ML20094N259

Staff Exhibit S-30,consisting of Rev to Justification for Continued Operation Forwarded by Ltr Dtd 870917

ML20094N259
Person / Time
Site:	Farley
Issue date:	02/12/1992
From:	Gandhi K BECHTEL CORP.
To:
References
AP-13541, CIVP-S-030, CIVP-S-30, NUDOCS 9204060252
Download: ML20094N259 (19)

Text

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Staff Exh. 30 Mc"' Bechtel Eastem ' Power Company Engineers - Constructors 72 MAR 13 P12:11 -

18740 Shady Grove Moed Galthersburn 20877 1454 m nr r stui v... @04 2M, Maryland Docniigg'4 m SEP 2 3 $$7.

In reply refer to AP-13541 l

Mr. W. G. Hairston, III Alabama Power Company 600 North 19th Street Post Office Box 2641 Birmingham, Alabama 35291-0400

Dear Mr. Hairston:

Joseph M. Farley Nuclear Plant Unite 1 and 2 Bechtel Job 7597-011/021 Electric Hydtogen Recombiner Splices -

Justification for continued operation (PCR 87-0-4441)

Bechtel File A-78, E-91 AP-13541 l

l Attachment 1 is a revision to the Justification for continued operation forwarded by AP-13525 dated September 17, 1987. This revision is based on "As-built" information provided by APCO on the 1A Hydrogen Recombiner (see Appendix A). This includes the clarification that tape is g provided between the individual heater conductors.

If you have any questions or comments, please contact us.

Your 'very truly, 7

Et c: Gandhi '

- Project.-Engineer ECG/AJD/DGBisg Enclosures As stated above I ce J. R. Crane, w/1 J. D. Woodard, w/1 J. E. Garlington, w/1 R. G. Berryhill, w/1 D. H., Jones, W/1 9204060252 920212 PDR ADOCK 05000348 G PDR 2

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Attachment 1 to 10ttor AP-13541 sheet 1 of 5

SUBJECT:

Evaluation of splices deed on-Hydrogen Recombiner heater leads to field cables EQUIPMENT: RECOMBINER JUNCTION DOK Q1E17K001A-A Q15170001A-A Q1E17K0015-3 Q151700013-3 Q2E17K001A-A Q25170001A-A.

Q2E17K0013-5 Q2E1700015-3 INTRODUCTION Each hydrogen recombiner contains five three phase heater banks. Each heater bank is provided with-a 4/C:08 AWG-. power .

cable (as described-in Appendix D) terminated on Terminals 1, 2, 3 & of the' heater bank terminal block.- The other end of each 4/C 68-AWG power cable is brought into-the power-  ;

junction box as leads-A, B, C & N (Refer to Westinghouse drawing 1366C51). The power junction box is located.on-the outside of the recombiner enclosure (Refer to Westinghouse-drawing 7189D19). Each heater lead:ia provided with a Hylug YAVOC-L3 ring tongue connector in the junction box.- The field (power supply) cable ; consists - of ~4~1/CD #1/0 (Cable Code 304) Okonite cables. Each t!ngle conductor of the field cable is connected to the scrrespondirq1 electrical phase power leads from-the.fiva harster her.ks. The splice detail shown on Appendix A is typical.for each electrical phase (A, B, C and neutral) .

This evaluation assumes that the field cable to heater bank lead terminations have beenLmade using:n-bolted lug connection which-is insulated by-Okonite'T95/635' tape-materials. It is assumed that the. details of Appendices -

A and B are applicable to both recombiners on eachzunit.

EVALUATIOT Du' ring normal plant' operation the hydrogen recombiners-are de-energized. The recombiners are manually actuated.after-LOCA initiation,.if required, based.on the~ applicable emergency. operating' procedure. . In : add'ition, the recombiners are tesi.d- (avery__6 months) :and inspected 1(every 18- months)

.per technical specification paragraph-4.6.4;2. These: tests and inspections,'which verify. operability of.the recombinart, include heater lsheatt operation atidesign powet' conditions, visualfinspections of the cabloo in:the power

$ unction ~ box and=reco2 iner enclosure, and-insulation resistance checke of the heater electrical- I\.

circuits.

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Attachment 1 to letter AP-12541

• Sheet 2 of S Ckonite's test report -(HQRN-3) qualified a -5KV These tape taped inline materials

splice using T95/935 tape materials.-

i have a qualified life of over 40 years at 90c operating i

temperature, 200 Mrad's radiation exposure-and a DBE with a peak of 345F and 114 psig.

1 The Farley total integrated dose of 50 MRads for inside i

! containment is far less'than 200 Mrad's test level and Okonite's test temperature and pressure provide adequate i

i margins over FNP design basis accident conditions of 317F (psak MSLB surf ace temperature) and' 48 psig (peak. LocA l

i pressure).

l The 460 VAC splice configuration shown on Appendix A has T95 tape dimensions less than required by the 1000 VAC and 2000 VAC design details shown on Drawing A-172396 dheet 1. In 4

addition, it cannot be verified if each heater-lead is .

l i

wrapped with T95 tape to fill.the annular gap.between-the '

I individual heater cable conductors.

For the purpose of this evaluation it is assumed that five heater lead cables-per1 splice are stacked-and wrapped with-T95 tape insulation and #35 jacketing material, and that the minimum dimensional requirements necessary to provide -

l adequate electrical insulating charcatoristics for 480 VAC

' operation under normal plant service condition exist (Ref.. Tech Spec! Surveillance). With this configuration, the only potential. concern existe under postulated accident environments when moisture incursion into the terminal lug area due to. wicking or. entrance via the annular gap between

the heater power-leads could be postulated.

L ~ Even though there is a potential path for moisturo to-intrude on the bolted splice area under the insulating tape, l this intrusion is of no concern to the operation of each-

• -power cable phase splice-since all individual like phase

! conductors are electrically connected at the bolted splice-l Also, moisture in-leakage is not' considered degrading to the material properties of the T95^ tape itself since the-splice L is not subjected 1to cyclic voltage: spikes which occur during

.energitation and de-energitation. Therefore,:the only viable potential concern.is a phase-to-phase orFor these phase-to-ground short external to the: splice.

l shorts.to occur, a substantial current path due to' moisture-would-have to be. established from the bolted connection to the power junction box or to the. bolted. connection of

[ another phase.

i I -

Attachmont 1 to lettor AP-13541 sheet 3 of 5 A moisture current bridge allowing substantial current flow leading to faulted condition from the splice to the box is not considered credible since the current bridge would have to be established from inside the tape bundle then traverse the external surface of the tape to some postulated point of contact with the metal box.- Even if such a bridge could be established'it would necessarily be current limiting to the extent that it would not impair the function of the heater circuit.

Similarly it 12 not considered credible to postulate a moisture current bridge from-inside one splice to an adjacent splice which would result in loss of Hydrogen Recombiner Heater operation during design basis accidents.

The current bridge would.have to extend from inside one splice across the external tape surface to a postulated point of contact with an-adjacent tape bundle, across that external surface, then inside that splice to another point of exposure. Such a path is not nearly'as likely as-that discussed below. -

It is considered credible to postulate a moisture induced current bridge along the individual conductors to the point-where they come in contact with conductors from a different phase. . The most likely point for the postulated. leakage currents to-occur would be within the cable' jacket of the 4/c #8 AWG heater cable. -This point is most likely because the individual conductors are held in contact with each other within the bounds of the jacket. Since all three phases as well as neutral are carried in each of the heater cables, any shorting scenario due to excessive leakage currents, phase-to-phase or phase-to-neutral, could be postulated to occur near the cable lead ends. To examine the problem of msisture-intrusion in this instance, then it is neesssary only to examine the situation from the point of intrusion on the unjacketed heater lead =cenductors to the point where the cable-jacket begins. ,

l In the hydrogen recombiners there are two-general points of intrusions at the. power junction box and at the heater terminations. Since neither of.thesa'two points is directly exposed to spray, the only source for moisture is through the ambient moisture contained in the relevant environment which-will vary from saturated.to superheated: conditions during the design basis accident. This ambient moisture is all-pervasive, so it can1be postulated that all points of the conductors will be equally exposed where the jackets have been stripped-back for terminations. Thus regardless i

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• Attachment 1 to lettor AP-13541 Sheet 4 of 5 of the length of the unjacketed conductors, the probability of a postulated leakage current is equally Jikely.

In WCAP-7709-L Wentinghouse has documented In that the test p generically the same as those installed at FNP. program heaters were the same as at FNP except that in the power junction box theAt splice both was made points up in anconductors unjacketed unidentifiedwere configuration.

exposed to the test chamber accident conditions, since no problems with any of the terminations was experienced by Westinghouse, it can be concluded that moisture related leakage currents either did not 4 no significant occur or, heater if they did occur, resultedEither vty the recults indicate that operation problems.

the installed configuration at FNP will be free-from any postulated electrical malfunctions in the field power cable and heater lead system.

Additional verification that postulated moisture related leakage currents are not of 17859-02p. concern for Wyle power terminations Report 17859-0?P is provided by Wyle Report (Qualification test program for Commonwealth Edison Company's PWR's) provides qualification informati'on on V-shaped splices using T95 1:sulation tape and #35 jacketing material that were subject to moisture incursion since the crotch of the V was not filled with any insulating material. are These V-shaped splices (specimens 84, B5,The 86, spe andcimens B7) were shown in Appendix C of this evaluation.

subjected to an accelerated thermal aging equal to 40 years plant life, radiation exposure of 200 MRads vamma 58 and psig.a DBE The profile with a peak of approximately 360F ani specimens were energized during DBE As discussed test withIX, in Section input voltage Paragraph between 528-544V AC.

3.0 of the referenced Wyle Report all spAnimens except Bl___

passai the rCuired acceptance _tes3MSpecimen SpecimenB4F4apparently f alled 14 aours arced and 26crotch at the minutes into theintest.

(located very- olose pror.imity to the metal enclosure) of the splice to the?. NEMA 12 enclosure.

This specimen had visuci evidence of chemical burne from the chemical spray which apparently concentrated on the bottom lodge of the enclosure.

The splice shown in Appendix A is installed in the junction box such that the crotch area is In notaddition, in close proximity the plant to the bottom-of the junction box.

I

, l

Attechm0nt 1 to lottor AP-13541-Sheet 5 of 5 conduit system and junction box offers much more resistance to moisture / chemical incursion into the junction box.

The power. cable from the electrical penetration to the- . .

hydrogen recombiner is routed in a totally enolosedThe conduit system, The conduit length is minimum of 30 ft.

conduit leaves the side of the recombiner power junction box and-il routed to the penetration junction aox at a lower elevation. At nc point is the conduitThe installation directly plant-installetion open to the containment environment.

prevents chemical spreys and condensation from directly-entering the power junction box via the conduit. The tested configuration in the-Wyle Raport used a NEMA 12 enc'.osure-

- with the test leads entering-the enclosure via an l'8" long, -

1-1/2" conduit that iras directly open to the test chamber environment.

CONCLUSION The hydrogen recombiner hetter lead system was qualified by Westinghouse WCAP 7709-L. Failure of-splice configuration shown in Appendix A is not considered credible as discussed

-above.- Therefore, reasonable assurance has been provided to establish that the hydrogen-recombiner will perform its.

intended functions in the relevant environment.

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fPPENDIk <0 SM'YI*fi tage No. II 7D ta6Tfdit if9 . /35 9'l Test Report No. InibO2P l 3.0 REPORT FORMAT

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The test program was performed as speelfled la Reference 8.1 and as detailed in this report. 'I '

l Individual test results and the test procedure are presented in the fol!owing esctions:

l o Section ! . Basellns Functional Tests l o .5ection !! . Normal Radiation Exposure o - Post. Normal Rediation Exposure Functional Tests l

f estion !!!

o Section !Y . Thermal Aging o Scotton V . Post. Thermal Aging Functional Tests o section Yi . Accident Radiation Exposure i

o Section VII - Post. Accident Radiation Exposure Functional Tests o Section VIII . Accidict (LOCA) Test o $setlo'n IX -

Post. Accident (LOCA) Functional Tests o Section X - Wyle Laborsterles' Qualification Plan Number 178. ,

Revision C ti.0 TEST $PICIMEN DESCRIPTION The test specimeM consisted of seven Byron /Braldwood samples (specimsas B imd 13 Zlon samples (specimen 21.Z13) as detailed in the following table.

specimens, except B.5 which we.: constructed at Wyle Laboraterles, were constr by Commonwealth Edison Company (CECO) tschnicians from the appl-generating station.

$pecimen Splice . $ce A Nu mb_e r Ma terial Canfinuration , Overlie *= LEh B.1 Raychem Single conductor old Rockbestos to 21 1/2' .

WCSF.N conductor #14 Rockbestoe WCSF.N splice B2 Raychem Slagte conductor old Rockbestos to 21 1/2'  :

,, WCSF.N conductor old Okonly WCSF.N splice B.3 Raychem 2 conductor wi6 Rockbestos to 31 conductor 1/2'  :

i WCSF.N m16 Rockbestos WCSF.N sp!!ce ^

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fB4 V lle Okon #14 Okonite to #14 O_konite (lugged back to . .

back) V type spilet, w;d Okonite tape and no N.,,,,,,,_,, Jnsulation in pt In crotch,, ..

' Overlap refers'.o.the amount of distance that the splice Insulating materla! extended past

', the end of the metal used in the physical connection of the joined wirsa.

• • Refers to the applicable sketch in Appendix ! of this scetion.

i WYl.8 t.ABORATORitt Mwnterme Fatdsty 1 _ _ _ _ _ _ . _ _ _ _ . _ . . . . . , _ _ .

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- Pa,,No,Ili M&4 N air +v Test Report No. 17889 02P (IO TEST SPECIMEN DESCRIPTION (Cestissed)

"*' See App.

Specimen 5pilce ' " . .. . .. Ovarian Qg hpg conflauratlan Numbar_.

1. 14 Okonite to #14 Nomax (pistall from i

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with'Okoritto tape and no insulatforiin crotch ,

. 6 i w10 Okond:a to w10 Okonite (lugged back to \

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no insulation in crotch

. N/A okonite 300 0konlte lo 500. Okonite % type spilce /

B.7 witi Okonite tape. - --- - - - -- +-. /

...%,,,,.....- . 7 Maychem old BlW (Boston Insulated Wire) single conductor Z.!

NPKY to ASCO solenold valve lead witc w/non.

• Impregnated brald.Raychem stub type connector NPKY.210A g

old BIW to als Kn;m.n lasulated wire Reychem 1/2'

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old B1W Insle conductor to static.0. Ring swltch J/2' 10 f Z.4 Raychem

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NPK5 lead w!re w/ impregnated brald.Raychem NPKS. Illa

1. 14 E!W single conductor to Static.0. Ring switch 3/4' 11

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ol4 BlW to old BIW.Raychem NPKS.1 ll A with 1/2'  !)

Z.3 Rs; chem NPK5 180 degree band w 14 1*

Raychem #14 BlW to #14 B1W.Rsychem NPKS 111 A with l . Z.9 100 degree bend NPK$

2* 15 Rayunem old BIW to #14 BIW.Raychem NPK$ l.ll A with Z 10 .100 degree bend NPK$

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