ML20094P365

Applicant Exhibit A-38,consisting of Working Specs for Installation of Cables

ML20094P365
Person / Time
Site:	Farley
Issue date:	02/20/1992
From:	SOUTHERN SERVICES, INC.
To:
References
CIVP-A-038, CIVP-A-38, NUDOCS 9204080066
Download: ML20094P365 (43)

Text

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kN b* Od ~~ b b M E [dChlIED OUTilt SERVICES, INC. 05HkC l

BIRMI! CRAM, ALABAHA l rCm ALAB>.MA pCMER CCMPW '92 ttM 13 P4 30 TAR 1rl UUCLEAR P1 ANT

• LMIT NO.1 & 2

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WORKING SPECIrl A 'ICtG FOR 21GTALLATICN OF CA pgp7 y iSAllC4 SCCPE FART 2 of these Specifications is intended to cover the installation of the power, control, cos.nunications, and lighting cabics, the snethod of staking the terminals, and any splices which may be necessary. It also covers the type of cennectors which shall be used.

PA*.tT II of theme Specifications ist Intended to cover the d-c testing of the circuits ccmsilered vital to continuity -f plant operation.

CE:ERAL

' These specifications are to be used in conjunction with the following Cab 1r.

Specification Guide and Cabic Lists:

a-1723% Cable specification cuide b-174173 E111 of Wire for service Building Power and control Cabic ,

B-171553 Electrical Circuit Echeduie A-173028 Cable Splice Log The Cable :pecification Guide viii. identify cables of specification numbers which appear in the Cable lists as to s,ervice, insulstion thickntss, requisitich nu.*bor, itec number, and quantity on order.

Splices are not permitted in any power circuit except where specified. Specifi-cations for maki.ng those splices ate outlined under their respective group desig-nati er.. Should other splices become necessary, the Southern Services Design tepartre: t shall be enntacted for detailed directions.

It is not possible to avoid splices in the lighting circuits, ar.i the specifica-tions for making the2.i :iplices tre out tned herein under their respective group designation.

The use of paychim heat shrink material will be permitted as an alternate t taping terminatiers and splices, when installed per manufacturer's specifications and proce dure s.

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A. 5000 v. ,$HIELnED CA!rmE POR 4160 V. SEFVICE  !

Cable codes A01-A99: ' . Single 'conde.;3r,scopper IPR insulated, copper ' shield with Hypalon jacket.

1. This cable will be pulled in con $uit only. It is the only type 5)N cable approved for installation in non-metallic conduit.

l 2. Temination shall be as shown t.n Drawing A-172390.

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3. Splicing 00176$

a. pake splices only where indicatedby A-173028.,

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b. Nr rplicing Details see Drawing A-172391.

c. Other than in manholes splices will be made in a protectiva box.

B. 5000 v. GEtERAL PURPmE C;rE rOR 4160 V. SERVICE Cable Codes B01 - D99: Three conductor, copper, EPR insulated, IPfpalon jackct, conductor triplexed no overall jacket.

1. This cable will be pulled in metallic conduit only.

2. Temination shall be as shown on Drawing A-172398.

3. Splicing

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a. Make splices only where indicated by A-173028. ' '

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b. Splices will be made in a protectivo box.

c. For splicing details see Drawing A-172390 C. 5000 v . APJ ORED CAIt.E FOR 4160 VOI.T SERVICE i Cable Codes Col - C50: Three conductor, copper EPR insulated, Hypalon jacketed;, interlocked aluminum armor. This cable is for installation in all indoor areas except containment building.

i Cable codes C51 - C99: Three conductcp, copper, EPR insulated, Hypalon ,

j jacketed interlocked galvanized steel armor. This cable is for i'.sta11ation ,

i in the containment building.

1. This cable will be placed in indoor cable trayr, cable channels, and specially designed metal framing supports.

SOUTHERN SERVICES, INC. FOR:

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2. ce,ble shall be s.pscod one cr. ole diameto: from adjaesnt cables in the same tray. Avoid crocs-s, vers.

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3. Lush cable to tray with Ty-raps using tool provided.

4. Interlocked armored caole teruinations have been ordered and shall be installed on each end of this cable. See Specification Guide Dwg. B-1723 50 ,

for required terminator for each cable site.

5. Tomination shall be as shown on Drawing A-172392 and A-172398. j/

6. splicing will be done in protective box after terminating the armor with cable tcrdnator. 3plice per Drawing A-172396.

C. 2000 V. GENEIAL PURPOSE CAILE' FOR 125 FND 250 V. D.C. POWER SERVICE cable codes rol - F99: Single condtictor, copper, EPR insulati#, Hypalon

' -jacked overall.

1. The heavier than normal insulation has bees, found necessary, cable nust have To less than 2000 v. rating.

2. With the exception of a few circuits of the smaller sizes, this cable- 2 vill be placed in conduit. (All cabins with this code 2/0 and larger must be installed in con?uit.)

3. Termination of this cable is the same as that for cable codes B01 - B99.

G. 2000 V. ARMO?ED CME.E FOR 125 AND 250 V. D.C. POWER SERVICE

• r cable codes G01 - C99: Two conducter, copper, EPR, insulated, Hypalon jacket, intericcked aluminum armor.

1. Installation of this cable shall be same as cable codes col - c50.

11, 600 V..lfJLTICO'4DUCTOR CENERAL PURPOSE CONTROL CABLE FOR CONTROL AND 208 V'. 'OERVICL FOR 'USE LJ.NCl!< c,AFCCUARD ' STRUCTURES.

Cable Codes H01-H99; Multi-conductor, ' '

cepper. EPR insulated with Hypalon jacket overal2*. '

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Installation

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shall be the same as Cable Code 2.

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2. Terminals same as Cable Code P.

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3. Spliciu;; same as Cable' Cod

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$75 V. Service - Xo. 8 A9g and largeri 204 v. 120 V.. & 12$ Y. D.C. Fervice - No. 8 Awg and saalieri f or (g, voe tu non-s.afeguard structures.

Cable Codes 101-199 1 jacket svte7tl, tingle conductor, copper. EPR insulated. Hypalon i

1.

1r.stallazion of this cable shall be the same as Cable Code J.

2. Terninals same as Cable Code J.

3. Splicing same as Cable code J.

J. _1000 V. CENERAL PUP. POSE FOR:

0017G7

[ $75 VOLT SERVICE - NO. 8 AWC and larger g

208 VOLT.120 VOLT & 125 VOIT D.C. SERVICE - No. 8 AVC and smaller Cable Codes J01 - J99:

jacket overall. Single cotiductor, copper, EPR insulated. Hypalon  !

1. This cable shall be placed in conduit.

2.

f or $75 801 - 699volt service terv.ination procedure will be same as cable codem in the 600exseptvolt switch;that it 16 not necessary to tape the complete connector ear since other live parts are not insulated. ,

Taping for $75V. of vendor Vencor f urnished Box Luggs in rion-vibrating equipment AC service such as HCC's, molded case circuit breakers, disconnect

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switches etc. is waived.

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3 It will not be necessary to tapa ths terminals of this cable excspt in locations having close electrical clearances, such as terminal boxes on motors, valves, solenoids, etc.

K. ,1000 VOLT lEAT PISISTING CABLE FOR pFISSURIAER lEATER CAELE l Cable Code K03

1. To be placed in conduit, cable trays, or undezground ducts.

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2. Temination to be made same as Cable Code J in low temperature areas.

Omit taping in high temperature areas.

K. 600 VOLT ITAT PISISTING CABLE FOR BRANCH LIGl! TING CIRCUITS AND FD:TURE ETEMS

! Cable code K04

1. This cable is for use in Mgh temperature locations and all fixture stems.

It will be placed primarily in electrical metallic tubing or rigid conduit.

2. grainals:

a. Buchanan solderless connectors with snap-on nylon insulators have been ordered for all connections in the branch lighting circuits.

b. It will not be necessary ro tape these connections.

L. 1000 V. ARMOPID CABLE FOR 575 VOLT SERVICE l

Cable Codes LO1 - L50: Three conductor, copper, EPR insulated, Hypalon I jacket, aluminum interlocked armer. This cable is for indoor service in all areas except containment builairg, Cable Codes L51 - L99: Three ionductor, copper, EPR insulated, Hypalon jacket, galvanized interlocked armor. This cable is for indoor service in the containment building.

1. This cable will be placed in cable trays.

2. When this cable is installed in "E" prefix trays, installation will be maintained spaced same as Cable Codes Col thru C99.

3. Terminals:

a. Taping procedure shall be as shown on Drawing A-172398. (See J.2. on l- sheet 3 of this drawing)

b. It is not necessary to tape the complete connector in the 600 volt switchger.r inasmuch as other live parts are not insulated.

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a. Splice where required per Drawing A-172396 001769

. 11 . 600 v. ARMOPID CAIt,I FOR LIG1cINO AND 208 VOLT SERVICE I

Cable codes 1101 - USO: Multi-conductor cable EP insulated, ifypalon jacketed aluminum interlocked armor overall.

l l 1. For use in all indoor areas except containment building.

2. Termination same as Cable Code p.

Cable Codes N51 - N99: Same as U01 - 1150 except galvanized armor overall.

1. Foi use in containment building.

2. Termination same as Cable Code P.

P. 600 V. GE!;ERAL PURPOSE CAhtE FOR CO!CRCL, LIGICING, AND 200 V. SERVICE Cable Codes Pol - P99: Single vonductor, copper, EPR insulated with Hypalon jacket overall.

1. This cable is for use in locations not subject to high temperatures and will be placed in conduit or underground ducts.

2. Teminals:

I

a. Burndy Hylug compression teminals have been ordered for these teminations ,

b. It will not be necessary to tape the terminals of this cable except in locations having close electrical clearances, such as terminal boxes on motors, valves, solenoids., etc.

3. For splicing-details:see drawing'A172398<- Noutra'l conductors may be

' spliced 'in 20SV.-MCC

. s' wireways to extend these cables to the grov,.d bus. [5 R. 600 V. MULTIC3;DUCTOR GENERAL PURPOSE CO!TIROL CABLE FOR CONTROL AND 208 V. SERVICE Cable Codes Rol - R99: Multi-conductor, copper, EPR insulated with Hypalon jacket overall.

1. This cable is for use in locations not subject to high temperatures and.

will be placed in conduit, trays, or vnderground ducts.

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2. Terminals name as cable C*de p.

3. splicing same as Cable Ctda P. 001770 , .

1 S. 600 VCET SPECIAL CCtfrROL CARI.E Cable Coden 501 - 599: Hulti-conductor, copper, CFR insulation, corrugated copper shield tape, with Ilypalon jacket overall.

1. Thir cabit is for use in the substation :rea t6ese special shielding is tequLred.

2. Terminals: Same as Cable Codes Rol - R99, except for shield. Shield should be tied to special grounding blocks at the equipment served.

T. 600 V. CA!C.! FoR RPMOH LICffrTNO CIPS!!T Cable codes 701 - T99: single conductor copper, EP insulated, hypalon jacket overall.

1. This caMe is for use in locations not subject to high teerperature and will be placed primarily in rigid conduit. to not use this cable for fixture stem wiring.

2. e '".es with black $acket are to be used for the phase (or hot) connec-tions and cables with white jacket are to be used for the ne.itral con-noctions.

3. Terminals r

a. Inachanan solderless connectors with snap-on nylon insulators. or Scotch-tek pre-insulated connectors have been ' ordered for all connections in the branch lighting circuits.

b. It will not be necessary to tape these connections.

W.

600 */. CD:t%At PURPtst CAR:.t PCm 111C11 trW., It:37RUMcfrAT1_a:

cable Codes W01 - W99: Non-shleided, eruit!-conductor, stranded copper cable, EP insulated and Hypalon jacketed.

1. For installation in conduit, cable trays, or underground ductr-

2. Termination same as Cable Code R.

Y. EHttirto TMSTRtHDfrATIDJ, TittRmccc t trTttafow, co-Ax1At AND ta!-Ax1AL o ng:

cable Codes YO1 - Y16 and Y41: shis1ded stutti-conductor, copper, aluminum wylar shield with draits wire, soonewn senvrets, rue rCm.

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1. C:blo is plee:d in c:blo trcy or conduit.

2. Use Barndy ifylu7 terminals. .

3. Tapi.ng of teminals is not required. 0 0.1. W 1 Cable (L$es Y31, Y32, Y33: Themocouple extension wire

1. Cable is placed in cable tray or conduit.

2. Temination at themocoupies and recordcrs furnished with instrument.

3. Taping of teminals is not required.

4. Splicing is not pemitted except in special instances on special teminal blocks.

Cable Coden Y21 and Y22: Co-axial and tri-axial cables

1. Cable is placed in conduit or erble trays.

2. Terminatiore; are provided on each end with equipment.

Z. CCre!UMICATICU CMCI Cable Codes 201 - Z992 Pair and malti-pair cable, EP int.ultted, aluminum shield with drairbwire, with !!ypolon jacket crverall.

1. This cable is for use in locations not subject to high teraperatures and

'ill be placed primarily in both digid ' conduit and cable tray. n

2. Teminals :

a. Eachanan medium duty sectional terminal blocks are ordered for i teminat'.ng the twisted pair

• ables size 18 gauge or sn. aller.

l l 5. States terminals and Barndy Hylugs are ordered fer terminating l

cables larger than numbe 18 gauge. -

c. It will not be necessary to tape the terminals of this cabic.

' Cable Codes Z2A and Z3A: Special construction, non-shielded cable, EP

. insulated with !!ypalen jacker ovt rall.

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A l Cabl,e codes TFTH, T10D4, and TfDM Use only in the service Nilding as 4Lrected on Bill of Material and sill of wire.

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1. Cable Pullings

a. The conduit layout at this plant has been designed so that only moderate tension f.s required for pulling cables. The use of power pulling devices can damage cable and should be avoided. (Scoe arena may require power pulling and in this event approval should be obtained of method by Southern Services Electrical Design Department.

for 1:ssuring maximus tensions for cable wil.1 not be exceeded.)

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b. All conduit shall be cleaned out before pulling cable. As an mid in pulling cable, the use of Y-er Pulling Ceepound, uanufactured by Ilmetro Crepound cepany, 3812 West 150th street, Cleveland 11, mio, may be used, several cor. tainers of this ompound have been ordered.

A solution of trild soap flakes in water is also approved and may be used if desired.

c. Extra care shall be used in handling the 1000, 2000 and 5000 volt cables to ovoid sharp bends. The minianan permissible bending radius is seven times the cable diameter for non-shielded cabiss and twelve times the cable diameter for shielded cables,

d. Extra care shall be used in determining the cutting 1rngths of the major cables. In most instances, cnly a emell surplus of cable exists t in the A7er sites of power cable.

l e. Por marier.nn cable pu111:n tensions, see Table I, sheet 9. . y3 1 l

2. Inerection of Motor Tessinals

a. Motor stator lead tarvinals shall be inspected before the cables are connected a r. prior to the taping procedure to confirm that the lugs are brated or pressed rm Clasp type or soldered lugs are not acceptable.

2. =1ted Connection,,

l l a. INerdur bolte, nuts and lockwashers have teen ordered and shall ba .!

used for Hylug connections.

4 Painting of Cables

,. T il cables which carry.a.tzain designation other than 'N' -shall-carry a visible paint mark on the octar jacket in colors matchis.. .

the train designation. Colors are listed in Electrical General i Details and Notas, Dwg. A-177538, Sh. 37, Sect. XIV. Paint to be f'

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used chall be compatible with the jackat mat 3 rial. C'olor mag >J ahall a be a minimum of two (2) thches long with a circumferential coverage of approximately 120 degrees and shall be spaced no more than fifteen  ;

(15) spart with the exception that cable in outdoor duct runs shall  !

be pointed in the pull boxes only. ,

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b. C .ble dyes for use in permanent marking of cables for separating purposes shall be Tock 180 3eries as furnished by Standard "T*

Chemical Compatiy, 200*) Richeond Terrace, Staton Island, New York

• j 10303, or Type cv dye and thinner manufactured by the Gem cre*. ire  ; l Ctepany.  ?

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c. The purpose for painting the cable is to varify Train separation during and af ter the installation by individual inspection of the cable.

001773 1O l

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001774 CABir REPATR PROCEDURES 1.

Cable with jacket an3/or insulation damage within the contairrnent building bhall be replaced.

2.

Cable with insulation damage for circuits with safeguard Channel or Train Designation 1, 2, 3, 4, A, B, or C shall be replaced.

3. It 16 the responsibility of the Construction Departments Project Electrical Engineer fur determining the nature of damage and repairability of the cable.

4.

If it is decided to repair a cable with jacket damage only, the folleving procedure is to be used a.

Buff smooth the jacket over the damaged area plus two inches on either side with fine sandpaper or No. 60 Alexite cloth, b.

Claan the surface with cloth moistened with chlorothene, "144troso1*, or other suitable solvent.

c.

hn dry, apply a film of Okonite rement to the jacket and allow to dry until tacky.

d. Apply four (4) i layers of Okonite No. 35 tape, half-lepped, with the minimum tension necessary so that it conforns to the contour

/

4 of the cable, extending tve inches beyond the ends of the damage.

( 5. 4 If it is decided to repair a cat.le with insulation damage, the fol-lowing procedure is to be used: i a.

Femove the damaged insulation and inspect the conductor.

b.

If the.:e is no conductor damage, repair the cable as though '

it were a spiace omitting the compression connector. See i

Drawings A-172391 and A-172396, c.

therethe splice is conductor cable. See damage, rernove the damaged portion and Drawings A-172391 and A-172396.

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6. If it is decided to repair interlocked armor cable damage or armor separation, the following procedure is to be used.

a. Peel back armor past the separation or damage. l

b. The Project Electrical Engineer or his designated representative inspects the insulation on the individual conducttrs. ,, ,

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c. If there is no eendactor damage, re-interlock the armor, if }

l possible, and apply Raychea Corporation heat shrink tubing type WOST or heat shrink cable repair sleeve type WRS, or ,l apply a " Scotchcast' or equivalent splicing kit, over the defect. If the damage is near the ord of the cable, install an arwor terminator and rigid conduit or "aealtite" ficxible conduit for continuation to the equignent. Flaxible conduit shall be used where the ca'. ele terminates n equignent suscepti-ble to movement or vibration (penetrations, motors, etc.)

d. If there is insulation damage, follow the procesdures in Paragraph 5 above. This raspair is to be in a single conduit pullbox mounted outside of the cable tray. See targ. A-172392.

7. There shall be no mere than one (1) cable insulation repair per cable run (Multiplo corductors at the same location may be repaired).

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CABIZ WORKIM3 SP2CTf2 CATIONS

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'.- ^W NUMBER CONDUCTORS PER CABLE

[$1 1 2 3 4 5 7 4 12 19 25 37 50 100 20 8 19 10 500 1000 18 12 16 20 41 61 82 103 144 185 247 392 516 763 14 32 65 98 131 164 230 295 394 624 822 1216 l 12 52 104 156 208 261 365 470 626 10 83 166 249 332 415 581 747 996 l

l 9 104 209 314 418 523 733 942 1256 8 132 264 396 528 660 924 1108 1584

6 2094 419 629 839 1049 1496 1889 2519

! 4 333 667 1001 1335 3669 2337 3005 4007  ;

i 2 530 1061 1392 2123 2654 3716 4777 6370 1 669 1339 2008 2678 1/0 844 1689 2534 3379 2/0 1064 2129 3194 4259 3/0 1342 2684 4027 SM4 l

,, NOTE:

, 4/0 169? 3385 5078 250 2000 4000 6000

1. Where multiple cables are pulled in the same O+

8000 conduit, the maximum allowable pulling ten- e 300 2400 4800 7200 9600' sion is the sum of the maximum tensions of the individual cables provid s they are 350 2800 5600 8400 11',200 connected together at the pulling eye and the 400 3200 6400 9600 12,800 leading edges of the cables are protected.

500 4000 8000 .12000 16 000 2. 12ximum pulling tension with a basket grip shall not exceed the tension given in Table 750 6000 12000 15000 24 000 II of A-172389, Sh. 9Y, if that tension is 1000 8000 16000 24 000 32000 below 1000 lbs. In no case shall the ten-sion exceed 1000 lbs. using the basket grip.

The only methods of pulling-approved by Engineer 1ng are the basket grip and prefera-bly the pulling ere with all conductors securely attached-to the pulling eye.

-TABLE /d)

Maximum Al'owable . Pulling Tension In Pounds 0

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CABLE WORKING SPECIFICATIONS or wN JMS/LHM vvPto dj curo JDM A-172389 .

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INSTRUCTIONS FOR TErd4INAL SPLlCE FOR SXV ICBBER INSULATED, SHIELDED, JACKETED CABLES FOR HUCLEAR STATIO!.S 001Y78 Itlly insulated terminations are recommended for cable connections to equipment and apparatus in nuclear applications. By insulating all apparatus bushings and cable connections with radiation resistant tape, a fully insulated witorproof splice is provided.

Shielded cables are terminated by removing the outer jacket, shielding and bedding tapes te provide a generous leakage path from the irrulated connection to the insulated shield termination in the stress relief cone. The full insulation and increased dimensions alleviate the terminatien stresses to minimal levels.

1. Train cable into finsi positjen and cut end square to the required length.

2. Remove the jacket for.a distance equal to the lug ferrule length plus (L / A / l-5/8) inches. Remove the cable shielding tape to a point 1 inch fr cm the end cf the jacket. Cut the cable shielding tape so that a uniform length of 1 tnch extends from 2,ie end 7f the 4acket being certain not to cut the insulation. Tack solder the turns of the shielding tape together.

3. Remove the semiconducting layer exposing the insulation to a point 3/6 . inch f rom the end of the cable shielding tape, being certain nt to cut the insulation. If the tape adheres excessively to the insulation, warm the tape by playing a torch lightly on its surface and remove it while it is l varm.

4. Ring cut the insulation at a distance f rom the end of the cable cyual to the lug forrule length plus 1/4 inch. nemove the insulation and install

'~

the conductor lug, making sure they are inserted to full depth. Make required indents with proper die in hydraulic press. File any sharp edges sm oo t? . .

5. Pencil the ends of the insulation for a distence of (C) inches and the ends of the Jacket for a distanca of 1 inch. Duff the insulation pencil smooth with fine sandpapr.x nr No. 60 Alexite Cloth. Buff the exposed innulation with Alexite Cir ch so as to remove any tape marks r1 particles of semi-conducting compound. Use of emery cloth is not permissible as emery dust is conductive. Care should be taken to avoid formation of metallic dust by contact between sandpaper and conductor when dressing the penciled insulation.

Wipe clean with a cloth moistened with chlorothene, "Lektrosol" or other approved solvent.

6. Use Okonite T-95 tape to fill in the area around the connector lug forming a smooth surface for taping.

7. Form and shape the tinne6 copper grounding strap tightly around the exposed cable shielding tape so that it is in close contact with the cable shielding tape and holes of the tabs line up. Sulder the grour. ding strap to the cable shielding : ape and solder the tabs together.

SOUTHtRN StRVICES , INC., FOR:

on..d.M.5  ?

ALABAMA POWER COMPANY o  ;&n nwmt mnd. ME WMR MW - WH W. 1 & 2

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8. Apply a thin film of Okonite cement to the insulation pencil, lug ferrule, and exposed insulation. Allow to dry until tacky.

4. Apply one half-lapped layer of Okonite T-95 tape over the bushing, connector and exposed insulation up to the edge of the semiconducting la,yer. Do not cover the semiconducting layer. UO1779

10. Starting at the edge of the semiconducting layer, build up a stress relief cone consisting of half-lapped layers of Okonite T-95 tape ober the rubber insulation for a length of (A / B) inches and having a thickness of (T) inches at a point (A) inches from the end of the semiconducting or cable shielding tape. Taper the stress relief cone smoothly. Do not overstretch ta pe .

11. Place two lengths of the tinned copper perforated strip, 280 degrees apart,

. from the peak of the stress cone buildup down to the cable shielding tape. .

/ Use cotton tape to temporarily ho.'d the s rips in place. De sure all l projections are at right angles to tha bocy of the strip. l Starting slightly above the tinned coppet perforated stt3p, apply one half-lapped layer of copper shielding braid over the stree,s cone buildup. Allow the.. tinned copper perforated strip to conform to the stress cone buildup.

Temporar.U y tie off the copper shielding braid at '-he edge of the semicon ,

tape. eck

. sNder the perforated strip to the cable shielding tape. Remove i the temporary tie tsnd apply the copper shielding braid over the semi-conducting tape and onto the caole shielding tape. Tack solder the braid to the shielding tape and ground strap.

Press down all projections of the perforated ground strip with a knife handle.

f

12. Apply two half = lapped layers of Okonite T-95 tape over the full length of the termination, terminal sonnector and bushing up to the base plate of the bushing.

. Apply two half-lapped layers of Okonite No. 35 Jacketing tape over the cceplete

assembly from the base plate of the bushing and lapping onto the cable jacket l for a dzstance of approximately 1 inch.

.. Connect the cable shielding tape ground strep to ground.

15. Cable shielding tape shall be terminated before passing through current tranc-foluers.

NOTE: The' terminal f rom the cable shielding tape grounding strap to the conducter irg must not contact any grounds or conductors of another phase. If c: amps or supports are required, they should have full circuit voltaga porcelain insulation.

If necessary, bends may be made in the terminal. These should b3 made away l from the stress relief cone in the unshielded length (L) and should have the same minimum radius as recommended for the cable.

l l SOUTHEPJJ SERVICES, INC., FOR:

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i ALABAMA POWER COMPANY

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Raychem Heat Shrink Termination Kits for 4KV shielded power cable are acceptable as an alternative method of termination if done in strict accordance to the manufacturer's instructions.

001780

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1 INSTRUCTIONS FOR SPLICING EUBBER INSU1ATED SHIELDED HEOPRENE JACKETED NUCLEAR STATION CABLE i STFAIGHT SFLICE 001782 ,

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1. Train and rack cables into their final position and cut ends so that they butt squarely together at the centerline of the splice.

2. Remove the jacket from each cable for a length of C / A p 1-3/8 inches.

Remove the cable shielding tape to a point one inch from the end of the

$acket. Cut the cable shielding tape so that a uniform length of one inch extends from the end of the jacket being certain not to cut the ]

insulation. Tack solder the turns of shisiding tape together.

3. Remove the insulation from each conductor for a distance of (C) equal to ene-half the connector length plus 1/2 inch. Insert conductors into connector making sure-they are inserted to full length. Make required indents with proper die in hydraalic press.

4. File smooth any she., edges remaining after the connectors are pressed onto the condyctors. .

5. Eamove the cemiconducting layer or tape cortpletely exposing the rubber insulation on each ca.ble to a point 3/8 irch from the end of the shielding tape being certain not to cut the insulation. If the tape adheres ex-cessively to the insulation, warm the tape by playing a torch lightly on its surf ace and remcve it while it is warm.

6 Pencil the ends of the jacket for one inch and the insulation for a len3th G

of (J) inches. Be sure to peacil the semiconducting strand s:reen alone, with I( g(

the insulation, so there is no shoulder or edge when applying semicon tape.

(

Buff the insulation pencils smooth and buff off eay tape marks from the exposed insulation with fine sandpaper or No. 60 Aloxite Cloth. Usu of l emory cloth is not perraicsible as emery dust in conductive. Care should be i

taken to avoid formation of metallic dust by contact between sandpaper and conductor when dressing the penciled insulation. Buf f the jacket pencils smooth and roughen the adjacent two inches of the jacket with sandpaper or l Alexite Cloth.

7. Measure the diameter over the connector and calculate the diameter over the insulated splice equal to the connector diameter plus (2T). In a splice containing different sized cables dimensions should be based on the largest l cable. -

(

8. Clean the surf aces of the connector, the insulation and the jacket with a cloth moistened with chlorothene, "Lektrosol." or or,er approved solvent.

Allow to dry.

9. Apply a film of Okonite Nuclear Cement to the connector and the insulation. /

Allow to dry. Do not apply Okonite Cement between layers or over tape. <- 2 Mold Okonite semiconductor tape into any irregular surfaces and at the edges \

of compression connectors forming a void-free smooth surface for taping.

SOUillERN SERVICEb, IUC. FOR:

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0 % 73 hormulACensh ALABAMA POWER COMPANY 1 r N,7 Aeded unit 2 suester rAntEy NoctEAa PtANr - uNir NO. 12 -:

ex J. .K .. 7 7 7/it/n Rev per ES 83-153 v'6rra SPLICE - SHIELDED POWER CABLE are

' pat Nfd supraetors scate NONE , g, 2 e, 4 s w a rt. A-17 239 )

3 Apply one half-lapped layer of semiconducting tape over the connector and -}

bare conductor up to the edge of the insulatien pencil lappingggg penciled strand screen layer.

/

('" ) 10. k' hen cement is no lor.ger tacky apply one half-lapped layer of OK0! SITE T-95 insulating tape over the f ull ler.gth of the splice covering the entire area which has been coated with Okonite Rubber Cement. This will inwre that the proper bond between the f actory insulstion and the hand-applied insulating tape is achieved.

11. Starting at the center of the splice apply Okonite T-95 insulating tape, half-lapped, tensioning it to approximately three-quarters of its original width while wrapping. Continue taping evenly back and forth across the connector and onto the insulation building up to a thickness of (T) inches over the connector with diameter calculated under rtep #7 and tapering down over the insulation to the edge of the semiconducting layer.

12. t.polv one half-lapped layer of semicorducting tape over the tape taild-up lapping ento the se.nconducting layer. Do not cover cable shielding tape.

13. Form and shape the tinned copper grounding strap tightly around the exposed cable shielding tape so that it is in close contact with the cable shielding tape and the holes in the tabs line up. The strap is 1/2 inch wide, .030" thick, with sufficient length to provide 1-1/2 inch long tabs with 3/16 inch bolt holes. Solder the grounding strap to the cable shielding tape and solder the tabs together,

14. Place two lengths of the tinned copper perforated strip, 1800 apart, along the length of the splice. Use cotton tape to temporarily hold the strips f] in place. Be sure all projections are at right angles to the boCy of the V strip facing outward from strip.

15. Starting at the center of the splice apply one half-lapped layer of copper shielding braid over half the length of the splice. Allow the tinned copper perforated strip to conform to the splice. Terrporarily tie off the copper shielding brait at the edge of the semicon tape. Tack solder the perforated ctrip to the cable shielding tape. Remove the terporar. tie and apply the copper shielding craid over the semicon tape and onto the cable shielding tape. Tack solder the braid to the shielding tape.

16. Repest Step #15 on the other half of the splice.

37. Press down the projections uf the perf orated strip with a knife handle. Start at end of splice and work toward center on both ends of splice.

1

- 3; 16,. Apply'a film of Okonite Coment to the pencil and adjacent two inches of the cable jackets. Allow to dry.

19. . Apply Okonite No. 35 half-lapped, with the. minimum tension necessary so that it conforms. evenly to the contours of the eplice. Apply three half-lapped layers of Okonite No. 35 over the splice extending onto the jacket.of each cable. SCUTHERN' SERVICES, INC., FOR:

om.J M5 ALABAMA POWER COMPANY '

m 0 MAb ,0pp<<va l $ 0Mb FARLEY NUCLE.AR PMNT - UNIT NO. 1 & 2 Q DMy KdJed Unit 2 i

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20. Connect the cable shielding t.:pe gtounding strap to ground.

m 21. Do not place splice on catie hangers or insulators as the weight of the \

('d ) cable may deform the splice. Place required supports at either end of the splice 4 001784 G

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SOUTHEkN SERVICES , INC., FOR:

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ALABAMA POWER COMPANY

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REFERENCE:

OKONITE ORAWING 0Il489  ;

001785 .

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CONNECTOR '

OKONiTE T 95 TAPE 'T' THICK OKONITE No. yf TAPL  ;

INSULAYlON r

CABLE JACKET

.5PLICL DIMLMSIONS MINIMUM OlSr4McE 1M 1MCHES VOLTAGE A E-) r-RATING H D l I

IKV $ 2KV ' $y I). k 5 K'l fj If f NOTE:

1. Okonite T-95 Tape shall be used in radiation areas II, III, IVA, IV, and V shown on Dwgs. D-176035 thru t-176040. Okonite No. 602-40-8010 "Okoguard" Tape is to be used in all other areas, Scotch No. 86 may be used in non-Class I structures for insulation and jacket.

i

2. This note applies to SKV splices only. Okonite filler tape #602-75-8020 may

-be used. on non-class 1E equipment, as a substitute for T95 tape as specified ,

in the first part of step 7 (i.e. as a filler between the insulator & connector).

Okonite filler tape fl602-75-8020 should not be used:in radiation areas II. Ill, i IVA. IV and V (refer to dwgs. D-176035 thru D-176040. D-206035 thru D-206040).

l SCUTl!ERN SERVICES, INO. , FOR:

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O 7 Aff APPRO COU37.

ALABAMA POWER COMPANY

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4 Mn W85 5 H. r0F.3 y/ NunncT FAELEY NUCLEAR PIAftr - UNIT NO. 1 & 2

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INSTRUCTIONS FOR SPLICING OF.

SINGLE CCNDUCTon, RUBBER INSULATED, NEOPRENE JACKETED 001786 NON-SHIELDED NUCLEAR STATION CABLE

1. Form and rack cables into their final position. Cables for operation in underground manholes should be formed into close triangular configuration and should be laced together with servings of tarred marlin 1/8" twine spaced not more than one foot apart. Cut the cable ends so that they butt l

squarely together at the centerline of the splice.

2. Remove the insulation from each conductor for a distance (C) equal to one-half the connector length. Insert conductore into connector being sure they butt squarely together in the center of the connector.

l 3. Make required indents with proper die in hydraulic press. File smooth ,

any sharp edges remaining after the connector is pressed onto the conductors.

, 4. pencil the jacket and insulation with a sharp )nife for (B) inches down to the level of the conductor. Buff smooth the insulation pencil and the surface of the $acket for a length of (A + 1) inches with fine sandpaper or No. 60 Alexite Cloth. Use of emory cloth is not permissible as emory dust is conductive. Care should be taken to avoid formation of metallic dust by contact between sandpaper and conductor when dressing the penciled insulatien.

5. Clean the surface of the connector, the insulation and the jacket with a cloth moistened with chlorothene, "Lektrosol," or other suitable solvent.

When dry, apply a film of Okonite Nuclear Cement to the connector, the insulation and the jacket. Allow to' dry. Do not apply cement between layers or over tape.

l

6. Measure the diameter over the connector and calculate the diams-er over the l insulated splice equal to the connector diameter plus (7.T) . In splices containing different sized cables, for example, Tee or Reducing splices, '

dimensions should be based on the largest cable.

7. As soon as cement is no longer tacky, --

apply the Okonite T-95 insulating tape, half-lapped, tensioning it to approximately three-quarters of its original width while wrapping. Wrap over the conductors between the connector and insulation, building up to the level of the connector, then continue taping evenly back and forth across the connector and onto the insulation building up to a thickness of (T) inches over the connector with diameter calculated under Step 66 and

• tapering down onto the jacket for a length of (A) inches.-

8. Apply two layers of Okenite No. 35 tape, half-lapped, with the minimum tension necessary so that it conforms evenly to the contour of the splice, extending one inch beyond the ends of the Okonite T-95 insulating tape.

9. Do not place' splice on cable hangers or insulators as the weight of the cable may deform the splice. place required supports at either end of the cable.

SOUTHERN SERVICES. INC., FOR:

ou, nn. .

,jgly ..

ALABAMA POWER COMPANY o 7 /M APPRO#L ( CONST.

m rARLEY NUCLEAR PLAN [-s2UNIT uo.1 WA55W.i0F39 Tsuaner cy . . g.. -.

4 4W/ y

, . J 2 d4 Rev ner ES-83-152 (f k . SPLICING OF SIN 3LE coNDocToR NON-3 ht/n WA55H. 2 OF 2 C ft- smEtoco cAsix

'bpFR o . m ...e.. .. m .. 2 o, 6_ .~ m. A.I7 2 3 9 6

i 001787 '

Alternate Detail For Single Conductor Non Shielded Cable (SKV) Using Raychem Type 24CK8 Kits.

1. NMCKS Kits are available for use either as straight In-line or "V'-

Stub connections. ,

2. These kits are environmentally qualified for use in auxiliary butid-ing excluding MSVR. ,

3. The kits shall be selected and installed in accordance with fo11Ning -

l documents: ,

! A. NMCK-8 In-line connection kits shall be selected based on ,

selection guide NPKI-10680 4 dated 06/85 i B. NMCK-8 'V' or stub connection kits shall be selected based ,

) on selection guide NPKI-12276-0 dated 06/85 C. Installation instructions contained in each kit, which must be followed strictly for preparation of the termination splices.

If manufacturer's instructions deviate from approved selection ,

guides, contact Engineering for approval. >

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9 k

~

0 31261 MP CCM did. Par PCI 5.aM*'nc e.g e 3 wh r___a/_L__/ripry _ x arv. aats av ceae .

sescarrion aavet s appa.s appa. Cappa.4 aspa.e Southern Company Services, Inc.'

• Ai.AsAM4 P0ern'cowANY -

%Farley nuclear Plant-- Units 1 & 2 ' **'""'uso om msev Straight splics-Single conductor km. '"**c" 8- 8"* '*- P** " "'v- ,

(Mainnad emMa ~ *' '

.. ur- A-utans

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tgM dr- -g+- e + -y g. yem<r 1 ,.meray

..-. .- - _ . - . . _ -.- - - - - .- -. . - . . . - _ . . . . - . - _.- . ~ ~ . -

.e h 1 gM SPLICIl0G IW TflDCTIONE

~

i ,

i !.g 600V. GulEIWLL PURPOSE CABLE FOR COIrfMOL, LIGfTING, Alm 208V. SERVICE n

j

.U} *the following steps shall be usta in making straight through eplices in man-

. F holes ard pu11 boxes.

1. contwet conductors to be spliced with proper size NYLINK splicing sleeve.

y 4 - '

2. Apply proper size heat-shrirAable cable sleeve over each conductor

! splice for insulation replacement.

I' l 1. Apply proper size heat-shrinkable cable sleeve over entire splice area j for cable jscket replacement.

4 SRIrtDED INSTKMENT CABIES 1

Tim 'ollevirr; steps shall be used in making straight through splicos in

{ se.)sles and pu11 boxes.

1. honove the jaexet a suitable length to make splices. '

2. Unwr.ip outer shielding tape. Do not cut from cable.

I1

3. If individual cosductors or groups of corductors within the cable are also shielded, repeat steps one and two for these corductors.

(

j 4 Connect cerductors, and drain wire if applicable, with proper size t

HYLINK splicinit sleeve.

+ 5. Apply prcrer si.ze beat-shrink cable sleeve over each cordnetor.

4 e

t

6. If irdividaal corductors or groups of corductors within the cable are I

shielded, re-wrap the shieL11ng tapes over the splice making sure the '

erds overiap.

j 'I .

Apply proper size heat-shrink cable sleeve over these shields. ,!

! - 6 j .s Repeat steps 6 ard 7 for overall shield and jacketing.

L i I

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1 T' 001788  !

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[ 2 #D- q. pp MC Added Unit 2

! .y 3 7 9 7 JMR Revised Title 4 ~. reu .* NKA., 2" TC

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! 3 _,0_ 10-23-74 wcB M6 RC h G9& iDan

, { eav ) suvu oy as ec.uePrio w appa. apenJ e.ms'appet arappn.a '3

' '.i Southern Services, Inc ra uAmana rowra conPAur i

G' ,,.

~* " CTIONE FOR '2. contiwuse om swast a f.

i

% '** ** * "*' " 8Ti" LI f)mittaY h(trumentation Cables prAmr . cirrrs f %d 2

?

clumrw Wat typso tw A 1ta m t i y

l , cwas JGK ie a+ s -o a .f twa .-- 2q:gg,n--:.m ir. # w -- 3 - vmnmegr.esar nearampmer . * -

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t ENVIRONMENTALLY Ot!A!.!FIED CABLE SPLICES LF_OR AFP1.iCATIONS UP TO 1000V) USING

,R,,AVChTfENT~5hRINK TUBING l 1. Raychem type WCSF N heat shrink tubing is suitable for single conductor in41ne splices tising either butt or bolted connection.

2. WCSF-050-N tubing " ' application as shiming material orly, it shall not be used for t .g the cable splice.

3. The cable splices ..._ . oe designu! ar.d installed in accordance with manu-I factures instructions supplied in n11owing documents (refer latest revi-sion).

I1~. -

s If Manufacturer's instructions deviate from approved configuration contact Engineering for approva1. - "

f

~

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. A. WCSFIN Application $ulde "In4ine Splice Application Guide" i . Publication i 1f51211 Dated. August.1983. .

I i .

n m. . . . , . . . . . . 4. t ..

B. Pivdoct Instaflatio6ind'Irispectidn Guide for WCSF-N, Heavy Wall.

Flame.rriarded r-s.a..';. Nucisar C.able Sleeves.

t.. . . . .

1 j -

. Publication.f. . , . . c.y HS1293 r.r.fp :(a!! $7100-C) Dated March 1986.

e-.,..n- ,

j 4. Design Clange Notice 7ackagis shall provide design and details of preter,Tel required for all splices SpeClfied.

l v.v .

. . ; s .. . . . . ..

t S. For Field inittited' splices, field dall request approval of the +

splice design from appropfate design organization.

001789 l

l 2 4-2 h.87 RJP CCM 1 Rev Per PEN R.R7-o-da 7K Div o.UJLAa

~

, p 7 17 i. M CCM 3 Revised Title vi XC ^- -

\ 0 Ot3 B b iMn rJ'M ADVD? Par PCW a.M.hiuc.A sk. t1 MAb CA4SD Ws GAL K.

.arv. nare av , oscu I sencartma .

.! mm. t w n.s; en. a en.a m m.s

.' Southem Company Services, Inc. eca: citAsAu p0wii'&pw riw.Fim' -

,2 FarlafIu' clear Pbnt-Uriitfi'k,2'"'Shile1 g') b-~-- o " -

?oses.b. " mm nev.

},

Instructions For tohtrol l'Irist. T.ablef ' . q. s, , .

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DRAINWIRE YSV14 OR EQ. BUTT SPUCE DETAll 'A'

\ ,,/,,,,,1 1': ' "

O

" ' ' 1,'i X 'i ik 1 D: 1 1 r =,

z i z , , , L ' ' ' '; ' ','f ', ' ' ' f ' ' ' ' L ni,1i WCSF-200-6-N [ 2' MIN. 2' MIN. 2" MIR 7" MAX. '

WCSF-30012 N

---SHIELD TAPE

\YSV,14 OR EQ. BUTT S ICE CONNECTOR WCSF-115 6 N

\ , ,/ \

., '!V . ' .' . '

Pi AIL gg g i FIELD 2" MIN 2" MIN.

CABLE

! ~N

, CONDUCTOR N 4' M AX.

DETAIL "A" S

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I Y 001790 4

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SPLICING DETAIL FOR WESTINGHOUSE PENETRATION GlT528009-A AND GlT5280ll-B, M 16 AWG T5P PIGTAILS TO FIELD CABLE CODE YAl ON CTMT.5IDE.

( SEE INSTALLATION GUIDELINES-ON SHEET 4 ) N __ _) -

I 6 4-M JOK JMR VotDE.D PER PCM S I-4%7 Mde>< C#C. N U.V. 0- 9 ._ _ _ _

0 7- n 3-8 7 RWK JMR APVD PER PCN B-841-2756 REVO-12 w 4, eA4 TE:/LG/eG X R ev, oavt sY CH K'D O t$CRIPTION APP R.1 A PP R. 2 APPM. 3 kPPA.4 APPM. 5

~ '

Southern Company Services, Inc. Poa Alabama Power Company J M.FARLEY NUCLEAR PLANT - UNIT NO.16 2 CONT WUED ON $HEET 4 O- SPLICING INSTRUCTIONS FOR CONTROL AND PaoJEct s.o. ows. wo. sHtti v s v.

INSTRUMENTATION CABLES i oRawN RWK Tvrto - CHn'o JMN A- M W 3 l rs.- ,..s.,a 6

!. ,_.~ ._..._..~_.,.-__....__..._.-.,._._..._.-,__._.._._,.___..__...,.....-_..a_.,......_I..' -

/ RECOMMENDED INSTALLATION GUIDELINES FOR SPLICING TSP PIGTAILS TO FIELD CABLE CODE YAl (SEE SHEET 3) 0017s1 1 Field Should Follow Manufacturer's Detailed Instructions For Butt Splice Con-nettors and Heat Shrink Tubing. Special Care Shculd Be Taken To Ensure Clean l Cable Jacket And Conductor insulation Before Slipping The Heat Shrink Tubing i In Position, j l

1, Remove Approximately 7" of Jacket from Both Field And Penetration Pigtail Cables. j%

2. With Proper Care, Slip WCSF-200-6-N (6" L% leat Shrink Tubing Over The Field Cable. /\ I,

3. Carefully Separate Drainwire And Unwind Shield T

\ From The Field Cable.

I

4. Trim Orainwire ?n The Field Cabla TofApprox, 3" Length from End o, acket. ,

/  % 1 i

5. Carefully Slip One WCSF-115-6-N ( Long) Hea' Shrink Tubi Overlng/

Each.- l Field Cable Conductor. '~' /

j lr j 6.  ! liceConnectorOnDraindireAndCable l i

j Co...ctorsOfTheFieldCab)e.11 YSV14,/ ,

Or Equivalent Bjltbsp]

l 7. Carefully Slip WG-300-12-N (12" Long))ha(ShrinV'ubing Over The Pene-l tration Pigtail Cable. . (. /

l 8. Carefully Separate T.he Drainwire And Unwind St}d g. Tape From The Pentrn.

4 -.- Pigtail Cable. [ / rJ> *

-+-

1 <-

l 9. Trim Cable Conductjrs Of The Pigtail A Cable To#[iiproximtely 3 j From Jacket End. + 0 e  ;

j .. Terminate Proper Pig til Cable Conductorf The Butt Splice Connector in-i stalled On The Field C'abg In Step-6. /G  ;

11. 1spectTheTkminationsA HdeiverfWCSF-115-6-NToProperPosition (De ail-A) And Heat Shrink, One AtjA Time.  !

AfterSplicesHa\ve Been Cooled / NI)nd T nspected, Apply Shielo Tape In Pos j 12.

13. 'Tr'im-The . Drain Wir \0n The Pig Cable For Proper Termination On The j /

Field Cabi'e7 ra.i.(Wiie.

14. Slide Over The WCSF-200- WobingToProperPositionAndHeatShrink.

l 15. After The WCSF-200 Hea Shrink Cools Down Slide Over WCSF-300 Tubina j' To Proper . Position pid Heat Shrink. {

i NOTE: WCSF-200-6-N Shou'Id Not Se Shrunk Over The Splices Made With wnt-no-ti-n :i i

n 6-2-89' doK 3MR Vemtb PrA Peo ts-87-1-45C .o 9 AAC D-C W C- X l 0 7 rr JMR CCM APVD. Per FCN B-84-1-L % . UC 5 /*AA /FR G/ 4- X

!_ Rev. 0 12.

l REV. DATE BY C H K'O D F. SCRIPT ION APP R.1 APPR. 2 APPR.3 APPR.4 l APF R.5

Southern Company Services, Inc. roR ALABAMA POWER COMPANY FARLTY NUCLEAR PLANTS - UNITS 1 & 2 [",,' 7 " "'"

,,,, ,,, ,y,,, ,,y.

l l Splicing Instructions For Control & Inst.

~ 4 i DRAWN T YPED ch C H F. 'D CCM L

l

. - - - - _ __ _ ., _ ,..- ..__,. _ ...._- _ .._--_._,._.~.__.._.m__

~

4 TAPER NOI stqTJIK W j i

a e f FOR 600 Vol.TS "aFE OVER BARE CONDUCTOR 70 BE [ i l* , )(

7 2 TzxEs mICxnEss or InsmATzos7

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. ' : :. .W l . .: '*: :.

m BUP CY HYLUG .; . f' s

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%. Okonite No. 33 Tape sh W

'-. TAPE TO EXTTED OVER EQUzPL.Ettf

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p. ' TTR(Im13 WERE RECT! IRED BY Ukonite T 95 Tape "T" 'Ihich M- -

WonTNG SPECITIGTIM.

'il  %% '

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CABLE TERMlflAL DETAll 001732 i

x:Es, .

1. The cable rust be f ree of cor. tact with any support throu9h out length *X".

cxcept as =tated in the wort ing specificat.4ons. i.ength ax" shall bc a 3

dicte ri tc, suit the r.initi.um bending radius f or cable rir.e and ratinry. ,

see (q . A-172392.

(

2. Okunite T-?S tape shall be used in radiation creas II. III, IVA. IV, '4V e

ebown en Iugs. N176035 thru r=.176040. okonite no. 602 40-8010 aokoguard"

.. w h v o be used in all other areas. Scotch tio. 88 may be used in non

, ; t u. 1 structures f or insulation and jacket.

~'~.. . .

,y . ..,. ,

/' 3. This note applies to SKV terminations only. Okontte filler tape 6602-75-8020 uy be used as a substitute for T-95 tapa in step S. on non-class 1E equipment. i d

Okonite fiL'er tape 8602-75-8020 should not be used ir radiation aseas 11. 111. I, g IVA. IV. and V (refer to drawing D-176035 thru D-176040. J-20603* snru D-2060'0).

e

' ' ^ . , , . - - -- .. ~ .. . . . . , _ , . , _

-~....s '

,,.,,- ~ l SCK1'1HERN SEn(ICES. zNC. , FOR:

..J c W T,.

9 e reded unit 2 ALABAMA POWER COMPANY -

'3 64W4em o Nof"[k aJt:ct FARI.EY NTLEAR FIAtC - ITNzT 10. 1&2 ( l f (_ T- f _

cp*. __ mm _ asE rEmrmt. 0Emt. .

M \

a4f1071 eu m . coa. .._ esau MOME a I .f_enm. A-172398  :

i l

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INSTRJCTIO% FOR INSTALLING CABLE TEIMIRL5 OM NON-SHIELDED CABLE

1. Burndy Hylug compres'si, type terminals have been ordered for these terminations.

2. For all connsetions at the 4160 volt switchgear the tape shall be carried over the complete connector ar$ extended to the nearest insulation since all live parts of the 4160 volt switchgear are insulated.

3. The terminals shall be installed as shown on sheet 1 of this drawing and Dwg. A-172392.

4. Bolt the terminal temporarily in piece to the equipment. Train the cable into the pesition it will occupy when the termination ir completed. Avoid bends in close proximity to the termination. -Cut the cable to length, insuring sufficient straight length of cable so the conductor will enter the terminal to the full depth of the terminal barrel.

5. Pomove the jacket and insulation for a distance equal to the depth of the terminal barrel plus 1/4*,

6. Pencil the insulation 3/4*, using a sharp knife to orevent the formation of sharp edges. With fine sandpaper dress the pencil and roughen the adjacent insulation 2". If preferred, No. 60 Alexite (. loth may be used instead of a

sa ndpaper. Use of emery cloth is not permissible, as the est17 dust is conductive. Care should be taken to avoid the formation of metallic dust by contact between the nandpaper and conductor when drescing the pencilled insulation.

7. Clean the Jacket and terminal with chlorothena- "Lektrosol," or other suitable solvent, which should be allowed to evaporate Nroughly,

8. Apply a eca*1ng of Okonite Cement to the external surfsce of the terminal, the exposed portion of the corductor, the pencil and the adjacent roughened insulation. Allow to dry until tacky. Do not apply cement between layers or over tape.

9. Where taped insulation is to be carried over a bolted connection, as at the motor terminals or the 4160 volt switchgear, the spaces htween boltheads, nuts, and the ti. dents ir. the terminal shall be carefully filled with Okonito T-95 tape to eliminate all projections and p:eaent a smooth surface for the application of the insulating tape. The filler tape shall be carefully molded by hand to eliminate voids.

10. Apply CXonite T-95 tape half-lapped tensioning it to no less than three-quarters of its original width. ne tape will fuse into a homogeneou* mass without application of heat or rol' . S. he thickness of the insulating tape wall over the connector and bolted .anection shall be not less than two (2) times the thickness of the factory applied insulation. Any exterding bar or bus shall be ,

enve-*d to a thickness of one (1) times the thick .ess of the factory appl $ed inaulation, For 600V terminatient. apply two hal *-lapped layers of Okonite T-95  :

tape tenatoning it to not 1.ess thhe-quarters of crigi al width. i "I am**"

scomm somees. ne. rom. l s6x {** Id '

"dT)Added Unit 2 ALABAMA POWER COMPANY 44 ,

TR 1 te&1 Added geference sumaser FARLEY WCLEAR p1Afff => UNIT NO. 1&2 .

Nt MM D*MF# ogyget, mm nnMm w=ut 3

M4 levised 10 _

. J ecu 72 eee .~ 1 'L. Al72398 i 8

'VW

.y. 3 n g .. . . ; m.*ym n ,= .w -en.- . _..p. . 4, L'-2. - ' $ l

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Paga 3

11. Apply two layers of okonite us. 35 tape, half-lapped, with tha minimum tension necessary so that it conforme evenly to the contour of the splice, artersiing one it.ch beyond the ends of the Okonite T-95 insul ig tape.

l

12. It in most is.; -ta..it that all material be kept free of stoisture

• d perspiration -

dtring the tapa.g operation.

001794 $

9 1

d a

4 i 2

I i

samm umers, 2,.e. , m, I m Jo# /2* " " * "

ALABAMA POWER COMPANY

, O 716 7J APPRoy At ( ,,*0s45T.

,, ta r q ._1 M .9) Added Note 11. SysJacT _PARLfY NL! CLEAR PIAIFT - tMQT 90. 1 g 2

• Mi , 2,@ kvised Note 11. og.ra CAB 12 tattAL DrTAYL j 3 @FJ Aaded Unit 2

.gJ r-ioi x - -- - m .1_ ,5_.e A-172 3 9 8 L

,cd 14dpanamammer i . ,.. m -. . _ . ~ . - - - - - . - - - . . . _ . .

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ALTERNATE 600 V. TERMINATION-FOR TERMINATIONS USING COMPRESSION LUGS .

AND RAYCHEM TYPE WCSF-N SLEEVES' REFER TO RAYCHEM INSTALLATION AND INSPECTION /A GUIDE, PUB.* PII 5710%438%IN THIS APPLICATION THE RAYCHEM SLEEVE 15 POR INSULATION OF- THE TERMINATIJN ONLY AND IS NOT ENVIRONMENTALLY QUALIF!ED. o RAYCHEM WCSF-050-N HEAT SHRINK - TUBING SHALL NOT BE USED AS AN INSULATING SLEEVE.

001795

--+ ..

O 3 11 1G87 J0K REV.PER PCN 5-87-0-4477 REV.0 BEA rJ4 >C -"

2 /0 29-54 =* Ki-V. FER PCN B-86-0-3658 RE V.O JMR WA l ,o. 9 77 #cic Added Unit 2 JMde & M _

O 6 7 5 (t1 1ssued for approval & construction. DOX EVS R4 LMEM R e v. part my casCRIPflCN APPut.l APPERA Af99La APPGL'd APPUI.5 Southern Services,Inc. = Alabama Power Company i L T J "if "' * I O. - - . ...-r -- ^-i72398 x s

._____.___.__.-_._______m __..______m.-_ __ . _ _ _ . _ _ _

ucp.'g s i.'

600 V. IN LINE SPLICE FOR IN LINE SPLlCES USING COMPRESSION LUGS. AND RAYCHEM TYPE WCSF-N . SLEEVES REFER TO DRAWING A- 172397 SH, 2.

ALTERNATE 600 V. IN LINE SPLICE FOR CIRCUlTS ASSOCIATED WITH NON CLASr 1E EQUlPMENT BURNDY TYPE YSV BUTT SPLICE 3

CONNECTORS MAY BE USED.

001796

--+ +-

l 5 .

4 to-28 4 M8 RF V PkR PCN B 864't-t58 te-V O JMR AEh, 7.- =  ?

. 3 4 l.14tn RMW Rev per Pot S-84-0-2979 Rev. O - 10 J a,gt W T o s-12-75 CCM issued for a m rova.1 a construction. IBK - LVS m DAr1 e4

= == ., m. , m om, ==. u.

So6them Services, Inc'. =iPAlabifn'a'Ed8eTC4WMHhy* vm

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g -, gg ekAes 4 e- suus.esos - mMarr navT

.. m ##? N X-172398 57, si O ...

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$ '*'. *.5Y

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3 7 F a t m a P m CORP TO: '203252042 t1Af 2 1*f31 1. t <6Prt at m P 01 i

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, b h Aniored cable ..

m-I f' *0kontte 1 95 tape un ess otherwise r$ted on t

t-referented drawings. . .

j. 2 APPROVAL A%4, . ' . .. .. .-

n,r.n.iin sr m ers. >e., roa.

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d,*g g ap, MAMA POWER COMPANY n ._.

, , .u,,w .. oou a . . .., mm . ,,, m. . ,. 1.m m , . ,

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2_ 1.- M72392:

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• s FptBECHTEL PC'ER CORP .70t NM # -

--...--e w eshn brVnevMAllON J. M. FARLEY NUCLEAR POWER PLANT Jos No.1ser '

OMNIFAX

. 01 wAsx Noronta mLvD.

GA2THERSBURG, MARY!AND 20874 FAX NUNSERS 301-417-0790 301-417 0791

'VERITICATION AND/OR PROBLEMS PLEASE CA24 301=417-449 FAXtot3)N . N' b _ e msmemennema, 3bC _ _ _ .

y Cfe HR 7/rt MAVCeCM ge, 3)_

LOC:

2T SUFFLIER: ARIA CODE 2

• I FAX WUMBER g2- 0%o

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TC'.'AL h*.H5IR QT PAGEt t

• NN ftNeipp,MS TMit PMtE) rR:w.,

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rO [ } YILL BE CONTIMED SY LttTER

)C) WILL NOT St CONTIRMED BY LETTER

• IF THE CORAICT FUMBER CT PACEG ARE NOT REC 12VED 2LLEG !!I, PLIAst CALL VERITICATION NUMBER IMMEDIATELY, CR TF YOUR CO .

RL%PJ.5:

as a4ww ,C /72J9E

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FROMtBECHTEL POUCR CORP T01 225252242 tW 2 1991 ind?PM #473 P.03 )

I A. IIM j'#"il0NS PCtt Tcl4411AT10N AM ft!Bk!:P INSU1ATrai 1Ae Flir.! , w e'-::aj i;l .

O lox /.R*1 $' iPKf Ah $7AT2e O (ABLE 1 Remove tho lo),stwor (tu a sJittbla OlettnCe proYldin9 Fulf j t ifMt It^Ith l Dih41* conalvetor to e id er the apparatut lugs, sind d Wii tho rid of th - l' s I t .: trr.or remaialra one the cable.

2. witt. locknut and taushing removed, install the ereor ternirator nn th" c. Wit tightening the error clairp into final position, t.emove the 1 itder tarw to the top ed'); of the armor termir.ator and bind down the e:d up.ainitva c'. 'ha cahit.

3. Insert the cable ord arter tereirator int o cubicle atet t igk't - lockno' emi lusulating t'J6hi19 into final POSitlen.

4. lore and shapa the irdividual conductors to enter the appat e' 9s lugs a=.d cut erds of f to the reqaired length.

5. For terninatie of individoel conductor, see d.avings A-1723% streight Splice + Sitgl. conductor Ncn-Shielded Cable, and A-172398 Cable *.4rmi? al

!ctail.

6. TM cable should not be suwerted nor touch the conduit or other conducting surface close r tha*. the 1**uge distance ax" f rom the end of the teping.

B. INSTP.JCTICMS TCP. TE)ta t'AT10S r;F FUFSr.P tNSULA*ID,1014=SHIE:.DED, WECFRTHE J W ii LD IT:0 LEA F TTA*17.4 CAPI.,

1. Cables s%a16 be tre*.ected where they 14avn the end of condait to prevent chafina and cuttt'? ty reans of a bushing specially designed not to distort g the insalatica.. Train c.ibles l'. poultion and cut to re72 ired length.

2. Sec r.ote A.5 above.

3. See note f..C .sbNe.

e sm :vem sraviers, rr ., rom. }

=

s. Je x nte 6 ALABAMA POWER COMPANY a_ww w acoer.

I Added Unit 7 s m gey FARI.tY If0CitAR PIAWf = 17 NIT NO.' 1 & 2  ;

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e-....- .a.a e..a zesm A 17 2392 M*4 O *"

'Y Y$ W ' * $ f $*

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