ML20041A820

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Fire Evaluation of Doors & Water Curtain
ML20041A820
Person / Time
Site: Calvert Cliffs  
Issue date: 02/28/1982
From: Beitel J, Hartzell G
SOUTHWEST RESEARCH INSTITUTE
To:
Shared Package
ML20041A815 List:
References
01-6763-201, 1-6763-201, NUDOCS 8202220553
Download: ML20041A820 (138)
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{{#Wiki_filter:SOUTHWEST RESEARCH INSTITUTE Post Of fice Drawer 28510, 6220 Culebro Road San Antonio, Texas 78284 I ] FIRE EVALUATION OF DOORS AND A WATER CURTAIN j I. By Jesse J. Beitel FINAL REPORT SwRI Project No. 01-6763-201 .l l i Prepared for Baltimore Gas and Electric Company Charles Center l Baltimore, Maryland 21203 I February 1982 U.%0%%'o32'C,1**O2 ",7.C.Cl.CCT.71."%",'7.Of%<'l"o*01*C I Prepared By: Reviewed By: / d dati Je d Bj7iel ' G. E. Hartzell, Ph.D. Manager Director Fire Performance Evaluations Department of Fire Technology I and Fire Protection Systems 8202220553 820220 PDR ADOCK 05000317 F PDR

. _ ~ i TABLE OF CONTENTS Page I. OBJECTIVE 1 II. TEST MATERIALS 2 III. TEST FACILITY 3 IV. TEST PROCEDURES 7 V. TESTS 9 A. Test No. 1 - Watertight Door 9 I B. Test No. 2 - Bulletproof Door 9 C. Test No. 3 - Water Curtain 16 VI. TEST PERSONNEL 21 VII. TEST RESULTS 22 A. Test No. 1 - Watertight Door 22 B. Test No. 2 - Bulletproof Door 24 C. Test No. 3 - Water Curtain 28 VIII. TEST CONCLUSIONS 33 A. Test No. 1 - Watertight Door 33 I B. Test No. 2 - Bulletproof Door 3S C. Test No. 3 - Water Curtain 37 APPENDIX A - TEST SPECIFICATION APPENDIX B - TEST NO. 1 APPENDIX C - TEST NO. 2 APPENDIX D - TEST NO. 3 I I I I iii

ll i I. OBJECTIVE The objective of this program was to evaluate the fire resis-tance of a watertight door, a bulletproof door, and a water curtain produced by dedicated automatic sprinklers at a door opening. These evaluations were to be conducted according to the procedures outlined in Baltimore Gas 6 Electric's " Fire Test Procedure for Establishing Fire Resistance of Watertight Doors, Bulletproof Doors and Water Curtains," l dated November 4, 1981. lI I 'I l I l I I

2 I II. TEST MATERIALS A total of three tests were performed and descriptions of the test materials evaluated in each test are provided below: Test No. 1: h'atertight Door Assembly - 3'0" x 7'0" Standard watertight industrial door with frame #215 B-J-1 without fire stops,10 psi seating pressure with 1.5 safety factor as manufactured by E. Mock and Sons, New York, New fork. Test No. 2: Bulletproof Door Assembly - 3'0" x 7'0" Special BR door with frame unit, all welded Shot Tex

  1. 1221 steel door. One piece heavy duty frame, con-tinuous hinge, heavy duty mortise lock (Yale LF 8737-V4" long strike) and masonry anchors as manufactured and I

furnished by Chicago Bulletproof Equipment Company, Park Forest, Illinois. It should be noted, that as received, the continuous I hinge between the door and the frame was partially broken due to shearing of the bolts attaching the hinge to the door and the frame. In order to place the door I in position for test, the hinge was tack-welded in several locations along both the door and the frame. Test No. 3: Two Grinnel Fire Protection Company GEM Protecto-spray EA-1, 95* pattern, 175*F temperature rated, 1/2" diameter nozzles. I I I

i 1 3 III. TEST FACILITY SwRI's vertical wall furnace was employed during this test program. A photograph of the test furnace is provided in Figure 1. Under normal procedures, a wall with a door opening is placed immediately in front of the furnace. Ilowever, Test No. 3 of this pro-gram required that a sprinkler head be placed inside the furnace com-partment. In order to provide some protection to the furnace insulation from the water spray and to assist in adequate performance of the burner during this test, a 1-ft thick concrete extension was constructed to fit in front of the wall Jurnace. This extension moved the position of the door opening away from the furnace approximately 1 ft; however, this placement did not affect the validity of the test. The temperatures inside the now larger furnace did follow the specified time / temperature requirements. Figure 2 provides a sketch of this extension. An instrument support structure was erected in front of the door opening and the extension prior to each test. This structure was com-posed of 4 x 24-in. steel, ladder back cable trays set approximately 2 ft from the door opening. The cable tray supported a single layer of 6 power cables. A sketch of this support structure is provided in Figure 3. Instrumentation in this test consisted primarily of temperature measurements made at various locations on the support structure and the test doors. Additional information concerning fuel load in the furnace was also gathered. Documentation consisted of 35-mm color slides taken at various times during the test period. I I

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6 I I u .v t sL f/ / Cable tray 4 Extension with cable <y I ^ 2 ft le I 4 / / Door y p Opening / / / / / f i / '- f-2 f t H 4-2 ft-.y, / e l E l / Y X i X li X' Y l l l /////// Cable trays are 2 ft from surface of wall extension. I ( l Figure 3. Support Structure I

i I IV. TEST PROCEDURES The evaluations in this program were conducted in accordance with the procedures outlined in Baltimore Gas S Electric's " Fire Test Procedure for Establishing Fire Resistance of Watertight Doors, Bullet-proof Doors and Water Curtains," dated November 4, 1981. A copy of this test specification is provided in Appendix A. The evaluations of the watertight and bulletproof doors also basically followed the procedures outlined in ASTM E152 " Standard Methods of Fire Tests of Door Assemblies." In general, the test procedures were as follows: A. Test door and frame were inserted into the opening in the extension and the frame fixed in place. In Test No. 3 the nozzles were placed in their proper locations; B. Extension was rlaced in front of SwRI's furnace and secured; C. Ignition of the gas-fired burners initiated the test; D. The standard time / temperature curve as specified in the Baltimore Gas G Electric Test Procedure and the ASTM E152 was followed l during Test Nos. I and 2. In Test No. 3 (Water Spray) the fuel load required to produce the time / temperature curve (as determined from Test Nos. I and 2) was used; E. Test contin nd for a 3-hour duration; F. During the test period, temperatures and fuel load were monitored; l G. After the test period, in Test Nos. I and 2, the extension 1 and test door were removed from the furnace and a hose stream test was l performed. The hose stream test was not in accordance with Baltimore l l

8 Gas G Electric's test specification in that Baltimore Gas S Electric did not supply the hose nozzle used. Instead, SwRI provided an Akron 1-1/2-in. Turboj et Nozzle, Style 1715. The hose stream test was con-ducted using a pressure of 75 psi at the base of the no:zle, at a dis-tance of 10 ft from the door, with a minimum water flow of 75 gallons of water per minute; and, 11. The hose stream was performed for a duration of 63 seconds. i ( l l l l h I I I

V. TESTS A. Test No. 1 - Watertight Door The watertight door and frame were installed in the furnace extension. The door was installed so that it opened inward toward the furnace. The extension was placed in position and secured. The support structure was placed in position and thermocouples were placed at various locations on the door and the cable trays. Figures 4 6 5 provide sketches of the thermocouple locations. The test was conducted for a duration of 3 hours. Total 6 fuel loading was 15,267 cu ft or 15.267 x 10 Btu /180 min. The rate of fuel loading was fairly constant at 84.81 cu ft/ min. Figure 6 provides a plot of the fuel loading. Temperatures attained and visual observations made during the test are provided in Appendix B. B. Test No. 2 - Bulletproof Door The bulletproof door and frame assembly were installed in the furnace extension. The door was installed so that it opened inward toward the furnace. The extension was placed in position and secured. The support structure was placed in position and thermocouples were placed at various locations on the door and the cable trays. Figures / 6 8 provide sketches of the thermocouple locations. The test was conducted for a duration of 3 hours. Total 6 fuel loading was 15,389 cu ft or 15.389 x 10 Btu /180 min. The rate of fuel loading was fairly constant at 85.49 cu ft/ min. Figure 9 provides a plot of the fuel loading. Temperatures attained and visual observations made during the test are provided in Appendix C.

10 able Trays w r, -r. ,, i is i//,iw /n-o s i Extension _) ,p a . 6 i3 I4-9"->l l +- 9'M 42" S / 3 h k 10 132" / 12' 't G / 97" 4 k kl l t 90" / f / 3 / 8/ / (- 2 ' 4 & 2 ' --),- i Door inset 11" l y toward furnace. / / 1 r, i e i e s s r V;.-. /I 1' t q / / / / / / / / // / / / NOTES: 1. G = Thermocouple TC's 1-4 were placed directly on door surface and covered with pads. TC's 5-10 were placed on tray edges (2 ft from wall surface). l TC 11 was placed on door handle (approximately 2 in from surface). I 2. O = Cotton gauze pad (2 x 2 in.) placed on cable tray edge nearest I test door. Figure 4. Thermocouple Locations - Test No. 1 9

M M M M (- l ':,,';', '1', ! '.',', /.' " ' " " " " p,la,- l l l' l l' l ll l i 1 i I i i l l I r Extension i O Top Cable Tray i Furnace without O? roof 2 8 l Opening for !C s l Door i I () i 1 i I I i NOTES: 1. O = Thermocouples 2. O = Cotton gauze pads Figure 5. Thermocouple Locatiens Test No. 1 - Top View

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13 I able Trays ?n Extension 5 6 l i3 14 9"->l l +- 9'W f 42" S / 3 fS k 10 132" l 5 / I / 12 / q / 97" ', 4 f / f,.. / 90" / ff / a / s i e / I ' & 2'.-), (- 2' -> Door inset 10" toward furnace. / j j g l /t l' l sf sf -' /l l E / / / / / / / / / / / / / NOTES: 1. G = Thermocouple TC's 1-4 were placed directly on door surface and covered with pads. TC's 5-10 were placed on tray edges (2 ft from wall surface). O = Cotton gauze pad (2 x 2 in.) placed on crbic tray edge nearest I test door. Figure 7. Thermocouple Locations - Test No. 2 i f 7-I

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16 C. Test No. 3 - Water Curtain I The sprinkler system was installed in the furnace exten-sion as shown in Figure 10. The extension was then placed in front of the furnace and secured. The support structure was erected and thermo-couples were placed at various locations. Figures 11 5 12 provide sketches of the thermocouple locations. The furnace was then ignited and the test continued for 3 hours. Since furnace temperatures were inaccurate due to the cooling effect of the steam, the furnace control was based on the fuel loading in Test Nos. I and 2. During this test, the total fuel load was 16,894 6 cu ft er 16.894 x 10 Btu /180 min. Fuel input was fairly constant at 93.86 cu ft/ min during the test. Figure 13 provides a graph showing the fuel loading during the test. Water flow to the no::les was supplied at 100 psi through-out the duration of the test. Water pressure was continuously moni-tored and adjusted to provide uniform distribution. The temperatures attained and visual observations made during the test are provided in Appendix D. l l l l I

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18 l Cable Trays j ./ / T-, n n v '/ Extension h,8 y / 7 :(g ( 42" ? g / 132" { / / f. / 12' 97" ', i t. ?. l l / f / 'l / / / / / t-2 ' t-2' > / / / / 9 V w g X +. X X s / / / / / / / / f//// NOTES: 1. G = Thermocouple TC's 1-6 were placed on edge of cabic tray nearest wall (2 ft out from wall). TC 7 was placed on inside sprinkler head. TC 8 was placed on outside sprinkler head. Figure 11. Thermocouple Locations - Test No. 3

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I i l j 21 l l l l VI. TEST PERSONNEL The following personnel were involved in this program: l I A. Project Monitor and Test Witness I Mr. Robert P. Ilunt Senior Engineer Baltimore Gas S Electric Company B. Test Engineer Mr. Jesse J. Beitel Manager Department of Fire Technology Southwest Research Institute C. Assistant Test Engineer Mr. William R. Evans Engineering Technologist Department of Fire Technology Southwest Research Institute ,I l l

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22 I VII. TEST RESULTS Based on the aforementioned test procedures, the following test results were obtained. A. Test No. 1 - Watertight Door During this test flames did occur on the unexposed side of the door during the test period. Flames appeared at approximately 13 min-utes into the test period and remained on the unexposed side for approxi-mately 10 minutes. The flames initially were approximately 3 in. in length and later grew to approximately 16 in. in length. The flames were yellow-orange in color and emerged from around the door edge / frame area. The flames were apparently due to the burning of the gasiet seal material around the door edges. The aserage temperature of the unexposed face of the door at the time the flames appeared was 848*F and the temperature of the furnace was 1017*F. Figure 14 provides a photograph of the flames on the unexposed side of the watertight door. Although flames did appear on the unexposed face, the cable in the cable trays were not damaged, discolored, or ignited during the test. It should also be noted that the cotton gauze pads on the cable treys were not discolcred, damaged, or ignited during the test. The maxi-mum temperature recorded on the cable tray instrument support during the test was 219*F. This temperature is well below the typical ignition temperature (450*F) of cotton or ordinary cellulosic materials. Fig-ure 15 provides a graph of the average temperature (average of 6 thern.o-couples) recorded on the cable support structure during each of the I three tests. The maximum average temperature attained during Test No. I was 175*F. I I

m M M m m M M M M M M m m m m m m m m i BAL TIMORE BAS & ELECTRIC l + TEST 1 AVG OF A TEST 2 AVG OF v TEST 3 AVG OF i 225 __ CH 5,6,7,8,9,10 CH 5,6,7,8,9,10 CH 1,2,3,4,5,6 200__ 175__ ] 150 -~~ %WA 125__ j.p% + g ,,A,1*' %<A&AW%JAs 75 4 p 50 25 -_ 0 __ i i i i i i i i i i i i i i i i i i l I I I I I I I I I I I I I I I i 0 20 40 60 80 100 120 140 160 180 TIME (MINUTES) y PROJECT NO.: 01-6763-201 Figure 15. Average Of Temperatures On Cable Support

24 I Figure 16 provides a photograph of the unexposed face of the door near the end of the fire test. Figure 17 is a composite graph showing the fuel loading during each of the three tests. ASTM E119 requires that the integrated temperature value under the actual time / temperature curve obtained during the test be within 159 of the integrated temperature value under the standard time / temperature curve. In Test No. 1, the actual integrated value was -4.8% from the standard integrated value. During the fire endurance and hose stream tests, the water-tight door did remain in place. B. Test No. 2 - Bulletproof Door During this test, no flames appeared on the unexposed side of the door. Some movement of the door was noted along the edges during the test. This movement was warpage and deflection of the door edges due to heat. The door edges deflected in the following manner: 1. Along upper right edge above the lockset-approximately 1/2 to 1 in, warpage; 2. Along lower right edge below the lockset-approximately 1/2 to 1 in. warpage; and 3. Along left edge of door-approximately 1/2 to 1 in, warpage. These deflections or warpages did not create any openings that allowed flames to protrude to the unexposed face. Figure 18 provides a photograph of the right door edge warpage. I

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28 There was no damage, discoloration, or ignition of the cables in the cable trays or of the cotton gau:e. The maximum temperature recorded on the cable tray instrument suppport during the test was 183*F. This temperature was well below the typical ignition temperature (450*F) of cotton or ordinary cellulosic materials. Figure 15 provides a graph of the average temperature (average of 6 thermocouples) recorded on the cable support structure during each of the three tests. The maximum average temperature attained during Test No. 2 was 130 F. Figure 17 is a composite graph showing the fuel loading during each of the three tests. ASTM E119 reqaires that the integrated temperature value under the actual time / temperature curve obtained during the test be within +5S. of the integrated temperature value under the standard time / temperature curve. In Test No. 2, the actual integrated value was +2.55 from the standard integrated value. During the fire endurance and hose stream tests, the bulletproof door did remain in place. Figure 19 provides a photograph ( of the hose stream application during Test No. 2. C. Test No. 3 - Water Curtain Initially, the inside sprinkler head triggered at 25 seconds into the test period, thus beginning water flow through the inside sprinkler. During the 3-hour test period, the water flow was maintained. ll lE The outside sprinkler head did not actuate since the temperature at the outside head never exceeded 110'F once the inside head actuated. After the 3-hour test period, the water was turned off to the inside head and the gas burners ware left on. The outside head then triggered within l 1-1/2 minutes.

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30 During the test period, no flames emerged through the door opening. There was no damage, discoloration, or ignition of the cables in the cable trays or the cotton pads. The maximum temperature recorded on the cable instrument support during the test was 142*F. This temperature was well below the typical ignition temperature (450 F) of ordinary cellu-losic materials. Figure 15 provides a graph of the average temperatures (average of 6 thermocouples) recorded on the cable support structure during each of the three tests. The maximum average temperature attained during Test No. 3 was below 125*F. As shown, the water curtain provided the best protection to the cable support structure when compared with the doors. The cooling effect of the water (ab;orption of heat) and the sprinkler head angle of 45* from the eertical toward the door opening pro-vided an effective heat barrier. Figures 20 and 21 provide photographs of the water curtain during the test. Since the cooling effect of the steam made temperature l control inside the furnace inacctirate, a programmed fuel load was provided to the furnace. This fuel load was based on the fuel loads used in Test Nos. 1 and 2. In actuality, the fuel load used in Test No. 3 was slightly higher than Test Nos. I and 2. Figure 17 provides a composite graph showing the fuel loading during each of the three tests. l

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33 VIII. TEST CONCLUSIONS The test results have been summarized and are compared with the acceptance criteria as outlined in Baltimore Gas S Electric's test speci-fications. A. Test No. 1 - Watertight Door 1. The door assemblies shall be considered acceptable when they remain in the opening during the fire endurance and hose stream tests provided that: a. No openings develop to allow continuous flaming. Observation: No openings developed to allow continuous flaming. The combustibic gasket seal was ignited, burned for about 10 minutes until consumed. b. Some intermittent light flames (approximately 6 in long), for periods not exceeding 5-minute intervals, may occur along the edges of the doors. Observation: Yellow-orange, smokey flaming did occur along the edges of the door for about 10 minutes while the combustible gasket seal burned. I l Flames would be characterized as " lazy, drifting without direction" and about 3 to 16 in. in length. I c. Light flaming may occur during the last 15 min-utes of the classification period on the unexposed surface area of the door, provided it is contained within a distance of 1-1/2 in. from the vertical edge and within 3 in. from the top edge of the door. Observation: No flames were evident at the edges of the door during the last 15 minutes of the 3-hour test. 1

34 2. Hose stream test results. Observation: The door remained in place and did not deflect to create an opening. 3. Performance of each door assembly and water curtain shall be evaluated at 15-minute intervals throughout the 3-hour duration of the fire endurance test. The door assembly and water curtain fire resistance will be judged acceptable fcr utilization up to the 30-minute time interval attained prior to failure to meet the acceptance criteria delineated in paragraphs A and B or 3 hours, whichever occurs first. Observation: Considered acceptable for 3-hour fire resistance as demon-strated by this fire endurance and hose teet. Although the combustible gasket seal burned, the heat release was insignificant as shown on the composite plot of thermocouple readings (Figure 15). Light intermittent flaming began at 13 minutes into the test, continuous flaming along the top and side edges began at 19 minutes, and flaming stopped completely at 23 minutes into the test. I I I I I

35 B. Test No. 2 - Bulletproof Door 1. The door assemblies shall be considered acceptable when they remain in the opening during the fire endurance and hose stream tests provided that: a. No openings develop to allow continuous flaming. Observation: Although some deflection occurred along the edges of the door, no openings developed and no flames were evident during the course of the 3-hour test. b. Some intermittent light flames (approximately 6 in. long), for periods not exceeding 5-minute intervals, may occur along the edges of the doors. Observation: No flames were evident at the edges of the door during the course of the 3-hour test. c. Light flaming may occur during the last 15 minutes of the classification period on the unexposed surface area of a the door, provided it is contained within a dist ance of 1-1/2 in. from the vertical edge and within 3 in, from the top edge of the dcor. Observation: No flames were evident at the edges of the door during the course of the 3-hour test. l 2. Hose stream test results. Observation: The door remained in place, did not deflect to create an opening at the edges, and did not release the latching mechanism. 3. Performance of each door assembly and water curtain 'shall be evaluated at 15-minute intervals throughout the 3-hour duration of the fire endurance test. The door assembly and water curtain fire resistance will be judged acceptable for utilization up to the 30-minute a

I 36 time interval attained prior to failure to meet the acceptance criteria delineated in paragraphs A and B or 3 hours, whichever occurs first. Observation: Considered acceptable for 3-hour fire resistance as demon-strated by this fire endurance and hose test. ' I I l { I I I I 'I I I 1

37 C. Test No. 3 - Water Curtain 1. The dedicated automatic sprinkler water curtain shall be considered acceptable when: a. There is no apparent continuous flaming beyond the plane of the unexposed side of the wall for periods exceeding 5-minute intervals. Observation: No flaming was evident beyond the plane of the unexposed side of the wall during the course of the 3-hour test. b. Power cables installed in the instrument support structure are not ignited by flame or hot gases over the duration of the fire endurance test. Observation: Power cables and cotton gauze pads supported by the cable tray at the unexposed side of the furnace were not ignited by flame or hot bases during the course of the 3-hour test. 2. Performance of each door assembly and water curtain shall be evaluated at 15-minute intervals throughout the 3-hour duration of the fire en3tirance test. The door assembly and water curtain fire resisitance will be judged acceptable for utilization up to the 30-minute time interval attained prior to failure to meet the acceptance criteria delineated in paragraphs A and B or 3 hours, whichever occurs first. Observation: Considered acceptable for 3-hour fire resistance as demon-strated by this fire endurance test. It should be recognized that only one dedicated sprinkler head installed inside the furnace was actuated automatically as temperatures on the unexposed side of the furnace never exceeded the sprinkler actuation temperatures.

l i l i I I l i I l I I APPENDIX A TEST SPECIFICATION I I I l l I I

I I l FIRF TEST PROCEDURE FOR ESTABLISHING FIPJ. RESISTANCE OF WATERTIGHT DOCitS, BULLETPROOF DOORS AND WATEit CURTAINS CALVERT CLIFFS NUCLEAR P0ifER PLANT UNITS NOS. 1 AND 2 BALTIMORE GAS AND ELECTRIC COMPANY / ) / T ' ?!j o 'i ,n tw T / DATE: / 'D PitEPARED iiY: y _. - < I/.! '* 4/ REVIEWED BY: ~.' [,' . @ %.. ~ DATE: / REVIEWED BY: M DATE: Y2 8/ 6/ APPROVED BY: DATE: ff.

I. PURPOSE The purpose of 'his test effort is to evaluate fire resistance of water-tight and bulle.prt of door assemblies and a water curtain produced by dedicated automatic sprinklers at door openings. II. SCOPE A. A test shall be conducted en a custom wall assembly naving a single door openint which will be capable of withstanding successive fire i endurance tests. The wall opening shall be arranged to accommodate i the installation of a 3'-0" x 7'-0" watertight door complete widi its integral frame and a similar sized culletproof door and its I in tegral frame. The configuration of the custom wall assembly shall be able to accommodate two dedicated automatic sprinklers, one on either side of the door opening, B. The wall assembly shall be tested in accordance with the ASTM E-152 and the National Fire Protaction Association Standard Methods of Fire fests of Door Assemblies - NFPA 252 - 1979 with respect to the water-tight and bulletpreof door assemblies. C. A comparative fuel load history shall be obtained during the test of die bulletproof or watertight door anu shall be duplicated during the test of the dedicatea sprinklers to demonstrate the :apability of tne water curtain to provide effective fire separation. i III. DESCRIPTION OF TEST MATERIAL l. F l A. A wall furnace shall be utilized to perform these tests and shall be modified so as to protect the furnace from potential damage caused by the water spray from automatic sprinklers. The Laboratory shall fur-nish necessary drawings of the modified wall de-ign at the time of written acceptance of the contract. p 3. The Laboratory shall furnish the modified wall / door frame support system to acconcodate the watertight and bulletproof door assemblies; all test instrumentation, piping, and water supply for the two 4 inch water spray nozzles; necessary hangers and supports for piping and instrumentation; and miscellaneous gages, hardware, and taois to con-duct the tests. C. The sponsor, 3altimore Gas and Electric Company, will supply the fol-lowing door assenblies and materials in order to insure tha t the test ,I will reproduce installed field conditions: (1) watertight Door Assembly - 3'-0" x 7'-0" standard watertight industrial door with frame #215-B-J-l without fire stops, 10 psi seating pressure with 1.5 aafety factor as manufactured by Mock and dons, New York, New Yo rk. l I (2) Uulletproof Door Assembly - 3'-0" x 7'-0" special BR door with fr:aae unit, all welded Shot Tcx #1221 steel door. One piece heavy duty frame, continuous hinge, heavy duty mortise lock (Yale LF 8737-3/4" long strike) and masonry anchors as manufac-tured and furnished by Chicago Bulletproof Equipm:nt evapany, park Forest, Illinois. (3) Two Grinnell Fire Protection Company / GEM Protectospray EA-1, 95 pattern, 175 ? temperature rated, 8 inch diameter nozzles. D. The construction of the modified wall / door frame support system, installation of the door assemblies and water spray sprinkler piping shall be by the Laboratory. The Sponsor shall not furnish test site labor, but snall have tne privilege ta witness the installation. E. The Laboratory shall construct an instrument support structure con-I sisting of a 3 inch x 24 inch steel ladder type cable tray set approximately two feet from the door opening. This cable tray shall support a single layer of fill consisting of three conductor No. 3 I ~ .WC power cable. This cable tray shall support thermocouples for use in monitoring temperatures of various elements during the fire tests. See Section VII, Drawing No. G-1. I IV. DESCP.1PIION OF TESTS A. The fire exposure of the door assemblies shall be controlled to conform to the ASTM Standard Time-Temperature curve as defined in ASTM E-152 for i a 'ninimum of tnree hours. B. A history of the fuel load entering the test furnace shall be abtained daring the fire endurance testing of tne door, assemblies. The fuel I contributed shall be measured at intervals not exceeding five c:inutes .turing tne course of the test so that the rate of fuel entering the l furnace can be duplicated wnen testing the effectiveness of the dedi-cated automatic water spray nozzles. C. Immediately following ne fire endurance test of the duar assemolics, they shall be hose strea'a tested in accordance with ASTM E-152 require-l ments exc:pt utilizing a strain.ht streaa setting frem a 13 inch nozzie l

  1. rcs the Spcasor's stock at a pressure of 75 psi, at a distance of 10 W

fcct, with a minimum flow of 75 gallons per minute. The duration of

he gplication snail be f or e.ixty-three seconds (i.e., three secunas per aquare foot).

D. Thermocouples shall be available and instrumented t.c use in monitoring temperatures on tre unexposed side af the door assemblics Juring the fire endurance tests as delineat;d in ASTM E-122. In addition, th e rmo-- couples shall be mounted on the instrument support structure described in 3cction III.F.. and shall be ins trum,nted for use in c.onitoring tempera- .ure; radiated frun. tne une.cpused aide o: 'he cuor assembiies u, m ovice I a compac.itive.:is tory when later automatic nprinklera are tested. i l l l l

. E. With *.he door assemblies removed from the custom wall assembly, automatic rprinklers shall be installed, positioned and supplic d with water at 100 psi throu;;hout the duration of the test. Water pressures shall be continually monitored and adjusted to provide uniform distribution. Fuel shall be introduced into the furnace at a rate determined during the test of the bulletproof or water-tight door assemblics as described in Section II.L. and Section IV.3. Thermocouples shall be available and instrumented for use in moni-toring temperatures at the instrument support structure described in Section III.E. V. ACCEPTANCE CHITERIA A. The door assemblies shall be censidered acceptable when they remain in the opening during the fire endurance and hose strea:a tests pro-vided taat: (1) No openings develop to allow cantinuous flaming. (2) Scne intermi ttent ti:;ht flanes (approximately six inches long), for periods not exceeding "tve minute intervals, may occur along tne edges of the doors. (5) Light flaming may occur during tne last 15 minutes af the classi-fication pertod on the unexposed surface area of the door, pro-vided it is contained within a distance of 14 inches frcn the I vertical edge and within 3 inches from the top edge of the door. B. The dedicated automatic sprinkler water curtain shall be considered acceptable when: (1) There is no apparent continuous flaming beyond tne plane of the unexposed side of the wall for periods exceeding 5 minute intervals. l (2} Power cables installed in the instrument support structure are not ignited by flaae or hot gares over the duration of the fire endurance test, i C. Perforrance of each door assembly and water curtain shall be evaluated at 15 minute intervals thro;ghout the three hour duration of the fire I endurance test. The door assembly and water curtain fire resistance will be judged teceptable for utilization up to the 30 ainute time interv11 attained prior to f allure tu meet the acceptance criteria delineated in paragraphs A and a of this section or 3 hours whichever occurs first. VI. DOCUMENTATION A. A single document shall be furnished to incorptrate the conduct of the test, installation details af the tested asse=blis.u, coup!1ation of tea ; da ta und an e valua(.iun o f

  • .he. e rforman.e e f :he iaor and water curt tin asr.e:.L_ies to limi t e rtt ;s ion of t r e Lmw.;.
  • B.

Engineering data and references to other publications which may be used in the conduct of the test shall be included. C. Test results and data shall be recorded as required by this Procedure and the referenced standards in Section II.B. D. A preliminary report of test results shall be furnished in writing within 24 hours following completion of each assembly test to indicate the hourly fire resistance rating. E. A final certified test report shall be trans:aitted to the Sponsor within 21 days of the completion of all the tests covered by this Procedure. F. The Laboratory shall furnish a proposed achedule of tests based upon delivery of the followind door assemblies: Watertight Door E. Mock E Sons October 1, 1931 Bulletproof Door Chicgao Bulletproof November 1, 1981 I Water Spray Nozzles Grinnell October 15, 1981 G. The Sponsor shall have the option to invite representatives from the Nuclear itegulatory Commission, Bechtel Power Corporation, and Auto-matic Sprinkler Corporation to witness the fire endurance tests upon written notice to the Laboratory. I VII. DitAWINGS Drawing No. Title G-1 Dedicated Sprinklers at Dcorways - Detail G-2 Instrument Support Structure - Detail f l 1 i I L

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l t I l APPENDIX B TEST NO. 1 I l 1 1 I

Baltimore Gas and Electric Co. SwRI Project No. 01-6763-201 I Test No. 1: Watertight Door Test Date: November 11, 1981 Environmental Conditions: Temperature (*F) 73 Relative Humidity (%) 52 Barometric Pressure 30.10 Winds (mph) SE - 5 I TIME (Min:Sec) OBSERVATIONS 0:00 Ignition of burners 5:30 Unexposed face of door begins to discolor 7:45 Unexposed face continues to discolor. Paint on door begins to pyrolyze 13:00 Flames emerge on unexposed face of door between door edges and frame. Flames along top and both sides of door. Flames are less than 6 in. long 17:00 Door surface has discolored. Flames concinue along left side of door 17:45 Intermittent flames emerge along right side of door 18:30 Flames continue to emerge along top left and right side of door. Flames less than 6 in. in length 19:30 Flames continue to emerge along the left, right and top sides of the door. Flames in top left corner are approxi-mately 1 ft in length 20:45 Flames emerge along top of door. Flames are approximately 12 to 18 in. in length 23:00 Flames have stopped 37:00 Door continues to discolor and protective plate near hand-wheel has discolored 41:00 Door remains in place - no movement of door 85:00 Door continues to discolor - no movement of door 120:00 Door continues to discolor - no movement of door 150:00 Door begins to get reddish glow around edges. No movement of door noted 180:00 Door remains in place - no movement of door FND OF TEST I

M M M M l T1.CC 1 l t? ^. T E R - T IC! ! T DCOR i Off Of 1 CST - 11 t10V 81 PROJECT NO. 01 -67G0-201 D.^. ! A r !L E OCfil CICh l l CH 1.... TOP OF 000R CH 7....LEFT TOP Ct! TRt.Y C!! 2....r'CMT S10C 000R CH 8....P.ICHT TOP TPAY CH 0... 00!T0d COOR CH 9.... TOP RICHT ON TPAY 011 4....L ET T SIDC 000R C!! 10...COTTOM RICHT Ot! TRAY Cit C... 80T!0M LCFT Ot! TRAY CH 11.. 2 INCHES FC0d 000R - C00 C!! 6.. . TOP LCf T Ot! TPt.Y CH 12...TURt:f.CE AVCRf.CC T!".E t'It! SCI CH 1 CH 2 CH 3 CH 4 CH 5 CH 6 CH 7 CH B CH 9 Ct!10 CHil C::12 l O C 51 C1 61 60 69 67 70 60 CD 70 05 59 0 1 C1 60 G3 C1 69 67 68 CC 68 69 65 60 0 10 64 66 6? 61 69 67 67 GC 67 C8 65 62 l 0 31 CS 70 6E 69 68 67 67 CD G7 C8 EE CC l '^ 4 1C 71 78 73 81 63 C7 E9 69 CC 60 CE 1 1 00 90 05 100 69 67 09 70 G7 C0 ES 70 1 10 9C 10C 102 12 3 69 67 E9 70 C8 CS C5 90 r 1 21 108 121 110 147 E9 67 71 71 68 70 EE 107 j 1 40 120 131 138 173 69 68 71 71 69 70 EC 12C j 2 1 131 149 159 199 70 60 72 72 C3 70 66 119 2 15 141 163 180 224 70 68 70 72 CO 70 C7 171 2 31 150 180 200 251 70 68 72 '2 59 70 C7 200 I 1C 172 195 225 273 70 CC 71 72 70 71 60 204 i 0 1 104 210 Ott 303 71 69 70 71 71 72 CO 102 0 25 197 225 2E5 328 71 69 73 71 71 70 CO 301 ? 21 210 240 20t CCi 71 69 72 74 71 70 67 OOC O 10 221 2CE 300 379 71 70 72 71 72 73 67 370 i 1 203 271 320 406 71 70 73 71 72 71 67 400 ? 1C 256 000 Ot3 425 72 70 71 75 72 71 C7 443 1 ?! 2 72 30? OCO 161 72 70 72 'E 70 0 60 179 1 15 237 319 382 406 72 70 73 76 71 70 E0 512 1 300 332 399 509 72 71 75 76 74 72 70 5;* C 10 011 319 119 535 70 71 76 78 75 73 70 577

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APPENDIX C TEST NO. 2 i I I l l i I

Baltimore Gas and Electric Co. SwRI Project No. 01-6763-201 I Test No. 2: Bulletproof Door Test Date: November 12, 1981 Environmental Conditions: Temperature (*F) 78 Relative Humidity (%) 49 I Barometric Pressure 30.12 Winds (mph) SE - 8 TIME (Min:Sec) OBSERVATIONS 0:00 Ignition of burners 5:00 Noise of metal door expanding is noted 9:45 Discoloration around top left corner of door and frame. Door begins to warp inward slightly 11:30 Discoloration of door continues. Top of door begins to warp inward approximately 1/4 in. Sides of door have also warped inward approximately 1/4 to 3/4 in. 19:10 Discoloration of door continues. Slight smoke emerging from around door handle. Right side of door has warped inward approximately 3/4 to 1 in. Left side has warpage approximately 1/4 to 3/4 in. 33:30 Discoloration of door continues. Smoke continues to emerge from around door handle. Warpage remains constant 54:15 Door has totally discolored. Warpage remains as before 99:39 Door and door frame have discolored. Warpage remains as before 160:00 Karpage on right side of door is approximately 3/4 to 1-1/4 in. Warpage on left side of door is 1/2 to 1 in. l 180:00 Door remains in place. Warpage as before END OF TEST l l l l l l

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I I I I 1 I APPENDIX D TEST NO. 3 I 1

I Balti:rc,re Gas and Electric Co. I SwRI Iroject No. 01-6763-201 Test No. 3: Sprinkler Test Test Date: November 13, 1981 Environmental Conditions: Temperature (*F) 68 I Relative Humidity (%) 63 Barometric Pressure 30.17 Winds (mph) NE - 6 TIME (Min:Sec) 0BSERVATIONS l 0:00 Ignition of burners 0:25 Inside sprinkler head has triggered. Water flow begins inside the furnace 15:00 Outside sprinkler head has not triggered. Steam is coming out through top of doorway. No steam emerging from top of furnace 29:45 Water spray on inside continues 60:30 No change in water spray. Steam continues to emerge from upper 2/3 of doorway I 120:50 No change in water spray 180:00 No change in water sprav. Turn off water spray 181:30 Outside head has triggered. Burners off END OF 'lEST lI i i I

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