ML17255A520

Rev 3 to Procedure M-32.2, DB-50 Reactor Trip Circuit Breaker Insp,Maint & Test.

ML17255A520
Person / Time
Site:	Ginna
Issue date:	10/05/1983
From:	ROCHESTER GAS & ELECTRIC CORP.
To:
Shared Package
ML17255A515	List: ML17255A514 ML17255A516 ML17255A517 ML17255A518 ML17255A519 ML17255A520
References
M-32.2, NUDOCS 8311150379
Download: ML17255A520 (27)

Text

QtXN~ SY<V~ON ATTACHMENT 5 UNlj gf COMPLETED SATE:-

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ROCHESTER GAS AND ELECTRIC CORPORATIO GINNA STATION CONTROLLED COPY NDMBER PROCEDURE NO. M-32. 2 REV. NO. 3 DB-58 REACTOR TRIP CIRCUIT BREAKER IVASPECTIONVE MAINTENANCE AND TEST TECHNICAL REVIKf PORC REVIEN DATE O C2 7 EB'EVIEW P LAN S P INTENDENT OCT 5 j983 EFFECTIVE DATE QA 4 iVON-QA CATE GORY 1 . 0 REVIEWED BY:

THIS PRO EDURE CONTAINS 6 PAGES

+ ATTACHMENTS 83iii50379 83ii04 ADOCK,05000244, PDR P

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4 M-32 ':1 M-32 2 DB-58 REACTOR TRIP CIRCUIT BREAKER INSPECTION, MAINTENANCE AND TEST PURPOSE:

To perform inspe bl.on, maintenance and test of DB-58 Reactor Trip and Reactor Trip Bypass Breakers.

2.8 REFERENCES

2.1 Nestinghouse switchgear division instruction book ZB-33-953-3C instructions for DB-59, DBF-lo and DBL-58 air circuit breakers.

f 2 ' westinghouse Technical Bulletin VSD-TB-B3-82, dated March 24, 1983.

INITIAL CONDITIONS:

"lotify QC prior to starting.

3 ' Any phase of plant operations.

Th Shi ft Supervisor and Head Control Operator shall be notified just prior to any inspection or ma'tenanc t¹ reactor trip system.

on Shift Supervisor Head Control Operator 4.R PRECAUTIONS:

4.1 Obtain paxts or supplies pex %-831.

4~2 Lubrication of breaker mechanical bearing points is to be applied sparingly, if necessary, using ND-49 using caution to assux e that dust and contamination in other form are removed prior to ax3plying.

M-32 ':2 5.8 INSTRUCTIONS-5.1 Indicate here and on front cover of procedure the breaker to be worked on. N/A other spaces not required.

Bypass 5~2 Remove from service.

5 ~2 ~1 At power (mark N/A if not at power).

5.2 ~ 1 ~ 1 Establish communications between Control Room, Relay Room, and Reactor Trip Breaker.

5 ~ 2~1 ~2 Electricians place reactor trip bypass breaker into position to bypass breaker under going maintenance, and rack into the "Fully Racked In" position. Verify that 28 AST and 28 ET indicating lights are illuminated at breaker panel.

5.2.1.3 "Close" By-pass Breaker by actuation of reset pushbutton Verify that 28 AST and 28 ET ea indicating lights are NOT illuminated.

5.2.1.4 "Trip" By-pass Breaker by actuation of pushbutton trip switch in reactor logic test cabinet oy the ~o osite train. Verify that 28 AST and 28 ET indicating lights are illuminated.

5.2.1.5 "Close" By-pass Breaker by actuation of reset pushbutton switch, and verify that 28 AST and 28 ET indicating lights are not illuminated.

5.2.1e6 "Trip" Reactor Trip Breaker to be worked on by actuation of pushbutton trip switch switch in the reactor logic test cabinet for that train.

5 ~ 2.2 if applicable.in accordance Hold breaker with A-1481 Station Holding Rules, 5.3 Perform inspection of breaker as follows and note results on the data sheet:

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~ Check for presence of dust, dirt and other type of foreign substances or contaminants.

5 ' ' Check for loose, damaged, broken or distorted parts.

5.3.3 Check for wear or signs of rubbing.

5 '.4 Verify clearance between the trip tab and tripper bar on breaker positioning attachment on left hand side of breaker.

NOTE= Clearance should be l/8" min to 3/16" maxium.

consist of wiping with paper towel or lint free cloths to

'remove dust and dirt. In some cases, brushing with a medium bristle or stiff bristle brush may be necessary..- Do Not use a wire brush, or high pressure air.

5.4.1

~ ~ Vacuuming may be utilized as a substitute for brushing.

5.4.2 If sticky or gummy substances are present a mild solvent may be used. Apply solvent to paper towels or lint free rags and wipe. Do Not apply solvent,to coils, wires or other electrical parts. Avoid use of spray solvent.

5.4.3 If cl'eaning was performed, reinspect breaker per step 5.2.

5 ' Perform trouble shooting and maintenance as required and note work done on data sheet.

5 ~ 5 ~ l If lubrication of lubricate using proper UV Attachment is considered n cessary, materials points requiring lubrication per Attachment I and II. (flA otherwise)

Maintenance Related Testin Perform manual test of the UU Attachment, by de-energizing 5 ~ 6~1 UV Attachment but holding it in the reset position by a temporary restraint on the reset lever, the breaker is closed (either manually or electrically. ) Then, the Attachment temporary restraint is ~slowl released. allowing the UU to perform the breaker trip function before the reset lever comes to rest.

5.6.1.1 Monitor for unhesitant, smooth, positive, snap-action of the UV Attachment and breaker trip, and note on data sheet.

5.6.1.2 Remove temporary restraint after successful completion of this test.

5.6 ~ 2 After inspection and maintenance, perform a final operational check, of the UV Attachment and breaker trip action by closing the break r either manually or electrically, then tripped by de-energizing of the UV Attachment. R peat this 18 times and document on attached data sheet.

NOTE= This applies to post maintenance testing and is not associated with PT or ESHP test procedures.

5.6.2.1 The breaker shall be closed electrically and electrical breaker trip via shunt trip device verified at least once.

'ocument on attached data sheet.

5.7 Notify Results and Test supervision of maintenance erformed and the need to test the reactor tri breaker using appropriate test procedures.

5.7.1 Results and Test supervision has determined the applicable test procedure to be utilized: (if necessary)

Applicable steps of procedure no.

RET Supervision

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COMPLETED BY:

DATE COMPLETED:

I E LECTRIC AN FOREi~IAN:

RESULTS 6 TEST SUPERVI SION:

QC SUPERVISION:

POST PORC REVIEW DATE:

a M-32 ':6 Device: Insp by: Date:

MFA  : Type+ S/m-Type of Insp: .Annual: Special:

Breaker Inspection (Mark Condition)

A hase B hase C ahase

'lignmentl Contacts Assembly I

'ondition[

As s embly I A.RC I Chutes Condition I Found Left 1 2 3 Primary contact Compression Arcing Contact Compression Make and Break (Max. Diff.)

Otherwise 8/A if not Requiredl Acceptable:

General: Main and- Secondary Disconnecting Device:

Insulators: Cubicle:

All nuts, bolts, cotter pins and etc. tight and in place:

Connections: Panel: Aux. SN':

Closing Relay:

Clearance of trip tab to tripper bar approx. clearance 1/8" to 3/16".

Found L ft Under Volta e Trip Attachment Clearance Triplever to trip bar. approx. l/16" Cl arance when the breaker is halfway closed.

Testing: Manual test of UV Attachment UV operation verified 18 time Shunt trip operation verified Comments:

Westinghouse M-32.2 Attachment I Nuclear Pagel of 3

~ Service Technical Bulletin Division advisory notice of a recent technical development pertaining to the installation or operation of Westlnghou~pplied Nucleir ~

Plant equipment. Recipients should evaluate the information and recommendation, and initiate action where appropriate.

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Westinghouse M-32.2 Attachment II

. Nuclear Page 2 of 3 Service Technical Bulletin Qvr Division V ~ )

An advisory notice of a recent technical development pertaining to the installation or operation of Westinghousaeupplied Nuclear Plant equipment. Recipients should evaluate the information and recommendation, and initiate action where appropriate.

P.O. Box 2728, Pittsburgh, PA t 5230 NSO-TB-83-02 Sheet 4 of 4

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N-32.2 Attachment IXX Page 3 of 3 I

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1 4.~ REACTOR TRIP SYSTEM RELIABILITY (AUTOMATIC ACTUATION OF SHUNT TRIP ATTACHMENT FOR WESTINGHOUSE AND BOW PLANTS)

The power distribution system for the rod drive mechanisms consists of two motor-generator sets operating from two separate non safeguards 480 volt buses. The generators are paralleled through Westinghouse type DB air circuit breakers as shown on Figure I (Attachment 6), and feed the rod power cabinets through two series connected reactor trip breakers.

The series reactor trip breakers are designated as R.T.A. and R.T.B. Bypass breakers BYA and BYB are arranged so that they can be connected in parallel with the trip breakers to facilitate on line testing. Only one bypass breaker is allowed in service at a time so as to minimize the likelihood of two reactor trip breakers being bypassed at the same time (see FSAR Section 7.2-22.)

Figure I shows the existing reactor trip and power distribution scheme. The two series reactor trip breakers and the two bypass breakers are Westinghouse type DB50s and are equipped with two types of tripping features. The undervoltage trip attachment (UV) trips each breaker automatically when 125 VDC power is interrupted to the UVs.

The tripping logic is formed by auxiliary relays RTl through RT14 and requires that two contacts open to cause a valid trip condition. In addition, each reactor trip breaker will open on loss of dc logic power. Either of the two reactor trip breakers is capable of causing interruption of ac power to the rod mechanism, resulting in a reactor shutdown. The second breaker tripping feature is the shunt trip coil (STA).

,This'is a common trip coil (TC) that upon being energized, by 125 VDC control power, will cause the breakers to trip. This STA feature is presently being used to manually trip the PT and/or BY breakers from remote locations. The shunt trip coils is not shown on Figure 1 but is shown as TC on Figure 2 ~

Both the trip and undervoltage attachments are electro-mechanical devices. When energized or deenergized they will operate a linkage assembly which mechanically lifts up the tripper bar, causing the breaker to trip. The mechanical parts have been maintained and, to date have not shown any signs of binding, or any other malfunction that would preclude a valid trip. However, to improve the operability of the tripper bar assembly and to minimize the likelihood of a failure of a breaker to trip, a modification is proposed.

This modification is consistent with 'the requirements of Generic Letter 83-28, and is shown on Figure II (Attachment 6.)

The two existing reactor trip breakers will be modified so as to use a reverse tripping logic to automatically activate the existing trip coil concurrent with the deenergization of the

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undervoltage coil. This will result, in two simultaneous mechanical forces acting on the trippe'r- bar where presently only one force exists. The auxiliary relays that form the existing logic have both "a" and "b" type contacts. The "b" contacts close when the RT relays deenergize whil'e the, "a" opens. The "b" contacts will be used to form a reverse logic which will energize the trip coils. When the RT relays drop out the "a" logic contacts will open, deenergizing the undervoltage coil resulting in two simultaneous forces acting on the tripper bar assembly. The 125 V dc power for the undervoltage trip assemblies is supplied from the reactor protection cabinets and is referred to as logic power. The proposed shunt trip coils will be powered by separate 125 V dc fuses in each reactor trip breaker and is referred to as Control Power. The use of separately fused sources affords additional diversity to the tripping scheme.

This scheme as proposed is consistent with the Westinghouse generic design package of the automatic shunt trip modifi-cation as submitted to the NRC on June 14, 1983, with exception that an interfacing relay is not required. The addition, of a new electromechanical relay is not required since a complete "b" reverse logic is easily formed using the existing RT relays. Another auxiliary relay would add an additional time delay to the response time associated with the shunt trip feature.

In addition to the RT logic relays tripping each reactor trip and bypass breakers, a recent modification was installed which automatically trips the reactor trip breakers using the UVA. This occurs at power levels below eight percent and with primary temperatures at or below 350 F. The design intent was to insure that the control rods are unlatched before cooling down. Since this added tripping feature is only used when the plant is heating up or cooling down, its inclusion into the reverse logic is not warranted. Specif-ically these low RCS temperature interlocks presently used to trip each reactor trip breaker using the UVA will not be duplicated on the shunt trip coil logic.

Testing equipment of the RT breakers will be accomplished using existing equipment. In addition, both diverse tripping features will be independently tested. This modification will be installed during the refueling outage of 1985.

8 BELOW I25 VDC 6% poWER LOCI C. FEWER "A" BbTTERY .

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EX IS'TING ALITOMA'TIC REACTOR TRIP

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TA IG KNERGIZED "A",TRODI N TC IZS VPC coNTRol .~ER l25 VDC LaGIC POWER RTI RTG RT R'T7 RV9 Ril I RTI3 RTB UV

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l5R~KER TRIPS RT2 RT+ RT6 RTB RT IO RTI'2 T I4 'oN LoSS OF POWER TO BYA THESE COILS UV RTS RT7 T9 RTG BR EAKER TR I PS WI-IEN SHuNV TRIPOc)

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4 ~ 4 REACTOR TRIP SYSTEM RELIABILITY (IMPROVING IN MAINTENANCE AND TEST PROCEDURES FOR BGW PLANTS)

Because the nuclear steam supply system at Ginna Station was provided by Westinghouse and not B&W, this item is not applicable as a question for Ginna.

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REACTOR TRIP SYSTEM RELIABILITY (SYSTEM FUNCTIONAL TESTING)

Functional testing of the reactor trip system has been performed on a yearly basis throughout the life of the plant. More extensive functional testing of the reactor trip system, including response time testing, began during the l983 refueling outage. The test consists of measuring.

the trip response time of each breaker. The breakers are tripped from a remote location and the breaker's "clearing" time is recorded. This test is repeated a second time when each breaker is tripped by simulating an actual 2 out of 3 logic signal which trips each breaker through the RT relays. This testing program will be modified to independently test each of the two diverse tripping attachments. As part of the acceptance testing of the installed diverse tripping attachments, on-line functional testing of the reactor trip system will be performed before the reactor reaches 100% power. The breaker response time will be determined by deenergizing the undervoltage coil with the shunt trip coil blocked.

The test will then be repeated with the undervoltage coil blocked (energized) and the trip coil activated (energized). The breaker clearing times will be recorded and trended for signs of degradation. The reactor trip breakers, to date, have exhibited response times much faster than the manufacturer's maximum recommended value.

Therefore, based on this data, the functional testing will continue to be performed on an annual or refueling basis.

However, should the breaker response times increase and approach the maximum value, then more frequent (on line) function testing will be performed.

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