ML20236T848
| ML20236T848 | |
| Person / Time | |
|---|---|
| Site: | Sequoyah  |
| Issue date: | 08/25/1987 |
| From: | Huff D, Kehart J TENNESSEE VALLEY AUTHORITY |
| To: | |
| Shared Package | |
| ML20236S034 | List: |
| References | |
| STI-17, STI-17-R02, STI-17-R2, NUDOCS 8712020128 | |
| Download: ML20236T848 (288) | |
Text
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i SQN AI-47 Page 21 Revision 0 ATTACHMENT 1 Page 1 of 2 CHRONOLOGICAL TEST LOG
- s Sheet 1 of Procedure No STI-W / Rev 2 i;j Approved as Test Director D AN/l O l.4. W o r r -
I am familiar with the activity to be performed and understand the requirements of being Test Director. OcaSignature tL eL/1 ##
/ e/zs/n Date The individual assigned as Test Director meets the requirements of being
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Responsible Supervisor e ,
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f Other Test Directors assigned by the Responsible Supervisor are listed below They meet the same requirements as for the original Test Director. When ) '
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indicate the current Test Director. l Test Director Responsible Supervisor Date - Signature Name Signature *
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/ Page 22 Revision 0 i
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1176A/ jaw ; Test Director Date L_ _
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SON AI-47 Page 22 Revision 0 ATTACHMENT 1 Page 2 of 2 CHRONOLOGICAL TEST LOG Sheet of Procedure No / REV 4 TIME LO99ed Bv s 1 L .-_ Log reviewed and all items are appropriately addre:u. i
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SQti AI-47 Page 22 Revision 0 ATTACHMEllT 1 Page 2 of 2 CHRONOLOGICAL TEST LOG r Sheet of Procedure No
/ REV 4
TIME 8v I L Log reviewed and all items are appropriately addre;;;. t i
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Test Director Date
'l Qicttfil9 cp?Y q(2.F TENNESSEE VALLEY AUTHORITY ,
SEQUOYAH NUCLEAR PLANT
- SPECIAL TEST INSTRUCTION STI-17 s.
DC HIGH VOLTAGE TEST FOR SELECTED UNIT 2 1E CABLES E VERTICAL DROP CONFIGURATION Revision 2 SAFETY RELATED IN ACCORDANCE WITH STI-l O YES O NO PREPARED BY: David 5. Ott
-RESPONSIBLE SECTION: DNE - EEB ~
REVISED BY: David H. Huff SUBMITTED BY:k. le Y.N' 11_ T M / /_-. Responsible Section Supervisor ' PORC REVIEW DATE: APPROVED BY:- W,')
- Plant Manager DATE APPROVED:
FINAL PORC REVIEW REQUIRED? O YES O NO Reason for revision (incl *ude all Instruction Change Form Nos.): Revised in accordance with ICF No. 87-1091, PORC reviewed and approved 07/13/87. The last page of this instruction is number: 29 9 e
SEQUOYAH NUCLEAR PLANT PLANT INSTRUCTION REVISION LOG SPECIAL TEST INSTRUCTION STI-17 REVISION Date Pages Approved REASON FOR REVISION (INCLUDE COMMITMENTS AND . LEVEL Affected ALL ICF FORM NUMBERS)
*- 'O 04/21/87 All New instruction.
i Revised in accordance with ICF No. 87-515, PORC 1 06/08/87 All reviewed and approved 04/28/87. AU b, q 4 ibig Revised in accordance with ICF No. 87-1091, PORC 2 Ai1 reviewed and approved 07/13/87. 4 1 Il5BL/lds _ _ ______.___-_--___----U
t l SQN STI-17 Page 1 Revision 2 1.0 OBJECTIVE AND RESPONSIBILITY 1.1 OBJECTIVE The objective of this Special Test Instruction is to demonstrate, by performance of DC high voltage tests, the integrity of selected representative cables installed in ,. conduits. The test is being performed to satisfy concerns identified by the Nuclear Regulatory Commission (NRC) in their Technical Evaluation Report (TER) on Sequoyah Nuclear Plant (SQh> cable pulling concerns. These concerns address the potential for cable damage due to the weight of cables being supported by 90* condulets or conduit tees. To demonstrate the integrity of the vertical cables, a worst case conduit and cable installation will have a dc high potential test performed on the cables in the conduit. The magnitude of the ac voltage test is in accordance with that specified for such testing in IEEE Standard 383-1974. The test program outlined in Reference 2.1.1 has been evaluated and been determined to have no short or long term effects on the cables or raceways involved. Successful completion of this test program on representative cabies will demonstrate the adequacy, with respect to the issues identified above, of all cables previously installed at SQN. The integrity of future cable installations will be ensured by the use of updated applicable j installation procedures. 1.2 , RE5PONSIBILIT The preparer of this special test procedure is designated as the' test director, having full responsibility for coordination at the test location and for the conduct of the test. The preparer is responsible for the technical adequacy of the special test instruction.' Coordination of the direction of the performance of this special test shall be implemented through the supervisory personnel of all groups involved.
2.0 REFERENCES
2.1 Source Documents 2.1.1 Memorandum from D. W. Wilson (TVA) to M. R. Harding (TVA) B25 870325 005, dated March 24, 1987, "SQN - Response to Cable Pulling Concerns" ( 03380/lds
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i 4 SON STI-17 Page 2 Revition 2
2.0 REFERENCES
(continued) l 2.2' References 2.2.1 STI-1, "Special Test Instructions" 2.2.2 AI-3, " Clearance Procedure" 2.2.3 AI-4, " Preparation, Review, Approval, and Use of Plant Instructions" 2.2.4 AI-7, " Recorder Charts and Quality Assurance Records" ' 2.2.5 AI-12 (Part I), " Corrective Action"' I s 2.2.6- AI-37, " Independent Verification" 2.2,7 M&AI-4, " Installation of Control, Power, and Signal Cables" ~ 2.2.8 M&AI-6, " Installation of Conduit and Junction Boxes'! 2.2.9 ANSI /IEEE Standard 383-1974, IEEE Standard for Type Test of Class IE Electric Cables, Field Splices, and Connections for Nuclear Power Generating Stations 2.2.10 National Electrical Cod,e, Section 300-19, 1984 4 2.2.11 M&AI-9, " Tightening, Inspection, and Documentation of !
, Bolted Connections" l
2.2.12 M&Al-7,"CableTerminations, Splicing,andRepairingof[ Damaged Cables" 9 2.2.13 TVA Drawing 45N2630-57 Hiring Diagram 45N661-1 Schematic Diagram 2.2.14 Hazard Control Instruction, HCI-HH4, " Asbestos" 3.0 PREREQUISITES 3.1 Sequoyah Nuclear Plant, Unit 2, shall be in Mode 5, Cold Shutdown, for the performance of this test. 3.2 The Maintenance and Surveillance Scheduling Section has been notified of the performance of this test. 3.3 The Shift Engineer (SE/SRO) has been notified and his authorization obtained for the performance of this test. . 0338Q/lds D
z \ \. p ' SQN STI-17 Page 3 l Revision 2 3.0 PREREQUISITES (continued) 3.4 A copy of this instruction, including any and all approved changes has been located in the control room to inform the Unit c Operator of the test scope. n 3.5 Radiation work permit (RWP) shall be obtained for work in access controlled areas. 3.6 The Test Director shall verify that all personnel involved with the performance.of this test have.been trained and understand their responsibilities during the performance of this test. A copy of the training roster (s) of personnel,who have been trained shall be attached to the Data Pac.kage. 4.0 PRECAUTIONS AND LIMITATIONS 4.1 The area arour.d the exposed ends of the cables under test must be roped off or isolated by means of orange tape and caution signs. 4.2 Only authorized testing and support personnel shall be allowed within the roped off test boundaries while the test is'in progress. 4.3 Personnel should.be stationed in the area of the exposed ends of the test cable while the test 1,s in progress to preclude any entry into the test boundary. 4.4 , Cable testing must be scheduled and coordinated so that at no time will both trains of safety related equipment (Train A and Train B) be placed in an inoperational condition. , 4.5 Any deficiencies found during the conduct of this test shall be 'j documented o,n the test Deficiency Log (Attachment 5). 4.6 Test equipment used in the conduct of this test shall be documented on the Special Test Equipment Log (Attachment 4). 4.7 The cables involved in.this test have asbestos braid jackets. .! Adequate precautions in accordance with HCI-HM4 shall be adhered to. 4.8 Other circuits in junction box 2271 and at valve 2-FCV-61-192 and 194 may be energized. Exercise extreme care when working in i i a close proximity of energized circuits. I
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t SQN _ . STI-17 Page 4 Revision 2 4.0 PRECAUTIONS AND LIMITATIONS (continued) k.9 The equipment-involved in this test is 10CFR50.49 equipment. L All work is to accomplished within the requirements of the applicable EQ binder, Tab G for the equipment. 4.10 Extreme caution shall be exercised when implementing any of the steps in this procedure. Any changes in the cable configuration shall be in accordance with the procedure and shall be limited to the immediate vicinity (i.e. junction box, conduit body, etc.) of the intended change. If step 6.1.28.h must be performed to insert the Raychem insulation, movement of the cables shall be held to a minimum and under,the control of the Test Otrector. ; 1' 5.0 SPECIAL TEST E001PMENT l 5.1 Portable dc high voltage test set. Associated Research model number AR05220. ,
- 5. 2. Sound powered head sets or telephones 5.3 Stopwatch
'5.4 Voltmeter - Fluke, 8600 Model 6.0 _ INSTRUCTIONS 6.1 DC High Volta e Test - Dry Conduit 6.1.1 Verify' valve 2-FCV-61-192 is open and install gagging device to ensure valve remains open during this test. '
Document on the Temporary Condition Log (Attachment 3). 6.1.2 Verify valve 2-FCV-61-194 is open and install gagging ' devite-to ensure valve remains open during this test. Document on the Temporary Condition Log (Attachment 3). 6.1.3 Verify equipment within the cable test boundary as shown on the test data package (Attachment 2) is out of service and the proper hold order is in effect. . Document on Test Data Sheet (Attachment 2). CAUTION: Ensure no voltage is present before disconnecting any wires. 03380/1ds
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i, t i l SON ! STI-17 l Page 5 { Revision 2 " 6.0 INSTRUCTIONS (continued) Steps 6.1.4 through 6.1.15: Verify conductors are marked or color coded at JB2271 and at valves in accordance with the as-constructed drawing prior to disconnecting. 6.1.4 w Disconnect cable number 2V5887B at Junction Box 2271' from terminal block "PMC", terminal GIAl and terminal GIAN. Record on the Temporary Condition Log (Attachment 3). 6.1.5 Disconnect cable number 2V58888 at Junction Box 2271 from terminal block "PMC", terminals G1Al, GIAN, G1A2, and G1AS. Record on th,e Temporary Condition Log (Attachment 3). 6.1.6 Disconnect cable number 2V58898 at Junction Box 2271 from terminal block "PMC", terminals GIAN and GIA3. Record on the Temporary Condition Log (Attachment 3). 6.1.7 Disconnect cable number 2V5907B at Junction Box 2271 frcm terminal block "PMC", terminal G181 and terminal G1BN. ' Record on the Temporary Condition Log (Attachment 3). 6.1.8 Disconnect cable number 2V5908B at Junction Box 2271 from terminal block "PMC", terminals G181, GlBN, G182, and GlB5. Record on the Temporary Condition Log (Attachment 3).
' 6.1.9 Disconnect cable number 2V59098 at Junction Box 2271 from terminal block "PMC", terminals G1BN and GIB3.
Record on the Temporary Condition Log (Attachment 3). 6.1.10 Disconnect cable number 2V58878, wire numbers GIA1 and GIAN'at solenoid valve FSV-61-192 and record on the Temporary Condition Log (Attachment 3). 6.1.11 Disconnect cable number 2V58888 wire numbers GIA1, G1AN, GIA2, and GlA5 from the open limit switch of valve FCV-61-192. Record on the Temporary Condition Log (Attachment 3). 6.1.12 Disconnect cable number 2V58898 wire numbers GIA3 and GIAN from the close limit switch of valve FCV-61-192. Record on the Temporary Condition Log (Attachment 3). (n 'i)- 6.1.13 Disconnect cable number 2V5907B, wire numbers GIB1 and GlBN at solenoid valve FSV-61-194 and record on the Temporary Condition Log (Attachment 3). . 0338Q/lds
SQN STI-17 Page 6 Revision 2 6.0' INSTRUCTIONS (continued) 6.1.14 Disconnect cable number 2V5908B wire numbers G181, GlBN, G182, and GlB5 from the open limit switch of valve FCV-62-194. Record on the Temporary Condition Log (Attachment 3). v 6.1.15 Disconnect cable number 2V5909B wire numbers GlB3 and GlBN from the close limit switch of valve FCV-61-194. Record on- the Temporary Condition Log (Attachment 3). NOTE: Non-divisional annunciating cables 2A5641 and 2A5644 are not required to be lifted. ' e l 6.1.16 Using a suitable device, such as sound powered head ; sets or telephone, buzzer or bell perform a continuity -{' check on the conductors disconnected in steps 6.1.4 through 6.1.15. ' 6.1.17 At junction box 2271, connect all the ccaductors disconnected in steps 6.1.4 through 6.1.9 together lI except for conductor under test. 6.1.18 Set up the dc high voltage test set in a suitable location near junction box 2271 and connect test set-to the conductor under test. 6.1.19 Ensure the conduit, th'e dc high voltage test set, and the femaining conductors are solidly grounded to the
' station ground with adequate grounding straps.
6.1.20 Ensure the other end of the test cables are separated , and taped over and isolated from other conducting
..,, material by air gaps or other insulating material.
6.1.21 Ensure the dc voltage setting on the test set is 0 volts and energize test set. 6.1.22 Gradually and uniformly increase the voltage to the value specified on the test data sheet in not less than 10 seconds nor more than 60 seconds (Attachment 2). . 6.1.23 Read the leakage current as shown on the microammeter of the dc high voltage test set at one minute intervals for the duration of the test and record on the test data sheet (Attachment 2). 6.1.24 Q Continue the applied voltage for a duration of five (5) minutes. 0338Q/lds
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SON I STI-17 ' Page 7 Revision 2 3 6.0 INSTRUCTIONS (continued) l 6.1.25 Record the test results, pass or fail, on the test data sheet (Attachment 2). Refer to Section 7.0 for acceptance criteria. 6.1.26 After completion of the five (5) minute test gradually v decrease the voltage level to zero, and deenergize the test set. 6.1.27 Install a ground lead on the test specimen and maintain the ground for a period of five (5) minutes to ensure all voltage charges have drained t,o ground. 6.1.28 Disconnect et'st leads and all grounds installed for the performance of this test. Repeat steps 6.1.17 through 6.1.28 for the remaining conductors. 6.1.28.a Reverify steps 6.1.1 through 5.1.15 to ensure that test status has not changed ar.d that all configuration changes are recorded on the Temporary Condition Log lI (Attachment 3). NOTE: Steps 6.1.28.b and 6.1.28.c: Ensure conductors are labeled prior to disconnecting. 6.1.28.b Disconnect cable number 2V58888 wire number GIAN at the conductor splice point'to the Conax connector for the open.Ilmit switch of FCV-61-192. Record removed cover and ' lifted conductor on the Temporary Condition Log (Attachment 3). S 6.1.28.c Disconnect cable number 2V5889B wire numbers GIAN and GIA3 at the conductor splice point to the Conax connector for the close limit switch of FCV-61-192. Rec'ord removed cover and lifted conductors on the Temporary Condition Log (Attachment 3). NOTE: The conductors to be retested under this change are: Cable 2V5888B wire number GIAN; cable 2V58878 wire , number GIAH; cable 2V58898 wire numbers GIA3 and GIAN. The other twelve (12) conductors passed under the first performance and a retest is not required. Oc38Q/tds __-J
1 SQN STI-17 Page 8 Revision 2 , 6.0 INSTRUCTIONS (continued) l HOLD POINT l6.1.28.d Inspect the accessible portion of the four (4) silicon rubber insulated conductors at each end along the . length for which the jacket has been removed. Any cuts or nicks which are discovered shall be noted in the . Deficiency Log and shall be temporarily insulated, pending disposition by DNE, for the purpose of this test. In addition, the unjacketed portion of each conductor shall be cleaned using approved methods and materials (MLAI-7). l HOLD POINT l6.1.28.e QC is to verify and sign-off that steps 6.1.28.b ; through 6.1.28.d have been completed. j 6.1.28.f Using a suitable device, such as sound powered head sets or telephones, buzzer, or bell perform a continuity check on the conductors to be tested. 6.1.28.g Retest the four (4) noted conduttors by performing steps 6.1.17 through 6.1.28 for each of the conductors to be retested. i 6.1.29 In conjunction with W.R. #B232141 verify that the Conax f connectors splices that were disconnected in steps ! 6.1.28.b and 6.1.28.c are reworked in accordance with M&AI-7 and signoff the, return to normal for these conductors on the Temporary Condition Log (Attachment 3). : i ) 6.1.29.a In conjunction with W.P. #12531 verify that the conduit ) and wiring removed per W.R. #B232116 have been reworked j and signoff for return to normal are complete in WR I
#232116 MI-6.20 sheets.
6.1.29.b Rec'onnect the cables disconnected in steps 6.1.4 through 6.1.15 in accordance with M&AI-7 and document , by signoffs on Test Data Package and the Temporary j Condition tog (Attachment 3). QC inspections are required as noted on the data sheet. During ., terminations / splices, the craftsman shall inspect the I accessible cable jacket and insulation for cracks, I surface crazing, and embrittlement, inspect the terminal blocks for cleanliness, and inspect the terminal blocks metallics for signs of dirtiness or corrosion. Signoff in Test Data Package for j degradation checks. ! I 03380/cdb l
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SQN ST1-17 Page 9 Revision 2 6.0 INSTRUCTIONS (continued) 6.1.29.c Recoat the terminal block terminations in JB2271 which were reterminated in step 6.1.29.b with Dow Corning RTV 3140 per M&AI-7 and complete signoffs with QC verification in the Test Data Package, ' 6.1.29.d Inspect JB 2271 for mounting bolt integrity, rust, missing cover screws, standing water, debris covering weepholes, and cover fit (document deficiencies found on the Deficiency Log-Attachment 5) and secure junction gg,\ box cover. Signoff on Test Data Package and Temporary Condition Log. 6.1.29.e Inspect top cover gasket assemblies (EA181-10120) of
!!mit switches 2-ZS-061-0192-1-0, 2-ZS-061-0192-2-B, 2-ZS-061-0194-I-B, and 2-ZS-061-0194-2-B and replace if required. Signoff on Test Data Package.
6.1.29.f Secure the limit switch covers. Torque cover screws to 20 incn-lbs, or as specified in the gasket kit, in acccedance with M&AI-9. QC inspection and signoffs required as noted in Test Data Package and Temporary Condition Log (Attachment 3). 6.1.29.g Secure solenoid valve and condulet covers and complete signo,ffs of the Temporary Condition Log (Attachment 3). 6.1.29.h Verify all items except I and 2 of the Temporary Condition Log have been completed and two (2) party 5 verification documented by signature / initial and date , i for each item and signoff in the Test Data Package. 6.1.30 Document DC high voltage testing complete on the test data sheet (Attachment 2). f j 6.1.31 Request the Operations department to release the hold i order for performance of functional testing. 6.1.32 Request the Unit Operator to place hand switch . 2-HS-61-192 in the OPEN position. Verify valve is open and red indicating light illuminates at panel M-9. 6.1.33 Remove the gagging device installed on valve 2-FCV-61-192. Document on the Temporary Condition Logs (Attachment 3). 0338Q/cdb
o . 1 l_ SON STI-17 Page 10 Revision 2 6.0 INSTRUCTIONS (continued) 6'.l.34 Request the Unit Operator to place hand switch 2-HS-61-194 in the OPEN position. Verify valve is open l 1 and red indicating light illuminates at panel M-9. 6.1.35 Remove the gagging device installed on valve 2-FCV-61-194. Document on the' Temporary Condition log (Attachment 3). 6.1.36 Ensure test areas are returned to a pre-test condition. 6.2 Functional Test 6.2.1 . Request operations to shutdown the Glycol circulation pumps and package chillers to the unit under test and verify / place 2-FCV-61-192 & 194 in the open position'. D a et.88L , i a isw Cog. Engr. "" Da'te 6.2.2 Place 2-HS-61-192 in the CLOSE position, then release to A-Auto: Verify 2-FCV-61-192 is closed'and its associated lights are as follows: . GREEN-ON and RED-OFF.
/ bh t/. du Cog. Engr. Id
/ 4/c/87 Date 6.2.3 Momenharilyplace2-HS-61-192inthe"0 PEN" position, verify 2-FCV-61-192 starts going open (both red and green lights energized), then release handswitch to ,
A-Auto and verify that 2-FCV-61-192. returns to the "CLOSE" position (GREEN-ON and RED-0FF). m;th ,/ 4/r, /87 Cog. Engr. /0 'Date 6.2.4 Place 2-HS-61-192 in the "0 PEN" position then release to "A-AUT0" after valve opens. Verify 2-FCV-61-192 is open and associated indicating lights are as follows: . Green-OFF and Red-ON. cowk a / 4/6 /6-7 Cog. Engr. # Dat'e 03380/lds
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SQN STI-17 Page 11 4 Revision 2 6.0- INSTRUCTIONS (continued) 6.2.5 . Place 2-HS-61-194 in the "CLOSE" position, then release to "A-AUT0". .. Verify 2-FCV-61-194 is closed and its associated lights are as follows: GREEN-ON and RED-OFF. O a tt). L Cog. Engr. /4 Nhis, Da't e' 6.2.6 Momentarily place 2-HS-61-194 in the "0 PEN" position, verify 2-FCV-61-194 starts' going open (both red and Dd'1, green lights energized), then release handswitch to A-AUTO ano vertfy that-2-FCV-61-194, returns to the 'Dg.3
\ "CLOSE" position (GREEN-ON and RED-OFF).
N Cog.
$.Engr.kb 46 9/G/84 0'a te
-6.2.7 Place 2-HS-61-194 in the "0 PEN" position then release to "
"A-AUT0" after valve opens. Verify 2-FCV-61-194 is open-and associated indicatins lights are as follows:
Green,0ff and Red-On. bcud4 a 9/6/67 Cog. Engr. 44 Date' 6.2.8 Request operations to pe'rform Surveillance Instruction SI-166.6 for valves 2-FCV-61-192 and 2-FCV-61-194. Attach copies of completed Surveillance Instruction data sheets to the test data package. 6.2.9 Notify the Shift Engineer of the completion of this test. 6.2.10 Notify Maintenance and Surveillance Scheduling Section of t'he completion of this test. i 7.0 f ACCEPTANCE CRITERIA l 7.1 The cables must pass the in-conduit dc high voltage test. This test is a go-no-go test and the cables pass the test if the . ; leakage current stabilizes at the end of the test duration. j 7.2 If any cable failures occur, enter on the test Deficiency Log (Attachment 5) and comply with the instructions therein and notify DNE-EE8.
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SQN STI-17 p Page 12 Revision 2 s Attachment 1 I Page 1 of 1 Data Package Cover Sheet { { Test Performer: TAsltD I4. MUF F o -7oo Date/ Time Started Q/2./a7 .. Test
Description:
Re-eule n ded ad sdeo lo. l . 29 4o comple de Resheedao ned fuecdi a l -lesd,Oa. MI, SI, etc., data sheets: i llere all acceptance criteria met? O Yes O No (if no explaini Explanation: liere any deficiencies found? O Yes O No (If yes attach deficiencies log or identify in the Remarks section). Remarks: - Test Performer: Date/ Time Started Reviewed By: *
/
Cognizant Engineer Date Approved By:
/
Responsible Supervisor Date . Reviewed By:
/
QA Staff Date Final PORC review and approval (N/A if not required by STI cover sheet) PORC Chairman Date Send to plant Master files for permanent retention as a: O QA record in accordance with AI-7 0 Non-QA record 03380/1ds 2 __ m.__
SQN' STI-17 , Page 13 Revision 2 Test Data Sheet Page 1 of 10 3.0 PRERE0VISITES Step 3.1 SQN Unit #2 in mode 5 Cognizant Engineer & / Uat'e g 3.2 Maintenance and Scheduling Unit notified FoR ASS St Ga ATU RE. Maintenance and Scheduling /Date. -TEST WAS STILL 3.3 0 ^ ShiftEngineernothfiedkrA wgJ[v% y 9/[/h o& MOT RE AloTtFIED. g'Sh)(t Engineef /Date/ Time 3.4 Copy of instruction in control room l
. m L Y.' b >
Cognizant Engineer /* / Cafe 9k/69 (i. b^/A diff't operator'
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/ Date 3.5 . Radiation work permit obtained qs required.
- M M 125/$ Z/ 9/z/6V
, Cognizant Engineer / B / Bat'e 3.6 All personnel involved in the performance of this test have '
attended training and a copy of the training roster (s) is attached to the data package. '
& s/ Gb/89 Test Director " / 'Date l 6.0 INSTRUCTIONS 6.1.18 Test set installed s Cognizant Engineer / Date 6.1.19 Ground straps in place M O REV.t 1
Cognizant Engineer / Date TEST l 6.1.20 Conductors taped and separated S-REPS Cognizant Engineer / Date S L GRATUR ES-0338Q/1ds
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Y l l SQH STI-17 Page 14 l Revision 2 , l 1 Test Data Sheet ! Page 2 of 10 { l 6.0 INSTRUCTIONS (continued) SEE REV.o 6.1.21 Test set voltage at zero setting A*3D ENEV I Cognizant Engine, FOR TEST 6.1.24 Voltage applied for five (5) minute duration STEPS St Gu ATURES Cognizant, Engines s Verified By / Date 6.1.26 Test set deenergized Cognizant Engineer / Date lI 6.l'.27 Test specimen grounded Cognizant Engineer / Date 6.1.28 Test leads and grounds disconnected
.' Cognizant Engineer / Date i
Verified By / Date 6.1.28.a Verification completed Craftsman / Date QC Inspector / Date Temporary Condition Log complete Cognizant Engineer / Date 6.1.28.b Temporary Condition Log complete Cognizant Engineer
/ Date 03380/lds
SQN STI-17 Page 15 Revision 2 Test Data Sheet Page 3 of 10 6.0 INSTRUCTIONS (continued) 6.1.28.c Temporary Condition log complete Cognizant Engineer / Date 6.1.28.d Conductors have been inspected and any deficiency entered in the deficiency log Craftsman / Date QC Inspector / Date Conductors have been cleaned 575# Craftsman / Date QC Inspector / Date 6.1.28.e Steps 6.1.28.b through 6.1.28.d are acceptable QC Inspector / Date i Quality Engineer / Date 1
, SEE REV. i
&cc *PA-5\h poR 1'EST STEPS ,
StGdTORES 4
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t i C SQN STI-17 Page 16 Revision 2
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Test Data Sneet Page 4 of 10 6.0 INSTRUCTIONS (continued) 6.1.29.b 1. Cable No. 2V58878 (Items No. 3 and 9 of Attachment 3). - Meter No./ Cal. Due Date Continuity Checks Acceptable MuS / {A93&o 7/ </- S'7 QC Inspector Date . Raychem Acceptable at Solenoid End Offf,7][, "-A
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% c_ / 9 t, 37 QC Inspector Date Raychem Part(s)/ Kit and Lot Nos. Used #4PK\l-2.-14[teT8 dSigots.
575# 5 8 8 7 ei e c i2. - Cable Wires Properly Identified, Tie lirapped and Terminations / Splices Acceptable Solenoid End ' " / 9-4 O QC Inspector Date J.B: 2271 End f T/^fL 9/4-V7
- QC Inspector Date i
- 2. Cable No. 2V5888B (Item No. 4 and 10 of Attachment 3).,
Meter No./ Cal. Due Date Continuity Checks Acceptable me /
' M8@u_ 9/ 2-Y7 QC Inspector Date I
Cable Wires Properly Identified. Tie Wrapped, and Ter i # ti sA eptable . Limit Sw. End /w / p /9 7 QC Insp'e~ctor /Date J.B. 2271 End kMk 9/0/.y') QC Inspector Date Q . 0338Q/cdb D
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) STI-17 Page 17 {
j Revision 2, -l Test Data Sheet t Page 5 of 10 , j 6.1.29.b 3. Cable No. 2V5889B (Items No. 5 and--11 of Atfa"chment 3) 'I l Meter No./ Cal. Due Date Continuity Che ks Acpptable r ( .i Edu- /
/2Mba- _ fib -s'7 -
_g QC Inspecter 1 r;, Date
., ,. t Cable Hires ftoperly Identified, '/
s e . Tie Wrapped, and T t N lon Acceptable Y, ci Limit Sw. End . ,N .' y !) ' i' t!
- / / / 't
/QC IfrspH't'or (/a te' ./
J.B. 2271 End oa b _ 9/a - 87 QC Inspector Date
- 4. 9
' Cable No. 2V59078 (Items No. 6 and 12 of Attachmeht 3) j Meter No./ Cal. Due Date Continuity Checks Acceptable t o,u m /
@Sh '/ / 4 - 8 7 y ,1 QC Inspector Date . ij Raychem Acceptable at Solenoid End + esct s~ MA T 7 3 *15 o*# ** W 8 N n QC f Inspector
$4W '/C-6
/ C Date
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.f l Raychern Part(s)/ Kit and Lot <Nos. U d 33 PW 2-14/ Lot # Ns igots 575#
5887oi80ip _
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Cable Wires Properly Identified, T S' Tie Hrapped and Termin tions/ Splices Acceptable h
--J-C' Solenoid End V mQC[/Inspector
' AR / @ 87 < -
- Date ] 4 l J.B. 2271 End @bkebu- 9/ 'l - O fj QC Irispector Date ;,
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SQN STI-17 S Page 18 Revision 2 Test Data Sheet Page 6 of 10 6.1.29.b 5. Cable No. 2V59088 (Items No. 7 and 13 of Attachment 3) Meter No./ Cal. Due Date Continuity Checks Acceptable " Am / #dffewo
, , < 7 l 2-
, QC Inspector Dateph'i Cable Hires Properly Ider.tified,
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QC Inspector Date 6. Cable No. 2V59098 (Items No. 8 and 14 of Attachment 3) Meter No./ Cal. Due Date Continuity Checks Acceptable t / J'fM G I. ~) - 8 ) 1' 'QC Inspector Date' Cable Wires Properly ' Identified, i Tie Wrapped, and T t s Apjceptable 1.imit Sw. End e V /
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Degradation Found
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f y SQN 4 STI-17 w . s- Page.19 Revision 2 Test Data Sheet Page 7 of 10 6.1.29.c Blocks recoated with RTV 3140 b ' [. I/ /'/-8 S_/
' Craftsman Date 575# 59 976 / 9 / 6 ?>
f&ko 'll ll ~ 9'] QC Inspector Date , 6.1.29.d' JB 2271 cover secure A/a1Craftsman
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6.1.29.e Gaskets inspected and ' replaced as required
/ 7-I-Craftsman Date 3
o -- , 575# k D114ND I ' 6.1.29.f Covers torqued and Tool No. / Cal. Due Date secured' Eloov4r /; 2/_9/p p, pcc sh82-ZS-061'-0192-1-B o?O/dd$ /2S' If 7' Torque Value QC ec r . Safe ~ ' 2"'9 2-ZS-061-0192-2-B [ htNp/ [/55 8M/ 7 M Torque Value QC ns ect r Date
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QCInspector /Date 6.1.29 9 Si noffs complete for Temporary Condjtton Log., ,
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l SON I STI-17 Page 20 Revision 2 . Test Data Sheet Page 8 of 10 6.1.34 2-HS-61-194 open and red light illumi 7.
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~ Cognizant foremart '4 Date 74- F .
6.1.36 Test area left clean ff T-C-ff irW/' ll'
" Cognizant foreman' # f/ Date .
6.2 Functional Test 6.2.8 Step SI-166.6 performed for valve 2-FCV-61-192 and copies i attached. a& \d y .1/ /9lc/s?? Cognizant Engineer Date SI-166.6 performed for valve 2-FCV-61-194 and copies attached.
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Cognizant Engineer Date 6.2.9 Shift Engineer notified. , l :
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i Shift Engineer / Date / Time 6.2.10 Maintenance and Surveillance Section notified.
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, Maint. & Surv. Section Dstc 03380/1ds
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4 SON STI-17 Page 25 Revision 2 Attachment 4 Page 1 of 1 SPECIAL TEST EQUIPMENT Identification Calibration Instrument Specification Number Verification 9 s SEE REV.o ForR SPECIAL TEST Equip-MEUT d5ED. l l 1 If test instruments are changed during this test, the instrument info'mation must be recorded here and an entry made in the 4 chronological log explaining this change. 03380/lds
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SON STI-17 Page 27 Revision 2 Attachment 6 Page 1 of 3 I. Conduit & Cable data Conduit Number 2V58938 Conduit Size and Material 2" I Cable No. Mark No. Type Insulation Type Insulation Thickness
- 1. 2V58878 WPA 2-lC #14 SROAJ
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- 2. 2V58888 WPA 4-lC #14 SROAJ .045
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- 4. 2V5907B WPA 2-lC #14 SROAJ .045
- 5. 2V59088 WPA 4-lC #14 SROAJ .045
- 6. 2V5909B WPA 2-1C #14 SROAJ
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i A SON STI-17 Page 28 Revision 2 , Attachment 6 Page 2 of 3 II. Cable Routing Data Cable No. 2V58878 From: JB2271, AZ 303/746 To : 2-FSV-61-192, AZ 294/780 Conduit Routing: 2V5893B, 2V58918 Tray Routing: ----- For : 2-FCV-61-192 Control . Cable No. 2V5888B ' s From: JB2271, AZ 303/746 To : Open LS, AZ 294/780 Conduit Routing: 2V5893B, 2V5891B, 2V5892B Tray Routing: ----- For : 2-FCV-61-192 Controi l Cable No. 2V58898 from: JB2271, AZ 303/746 To - Close LS, AZ 294/780 Condait Routing: 2V5893B, 2V5891B, 2V5892B, 2V5890B Tray Routing: ----- For : 2-FCV-61-192 Control Cable No. 2V'59078 From: JB2271, AZ 303/746 . To : 2-FSV-61-194, AZ 294/780 Conduit Routing: 2V5893B, 2V59118 Tray Routing: ----- For : 2-FCV-61-194 Control 03380/1ds
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SQN l' STI-17 Page 29 Revision 2 . Attachment 6 Page 3 of 3 II. Cable Routing Data l Cable No. 2V5908B ! From: JB2271, AZ 303/746 To : Open LS, AZ 294/780 Conduit Routing: 2V5893B, 2V5911B, 2V5912B Tray Routing: ----- For : 2-FCV-61-194 Control . j l Cable No. 2V5909B
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l From: JB2271, AZ 303/746 To - Close LS, AZ 294/780 Conduit Routing: 2V58938, 2V5911B, 2V5912B, 2V5910B Tray Routing: ----- For FCV-61-194 Control Cable No. From: To . Conduit Routing: Tray Routing: For : l Cabl,e No. From: To : Conduit Routing: Tray Routing: For : *
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Page 1 of 2 TRAINING ROSTER-Subject of Training: IMPLEMENTATION OF STI-17 REV. 2 Date of Training: _. 9 ,/ z ,/s .7 This training consisted of formal instruction on the following: *
- Objectives
- References ~
- Prerequisites
- Precautions and Limitations
- Special Test Equipment
- Instructions
- Acceptance Criteria
- USQD
- Test Director's Responsibility Test Director's Name: DAVtD Lt. ilOFF Test Director's Signature: _
Date M d. du#6 / 9/2/87
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SIGNATURES BELOW INDICATE THAT INDIVIDUALS UNDER SSN Print Name _3 84-W- Wi 2, ' Wh,sa n, Cer m n Sionature. Deot./ Grade 9 !.vt - 'ID - ?sa I s Jc, s,. R 4 / 12* 6-//-,/ CcG/Hed/ _4/P-77-1730 IL '
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t Page 1 of 2 STr-G TRAINING ROSTER-Subject of Training: PRE-FUNCTIONAL TEST BRIEFING: FUNCTIONAL TEST NO. lo. 2 Date of' Training: _ 9/G/B4 1 This training consisted of formal instruction on the following:
- Objectives
- References !
- Prerequisites i
- Precautions and Limitations
- Special Test Equipment
- Instructions
- Acceptance Criteria
- USQD
- Test Director's Responsibility Test Director's Name: DWtb d. MUFF Test Director.'s Signature: ba.ua M. du ou / 4 /t./so 9agg --
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SIGNATURES BELOW INDICATE THAT INDIVIDUALS UNDERSTOO SSN Print Name Slanature l%, <> n s e, 9 Deot./ Grade e e c.it 9 4 a o? /7 3% df4'l!Q 6% W %n & /H . bh'.s nn no w s -s% 3o4 i Tnov L _ %h te, Af db/4. YA/ J CLLgm,J A 520 -t Hny 'ht ./]hCEM ' ' Lia m & LMdvi K. Ho(Ycu, //aW, ///M&W <h>M
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Attachment A Page 1 of 3 Revision 4 Workplan
- Requires QA Signature and Date klVWA' B 2 ^S 214 /
Page of 6.1.1 - Step 2.4 (May be marked Device No. (UNID) .7- N '60/-S/92'A -8 "il/A" if no Type of Test Equipment l / special fittings were used) Identification No. l h Calibration Due Date / Special fittings
- Torque Applied Properly (
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Torque 8 Date Amount of 'Icrque Applied te . i . 2 - Si ' e p '2 . 6 3Grafoil T. ape Applied in accorcianceywith Step 2.6
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/i Date d
$'..i.3 - Steu 2.3 Type of Test Equipment u p.t ; t, 7 tq N (:, (, car t:3tM Identification No. d i'I N O. l-l'l Calibration Due Date 7 - 1V - 6 *7 C e *: 1 n , L; ,
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/meunt of Tc rque Applied )65 0; tyg,1g/ v E U __m.m tf,q o_
6.!.4 Step 2.'.2 Type of Test Equipment $3 (Tergaeing only) ttr,T c 7 tut.hu E' 'a M UCM - Identification No. E"R L10 4 L{ UK Calibration Duc Cate ~1 I'- Y 1 < 1 L. . Torque mLN) ~,[hda2/
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lation Acceptacle
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- Crimps Acceptable _fy ik.b fS!-v _),1QhT'? _
Termina;.ien Date 1: Cable f' rope 11y Termi-r:a t ed jid[ide / l'-23 -A 7 f Date Drawing 1:wd ll Uhaj'y,3,0 17/ Eh.'d 6.1.7 - Sten 3.3 4end had2uc Acceptavle 2 4 fft jy( . . ' C -13 ;g_ (autbaa-d Side) , Dat e
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SQN ' M&AI-19 Attachment A Page 3 of 3 i Revision 4 l l Workplan i l
- Requires QA Signature'and Date [Page t_s it A _oft %- t 4 L
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6.1.9-hlep4.2 Meter No. 9 W Q1063 Calibration Due Date N/Ah 7 8"I7 Continuity , Checks' *Centinuity Checks ;g)gi,) My hn)4w ,
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,7.t/[k['h',h Crimp Tool No. L!C2 i O 9 7 Inboard Termination Calibration D w Date 'l if ]
- Terminals & Crimps d..a.J>L 7 #!4ev o / y r- rs-
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Device End Date
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+ Li"ted for Cont 2nuity & Insul, Lion Resistance Chetn REMARKS: ,5..
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- Requires QA Signature and Date MWA8'2 Page 3.2.].M]
_.of 6.1.'l - Step 2.4 Device No. (UNID) (May be marked 2- CS r'- 06 /-O/9 7 8 "N/A" if no Type of Test Equipment special fittings r 1 were used) Identification No.
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Torque I ' ' Date Amount cf Torque Applied T.~1- ~ ~ ~ atep 2.6 vGrafoillapeAppliecinaccor.dancevi.jhyt.ep2.0 c.~.j'4 N Y11e'k '!6 a19 /66.WN/sG./M/d? Date 6.1.3 - St.p M.3 Tjpe c Test Equipnient __licque. lid., .,u, 9; m a 6044 Id:'ntificaLion No. O Qq/g Calibraticri Due Date 7/Q,h/ ' J-Turque l' Torque Applied Properly 0: iifIfg /_ (ffd
$ 3 @.V,Rujf GMAJ/97 Date Axount cf Torque Applied .Q>6fFF-_/.BMhOJ3.'QBul$d//<.wa ac 6.l.4 - St.co 2.12 ryre cf Yest b.quipment 3,hy W.;w
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SQN M&AI-19 Attachment A Pas,e 2 of 3 Revisien 4 Workplan MR P> ^2 ~4 *2 t 9 i
*Reouire? QA Signature and Date Page of 2 A 56 4 l , 2 5 6.1.5 - Step 3.1 Cable No. or Nos Jg[3 W.s{;-M@$3J_6W%yG 6-l'l-8 '1 No. of Conductors / Size __ ff p, .'/ 4/
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' l S T D 7 son V-STUB TYPE COUNECTION Appendix F Page 11 Of 16 am--
VR B O U?b *, td
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#9' '
Cable Identifier'No. 1\/$90'7 8 .f f ( ,)" Splice Serial No. (SSN) CD l2./ M-Cyb,Le A Cable B Splice Location (Field to SuppTy Ooca b Bldg: N/3-J Elev: ,2,2,2 Ft'. K In U" f ' TVA Mark No. l Rad: A'7 Ft. (g 'n. A a .' 3 Orb )e,y D ees. Size (AWC) Q t'Q _ fti FR. - S' t _, ,,In.,S4 t ' Crl m Line '
# / fi ? //o Ft. 3_(J,l N .' L,ine No. of Con d. , ,J-/ q '
%^l i r, Jacket O D. W69
._1- / C. RTHER: 4 't <
J .//6 - i APPLICATION DRAWING CABLE E f-1h8" Ibin.) Y2=,/ffin.(max.7) 3q % ,;. L _ if A _f 1 JACKET' r F
**' K 1,s s=1_1 i j j jsus g/ ) V I f) - --4 {
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y- '
\- i s 1s -m] \
d,, \ 1 ,/Wg -
, j i
! K CABLE A .i Primary
$a h-L JACKET -
, ~~R G 1/8" (min.). -
Insulations E 71=.
/f9 in \(max.)
I j
- Bolt pad is optional unless th.,1t length f); lug'sprede width is f r:mter than 0.81 i n '.
KEY: t l RAYCBEM M7' No.(S) G 51'i. JkSHRUNK Y~ RAyrgE FOR,,,Py CE PARTS LENGTH (Inches) y KIT A)/QlfjfART - 2. - NO. I '! it/S ~ 14 0 /5 , FJ t R Z: BRKOUT BODY SHIM A/M \ f l ' i E: COND SEAL BRK00T ! H2-/o/02/O ,,_[ . t
)
7 R: CABLE B COND SHIM T: ENDCAP Q_ _y_ F: BOLT PAD 1 Cf ,fff>j@,6MFt.%W J #Ta Q,, st_ _l Mib'D MFR/PART NO. .ess. W SI14.(AWG)cdn!!6LT HOLE LUG SPADE WIDTH (1)G: CONNECT 0R A (% /MM/ 34/ 2 \3 A Et" #~'5 [, /(, # 7'"f6 r'6 In(Q
, 34 3 In.
(DH: CONNECTOR B 6 AMM / 'l' , _ X S. S (t.)I: NOM B0LT SIZE /$W-- -.4. x. $';In . (Max.) :{t ./.4 $ A gt"# InCafL__,.1 m In-(DI: LOCKWASHER ,. 8 _ NOM. SIZE: twfGIn(S TYi E: '/;'N : /,h ';Q,_p,,C, Q;f,y g >3;g / (DK: HEX NUT
.j a.L,,
Q NOM. SIZE: M AIn(S TYPE:
i g Civ 31 ) 4 "VevJ7 Bolted Connec lon Verified (y ,gg i ' '
/
(Ref. M&AI.-7 5.1.6) {)C Inspector I Date - 1 CAR'.E A A ' WIRE NO. OR CABLE L (EQUTI~iEAD) ?_ _ _ Mit cmeter No.: [ MEASURED WIRE NO. OR MEASURED NO. COLox CODE O.D. (In.) COLOR CODE g,,(') . D . (In.) /2011/'7 01 Gs I B I . I t.,4 6/R) .104 ; , w ^. 02 C71 (7 U ,10,9 (, I (3 M ,/0+ 03 ///4 9CJ - Aj/;" Cal. Due Date: h /[-M ) u
.5 g.7 7 '
Micrometer Measurements Taken By:
@ bGh%an Rw,e If8 u 2r
# le> - M 'b '
Craftsmar(Sigfiature ,. , Date b o ki.vwCIt.b b O-S wo*J.CA N N Designed'Lv: /</ M $N,. / b /d '[ 7 !' h s gnizant Engineed a; nature Date (2) Eua ScALCAp0M0 '{
'E Lerd 004, diGF/li[F ReviewedBh: daeh. 6h+
gnizant Ent,in~eer 3.('t.4a ture
/
8.nate "[b $7_ . Materials Verified By - D.$9hfe.Q. and SSN Tag Inscalled: [,} Ref . MLAI-7, 6.1. 6 -> 6.1. 8 , W hr 3-/tJ'7/ f/N67 QC ' Inspector Signo.re Date COMMENTS: Tifm [*, [ K A0l~' lnC hs,& & Y P t. F-18 y.,,.,...y._, 0722E/dbb .. ,, Page L, Q yo/},. wy
.u -+ n$ S/N Cfusyl b' #8. T h., Z~c/,, q af 4 8_~J2- ,p'8-'I Hl; y ,wfrw ' rs,,,. <sm - n 4 ny.iown s .wu . .
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* , , , , . ., . d'-l Appendix F ~i/ > > l ,3 </N AI-7 V-STUB TYPE CONWCTION Page 1I of 16 era- WR B VP E1M' " i i age 113
' Cable Identifier No. O.\/ $ 8 W7 8 ,S.ylice Location ( eld to Supply Locat..'. on 11 rV Splice Serial No. (SSN) .QC,113 ) Bldg: /G -1 Eley: #7 L7'7 F t . (s In.
Cable A Cable B T7A Mark No. W G (A l W udct Rad: h '7 Ft. J _ In. Az: _2C) 9 Degrees 4 In. S ut) Column LinF-~ Size (M Gi # / '/ ElP Ft. --~h ( No. v Q o'nd. ;L' / L L-/c OTHER: 3
. -s t.- 2 Jacket'd.D. , y ,P.SC/ ,/3/ -
APPLICATION DRAVING 1/ inin.) Y2= , / W in. (max.7) 1 CABLE 5 s t h "8" iT d I d ,
, JACKET
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- Bolt pad is optional unless bolt length or lug spade width is greater than 0.87 in.
' RAYCHEli LOT NO. (S) MIN. UNSHRUNK KEY: RAYCHEM PART NO. FOR PIECE PARTS LENGTH (Inches)
,,, KIT Z: BRKOUT BODY SHIM
,f/Pr V / 4 A/S-/4O/S A//A A//4 I E: COND SEAL BRKOUT H2 - /OO '?r/ / o R: CABLE B COND SHIM i (* A-/0/0 t/ -)
T: ENDCAP l ,C_ P / CAM /9 '+'
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~ 'd7t S In(C ,3/1 In.
(DI: NOM BOLT _SJZlITe / ' 's r,90In . (Mar.) TYPE: Bn % c4 Ger%N 5 7';-g / G>T : LOCKW/.SPF2 # , NOM. SIZE: m fr t?In/0 TYPE: ( l j ()K: H EX NU, T,,, ** "" NOM . SIZ E : /p-pCEIn t'E TYPE: 4 > W .7 4 # % .ri Bolted Cc.?ntetion Verified / fRef.jjff!-7 6.1.6) :g, OC Inspector
/
' ' Date -
,,,[ iCABLE A A, CABLE B (EQUIP. LEAD)s Micrometer No.:
,,/ %t1,110. OR 1 Hit.SURED WIRE NO. OR
(. MEASURED , N, _N0,., , COLOR ' CODE 0.D. iIn.) COLOR CODE 0.D. (In.) /50,2. 2 / '7 01 Q]_AI l :, ,
- Iflf Gt/ R / </OY1 O/ 'f b! A AJ ,/(.,,cf G, / A AJ , /c c) C/ Cal. Due Date:
03 " A///1 ~--
- 3 l- 7,t.e y T- /O - 7'7
, MLnrctne r Measuremen%s T Ann By: bY w r' ffbb N /*' D -Sl'S 'l
( Q) g G h %Re.wso ' Craftsm( . Signature j Date
*j MO%t.ttnes%Ofa "f,CAscd.G96fl2Xk;
& ignf d B3' ~ if'f' h Cognizant Engineer g Mnature
'E WI ?'~l& $l .
Date l
'g qpoc.c., Egneq eyr W. To toto 4 l Reviewed By:
htw b . .bebulk[ /
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_h 7 gg7 @6"i2""' "" 6 * """ 8 i 6 " * '"' ' Materials Verified By and SSN Tag Installed: Ref. M&.AI-7. 6.1.6 + 6.1.8 _%b', hm ~ QC Inspector Signature
@ttM.-/ S-// 77 D PlK/B1 s
{,%)' Date COMMENTS: Z7 bin Z,I, K . 90T Included . T i .i ? & x 3-It> 27 0722E/dbb Page
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@ 8 //, uwig J s m ct ,J hw. IAiI,.,.,,,/ 4 8 .sa s4-wF?
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SI-166 ' F' i/f
- Page 507 Y D . ,
- X n Revision 11
!, .D '
. w[ .
Data Sheet No. FCV-61-192 Page 1 of 3
~
- Ql . , .
'!~b YES _ NO
. PMT: ,
UNIT I d/ ' _ I , r'. DATE' WR No._ N N l 3, , ./ t. r
' ~
Valve Number: TCV-61-192
,a 4 4
Valve Nomenc)fturt: Glycol supply isolation valve - Safety Traint ? # ,- d, , Maximum A11cwshie Stroke Tis'ne: U1 = 18.5 sec., U2 = 16.4 sec. Maximum Allowable Stroke Time Determined By: Initial Test. ( Timing Position::; CLOSED Drawino " 'arences: 47W814-2, 45N661-1 The limi ..y MAST is determined in accoAnce with specification 4.0.5 and is listed. Technical Specifications. allow a 30.0 see MAST. i 1.0 OperatingConditionsFohTesting e Any NORMAL conditions. ,
' ' ~
t t"
- '\ . . . ~
2.0 Precautions .;;.
.. ,__'. Q . '.~~
- - ~. --
2.1 Observe all general precautions in'SI-166.1. - . 2.2 It is recommended that when testing this valve all ethylene Glycol circulation pumps and package chillers be shutdown to the - unit under test. gdr (s 4,*- 4 , , 2.3j Refer to T.S. 3.6.ff.1.& 3.6.3 (modes 1-4). < Instructions - 3.0 t
- i. .
3.1 The test performer has reviewed all precautions in section 2.0
'M
'and has verified that the plant configuration is'such that plant ,
conditions and equipment will not be adversely affected by this test.. l $ %H /hb Y J/V N Date Time
<- ?
. 3 _ y or srb - _ ..
i s-
,4 3.2 Turn HS-61-192 to the OPEN position, if required, and verify that the RED light is ON, GREEN OFF.
j Verified By: A M (M / 3.3 Turn !!S-61-192 to the CLOSE position and measure the stroke ' - p time.,, Verify that the GREEN light is ON, RED OFF. Verified By: MM o' v '. ' ' - i _ _- ____-__-____-______J
7 i e r .
)
J o ,. . Wp .. -
." ' . ' ..pyc , -
l 437 ' .,.;.1 - SQN l q f . .- . -
.- SI-166 f,.;f ' . Page 508
. s: + -
Revision 11
'I Data Sheet No. FCV-61-192 i:
*E? .. ,
Page 2 of 3 .
.g.;;.:. ,
.j
^
. REMOTE LOCAL
. $ 0 ~2 - Sec. Ei 0$ Sec.
_. z _- Stopwatch ID: 8735.51 Stopwatch ID: 8 38
~
CAL. Due Date:Y d 77 CAL. Due Date: Y -M-S7 Recorded By: f. AR,/-4 Recorded By: de /M e MAST: U1 - 18.5 Sec., U2 - 16.4 Sec. 1 QMDS tracking log updated. MM / Date 00 /' 3.4 Unlessanothervalveistobetested.returntheicecondenser system to NORMAL. Turn HS-61-192 to'the OPEN position and ' - verify RED 11ght ON, GREEN OFF. .- . ,, TJ - .
-iert'fieb By: d,j,4,, / bd"7 I ~ "
. .s ; . , ,
t 2nd.Perso r /M//D
/
.. . ;. -):i NOTE: .If valve cannot be 1 eft in the OPEN/A-AUTO position, state reason and "As Left" position in the remarks ,
-section. Record in the configuration log.
4.0 Remarks
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, ;.'. SI-166 Page 509 Revision 11 -
.' Data' Sheet No. FCV-61-192 8 p Page 3 of 3 .
5.0 AcceptancerCriterka
A. Did either the remote or local stroke time exceed the MAST.
? , .
...' YES lNO .
B. Did the remote stroke time differ from the local stroke time by more than 10% or 2,sec. . . -
~
N/A YES NO If either A or B above is YES, refer to Part C of SI-166. Evaluated By:A, , Yb / f dd)
/
NOTE: This section' is to be comp 1'eted by Mechanical Test " 'l Section. - l C. Did the remote stroke time exceed the'CMAST of sec.
. ~
., . YES -
NO .. .. If YES, refer to Part C of SI-166.
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v %. '_. .. TENNESSEE VALLEY' AUTHORITY Page 1 SEQUOYAH NUCLEAR PLANT g- HCI-HM4 Hazard Control Instruction I As ASBESTOS
References:
29CFR1910.1001 and 29CFR1926.58, " Asbestos, Tremolite.
-f Anthophyllite, and Actinolite" 40CFR61.20 through 40CFR61.25 SQA126 SQA45
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f NOTE: Inhalation of asbestos fibers may cause lung disease depending upon the concentration and size of the fibers, the type of fiber, and the exposure time. l~ DEFINITIONS [ , Action level - an airborne concentration of asbestos of 0.1 fiber each cubic centimeter (f/cc) of air calculated as an eight (8) - hour time-weighted average.
- Fiber -
a particulate form of asbestos, tremolite, anthophyllite, or actinolite 5 micrometers or longer, with a length-to-diameter ratio of at least 3 to 1.
"High-efficiency particulate air (HEPA) filter" - a filter capable of trapping and retaining at least 99.97 percent of 0.3 micrometer diameter monodisperse particles.
Permissible Exposure Limit (PEL) - an airborne concentration of asbestos of 0.2 fiber each cubic centimeter of air as an eight (8) - hour time-weighted average (TWA). PURCHASE OF MATERIALS CONTAINING ASBESTOS (1) Materials containing asbestos shall be replaced by asbestos free ' materials on a programmatic basis.
~
(2) The originator of a requisition or purchase order for asbestos or
- materials containing asbestos shall route such requisitions through the plant safety staff for review and approval.
(3). If no asbestos-free substitute is available for materials ecetaining asbest'os, the materialshall be properly labeled in its shipping _ container and when installed. (4) Prior to purchase, all requisitions for materials containing asbestos l_. shall be submitted to the site director for approval. ~ W L BI A~b?. lob e D E
e 4#% *4 9 Hazard Control Instruction Page 2 HCI-HM4 - MEDICAL SURVEILLANCE - airborne concentrations sofed fibers of asbA for all empl'oyees exposedmedical to This program includes,the following: _ (1) estos in excess of the action level. All asbestos workers and helpers are cov (2) ered by this program. ~ Replacement medical examinations
- l. employee is assigned as an asbestos workeshall be conducted before a I (3) r or helper at SQN.
Periodic medical examinatio r covered under this program.ns shall be conducted annually for emplo (4) 30 calendar days before or after covered under this program. a thewithin e conducted datTerminati I e of termination for employees (5) A physicians's written opinion shall be f employee conveying the results of the mediurnished to the affected 30 days of the date of the examination cal examination within (6) All medical examinations shall ments listed in 29CFR1910.1001. be in acc ordance with the require-TRAINING All employees who are exposed to airborn ments of this instruction shall be repeated on an annual basis . a n ng andexplaining of asbestos. the hazardsor a the require-This training _I_ INSTALLATION / REMOVAL OF MATERIALS _ If and when it becomes necessary to use asb
- airborne concentrations the following shall bestos materials that may cr (1) e followed:
Installation / removal of asbestos materials plant safety staff to determine specificements. requirshall be coordinated w (2) Engineering controls shall be used whenever airborne limits. concentrations of asbestos s not exposed intoexcesseach in of the permissible (3) Warning signs shall be conspicuouslye post d . 0.1 in fibers length). each cubic centimeter os fibersofmayairexceed (grareas where identify begins. the boundary where a potentially asbAreas off) to shall be Warning signs shall be worded as shown in Atestos contaminated ar tachment A. g M4(b'2 W W
Hazard Control Instruction Page 3 HCI-ID!4 INSTALLATION / REMOVAL OF MATERIALS CONTAINING ASBESTOS (continued) (4) Asbestos materials should be used in a wet state (except where r-impractical) to prevent airborne concentrations of asbestos fibers. (5) Dry spraying of asbeMos is prohibited. (6) Power tools used for cutting asbestos shall have dust collectors. b < (7)
- Vacuum cleaning and wet cleaning shall be used in areas where asbestos materials are used, handled, or stored.
(8) Asbestos waste shall be controlled, collected, handled, stored, and disposed of in accordance with the requirements in SQA126. L (9) All insulating materials not positively identified as asbestos-free shall be handled as if it were asbestos. (10) Employees shall wash t
'!eir hands and faces prior to eating, drinking, or smoking after working in a asbestos contaminated area.
PERSONAL PROTECTIVE EQUIPMENT (1) Employees exposed to airborne concentrations of asbestos shall wear j an approved respirator, protective coveralls, plastic booties, protective gloves and protective overshoes. All openings shall be taped shut. No personal outer clothing shall be worn under the protective clothing. Employees shall remove their protective
,~
clothing and respirator prior to exiting the roped-off area. The asbestos contaminated clothing shall be bagged and handled in accordance with the requirements listed in the section entitled Laundering of Asbestos Contaminated Clothing of this HCI, Disposable booties and tape shall be handled as asbestos waste. (2) , Single-use or disposable type respirators (such as 3M Model No. 8710) are not approved for employees exposed to airborne concentrations of asbestos. LAUNDERING OF ASBESTOS CONTAMINATED CLOTHING Asbestos: (1) Contaminated clothing shall be laundered in a manner to prevent contact and airborne exposure to those doing the laundering. (2) Contract laundry establishments (if used) shall be informed of any _ abnormally high concentration of asbestos in clothing. . (3) Each bag which contains clothing which may contain asbestos fibers shall be sealed and identified with a warning label (See Attachment B). _t _ __-_ - -_ - - - ---- - - - - - - - - ' ' ^. - - - ~ ~ _ _ _ , _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - ' ' ~ '
+ . . . . .-
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p ' Ifazard Control Instruction Page 4 liCI-l&f 4 ASBESTOS WASTE (1) Asbestos waste shall be either triple-bagged using 4 mil plastic bags or double-bagged using 6 mil plastic bags. Each bag shall be identified with a warning label as shown in Attachment B. -
~ ' (2)
Storage and shipments of asbestos waste s' hall be coordinated with l the plant SQA126. safety staff and shall comply with' the requirements of, GENERAL (1) Injection of.Furmanite compounds which contain asbestos shall be coordinated with the plant staff. (2) Prior to removal of valves or components which have been filled with Furmanite compounds containing asbestos, the cognizant maintenance representative shall consult the plant safety staff. The plant safety staff shall assist in the preparation of a special work procedure to protect TVA employees. (3) Insulating materials containing asbestos shall be replaced with asbestos-free maintenance materials whenever they are removed as a part of normal outage or activities. 7- The lagging fabric used at these asbestos-free areas shall be colored blue or the mastic shall be dyed blue. New installations of A-cloth are prohibited. (4)- Eating, drinking, and smoking shall be prohibited in areas where asbestos ispermissible exceed.the stored, handled,exposure.installed limit. or where asbestos levels may (5) In accordance with the requirements of 29CFR1926.58 " asbestos, tremo anthophyllite, Taylor (6648). and actinolite", the " competent person" at SQN is kictor }f .
.. INDUSTRIAL HYGIEhI (1) 4 Ind_ustrial asbestos containing hygiene monitoring is removed.shall be conducted when materials the plant safety staff. (unless deemed unnecessary by (2) 16dustrial hygiene Nnitoring shall be conducted on at least a semi-annual basis.
(3) Any employee exposed to airborne concentrations of asbestos in excess of the permissible limit shall be notified no later than - 15 days after Industrial the Branch, flygiene findings are received by the plant from the w gt. [3 2.437 Q0 m-- ~__--_-_.] _ _ _ _ - - -. . _ _ . . _ - - . . . _ _ _
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ASBESTOS
; f CANCER AND LUNG DISEASE HAZARD -
[~ AUTHORIZED PERSONNEL ONLY -
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RESPIRATORS AND PROTECTIVE CLOTHING ARE REQUIRED IN THIS AREA I f
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._, . CONTAINS ASBESTOS FIBERS AVOID CREATING DUST.'
CANCER AND EUNG DISEASE HAZARD F f f I
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.- . . _ _ . i Page 168 Standard Practice SGM2 Revision 23 APPENDIX 4
, tfST OF INTERFACING D WICES CRAFTSMEN Equipment ID No. M.O.I. NO. DESCRIPTION OF WORK PERFORMED NO. Unie Funct Sys Addrett f fF Aeoliesble) fietsen plant Precedures If Used) 575 NO. NAMES t O -CRb t. - St, t - _.,
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- Standard Practice Page 171 SQM2 Revision 23 APPENDIX 7 PORC APPROVED INSTRUCTION REVIEW INSTRUCTION USED -"
ON DATE HR Number (if applicable) A pre-job review of this instruction was performed. The listed instruction is adequate for the Identified work. CRAFTSMEN CRAFTSMEN FOREMAN If supplied instructions are not adequate: (1) Stop Work (2) The foreman and craftsmen should prepare preliminary instruction change form (AI-4 Appendix G) describing the details of the procedural problem and recommend improvements or corrections.
,, (3) The WR package will be returned to the general foreman who will
()
""' route it to the Cognizant Engineer for review and incorporation of recommended changes as appropriate. l (4)
The designated Individual for the section shall change the status to PE. (5) The WR package may be later made available to work when procedural changes have been approved for use, per AI-4 requirements. Instruction Change Forms (ICFs) needed for this performance were l CRAFTSMEN CRAFTSMEN FOREMAN Suggestions for improving this instruction for future use are: (Attach marked up-pages or use back of page if more space is needed.) l SUGGESTIONS REVIEWED BY Engineering Unit Supervisor Date RECOMMENDATION: l (d
\ SECTION ASSIGNMENT Number ASSIGNED TO 0332S/ jaw l
.4 *
( SQN - MI-6.20 - - Page 3. Revision 11 *
' DATA PACKAGE COVER SHELT Page 1 of 1 I.
To be completed by the originator of the work data package. List the
, documents that are required to perform the worn and return the '
equipnient to service.
- 1. WR/MR number (s): _?)24S 2(.c,O '
- 2. MI data sheet number (s): '
'3. SI data sheet number (s): L14 4.
Material certification requirements: ' o[ u
- 5. Other documents:
All required documentation is in the data work package.
\CO LLAdNLV / 6-12.-@7 Originator of Werek Data Package Date II.
RE'sults review and approval of the above data package (attached). i
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Foreman's Signature Date
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General Foreman's Signature Date i
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Step 3.2 Unit Operator / / Signature Time Date Configuration Change (Step 4.2) Return to (Step 4.3) (Steo 4.1) Chanced Bv !!or al By: By:_ Verified By: Verified By: Time: Time: Date: Date: - By: By: Verified By: Verified By: Time: Time: ,, Date: Date: By: ' By: Verified By: Verified By: Time: TiEe: Date: c-hter By: By: Verified By: Verified By: Time: Time: Date: Date: By: By: Verified By: Verified By:_
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Date: Retorque electrical connections as required by M&AI-9. Step 4.4 SE/SRO and UO notified of work perfor=ed on this data sheet: tiotified By / Signature Date
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Standard Practice Page 12 SQA66 ATTACHMENT 3- Revision II Page 1 of 2 FINAL CLEANI.INESS AND HOUSEKEEPING CH VP!vRH 1524'> kq-AREA - Building ~ Elevation NOTE: Location Not all items will be applicable to all plant areas . YES NO I. (1) Waste / unused materials / expendable JN items removed and disposed in proper designation. (2) Hoses / extension cords / rigging removed and disposed in proper designation. _ (3) Tools /old parts / components removed and stored in proper designation. i i (4) Q Package proper material removed and stored in _ designation. _ (5) All doors / covers /fastners in place (6) All screws / bolts installed (7) Supports / brackets restored (8) Floors oil, etc.cleared of litter, dirt, water, 1 (9) Floor free ofdrains / exhaust vents / intake vents obstruction. _
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(10) Scaffolding not needed removed from' area. l (11)
- Electrical boards and panels free of foreign material around their exterior. __
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