pouring, provided the ends are vented to provide bleeding out A
air. f
- k. Check rec d e tege n't[re .d the volute of sheathing
"/ / <
I filler used at each surveillance tendon. . I l l X. TENSILE TESTING OF TEIDON WIRE SAMPLES
- 1. Tensile tests shall be made on at least three specimens from '
each surveillance vire re=oved. Tensile test specimens, each approxicately 30 inches long, shall te taken from near the center e.nd each end of the vire. Additional spec'i= ens shall . be taken from the portions of the vire that appear to have c corrosion rating cne or more levels greater than the averaEe description of the vire. The wires not used for testing shall- be protected aEainst corro-sion and retained until test results have been finali::ed. O 2. Tensile tests also shall be made on at least one speciren from each discontinuous vire re::.ov'ed. The test speciten shall be - - - l taken near the break and shall be approxicately 30 inches long. -
- 3. All tensile tests shall be done in accordance with the "Speci- ;
fication for Tension Testing of Fost-Tensioning Wire" (ASm A h21), Appendix 2. .
- h. Verification that all sa ples exceed the specified mini-um yield strength of 192 ksi at IS elongation and the specified minimus -1 ultimate strength of 2h0 ksi vill be indicated by recording
" satisfactory" or "not satisfactory" on the surveillance su--ary , sheet XII.1.
O . ! i
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~
i XI. CHF?iICAL EXAMI?!ATION OF SHFATHI!!G FILLER
- 1. Or.e of each pair of sa .ples of filler obtained in section IV '
vill be analysed in accordance with the Specification for Lv.- boratory Testing of Sheath Filler (Visconorust 2090P) (Appendix (3))
, 2. The results of this examination vill be evaluated'to ensure ' that the concentration of water soluble impurities and water in the sa= pled do not exceed the following:
Chlorides - 10 ppm
- Nitrates - 10 ppm Sulphides - 10 ppet Water - 10% Dry weight Hold the second sample only until it'is deter =ined that filler acceptance criteria are satisfied.
O 3. Verification that the tests are/are' not satisfactory vill be indicated on the Surveillance Su ary sheet, data sheet XII.1.
- 4. If the first sample is proven unsatisfactory the second sa=ple ,
for that tendon vill be submitted to the same test. XII. SURVEILLM CE SD"%RY Sh"fET A surveillance su==ary sheet vill be completed as per data sheet XII.1. , 4
- e e
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DATA SliFZf II-l
, 10 HORIZ0! ITAL, 5 VERTICAL, 6 DC E i -^'
Ri'<0VE . .
# TE?IDO:i '4 IRE REASOII FOR :;0!!-TEST VERIFIED BY l
2 3 4 < 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 h 21 a
. # SUBSTITUTES 1
2 3 4 5
# ADDITIO!!S ~
e, e 1 3 4 l l
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1 9 9 e
TE:iDO:i DI.GE: *.SE/GRFASE & I::' JPECTIC:: PECCED Tenden 'lo.
. Closest Buttress -
('8 t) Grease Be= oval , Date Filler CAP Recoved . Date Grease Re: Oval Started Exterior Temp. Interior Temp. , Total Volume Removed Date Filler Cap Reinstalled IfiSPECTIO:I 0F FILLER Color of Replace:ent Filler Color of Grease en Tendon
!{} Presence of 'n'ater Indicated % (Approximate) Coverage of Cc=penents Sample Taken Container Identification Data Recorded By:
TEND 0!! GREASE I?!STALLATIO'l Date Installed Tg . Kecor-d;q 605 b oerior Temp. t f /g4{\ Interior Te:p. Filler Temp. 8 Inlet Cap Indicate if pu= ped Filler Te=p. @ Outlet Cap or poured __ Total VcJnce Installed . - r Installation Pressure Q G (if poured, ?i/A) a l Data Recorded Irf: Da ';e ; e e
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OO O : = I O O o w .- 00( CO q t .s g l OOO 00 0 3 0 :- = c 00 0 0 0 000 00 O0 00 0 0 0o 000 O OooO
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O ~J l t iIo E a w \ 2 .- T 5
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O O w i 5 E' 0 0 0,0 0 0 $ _. 5 $ 0000000 $ 213 .$ .E OOOOQOOooo I 31s;;;5 2 :
- 0 0 0 0000 O O 0000 '
u 3 p 0000 $ j5 i e i s O0000 &O-O--h 0000 O OC O ._ u a 5 ! 5
$ E 5i?5 5 000000000 s .s e i .! :
00000100000 "' O ** =* 0000000 s 000000 G O O Ms O' O Tenaon sun emance Calvert Cliffs Nuclear Power Plant Unit I v End .V.chor Sl.et ch Form Fi;:o re i
DATA SiriET VI.1 DATA FOR STRESSING /RESTRESGIt;G/ LIFT OFF ACCIPTABILITY INSTRUCTIONS
- NOTE -
Conplete appropriate sections of data sheets VI.1 {} and VI.3 as these instructions are followed. A. Determination of Objections during Destressing
- 1. From the initial Prestressing Report or previous Surveillance Tests determine the initial value to be clotted on the Force-Time Curve.
(a) For tendens not previously part of any surveillance test or repair. Find the point of entry into the Force-Time Curve as folleve. From the Prestressin5 Report, Appendix A, column (e) determine D", the vire stress at seating. Subtract off the following losses which are expected to occur in the ('} first 4 days (.01 yrs)
%> a Vertical -
(-) 7 12 ksi
, Horinental - (-) 5.h8 ksi
(-) 6.82 ksi
~
Doce -
@h = O - (4 day loss)
Convert O'h, the wire stress after four days to F4 , force per vire after four days F4 = D'4 x k ,= g 0.04909CTh (A ,= Area of vire = .0h909 in ) j Enter this value (.01 yrs , F )4into the Force-Time Curve. (data i i sheet VI.3) I lO . 1 - l L
e DATA SHEET VI.1 INSTF.UCTIONS
, (b) For tendons previous part of a surveillance or repair,
(} vhere tendon has been stressed since its initial stressing. Determine, O', the seating stress at restressing. Convert the- seating stress,CF , to force per vire, F, at the ti=e of restressing. F = O'x Ag = 0.0h909 [7' ( AW = Area of Wire =.0h909 in2) Determine the ti=e between initial stressing and the restres-sing. Plot the values of force and time calculated above, onto the Force-Time Curve (Data Sheet VI.3)
- 2. From the point entered into the Force T'=e Curve, lay a line parallel to the one shown for the predicted minitum effective prestress. The intersection of this line with the time ordinate for the surveillance vill give FLE, the e ected Lift-off Force /
{} vire. Conve rt F LE, the expected lif t off force per vire to, FL , the expected lift off force, by multiplying by the number of
. e'ffective wires in the tendon. (See Appendix A, column (g) ~
of Prestressing report or previous surveillance tests). , FL=FLE x Ne ' (Ne = # effective wires)
- 3. From the Force-Tf =e Curves deter =ine the force per wire"at: - ' ~'""
(a) Maxi =um Effective Prestress (b) Predicted mini =um effective prestress for this surveillance (c) Absolute mini =um effective prestrees
- k. (a) The 805 =Inimum ulti= ate strength (0.8f's) of the tendon is 9.k3 kips per wire.
(b) The initial elongation =easurecent is p'erfor=ed at a force of 1 kip per vire.
. l
5 Convert the forces per vire in step: 3 and h above to total forces by multiplying by I'e, the number of effective vires. O V 6. From the calibration curyes for the stressing ra=s, to b,e used for the surveillance of this tendon determine the* hy-draulic pressures corresponding to the forces determined in step 5 above. . B. Acceptability Of Lift-Off
- 1. If both average hydraulic pressures obtained during deter-
, mination of lift-off have the following relationship to the hydraulic pressures detemined in step A.5 of these instructions, they may be considered acceptable and steps 3.2 thru B.7 *need not be completed untillater. If the below conditions are not satisfied, steps 3.2 thru 3 7,=ust be co pleted i .
imediately to verify acceptable liftwff forces. Steps B.2 thru B.T vill be completed for all tendens.
- If both of the average hydraulic (a) below the maxieum effec-
- tive prestress pressures (for vertical tendons and above the minitu= effec-
~
(b) only one is obtained) are within tive prestress and the limits described tendon lift- (c) above the predicted mini-i cum effective prestress off may be considered acceptable. ) for this surveillance.
- 2. Determine the lift-off forces as shown belov (a) For horizontal 'and dome tendons. Convert the average .
lift-off hydraulic pressure r.easured on each end of the tendon to corresponding forces by use of the stressing ram calibration curves. Average the two forces to deter-mine the lift-off force. bm (b) For vertical tendons since stressing is perfor ed f a only the upper end, lift-off is deter =ined by directly
~
convertin 5 the average hydraulic pressure at lift-off to force by using the stressing ram calibration curves. 3 Convert the lift-off force to force per vire at lift off.
'Ihis is done by dividing the lift off force determined. in step 2 above by the number of effective wires in the tendon.
- h. On the Force-Time curve (Dats sheet VI.3) plot the value of force per vire obtained in step 3 above, with the time ordinate corres;cnding to the time of the surveillance.
- 5. From the ,,oint plotted in section A of these instructions draw a line through the point plotted in step E.h above and extrapolate to h0 years.
- 6. If this line intersects the upper or icver bounds of the Force-Time curve (i.e. prediction exceeds the maximum effective prestress or goes .belev. the einicus effective
(~) . V prestress) or if,the point plotted in step B.h above fall below the icver bound of the force time curve the Surveillance Test Engineer vill detemine whether tendon degradation exists or whether this condition indicates a need for further surveillance ' 5
. in the future. If tendon degradation is indicated the two ~
adjacent tendons vill be Iested.
'If both adjacent tendons are acceptance the single deficiency , may be considered unique and acceptable (but =ust be handled in accordance with QAP 26). However, if either adjacent tendon is defective or if tore than one tendon out of the original sa=ple population is defective, abnor=al degrada-tion of the contain=ent structure may be indicated and is C
d reportable in accordance with CCI-ll8.
~ . l l
3 - Ba. sis for Force-Tine Curve Linits
- 1. U'pper bound: 8.70 Kips /vire *
(~N From page 5.hk of FSAR, Ear.. lift off force of 775 kips. Since'it is U possible that a 15 =casurement error could be introduced, *the maximum force should be 782.75 h'd p. For a 90 vire tendon this gives: _782.75 Kips per wire = 8.697 Kip /vire 90
- 2. Lower bound is based on the tendon with the lowest net ef fective force after h0 years as given in Appendix A of the Prestressing Report' . .
Horison*.a1 - 13H67 - 6.83 Kips /vire
' Dome -
1D20 - 6.97 Kips /vire I
. Verticals - 12V2h .6.96 Kips /vire i
f
- 3. Predicted =inimen effective stress line is based on the following:
- 1. For verticals - 40 yr. loss is 2194 Ksi (FSAR P. 5 h3)
O d 2. For Dones - h0 yr. loss is 22.22 Ksi (FSAR P. 5 43) 3 For Hoops - h0 yr. loss is 25.15 Ksi (FSAR P. 5 h3) 70% of this loss occurs in the first year (Eechtel Civil) _ k'e now have two points to plot the curve. Based on the extrapolation of this line, the intercepts for 0.01 years can be found, and thus the losses' for the first 0.01 yrs can be found.
- 1. The sssunption has been =ade that all losses are equal for all tendcas in the first 0.01 years. .' -
- 2. The line as plotted is a straight line, ie, losses, are a fixed exponential rate. It is possible that the initial losses after seating
'a'r e lost at a greater exponential rate than at any other time. The error introducted by this factor, however, should not be significant
(~#) since the tine interval after ti=e sero is s=all. I
..-w ,: , DATA SHEE2 VI.1 Page (1)
DATA RFCORDED BY DATE h TE?iD0!! !.ViELil DESTRESSII:G '
~ ~
Wire Stress at seating, (T - Ksi en y Four Day Iosses: Verticals -T.12 Esi p Horizontals -5.h8 Esi g Dores -6.82 Esi H Uire Stress after four days (Th =T k day loss) s Area of vire , Ag .04909 in2. Force per viie after h davs, Fh (CIh x Ap) Kius y f.) Wire stress ,at restressing,7s Ksi o H gy Force per vire at restressing F 3 (ffs x AW) Kips 5E Time after initial stressinc Years Expected lift off force per vire, FLE Kips I INumber of effective wires ?e
,. Wires Expected lift off force, FL (FLE x ITe) Eips y !!axinun Effective Frestress per wire, Frax Kips 5
O _ N Predicted nininun effective prestress (per vire Fpnin) Kips hi Absolute rininun effective prestress per wire (Fcin) KI Ps N M liaxicun effective prestress (F rax X Uc) 'KIP S o - A Predicted nin. effective prestress (F puin x IIe ) Kips Absolute 'nin. effective prestress (Frl'a X IIe ) KIPS 80% nin. ultimate strength (.Sf's) (9.h3 x Ne) Kips 1 I'orce at 1 kin ner vire (1 x :te) Kits S/N S/N PAlf (1) :AM (2) g . Hydraulic Dressure at exrected Lift Off pei psi s E4 gj l Hydraulic Pressu:m at anxinun effective prestress psi psi c:: a. UD <5 OO Hydraulic Pressure at ti redicted mini =um effective prestress psi psi v 3 ~ Eydraulic pressure ut absolute mininun effective prestress psi psi Hydraulic Pressure at 0.8f's . psi psi Hydraulic Pressure at 1 Kio/vire . f psR _ rpi
-n.n .c. A ...A . .. c2 uj Data Eecorded By Date ,fh'NDON ?."J"EE3:
PW4(2) PW4 (1) S/N . _ SIN Average ' Hydraulic pressure at Lift-Off Tendon Lift Offs Acceptable? Lift Off Force, FL Kips Kips Average Lift Off Force FL gy (FL (1) + FL(2) 2 Kips Force Per Wire (FLAY-i- Ne) Kips Time since initial stressir.g of Tendon Years Enter Data into F.-T Curves and determine acceptance of Tenden Condition as per Steps B.1.of Data Sheet VI.1. instructions I Tendon is satisfactory Verified a Date PW4 (1) PWi(2) S/N S/N Number of vires rencved this surveillance R Wires Neber of effective vires N e Wires 0.8f's (9.h3 x Ne) Kios Hydraulic Force G 0.8f's psi psi Original Lift-Off Hydraulic pressure,,PL psi psi Raduction in shi= pressure, P P.H3(NR x 50)
~
psi psi Shim Pressure (P L + 500 - Pgg) . psi psi Nj O
DATA SHEET VI.2 Pcce (1) STRESSING - DESIT.ESSI::G TE!!DOH IWBER CLOSEST BU'" TRESS
'~' DATE: DATA RECRODED BY:
RAM S/N: GAUGE S/N: . TEP DESCRIPTION OBJECTIVE TI.B.2 Check Caures Zero (I.B.1 l'easure Shir.s - Run 1 Run 2I Run 3 Run Li Ru- 5 TI .B. 3 Lift Off ** l l TI.B.5 Pressurite t'o 0.8f's ** TI .B . 5 Elongation 2 0.8f's - TI.B.6 Depressurice to zero - TI.B.7 Pressurice to 1 kip /vire TI.B .,7 Elongation at 1 kio/vire e s.
/II.~' Recove Wire - Tnis Fad Cut? ***
TIII.3 Pressurize to 1 kin /vire ** TIII.h Elonration at 1 kin /vire TIII.5 PressuEite to 0.8f's **
/III.5 Elencation at 0.8f's TIII.6 Pressure fer shim reesure **
UII .T Elonration at shim cress 7III.T Shir.s installed Run 1 Run 2i Run 3l Run ki Run 5 7III.8 Lift Off nressure , l l l 7III.8 AVG Lift Off 1 Initial AVG Lift Off? If "UO" above 7III.9 Pressurice to 1000 usie above Initial avg. liff-off .
'Shl=s installed I
(~t Run 1 Run 2l Run 3 Fun hl Rur. 5 New Li't-Off tressure l l
** Obtain from Data Sheet VI.1 ~
C'* If required by Data Sheet II.1 l i
, DATA SH :ET VI.2 Tage (2)
TE!?D0!i !; UMBER DATE: DATA RECORDED BY:
- From Page (1)
- 1. Find Elongation: .
nongation is the extension between an applied force of 1 kip /vire to 0.8f's. Distance is =casured between the bearing plate and bearing force of the stressing vasher. Total Elongation is the sum of the net elongations at each end. Elongation = Elongation @ 0.8f's - Hongation 81 kip /vire Total = ElonEation (End 1) + ElonEation (End 2). Compare with initial Elongations indicated in Appendix D of the Prestressin6 Report. If any significant deviation from the initial value -is indicated, in addition to a decrease in lift-off forces sore reliable infor-cation may be gained as to tendon condition. Tnere are no acceptance criteria for Elongation, but data vill be a part of the evaluation by the Surveillance Test Engineer. , END (1) E!!D (2) EI?D (1) E!iD (2) E?:D 1 EIID 2 TOTAL - 1 kip 1 kip 0.8f's 0.8f's ?et I!et ' DESTRESS l . RESTRESS 4
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. .. . . . . . ...c . . . 'III;DO:: 1.E'.EEP. : CLOSESTiUTD.ESb: . I1!STT.CTIO i ??RFOTt!!ED BY: DATE:
5 lei;GTii: EUTTO?i liIAD "O SC?.I3I Cut End 0
.- 25' 8
i 25' . 50' 1.
~
50' . 75' -
., a 75' 105' l.
f. I 100' - 125'
=
125' 150'
- s
. i
~
150' - 175' _
. Scale 1/l'i = l '-6 "
Corrosion Level CORROSIO!! LB*ELS Indicate above: a. All Corrosion levels 1. No visible oxidation
- b. Any scratches resulting 2. Visible oxidation, no from renoval pitting
- c. Sa .ple ' loc s.tions *
~
- 3. 0 4. pitting S 0.002"
- d. Eutton head 14 0.003"Z pitting 6 0.006" *
- e. Any pertinent info: ation 5 0.006" 4 pittin6 '. 0.010" indicating ire condition
-W . De : age resulting frer. renoval 5
J . j 4 .
l lll' ll llI
' o ei t s an D e t -
e II{Rc .. h1! i !l i 'i iiIi i ii IsI ! 1l!k i ( Dl !f
)
d e ic n - V R _a h 0 eC ~ r .~ D' ir ( R U o e E l s R it . I s s W ne eT
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l il e . l m l e ih FC y R . b E t L rc d L o e e I h p d F c s r n n o AI - c d e e ng R E a . a
! Il I! l l' !!lil l l ,l l lI l5! l l1l t
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- it Ff - a i
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t cs /. ee c f r i fi t EW a t d . i I Ii ! ;6i Wli i S
' g e s n t ao n el M E e i
s . ! d , u - n og i i n e vo el v S rE o S P b E a R . f s T df n E's O-S D at i o t ef c Mi . e . L - p 3'f s f n i
- r vt ef o ri F PL -
I ' - . n . . ot d n - n e . ed TI ' I ! l!1 :
APPE'fDIX 1 Appendix (1) is intended to be a Suide in performing this surveillahce, not an official procedure to be folioved step-by-step. All infor=ation given is believed true, and, reflects pest experience. ?io sketches are to scale and since mo st are dra*.rn from r.e=ory, may contain inaccuracies. If specific infor=ation is required it vill have to be obtained frca prints or from the stressing ram manufacturer / vendor, , E i . i . . j . . 4 l - ) , i' y 5 i e . .
+
[ I 1
- e .
e e S 9 . N e h g g e l0 l l' * + j . t
Comuni cations
- During all qtressinC, destressing, vire removal and greasing operations U) it is extrenely critical that exclusive co=unications be established between each tendon end. Each end should have two headsets , one for each stressing ran operator and one for each of the engineers / technicians who are determine lift-off etc. Tne best method for connunication is a locally strung sound-povered system. Radio co==unication should also be availeble a
for use in times of energency ( for control room personnel to notify the tendon crevs of i=pending steen releases etc.'or to allov vorhers on stranded sky - climbers'to si 6nal for assistance). - -
~
STRESSING RO'.S TO 3E USED *
- 1. For horizontal tendons inside the auxiliary b'uilding the short ran vill allow naximum utilization .of the space available.
Hung as shown below: f') v - s _ O Ecan supported fron anchor l r, . bolts by end achorages. . cui es I - l - Fm 8
= , Horizontal, Inside Auxiliary Building r '
pJ - l . . i _ RAM
.j .
l
- 2. For horizontals outside containment a long or short ra= tay be used.
, For hori:entals , close to ground level the ram can be hung from the sky-A climber instead of trying to use a beam (as shova above for the inside -
ends).
~'
- 3. A long rom is required to stress a tendon which has an externally threaded stressing vasher because of the donut adapter, Since the d done tendons have externally threaded vashers on one end and internally threaded .tashers on tha other, and identification hf which end is wh.'.ch can only be made by examination, a long ram should be used on each end. The adapter should be available for use on*each end
- h. The verticals are stressed from the upper end only,so a very long ram vill be needed (2h stroke) to handle the cc plete elongation-If a 24" ram is not available, it may require that destressing be conpleted in two steps. Re=ove some of the shics , depressurice the ram, -
readjust the pull rod collar and then repressurice to allow removal of the remaining shins. I
- 5. A cra' n e vill be required to lift the stressing ra-.s. and purps onto the containment done, This is a lift of abou) 125 '
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- 1. Insert anchor bolts in end achorage leaving sufficient eleurance to allov " Hanging" the ram on them. ,
. 2. Using the chain fall and co=c-alon6(s) es shown =ove the ram up to the anchorage plate and slip it over the two , ~
anchor bolts. Harden up the bolts , but r.aintain ; strain on the chain fall to support the weight.
- 3. Back down the collar on the pull-rod and push the pull red up to the stressin- e
. WSher. Engage the threads and screv the pull rod all be Vey in. Back it out about a tt$rn or, so to prevent any chance of binding. . ..
~
- h. Run the collar do9n the pull rod until it is about 1/2" cicar of the ram piston, to ensure that there vill be sufficient clearance to prevent its taintaining a bearing load when the tendon is destressed, and thus preventing any " binding". .
Withador.etendon(1:0Tb: shown in sketch) it may be necessary to use a cocc-along to take the vei 6 ht of the pull rod as 1t is threaded into the stressing vasher. . For any tendons which have externally threaded vashers, prior to attaching
~
the ram the " donut" adapter must be screved into the stressing vasher. It is important that this goes in far enou6h to allow the threads to withstand the forces during stressing, but not so far that it can contact the shins and transmit bearing loads which vill cause binding and prevent its removal at completio'n of stressing. O. 1 O I * , O e S e # n \ i . ( , i . .
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-g b 6 . o 'Ibe hydraulic pu=p and ran are supported on the A-Frane as shevn above.
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"[ Stressin6 vill be done in one step if a 21" stroke ran is used,or in two steps 4 , if an 18" is used. After stressing it is i=portant that the tendon be supported 1 . on the stressing vasher to prevent its falling dsvn into the tra: pet if the ras -
is to be removed for vire pulling. , Tne locking plate supplied by the vendor
~
should be used. , e *
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- 1. Identificat! in of vire .
O nrive in the streesiec vasher es fer es ro= sis 1e to cive es =mch clearance as possible between the button-heads and the stressing
/ . S vasher (a block of hard vood can be used for this.) 'Ihe wire puller should be attached to a vire and then pulled and pushed until the wire is identified at the far end. It should be pushed in as far as possible to S ive maximum working room on the far end. 'Ihe vire puller cus' be left on the near end. When it is sufficiently clear of the other -
tendon vires at the far end, the button head should be ground or cut-off.
. CAUI' ION ~
Take care not to da= age adjacent tendon vires or button-he ads . -
- 2. Removal of the wire .
When the button head is ground off the far end the tendon vire can be pulled out with a "come-along". hhenever the vire clamp is placed on the vire, tape should be used to minimize any da age to the wire. (past _ methods of removal have included pulling with a pickup truck for the borizontal tendons where this can be done. ) Installation of Grease Cap ' After the tendon is stressed and the data sheets co=pleted, the pc'r=anent grease cap vith a grease cap gas'ket may be ins'talled. Even if , the greasing operation is not to follow ir.=ediately the pe: .:_nent grecse cap and gasket vill serve to protect the stressing vashers , shi=s and vires
. from corrosion. Nuts should be torqued to hand tighten onJy. ~
O
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,, ,G rc r.s i n g_3y_th e " POUR"
- b th o d
. 1. Per.ove plug from filler on grease cap and vedge open the fill check (m ) valve with a screwdriver. - - CAUTION - .
IIot Grense vill cause severe burns if contacted with the skin.
- 2. Using grease which is about 150 F to 170 F pour from a bucket into a funnel held over the filt.er on the grecse cap. Pour slowly to allow any air to vent out from the cap. Pouring should continue until it is felt that as much as possible fo the Grease renoval for the surveillance has been replaced Greasing using the Placing Pump
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UN' vasetvcm . - (6f Gat 3%d i 1. Vent grease cap on the other end of tenden and establish corrunications t with the vent t.an.
- 2. Initiate recirculation flow with V 1 Closed, V2 Open.
O 3. Verify that the drum te=perature is about 170 F and that the pu. p dischar6e tecperature is at least 120 F; if the purp discharge dees not have a therror.ater installed, the tenperature nay be teasured y_ . _ . , _ . . - - - . . _ - - __ _ ,_ --_______,._.._.___.___......__...s j
=
Close V2 sicvly until pump discharge pressure is about 15 psi. h. 5 Slowly open V1 -
- 6. Sicvly close V2 and increase the pump discharge pressure until it reaches a value of apporximately 75 psi. 'Ihis pressure should be sufficient to lift the grease to the top of the tendon. .
(Tendon is N 175' long, grease is T.6 lb/ gal) As the pressure is
~
increasing monitor the drum level to ensure that greese is entering the tendon. If the level is not decreasing be careful not to increase the pump discharge pressure too rapidly, in case the gasket on the grease cover is blevn out. (This makes a terrible ness!) 7 When the vent can se'es grease cening out of the vent (suggest holding the valve open with a screwdriver) he immediately notifies the pump man, the upper vent is c . ) sed, the pump is stopped. Valve V1 is c1'esed and Y2 is opened. The p r p is returned to the recirculate mcde and then O- - stopped. *
- 8. It' the pucp is not to be i==ediately reused for another tendon it is important that the lines be drained and blevn clear and the pu=p casing _
~
drained before the grease cools and solidifics . ,.
~
9 'ihe caps on the grease cap connections are replaced. _ _ . . .
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- 1. Safety belts must be used whencycr possible.
~
- 2. Care should be taken to mininize any da=c6e to the protective sheathing OV around the top of the containient - the wheels should alvays be turned to correspond to the di.rection of travel. .
- 3. Safety equipment should include a reans of getting down from the sky-clitber if stuck up in the air. .
- h. k set of car protectors must be readily available for all people on the sky clinber and should be 4--ediately put on if a steam release (c'arety valves or dumps) should occur. ~
5 Whch leaving the sky elimber on the side of the contain=ent: (1) Ihsure that it is not lef t in front of the diesel generator exhaust pipe, the heat could possibly start a fire on the sky-climber if the diesels are started. (2) Ihsure that the sky climber is securely tethered whenever there is a vind in excess of 15 =ph, otherwise it may get blown around the containcent. , .
- 6. In cold vet veather cover the sky climber rotors with plastic when not ,
in use. If water gets into them and freezes it'=ay cause dn~nge \ i to the drive mechanists. , l T. Whenever the sky clitbers are moved around the containnent, extrere_ _ ( care cust be taken when passing the 500 KV high lines and transformers.
'Ibc safety lines hanging below the sky-climber taust be centrolled, .
Preferably by coiling them up and carrying then c>n the p3 atrog itself. At the closest point (above the equip ent hatch) the high lines are approximately (verify this t ) h3' from the containment. o i 6*
h SVOL LIST Tbc following is a list of tools probably. required during the Surveillence. O 3/h" n>ee soexet - 2 e- vire d1em>s 2 ea 5/8" D:ep Socket - 2 ea Scraper - h ca Ratchet Drive - 2 ca - Varsol - 20 gal Screvdriver - 2 ea Sprayers for
)
Varsol - 2 ea Teflon Tape - 2 rolls
. 3/h" Bolt -
h ea Croubars - 2 ea 3/4" Tap - 2 ea Hacksavs
- 2 ea 1/2" Tap -
2 ea Files - - - 2 ea 1/2" Die Nut - 2 ea Channel-locks -
' 2 pair Duet Tape -
2 rolls 1 ton co::e-along- 4 ea 3/4" D.re Bolt - A ea . . 7/8" Socket - 2 ea 1/2" All-Thread - 100 ft 2 lb Hamer - 2 ea kWirePullers(end) - 2 ea a lk" Crescent Wrench - 2 ea e
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SLEEVE, SEE DETAIL- 2 ~ ST'D NUT 4 *
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. APPENDIX (2)
SPECIFICATION FOR -
' ~ '
TENSIII TESTING OF POST-TENSIONING TENDON WIRE (ASTM A-421) FOR . BALTIMORE GAS & ELECTRIC COMPANY
- s
~ . .CALVERT CLIFFS NUCLEAR PCWER PLA'IT UNITS 1 & 2 POST-TENSIONING SYSTEM . . ,., ee . e, e e.. . ..e . ..-e**es... .# - =**--# M-*** * * * "** ,
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. .s .* . 1.0 CEf ERAL - - 'O rate dec==e=e =9ecirtes the cc"eret eroced"res vatch =nett de =>ca for the tenstic testing of the 1/4"-diameter post-tensioning te,ndon wires (ASn! A-421, Type EA). This document does not relicyc the testing lab-oratory of responsib,ility for conducting the tensile tests'in a =anner consistent with the industry standards.
2.0 tionK II:CLUDED , , nirty (30) 1/4"-dia=cter wire specicens, approximately 10'-4" long, will be sent to the laboratory for testing in accordance with Section
'3.0. Each of these specicens will have an identification tag attached . close to one end; this tag will identify the tendon from which the wire was removed and the location of the specicen with respect to the tendon 'v i r'c . Specimens shall be disposed of in accordance with Section 4.0 and a report cceting the requirements of Section 5.0 shall be prepared.
- 3.0 _ TEST DESCRIPTIO:{
, Tendon wires shall be tested in accordance with ASn! A-421-65, "Stan- .- dard Specification for Uncoated Stress-Relieved , Wire for Prestressed , Concrete",__. l ~ ~ ~' This test shall include the following: .
n- . . . Nf 3.1 . Measurement of wirc diameter with an accuracy of 10.0005".
~
3.2 Measurement of gage length with an accuracy of i 0.05". 3.3 ' Application of an initial load corresponding.to 29,000 psi. -
.- 3.4 Application of additicnal load to obtain the force corre-sponding to 1.0 percent extension. . . .
3.5 Application of additional load and obtaining load at failurc and clongation under load at failure (1 0.05").
- ' 4.0 _ DISPOSAL OF TF.STED SPECIMENS -
A sa=ple approxt=ately 6" long on each side of the break of each *
, specimen shall be bound and returned as a unit with the identification tag attached. Speci= ens shall be returned to:
(
~
J - 2 .. . s . - . g ,
., s REPORT ,
s Three (3) copics of the report on -tendon wire testing shall, be submitted to:
. SurveiIlance' Test Engineer '
- t. Elcetric Production Deoarttent Balticore Gas - tc Electric Co.
- Calvert Cliffs iucicar P.over Plant
. . Lusby, l'aryland 20o57,., -
The report shall contain the following information: 5.1 Testing c:achine calibration report. - 5.2 Uire identification. T' 5.3 Wire diameter (1 0.0005 inches).
./ 5.'4. Cage length (1 0.05 inches). ,
5.5 Force and clongation ( 0.001 inches) at initial load.
<G 5.6 Force and clongation (+ 0.01 inches) at 1% cxtension.
V
- i 5.7 Force and clongation under load (10.05 inches) at failure,
, , 5.8 Location of failure relative to the grip in the moving head (i 0.05, inches). . p . '. $ g7
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O - s , s g STP-?f- G 12._ - APPENDIX (3)' . SPECIFICATION FOR - I/JORATORY TESTING -
' OF .
i SHEATH FILLER (VISCONORUST 2090P) l
. BALTIMORE CAS 6. ELECTRIC COMPANY e
CALVERT CLIFFS NUCLEAR POWER PLANT
~
L.
- 3 UNITS 1 & 2 *
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t . . . . r . =. l
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- 1.0 CEtERAL e .
5his document specifics the procedures which shall be us.ed for Ichoratory () testing of sheath filler Visconorust 2090P to determine:
'a. The amount of water solubic chlorides, nitrates and' sulfides which are 1 cached fro = a given contact area between water and the sheath filler under standard conditions.
- b. The water content of 'the sheath filler. .
- c. The reserve alkalinity of the sh?ath filler.
This document does not relieve the testing laboratory of responsibility for conducting the necessary laboratory toets in a manner consistent with the industry standards. - 2.0 WORK INCLUDED Eighteen (18) one-quart test seaples will be sent to the laboratory for testing in accordance with Section 3.0. The concentration of water sol-ubic impurities and water in these sa=ples will likely not exceed the following: , 2.1 Chlorides - 10 ppm 2.2 Nitrates - 10 ppm
.() 2.3 Sulfides - 10 ppm a ~
j 2.4 Water (H O) 2
- 107. Dry Weight .
A report meeting the requirements of Section 4.0 shall be prepared. . 3.0 TEST DESCRIPTIONS Each sample of sheath , filler shall be mixed and then tested as follows: 3.1 Water Soluble Impurities
-}
A water extraction of each sample of sheath. filler shall be made and tested as indicated below: _ 3.1.1 Using a spatula, coat the inside (bottom and sides) of a 1 liter glass beaker with a 1/4-inch layer of sheath filler. 3.1.2 Fill the beaker with distilled water at room temperature.
~
3.1.3 Ucat the water to a controlled temperature of 100 F and maintain for four hours. Do not heat on a hot plate. Heat either in en oven or by use of an , immersion heater so that the water will recain cicar for tests. g e 7 .
3.1.4 Run a blank on distilled' water. If titrate, use a
. 'f , microburet, 1 al or 5 al, with 0.01 - 0.05 m1 gradu-ntion intervals.
3.1.5 Decant water and analyze for solubic ions. Test p)
- s. .
only for salts in 1 cached water.
, chall be as follows:
The water analyses 3.1.5.1 Chlorides (C1) by ASn! D-512.
- 3.1.5.2 Nitrate (NO ),by ASTM D-992, Brucine Method
, orCadmiumdeductionMethodbyHachChemical Co., Ames, Iowa.
3.1.5.3 Sulfides (S) by APHA (American Public Health Association) Standard Method - Methylene Blue - or the cethod by Hach Chc=ical Company, Ames, Iowa. ~~
. 3.2 Water Content Water content (H2 O as percent of dry weight) shall be deter-mined in accordance with ASTM D-95.
3.3 Neutralization.tru=b r - ^
' Neutralization number shall be determined in accordance with ' ~
ASTM D-664.
- 4.0 REPORT ,
3
' Three copics of the report on laboratory testing of the sheath filler *- chall be submitted to: - . Stirvdillance ' Test Engince'r' -
Electric Production Departnent " Baltimore Gas & Electric Cc= par.y
, Lusby, !'.aryland 20o57 , . :) -
Thereportshallcontainthefollowinginforcation$ 4.1 Sampic identification. ~ 4.2 Concentration of water soluble chlorides, nitrates and sulfides within an accuracy of 0.1 ppm. 4.3 ~ Concentration of water (H O) within an accuracy of 0.1 percent i 2 of dry weight of the filter. 4.4 Neutralization nu=ber within an accuracy of 0.01 og reagent n per gram of filler.
'\)
DATA S!!EET II-1 10 I!ORIZOI;T1.L. 5 VERTIC/J,, 6 DOME (D
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sn RD:0VE
# TE!iDOIl '4 IRE REASO I FOR IiOII-TEST VERIFIED 3Y l 1
2
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# ADDITIO!!S 1 3/ N/ / M/
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Nomenclature l'ech..# SP.I 'rac ! Shms (5+h)s" UIJ D k i 14 det> ^)l. CS y 6 , ,, , Ir_, h) s /u" kr lJ 7l 5VI av '? 4 5 i 1
%),,ms ist fr ) '4, " s//J h f5 ( +h u 7Lf6V Sh,m r ( c.s tf) 'i N/5 7 bi G f d)rv74r7[
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5 9 s
J O Stressing Ram Pressure Gauge Combinations Calvert Cliffs July 20,1978 O i O
/ 4 lO i i TABLE OF CONTENTS , I. Stressing Ram Pressure Gauge Combinations for Ram No.: 4045005050008 4045004050008 i 40450200500-12 i , II. Calibration Certificate for Gauge No's.: l 4215106 4215006A i G-224 l O 4215108 4215004A G-239 l
- III. Calibration Certificate for Dead Weight Tester,
! Serial No. 72804 1 1 i IV. Calibration Certificate for 1.5 Million Pound Loadeell No. PCL 78L57 with Budd P-350 Indicator i. i-i 3 1 O
O Stressing Ram - Pressure Gauce Combinations Ram: 4045005050008 Gauges: 4215106 421500-6A O l l l . O e O 1
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