ML18025B859
| ML18025B859 | |
| Person / Time | |
|---|---|
| Site: | Browns Ferry, Sequoyah, 05000000 |
| Issue date: | 02/16/1979 |
| From: | Levan H PACIFIC SCIENTIFIC |
| To: | |
| Shared Package | |
| ML18025B853 | List: |
| References | |
| IT-524, NUDOCS 8208250421 | |
| Download: ML18025B859 (21) | |
Text
REPORT NO.
TR 842 ENCLOSURE 1 ACCEPTANCE TEST PROCEDURE I.T. 524 P/N 1801106 820825042i 820818 P
- DOCK 05000259 PDR PACIFIC SCIENTIFIC
~ KIN-TECH DIVISION 1346 S. State College Blvd.
- Anaheim, Ca.
92803 (714) 774-5217
424 DATE TR 842 ENCLGSUPS 1
ACCEPTANCE TEST 1801106-T" Shock Arres tor O~
FROM PACIFIC SCIENTIFIC COMPANY AIRCRAFT PRODUCTS DIVISION PREPARED BY PROVED BY A. En ineerin
. A. Mana er AEV.
Re A
8 C
D E
DATE 5/ 2/74 5/14/74 7/25/74 8/ 6/74 1/16/75 2/26/75 BY HCL HCL HCL HCL HCL HCL APPO BY PAH PAH PAH PAH PAH PAH PAGES AFFECTED 2,
3, 4 3
2, 3, 4 All 3
Corrected error.
Torque increased.
Revised test procedure.
Revised procedure.
Corrected load error.
PACIFIC SCIENTIFIC COMPANY Aircraft Products Division 1346 South State College Boulevard
~ Anaheim, California 92803
~ (7I4) 774-5217 (Cont 'd.
on la)
aemaT No.
pAGE
~ E OF gap rtrF'D 8g pgccs Rr-Fcc.rerF F
G H
KL M
N 4/2/75 4/25/75 5/ 8/75 12/22/75 1/ 9/76 8/10/76 10/15/76 12/9/76 HCL HCL HCL PAH PAH PAH HCL PAH HCL HCL HCL HCL PAH PAH PAH PAH P
Q 1/26/77 9/26/77 HCL HCL PAH PAH R
2/16/79 HCL PAH 1)2~4 274 3
3 2,3,4 5
'2F 3PG4 3
Added new part number.
Corrected error in time interval.
Revised method of breakaway torque test.
Added Materials Traceability Tabulation Deleted Sampling Plan.
Upgraded shock arrestors.
Increased breakaway force.
Added P/Ns to Materi'als Trace-ability Tabulation Functional test methods revise Revised para.
6.2 to delete gage setting.
Improved test methods FACIE SCINTlRC COMPANY Atrcratt Producta tWaiort 1~ South State College Boulevard
~ Anaheim, California 92NS
~ (714) 774-5217
REPORT NO.
XT-524 PAGE~
OF 6
OPOF
- 1. 0 PURPOSE 1.1 To assure compliance of production units of the Shock Arrestor Assembly with referenced drawings.
2.0 SCOPE 2.1 This test establishes both visual and functional charac-teristics which could be expected to vary through dimen-sional variation or improper assembly and adjustment.
3.0 REFERENCE DOCUMENTS 3.1 PSCo Drawing 1801106-*
4.0 EQUIPMENT 4.1 1801 TF-2 Universal Shock Arrestor Tester 4.2 Holding Fixture 1801 HF-1 4.3
.001 Dial Xndicator OP
'.4 1801106/1801102 TF-1 Test Stand 5.0 INDIUIDUALTESTS 5.1 Examination of Product 5.1.1 Each unit shall be subjected to a dimensional examination to determine compliance with appli-cable final assembly drawing.
5.1.2 Each unit shall be visually inspected to assure'ompleteness of assembly, freedom from burrs and sharp edges, alignment of parts, security of fasteners, and dimensional integrity.
5.1.3 Units shall be visually inspected for general appearance of plating, painting, freedom from nicks and damage of finishes.
5.1.4 Units shall be inspected to assure the accuracy and legibility of marking and identification.
OP 6.0 FUNCTIONAL TESTS Following tests will be performed with shock arrestors in-stalled on 1801106/1801102 TF-1 Test Stand.
PACIFIC SCIENTIFIC
~ KIN-TECH DIVISION 1346 S. State College Blvd.
- Anaheim, Ca.
92803 (714) 774-5217
l
PAGE 3
OF 6.1 Proof Load 6000 lbs.
6.1.1 With arrestor installed on test stand, move carriage to position I.
Lock inertia mass.
Set air,. pressure gage on air-hydraulic booster pump to 64 P.S.I.
Actuate foot. pedal or lever on booster pump, applying 6000 lbs. to the unit.
(Note:
6220 P.S.I.
= 6000 lbs.)
Hold pressure for approximately 5 secs.
Release pressure; dis-connect unit from position I and move carriage to position II on test stand.
Unlock or free inertia mass.
6.2 Breakawa Friction Test 60 lbs.
6.2.1 With arrestor in position II on test stand and inertia mass in free state, secure arrestor with pin to clevis.
Breakaway friction shall be checked at 3 positions of scale, both extending and retracting, 4 inch from each end and one place in approximate mid-position of scale.
Failure of arrestor to meet this portion of test shall be cause for rejection.
6.3.1 e Test (5 in./lbs. max.)
1 W'th carriage, in position II on test stand, adjust pressure gage to 90 P.S.I.
Install torque collet and secure to inertia mass.
Slide torque meter to engage with torque collet and secure in place.
Apply 90 P.S.I. in both directions by moving valve handle from one direction to the next direc-tion without any hesitation and in a smooth manner.
Record torque value in each direction, compression and extension.
Readings in either direction shall not. exceed 5,in./lbs.
Release torque meter and torque collet from unit prior to Lost Motion test.
6.3.1.1 Failure of arrestor to meet this portion of the test shall be subjected to further test on acceleration test fixture 1801 TF-2.
If acceleration at this time is less than
.51 sec. in 1.00 inch of travel, the arrestor shall be rejected.
6.4 Lost Motion (. 040 max. )
6.4.1 W'th carriage in position II on test stand, lock inertia mass and position arrestor in approximately mid-position of scale.
Secure indicator and engage to end cap of arrestor.
Apply 90 P.S.I. pressure in PACIFIC SCIENTIFIC
~ KIN-TECH DIVISION 1346 S. State College Blvd.
- Anaheim, Ca.
92803 (714) 774-5217
REPORT NO.
IT-524 PAGE 4
OF one direction and zero out the indicator.
Apply the.load in the opposite direction and record lost motion.
Lost motion shall not exceed
. 040.
6.4.1.1 Failure of arrestor to meet this portion of test shall be cause for rejection.
PACIFIC SCIENTIFIC ~ KIN-TECH OIVISION 1346 S. State College Blvd.
- Anaheim, Ca.
92803 (714) 774-5217
ADDENDUM Final Inspection Check List PSCo 1801106-*
REPORT NO.
IT-524 PAGE~
QF E
Rev.
R Shock Arrestor Ref. paragraphs refer to paragraphs from this procedure, I.T. 524 Part No.
PSCo PRO.
No.
Serial No.
Date Shop Order No.
Customer I'isual Examination (para.
5.1)
(a)
Dimensional......................
(b)
Workmanship......................
OP II. 'inal Functional Tests
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(a)
(b)
(c)
Proof Load (6000 lbs.)(Para.
Breakaway Friction Force
',60 I
Torque Test
(
5 in./lbs.)..
- 6. 1) lbs.
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max.) (para.
6.2)...
.........Actual Torque Extending Retractimg (if required)
Acceleration/Load Test
(.51 sec. min./1.000 travel)
(para.
6.3.1.1)
Actual Time Expending Retracting (d)
Lost, Motion (.040 max.)(para. 6.4).......iiActua3.
Inspector Stamp Date PACIFIC SCIENTIFIC
~ 'KIN-TFCH DIVISION 1346 S. State College Blvd.
Anaheim.
Ca.
92803 (714) 774-5217
r
REPOAT NO.
IT-524 PAGE OF ASME SECTION III, DIVISION I SUBSECTION NF MATERIALS TRACEABILITYTABUIATION PSCO P/N Serial No.
Owner/Agent Date Part No.
Description Material Code Number Stamp 1801262 1801268 1801270 1801274 1801254 1801317 1801275 1801276 1801277 1801280 1801265 Nut, Bearing Retainer Plug, Cylinder End Cylinder, Telescoping Housing Flange Cylinder Drum, Torque
- Inertia, Mass Cylinder, Support Key Machine Key Anti Rotation PACIRC SCIENTlFC COMPANY Aircraft proctucta Division 1~ South State College Boulevard
~ Anaheim. California 928aI
~ (714) 774-5217
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