Information Notice 2007-40, Inadequate Implementation of 10 CFR Part 21 Requirements by Vendors Who Supply Basic Components to Nuclear Power Plant Licensees

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Inadequate Implementation of 10 CFR Part 21 Requirements by Vendors Who Supply Basic Components to Nuclear Power Plant Licensees
ML063380232
Person / Time
Issue date: 12/21/2007
From: Brach W, Michael Case, Tracy G
Office of Nuclear Material Safety and Safeguards, Division of Construction Inspection and Operational Programs, NRC/NRR/ADRO/DPR
To:
Rivera-Varona A, NRR:PMAS:POEB, 415-4001
References
IN-07-040
Download: ML063380232 (5)


UNITED STATES

NUCLEAR REGULATORY COMMISSION

OFFICE OF NUCLEAR REACTOR REGULATION

OFFICE OF NUCLEAR MATERIAL SAFETY AND SAFEGUARDS

WASHINGTON, DC 20555-0001 December 21, 2007 NRC INFORMATION NOTICE 2007-40: INADEQUATE IMPLEMENTATION OF

10 CFR PART 21 REQUIREMENTS BY

VENDORS WHO SUPPLY BASIC COMPONENTS

TO NUCLEAR POWER PLANT LICENSEES

ADDRESSEES

All vendors that supply basic components to facilities licensed by the U.S. Nuclear Regulatory

Commission (NRC), and holders of an NRC license, holders of a certificate of compliance, or

applicants for a certificate of compliance.

PURPOSE

The NRC is issuing this information notice (IN) to inform addressees about recent NRC findings

involving the inadequate implementation of Title 10 of the Code of Federal Regulations

(10 CFR) Part 21 Reporting of Defects and Noncompliance, by vendors that supply basic

components (as defined in 10 CFR Part 21) such as materials, equipment, components, or

services to be used in NRC-licensed facilities. The NRC expects that recipients will review the

information for applicability to their activities and consider appropriate actions to avoid similar

problems. However, suggestions contained in this IN are not NRC requirements; therefore, no

specific action or written response is required.

DESCRIPTION OF CIRCUMSTANCES

During NRC inspections at vendor facilities that supply basic components to NRC-licensed

facilities and during observation of some Nuclear Utility Procurement Issues Committee

(NUPIC) joint utility audits, the NRC staff has identified the following examples where vendors

failed to adequately implement the requirements of 10 CFR Part 21:

  • NRC inspectors identified a situation where a vendors 10 CFR Part 21 evaluation1 of a

potentially defective basic component was inadequate because the vendor did not know

the specific application for the component at the affected licensee facility and, therefore, did not have the capability to determine if this potentially defective component

ML063380232

1 NRC regulations in 10 CFR 21.3 Definitions, define evaluation as the process of determining whether a

particular deviation could create a substantial safety hazard or determining whether a failure to comply is

associated with a substantial safety hazard. represented a substantial safety hazard.2 The inadequate evaluation by the vendor and

subsequent notification to the licensee that the issue was not a reportable incident was

a non-cited violation of 10 CFR 21.21(a). The provisions of 10 CFR 21.21(b) direct the

vendor to inform the affected licensee of deviations3 within 5 days when the vendor is

not capable of performing the evaluation so that the affected licensees may evaluate the

deviation or failure to comply, pursuant to 10 CFR 21.21(a). (NRC Inspection Report

99901338/2006-201, July 25, 2006, Agencywide Documents Access and Management

System (ADAMS) Accession No. ML062070385)

  • NRC inspectors discovered that a vendor was not meeting the 5-day timeliness

requirement in 10 CFR 21.21(b) for informing licensees of deviations when the vendor

was not capable of performing the 10 CFR Part 21 evaluation. (NRC Inspection Report

99901358/2006-201, May 25, 2006, ADAMS Accession No. ML061460006)

  • NRC inspectors identified that a vendors 10 CFR Part 21 evaluations, which by

definition are required to include a determination of whether a deviation constitutes a

substantial safety hazard, only focused on the technical engineering aspects of the

deviation performed under its corrective action program. (NRC Inspection Report

99901358/2006-201, May 25, 2006, ADAMS Accession No. ML061460006)

  • NRC inspections at two licensees identified examples of purchase orders issued to

U.S.-based suppliers that did not meet 10 CFR 21.31 Procurement Documents, that

requires procurement documents to specify that the provisions of 10 CFR Part 21 apply.

(NRC Inspection Report 71-0703/04-201, July 28, 2004, ADAMS Accession No.

ML042100486; and NRC Inspection Report 71-0121/06-201, November 6, 2006, ADAMS Accession No. ML063100332)

  • NRC inspectors found that subcontractors supplying basic components to a vendor were

not performing 10 CFR Part 21 evaluations of deviations and/or failures to comply for

determining 10 CFR Part 21 reportability of potential defects that could cause a

substantial safety hazard. (NRC Inspection Report 99901359/2006-201, August 25,

2006, ADAMS Accession No. ML062400092)

  • NRC inspectors discovered that several vendors 10 CFR Part 21 programs did not have

adequate procedural guidance to identify and evaluate deviations associated with a

substantial safety hazard. In addition, several vendors did not have guidance to

evaluate significant conditions adverse to quality that were identified in their corrective

action programs (required by 10 CFR Part 50, Domestic Licensing of Production and

Utilization Facilities, Appendix B, Quality Assurance Criteria for Nuclear Power Plants

and Fuel Reprocessing Plants, Criterion XVI, Corrective Action) to determine whether

2 NRC regulations in 10 CFR 21.3 define substantial safety hazard as a loss of safety function to the extent

that there is a major reduction in the degree of protection provided to public health and safety for any facility

or activity licensed, other than for export, pursuant to 10 CFR Parts 30, 40, 50, 60, 61, 63, 70, 71, or 72 of

this chapter.

3 NRC regulations in 10 CFR 21.3 define deviation as a departure from the technical requirements included

in a procurement document. the requirements of 10 CFR Part 21 applied. (NRC Inspection Report

99901356/2006-201, February 8, 2006, ADAMS Accession No. ML060310185; NRC

Inspection Report 99901367/2007-201, October 16, 2007, ADAMS Accession No.

ML072770900; NRC Inspection Report 99900067/2007-201, October 9, 2007, ADAMS

Accession No. ML072850014; NRC Inspection Report 99900005/2007-201, August 28, 2007, ADAMS Accession No. ML072710236; NRC Inspection Report

99901362/2006-201, January 9, 2007, ADAMS Accession No. ML070100168; NRC

Inspection Report 99901360/2006-201, October 5, 2006, ADAMS Accession No.

ML062380056; and NRC Inspection Report 99901358/2006-201, October 25, 2006, ADAMS Accession No. ML061460006)

  • During inspections and observation of several NUPIC joint utility audits at foreign vendor

facilities, the NRC staff identified examples where these vendors were not adequately

implementing the requirements of 10 CFR Part 21 in that some of these vendors did not

adopt appropriate procedures to perform 10 CFR 21.21(a) evaluations. (NRC Trip

Reports, dated October 28, 2005, ADAMS Accession No. ML053010311; June 7, 2006, ADAMS Accession Nos. ML061570442 and ML061510646; and May 24, 2007, ADAMS

Accession No. ML071360034)

BACKGROUND

The provisions of 10 CFR Part 21 for reporting defects and noncompliances apply to vendors

that provide basic components, as defined in 10 CFR 21.3, to NRC-licensed facilities. These

vendors must implement a quality assurance program in accordance with one of the following

regulations: Appendix B to 10 CFR Part 50; Subpart H, Quality Assurance, of 10 CFR Part 71 Packaging and Transportation of Radioactive Material; and/or Subpart G, Quality Assurance, of 10 CFR Part 72 Licensing Requirements for the Independent Storage of Spent Nuclear

Fuel, High-Level Radioactive Waste, and Reactor-Related Greater Than Class C Waste.

Under 10 CFR Part 21, vendors that supply basic components must do the following:

  • Post required documents related to 10 CFR Part 21 in a conspicuous location

(10 CFR 21.6(a) and (b)).

  • Adopt appropriate procedures for evaluating deviations and failures to comply

(10 CFR 21.21(a)).

  • If not able to perform the evaluation, notify licensees of deviations within 5 days

(10 CFR 21.21(b)).

  • Report defects or failures to comply within certain timeframes to the NRC

(10 CFR 21.21(d)).

  • Specify the applicability of 10 CFR Part 21 in procurement documents for a basic

component (10 CFR 21.31).

DISCUSSION

The requirements in 10 CFR Part 21 for reporting defects and noncompliances in basic

components provided to licensees are important for alerting licensees to a problem that could

potentially render safety systems inoperable. The violations of 10 CFR Part 21 requirements

identified in this IN are of particular concern because they often involved implementing

procedures that were inadequate to reasonably assure the satisfaction of 10 CFR Part 21 requirements. For instance, it is important that implementing procedures include information to

(1) identify a 10 CFR Part 21 component deviation by considering potential nonconformances

identified through the corrective action process, (2) evaluate the effect of the deviation if the

licensee were to use or has used the component, and (3) based on the evaluation, conclude

whether the deviation could create a substantial safety hazard. Further information may be

obtained by reviewing the examples of violations identified in this IN.

CONTACT

This IN requires no specific action or written response. Please direct any questions about this

matter to the technical contacts listed below or to the appropriate Office of Nuclear Reactor

Regulation (NRR) project manager.

/RA by EHackett for/ /RA by TQuay for/

William Brach, Director Michael J. Case, Director

Division of Spent Fuel Storage Division of Policy and Rulemaking

and Transportation Office of Nuclear Reactor Regulation

Office of Nuclear Material Safety

and Safeguards

/RA/

Glenn Tracy, Director

Division of Construction Inspection and

Operational Programs

Office of New Reactors

Technical Contacts: Aida Rivera-Varona, NRO Richard McIntyre, NRO

301-415-4001 301-415-3215 email: axr1@nrc.gov email: rpm@nrc.gov

Paul Prescott, NRR James Pearson, NMSS

301-415-3026 301-492-3337 E-mail: pfp@nrc.gov E-mail: jjp@nrc.gov

Note: NRC generic communications may be found on the NRC public Web site, http://www.nrc.gov, under Electronic Reading Room/Document Collections.

DISCUSSION

The requirements in 10 CFR Part 21 for reporting defects and noncompliances in basic

components provided to licensees are important for alerting licensees to a problem that could

potentially render safety systems inoperable. The violations of 10 CFR Part 21 requirements

identified in this IN are of particular concern because they often involved implementing

procedures that were inadequate to reasonably assure the satisfaction of 10 CFR Part 21 requirements. For instance, it is important that implementing procedures include information to

(1) identify a 10 CFR Part 21 component deviation by considering potential nonconformances

identified through the corrective action process, (2) evaluate the effect of the deviation if the

licensee were to use or has used the component, and (3) based on the evaluation, conclude

whether the deviation could create a substantial safety hazard. Further information may be

obtained by reviewing the examples of violations identified in this IN.

CONTACT

This IN requires no specific action or written response. Please direct any questions about this

matter to the technical contacts listed below or to the appropriate Office of Nuclear Reactor

Regulation (NRR) project manager.

/RA by EHackett for/ /RA by TQuay for/

William Brach, Director Michael J. Case, Director

Division of Spent Fuel Storage Division of Policy and Rulemaking

and Transportation Office of Nuclear Reactor Regulation

Office of Nuclear Material Safety

and Safeguards

/RA/

Glenn Tracy, Director

Division of Construction Inspection and

Operational Programs

Office of New Reactors

Technical Contacts: Aida Rivera-Varona, NRO Richard McIntyre, NRO

301-415-4001 301-415-3215 email: axr1@nrc.gov email: rpm1@nrc.gov

Paul Prescott, NRR James Pearson, NMSS

301-415-3026 301-492-3337 email: pfp@nrc.gov email: jjp@nrc.gov

Note: NRC generic communications may be found on the NRC public Web site, http://www.nrc.gov, under Electronic Reading Room/Document Collections.

Distribution: IN Reading File

ADAMS Accession Number: ML063380232 OFFICE CQVB:NRO TECH EDITOR CQVB:NRO BC:CQVB:NRO D:DCIP:NRO

NAME ARivera-Varona HChang RMcIntyre JNakoski GTracy

DATE 11/20/2007 8/29/2007 12/14 /2007 12/14/2007 12/17/2007 OFFICE BC:EQVB:NRR D:DE:NRR BC:RIOB:NMSS OGC (NLO)

NAME DThatcher PHiland DPstrak TRothschild

DATE 12/19/2007 12/19/2007 12/20/2007 12/20/2007 OFFICE LA:PGCB:NRR PGCB:NRR BC:PGCB:NRR D:DPR:NRR DD:DSFST:NMSS

NAME CHawes CMH DBeaulieu MMurphy MCase EHackett

TAlexion for TQuay for

DATE 12/19/2007 12 /19/2007 12/21/2007 12/21/2007 12/21/2007 OFFICIAL RECORD COPY