Information Notice 2014-01, Fuel Safety Limit Calculations Inputs Were Inconsistent with NRC-Approved Fuel Design

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Fuel Safety Limit Calculations Inputs Were Inconsistent with NRC-Approved Fuel Design
ML13325A966
Person / Time
Issue date: 02/21/2014
From: Michael Cheok, Kokajko L
Division of Construction Inspection and Operational Programs, Division of Policy and Rulemaking
To:
Mensah T, 301-415-3610
References
TAC MF3105 IN-14-001
Download: ML13325A966 (5)


ML13325A966

UNITED STATES

NUCLEAR REGULATORY COMMISSION

OFFICE OF NUCLEAR REACTOR REGULATION

OFFICE OF NEW REACTORS

WASHINGTON, DC 20555-0001

February 21, 2014

NRC INFORMATION NOTICE 2014-01:

FUEL SAFETY LIMIT CALCULATION INPUTS

WERE INCONSISTENT WITH NRC-APPROVED

CORRELATION LIMIT VALUES

ADDRESSEES

All holders of an operating license or construction permit for a nuclear power reactor under

Title 10 of the Code of Federal Regulations (10 CFR) Part 50, Domestic Licensing of

Production and Utilization Facilities, except those that have permanently ceased operations

and have certified that fuel has been permanently removed from the reactor vessel.

All holders of and applicants for a power reactor early site permit, combined license, standard

design approval, or manufacturing license under 10 CFR Part 52, Licenses, Certifications, and

Approvals for Nuclear Power Reactors. All applicants for a standard design certification, including such applicants after initial issuance of a design certification rule.

PURPOSE

The U.S. Nuclear Regulatory Commission (NRC) is issuing this information notice (IN) to inform

addressees of instances in which inputs into fuel safety limit calculations used critical heat flux

(CHF) correlation limit values that were different from those previously approved by the NRC

staff. The NRC expects that recipients will review the information for applicability to their

facilities and consider actions, as appropriate, to avoid similar problems. Suggestions contained

in this IN are not NRC requirements; therefore, no specific action or written response is

required.

BACKGROUND

General Design Criterion (GDC) 10, Reactor Design, in Appendix A, General Design Criteria

for Nuclear Power Plants, of 10 CFR Part 50 states that the reactor core shall be designed with

appropriate margin to assure that the specified acceptable fuel design limits are not exceeded

during any condition of normal operation, including the effects of anticipated operational

occurrences (AOOs). One of the specified acceptable fuel design limits for pressurized-water

reactors (PWR) is the departure from nucleate boiling ratio (DNBR) safety limit. To ensure that

the DNBR safety limit is not exceeded, a CHF correlation is developed which predicts the heat

flux at which the departure from nucleate boiling (DNB) occurs. The NRC staff reviews and

approves each CHF correlation for its application to a specific fuel type(s) to ensure

conservatism. Additionally, the NRC staff reviews the associated CHF correlation limit, often referred to in safety evaluations as the DNBR limit, which captures the uncertainty of the

correlation.

The CHF correlation limit is typically obtained by using measured CHF values at various

locations in the correlations application domain and dividing those values by the correlations

prediction of CHF at the same locations. The resulting ratios of measured-to-predicted data are

then used to quantify the correlations uncertainty. This quantification is usually performed by

calculating the 95th percentile at the 95th confidence level of the measured-to-predicted

distribution, generally referred to as the 95/95 statistic. Usually, the 95/95 statistic can be

calculated from the mean () and standard deviation () of the measured-to-predicted data as

well as Owens k-value, which is solely a function of the degrees of freedom. The equation for

the 95/95 statistic for a normal distribution is given as follows:

95 95

1

The CHF correlation limit is often the 95/95 statistic; however, it may be necessary to bias the

CHF correlation by choosing a correlation limit slightly higher than the 95/95 statistic. By using

a CHF correlation limit slightly higher, the CHF correlations predictions would be made more

conservative. For example, the 95/95 statistic may be 1.113, whereas the NRC-approved CHF

correlation limit may be 1.13.

The uncertainty of the CHF correlation can then be combined with system and operational

uncertainties using an NRC-approved statistical methodology to calculate the DNBR safety limit.

By demonstrating that this DNBR safety limit is not exceeded during any condition of normal

operation, including the effects of AOOs, there is assurance that the DNB-based specified

acceptable fuel design limit is not exceeded.

DESCRIPTION OF CIRCUMSTANCES

While performing a recent review of a statistical combination of uncertainties, the NRC staff

became aware of a possible inconsistency in calculating the DNBR safety limit. When the CHF

correlation uncertainty was combined with other uncertainties in order to generate the

statistically-based DNBR safety limit, statistical parameter inputs based on the calculated 95/95 statistic from the CHF correlation were used as opposed to statistical parameter inputs based

on the NRC-approved CHF correlation limit, as defined in the safety evaluation. In the observed

example, the methodology used to calculate the DNBR safety limit used the mean, standard

deviation, and Owens k-value for the measured-to-predicted data. While these parameters

were associated with the 95/95 statistic from the CHF correlation, they did not capture any

upward bias that was factored into the NRC-approved CHF correlation limit. In the case of the

observed example, additional conservatism associated with the upward bias was absent in the

statistical methodology application that was used to generate the statistically-based DNBR

safety limit.

DISCUSSION

Licensees rely on their safety analysis to demonstrate that the specified acceptable fuel design

limits are not exceeded during any conditions of normal operation, including the effects of

AOOs. The NRC staff has recently discovered that the DNBR safety limit generated from

statistical methodologies may not properly account for a conservative bias that may be included

in the NRC-approved CHF correlation limit as defined in the safety evaluation.

The correction of this inconsistency may increase the statistically-based DNBR safety limit. The

magnitude of the increase is dependent on the difference between the CHF correlations 95/95 statistic and the NRC-approved CHF correlation limit. While this difference in limits is typically

small, and often zero, the NRC staff estimates that a worst case increase in a DNBR safety

limit could be on the order of 1 to 2 percent. The NRC staff anticipates any increase in DNBR

safety limit would be minimal and would not impact plant operation.

CONTACT

This IN requires no specific action or written response. Please direct any questions about this

matter to the technical contact listed below or the appropriate Office of Nuclear Reactor

Regulation (NRR) project manager.

/RA/

/RA/

Michael C. Cheok, Director

Lawrence E. Kokajko, Director

Division of Construction Inspection

Division of Policy and Rulemaking

and Operational Program

Office of Nuclear Reactor Regulation (NRR)

Office of New Reactors (NRO)

Technical Contact:

Joshua Kaizer, NRR

301-415-1532

E-mail: Joshua.Kaizer@nrc.gov

Note: NRC generic communications may be found on the NRC public Web site, http://www.nrc.gov, under NRC Library.

ML13325A966 *email TAC MF3105 OFFICE

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for)*

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