Information Notice 2007-06, Potential Common Cause Vulnerabilities in Essential Service Water Systems: Difference between revisions
StriderTol (talk | contribs) (Created page by program invented by StriderTol) |
StriderTol (talk | contribs) (StriderTol Bot change) |
||
| Line 16: | Line 16: | ||
{{#Wiki_filter:UNITED STATES | {{#Wiki_filter:UNITED STATES | ||
NUCLEAR REGULATORY COMMISSION | ===NUCLEAR REGULATORY COMMISSION=== | ||
OFFICE OF NUCLEAR REACTOR REGULATION | |||
WASHINGTON, D.C. 20555-0001 | |||
===February 9, 2007=== | |||
NRC INFORMATION NOTICE 2007-06: POTENTIAL COMMON CAUSE | |||
VULNERABILITIES IN ESSENTIAL SERVICE | VULNERABILITIES IN ESSENTIAL SERVICE | ||
WATER SYSTEMS | ===WATER SYSTEMS=== | ||
==ADDRESSEES== | ==ADDRESSEES== | ||
| Line 40: | Line 42: | ||
manner that precludes the development of potential common cause failure vulnerabilities due to | manner that precludes the development of potential common cause failure vulnerabilities due to | ||
piping or heat exchanger degradation. It is expected that recipients will review the information | piping or heat exchanger degradation. It is expected that recipients will review the information | ||
for applicability to their facilities and consider actions, as appropriate, to avoid similar problems. | for applicability to their facilities and consider actions, as appropriate, to avoid similar problems. | ||
| Line 51: | Line 53: | ||
There have been two events at foreign operating reactors in which external corrosion of piping | There have been two events at foreign operating reactors in which external corrosion of piping | ||
located in vaults has caused a catastrophic loss of one train of the ESW system. These two | located in vaults has caused a catastrophic loss of one train of the ESW system. These two | ||
events also had common cause failure aspects that were identified as part of the extent-of- condition reviews. The first foreign event occurred at a pressurized-water reactor (PWR) | events also had common cause failure aspects that were identified as part of the extent-of- condition reviews. The first foreign event occurred at a pressurized-water reactor (PWR) | ||
designed by Westinghouse, that began commercial operation in 1988. On August 25, 2004, while operating at 100 percent power, an ESW system manhole pipe broke circumferentially | designed by Westinghouse, that began commercial operation in 1988. On August 25, 2004, while operating at 100 percent power, an ESW system manhole pipe broke circumferentially | ||
prompting a plant shutdown from the total loss of the B train of the ESW system. The event | prompting a plant shutdown from the total loss of the B train of the ESW system. The event | ||
was of great concern for plant safety because it could have led to a common cause failure in a | was of great concern for plant safety because it could have led to a common cause failure in a | ||
system that is the ultimate heat sink for most safety loads. The ESW pipes are buried and use | system that is the ultimate heat sink for most safety loads. The ESW pipes are buried and use | ||
manholes at certain intervals to allow for inspection and maintenance. The ESW piping is a | manholes at certain intervals to allow for inspection and maintenance. The ESW piping is a | ||
BONNA design that uses a steel pipe lined with cement on both sides to prevent corrosion. | BONNA design that uses a steel pipe lined with cement on both sides to prevent corrosion. | ||
| Line 68: | Line 70: | ||
The manhole filled with surface water and corroded the exposed carbon steel manhole piping | The manhole filled with surface water and corroded the exposed carbon steel manhole piping | ||
neck. The break resulted from external corrosion due to improper installation of external | neck. The break resulted from external corrosion due to improper installation of external | ||
cement pipe coating. The licensee extent-of-condition review found corrosion at two other | cement pipe coating. The licensee extent-of-condition review found corrosion at two other | ||
ESW manhole necks that also required significant repair. | ESW manhole necks that also required significant repair. | ||
| Line 76: | Line 78: | ||
The second foreign event occurred at a PWR, designed by Framatome, that began commercial | The second foreign event occurred at a PWR, designed by Framatome, that began commercial | ||
operation in 1988. On December 11, 1998, while operating at 75 percent power, an ESW pipe | operation in 1988. On December 11, 1998, while operating at 75 percent power, an ESW pipe | ||
ruptured and flooded the piping gallery with sea water. Since the B train of the ESW system | ruptured and flooded the piping gallery with sea water. Since the B train of the ESW system | ||
was lost, the operators shutdown the plant. The pipe is composed of prestressed, inner and | was lost, the operators shutdown the plant. The pipe is composed of prestressed, inner and | ||
outer concrete pipes with embedded strings and steel pipe. A visual inspection of the failed | outer concrete pipes with embedded strings and steel pipe. A visual inspection of the failed | ||
pipe revealed a 3.3 foot long by 2.8 inches wide through-wall rupture. The prestressed wire | pipe revealed a 3.3 foot long by 2.8 inches wide through-wall rupture. The prestressed wire | ||
and steel cylinder were found to be severely corroded. The pipe is located in an underground | and steel cylinder were found to be severely corroded. The pipe is located in an underground | ||
gallery that has very humid conditions. The licensee determined that condensation got inside a | gallery that has very humid conditions. The licensee determined that condensation got inside a | ||
small crack on the surface of the pipe causing corrosion of the steel wire. The licensee extent- of-condition review identified 16 other pipe spools that were also replaced. | small crack on the surface of the pipe causing corrosion of the steel wire. The licensee extent- of-condition review identified 16 other pipe spools that were also replaced. | ||
There also have been two events at domestic operating reactor plants that experienced | There also have been two events at domestic operating reactor plants that experienced | ||
| Line 96: | Line 98: | ||
significant internal degradation of critical ESW components that had the potential for common | significant internal degradation of critical ESW components that had the potential for common | ||
cause failures. On June 27, 2005, at the South Texas Project, Unit 2, a three gallons/hour | cause failures. On June 27, 2005, at the South Texas Project, Unit 2, a three gallons/hour | ||
through-wall leak was identified in Train 2A, essential cooling water (ECW) system piping | through-wall leak was identified in Train 2A, essential cooling water (ECW) system piping | ||
flange. The pipe is 30 inches in diameter, composed of an aluminum-bronze, and is located | flange. The pipe is 30 inches in diameter, composed of an aluminum-bronze, and is located | ||
immediately downstream of an ECW return throttle (butterfly) valve. Subsequent licensee | immediately downstream of an ECW return throttle (butterfly) valve. Subsequent licensee | ||
investigation found cavitation pitting, circumferential pipe cracking, and pipe-to-end flange weld | investigation found cavitation pitting, circumferential pipe cracking, and pipe-to-end flange weld | ||
separation in the pipe. On August 15, 2005, as part of their extent-of-condition review, the | separation in the pipe. On August 15, 2005, as part of their extent-of-condition review, the | ||
licensee inspected Train 2B of the ECW system and determined that a similar downstream | licensee inspected Train 2B of the ECW system and determined that a similar downstream | ||
flange had an approximately 30 inches-long by three inches-wide segment of the aluminum- bronze pipe that broke free. Train 2B of the ECW system was declared inoperable for the | flange had an approximately 30 inches-long by three inches-wide segment of the aluminum- bronze pipe that broke free. Train 2B of the ECW system was declared inoperable for the | ||
same reasons as ECW Train 2A and was reported to the NRC as a common-cause | same reasons as ECW Train 2A and was reported to the NRC as a common-cause | ||
| Line 116: | Line 118: | ||
inoperability of independent trains (Licensee Event Report No. 499/2005004, Agencywide | inoperability of independent trains (Licensee Event Report No. 499/2005004, Agencywide | ||
Documents Access and Management System (ADAMS) Accession No. ML052630031). The | Documents Access and Management System (ADAMS) Accession No. ML052630031). The | ||
licensee determined the cause of the damage was cavitation impingement from the heavily | licensee determined the cause of the damage was cavitation impingement from the heavily | ||
throttled butterfly valve. The root cause was the failure to incorporate requisite inspection | throttled butterfly valve. The root cause was the failure to incorporate requisite inspection | ||
activities for ECW piping into station programs. | activities for ECW piping into station programs. | ||
| Line 132: | Line 134: | ||
Licensee inspections identified significant damage to the endbell due to microbiologically | Licensee inspections identified significant damage to the endbell due to microbiologically | ||
induced corrosion (MIC). The licensee maintenance rule evaluation determined that the poor | induced corrosion (MIC). The licensee maintenance rule evaluation determined that the poor | ||
condition of the endbells from pitting caused by MIC was known for nearly ten years, but timely | condition of the endbells from pitting caused by MIC was known for nearly ten years, but timely | ||
and effective corrective actions were not taken. Also, on April 22, 2005, a through-wall service | and effective corrective actions were not taken. Also, on April 22, 2005, a through-wall service | ||
water (SW) leak occurred on the G-02 EDG heat exchanger alternate SW supply line due to | water (SW) leak occurred on the G-02 EDG heat exchanger alternate SW supply line due to | ||
| Line 145: | Line 147: | ||
The ESW system (or its equivalent) for U. S. commercial reactor plants is the assured, safety- related means of transferring sensible and decay heat from the reactor coolant system to the | The ESW system (or its equivalent) for U. S. commercial reactor plants is the assured, safety- related means of transferring sensible and decay heat from the reactor coolant system to the | ||
ultimate heat sink. The ESW system is also relied upon for other critical safety functions, such | ultimate heat sink. The ESW system is also relied upon for other critical safety functions, such | ||
as providing cooling water for most of the essential, safety-related equipment used for | as providing cooling water for most of the essential, safety-related equipment used for | ||
| Line 153: | Line 155: | ||
pool cooling, and for dissipating sensible and reactor decay heat during shutdown conditions. Also, on PWRs, the safety related auxiliary feedwater systems typically rely on the ESW system | pool cooling, and for dissipating sensible and reactor decay heat during shutdown conditions. Also, on PWRs, the safety related auxiliary feedwater systems typically rely on the ESW system | ||
as an emergency makeup water source for feeding the steam generators. Plant-specific | as an emergency makeup water source for feeding the steam generators. Plant-specific | ||
probabilistic risk assessments (PRAs) have shown that the loss of the ESW system may be a | probabilistic risk assessments (PRAs) have shown that the loss of the ESW system may be a | ||
| Line 164: | Line 166: | ||
vicinity of weld neck flanges that had been installed to allow personnel access for inspecting the | vicinity of weld neck flanges that had been installed to allow personnel access for inspecting the | ||
inside ESW system piping surfaces. The unprotected weld neck joints were subject to | inside ESW system piping surfaces. The unprotected weld neck joints were subject to | ||
corrosion. All of these areas were also subject to routine wetting of the unprotected exterior | corrosion. All of these areas were also subject to routine wetting of the unprotected exterior | ||
surface of weld neck areas. In addition, NRC staff concluded that a fundamental shortcoming | surface of weld neck areas. In addition, NRC staff concluded that a fundamental shortcoming | ||
associated with the first foreign event was the utilitys failure to adequately trend and take | associated with the first foreign event was the utilitys failure to adequately trend and take | ||
appropriate corrective action for a known degraded condition. Domestic operating reactor | appropriate corrective action for a known degraded condition. Domestic operating reactor | ||
plants are subject to Title 10 of the Code of Federal Regulations (10 CFR) Part 50, Appendix B, | plants are subject to Title 10 of the Code of Federal Regulations (10 CFR) Part 50, Appendix B, | ||
| Line 181: | Line 183: | ||
The second foreign event also involved the failure to protect the exterior piping surface of the | The second foreign event also involved the failure to protect the exterior piping surface of the | ||
ESW system. One of the lessons learned was to implement an inspection program that | ESW system. One of the lessons learned was to implement an inspection program that | ||
inspects for both internal and external corrosion. The licensee also painted the outside of the | inspects for both internal and external corrosion. The licensee also painted the outside of the | ||
ESW pipes to minimize the potential for corrosion. | ESW pipes to minimize the potential for corrosion. | ||
| Line 189: | Line 191: | ||
Domestically, a potentially similar problem was noted during an NRC inspection at the Point | Domestically, a potentially similar problem was noted during an NRC inspection at the Point | ||
Beach facility. Like the first foreign event, the licensee for Point Beach did not take appropriate | Beach facility. Like the first foreign event, the licensee for Point Beach did not take appropriate | ||
corrective action to resolve a known degraded condition until MIC resulted in an actual failure. | corrective action to resolve a known degraded condition until MIC resulted in an actual failure. | ||
| Line 203: | Line 205: | ||
However, domestic ESW systems typically include piping sections that are buried and not | However, domestic ESW systems typically include piping sections that are buried and not | ||
readily accessible for inspection. Buried sections of piping can be subject to periodic wetting | readily accessible for inspection. Buried sections of piping can be subject to periodic wetting | ||
from storms or local flooding conditions. Exterior protective coatings may also not be fully intact | from storms or local flooding conditions. Exterior protective coatings may also not be fully intact | ||
due to improper installation, age degradation, or maintenance practices. It is also possible for | due to improper installation, age degradation, or maintenance practices. It is also possible for | ||
some ESW piping sections to be located in vaults or pipe chases that are subject to periodic | some ESW piping sections to be located in vaults or pipe chases that are subject to periodic | ||
| Line 213: | Line 215: | ||
flooding and/or high humidity that can closely mimic the foreign events. Also, at South Texas Project Unit 2, ESW system degradation led to a through-wall leak that | flooding and/or high humidity that can closely mimic the foreign events. Also, at South Texas Project Unit 2, ESW system degradation led to a through-wall leak that | ||
ultimately became an actual common cause failure vulnerability. Similar cavitation damage was | ultimately became an actual common cause failure vulnerability. Similar cavitation damage was | ||
found in two trains of the ESW system at Unit 2. Proper application of the recommendations of | found in two trains of the ESW system at Unit 2. Proper application of the recommendations of | ||
NRC Generic Letter (GL) 89-13, Service Water System Problems Affecting Safety-Related | NRC Generic Letter (GL) 89-13, Service Water System Problems Affecting Safety-Related | ||
| Line 226: | Line 228: | ||
NRC GL 89-13, Service Water System Problems Affecting Safety-Related Equipment, dated | NRC GL 89-13, Service Water System Problems Affecting Safety-Related Equipment, dated | ||
July 18, 1989, requested specific licensee actions to resolve SW system problems. In | July 18, 1989, requested specific licensee actions to resolve SW system problems. In | ||
particular, this GL recommended that licensees ensure by a routine inspection and | particular, this GL recommended that licensees ensure by a routine inspection and | ||
| Line 235: | Line 237: | ||
NRC GL 90-05, Guidance for Performing Temporary Non-Code Repair of ASME Code Class 1, | NRC GL 90-05, Guidance for Performing Temporary Non-Code Repair of ASME Code Class 1, | ||
2, and 3 Piping, dated June 15, 1990, provides guidance for Code Class 3 piping. Two specific | 2, and 3 Piping, dated June 15, 1990, provides guidance for Code Class 3 piping. Two specific | ||
flaw evaluation approaches, as discussed in Enclosure 1 to the GL, should be considered, namely, the "through-wall flaw" and the "wall thinning" approaches. | flaw evaluation approaches, as discussed in Enclosure 1 to the GL, should be considered, namely, the "through-wall flaw" and the "wall thinning" approaches. | ||
| Line 263: | Line 265: | ||
==CONTACT== | ==CONTACT== | ||
This information notice requires no specific action or written response. Please direct any | This information notice requires no specific action or written response. Please direct any | ||
questions about this matter to the technical contacts listed below. | questions about this matter to the technical contacts listed below. | ||
/TQuay for MCase/ | /TQuay for MCase/ | ||
===Michael J. Case, Director=== | |||
Division of Policy and Rulemaking | Division of Policy and Rulemaking | ||
Office of Nuclear Reactor Regulation | ===Office of Nuclear Reactor Regulation=== | ||
Technical Contacts: Richard A. Laura, NRR/DIRS | |||
Technical Contacts: | |||
301-415-1837 E-mail: ral1@nrc.gov | 301-415-1837 E-mail: ral1@nrc.gov | ||
| Line 285: | Line 286: | ||
==CONTACT== | ==CONTACT== | ||
This information notice requires no specific action or written response. Please direct any | This information notice requires no specific action or written response. Please direct any | ||
questions about this matter to the technical contacts listed below. | questions about this matter to the technical contacts listed below. | ||
/TQuay for MCase/ | /TQuay for MCase/ | ||
===Michael J. Case, Director=== | |||
Division of Policy and Rulemaking | Division of Policy and Rulemaking | ||
Office of Nuclear Reactor Regulation | ===Office of Nuclear Reactor Regulation=== | ||
Technical Contacts: Richard A. Laura, NRR/DIRS | |||
Technical Contacts: | |||
301-415-1837 E-mail: ral1@nrc.gov | 301-415-1837 E-mail: ral1@nrc.gov | ||
| Line 306: | Line 306: | ||
Note: NRC generic communications may be found on the NRC public web site, http://www.nrc.gov under Electronic Reading Room/Document Collections. | Note: NRC generic communications may be found on the NRC public web site, http://www.nrc.gov under Electronic Reading Room/Document Collections. | ||
ADAMS Accession Number: ML062840608 OFFICE | ADAMS Accession Number: ML062840608 OFFICE | ||
DIRS:IOEB | |||
Tech.Editor | |||
BC:DSS:SBPB | |||
TL:DIRS:IOEB | |||
PGCB:DPR | |||
NAME | |||
RLaura | |||
CBladey | |||
JSegala | |||
MKing | |||
CHawes CMH | |||
DATE | |||
10/18/2006 | |||
10/18/2006 | |||
10/23/2006 | |||
02/01/2007 | |||
10/27/2006 OFFICE | |||
PGCB:DPR | |||
IP | |||
BC:ADRA:DPR | |||
D:DPR | |||
NAME | |||
QNguyen | |||
JDunnLee | |||
CJackson | |||
MJCase | |||
DATE | |||
02/02/2007 | |||
01/22/2007 | |||
02/082007 | |||
02/09/2007 OFFICIAL RECORD COPY}} | |||
{{Information notice-Nav}} | {{Information notice-Nav}} | ||
Latest revision as of 05:56, 15 January 2025
| ML062840608 | |
| Person / Time | |
|---|---|
| Site: | Point Beach, South Texas |
| Issue date: | 02/09/2007 |
| From: | Michael Case NRC/NRR/ADRA/DPR |
| To: | |
| Richard Laura, NRR/DIRS/IOEB | |
| References | |
| IN-07-006 | |
| Download: ML062840608 (6) | |
UNITED STATES
NUCLEAR REGULATORY COMMISSION
OFFICE OF NUCLEAR REACTOR REGULATION
WASHINGTON, D.C. 20555-0001
February 9, 2007
NRC INFORMATION NOTICE 2007-06: POTENTIAL COMMON CAUSE
VULNERABILITIES IN ESSENTIAL SERVICE
WATER SYSTEMS
ADDRESSEES
All holders of operating licensees for nuclear power reactors, except those who have
permanently ceased operations and have certified that fuel has been permanently removed
from the reactor vessel.
PURPOSE
The U.S. Nuclear Regulatory Commission (NRC) is issuing this information notice (IN) to alert
addressees of the importance of maintaining essential service water (ESW) systems in a
manner that precludes the development of potential common cause failure vulnerabilities due to
piping or heat exchanger degradation. It is expected that recipients will review the information
for applicability to their facilities and consider actions, as appropriate, to avoid similar problems.
However, suggestions contained in this IN are not NRC requirements; therefore, no specific
action or written response is required.
DESCRIPTION OF CIRCUMSTANCES
There have been two events at foreign operating reactors in which external corrosion of piping
located in vaults has caused a catastrophic loss of one train of the ESW system. These two
events also had common cause failure aspects that were identified as part of the extent-of- condition reviews. The first foreign event occurred at a pressurized-water reactor (PWR)
designed by Westinghouse, that began commercial operation in 1988. On August 25, 2004, while operating at 100 percent power, an ESW system manhole pipe broke circumferentially
prompting a plant shutdown from the total loss of the B train of the ESW system. The event
was of great concern for plant safety because it could have led to a common cause failure in a
system that is the ultimate heat sink for most safety loads. The ESW pipes are buried and use
manholes at certain intervals to allow for inspection and maintenance. The ESW piping is a
BONNA design that uses a steel pipe lined with cement on both sides to prevent corrosion.
The manhole filled with surface water and corroded the exposed carbon steel manhole piping
neck. The break resulted from external corrosion due to improper installation of external
cement pipe coating. The licensee extent-of-condition review found corrosion at two other
ESW manhole necks that also required significant repair.
The second foreign event occurred at a PWR, designed by Framatome, that began commercial
operation in 1988. On December 11, 1998, while operating at 75 percent power, an ESW pipe
ruptured and flooded the piping gallery with sea water. Since the B train of the ESW system
was lost, the operators shutdown the plant. The pipe is composed of prestressed, inner and
outer concrete pipes with embedded strings and steel pipe. A visual inspection of the failed
pipe revealed a 3.3 foot long by 2.8 inches wide through-wall rupture. The prestressed wire
and steel cylinder were found to be severely corroded. The pipe is located in an underground
gallery that has very humid conditions. The licensee determined that condensation got inside a
small crack on the surface of the pipe causing corrosion of the steel wire. The licensee extent- of-condition review identified 16 other pipe spools that were also replaced.
There also have been two events at domestic operating reactor plants that experienced
significant internal degradation of critical ESW components that had the potential for common
cause failures. On June 27, 2005, at the South Texas Project, Unit 2, a three gallons/hour
through-wall leak was identified in Train 2A, essential cooling water (ECW) system piping
flange. The pipe is 30 inches in diameter, composed of an aluminum-bronze, and is located
immediately downstream of an ECW return throttle (butterfly) valve. Subsequent licensee
investigation found cavitation pitting, circumferential pipe cracking, and pipe-to-end flange weld
separation in the pipe. On August 15, 2005, as part of their extent-of-condition review, the
licensee inspected Train 2B of the ECW system and determined that a similar downstream
flange had an approximately 30 inches-long by three inches-wide segment of the aluminum- bronze pipe that broke free. Train 2B of the ECW system was declared inoperable for the
same reasons as ECW Train 2A and was reported to the NRC as a common-cause
inoperability of independent trains (Licensee Event Report No. 499/2005004, Agencywide
Documents Access and Management System (ADAMS) Accession No. ML052630031). The
licensee determined the cause of the damage was cavitation impingement from the heavily
throttled butterfly valve. The root cause was the failure to incorporate requisite inspection
activities for ECW piping into station programs.
On March 20, 2005, at Point Beach Nuclear Plant, Unit 1, the G-01 emergency diesel generator
(EDG) became inoperable due to a through-wall leak in the endbell of the EDG cooling system
heat exchanger (Inspection Report 50-266/2005-010, ADAMS Accession No. ML053000237).
Licensee inspections identified significant damage to the endbell due to microbiologically
induced corrosion (MIC). The licensee maintenance rule evaluation determined that the poor
condition of the endbells from pitting caused by MIC was known for nearly ten years, but timely
and effective corrective actions were not taken. Also, on April 22, 2005, a through-wall service
water (SW) leak occurred on the G-02 EDG heat exchanger alternate SW supply line due to
MIC.
BACKGROUND
The ESW system (or its equivalent) for U. S. commercial reactor plants is the assured, safety- related means of transferring sensible and decay heat from the reactor coolant system to the
ultimate heat sink. The ESW system is also relied upon for other critical safety functions, such
as providing cooling water for most of the essential, safety-related equipment used for
mitigating plant accident and transient conditions, reactor coolant pump seal cooling, spent fuel
pool cooling, and for dissipating sensible and reactor decay heat during shutdown conditions. Also, on PWRs, the safety related auxiliary feedwater systems typically rely on the ESW system
as an emergency makeup water source for feeding the steam generators. Plant-specific
probabilistic risk assessments (PRAs) have shown that the loss of the ESW system may be a
significant contributor to the potential for a core damage accident.
DISCUSSION
The first foreign event involved the failure to properly protect the exterior piping surfaces in the
vicinity of weld neck flanges that had been installed to allow personnel access for inspecting the
inside ESW system piping surfaces. The unprotected weld neck joints were subject to
corrosion. All of these areas were also subject to routine wetting of the unprotected exterior
surface of weld neck areas. In addition, NRC staff concluded that a fundamental shortcoming
associated with the first foreign event was the utilitys failure to adequately trend and take
appropriate corrective action for a known degraded condition. Domestic operating reactor
plants are subject to Title 10 of the Code of Federal Regulations (10 CFR) Part 50, Appendix B,
Criterion XVI, Corrective Action, which requires that prompt and effective corrective actions be
taken to address significant conditions adverse to quality.
The second foreign event also involved the failure to protect the exterior piping surface of the
ESW system. One of the lessons learned was to implement an inspection program that
inspects for both internal and external corrosion. The licensee also painted the outside of the
ESW pipes to minimize the potential for corrosion.
Domestically, a potentially similar problem was noted during an NRC inspection at the Point
Beach facility. Like the first foreign event, the licensee for Point Beach did not take appropriate
corrective action to resolve a known degraded condition until MIC resulted in an actual failure.
Also, like the first foreign event, MIC attack of the EDG endbells represented a common cause
failure mechanism that could render all of the EDGs inoperable if not properly monitored and
resolved.
ESW systems for U. S. nuclear power plants are generally unique from one plant to another.
However, domestic ESW systems typically include piping sections that are buried and not
readily accessible for inspection. Buried sections of piping can be subject to periodic wetting
from storms or local flooding conditions. Exterior protective coatings may also not be fully intact
due to improper installation, age degradation, or maintenance practices. It is also possible for
some ESW piping sections to be located in vaults or pipe chases that are subject to periodic
flooding and/or high humidity that can closely mimic the foreign events. Also, at South Texas Project Unit 2, ESW system degradation led to a through-wall leak that
ultimately became an actual common cause failure vulnerability. Similar cavitation damage was
found in two trains of the ESW system at Unit 2. Proper application of the recommendations of
NRC Generic Letter (GL) 89-13, Service Water System Problems Affecting Safety-Related
Equipment, and 10 CFR Part 50, Appendix B, Criterion XVI, Corrective Action, likely would
have prevented this event.
RELEVANT GENERIC COMMUNICATIONS
NRC GL 89-13, Service Water System Problems Affecting Safety-Related Equipment, dated
July 18, 1989, requested specific licensee actions to resolve SW system problems. In
particular, this GL recommended that licensees ensure by a routine inspection and
maintenance program for open-cycle SW system piping and components that corrosion, erosion protective coating failure, silting, and biofouling cannot degrade the performance of
safety related systems supplied by service water.
NRC GL 90-05, Guidance for Performing Temporary Non-Code Repair of ASME Code Class 1,
2, and 3 Piping, dated June 15, 1990, provides guidance for Code Class 3 piping. Two specific
flaw evaluation approaches, as discussed in Enclosure 1 to the GL, should be considered, namely, the "through-wall flaw" and the "wall thinning" approaches.
NRC IN 92-49, Recent Loss Or Severe Degradation Of Service Water Systems, dated July 2,
1992, alerted licensees to several service water related events, including one event that
resulted in the loss of the ultimate heat sink for a short period of time.
NRC IN 94-79, Microbiologically Influenced Corrosion Of Emergency Diesel Generator Service
Water Piping, dated November 23, 1994, alerted licensees that stagnant or intermittent-flow
conditions, as in the case of emergency diesel service water supply headers, are conducive to
the growth of microorganisms that can accelerate corrosion rates.
NUREG-1275, Volume 3, "Operating Experience Feedback Report - Service Water System
Failures and Degradations in Light Water Reactors," (November 1988) summarizes and
discusses SW system events from 1980 to early 1987.
NUREG-1461, "Regulatory Analysis for the Resolution of Generic Issue 153: Loss of Essential
Service Water in LWRs, (August 1993) provides a review of industry experience and plant- specific PRAs and insights related to ESW system vulnerabilities.
CONTACT
This information notice requires no specific action or written response. Please direct any
questions about this matter to the technical contacts listed below.
/TQuay for MCase/
Michael J. Case, Director
Division of Policy and Rulemaking
Office of Nuclear Reactor Regulation
Technical Contacts: Richard A. Laura, NRR/DIRS
301-415-1837 E-mail: ral1@nrc.gov
James E. Tatum, NRR/DSS
301-415-2805 E-mail: jet1@nrc.gov
Note: NRC generic communications may be found on the NRC public web site, http://www.nrc.gov under Electronic Reading Room/Document Collections.
CONTACT
This information notice requires no specific action or written response. Please direct any
questions about this matter to the technical contacts listed below.
/TQuay for MCase/
Michael J. Case, Director
Division of Policy and Rulemaking
Office of Nuclear Reactor Regulation
Technical Contacts: Richard A. Laura, NRR/DIRS
301-415-1837 E-mail: ral1@nrc.gov
James E. Tatum, NRR/DSS
301-415-2805 E-mail: jet1@nrc.gov
Note: NRC generic communications may be found on the NRC public web site, http://www.nrc.gov under Electronic Reading Room/Document Collections.
ADAMS Accession Number: ML062840608 OFFICE
DIRS:IOEB
Tech.Editor
BC:DSS:SBPB
TL:DIRS:IOEB
PGCB:DPR
NAME
RLaura
CBladey
JSegala
MKing
CHawes CMH
DATE
10/18/2006
10/18/2006
10/23/2006
02/01/2007
10/27/2006 OFFICE
PGCB:DPR
IP
BC:ADRA:DPR
D:DPR
NAME
QNguyen
JDunnLee
CJackson
MJCase
DATE
02/02/2007
01/22/2007
02/082007
02/09/2007 OFFICIAL RECORD COPY