ML18025B855

From kanterella
Revision as of 23:27, 17 March 2020 by StriderTol (talk | contribs) (StriderTol Bot insert)
(diff) ← Older revision | Latest revision (diff) | Newer revision → (diff)
Jump to navigation Jump to search
Qualification Test Rept for Model 1801104-07 PSA 1/2 Shock Arrestor.
ML18025B855
Person / Time
Site: Browns Ferry, Sequoyah, 05000000
Issue date: 12/12/1979
From: Glauser J, Whitney R, Wright W
PACIFIC SCIENTIFIC
To:
Shared Package
ML18025B853 List:
References
TR-840, NUDOCS 8208250391
Download: ML18025B855 (45)


Text

REPORT NO. TR 840 DATE 12 December 1979 0 .

1801104-07 PSA 1/2 QUALIFICATION TESTING BERGEN PATTERSON C. F. BRAVN SPECIFICATION 400-20 XVA "STRIDE" FROM PB CIFI C SCI E llTlFI C KIN-TECH DIVISION P P RED Y APPROV D ne E. Glauser n ineer Director of Engineering ht Jr.

Chief Develo ment En ineer P. A. Hadna Quality Control Manager REV, DATE BY APPD. BY PAGES AFFECTED 820825039i 8208i8 PDR ADOCK 05000259

,'P PDR PACIFIC SCIENTIFIC ~ KIN-TECH DIVISION 1346 S. State College Blvd. Anaheim, Ca. 92803 (714) 774-5217

P \

Ii I

tl

REPORT NO. TR 840 PAGE 2 QF TABLE OF CONTENTS

~Pa e Administrative Data '3 Equipment List Certification Testing 1.0 Acceptance Tests

2. 0 Dynamic Load Cycling, Room Temperature 3.0 Abnormal Environment .8 4.0 Dynamic Load Cycling, 200 F 9
5. 0 Additional Load Cycling 6.0 Summary and Conclusions 10 Oscillograms 11- 18 Abnormal Environment Logs 19- 20 Appendix
l. Initial Functional Test Data Sheets and Material Traceability Record
2. Spring Rate Calculations Enclosure
l. Acceptance Test Procedure I.T. 527 Photographs
1. Identification
2. Break-away Friction Test Stand
3. Acceleration Test Stand
4. Dynamic Load Cycling at Room Temperature
5. Abnormal Environment Set-up
6. Dynamic Load Cycling at 200 F PACIFIC SCIENTIFIC ~ KIN-TECH DIVISION 1346 S. State Colleqe Blvd. Anaheim. Ca. 92803 (7141 774-RP17

PAGE 3 OF ADMINISTRATIVE DATA PURPOSE OF TEST To determine the ability of the 1801104-07 Shock Arrestor to meet the Qualification Test requirements.

MANUFACTURER PACIFIC SCIENTIFIC COMPANY, KIN-TECH DIVISION, 1346 S. State College Boulevard, Anaheim, California.

MANUFACTURER'S TYPE OR MODEL NO.

P/N 1801104-07 MODEL PSA 1/2 APPLICABLE DOCUMENTS C. F. Braun Specification 400-20 Rev. 5 PSCo Drawing 1801104-07 PSCo Qualification Test Procedure DR 1506 Rev. 3 PSCo Acceptance Test Procedure I.T. 527 Rev. R UANTITY OF ITEMS TESTED Two (2) P/N 1801104-07 Shock Arrestors S/N 4435 and 6461 were used for the test program. They were selected at random from a production lot.

The test units were built in accordance with ASME Boiler and Pressure Vessel Code Section III, Subsection NF. Summer 1977 Agenda and Code Case 1644-5. Each of the test units were sub)ected to all of the required tests.

TEST COMPLETION DATE 17 November 1979 TEST CONDUCTED BY PAC IFIC SCIENTIFIC COMPANY E KIN TECH DIVISIONF ANAHEIME CALIFORNIA SECURITY CLASSIFICATION OF ITEMS Unclassified PACIFIC SCIENTIFIC ~ KIN-TECH DIVISION 1346 S. State College Blvd. Anaheim, Ca. 92803 (714) 774-5217

E UIPMENT LIST TEST ~EUIPEEET TOLERANCE

'ALIBRATION CALIBRATION DATE PERIOD Dimensional Standard Micrometers (Data on file in Quality Control Dept.)

Examination Height Gages, etc.

Gl 0)

Breakaway Friction 1801 HF-1 Holding Fixture CO Force & Lost Motion Spring Scale +1 lb. 5/21/79 6 months Dial Indicator .001/Div. + I/2 div. 5/21/79 =

6 months CO 0 Acceleration/Load l

1801104-TF-2 Fixture tD 2 Meylan Digital Timer O O O Model 112 + .01 sec. 9/24/79 3 months CD (O

M (D Q Dynamic Load M-B Electronic Vibrator fll W

C z Model C10E Ormond Load Cell + 0.5X CL 9/13/79 6 months n Model L-25-6K, S/N 1131 O

I Tektronix Oscilloscope Daily C. L. Collins Linear p Motion Transducer O

Ql zI Model LMT 12911, S/N 19447 Daily lTl CO Omega Digital Thermometer IQ O 0)

C) x Model 2175A With Thermocouple 9/5/79 12 months O

C Abnormal Environment B.T.C. Steam Chamber V) 0-100 PSI Pressure Gage 10/5/79 3 months 0z 0

>. 37 I

Omega Digital Thermometer m Ul tQ Model 2175A 4 With Thermocouple 9/5/79. 12 months z 0

PAGE ~

REPORT NO. TR 840 QP 20 CERTIFICATION I, the undersigned, being a registered Professional Engineer in the State of California, competent in the testing and evaluation of Mechanical Shock Arrestors, certify that this report truly and accurately presents results of tests performed in accordance with the approved test procedures.

Certified by Quality Engineer State of California Registration No. 1919 sate 8 2 1 cFA PACIFIC SCIENTIFIC ~ KIN-TECH DIVISION 1346 S. State College Blvd. Anaheim, Ca. 92803 (714) 774-5217

REPORT NO. TR 840 PAGE 6 OF TESTING 1.0 Acce tance Tests The test units were examined and tested to the requirements of I.T. 527, enclosure 1. Photograph 1 identifies the test units.

Photograph 2 shows the breakaway friction test stand. Photograph 3 shows the acceleration test fixture. The breakaway friction must not exceed 6.5 lbs. and the snubber must limit the accelera-tion to .02 g maximum (.51 seconds for 1 inch travel). The cal-culations are as follows:

2S

~366t 386 2xl x (.51)

.02 G 1.2 Procedure 1.2.1 Breakawa Friction The breakaway friction was measured with the unit extending and retracting. The measurements were made at mid position and approximately 1/2 inch away from the fully retracted and fully extended position.

1.2.2 Acceleration A constant load was applied to the snubber and the time required for the unit to travel 1 inch was recorded. The test was made with tension and compression loads.

1.3 Results Both snubbers met: the requirements..

s/m Priction-Lbs. Acceleration (6,5 lbs. max.) (0.51 sec. min.)

Ext. Rett.

4335 1.5 lbs. 0.62 sec. 0.57 sec. 6461 3.0 lbs. 0. 69 0. 64 Refer to Appendix 1 for actual data sheets I.T. 527, Pa'ge 4.

PACIFIC SCIENTIFIC ~ KIN-TECH DIVISION 1346 S. State College Blvd. Anaheim, Ca. 92803 (714) 774-5217

~,

REPORT NO; TR 840 PAGE 7 OF 2.0 D ic Load C clin Room Tem erature 2.1 Rated load (650 lbs.) shall be applied for ten seconds at each step in both tension and compression between 3 and 33 Hz in 5 Hz steps.

The lost motion during dynamic cycling shall not exceed .040 inch.

The unit spring rate shall be calculated from the load/deflection photographs between 8 and 18 Hz. The average value shall be equal to or greater than 35 x 10 3 lbs./inch less 10X.

Spring Rate ~ Full Rated Load eak to eak

~ Total deflection less lost motion 2.2 Procedure The snubber was installed in an MTS load cycling machine and positioned to approximately mid-position of travel. A linear motion transducer was installed to measure unit travel or displacement. A load cell was in line with the unit centerline to measure axial load. Refer to set-up in Photograph 4. The displacement and axial load were monitored on an oscilloscope with the displacement on the vertical axis and the load on the horizontal axis. Refer to the photographs on pages ll thru 14. The input motion was a displacement that varied as a sine wave which resulted in a load being developed in both tension and compression. Rated load was applied for 10 seconds at each of the seven frequency steps.

2.3 Results The unit met the requirements except the average spring rate on 3

S/N 4335 was 31.3 x 10 Lbs/In. (31.5 required). Refer to Oscilloscope phot:os and Appendix 2.

Data Summar Average Spring Rate Lost Motion Inches Lbs Inch S/N (.040 inch max.) 31.5 x 10 Lbs/Inch Min.

4335 . 015 31.3 x 10 3, 3

6461 . 015 34.0 x 10 PACIFIC SCIENTIFIC ~ KIN-TECH DIVISION 1346 S. State College Blvd. Anaheim, Ca. 92803 (714) 774-5217

REPORT NO. TR 840 PAGE OF

3. 0 Abnormal Ambient Environment The shock arrestors at room ambient condition shall be placed'n a chamber capable of maintaining pressure and temperature. The chamber conditions shall then be ad)usted to the Phase I Condition and then.

allowed to decay gradually thxough Phase II, III and IV as outlined.

(1) Phase I: 330F, (-)2 to (+)15 psig, all steam for 3 hours3.472222e-5 days <br />8.333333e-4 hours <br />4.960317e-6 weeks <br />1.1415e-6 months <br /> 330F>> (+)30 psig, all steam for 45 seconds (2) Phase II: 310F, (-)2 to (+)15 psig, all steam for 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br /> (3) Phase III: 250F, 0 to 15 psig, 100 percent relative humidity (RH) for 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> (4) Phase IU: 250F to lOOF, 0 to 15 psig, 100 percent relative humidity for 1 day (24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />)

Following the steam test the unit shall be stabilized at 200 0 F and sub)ected to the breakaway friction and acceleration test.

3.2 Procedure The PSA 1/2 snubbers were placed in the Steam Chamber with units of other sizes. Refer to photograph 5. The chamber was sealed and a quantity of water was introduced into the chamber. Heat was applied to the chamber and the'temperature was monitored with a thermocouple.

0 The chamber conditions were ad)usted to 330 F and + 15 psig (Phase I).

The air was vented from the chamber which resulted in the units being

, sub)ected to "all steam". The temperature was maintained at 330 F minimum and the pressure was allowed to vary between 0 and 15 psig.

The superheated steam condition was obtained by draining water from I

the chamber in order to keep the pressure from increasing above 15 psig.

A log was maintained of the temperature and pressure. Refer to pages 19 and 20.

After 3 hours3.472222e-5 days <br />8.333333e-4 hours <br />4.960317e-6 weeks <br />1.1415e-6 months <br /> the pressure was increased to 30 psig for 45 seconds by adding more water, and then reduced to the condition of Phase II and maintained for 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br />.

0 The temperature was then allowed to drop to 250 F and the pressure was maintained between 0 and 15 psig, Phase III. After 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />, the chamber PACIFIC SCIENTIFIC ~ KIN-TECH DIVISION 1346 S. State College Blvd. Anaheim, Ca. 92803 (714) 774-5217

fl REPORT NO. TR 840 PAGE 8 OF temperature was adjusted to between 250 0 F and 100 0 F while maintaining the pressure between 0 and 15 psig." {Phase IV). These conditions were held for another 24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> period. The chamber vas then opened and the units were visually examined. The snubbers were stabilized at 200 F for 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> and then sub)ected to the breakavay friction and acceleration tests.

3.3 Results The exterior of the units displayed a darkening in color, but there vas no base metal corrosion. The friction and 'acceleration values vere met at 200 F.

Friction lbs. Acceleration S/N 6.5 lbs. max. 0.51 sec. min.

Ext. Retr.

'4335 6.5 lbs. 0. 62 0. 66 6461 3.0 lbs. 0. 75 0. 66 4.0 D ic Load clin at 200 F 4.1 Same as Paragraph 2.1 except the unit shall be at 200 F. {10 seconds at each step, between 3 and 33 Hz in 5 Hz steps.)

4.2 Procedure Same as Paragraph 2.2 except the unit shall be stabilized at 200 0 F for 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> before load cycling. A temperature chamber was placed around the snubber vhich vas installed in the load cycling fixture.

Refer to Photograph 6.

4.3 Results The unft met the reguirements. Refer to Pages 15 thru 18 for the load cycling photographs. The maximum lost motion during'ycling was:

S/N 4335 .015 inch S/N 6461 .022 inch 5.0 Additional Load C clin Room Tem erature s

5.1 A total of 5,000 cycles is required for each snubber. All cycles applied during testing of Paragraph 2.0 and 4.0 shall be subtracted PACIFIC SCIENTIFIC ~ KIN-TECH DIVISION 1346 S. State College Blvd. Anaheim, Ca. 92803 {714) 774-5217

REPORT NO.

PAGE QF from 5,000 and the remaining cycles shall be run at room temperature at rated load and at 3 Hz.

5.2 Procedure The procedure details were the same as Paragraph 2.2, except all cycles were applied at 3 Hz. The cycles were run as follows:

Cycles

~Fee csee S/N 4335 S/N 6461 3 - 33 Hz 75 F 1490 1415 3-33 200 41530 2170 75 1980 1415 TOTAL ~ 5000 Cy 5000 Cy s

5.3 Results There was no failure. Each snubber was in good condition after the test ~

6~0 Summer and Conclusion The shock arrestors met all requirements of the test program except the average Spring Rate on S/N 4335 was 31.3 x 10 Lbs/Inch (31.5 required). There was no failure or damage to the units.

S/N 4335 S/N 6461

1. Lost Motion .015 inch ~ 022 inch

~ 040 inch-max.

2. Breakaway Friction 6. 5 lbs. 3. 0 lbs.

6.5 lbs. max.

Acceleration Test 0.57 sec. 0.64 sec.

0.51 sec.-min.

3~ Dynamic Test Response (Refer to load-displacement photographs) 3 4~ Spring Constants 31.3 x 10 3 lbs.in. 34.0 x 10 lbs/in.

(35 x 3 10 ) - (3.5 x 3 10 )

3

~* 31.5 x 10 lbs/inch PACIFIC SCIENTIFIC ~ KIN-TECH DIVISION 1346 S. State College Blvd. Anaheim, Ca. 92803 (714) 774-5217

E h .",

PIN S/N REPORT NO.

PSA 1/2 PAGE >> OF 75 F

~8 k %II

~ 85,888 E%8R aaa <<%88 SR(%%%

WRD

%Ra lR II RAIS%

~ Llaw lIR8 I 8 RS

%SR I R ~ Il VQ MM A CC O

g R l lII,lRRR o WRIILIS SI(%SR IIWKRS 883IWW RRRIiR RRI5%8 RRII IlSII IIR i RII PACIFIC SCIENTIFIC ~ KIN-TECH DIVISION

$ 346 S, State College Blvd. Anaheim, Ca. 82803 (714) 774-5217

Sl S/N 4335 REPORT NO. TR 840 P/N DATE 11-8-79 PSA 1/2 PAGE OF 75 F

~

I WWIIWW WWWL lWW WWWL 1W WWWR W W Il WWIS i, WI W W WWLl'WRi,,

WWI, W W WW, W W.

WWR'I WWI lW WWW WW ~

WWW I W W I W PACIFIC SCIENTIFIC ~ KIN-TECH DIVISION 1346 S. State College Blvd. Anaheim, Ca. 92803 (714) 774-5217

P/N 3/N PSA 75 F 1/2 PAGE ~ OF llk, L RRI'.I%II MM WIII)II% A4 K)l RA1%

Rh'IW ~ RIR WI l $%

MN QM A F4 1 l O IISIIL8 IIIII NWR SR(

NL>

RIIR WRi ~8 L

PACIFIC SCIENTIFIC ~ KIN-TECH DIVISION 1346 S. State College Blvd. Anaheim, Ca. 92803 P14) 774-5217

~

'4

P/N 8/N DATE PSA 1/2 PAGE 1A OF 75 P RIIL MM AQ lA CO V

MM 0

0 XO I

RR SRL RWN/i 8 RIRRL 8 8 NIL/1 WWIRRtiI 8 RIll %San%

ae ~

II%

r 1

P4CIFIC SCIENTIFIC ~ KIN-TECH DIVISION

<34B S. Slate College Slvd. Anaheim, Ca. 92B03 (714) 774-52>7

r P/m REPORT NO. TR 840 DATE u.-ZS-79 PSA 1/2 PAaa 200 F EHR EIIIEE EEIIE ~ EI Iaraa

~ EIiIEE EriiSEER WEIL%Err WrI'It%Err WEIR)la E- Waalla E =.

raw< la IRE EEE lar EEE IEE Ear Iar EERIE RRQE E ~ a ENI >

RIIla W>rr E WRB>IRWR RWR,,QREE ERR%War RWR'(%RES EWL)NW E

~ R>II~ . WWWBIW 5:

WRRRIR WW>l Jar REE Iaa

~ ER' Ell ER ~ aa lra aa PACIFIC SCIENTIFIC e KIN-TECH DIVISION

$ 346 $ . State College Blvd. Anaheim, Ca. 92803 (714) 774-52t7

P/N S/N REPORT NO. TR 840 PSA 1/2 PAGE ~6 OF 200 P ElI~E EE IIEEEE EEI IEEEE MM EEL IEEEE, AA EEl IRE Ei EEa E E EERI EE EER EE E, W ERIEE EIIEEE EIIIIEEEE EEIEEE EEIl'EEEE EEIREEE REI%EEE EER 1EEE EWILIE E: EERIE EEE,llE E'EEIllE EEE 'lEE EEE IEE EEE IEE EEE IEE alE PACIFIC SCIENTIFIC ~ KIN-TECH DIVIS1ON i346 S. State College Blvd. Anaheim, Ca. 82803 (714) 774-5217

P/N 1801104-07 S/N REPORT NO. TR 840 DATE 11-15-79 PSA 1/2 PAGE ~E OF 200 P Wiles aa RLi,R IIR)W

%It'M WR v5 MN CC C4 Ql O l

RkRR O M

RRR, 8 PACIFIC SCIENTIFIC ~ KIN-TECH DIVISION 346 S. State College Blvd. Anaheim, Ca. 92803 (714) 774-5217

4

~ .

P/N S/N REPORT NO.

PSA 1/2 PAGE >7 OF 200 P 88llRI t

'am i

RSI( 8 MM WRI588 Cl 4 RlW 8 RtlW SL'l8 ~ L~IS N eC V

$ 8$ RR OO M C)

MM HM C4 A

@ O 88II IS

$ I O M

SIRHLIS %Mt'iiiI~%8 IIIR IIAIW E!IIR I'LL'IR Wml WR 85 PACIFIC SCIENTIFIC ~ KIN-TECH DIVISION 1346 S. State College Blvd. Anaheim, Ca. 92803 (714) 774-5217

REPORT NO. TR 840 PAGE ~1 PP 20 ABNORMAL ENVIRONMENT LOG

~~

ll le% Illtll Ill~ DNIIINOIDC

~ h '

a 1$ 00 ITA httlp%

Iu KTaueav4 cH'I oacFI I

/t>>I I>>S>>r W > II7>I e IITIL

/%.7 Po F 0 ISIs 5NCr//&~ I/1.7f

/50 D/7>>f o7oo 8/

07I I+I I2 0 0 / SI5 5 dl's 30 0 74S 0 0 0 IS /5/

o t3o SJo 0 0 I5+ %41 05or 33 Coo BIO oo/S- rCI4 325 0530 Joo 50 %4 0 S 5 /C'/S sou I OOO >sr /700 '2

/ 0/s I 7/3 5'55 2

/OJO I

/0 S /7+5 oo 55C /tso

// 0(

//02 o/5I -g ufo

/.f50 SER-552 Ql>>PS Arpw /5 I 50>>

// S 0

22L 550 (2

Io /530 I

302 I2/4 2000 272 253

/2$ 0

/ISoo/SI5 250 85l

>>IS 27S

//

/33o 350 J20 g,

EI>>0

>>54 L12 20%

2CI 2 TTl ITtTN a

I a

PPP Isee eu~aaa~

P aw,aaema h~h"P hr D04 P

IuT5 uwanu. eruaeea I ~SPPI Ilslee>>I 24 II II 2

~

'L7 J le 2I54 2$ 3 Od) 2.01 IO 2ISS 25I orl>

2200 0 oPso 22 PS 260 Lr5 22> ~ 205 22+S 2S /0 Oolr 2>>l 2'%00 X@0 5 005o %7'S Sl 7 o~ e Cd ls 2n 0)oo Lsl IC 07ll II Il~

orrr o 7yf t'r>>

270 00 0 0 0FI 2C2 o tJn 2'Co re I L>>O 0>>b CL Io OIJO 01>>r I

. CCC Ir OI45 c.l"7 0 Io o1OO Lr/ 0 5lr 2CJ /0 00+ 24 ~

Oe.ll Lre L Irrr 253 OL4r Ll 5 /0(

OSOO LC /0 Jo OS If IOO>

Iro 2SO /0 0

oss5 /I/

IJO 04OO Cl&lj Ldr /I 04 L7 /2oo PACIFIC SCIENTIFIC ~ KIN-TECH DlYIStON 1346 S. State College Blvd. Anaheim, Ca. 92803 {714) 774-5217

ABNORMAL ENVIRONMENT LOG REPORT NO.

PAGE ~ TR 840 OF I~JR a $ 5oo roo&iM 4 ~JR i rsi5555oorll

, ~ws ro xrol s,

r55%2~ rsiiacao555

~sts Wwz t!$55 Iv$11 2C 5 ill tr /1vs 255 ~ O

/2 2CO 2ooo LVL io

/SV QSJ 20/s  ?SP 00 +5 2 2050 22&

/PS I LOVS LI7

/330 %C+ 2 Idd L IS

/34$ 2II Ll 5

/ 2I oo 2/5

/f IS

/+

Lr Vj

%200 2/5 LiC So

/ VS Ct ro 2C2.

/

/0 1 LLiS aa Go Lip L/5 0rl

/S I p o 2/

/330 2 71 2 IS o 2 5 IS 2/3

/Coo %55 I l.iS

/OIS LSo s sf l'400

/I 50 '2S 0 I

IV 00 I Ml 5

/0 LSS

'/S'700 252 /5 00342 I IS 5 oooo j LI5 I /3o 5.7 V O I 7 VS LSV I S'5 Olir Itd d LC7

/ 2 2. //s oif f

/55 o '170 il0 Lit

/5 vs 1 id LSS ZCO /S'roar

/5 rrsicSS 05 I$

d 250 oswr ld

/1 IO 257 0

/+30 2 s's 5oo 5 Is rk $ 505 tko~olsoooll lsilloooxl a $ ol tolR. Mktsoroi5 tsrliltoGFI lh ~rsr A

~ 5555 os lr Io 0 I II io r O /0 V S 2 I 'L 0 ~

II'll'rl os ~

o IC // oo LiS 05fr /// 2/3 oo // 30 2/5 Of Ir 5 Io I/VC 0 /200

/2 I 5 I LEO SF if 5 IJ ILVS

/3od 2 i&

2I 2 Orf r Lia. /'Eio Li W

'2. XI1 Ito lf I'svs' 252 ooso VOO 7 52 Odf 5 LIZ IVIS '2 IL 07OOI LIC I 50 5I2 0 'll  ?,i2, o750 251 0 VS /S /5' 2l?

0 5'od 9'0 '1l V osis 2ls ISVr 2 IS 05 td 2.iS IS ~ ~ L/3 0 I C IS 2 I2 2I /c%0 5 I1 0 /C VS 2IS 0150 /700 2/2 oil I 7 '5 o Vis.

IOOO Soo 2/1

/

I 0/5

/ozo 2I1 a/D or l /1do

%0 ~

5.is CAoor rEIr 443 PACIFIC SCIENTIFIC ~ KIN-TECH DIVISION 1346 S. State College Blvd. Anaheim, Ca. 92803 (714) 774-5217

REPORT NO. TR 840 APPENDIX 1 INITIAL FUNCTIONAL TEST DATA SHEETS AND MATERIAL TRACEABILITY RECORD, I.T. 527 PAGES 4 AND 5.

TOTAL OF 4 PAGES PACIFIC SCIENTIFIC ~ KIN-TECH DIVISION 1346 S. State College Blvd. Anaheim, Ca. 92803 (714) 774-5217

TR 840 PAGE a OF APPENDIX 1 Rev. P 4 PAGES ADDENDUM Final Inspection Check List PSCo 1801104 Shock Arrestor Ref. paragraphs refer to paragraphs from this procedure, IT-527.

Part No. 1801104- 5 Serial No.

PSCo P.O. No. . Date cL>

Shop Order No. / da- 2 7 Customer er c,q r et.

I. Examination of Product (para. 5.1)

( a) Dxmenszonal...................... ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~

(b) Workmanship...................... ~ ~ ~ ~ ~ ~ ~ ~ ~ e ~ ~ ~ ~ ~ ~ ~ e ~

~ Functional Tests (para. 6. 0)

QPPK KI. Breakaway Friction Force (5.0 lbs. max. or 6.5 lbs. max.)

(para. 6.1)..Actual / /~

Travel (4.0 for -05)(2.5 for -07)(para. 6.2)............

xv. Acceleration Test (.51 sec. min./1.000 travel)(para. 6.3)

Extended .(o2-Retracted V. Lost Motion (.030 max.)(para. 6.4)................Actual, 82 /

QK QGGA)

Inspector St,amp te PACIFIC SCIENTIFIC ~ KIN-TECH DIVISION 1316 S. State Collage Blvd. Anahetm, Ca. 92803 (7t4) 774-5217

2 TR 840 PAGE GF APPENDIX 1 Rev. P 4 PAGES ASME SECTION XIX, DIVISION SUBSECTION NF I

MATERIALS TRACEABILITY TABULATION PSCO P/N 0 ~

Serial No.

owner/Agent ep eh Vc.le peo Date ~~~ ~W

'7 'l Material Part No. Des c r ipt ion Code Number Stamp 1801241 Inertia, Mass z n 1 801242 Torque Carrier 1801244 Screw Shaft 1801247 Tube, Outer 5P 1801250 Tube, Inner 1801533 Rod & Nut Assy.

(1 (2) C 1801530 Rods (2) 6P 1801531 Plu End $P C

1801303 KEY ANTI-ROTATION 6P 1801252 Cu ide P1a te C

1801299 Hous in 6P fACIFICuthSCIEHTIFIC Sthtt.

COMPAHY Airer4fl Cafft.Oe ~

'fgrOduef> OitthiOn SOuftvirff Anaheim, CefitOrnii 92b03 ~ P14) 774.5217

TR 840

~ppRT ~ IT-527 PAGE OF APPENDIX 1.

4 PAGES Rev. P ADDENDUM Final Inspection Check I.ist PSCo 1801104 Shock Arrestor Ref. paragraphs refer to paragraphs from this procedure, IT-S27.

Part No. 1801104- '? Serial No.

~

646I PSCo P.O. No. Date 9" Q~

Shop Order No. f- IVOR " t 0 Customer I. 'xamination of Product (para. 5el)

( a) Dxmens1onal........................................

(b) Vorkmanship.................. ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~

Func t iona 1 Tests (para. 6. 0)

E5.0 lbs. map or Friction Force (6.5 lbs. max.) (para. 6.1)Actual~

(

II. Breakaway III. Travel (4.0 for -05) (2.5 for -07) (para. 6.2)............ g+

(If req'1.)

IU. Acceleration Test (.51 sec. min./1.000 trave1)(para. 6.3)

V. Lost Motion (.030 max.)(para. 6.4)...............

zxt:

R Actual et~ ~

Inspector Stamp 'te fpt;t~ 5CIENTtFIC COMPANY Airctaft PTodvcta IXYIake f~ Soir'tate CtHteye Soutevard ~ Anaheim. CatNomta 92b05 G pN) VT~52t7

,r r's

SEAPORT NO. - 2 TR 840 OF PAGE APPENDIX 1 Rev. P 4 PAGES ASIDE SECTION III, DIVISION I SUBSECTION NF MATERIALS TRACEABILITY TABULATION DISCO P/N (P'<llO' 0~

Serial No. Ql Owner/Agent W7 < r~y n

'r- v8 -~-

Mater.ial Part No. prescription Code Number ~

Stamp 1801241 Inertia, Mass ll 77-l 80124 2 Torque Carrier FgP

~Sg)

~FF"Fi.

1801244 Screw Shaft 1801247 Tube, Outer lmo-h 1801250 Tube, Inner ) 5'-

1801533 Rod & Hot hssy. (1) (2) 1801530 Rods (2) glaO.A, Qt 1801531 Plu End KEY hNTI-ROTATION l801303'801252 Cuide P1ate 1801299 Housin PPg)FC gglENTlFC COMPANY ANcrafl Ptod~h 5tvfLRN t~S South State Collapse boultvard ~ Atehoim, Catilpthfi Qggg 0 pflg) 774 +$ 7

REPORT NO. T 840 APPENDIX 2 SPRING RATE CALCULATIONS PACIFIC SCIENTIFIC ~ KIN-TECH DIVISION 1346 S. State College Blvd. Anaheim, Ca. 92803 (714) 774-5217

REPORT NO. TR 840 APPENDIX 2 PSA 1/2 SPRING RATE CALCULATIONS AVERAGE ALLOWABLE RATE 35 3.5 31.5 x 10 3 Lbs/Inch Peak>>Peak Dynamic Lost Temp. Frey. Load Displ. Motion Spring Rate S/N F Hz Lbs. Inch Inch 1 x 10 Lbs/Inch 4335 75 8 1260 . 048 . 015 38.2 18 1215 .060 . 010 24.3 AVERAGE 31.3 x 3

10 lbs/Inch 6461 75 1220 . 045 . 015 40. 7 18 1230 . 055 . 010 27.3 AVERAGE 34.0 x 3

10 Lbs/Inch SAMPLE CALCULATION 1260 Lbs.

Dynamic SprfnS Rate 38.2 x 10 3 Lbs/Inch

( 048- 015 I h)

~ ~

PACIFIC SCIENTIFIC ~ KIN-TECH DIYISIQN 1346 S. State Coliege BIvd. Anaheim, Ca. 92803 (714) 774-5217