Information Notice 1997-84, Rupture in Extraction Steam Piping as a Result of Flow-Accelerated Corrosion: Difference between revisions
StriderTol (talk | contribs) (Created page by program invented by StriderTol) |
StriderTol (talk | contribs) (Created page by program invented by StriderTol) |
||
| Line 14: | Line 14: | ||
| page count = 12 | | page count = 12 | ||
}} | }} | ||
{{#Wiki_filter:'UNITED STATES | {{#Wiki_filter:' | ||
UNITED STATES | |||
COMMISSION | NUCLEAR REGULATORY COMMISSION | ||
OFFICE OF NUCLEAR REACTOR REGULATION | |||
NOTICE 97-84: RUPTURE IN EXTRACTION | WASHINGTON, D.C. 20555-0001 December 11, 1997 NRC INFORMATION NOTICE 97-84: RUPTURE IN EXTRACTION STEAM PIPING AS A | ||
RESULT OF FLOW-ACCELERATED CORROSION | |||
CORROSION | |||
==Addressees== | ==Addressees== | ||
All holders of operating | All holders of operating licenses for nuclear power reactors except those who have permanently | ||
reactor | |||
ceased operations | ceased operations and have certified that fuel has been permanently removed from the | ||
vessel. | |||
==Purpose== | ==Purpose== | ||
The U.S. Nuclear Regulatory | The U.S. Nuclear Regulatory Commission (NRC) is issuing this information notice to alert | ||
Commission (NRC) is issuing this information | |||
notice to alert | |||
flow- addressees to potential generic problems related to the occurrence and prediction of | |||
will | |||
accelerated corrosion (FAC) in extraction steam systems. It is expected that recipients | |||
actions, as appropriate, to | |||
review the information for applicability to their facilities and consider | |||
notice are not NRC | |||
avoid similar problems. However, suggestions contained in this information | |||
requirements; therefore, no specific action or written response is required. | |||
[0. | ==Description of Circumstances== | ||
On April 21, 1997, Omaha Public Power District's Fort Calhoun Station, while operating at 100- | |||
2 [12- percent power, experienced an approximate 0.56 m [6 ftl rupture of a 30.5-centimeter | |||
inch]-diameter sweep elbow (radius equal to five times the pipe diameter) in the fourth-stage | |||
rising | |||
The | extraction steam piping. The operator, upon hearing steam noise and observing steam | ||
from the turbine deck, believed that a steam line had broken and manually scrammed the | |||
reactor. As a precaution, emergency boration was initiated. The main turbine tripped | |||
the | |||
automatically as a result of the reactor trip. The turbine trip had the effect of isolating | |||
event. | |||
rupture. Plant systems and related parameters responded as expected during the | |||
of the | |||
The steam line rupture damaged a nonsafety-related electrical load center in the vicinity | |||
cable trays and pipe | |||
pipe break. Additionally, collateral damage was experienced in several | |||
Certain | |||
and | hangers, and insulation containing asbestos was blown throughout the turbine building. | ||
heads | |||
portions of the fire protection system actuated in response to fusible links in the sprinkler | |||
melting because of high temperature. Because there were no personnel in the immediate | |||
vicinity of the rupture, no one was injured. | |||
120 DA ,731t1i, nPD+4NT~ES 17-09 9719-11 | |||
9712Wik l a a | |||
* K. | |||
IN 97-84 December 11, 1997 turbine | |||
The fourth-stage extraction steam system emanates from the outlet of the high-pressure | |||
and preheats the feedwater heaters. The design operating conditions in the piping are | |||
2068 kilopascal gauge [300 psig] and 218 C [4250F], with a steam quality of approximately | |||
0 | |||
thickness of | |||
92 percent. The piping is fabricated of A-1 06B carbon steel and has a nominal wall | |||
to | |||
0.953 centimeter [0.375 inch]. The licensee's root cause assessment attributed the failure | |||
steam line | |||
FAC in the extraction steam piping. Initial indications of degradation in the extraction | |||
the furthest upstream long- at the Fort Calhoun facility were first discovered in 1985, when | |||
of | |||
radius elbow (radius equal to one and a half times the pipe diameter) was replaced because | |||
a pinhole leak. At that time the next upstream sweep elbow was also replaced. | |||
The fourth-stage extraction steam system had been recognized as a system that was | |||
susceptible to erosion and/or corrosion. It was, therefore, being monitored by the licensee's | |||
the | erosion and corrosion control program. Part of the licensee program was utilizing the | ||
CHECWORKS computer code to identify high-wear-rate areas to be selected for inspection. | |||
long- The CHECWORKS model for the fourth-stage extraction steam piping predicted that | |||
to similar | |||
radius elbows would wear at a higher rate than the sweep elbows when exposed | |||
four long- conditions. Using CHECWORKS predictions, the licensee inspected and replaced all | |||
radius elbows, but the failed sweep elbow was never inspected. | |||
Part of the licensee's corrective actions following the rupture included inspecting all sweep | |||
centimeter | |||
elbows that had not been previously inspected. The measured wall thickness (0.112 the fourth-stage extraction piping was | |||
[0.044 inch]) of the furthest downstream sweep elbow in | |||
[0.107 inch]) specified by | |||
also significantly below the minimum wall thickness (0.272 centimeter | |||
fourth- code requirements and had to be replaced. Additionally, another sweep elbow in the | |||
the wear (measured wall thickness of | |||
stage extraction piping was also replaced because | |||
though it was not below the | |||
0.394 centimeter [0.155 inch]) was considered excessive, even | |||
minimum allowable thickness. | |||
were | |||
the | The CHECWORKS predictions of the wear in the fourth-stage extraction steam system | ||
on the components, that is, not consistent with the actual observed wear rates as measured | |||
sweep elbows showed substantially greater wear than predicted. | |||
IN 97-84 December 11, 1997 Subsequent investigations by the licensee determined that the inconsistencies between | |||
predicted and actual wear were due to two factors. First, the "line correction factor" calculated | |||
by CHECWORKS for the fourth-stage extraction steamline was not within the acceptable range | |||
specified in the CHECWORKS users' manual. The line correction factor in CHECWORKS is | |||
used to adjust wear rate predictions in a given line to account for plant operating conditions that | |||
may vary with time. It is determined by comparing predicted wear to measured wear at | |||
locations in the line which have been inspected. | |||
to | In order for the CHECWORKS predicted wear rate for a location to be valid, the line correction | ||
the | factor must be between 0.5 and 2.5. For the line containing the sweep elbow that failed, the | ||
wear rates calculated by CHECWORKS used a line correction factor that was outside this | |||
range. Therefore, as specified in the CHECWORKS users' manual, the predicted wear rates | |||
for this line were not valid. | |||
Second, the line correction factor was biased and thus underpredicted the wear rates. In 1987, the licensee updated the parameters used by CHECWORKS to include the wear measured in a | |||
long-radius elbow. One of the inputs in CHECWORKS is the length of time the component has | |||
been In service. The licensee assumed that this elbow had been in service since initial | |||
operation of the plant In 1973; however, the elbow had been replaced in 1985. Therefore, the | |||
actual wear occurred over 2 years rather than the presumed 14 years. Thus, the period of time | |||
that was assumed for the wear to have occurred caused CHECWORKS to calculate a line | |||
correction factor that underestimated the wear rates for sites in the line. | |||
This event revealed the importance of understanding the limitation of methodologies used in | |||
computer programs and of incorporating accurate plant-specific data from nondestructive | |||
examination programs. | |||
===Related Generic Communications=== | |||
In NRC Bulletin 87-01, "Thinning of Pipe Walls in Nuclear Power Plants," July 9, 1987, the staff | |||
about | asked licensees and applicants to inform the NRC about their programs for monitoring the wall | ||
thickness of carbon steel piping (Accession No. 8707020018). | |||
In NRC Generic Letter 89-08, "Erosion/Corrosion Induced Pipe Wall Thinning," May 2,1989, the staff asked licensees and applicants to Implement long-term erosion/corrosion monitoring | |||
programs (Accession No. 8905040276). | |||
IN 97-84 December 11, 1997 Additionally, the following NRC information notices (INs) provide information about similar | |||
No. | events related to FAC: | ||
IN 82-22, "Failures in Turbine Exhaust Lines," July 9, 1982 (Accession No. 8204210392). | |||
IN | IN 86-106, nFeedwater Line Break," December 16, 1986 (Accession No. 8612160250). | ||
Unexpected | IN 87-36, "Significant Unexpected Erosion of Feedwater Lines," August 4, 1987 (Accession | ||
Erosion of Feedwater | |||
Lines," August 4, 1987 (Accession | |||
No. 8707290264). | No. 8707290264). | ||
IN 88-17, "Summary of Responses | IN 88-17, "Summary of Responses to NRC Bulletin 87-01, 'Thinning of Pipe Walls In Nuclear | ||
to NRC Bulletin 87-01, 'Thinning | |||
of Pipe Walls In Nuclear | |||
Power Plants," April 22, 1988 (Accession No. 8804180039). | |||
IN 89-53, "Rupture of Extraction Steam Line on High Pressure Turbine," June 13, 1989 (Accession No. 8906070273). | |||
No. | IN 91-18, "High Energy Pipe Failures Caused by Wall Thinning," March 12, 1991 (Accession No. 9103060153). | ||
IN | IN 91 -18, Supplement 1, "High Energy Pipe Failures Caused by Wall Thinning," December 18, | ||
1991 (Accession No. 9112120218). | |||
Compiled During Engineering | IN 93-21, "Summary of NRC Staff Observations Compiled During Engineering Audits or | ||
Inspections of Licensee Erosion/Corrosion Programs," March 25, 1993 (Accession | |||
of Licensee Erosion/Corrosion | |||
Programs," March 25, 1993 (Accession | |||
No. 9303190051). | No. 9303190051). | ||
IN 95-11, "Failure of Condensate | IN 95-11, "Failure of Condensate Piping Because of Erosion/Corrosion at a Flow-Straightening | ||
Piping Because of Erosion/Corrosion | |||
at a Flow-Straightening | |||
No. 9502210050). | Device," February 24, 1995 (Accession No. 9502210050). | ||
IN 97-84 December 11, 1997 This information | IN 97-84 December 11, 1997 This information notice requires no specific action or written response. However, recipients are | ||
reminded that they are required to consider industry-wide operating experience (including NRC | |||
information notices) where practical, when setting goals and performing periodic evaluations | |||
under Section 50.65, Requirement for monitoring the effectiveness of maintenance at nuclear | |||
power plants," to Part 50 of Title 10 of the Code of Federal Regulations. If you have any | |||
questions about the information in this notice, please contact the technical contact listed below | |||
or the appropriate Office of Nuclear Reactor Regulation (NRR) project manager. | |||
J.). RoActing Director | |||
Pi ision of Reactor Program Management | |||
ice of Nuclear Reactor Regulation | ice of Nuclear Reactor Regulation | ||
Technical | Technical contact: J. Shackelford, RIV | ||
(817) 860-8144 E-mail: jIs2@nrc.gov | |||
Attachment: | Attachment: List of Recently Issued NRC Information Notices | ||
List of Recently Issued NRC Information | |||
Notices | |||
Attachment | Attachment | ||
IN 97-84 December 11, 1997 LIST OF RECENTLY ISSUED | IN 97-84 December 11, 1997 LIST OF RECENTLY ISSUED | ||
NOTICES | NRC INFORMATION NOTICES | ||
Date of | Information Date of | ||
Notice No. Subject Issuance Issued to | |||
12/ | 95-49, Seismic Adequacy of 12/10/97 All holders of OLs for nuclear | ||
Sup. 1 Thermo-Lag Panels power reactors | |||
97-83 Recent Events Involving 12/05/97 All holders of OLs for pressurized- Reactor Coolant System water reactors, except those | |||
Inventory Control During licensees who have permanently | |||
and have | Shutdown ceased operations and have | ||
that fuel has been | certified that fuel has been | ||
removed from the | permanently removed from the | ||
reactor vessel | |||
97-82 Inadvertent Control Room 11/28/97 All holders of OLs for nuclear | |||
Halon Actuation Due to a power reactors | |||
Camera Flash | |||
97-81 Deficiencies in Failure 11/24197 All holders of OLs for nuclear | |||
Modes and Effects Analyses power reactors except those | |||
for Instrumentation and Control who have ceased operations | |||
Systems and have certified that fuel | |||
has been permanently removed | |||
from the vessel | |||
97-80 Licensee Technical 11/21197 All holders of OLs for | |||
Specifications nuclear power reactors | |||
Interpretations | |||
OL = Operating License | |||
CP = Construction Permit | |||
e e | |||
* e * | |||
i' ,E' KY | |||
IN97-84 December 11, 1997 This information notice requires no specific action or written response. However, recipients are | |||
experience (including | reminded that they are required to consider industry-wide operating experience (including NRC | ||
information notices) where practical, when setting goals and performing periodic evaluations | |||
under Section 50.65, "Requirement for monitoring the effectiveness of maintenance at nuclear | |||
power plants," to Part 50 of Title 10 of the Code of Federal Regulations. If you have any | |||
questions about the information in this notice, please contact the technical contact listed below | |||
or the appropriate Office of Nuclear Reactor Regulation (NRR) project manager. | |||
Jack W. Roe, Acting Director | |||
of | Division of Reactor Program Management | ||
Office of Nuclear Reactor Regulation | |||
Technical contact: J. Shackelford, RIV | |||
(817) 860-8144 E-mail: jls2@nrc.gov | |||
Attachment: List of Recently Issued NRC Information Notices | |||
OFC TECH EDITOR* RIV/DRS*by email RIV/DRS*by email PECB:DRPM* | |||
NAME R. Sanders J. Shackelford D. Chamberlain T. Greene | |||
l DATE 09/11/97 09/16/97 109/16/97 09/20/97 OFC EMCB:DE* C(A)/EMCB:DE* D:DE* SUPECB:DRPM* | |||
NAME K. Parczewski E. Sullivan B. Sheron R. Dennig | |||
DATE 9/23/97 9/23/97 9/23/97 11/21/97 I OFC | |||
NAME | |||
I C/PECB:DRPM* | |||
S. Richards | |||
l(AED9RPM | |||
J. & | |||
DATE 11/26/97 12/6197 j | |||
* See previous concurrence | |||
[OFFICIAL RECORD COPY] | |||
DOCUMENT NAME: 97-84.IN | |||
I | |||
IN 97-XX | |||
November XX, 1997 This information notice requires no specific action or written response. However, recipients are | |||
reminded that they are required to consider industry-wide operating experience (including NRC | |||
information notices) where practical, when setting goals and performing periodic evaluations | |||
under Section 50.65, "Requirement for monitoring the effectiveness of maintenance at nuclear | |||
power plants," to Part 50 of Title 10 of the Code of Federal Regulations. If you have any | |||
questions about the information in this notice, please contact the technical contact listed below | |||
or the appropriate Office of Nuclear Reactor Regulation (NRR) project manager. | |||
Jack W. Roe, Acting Director | |||
Division of Reactor Program Management | |||
Office of Nuclear Reactor Regulation | |||
Technical contact: J. Shackelford, RIV | |||
(817) 860-8144 E-mail: jis2@nrc.gov | |||
Attachment: List of Recently Issued NRC Information Notices | |||
OFC l TECH EDITOR* RlV/DRS*by email RIV/DRS*by email PECB:DRPM* | |||
NAME R. Sanders J. Shackelford D. Chamberlain T. Greene | |||
DATE j 09/11/97 09/16/97 09/16/97 09/20/97 OFC EMCB:DE* C(A)/EMCB:DE* D:DE* SL/PECB:DRPM* | |||
NAME K. Parczewski E. Sullivan B. Sheron R. Dennig | |||
DATE __9/23/97 9/23/97 j_9/23/97 j_11/21/971 | |||
, 1^_ | |||
AN I/,b(7 OFC lC/PECB:DRPM*1 (A)D/DF3PM | |||
NAME S. Richards J. | |||
DATE %ItZ697 <1/897U7 | |||
* See previous concurrence | |||
[OFFICIAL RECORD COPY] | |||
DOCUMENT NAME: G:\TAG\INFAC | |||
IJ I oA | |||
IN 97-XX | |||
November XX, 1997 This information notice requires no specific action or written response. However, recipients | |||
are reminded that they are required to consider industry-wide operating experience (including | |||
NRC information notices) where practical, when setting goals and performing periodic | |||
evaluations under Section 50.65, "Requirement for monitoring the effectiveness of | |||
maintenance at nuclear power plants," to Part 50 of Title 10 of the Code of Federal | |||
Regulations. If you have any questions about the information in this notice, please contact | |||
the technical contact listed below or the appropriate Office of Nuclear Reactor Regulation | |||
(NRR) project manager. | |||
Jack W. Roe, Acting Director | |||
Division of Reactor Program Management | |||
Office of Nuclear Reactor Regulation | |||
Technical contact: J. Shackelford, RIV | |||
(817) 860-8144 E-mail: jIs2@nrc.gov | |||
Attachment: List of Recently Issued NRC Information Notices | |||
OFC TECH EDITOR* RIV/DRS*by email RIVIDRS*by email PECB:DRPM* | |||
NAME R. Sanders J. Shackelford D. Chamberlain T. Greene | |||
DATE 09/11197 09/16/97 09116197 09/20/97 OFC EMCB:DE* C(A)/EMCB:DE* D:DE* SUPECB:DRPM | |||
IOFC | |||
NAME K. Parczewski E. Sullivan B. Sheron R. DennigI | |||
DATE 9/23/97 9/23/97 9/23/97 11/21/97 NAME | |||
DATE | |||
C/PECB:DRPM* | |||
S. Richards | |||
I /97 f (A)D/DRPM | |||
J. Roe | |||
[__ /97 | |||
*See previous cocrence/ | |||
[OFFICIAL RECORD COPY]a Y/y7/ | |||
DOCUMENT NAME: G:\TAG\INFAC | |||
IN 97-XX | |||
November XX, 1997 This information notice requires no specific action or written response. However, recipients | |||
are reminded that they are required to consider industry-wide operating experience (including | |||
NRC information notices) where practical, when setting goals and performing periodic | |||
evaluations under Section 50.65, "Requirement for monitoring the effectiveness of | |||
maintenance at nuclear power plants," to Part 50 of Title 10 of the Code of Federal | |||
Regulations. If you have any questions about the information in this notice, please contact | |||
the technical contact listed below or the appropriate Office of Nuclear Reactor Regulation | |||
(NRR) project manager. | |||
Jack W. Roe, Acting Director | |||
Division of Reactor Program Management | |||
Office of Nuclear Reactor Regulation | |||
Technical contact: J. Shackelford, RIV | |||
817-860-8144 E-mail: jls2@nrc.gov | |||
Attachment: List of Recently Issued NRC Information Notices | |||
OFC TECH EDITOR* RIV/DRS*by email RIV/DRS*by email PECB:DRPM* | |||
NAME R. Sanders J. Shackelford D. Chamberlain T. Greene | |||
D 09/11/97 09/16/97 09/16/97 09/17/97 111,0111 OFC EMCB:DE* jC(A)IEMCB:DE* D:DE* S1IPA PM | |||
NAME K. Parczewski E. Sullivan B. Sheron .FLenn/ig | |||
lDATE 9/23/97 9/23/97 9123197 n 197 OFC C/PECB:DRPM (A)D/DRPM | |||
NAME S. Richards J. Roe | |||
DATE / /97 / /97 lj | |||
See previous concurrence | |||
[OFFICIAL RECORD COPY] | |||
DOCUMENT NAME: G:NTAGIINFAC | |||
e 4 t | |||
IN 97-XX | |||
October XX, 1997 This information notice requires no specific action or written response. However, recipients | |||
are reminded that they are required to consider industry-wide operating experience (including | |||
NRC information notices) where practical, when setting goals and performing periodic | |||
evaluations under Section 50.65, "Requirement for monitoring the effectiveness of. | |||
maintenance at nuclear power plants," to Part 50 of Title 10 of the Code of Federal | |||
in this notice, please contact | Regulations. If you have any questions about the information in this notice, please contact | ||
contact listed below or the appropriate | the technical contact listed below or the appropriate Office of Nuclear Reactor Regulation | ||
(NRR) project manager. | |||
Jack W. Roe, Acting Director | |||
Division of Reactor Program Management | |||
Office of Nuclear Reactor Regulation | |||
Technical contact: J. Shackelford, RIV | |||
817-8604144 E-mail: jls2@nrc.gov | |||
Attachment: List of Recently Issued NRC Information Notices | |||
: | OFC TECH EDITOR RIVIDRSa s - /:$Aq PECB:DRPM | ||
NAME | NAME R. Sanders* J. Shackelford i D. ChamberlainO)T. Greene ) (i | ||
DATE 09111/97 09/16/97 09/16/97 09/17/97 OFC EMCB:DE C(A)/EMCB:DE :DE Si. | |||
SLIPECB:DRPM | |||
NAME K. Parczewski E. Sullivan _. Dennig | |||
DATE /S3197 19 4A7(97;)J41 110/974J31;};3 1/97l | |||
lOFC C(A)/PECB:DRPM D/DRPYA | |||
NAME E. Goodwin J. Roe | |||
DATE / /97 1 /97 | |||
* See previous concurrence | |||
[OFFICIAL RECORD COPY] | |||
DOCUMENT NAME: G:\TAG\INFAC | |||
W . I a. I | |||
K) IN 97-XX | |||
September XX, 1997 This information notice requires no specifi action or written response. However, recipients | |||
are reminded that they are required to industry-wide operating experience (including | |||
NRC information notices) where practical, when setting goals and | |||
for monitoring | performing periodic evaluations under Section 50.65, "Requirement for monitoring the | ||
the | effectiveness of maintenance at nuclear power plants," to Part 50 of Title 10 of the Code of | ||
Federal Regulations. If you have any questions about the information in this notice, please | |||
contact the technical contact listed below or the appropriate Office of Nuclear Reactor | |||
Regulation (NRR) project manager. | |||
Jack W. Roe, Acting Director | |||
Division of Reactor Program Management | |||
Office of Nuclear Reactor Regulation | |||
Technical contact: J. Shackelford, RIV | |||
(7817-860-8144 | |||
_ E-mail: jls2@nrc.gov | |||
Attachment: List of Recently Issued NRC Information Notices | |||
OFC TECH EDITOR RIV/DRS RIV/DRS l PECB:DRPM | |||
NAME R. Sanders 0 J. Shackelford D. Chamberlain T. Greene | |||
D | l DATE ljul11/97 //97 1 //97 1 /97 OFC C/EMCB:DE D:DE SL(A)/PECB:DRPM C(A)/PECB:DRPM | ||
NAME J. Strosnider B. Sheron C. Petrone R. Dennig | |||
DATE I /97 _ I/197 //97 1 /97 I OFC | |||
NAME | |||
DIDRPM | |||
J. Roe | |||
RECORD COPY]DOCUMENT NAME: G:%TAGINFAC}} | DATE l /97 | ||
[OFFICIAL RECORD COPY] | |||
DOCUMENT NAME: G:%TAGINFAC}} | |||
{{Information notice-Nav}} | {{Information notice-Nav}} | ||
Revision as of 03:47, 24 November 2019
'
UNITED STATES
NUCLEAR REGULATORY COMMISSION
OFFICE OF NUCLEAR REACTOR REGULATION
WASHINGTON, D.C. 20555-0001 December 11, 1997 NRC INFORMATION NOTICE 97-84: RUPTURE IN EXTRACTION STEAM PIPING AS A
RESULT OF FLOW-ACCELERATED CORROSION
Addressees
All holders of operating licenses for nuclear power reactors except those who have permanently
reactor
ceased operations and have certified that fuel has been permanently removed from the
vessel.
Purpose
The U.S. Nuclear Regulatory Commission (NRC) is issuing this information notice to alert
flow- addressees to potential generic problems related to the occurrence and prediction of
will
accelerated corrosion (FAC) in extraction steam systems. It is expected that recipients
actions, as appropriate, to
review the information for applicability to their facilities and consider
notice are not NRC
avoid similar problems. However, suggestions contained in this information
requirements; therefore, no specific action or written response is required.
Description of Circumstances
On April 21, 1997, Omaha Public Power District's Fort Calhoun Station, while operating at 100-
2 [12- percent power, experienced an approximate 0.56 m [6 ftl rupture of a 30.5-centimeter
inch]-diameter sweep elbow (radius equal to five times the pipe diameter) in the fourth-stage
rising
extraction steam piping. The operator, upon hearing steam noise and observing steam
from the turbine deck, believed that a steam line had broken and manually scrammed the
reactor. As a precaution, emergency boration was initiated. The main turbine tripped
the
automatically as a result of the reactor trip. The turbine trip had the effect of isolating
event.
rupture. Plant systems and related parameters responded as expected during the
of the
The steam line rupture damaged a nonsafety-related electrical load center in the vicinity
cable trays and pipe
pipe break. Additionally, collateral damage was experienced in several
Certain
hangers, and insulation containing asbestos was blown throughout the turbine building.
heads
portions of the fire protection system actuated in response to fusible links in the sprinkler
melting because of high temperature. Because there were no personnel in the immediate
vicinity of the rupture, no one was injured.
120 DA ,731t1i, nPD+4NT~ES 17-09 9719-11
9712Wik l a a
- K.
IN 97-84 December 11, 1997 turbine
The fourth-stage extraction steam system emanates from the outlet of the high-pressure
and preheats the feedwater heaters. The design operating conditions in the piping are
2068 kilopascal gauge [300 psig] and 218 C [4250F], with a steam quality of approximately
0
thickness of
92 percent. The piping is fabricated of A-1 06B carbon steel and has a nominal wall
to
0.953 centimeter [0.375 inch]. The licensee's root cause assessment attributed the failure
steam line
FAC in the extraction steam piping. Initial indications of degradation in the extraction
the furthest upstream long- at the Fort Calhoun facility were first discovered in 1985, when
of
radius elbow (radius equal to one and a half times the pipe diameter) was replaced because
a pinhole leak. At that time the next upstream sweep elbow was also replaced.
The fourth-stage extraction steam system had been recognized as a system that was
susceptible to erosion and/or corrosion. It was, therefore, being monitored by the licensee's
erosion and corrosion control program. Part of the licensee program was utilizing the
CHECWORKS computer code to identify high-wear-rate areas to be selected for inspection.
long- The CHECWORKS model for the fourth-stage extraction steam piping predicted that
to similar
radius elbows would wear at a higher rate than the sweep elbows when exposed
four long- conditions. Using CHECWORKS predictions, the licensee inspected and replaced all
radius elbows, but the failed sweep elbow was never inspected.
Part of the licensee's corrective actions following the rupture included inspecting all sweep
centimeter
elbows that had not been previously inspected. The measured wall thickness (0.112 the fourth-stage extraction piping was
[0.044 inch]) of the furthest downstream sweep elbow in
[0.107 inch]) specified by
also significantly below the minimum wall thickness (0.272 centimeter
fourth- code requirements and had to be replaced. Additionally, another sweep elbow in the
the wear (measured wall thickness of
stage extraction piping was also replaced because
though it was not below the
0.394 centimeter [0.155 inch]) was considered excessive, even
minimum allowable thickness.
were
The CHECWORKS predictions of the wear in the fourth-stage extraction steam system
on the components, that is, not consistent with the actual observed wear rates as measured
sweep elbows showed substantially greater wear than predicted.
IN 97-84 December 11, 1997 Subsequent investigations by the licensee determined that the inconsistencies between
predicted and actual wear were due to two factors. First, the "line correction factor" calculated
by CHECWORKS for the fourth-stage extraction steamline was not within the acceptable range
specified in the CHECWORKS users' manual. The line correction factor in CHECWORKS is
used to adjust wear rate predictions in a given line to account for plant operating conditions that
may vary with time. It is determined by comparing predicted wear to measured wear at
locations in the line which have been inspected.
In order for the CHECWORKS predicted wear rate for a location to be valid, the line correction
factor must be between 0.5 and 2.5. For the line containing the sweep elbow that failed, the
wear rates calculated by CHECWORKS used a line correction factor that was outside this
range. Therefore, as specified in the CHECWORKS users' manual, the predicted wear rates
for this line were not valid.
Second, the line correction factor was biased and thus underpredicted the wear rates. In 1987, the licensee updated the parameters used by CHECWORKS to include the wear measured in a
long-radius elbow. One of the inputs in CHECWORKS is the length of time the component has
been In service. The licensee assumed that this elbow had been in service since initial
operation of the plant In 1973; however, the elbow had been replaced in 1985. Therefore, the
actual wear occurred over 2 years rather than the presumed 14 years. Thus, the period of time
that was assumed for the wear to have occurred caused CHECWORKS to calculate a line
correction factor that underestimated the wear rates for sites in the line.
This event revealed the importance of understanding the limitation of methodologies used in
computer programs and of incorporating accurate plant-specific data from nondestructive
examination programs.
Related Generic Communications
In NRC Bulletin 87-01, "Thinning of Pipe Walls in Nuclear Power Plants," July 9, 1987, the staff
asked licensees and applicants to inform the NRC about their programs for monitoring the wall
thickness of carbon steel piping (Accession No. 8707020018).
In NRC Generic Letter 89-08, "Erosion/Corrosion Induced Pipe Wall Thinning," May 2,1989, the staff asked licensees and applicants to Implement long-term erosion/corrosion monitoring
programs (Accession No. 8905040276).
IN 97-84 December 11, 1997 Additionally, the following NRC information notices (INs) provide information about similar
events related to FAC:
IN 82-22, "Failures in Turbine Exhaust Lines," July 9, 1982 (Accession No. 8204210392).
IN 86-106, nFeedwater Line Break," December 16, 1986 (Accession No. 8612160250).
IN 87-36, "Significant Unexpected Erosion of Feedwater Lines," August 4, 1987 (Accession
No. 8707290264).
IN 88-17, "Summary of Responses to NRC Bulletin 87-01, 'Thinning of Pipe Walls In Nuclear
Power Plants," April 22, 1988 (Accession No. 8804180039).
IN 89-53, "Rupture of Extraction Steam Line on High Pressure Turbine," June 13, 1989 (Accession No. 8906070273).
IN 91-18, "High Energy Pipe Failures Caused by Wall Thinning," March 12, 1991 (Accession No. 9103060153).
IN 91 -18, Supplement 1, "High Energy Pipe Failures Caused by Wall Thinning," December 18,
1991 (Accession No. 9112120218).
IN 93-21, "Summary of NRC Staff Observations Compiled During Engineering Audits or
Inspections of Licensee Erosion/Corrosion Programs," March 25, 1993 (Accession
No. 9303190051).
IN 95-11, "Failure of Condensate Piping Because of Erosion/Corrosion at a Flow-Straightening
Device," February 24, 1995 (Accession No. 9502210050).
IN 97-84 December 11, 1997 This information notice requires no specific action or written response. However, recipients are
reminded that they are required to consider industry-wide operating experience (including NRC
information notices) where practical, when setting goals and performing periodic evaluations
under Section 50.65, Requirement for monitoring the effectiveness of maintenance at nuclear
power plants," to Part 50 of Title 10 of the Code of Federal Regulations. If you have any
questions about the information in this notice, please contact the technical contact listed below
or the appropriate Office of Nuclear Reactor Regulation (NRR) project manager.
J.). RoActing Director
Pi ision of Reactor Program Management
ice of Nuclear Reactor Regulation
Technical contact: J. Shackelford, RIV
(817) 860-8144 E-mail: jIs2@nrc.gov
Attachment: List of Recently Issued NRC Information Notices
Attachment
IN 97-84 December 11, 1997 LIST OF RECENTLY ISSUED
NRC INFORMATION NOTICES
Information Date of
Notice No. Subject Issuance Issued to
95-49, Seismic Adequacy of 12/10/97 All holders of OLs for nuclear
Sup. 1 Thermo-Lag Panels power reactors
97-83 Recent Events Involving 12/05/97 All holders of OLs for pressurized- Reactor Coolant System water reactors, except those
Inventory Control During licensees who have permanently
Shutdown ceased operations and have
certified that fuel has been
permanently removed from the
reactor vessel
97-82 Inadvertent Control Room 11/28/97 All holders of OLs for nuclear
Halon Actuation Due to a power reactors
Camera Flash
97-81 Deficiencies in Failure 11/24197 All holders of OLs for nuclear
Modes and Effects Analyses power reactors except those
for Instrumentation and Control who have ceased operations
Systems and have certified that fuel
has been permanently removed
from the vessel
97-80 Licensee Technical 11/21197 All holders of OLs for
Specifications nuclear power reactors
Interpretations
OL = Operating License
CP = Construction Permit
e e
- e *
i' ,E' KY
IN97-84 December 11, 1997 This information notice requires no specific action or written response. However, recipients are
reminded that they are required to consider industry-wide operating experience (including NRC
information notices) where practical, when setting goals and performing periodic evaluations
under Section 50.65, "Requirement for monitoring the effectiveness of maintenance at nuclear
power plants," to Part 50 of Title 10 of the Code of Federal Regulations. If you have any
questions about the information in this notice, please contact the technical contact listed below
or the appropriate Office of Nuclear Reactor Regulation (NRR) project manager.
Jack W. Roe, Acting Director
Division of Reactor Program Management
Office of Nuclear Reactor Regulation
Technical contact: J. Shackelford, RIV
(817) 860-8144 E-mail: jls2@nrc.gov
Attachment: List of Recently Issued NRC Information Notices
OFC TECH EDITOR* RIV/DRS*by email RIV/DRS*by email PECB:DRPM*
NAME R. Sanders J. Shackelford D. Chamberlain T. Greene
l DATE 09/11/97 09/16/97 109/16/97 09/20/97 OFC EMCB:DE* C(A)/EMCB:DE* D:DE* SUPECB:DRPM*
NAME K. Parczewski E. Sullivan B. Sheron R. Dennig
DATE 9/23/97 9/23/97 9/23/97 11/21/97 I OFC
NAME
I C/PECB:DRPM*
S. Richards
l(AED9RPM
J. &
DATE 11/26/97 12/6197 j
- See previous concurrence
[OFFICIAL RECORD COPY]
DOCUMENT NAME: 97-84.IN
I
IN 97-XX
November XX, 1997 This information notice requires no specific action or written response. However, recipients are
reminded that they are required to consider industry-wide operating experience (including NRC
information notices) where practical, when setting goals and performing periodic evaluations
under Section 50.65, "Requirement for monitoring the effectiveness of maintenance at nuclear
power plants," to Part 50 of Title 10 of the Code of Federal Regulations. If you have any
questions about the information in this notice, please contact the technical contact listed below
or the appropriate Office of Nuclear Reactor Regulation (NRR) project manager.
Jack W. Roe, Acting Director
Division of Reactor Program Management
Office of Nuclear Reactor Regulation
Technical contact: J. Shackelford, RIV
(817) 860-8144 E-mail: jis2@nrc.gov
Attachment: List of Recently Issued NRC Information Notices
OFC l TECH EDITOR* RlV/DRS*by email RIV/DRS*by email PECB:DRPM*
NAME R. Sanders J. Shackelford D. Chamberlain T. Greene
DATE j 09/11/97 09/16/97 09/16/97 09/20/97 OFC EMCB:DE* C(A)/EMCB:DE* D:DE* SL/PECB:DRPM*
NAME K. Parczewski E. Sullivan B. Sheron R. Dennig
DATE __9/23/97 9/23/97 j_9/23/97 j_11/21/971
, 1^_
AN I/,b(7 OFC lC/PECB:DRPM*1 (A)D/DF3PM
NAME S. Richards J.
DATE %ItZ697 <1/897U7
- See previous concurrence
[OFFICIAL RECORD COPY]
DOCUMENT NAME: G:\TAG\INFAC
IJ I oA
IN 97-XX
November XX, 1997 This information notice requires no specific action or written response. However, recipients
are reminded that they are required to consider industry-wide operating experience (including
NRC information notices) where practical, when setting goals and performing periodic
evaluations under Section 50.65, "Requirement for monitoring the effectiveness of
maintenance at nuclear power plants," to Part 50 of Title 10 of the Code of Federal
Regulations. If you have any questions about the information in this notice, please contact
the technical contact listed below or the appropriate Office of Nuclear Reactor Regulation
(NRR) project manager.
Jack W. Roe, Acting Director
Division of Reactor Program Management
Office of Nuclear Reactor Regulation
Technical contact: J. Shackelford, RIV
(817) 860-8144 E-mail: jIs2@nrc.gov
Attachment: List of Recently Issued NRC Information Notices
OFC TECH EDITOR* RIV/DRS*by email RIVIDRS*by email PECB:DRPM*
NAME R. Sanders J. Shackelford D. Chamberlain T. Greene
DATE 09/11197 09/16/97 09116197 09/20/97 OFC EMCB:DE* C(A)/EMCB:DE* D:DE* SUPECB:DRPM
IOFC
NAME K. Parczewski E. Sullivan B. Sheron R. DennigI
DATE 9/23/97 9/23/97 9/23/97 11/21/97 NAME
DATE
C/PECB:DRPM*
S. Richards
I /97 f (A)D/DRPM
J. Roe
[__ /97
- See previous cocrence/
[OFFICIAL RECORD COPY]a Y/y7/
DOCUMENT NAME: G:\TAG\INFAC
IN 97-XX
November XX, 1997 This information notice requires no specific action or written response. However, recipients
are reminded that they are required to consider industry-wide operating experience (including
NRC information notices) where practical, when setting goals and performing periodic
evaluations under Section 50.65, "Requirement for monitoring the effectiveness of
maintenance at nuclear power plants," to Part 50 of Title 10 of the Code of Federal
Regulations. If you have any questions about the information in this notice, please contact
the technical contact listed below or the appropriate Office of Nuclear Reactor Regulation
(NRR) project manager.
Jack W. Roe, Acting Director
Division of Reactor Program Management
Office of Nuclear Reactor Regulation
Technical contact: J. Shackelford, RIV
817-860-8144 E-mail: jls2@nrc.gov
Attachment: List of Recently Issued NRC Information Notices
OFC TECH EDITOR* RIV/DRS*by email RIV/DRS*by email PECB:DRPM*
NAME R. Sanders J. Shackelford D. Chamberlain T. Greene
D 09/11/97 09/16/97 09/16/97 09/17/97 111,0111 OFC EMCB:DE* jC(A)IEMCB:DE* D:DE* S1IPA PM
NAME K. Parczewski E. Sullivan B. Sheron .FLenn/ig
lDATE 9/23/97 9/23/97 9123197 n 197 OFC C/PECB:DRPM (A)D/DRPM
NAME S. Richards J. Roe
DATE / /97 / /97 lj
See previous concurrence
[OFFICIAL RECORD COPY]
DOCUMENT NAME: G:NTAGIINFAC
e 4 t
IN 97-XX
October XX, 1997 This information notice requires no specific action or written response. However, recipients
are reminded that they are required to consider industry-wide operating experience (including
NRC information notices) where practical, when setting goals and performing periodic
evaluations under Section 50.65, "Requirement for monitoring the effectiveness of.
maintenance at nuclear power plants," to Part 50 of Title 10 of the Code of Federal
Regulations. If you have any questions about the information in this notice, please contact
the technical contact listed below or the appropriate Office of Nuclear Reactor Regulation
(NRR) project manager.
Jack W. Roe, Acting Director
Division of Reactor Program Management
Office of Nuclear Reactor Regulation
Technical contact: J. Shackelford, RIV
817-8604144 E-mail: jls2@nrc.gov
Attachment: List of Recently Issued NRC Information Notices
OFC TECH EDITOR RIVIDRSa s - /:$Aq PECB:DRPM
NAME R. Sanders* J. Shackelford i D. ChamberlainO)T. Greene ) (i
DATE 09111/97 09/16/97 09/16/97 09/17/97 OFC EMCB:DE C(A)/EMCB:DE :DE Si.
SLIPECB:DRPM
NAME K. Parczewski E. Sullivan _. Dennig
DATE /S3197 19 4A7(97;)J41 110/974J31;};3 1/97l
lOFC C(A)/PECB:DRPM D/DRPYA
NAME E. Goodwin J. Roe
DATE / /97 1 /97
- See previous concurrence
[OFFICIAL RECORD COPY]
DOCUMENT NAME: G:\TAG\INFAC
W . I a. I
K) IN 97-XX
September XX, 1997 This information notice requires no specifi action or written response. However, recipients
are reminded that they are required to industry-wide operating experience (including
NRC information notices) where practical, when setting goals and
performing periodic evaluations under Section 50.65, "Requirement for monitoring the
effectiveness of maintenance at nuclear power plants," to Part 50 of Title 10 of the Code of
Federal Regulations. If you have any questions about the information in this notice, please
contact the technical contact listed below or the appropriate Office of Nuclear Reactor
Regulation (NRR) project manager.
Jack W. Roe, Acting Director
Division of Reactor Program Management
Office of Nuclear Reactor Regulation
Technical contact: J. Shackelford, RIV
(7817-860-8144
_ E-mail: jls2@nrc.gov
Attachment: List of Recently Issued NRC Information Notices
OFC TECH EDITOR RIV/DRS RIV/DRS l PECB:DRPM
NAME R. Sanders 0 J. Shackelford D. Chamberlain T. Greene
l DATE ljul11/97 //97 1 //97 1 /97 OFC C/EMCB:DE D:DE SL(A)/PECB:DRPM C(A)/PECB:DRPM
NAME J. Strosnider B. Sheron C. Petrone R. Dennig
DATE I /97 _ I/197 //97 1 /97 I OFC
NAME
DIDRPM
J. Roe
DATE l /97
[OFFICIAL RECORD COPY]
DOCUMENT NAME: G:%TAGINFAC