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~r"Sw.R.l.STRA1GHTBEAMLAMINAT10NEXAMlNAT10NREl:OROPROJECTNo.17-2099EXAMINATIONAREA-(SYSTEM/COMPONENTIP~i,.or6r&EXAMINER:~Lr=rr-'KrlI/rr/e.-osEXAMINER:Z.earrcSZ~SITE:R.E.GINNA(LINE/SUBASSEMBLY)c'.4h'sos/n/SNTLEVELSNTLEVELPROCEDURENo.POO"47PEWl/REVgDATE:(DAY-MON.-YR.)T<ME'E4-HR-o<ooKISHEETSTARTED/0&SHEETNosFr8FF(IDENTIFICATION)CALIBRATIONSHEET(S)~OOI7MEASUREDTHICKNESSCROWNHEIGHTATTENUATIOCROWN'WIDTH55-WELDTYPE(-FLOW~)CE.4.jcuSrnlWELDLENGTH~iFq."SHEETENDED/QQLoLOCATION/4/un'-WLOCATION~sTtl@oFJoe.v/kr.M./~SrOn//rnidO'.Slb<INDNo.LOSSOFBWINDQ7PPOSITIONILIWIWPMPLWIWpPOSITIONMPLPOSITIONWIWPMPPOSITIONLPWIWPMPREMARKSUNITLOCATIONSS.Siam'nlC.Sl0IN!.REMARKS:EXAMINATIONAREALIMITATIONS:IFNONE,SOSTATEREVIEWEDBY:~,F0RMNo.Sw.R.l.ir-'ieIREV.T-3l-5)/JOA/ESNTLEVEL:I/DATEPAGEOF P'iae SWRIMANUALULTRASONICEXAMINATIONRECORDPROJECTNo.17-2099SITER.E.GINNADATE:(DAY"MON.-YR)sFeeS'8'IME:(24HRCLK)EXAMSTARTEDEXAMENDED/SHEETNo890042EXAMINATIONAREA(SYST./COMP)-P,VQ.asurzcjlcaEXAMINERK/./einRV(C'O&IEXAMINERJ-)AJRrl&LI<l2.G.HousmanLEVELSNTLEVELPROCEDURENo.'g>"<7REV.DE.(LINE/SUBASSEMBLY)(IDENTIFICATION)CALIBRATIONSHEET(S)I'Iso~aLLOCAIONl~oF~bI4ot.CS'oLOCATIONFVS>a&L,i~KC,S.glbCANGLEUSEDII/etANNINe/~+aee/<WELDLENGTHoWELDTYPEhJc.C.0He~pi+qEXAMSURFACETEMPERATURE.jQINDNo.0/OFDACMAXWMAXWMP50%DAC100o/oDACLMAXIOOo50o/C70SEARCHUNITLOC.g8Sib</<<.S/dEouua.bgs.Sip<uc.SIOEs.SSb'nc,5'/DeSEARCHUNITANGLEDAMPS(IFYES,EXPLAIN)REMARKSc~ccrcCCcDINI.REMARKSEXAMINATIONAREALIMITATION(IFNONE,SOSTATEAJonJ1=REVIEWEDSWRIFORMNoNOTRlT89(05048R)M/<1d+SNTLEVEL//DATECONTINUEDONSHEET~i8~4PAGE'F 0hl. | ~r"Sw.R.l.STRA1GHTBEAMLAMINAT10NEXAMlNAT10NREl:OROPROJECTNo.17-2099EXAMINATIONAREA-(SYSTEM/COMPONENTIP~i,.or6r&EXAMINER:~Lr=rr-'KrlI/rr/e.-osEXAMINER:Z.earrcSZ~SITE:R.E.GINNA(LINE/SUBASSEMBLY)c'.4h'sos/n/SNTLEVELSNTLEVELPROCEDURENo.POO"47PEWl/REVgDATE:(DAY-MON.-YR.)T<ME'E4-HR-o<ooKISHEETSTARTED/0&SHEETNosFr8FF(IDENTIFICATION)CALIBRATIONSHEET(S)~OOI7MEASUREDTHICKNESSCROWNHEIGHTATTENUATIOCROWN'WIDTH55-WELDTYPE(-FLOW~)CE.4.jcuSrnlWELDLENGTH~iFq."SHEETENDED/QQLoLOCATION/4/un'-WLOCATION~sTtl@oFJoe.v/kr.M./~SrOn//rnidO'.Slb<INDNo.LOSSOFBWINDQ7PPOSITIONILIWIWPMPLWIWpPOSITIONMPLPOSITIONWIWPMPPOSITIONLPWIWPMPREMARKSUNITLOCATIONSS.Siam'nlC.Sl0IN!.REMARKS:EXAMINATIONAREALIMITATIONS:IFNONE,SOSTATEREVIEWEDBY:~,F0RMNo.Sw.R.l.ir-'ieIREV.T-3l-5)/JOA/ESNTLEVEL:I/DATEPAGEOF P'iae SWRIMANUALULTRASONICEXAMINATIONRECORDPROJECTNo.17-2099SITER.E.GINNADATE:(DAY"MON.-YR)sFeeS'8'IME:(24HRCLK)EXAMSTARTEDEXAMENDED/SHEETNo890042EXAMINATIONAREA(SYST./COMP)-P,VQ.asurzcjlcaEXAMINERK/./einRV(C'O&IEXAMINERJ-)AJRrl&LI<l2.G.HousmanLEVELSNTLEVELPROCEDURENo.'g>"<7REV.DE.(LINE/SUBASSEMBLY)(IDENTIFICATION)CALIBRATIONSHEET(S)I'Iso~aLLOCAIONl~oF~bI4ot.CS'oLOCATIONFVS>a&L,i~KC,S.glbCANGLEUSEDII/etANNINe/~+aee/<WELDLENGTHoWELDTYPEhJc.C.0He~pi+qEXAMSURFACETEMPERATURE.jQINDNo.0/OFDACMAXWMAXWMP50%DAC100o/oDACLMAXIOOo50o/C70SEARCHUNITLOC.g8Sib</<<.S/dEouua.bgs.Sip<uc.SIOEs.SSb'nc,5'/DeSEARCHUNITANGLEDAMPS(IFYES,EXPLAIN)REMARKSc~ccrcCCcDINI.REMARKSEXAMINATIONAREALIMITATION(IFNONE,SOSTATEAJonJ1=REVIEWEDSWRIFORMNoNOTRlT89(05048R)M/<1d+SNTLEVEL//DATECONTINUEDONSHEET~i8~4PAGE'F 0hl. | ||
SwRISONICINSTRUIVlECALIBRATIONRECORDPROJECTNO.17-2099SITER.E.GINNADATE(DAY-MO-YRITIME(24HR.CLOCKISHEETNO.W3Q.)t.,'r3SNTLEVELSNTLEVELNOMINALANGLEMEASUREDANGLEBRANDSERIALNUMBER(SIIIEXAMINERISIGNATUREIrrp~~bur'1EXAMINE.7.!<<+r/P.LL.~SEARCHUNITSPROCEDURENo.g,o~".$rrRev.REFERENCEBLOCKS/N:NOMINALANGLESIGNALDISTANCEININCHESSCREENDISTANCEININCHESINSRUMENTSONICMARKD(10II0IIISERIALNO.c/)LOUPLANTGlycerine0Wster0Other(Specify(TIMECALIBRATIONVERIFICATIONN/AEITEMPERATUREINITNLSADDITIONALINFORMATIONAMPUTUDEDETERMINATION5/8VEE-PATHSIZE45'18~rd%FSH5/88%FSH60'/8'B%FSH5/8~%FSH6daSWITCH14dBSWITCHFREQUENCYDElAYMATLCALRANGEDAMPINGREP.RATEFILTERVIDEOTRAN.MODEE(FREQUENCYIMHZIUMENTSETTINGSINSTRREJECTDECFINEd8COARSEdB+,.-IO+0123456788IREFERENCEREFLECTOR0BatBlock0Ax@iIrFC(rcurnferent(sl0OtherIOSCREENDIVISIONSINCHESLONGITUDINAL0SHEARPddBCABLETYPE/IA-RG62RG1740RG6200RG17408dBINITIALCALBLOCKTEMP.PYROMETERS/NINST.LINEARITYSHEETNo.~iaBEAMSPREADSHEETNo(s(.BASICCALIBRATIONBLOCKNO.~EXAMINATIONAREA:CO~-(S'rbErisrs/LrSS5-ELSy//cREMARKs:f'-//<t/',rgM/-Pc:,-~pegtingRp.Q,cL05cgcHIRED-c,g.b.l4oosl-52,SJACKUSED~b%+~~dB~METHOD:PRIMARYSECONDARYREVIEWEDBY:/'u/r~/4Crrii>//7SNTLEVEL:~//SWRIFORMN.NDTR17-19(Rev.12-1-83)0g~/g/4~//~3 Sw.R.I.SONICINSTRUMENTCALIBRATIONRECORDFORATTENUATION/LAMINATIONEXAMINATIONPROJECTNo.:17-2099R.E.GINNADATE:(DAY-MON.-YR.)TIME:(24HRCLOCK)SHEETNo.:r-P,g~0~.'7XMIE'SIGATURE)/c.EXAMINER:(OPERATORJ.in'rywzzz-SNTLVELSNTLEVEL/-PROCEDURENo.yoC'57REV..2.DEV.~(INTRUMENTSERIALNo.:SONICMARKx8zromoCOUPLANT:GLYCERINEWATERQOTHERSPECIFYEXAMINATIONAREA(S):.V.GascEf.hb-gÃ.h,IIcosfv-3QVIASEARCHUNITS0(LS)Oo(ATTBRANDSERIALNUMBERREFERENCEBLK.No.:CALIBRATIONVERIFICATIONTIMEINITIALSSIZENOMINALFREO,(.MHL)dl.r'cTIMEINITIALSREMARKS:REJECTDEC:INSTRUMENTSE7TINGSIOSCREENDIVISIONS=/INCHESOFMETALMODE:LONGITUDINALFREOUENCYDELAYMATL.CAL:RANGE'DAMPING;REPRATE./'"Id-/LONGITUDINALATTENUATIONBASICCALIBRATION.+'<<:~idBLOCKNo.ISTECHO~~dB~LINESOFAMPLITUDE2NDECHO~IO'B~LINESOFAMPLITUDE6dB~(2NDECHO-ISTECHO)CABLETYPEIl//PRGl740LENGTHIN.RG620OTHERVIDEO.FILTER:JACKUSED.MODEOFTRAIISAEVIFWEDBYBASICCALIBRATION/iV(".~/l~lBLOCKNo.ECIIP~dBI'INESOFAMPLITUDE2NOECIIO~wSB<LINESOFAMPLITUDETTdB~(2NDECHO-ISTECIIO)BASICCALIBRATIONp(BLOCKNo.AISTECHOdBINEFAMPLITUDE2NDECHOBLIFAMPLITUDEZLdB(2NEC0-ISTECHO)SNTLEVEL:DATE:u5vRIfORMNoflolAI-25IREY,'flo-80I~ad//4*~rEig kE0.1eI<<no~'p Enclosure4GinnaStrategicPlanThepurposeoftheGinnaStrategicplanwastoprovidecrackinitiationandgrowthpredictionsforGinnaCRDMnozzlesandcombinetheresultswithaaneconomicanalyseswhichcould.beusedasthebasisforaddressingtheCRDMAlloy600issueatGinnaStation;TheStrategicplanu'sesacombinationofFiniteelementmodeling(ANSYS5.0),StatisticalAnalysisandacomputerprogramwhichevaluatesalternativestrategiestoaddresstheCRDMissue,CIRSE(CRDMNozzleInspectionandRepairStrategicEvaluation).ThefiniteelementsanalysisutilizesGinnaspecificdatasuppliedbyBEWNuclearTechnologies,in1994.ThisincludedGinnaspecificlistofmaterials,materialcertifications,listofwelds,weldsdata-sheets;procedurequalifications,weldwirecertifications,applicablefabricationdrawings,as-builtdrawingsandcontractvariations.ThestatisticalanalysisusingaWeibulldistributionapproachisperformedusingtheindustryinspectiondataprovidedbypastinspectionexperience,includingthesampleplantinspectionwhichincludedthesameheatsofmaterialfromtheGinnavesselhead.Differencesinmaterialsusceptibility,stressandtemperatureareaddressed.Notethattheanalysisconservativelyassumesacrackoccursinthesampleplantinspected(whichcontainedthesamematerialheatnumbersasGinna)immediatelyfollowingtheinspection.TheCIRSEmodelutilizestheinformationdevelopedinthefiniteelementmodel,thestatisticalanalysisand,otherstoevaluatethealternativescenariosforrespondingtotheissueofCRDMnozzlecracking.TheprograminputandoutputareprocessedusingEXCEL.Theanalysisapproachconsistsof:establishingtheinputparameters,predictingcrackinitiationandgrowthateachplannedrefuelingoutage,assessingthetotalnumberofnozzlesrequiringcorrectiveactionateachrefuelingoutage,calculatingthecostofanyplannedinspectionsandremedialmeasuresplusanyrequiredrepairsateachrefuelingoutage.Presentworthofthefuturecostsarealsotabulated. | SwRISONICINSTRUIVlECALIBRATIONRECORDPROJECTNO.17-2099SITER.E.GINNADATE(DAY-MO-YRITIME(24HR.CLOCKISHEETNO.W3Q.)t.,'r3SNTLEVELSNTLEVELNOMINALANGLEMEASUREDANGLEBRANDSERIALNUMBER(SIIIEXAMINERISIGNATUREIrrp~~bur'1EXAMINE.7.!<<+r/P.LL.~SEARCHUNITSPROCEDURENo.g,o~".$rrRev.REFERENCEBLOCKS/N:NOMINALANGLESIGNALDISTANCEININCHESSCREENDISTANCEININCHESINSRUMENTSONICMARKD(10II0IIISERIALNO.c/)LOUPLANTGlycerine0Wster0Other(Specify(TIMECALIBRATIONVERIFICATIONN/AEITEMPERATUREINITNLSADDITIONALINFORMATIONAMPUTUDEDETERMINATION5/8VEE-PATHSIZE45'18~rd%FSH5/88%FSH60'/8'B%FSH5/8~%FSH6daSWITCH14dBSWITCHFREQUENCYDElAYMATLCALRANGEDAMPINGREP.RATEFILTERVIDEOTRAN.MODEE(FREQUENCYIMHZIUMENTSETTINGSINSTRREJECTDECFINEd8COARSEdB+,.-IO+0123456788IREFERENCEREFLECTOR0BatBlock0Ax@iIrFC(rcurnferent(sl0OtherIOSCREENDIVISIONSINCHESLONGITUDINAL0SHEARPddBCABLETYPE/IA-RG62RG1740RG6200RG17408dBINITIALCALBLOCKTEMP.PYROMETERS/NINST.LINEARITYSHEETNo.~iaBEAMSPREADSHEETNo(s(.BASICCALIBRATIONBLOCKNO.~EXAMINATIONAREA:CO~-(S'rbErisrs/LrSS5-ELSy//cREMARKs:f'-//<t/',rgM/-Pc:,-~pegtingRp.Q,cL05cgcHIRED-c,g.b.l4oosl-52,SJACKUSED~b%+~~dB~METHOD:PRIMARYSECONDARYREVIEWEDBY:/'u/r~/4Crrii>//7SNTLEVEL:~//SWRIFORMN.NDTR17-19(Rev.12-1-83)0g~/g/4~//~3 Sw.R.I.SONICINSTRUMENTCALIBRATIONRECORDFORATTENUATION/LAMINATIONEXAMINATIONPROJECTNo.:17-2099R.E.GINNADATE:(DAY-MON.-YR.)TIME:(24HRCLOCK)SHEETNo.:r-P,g~0~.'7XMIE'SIGATURE)/c.EXAMINER:(OPERATORJ.in'rywzzz-SNTLVELSNTLEVEL/-PROCEDURENo.yoC'57REV..2.DEV.~(INTRUMENTSERIALNo.:SONICMARKx8zromoCOUPLANT:GLYCERINEWATERQOTHERSPECIFYEXAMINATIONAREA(S):.V.GascEf.hb-gÃ.h,IIcosfv-3QVIASEARCHUNITS0(LS)Oo(ATTBRANDSERIALNUMBERREFERENCEBLK.No.:CALIBRATIONVERIFICATIONTIMEINITIALSSIZENOMINALFREO,(.MHL)dl.r'cTIMEINITIALSREMARKS:REJECTDEC:INSTRUMENTSE7TINGSIOSCREENDIVISIONS=/INCHESOFMETALMODE:LONGITUDINALFREOUENCYDELAYMATL.CAL:RANGE'DAMPING;REPRATE./'"Id-/LONGITUDINALATTENUATIONBASICCALIBRATION.+'<<:~idBLOCKNo.ISTECHO~~dB~LINESOFAMPLITUDE2NDECHO~IO'B~LINESOFAMPLITUDE6dB~(2NDECHO-ISTECHO)CABLETYPEIl//PRGl740LENGTHIN.RG620OTHERVIDEO.FILTER:JACKUSED.MODEOFTRAIISAEVIFWEDBYBASICCALIBRATION/iV(".~/l~lBLOCKNo.ECIIP~dBI'INESOFAMPLITUDE2NOECIIO~wSB<LINESOFAMPLITUDETTdB~(2NDECHO-ISTECIIO)BASICCALIBRATIONp(BLOCKNo.AISTECHOdBINEFAMPLITUDE2NDECHOBLIFAMPLITUDEZLdB(2NEC0-ISTECHO)SNTLEVEL:DATE:u5vRIfORMNoflolAI-25IREY,'flo-80I~ad//4*~rEig kE0.1eI<<no~'p Enclosure4GinnaStrategicPlanThepurposeoftheGinnaStrategicplanwastoprovidecrackinitiationandgrowthpredictionsforGinnaCRDMnozzlesandcombinetheresultswithaaneconomicanalyseswhichcould.beusedasthebasisforaddressingtheCRDMAlloy600issueatGinnaStation;TheStrategicplanu'sesacombinationofFiniteelementmodeling(ANSYS5.0),StatisticalAnalysisandacomputerprogramwhichevaluatesalternativestrategiestoaddresstheCRDMissue,CIRSE(CRDMNozzleInspectionandRepairStrategicEvaluation).ThefiniteelementsanalysisutilizesGinnaspecificdatasuppliedbyBEWNuclearTechnologies,in1994.ThisincludedGinnaspecificlistofmaterials,materialcertifications,listofwelds,weldsdata-sheets;procedurequalifications,weldwirecertifications,applicablefabricationdrawings,as-builtdrawingsandcontractvariations.ThestatisticalanalysisusingaWeibulldistributionapproachisperformedusingtheindustryinspectiondataprovidedbypastinspectionexperience,includingthesampleplantinspectionwhichincludedthesameheatsofmaterialfromtheGinnavesselhead.Differencesinmaterialsusceptibility,stressandtemperatureareaddressed.Notethattheanalysisconservativelyassumesacrackoccursinthesampleplantinspected(whichcontainedthesamematerialheatnumbersasGinna)immediatelyfollowingtheinspection.TheCIRSEmodelutilizestheinformationdevelopedinthefiniteelementmodel,thestatisticalanalysisand,otherstoevaluatethealternativescenariosforrespondingtotheissueofCRDMnozzlecracking.TheprograminputandoutputareprocessedusingEXCEL.Theanalysisapproachconsistsof:establishingtheinputparameters,predictingcrackinitiationandgrowthateachplannedrefuelingoutage,assessingthetotalnumberofnozzlesrequiringcorrectiveactionateachrefuelingoutage,calculatingthecostofanyplannedinspectionsandremedialmeasuresplusanyrequiredrepairsateachrefuelingoutage.Presentworthofthefuturecostsarealsotabulated. | ||
~1~IfCIl*I | ~1~IfCIl*I}} | ||
}} |
Revision as of 13:13, 18 May 2018
ML17264A962 | |
Person / Time | |
---|---|
Site: | Ginna ![]() |
Issue date: | 05/22/1989 |
From: | MARLOW T A ROCHESTER GAS & ELECTRIC CORP. |
To: | |
Shared Package | |
ML17264A963 | List: |
References | |
PT-7, NUDOCS 9707310158 | |
Download: ML17264A962 (52) | |
Text
(IvP41ROCHESTERGASANDELECTRICCORPORATIONPROCEDURENOoGINNASTATIONCONTROLLEDCOPYNUMBERP-/777/~yeah'(/F-7~QH/W~4REV.ZO.~7Cg,GPPc.U'29Mll53Pc.vPlT'l55PORCREVIEWDATEpc.wir'lT',l'i57J=PcU.8'0lll5)P,c.&R'9~1'l4kPLANTSUPERINTENDENTqcu'Fj~ll45'9707310iSB'970725PDRADQCK05000244PPDRNON-QAEPFECTIVEDATECATEGORY1.0G)NNASTATlONaZVXZWED>Y:mISPROCEDORECONTAINS~PAGESFOR8&TUSEONLY~~ootoOrorOQnpvlEOOQZZ~Treadingae!guetRecooE'TART:.pAT2FE"VlMa~~',C{)A)Q+iED.gATEySTlME'-
NV1 PZ-7:25@+~w-C~ayy-r'7-P'TAVT-2VisualExaminationoftheReactorCoolantzypfzzanditemslistedhereinshallbecompletedatthepressureindicated.Noleakageshallbeallowed~+aughpipe,vessels,orvalvebodiesLea3cagethroughpacking,flangegasketing,etc.,shallbenotedandgmmtified,ifpossible,forevaluationbyoperationsorPlantSupervision.Iftestperformanceisnotfox.10yearhydro,markN/Ain2352psiginspectioncompletedcolumn.INSPECTION929XZZK2352ps'.2~3~4~5~6~7~8~9~10.11.12.1317'8.19.20.21.22'3'4'5.26.27.28.29.30.31.32~33~34'5,36.37',878B878DRCSLoopAHotLegtoSteamGanaratorRCSLoopAHotLegSafetyIn]ectionLinetoV878HRCSZnopAHatLegRHRLinetoKV701RCSInopAHatLegSampleLinetoV998RCSLoopBHotLegtoSteamGenerator-RCSLoopBHatLegSafetyInfectionLinetoV878PRCSLoopBHotLegSampleLinetoAOV955RCSZnopBHotLegCtmxgingLinetoV9315RCSLoopACrossaverPipeRCSLoopACrossoverPipeInstrumentationLinesRCSLoopACrossaverPipeDraintoV523andV541RCSLoopACrossaverPipeExcessLetdownLinetoHCV123InopBCrossoverPipeCtp~ttLtRCSLoopBCrossoverPipeDraintoV540RCSLoop=8CrossaverPiPeLetdownLinetoAOV200A,B,202RCSXDOPAColdLegtoReactorCoolantPumpRCSLoopAColdLegSafetyXn)ectionLinetoMV8408,V842RCSLoopAColdLegAlternateChargingLinetoMV392BRCSLoopBColdLegtoReactorCoolantPuxpRCSLoopBColdLegSafetyIn)ectionLinetoMV839B,V842ARCSLoopBColdLegRHRLinetoMV720RCSLoopBColdLegChargingLinetoV9314PressurizerPi*~tlLIPressurizerSurgeLinetoRCSZoopBHotLegPressurizerSprayLinetoRCSLoopAColdLegPressurizerSprayLinetoRCSLoopBColdLegPressurizerMiniSprayLinearaundPCV431APressurizerHixd.SprayLinearoundPCV431BPressurizer~liarySprayLinetoV9313PressurizerStoaaSpaceSampleLinetoAOV951PressurizerLiquidSpaceSampleLinetoMV953ReactorVesseltoNK852AReactorVesseltoKN852BReactorVesselHeadVentLinetoSV590,591ReactorVesselLevelInstrumentationLinetoV599ctorVesselHeadClosureSealLealcoffConnections 0
rr-7:26&~./0>pd.y+'7X8AVT-2VisualExaminatj.onoftheReactorCoolant,S'randitems1istedherein,shal1becompletedatthepressureindicatedNo,eshallbeall~throughpipe,vessels,orvalvebodies.Leakagethroughpac~,flangegasketing,etc.,shallbenotedandquantified,ifpossible,forurtherevaluationbyOperationsorPlantS~~ision.Iftestperformanceisnotfor10yearhydro,markN/Ain2352psiginspectioncompletedcolumn.INSPECTIONQSHIZe2352QSSQ39.AccessiblesurfacesontheReactorVesselHead40.ReactorVesselIncorePenetrationsinSumpA,41.Checkallaccessiblema)orcomponentsforleakage(i.e.ReactorVessel,SteamGenerators,etc.)withintheReactorCoolantSystemBoonhey,whichwer~eotmentionedinprecedingsteps.REMARKS:InspectetiBy:@2,LevelIInspector'perationsPersonnelMaterialsEngineeringSupervisionReviewedBy:QCS~~isionDate:5PI~Date:o8/2S'ate:028
~'s~~
Enclosure3ISIUT/PTInspectiononBi-MetalicWleds1979=Penetration26,27,341988=Penetration16,32
'h0 ROCHESTERGASANDEL~ICGINNASTATION1979INSERVICENONDESTRUCAMINATIONSSUGARYREPORTgvwtPplExaminationAreaPageExaminationProcedureIdentificationNumberMethodNumber/RevisionExaminationSheetNumberCalibrationSheetNumberIndicationsNoRecordableInsignificantGeometricOtherRemarks826-27&34104UTSWRI800-57/045'-101245-101145'T-101100100011001201293SSSide01292Inc.Side0005OLS60AttnXPL-FW-XI-PR105RC-1000-LSW-1-PH106RC-1000k-PR107AS-1001-23-PR108RC-1000-HSW-1-PR109PL-FW-XII-PR110RC-1001&-PH111AS-1001-13-PR112AS-1001-9-PR-1113RC-FWW-PH-I114SI-100SKSW-I-PH115VTVTNDE100-1NDE100-1NDE100-1NDE100-1NDE100-1NDE100>>1NDE100-1NDE100-1NDE100-1NDE100-1NDE100-1200612006620064200672006520060340136340168340177340147340134XPipehangerHalfInstalledperDrawingQCN$14XPipehangernotinlocationshownonDrawingQCNE13XPipehangernotbuiltperDrawingQCN815 1-l~$~(,1%~71I1~,Irh-~*1%*~1fl
-ROCHESTERANDELECTRIC....INSTRUMENTCALIBRATIONRECORD----Shoot,No.1293hlaint..Proc.No.Locatio~I.-ft-M/h/t'~~5(iADate:-S-NTime:($1clock)~Pa~CALI'BRATIOHVERIFICATIONExaminerI,5.~cOc(cc~SNX,leevelInst,rumentIDronson303QSonichtklQExaminer.ISNTLevelSerialNo.-\a."7/'I"c'"Shagagdhg/~.I+h')a-,St...98~.>.ADSEARCHUNITSVerificationlllkS/NlItev:Time:Initial0Qqg,xtC<yIQpwai.erpoxoaeegfi'er~tExamination.Area".NominalAnglehleasuredAngleZQ-GhfeasuredAngle:SignalAnplitude:,'D(("~JQQQOg))~QrCJ/JgAQ.SlOihtanufacturerISerialNumborI(ScreenDivisions)SleetNominalAieuency(htlIZ)SignalDistance(in):ScreenDivisionsCoarsellangeldbcoarse:dbfine:'in,.ve5t/eOId.bJdETTIHGSIHSTRUHENTS100Remarks:Itejectl.Dcc:Finedb:8060AJW/X,r/aggQ>Wg'AC~aeec///c>Coarsedb:FreqttencylDolayIhlat'-ICal:Itange'amping:BepllatelVideo:lilIt,er:Icflgt,hI,Type:RGdt:ROSR~COOI7Cttg.g/Qii,'ct'exS.U.CABLE4020023456/8910'screendivision=in.ofmetalLongShear~4BasicCal.BlockNol('.',0}toviewedby:O~C,RlVIIWIttllCRI."RSOUIRSOISNTLeveDate:I"'I.'-47X'gw'er-~DatetREV.6/7og 04A0~"'I414AEI)4I'II4'IIIIEII'g4 AJVDROCHESTERG&.ANDELECTRICULTRASONICPIPEWELDEXAMINATIONRECORDSheetNo.1013JobNo;Location.~C<<.tI*'~4rADate:',Time(24hrel~a7-5=0IThickness(Nominal)Diameter(Nominal)System:(ov,Trz.'cw:,I(::)QPiiu-"Iq~g,'g(.Examiner'.,$g-CIndentification.SNTLevelLo'LocationII~'TpWoLocationWelLength:/2.cExaminer:i8'~iglircg.lioc/5SNTLevel~PAngleUsed45"45T60'eldType:(-Flow~)I~~'VRemarks:ProcedureNo:'.MQ/DC)-59Rev.:CalibSheetNo:p>f2.IrpScanningdBExaminationAreaLimitations(Ifnone,sostate)IND.NO.ofDACSQXDACWIMfWMAXW2MP50%DACMPL50>>100%DACDACMAXDAOL2.50%DACDAMPStIFYES,EXPLAIN)REMARKS:IN.'IL/IIac)Ac/<CDtc'>d/+C3FSaf~m~q'I+I~%ill~I*IIReviewedby'.-QCReview(WhereRequired)cc~SNTLevefti'IDate.2-4=>5Datea570IIIQ$78 Pl.4I+~yfII4eIffIIIIIIIyIIII~PIIIif~u r,ROCHESTERANDELECTRIC-INSTRUMENTCABRATIONRECORDhfaint.Proc.No.Location:Q'I<tr4C<QIADate:Time:(24clock)R-.5-")'(.='CALIBRATIONVERIFICATIONExaminerII)I=Lc-(.7SNTI<evclInstrument:Bronson303QSonichfklTime:'Lxamincr:NominalAnglo;)AE;E)E.)2-'t5SEARCHUNITSSNTLevolPj.ocp~dAJg>gc.r.-agSerialNor.hfeasuredAngledVerificationDlkS/MI..5QC.~InitialQwaterQexos<dnExaminationArea:other+~~~UdspecifyhfeasuredAnglehfanuf'acturer:.-tL)di2rial'umber...Signalhiplitudd(ScreenDivSsions)SignalDistance(in)II41/Ig.nJztAE,C->>Ec.cSize:NominalFreuenc(hfllZ)-INSTRUMENTSETTINGSScreenDivisionsCoarseRange:<fbcoarse:dbfine:.100'c,Vvct..RekHo~a~APceSt~e.Bar'<<g.8.v~'ld-IdRemarksIReject:Dec:80<<P~H)~.an5'.e.'>A0Finedb:Coarsedb:Frequency:Delay:hfat.'lCal:Range:nr<6040200;12346678rI10a.~~QcIOIID'f>'frgr~)t'ntI'IIg'~Damping:RepBate:YideotFilter<'Ii')</.<tj/c~'creendivision~>in.ofmetalcLong+gnnnr~BasicCal.BlockNot')IA)r\rnn'lrength:Type:RGdE.RDKR~GOOIS.U.CABLE~/Boviewcdby:<I~CkLVIIwtwIIEREREOUIRrD)SNTLevel~Date:Date:3'-C-REV.6/7745'2 Nl4'0NP11IIb~4IIHt10.I'JIVlk~
Aivo/<<ROCHESTERANDELECTRICULTRASONICPIPEIELDEXAMINATIONRECORDSheetNo.1011JobNo:LocatlaiZr.>-5=77Time(24hrclock):'2~~C~Cr'ystcmIis~PPCs(.4<:(~~%.1~i.g.'ine:c<<>~/'<<-"ct<<'Z<<0~e:">gIndentification.t'>~(jThickness(Nominal)Diameter(NominaI)gj5/Remarks:WeldLength:Cr'I~~'WeldType:(-Flow~)Examiner.'rocedureNoAlr3PPEir.=.CiRev<<SNTLevel.SNTLevelCaltbSheetNoLoLocationAngleUsedScannIngdB+c60"45T45'7$WoLocation<<<<<<Ql.<<<</p<<ExaminationAreaLimitations(Ifnone,sostate)g'Qi'ND<<No.OFDACWIMR.W2MP50KDACWMAX50%DACW2MPDC50%DACMAXL2100'5,'50'LOACDACDAMPS1IFYES,EXPIAINIREMARKS:INIJsI~W<<(-(<<-Mc/CC'(I'(c.wJ7-icc5'-')>j>.(..IfC,p~('('i.".~c'(A('Cc(r.r,~fZ5"<<i'c~<SI<<~~-I~It1'g.,to~7/Reviewedby~ZrM~SNTLevel'~~aDote:7Date:~<~~t>llt~1\)-QCRevIew(WhereRequired)gs70A)rg.)P/76 Iff,1illtI RAIVDRochester'Gas'andicCorporatioriINSTRUMENTCALIBRATIONRECORDFORATTENUATION/LAMINATIONEXAMINATIONSh.'.N..0005Maint.Proc.Ho.-Location:r'"=rara<'w.i'ADate:."00lCalibrationVeri%cationExaminorAEO)=dr0SNTLevel:Instrument<BransonI]'onicMKlMTime<Examiner:SEARCHUNITSSNT,LevelSerial,No<-.~//C)C~Parce+<<tp~,Rev;F<~~"~>C3-YER.IFICATIOHBLOCK5/NInitiaIs!rWaterExoscnOther~~~'randSizeHominalFroquoncy-~-0u(L.S.)SeriolNumber0u(ATT.)5<gnaIAmplitude(ScreenDivisions)-SignalDistance(inScreenDivisions,'ourseRangedBIN.0'L.S;)+~5:0'ATT.)+Or(tI4/c'G-,Iry+57cExaminatfonAreaC~~Pi(14rPcit.A~yr=A<'3QMc-GainFrequencyIHSTRUMENTSETTING.P~BASICCALIBRATIOHBI.OCKNO..QA.O-SS-W-.4,S<-28-E-/clayMatl,CalRangoDomplngRepRateRo(octFilter--c'4.6'.7LONGITUDINALATTENUATION1st.Echo2nd.Echo~<qCfr<dBdB<P<~linesofAmplitudelinosofAmplitude(1st.-2nd.Echo)t'ScroenDivisionsInchesofMetalMode:LonitudinalRomarks<><r-~Crr'cr~~i<"lVrrC<~kc'(I,NoOr'ldCodllri"">>-r=~~~.~I<~<)':'('iReviewedbyQCReview(WhereRequired)SNTLevelDator3-C->fDate:42tsc 0AIIII'I,~3illpl,Il'l'-Ul1llIIII~t1LIVl3)l1II 0AIVDjROCHESTERGASArELECTRICULTRASONICBASEMETALLIMATIONRECORD.-SheetNo.Maint.Proc.No.:System:geLrpr<C(y+QC~QQtC(4t+wyrI/tLocation:fr..V~<<Line:PgmFri'C'I<.-ACCTDate.Identification:~,>Irt'ime(24hrclock)7Thickness(Nominal)WeldLength:~.7c.Diameter(Nominal)Examiner:QPi;D(-LL~(~ExaminerBtd,Pl,4'roe,(e;SNTLevel:SNTLevel:LoLocation:AttenuationDonWoLocation'.4c,*c((.gWeldTye(Flow')rV'ProcedureNo:IU<9%-.UC-6)'ev:Calb.SheetNoQc(!4Remarks:MeasuredThk.DownCrownHeightII4p2I1~<c-C'~CrownWidthr/ExaminationAreaLiinitations(lfnone,sostate)ADOEL,tIBBrr4LOSSIIO.OFBWINOAMPFsPOSITION'IPOSITIONMAXLWW2W2MPLMWIPOSITION2MPLWIW2MPSEARCIIuNITREMARKS:IHI+JLJ=We"I=C(),c~-.saa.~~~~I3-8-7FReviewedby:QCReview(WhereRequired)SNT)evekgrxDate:g-gpp'ote:BBBOAev2/7BIog I0IIiI".J0hIl1lh1A4gg)r~><~Ii
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~r"Sw.R.l.STRA1GHTBEAMLAMINAT10NEXAMlNAT10NREl:OROPROJECTNo.17-2099EXAMINATIONAREA-(SYSTEM/COMPONENTIP~i,.or6r&EXAMINER:~Lr=rr-'KrlI/rr/e.-osEXAMINER:Z.earrcSZ~SITE:R.E.GINNA(LINE/SUBASSEMBLY)c'.4h'sos/n/SNTLEVELSNTLEVELPROCEDURENo.POO"47PEWl/REVgDATE:(DAY-MON.-YR.)T<ME'E4-HR-o<ooKISHEETSTARTED/0&SHEETNosFr8FF(IDENTIFICATION)CALIBRATIONSHEET(S)~OOI7MEASUREDTHICKNESSCROWNHEIGHTATTENUATIOCROWN'WIDTH55-WELDTYPE(-FLOW~)CE.4.jcuSrnlWELDLENGTH~iFq."SHEETENDED/QQLoLOCATION/4/un'-WLOCATION~sTtl@oFJoe.v/kr.M./~SrOn//rnidO'.Slb<INDNo.LOSSOFBWINDQ7PPOSITIONILIWIWPMPLWIWpPOSITIONMPLPOSITIONWIWPMPPOSITIONLPWIWPMPREMARKSUNITLOCATIONSS.Siam'nlC.Sl0IN!.REMARKS:EXAMINATIONAREALIMITATIONS:IFNONE,SOSTATEREVIEWEDBY:~,F0RMNo.Sw.R.l.ir-'ieIREV.T-3l-5)/JOA/ESNTLEVEL:I/DATEPAGEOF P'iae SWRIMANUALULTRASONICEXAMINATIONRECORDPROJECTNo.17-2099SITER.E.GINNADATE:(DAY"MON.-YR)sFeeS'8'IME:(24HRCLK)EXAMSTARTEDEXAMENDED/SHEETNo890042EXAMINATIONAREA(SYST./COMP)-P,VQ.asurzcjlcaEXAMINERK/./einRV(C'O&IEXAMINERJ-)AJRrl&LI<l2.G.HousmanLEVELSNTLEVELPROCEDURENo.'g>"<7REV.DE.(LINE/SUBASSEMBLY)(IDENTIFICATION)CALIBRATIONSHEET(S)I'Iso~aLLOCAIONl~oF~bI4ot.CS'oLOCATIONFVS>a&L,i~KC,S.glbCANGLEUSEDII/etANNINe/~+aee/<WELDLENGTHoWELDTYPEhJc.C.0He~pi+qEXAMSURFACETEMPERATURE.jQINDNo.0/OFDACMAXWMAXWMP50%DAC100o/oDACLMAXIOOo50o/C70SEARCHUNITLOC.g8Sib</<<.S/dEouua.bgs.Sip<uc.SIOEs.SSb'nc,5'/DeSEARCHUNITANGLEDAMPS(IFYES,EXPLAIN)REMARKSc~ccrcCCcDINI.REMARKSEXAMINATIONAREALIMITATION(IFNONE,SOSTATEAJonJ1=REVIEWEDSWRIFORMNoNOTRlT89(05048R)M/<1d+SNTLEVEL//DATECONTINUEDONSHEET~i8~4PAGE'F 0hl.
SwRISONICINSTRUIVlECALIBRATIONRECORDPROJECTNO.17-2099SITER.E.GINNADATE(DAY-MO-YRITIME(24HR.CLOCKISHEETNO.W3Q.)t.,'r3SNTLEVELSNTLEVELNOMINALANGLEMEASUREDANGLEBRANDSERIALNUMBER(SIIIEXAMINERISIGNATUREIrrp~~bur'1EXAMINE.7.!<<+r/P.LL.~SEARCHUNITSPROCEDURENo.g,o~".$rrRev.REFERENCEBLOCKS/N:NOMINALANGLESIGNALDISTANCEININCHESSCREENDISTANCEININCHESINSRUMENTSONICMARKD(10II0IIISERIALNO.c/)LOUPLANTGlycerine0Wster0Other(Specify(TIMECALIBRATIONVERIFICATIONN/AEITEMPERATUREINITNLSADDITIONALINFORMATIONAMPUTUDEDETERMINATION5/8VEE-PATHSIZE45'18~rd%FSH5/88%FSH60'/8'B%FSH5/8~%FSH6daSWITCH14dBSWITCHFREQUENCYDElAYMATLCALRANGEDAMPINGREP.RATEFILTERVIDEOTRAN.MODEE(FREQUENCYIMHZIUMENTSETTINGSINSTRREJECTDECFINEd8COARSEdB+,.-IO+0123456788IREFERENCEREFLECTOR0BatBlock0Ax@iIrFC(rcurnferent(sl0OtherIOSCREENDIVISIONSINCHESLONGITUDINAL0SHEARPddBCABLETYPE/IA-RG62RG1740RG6200RG17408dBINITIALCALBLOCKTEMP.PYROMETERS/NINST.LINEARITYSHEETNo.~iaBEAMSPREADSHEETNo(s(.BASICCALIBRATIONBLOCKNO.~EXAMINATIONAREA:CO~-(S'rbErisrs/LrSS5-ELSy//cREMARKs:f'-//<t/',rgM/-Pc:,-~pegtingRp.Q,cL05cgcHIRED-c,g.b.l4oosl-52,SJACKUSED~b%+~~dB~METHOD:PRIMARYSECONDARYREVIEWEDBY:/'u/r~/4Crrii>//7SNTLEVEL:~//SWRIFORMN.NDTR17-19(Rev.12-1-83)0g~/g/4~//~3 Sw.R.I.SONICINSTRUMENTCALIBRATIONRECORDFORATTENUATION/LAMINATIONEXAMINATIONPROJECTNo.:17-2099R.E.GINNADATE:(DAY-MON.-YR.)TIME:(24HRCLOCK)SHEETNo.:r-P,g~0~.'7XMIE'SIGATURE)/c.EXAMINER:(OPERATORJ.in'rywzzz-SNTLVELSNTLEVEL/-PROCEDURENo.yoC'57REV..2.DEV.~(INTRUMENTSERIALNo.:SONICMARKx8zromoCOUPLANT:GLYCERINEWATERQOTHERSPECIFYEXAMINATIONAREA(S):.V.GascEf.hb-gÃ.h,IIcosfv-3QVIASEARCHUNITS0(LS)Oo(ATTBRANDSERIALNUMBERREFERENCEBLK.No.:CALIBRATIONVERIFICATIONTIMEINITIALSSIZENOMINALFREO,(.MHL)dl.r'cTIMEINITIALSREMARKS:REJECTDEC:INSTRUMENTSE7TINGSIOSCREENDIVISIONS=/INCHESOFMETALMODE:LONGITUDINALFREOUENCYDELAYMATL.CAL:RANGE'DAMPING;REPRATE./'"Id-/LONGITUDINALATTENUATIONBASICCALIBRATION.+'<<:~idBLOCKNo.ISTECHO~~dB~LINESOFAMPLITUDE2NDECHO~IO'B~LINESOFAMPLITUDE6dB~(2NDECHO-ISTECHO)CABLETYPEIl//PRGl740LENGTHIN.RG620OTHERVIDEO.FILTER:JACKUSED.MODEOFTRAIISAEVIFWEDBYBASICCALIBRATION/iV(".~/l~lBLOCKNo.ECIIP~dBI'INESOFAMPLITUDE2NOECIIO~wSB<LINESOFAMPLITUDETTdB~(2NDECHO-ISTECIIO)BASICCALIBRATIONp(BLOCKNo.AISTECHOdBINEFAMPLITUDE2NDECHOBLIFAMPLITUDEZLdB(2NEC0-ISTECHO)SNTLEVEL:DATE:u5vRIfORMNoflolAI-25IREY,'flo-80I~ad//4*~rEig kE0.1eI<<no~'p Enclosure4GinnaStrategicPlanThepurposeoftheGinnaStrategicplanwastoprovidecrackinitiationandgrowthpredictionsforGinnaCRDMnozzlesandcombinetheresultswithaaneconomicanalyseswhichcould.beusedasthebasisforaddressingtheCRDMAlloy600issueatGinnaStation;TheStrategicplanu'sesacombinationofFiniteelementmodeling(ANSYS5.0),StatisticalAnalysisandacomputerprogramwhichevaluatesalternativestrategiestoaddresstheCRDMissue,CIRSE(CRDMNozzleInspectionandRepairStrategicEvaluation).ThefiniteelementsanalysisutilizesGinnaspecificdatasuppliedbyBEWNuclearTechnologies,in1994.ThisincludedGinnaspecificlistofmaterials,materialcertifications,listofwelds,weldsdata-sheets;procedurequalifications,weldwirecertifications,applicablefabricationdrawings,as-builtdrawingsandcontractvariations.ThestatisticalanalysisusingaWeibulldistributionapproachisperformedusingtheindustryinspectiondataprovidedbypastinspectionexperience,includingthesampleplantinspectionwhichincludedthesameheatsofmaterialfromtheGinnavesselhead.Differencesinmaterialsusceptibility,stressandtemperatureareaddressed.Notethattheanalysisconservativelyassumesacrackoccursinthesampleplantinspected(whichcontainedthesamematerialheatnumbersasGinna)immediatelyfollowingtheinspection.TheCIRSEmodelutilizestheinformationdevelopedinthefiniteelementmodel,thestatisticalanalysisand,otherstoevaluatethealternativescenariosforrespondingtotheissueofCRDMnozzlecracking.TheprograminputandoutputareprocessedusingEXCEL.Theanalysisapproachconsistsof:establishingtheinputparameters,predictingcrackinitiationandgrowthateachplannedrefuelingoutage,assessingthetotalnumberofnozzlesrequiringcorrectiveactionateachrefuelingoutage,calculatingthecostofanyplannedinspectionsandremedialmeasuresplusanyrequiredrepairsateachrefuelingoutage.Presentworthofthefuturecostsarealsotabulated.
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