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| number = ML17331A465
| number = ML17331A465
| issue date = 09/30/1980
| issue date = 09/30/1980
| title = Forwards Fracture Toughness of Steam Generator & Reactor Coolant Pump Supports. Rept Describes Criteria for Review, Procedure & Basis for Conclusion Supporting NUREG-0577 Group Iii Plant Ranking for fracture-toughness Adequacy
| title = Forwards Fracture Toughness of Steam Generator & Reactor Coolant Pump Supports. Rept Describes Criteria for Review, Procedure & Basis for Conclusion Supporting NUREG-0577 Group III Plant Ranking for fracture-toughness Adequacy
| author name = CARFAGNO S P
| author name = Carfagno S
| author affiliation = FRANKLIN INSTITUTE
| author affiliation = FRANKLIN INSTITUTE
| addressee name = BUTCHER E J
| addressee name = Butcher E
| addressee affiliation = NRC OFFICE OF NUCLEAR REACTOR REGULATION (NRR)
| addressee affiliation = NRC OFFICE OF NUCLEAR REACTOR REGULATION (NRR)
| docket = 05000315, 05000316
| docket = 05000315, 05000316
Line 18: Line 18:


=Text=
=Text=
{{#Wiki_filter:REGULAT~INFORMATION DISTRIBUTION~i'STEM (RIDS)*'tACCESSION NBR:8010080417 DOC~DATE;80/09/30NOTARIZED:
{{#Wiki_filter:REGULAT~ INFORMATION D I STR I BUT ION~i'STEM (RIDS)*                                     't ACCESSION NBR: 8010080417             DOC   ~ DATE; 80/09/30 NOTARIZED: NO                                          DO FACIL:50 315 Donald C, Cook Nuclear                Power  Plantg Unit lr Indiana                              S    500031 50 316 Donald C. Cook Nuclear BYNAME                                      Power  Plantg Unit 2g Indiana                              8    05      6 AUTH                      AUTHOR AFF ILI AT ION CARFAGRO~S.P.           Franklin Institute/Frankl.in Research .Center RECIP ~ NAME              RECIPIENT AFFILIATION BUTCHER~K,J ~               Assistant'irector for Plant          Systems
NODOFACIL:50315DonaldC,CookNuclearPowerPlantgUnitlrIndianaS50003150316DonaldC.CookNuclearPowerPlantgUnit2gIndiana8056AUTHBYNAMEAUTHORAFFILIATIONCARFAGRO~S.P.
FranklinInstitute/Frankl.in Research.CenterRECIP~NAMERECIPIENT AFFILIATION BUTCHER~K,J
~Assistant'irector forPlantSystems


==SUBJECT:==
==SUBJECT:==
Forwards"Fracture Toughness ofSteamGenerator 8Reacto,rCoolantPumpSuppo,rts."
Forwards         "Fracture Toughness of        Steam Generator 8 Reacto,r Coolant Pump Suppo,rts." Rept            descr,ibes   criteria for 'reviewi.
Reptdescr,ibes criteriafor'reviewi.
procedure L basis for conclusion supporting NUREG 0577 Gt oup    III  plant ranking for fracture toughness adequacy.'ISTRIBUTION CODE: X004S      COPIES RECEIVED! L(TR          ENCL    1.                       SIZE!
procedure Lbasisforconclusion supporting NUREG0577GtoupIIIplantrankingforfracturetoughness adequacy.'ISTRIBUTION CODE:X004SCOPIESRECEIVED!
TITLE: Frankl in Research        Center Contract Repor t NOTES: ILE;3 copies        all material                                                                          05000315>>
L(TRENCL1.SIZE!TITLE:FranklinResearchCenterContractReportNOTES:ILE;3copiesallmaterial05000315>>
05000316 RECIPIENT              COPIES              RECIPIENT                                  COPIKS ID COOK/NAME           LITTR ENCL          ID CODE/NA>>MK                        LTTR ENCL':
05000316RECIPIENT IDCOOK/NAME
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~t1AI'~'ll1rA'I"i,01P~vAiiiAA,af.A,i4A'AAtllfirvas>AAI (l(FranklinResearchCenterADivisionofTheFranklininstitute Sep'tember 30,1980I'UnitedStatesNuclearRegulatory Commission Washington, D.C.20555Attention:
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(l( Franklin Research Center A Division of The Franklin institute Sep'tember   30, 1980 I'
United States Nuclear Regulatory Commission Washington, D.C.       20555 Attention: Mr. Edward J. Butcher, Jr .
Project Officer


==Reference:==
==Reference:==
FRC Project    C5257 NRC Contract NRC-03-79-118 NRC TAC No. 08479 and 08486
                ,FRC Task No. 167 and 168


Mr.EdwardJ.Butcher,Jr.ProjectOfficerFRCProjectC5257NRCContractNRC-03-79-118 NRCTACNo.08479and08486,FRCTaskNo.167and168Title:FRCTER:FractureToughness ofSteamGenerator andReactorCoolantPumpSupports-D.C.CookUnits1and2
==Title:==
FRC TER:   Fracture Toughness of Steam Generator and Reactor Coolant        Pump Supports - D.C. Cook Units 1 and            2


==DearMr.,==
==Dear Mr.,==
Butcher:
Butcher:
EnclosedisaTechnical Evaluation Reportwhichaddresses thefracture-toughness adequacyofsteamgenerator andreactorcoolantpumpsupportsinD.C.CookUnits1and2.Thereportdescribes thecriteriaestablished byNRCforthisreview,thereviewprocedure usedtoevaluateplantcompliance withthecriteria, andthebasisforFRC'sconclusion supporting aNUREG0577GroupIII(relatively superior) plantrankingforfracture-toughness adequacyofthesesupportstructures
Enclosed is a Technical Evaluation Report which addresses the fracture-toughness adequacy of steam generator and reactor coolant                      pump supports in D.C. Cook Units 1 and 2.
~Verytrulyyours,S.P.CarfagoProjectManager'SPC/mhjEnclosure cc:J.R.Fair(alsoreproducible copy)K.R.WichmanA.F.Glagola(letteronly)$0q80ZO0804Ztg)SISg)(tnTheBenjaminFranklinParkway,Philadelphia.
The report describes the criteria established by NRC for this review, the review procedure used to evaluate plant compliance with the criteria, and the basis for FRC's conclusion supporting a NUREG 0577 Group                      III (relatively superior) plant ranking for fracture-toughness adequacy of these support s tructures  ~
Pa.19103(215)448-1000TWX-7106701889 t0TVno=!voa'one>f:n.lg1'lA'illA/1tPk)8P~tdlt5<~lf'l'p4t43VRls' 0TECHNlCAL EVALUATION REPORTFRACTURETOUGHNESS OFSTEAMGENERATOR ANDREACTORCOOLANTPUMPSUPPORTSINDIANARI'1ICHIGAN POWER.CONPANY.DONAlDCCOOKNUCLEARPOWERPLANTUNITS1'ND2'NRCDOCKETNO.50-315and50-316NRCTACNO.
Very    truly yours, S. P. Carfag o Project    Manager
08479and08486NRCCONTRACTNO.NRC43-79-118 FRCPROJECTC5257FRCTASK167and168PreparedbyFranklinResearchCenterTheParkwayatTwentieth StreetPhiladelphia, PA19103Authors:T.C.Stilwell,A.G.Allten, K;E.Dorschu, P.N.Noell FRCGroupLeader:T.C.Sti.lwellPreparedforNuclear'Regulatory Commission Washington, D.C.20555LeadNRCEngineer:
'SPC/mh j Enclosure 0 q cc:   J. R. Fair (also K. R. Wichman reproducible copy)                                                  $
J.R.PairSeptember, 1980Thisreportwaspreparedasanaccountofworksponsored byanagencyoftheUnitedStatesGovernment.
A. F. Glagola     (letter only)
NeithertheUnitedStatesGovernment noranyagencythereof,oranyoftheiremployees, makesanywarranty,,expressed orimplied,orassumesanylegalliability orresponsibility foranythirdparty'suse,ortheresultsofsuchuse,ofanyinformation, apparatus, productorprocessdisclosed inthisreport,orrepresents thatitsusebysuchthirdpartywouldnotinfringeprivately ownedrights.IIIIFranklinResearchCenterADivisionofTheFranklinInstitute TheBenjaminFranMinPa~ay.Phiia..Po.)9)03Q)5)448)000 l~'TER-C5257-16 7/168CONTENTSSectionTitle~Pae1SUMMARY~~~~~~~~~~~2INTRODUCTION 3BACKGROUND 4CRITERIAAPPLIEDINTHEEVALUATION
SIS g) 80ZO080 4 Z        t                                g    )(tn The Benjamin Franklin Parkway, Philadelphia. Pa. 19103   (215) 448-1000    TWX-710 670 1889
.~2~44.1Fracture-Toughness GroupingofMaterials UsedinSupportConstruction
 
.4.1.1Criterion 4.1.2Interpretation.
t                      0 T
4.2PlantGroupingforFracture-Toughness RankingofS/GandRCPSupportStructures 44554.2.1Criterion 4.2.2Interpretation.
V no =! v oa        'one>f:n             .                   1 lg
4.3CriteriaforFracture-Toughness AdequacyofS/GandRCPSupports4.3.1NDTCriteriaforScreening.
                                                                'lA'i l
4.3.2Interpretation.
l A
4.3.3Alternative Criteria5TECHNICAL EVALUATION 5.1ReviewProcedure andImplementation ofNRCCriteria5.2ReviewFindings555566~7~7105.2.15.2.25.2.3UseofGroupIMaterials inApplications Important toStructural Integrity ofSupportsThickSectionUseofGroupIIMaterials inApplications Important toStructural Integrity
                      /1t k
.ThinSectionUseofGroupIIMaterials inApplications Important ToStructural Integrity
P
.10101000FranklinResearchcenterA!XvldonotTheFranklinInstate TER-C5257-167/168 5.2e4UseofMaterials Classified GroupNUREG0577,UponCondition.
                                                    ) 8 P ~ t d            lt 5< ~   lf'l'p 4  t          4  3  V R ls'
5.2.5UseofMaterials Classified
 
.GroupNUREG0577,Outright5.2.6IssuesNotCompletely Resolved.
0 TECHNlCAL EVALUATION REPORT FRACTURE TOUGHNESS OF STEAM GENERATOR AND REACTOR COOLANT PUMP SUPPORTS INDIANA R I'1ICHIGAN         POWER .CONPANY .
6CONCLUSIONS IIbyIIIby1111NumberTABLETitlePage5.1COMPONENT SUPPORTSUMMARY.........8(IlfFranklinResearchCenterADtvistonotTheFrontonInstitute TER-C5257-167/168 1.SUMMARYInformation concerning aspectsofthefracture-toughness designofthesteamgenerator (S/G)andreactorcoolantpump(RCP)supportsfortheDonaldC.CookNuclearPowerPlantUnits1and2wassubmitted totheActingDirectoroftheOfficeofNuclearRegulation bytheIndianaandMichiganPowerCompany(IMPC)byletterdatedNov.23,1977.Thisinformation wasreviewedattheFranklinResearchCenter(FRC)andevaluated inaccordance withthecriteriaoftheNuclearRegulatory Commission (NRC)assetforthinNUREG0577-Draft (henceforth referredtosimplyasNUREG0577).Theinformation hadpreviously beenreviewedaspartofthepreparation ofNUREG0577andD.C.CookUnits1and2hadbeenassignedaGroupIII(rela-tivelybest)plantrankingforfracturetoughness ofS/GandRCPsupports.
DONAl D C      COOK NUCLEAR POWER PLANT                UNITS      1'ND      2
Thisrankingwasregardedastentative.
'NRC DOCKET NO. 50-315 and 50-316 NRCTACNO. 08479 and 08486                                                FRC PROJECT C5257 NRC CONTRACT NO. NRC43-79-118                                                 FRCTASK          167 and 168 Prepared by Franklin Research Center                          Authors:       T.C. S tilwell, A.G.Allten, The Parkway at Twentieth Street                                  K;E.Dorschu, P.N.Noell Philadelphia, PA 19103                            FRC Group Leader:           T.C. S ti.lwell Prepared for Nuclear'Regulatory Commission Washington, D.C. 20555                            Lead NRC Engineer:             J.R.Pair September,     1980 This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government nor any agency thereof, or any of their employees, makes any warranty,,expressed or implied, or assumes any legal liability or responsibility for any third party's use, or the results of such use, of any information, apparatus, product or process disclosed in this report, or represents that its use by such third party would not infringe privately owned rights.
Subsequently, theNRCrequested FRCtoconductanindependent reviewpriortofinalizing theranking.FRC'sreviewwasconfinedtofracture-toughness issuesinsupportsabovetheembedment.
IIII  Franklin Research Center A Division of The Franklin Institute The Benjamin FranMin Pa~ay. Phiia.. Po. ) 9)03 Q)5) 448 ) 000
Thereviewwasconducted inaccordance withNRCcriteriaandtoaprocedure standardized fortheseverallicensees whosesupportdesignswerereviewedatFRC.Asaresultofitsreview,FRCconfirmed thattheGroupIIIplantrankingassignedtoDonaldC.CookNuclearPowerPlantsUnits1and2forfracturetoughness ofS/GandRCPsupportsisjustifiable.
 
2.INTRODUCTION Thisreportprovidesatechnical evaluation ofinformation suppliedbyIMPCwithitsletterofNov.23,1977,toMr.EdsonG.Case,ActingDirectorOfficeofNuclearRegulation.
l~ '
Theinformation concernsthefracture-toughness designofsupportsfortheS/GsandRCPsforD.C.CookUnits1and2.Theobjective oftheevaluation istorankthedesignforfracture-toughness integrity onarelativescaleinaccordance withthegroupingschemeandcriteriaestablished" inNUREG0577.(illFranjdlnResearchCenterADivisiveofTheFrsnidinInsotuie TER-C5257-167/168 3.BACKGROUND DuringthecourseoftheNRClicensing reviewfortwopressurized waterreactors(PWR),NorthAnnaUnits1and2,questions wereraisedregarding thefracture-toughness adequacyofcertainmembers,oftheS/GandRCPsupports.
TER-C5257-16 7/168 CONTENTS Section                                                      Title                                    ~Pa e 1       
Thepotential forlamellarteax'inginsomesupportmemberswasalsoquestioned.
 
Thesta'ff'sconcernintheNorthAnnalicensing processwasthatperhapsnotenoughattention hadbeengiventotheselection ofmaterials for,andfabrication of,theS/GandRCPsupports.
==SUMMARY==
Fracturetoughness ofamaterialisameasureofitscapability toabsorbenergywithoutfailureordamage.Generally, amaterialisconsidered "tough"when,understatedconditions ofstressandtemperature, thematerialcanwithstand loadingtoitsdesignlimitinthepresenceofflaws.Toughness alsoimpliesthat,undercertainconditions, thematerialhasthecapability toarrestthegrowthofaflaw.Alackofadequatetoughness (accompanied bythecombination oflowoperating temperature, presenceofflaws,andnonredun-dancyofcriticalsupportmembers}couldresultinfailureofthesupportstructure underpostulated accidentconditions, specifically aloss-of-coolant accident(LOCA)andsafeshutdownearthquake (SSE).Toaddressfracture-toughness concernsattheNorthAnnafacility, thelicenseeundertook testsnotoxiginally specified andnotincludedintherelevantASTMspecifications.
                  ~   ~   ~   ~   ~   ~   ~   ~   ~     ~   ~
Thesetestsindicated thatmaterial-usedincertainsupportmembershadrelatively poorfracturetoughness at80'Fmetaltemperature.
2        INTRODUCTION 3        BACKGROUND                                                                          ~     2 4        CRITERIA APPLIED IN THE EVALUATION .                                                ~     4 4.1          Fracture-Toughness Grouping of Materials Used in Support Construction .                                               4 4.1.1        Criterion                                                      4 4.1.2        Interpretation.                                               5 4.2          Plant Grouping for Fracture-Toughness Ranking of S/G and RCP Support Structures                                    5 4.2.1        Criterion                                                      5 4.2.2        Interpretation.                                               5 4.3          Criteria for Fracture-Toughness             Adequacy    of S/G and RCP Supports                                                        5 4.3.1        NDT  Criteria for Screening.                                   5 4.3.2        Interpretation.                                               6 4.3.3        Alternative Criteria                                          6 5        TECHNICAL EVALUATION                                                               ~    7 5.1        Review Procedure and Implementation              of  NRC  Criteria    ~     7 5.2         Review Findings                                                            10 5.2.1        Use  of  Group I  Materials in Applications Important to Structural      Integrity of Supports                                                      10 5.2.2        Thick Section Use      of Group II Materials in Applications Important to Structural Franklin        Integrity   .                                                10 5.2.3        Thin Section Use of Group      II  Materials in Applications Important To      Structural Integrity   .                                               10 00  Franklin Research center A !Xvldon ot The          Instate
Inthiscasethelicenseeagreedtoraise(byancillary electrical heat)thetemperature oftheS/Gsupportbeamsinquestiontoaminimumof225'Feverytime,throughout thelifeoftheplant,thatthereactorcoolantsystem(RCS)ispressurized above1,000psig.TheNRCstafffoundthistobeanacceptable resolution.
 
Becausesimilarmaterials anddesignswereusedinotherplantsandbe-causesimilarproblemsweretherefore
TER-C5257-167/168 5.2e4        Use  of Materials Classified   Group II by NUREG  0577, Upon Condition.
: possible, thismatterwasincorporated intotheNRCProgramforResolution ofGenericIssuesas"GenericTechnical t)llFranklinResearchCenterAOMshnofIbeFrankKnbatiste TER-C5257-167/168 ActivityA-12Potential forLowFractureToughness andLamellarTearingonPWRSteamGenerator andReactorCoolantPumpSupports."
5.2.5        Use  of Materials Classified .Group III by NUREG  0577, Outright 5.2.6        Issues Not Completely Resolved.                       11 6          CONCLUSIONS                                                                      11 TABLE Number                                                        Title                                Page 5.1            COMPONENT SUPPORT
Sincetheoriginallicensing action(NorthAnnaUnits1and2)involvedonlytheS/GandRCPsupportsofPWRs,thestaff'sinitialeffortsweredi-rectedtowardexamination ofthecorresponding supportsatotherPWRfacili-ties.However,thestaffhaskeptinmindthepossibility ofexpanding itsreviewtoincludeothersupportstructures inPWRplantsandsupportstruc-turesinboilingwaterreactor(BWR)plants.Theintegrity ofsupportembedments wasnotquestioned duringtheNorthAnnalicensing action;consequently, emphasiswasplacedonresolving themostimmediate genericissue-whetherornotproblemssimilartothoseuncovered atNorthAnnaexistatotherfacilities.
 
Itwasthestaff'sjudgmentthatinclusion ofanevaluation ofsupportembedments intheinitialreviewwouldrequiredetailed, plant-specific investigations thatwerebeyondthescope.ofthepreliminary, overallgenericreview.Suchconsiderations weredeemedmoresuitedtoasubsequent phasewhenmoredetailedinvestigations ofindividual plantsmightbeundertaken.
==SUMMARY==
Requestsforinformation weresenttolicensees inlate1977;responses totheserequestswerereceivedduring1978.ISandiaLaboratories inAlbuquerque, NewMexico,wasretainedtoassistthestaffinthereviewandanalysisoftheinformation receivedfromlicensees andapplicants.
                .   . .   .   .   .   .   .   . 8 (Ilf  Franklin Research Center A Dtviston ot The Fronton Institute
Basedonananalysis'oftheinformation, thetechnical stud-iesperformed bySandiaLaboratories, andreviewoftheissuesbytheNRCstaff,theNRCdeveloped anNRCstafftechnical positionontheseissues,whichispresented inNUREG0577,"Potential forLowFractureToughness andLamellarTearingonPWRSteamGenerator andReactorCoolantPumpSupports."
 
Inaddition, NUREG0577establishes criteriaforevaluation ofthefracture-toughness adequacyofS/GandRCPsupports.
TER-C5257-167/168 1 .
NUREG0577alsoappliescertainofthesecriteriatothesupportstructures ofanumberofPWRplantstoachieveplantgroupings according totherelativefracture-toughness inte-grityofthesesupports.
 
00FranklinResearchCenterAbhteianatTheFtenMinIneetute3 TER-C5257-167/168 Theplantratingsare:~GroupI(lowest)~GroupII(intermediate)
==SUMMARY==
~GroupIII(highest)
 
Duringthegenericstudy,anumberofPWRplantswerereviewedforthefracture-toughness adequacyoftheirRCPandS/Gdesigns.Asaresultofthesereviews,eachplantwasassignedatentative plantrankingofeitherGroupI,II,orIII.SeveralPlants,D.C.CookUnits1and2amongthem,weretentatively rankedGroupIII.IntheappendixtoNUREG0577preparedbySandiaLabora-tories,whoinitially established therankingswhichsubsequently receivedNRCstaffendorsement, thesignificance oftheGroupIIIrankingisdescribed as:"considered tobeasgoodascareful,reasonable engineering practicecanproduce."
Information concerning aspects of the fracture-toughness design of the steam generator (S/G) and reactor coolant pump (RCP) supports for the Donald C. Cook Nuclear Power Plant Units 1 and 2 was submitted to the Acting Director of the Office of Nuclear Regulation by the Indiana and Michigan Power Company (IMPC) by letter dated Nov. 23, 1977. This information was reviewed at the Franklin Research Center (FRC) and evaluated in accordance with the criteria of the Nuclear Regulatory Commission (NRC) as set forth in NUREG 0577-Draft (henceforth referred to simply as NUREG 0577).
However,beforefinalizing thetentative GroupIIIrankings, theNRCreque'sted FRCtoconductanindependent reviewoftheGroupIIIplants(inconjunction withsimilarFRCtaskassignments toreviewthefracture-toughness adequacyofcorresponding supportsincertainotherplants)andtoprepareaTechnical Evaluation Reportforeachplant,presenting thereviewfindings.
The    information had previously been reviewed as part of the preparation of NUREG 0577 and D. C. Cook Units 1 and 2 had been assigned a Group III (rela-tively best) plant ranking for fracture toughness of S/G and RCP supports.
Thetechnical evaluation reportedhereinappliesthecriteriaofNUREG0577totheS/GandRCPsupportsforD.C.CookUnits1and2toprovideanassessment ofthefracture-toughness adequacyofthesesupportsleadingtoaplantranking.i4~CRITERIAAPPLIEDINTHEEUALUATION 4.1FRACTURE-TOUGHNESS GROUPINGOFMATERIALS USEDINSUPPORTCONSTRUCTION 4.1.1Criterion Table4.6,MaterialGroups,ofAppendixCtoNUREG0577groupsmaterials according totheirrelativefracturetoughness as:~GroupI(poorest)
This ranking was regarded as tentative. Subsequently, the NRC requested FRC to conduct an independent review prior to finalizing the ranking.
~GroupII(intermediate)
FRC's review was confined                        to fracture-toughness   issues in supports above the embedment.                 The      review    was conducted  in accordance  with NRC criteria  and to a procedure standardized                         for the several licensees    whose support designs were reviewed at FRC.
~GroupIII(best)(illFranklinResearchCenterAOhfsfonofTheFfenkffnInsofufe TER-C5257-167/168 4.1.2Interpretation Ifnosupplementary requirements werecalledoutinthematerialspecifi-cationaimedatprocuring aproductwithfracture-toughness properties supe-riortothoseroutinely suppliedunderthematerialspecification, thenthematerialwasgroupedinaccordance withTable4.6~Ifadditional requirements aimedatprocuring aproductwithsuperiorfracture-toughness properties werespecified, consideration wasgiventocred-itingthisspecificmaterialorderwithanimprovedmaterial-group rating.4.2PLANTGROUPINGFORFRACTURE-TOUGHNESS RANKINGOFS/GANDRCPSUPPORTSTRUCTURES 4'.2.1Criterion Plantsareclassified onthebasisoftheconstruction materials usedinthesupportsaftergivingconsideration totheimportance oftheirlocationandfunctionwithinthestructure, andtheirconsequent importance tosupport-structure.
As a      result of             its    review, FRC confirmed that the Group    III plant ranking assigned to Donald C. Cook Nuclear Power Plants Units 1 and                            2 for fracture toughness of S/G and RCP supports is justifiable.
integrity.
: 2. INTRODUCTION This report provides                      a  technical evaluation of information supplied by IMPC with its letter of Nov. 23, 1977, to Mr. Edson G. Case, Acting Director Office of Nuclear Regulation. The information concerns the fracture-toughness design of supports for the S/Gs and RCPs for D. C. Cook Units 1 and 2. The objective of the evaluation is to rank the design for fracture-toughness integrity on a relative scale in accordance with the grouping scheme and criteria established" in  NUREG    0577.
(Refertopages5and6ofNUREG0577,PartI~)4.2.2Interpretation Plantswereassignedaplant-group rankingidentical tothematerial-group rankingoftheleastfracture-tough materialusedintheconstruction, pro-videdthisusageisimportant tosupportintegrity.
(ill Franjdln Research Center A Divisive of The Frsnidin Insotuie
I4.3CRITERIAFORFRACTURE-TOUGHNESS ADEQUACYOFS/GANDRCPSUPPORTSItistheclearintentofNUREG0577thatlicensees demonstrate thefracture-toughness adequacyofthe"S/GandRCPsupportsorthattheytakeappropriate corrective measurestoassuretheirfracture-toughness integrity.
 
NUREG0577providesguidanceforsuchdemonstrations'.3.1 NDTCriteriaforScreening 30FDT+.+o~T,ut,'0'FIFranklinResearchCenterhDMsionofTheFcanklWInsatute 0l TER-C5257-167/168 where:~NDTisthemeannilductility transition temperature appro-priatetothematerialasgivenbyTable4.4ofAppendixCtoNUREG0577'~tristhestandarddeviation forthedatausedtodetermine NDTaslistedinTable4.4.~Tsupports isthelowestmetaltemperatur'e thatthesupportmemberwilleverexperience throughout theplantlifewhent'eplantisinanoperational state.Intheabsenceofmeasured, plant-specific data,Tsupports istakenas75'F.~Thetemperature term,30'For60'F,isanallowance forsec-tionsize(30'Fforthinsectionsand60'Fforthicksec-tions).4'.3.2Interpretation Ifevidenceisfurnished bythelicenseeprovingthatothervaluesofNDT,tr,orTareactuallyvalidfortheSlGorRCPsupportsandmateri-supportsalsinthelicensee's plant,suchdatamaybeused.Ifacceptable alternative evidenceisnotavailable, theabove-stipulated valuesshouldbeused.4.3.3Alternative CriteriaNUREG0577alsorecognized thatfracture-toughness integrity isacomplexmatterinvolving anumberofinterrelated factors,mostofwhichareplantspecific.
Consequently, demonstration ofcompliance withthescreening crite-riaisbutonemeansofproviding satisfactory assurance offracture-toughness adequacy.
NUREG0577notonlyrecognizes thatothermeansofshovingcompliance withtheintentofNUREG0577arepossible, butalsooffersextensive guidancere-latingtoseveralapproaches bywhichsuchademonstration maybeachieved.
Becauseoftheplant-specific character thatsuchdemonstrations musttake,NUREG0577doesnotrestrictthelicensees toanysingleapproachbut,instead,encourages eachlicenseetoreviewthefracture-toughness adequacyofhisSFGandRCPsupportsandsubmitevidenceofhis.findings.
ll(FranklinResearchCenterAOivislonorTheFsanMfnInsiitute TER-C5257-167/168 5.TECHNICAL EVALUATION Theinformation furnished totheNRCregarding thefracturetoughness of,andthepotential forlamellartearingin,S/GandRCPsupportsatD.C.CookUnits1and2wasreviewedatFRC.Thisinformation wassuppliedinresponsetotheNRCstaff'sgenericlettertoPWRlicensees concerning theseissues.Acopyofthestaff'srequest-for-information letter(ingenericform)maybefoundinNUREG0577,AppendixB.Onlyfracturetoughness issueswereaddressed intheFRCreview;thereviewprocedure isdescribed below.5.1REVIEWPROCEDURE ANDIMPLEMENTATION OFNRCCRITERIAThedrawingsandinformation submitted werefirstexaminedtobecomefamiliarwiththestructural design,materialselection, andconstruction practices.
Keyitemsfromthisinformation werecondensed totabularformandarepresented inTable5.1.Inaccordance withareviewprocedure standardized forthelicensees whoseplantswereevaluated atFRC,thefirststepwastocompilealistofmaterials usedinallmemberssignificant tothestructural integrity oftheS/GandRCPsupports.
Thelistedmaterials weretakenfromthosereportedintheresponsetoItem1oftheNRC'srequestforinformation, supplemented byasurveyofthesupportdrawingsforadditional materials whichmightbeindi-catedthere.Toeachofthematerials soidentified, twocriteriatestsvereapplied:1.TheNDT-criteria forscreening (paragraph 4.3.1ofthisreport).2.Thematerialgrouprankinginaccordance withtheprocedures ofSection4.1.Forplantswhichusedthem,materials vithanassignedGroupIorGroupIIfracture-toughness ratingwerefurthercategorized asthickorthinusingtheformulashownonthefollowing pagetodetermine thesectionthickness abovewhichbrittle(plainstrain)behaviormaybeanticipated underdynamicload.IFranMinResearchCenterAMelondTheFranklinInstitute TABLE5.1COHPONENT SUPPORTSU)DIARYPLANT:DonaldCDCookI62UTILITYIndiana&MichiganPoverHATEkIALS NESSMeetinghouse AEAmericanElectricPoverCompanySUPPORTSUPPLIERHAXIHUHALLOWABLE DESICNSTRESSTYPEConstruction Hacerials:
HILLCERTS.HEATAVAILABLE TREATMENT NDEOHMATERIALFRACTURETOUGHNESS TESTHEHBRANE6BENDIHG(NORMAL)THROUGHTHICKNESS h-618Cr2A-36A-588BoltingMaterials:
h-193B7h-194Cr7AISI4145A&90AISI4340MeldingHacerials:
E60XX>E70XX8016-01,8018-01,8018-G8016-C2,8018-02,2-1/2Zor3-1/2ZNiContentsubarcconsumables YesYesA-36tofine-grain practice.
Normalized h-588inCriticalmembers.UTunderveldareasThru-'Thickness ReducedAreaTestsCVNforh-618,A-3&,h-588(15ft-lbs830'F).AlsoHAEandMeldHaterial~Normal-Upset:
AISCHanualAllovables Emergency:
0.9SPaulceItlNon-Linear Elascic-Plastic Analysis0.65SyFABRICATION MELDINGPkOCESSHanualHetalhrcSubarcMELDINGPROCEDURE AISCCode,SeccionIXQualified Pro-ceduresPOST-MELDING TREATHENT StressReliefMETHODSUSEDTOPREVENTLAHELLARTEARINGAISCCodeJointsNDEANDINSPECTIONS PERFORHED llTorRTvherepossibleHPorLPDESIGNTYPEOFSUPPORTPin&ulnas>
CODEUSEDLOADINGCONDITIONS Normal:DL+TLUpset:DL+TL+OBEEmergency:
DL+TL+DBEFaulted:DL+TL+DBEsPRHINIHUHTEMPERATURE OFSUPPORT60F(Ambienttemperature nearsupports)
TER-C5257-167/168
TER-C5257-167/168
,Thecriticalthickness isgivenby:"ID22.5[-]fryDwhere.'yD isthedynamicyieldstrengthofthesteel.KIDisthenominal,minimumassuredfracturetoughness ofthesteelinaccordance withvaluessuppliedbyNUREG0577.tcisthecriticalthickness.
: 3. BACKGROUND During the course of the NRC licensing review for two pressurized water reactors (PWR), North Anna Units 1 and 2, questions were raised regarding the fracture-toughness adequacy of certain members, of the S/G and RCP supports.
Inmembersthickerthantc,brittle(i-e.,planestrain)behaviormaybeexpected.
The potential for lamellar teax'ing in some support members was also questioned.
Asimilarcategorization forGroupIIImaterials wasnotdeemednecessary forpurposesofthereviewbecausesuchmaterials aresanctioned forthick-~sectionusebyvirtueoftheirgrouprating.Structural drawingswerethenexamined'for:1~Allstructurally significant usesofGroupImaterials.
The    sta'ff's concern in the North Anna licensing process was that perhaps not enough attention had been given to the selection of materials for, and fabrication of, the S/G and RCP supports.
2.All'tructurally significant usesofGroupIImaterials inthicksections.
Fracture toughness of a material is a measure of its capability to absorb energy without failure or damage. Generally, a material is considered "tough" when, under stated conditions of stress and temperature, the material can withstand loading to its design limit in the presence of flaws. Toughness also implies that, under certain conditions, the material has the capability to arrest the growth of a flaw. A lack of adequate toughness (accompanied by the combination of low operating temperature, presence of flaws, and nonredun-dancy of critical support members} could result in failure of the support structure under postulated accident conditions, specifically a loss-of-coolant accident (LOCA) and safe shutdown earthquake (SSE).
3.Structurally significant applications ofmaterials knowntobesensitive tostresscorrosion crackingorotherspecialfailuremechanisms whichmightmakethempronetobrittlebehavior.
To address          fracture-toughness concerns at the North Anna facility, the licensee undertook tests not oxiginally specified and not included in the relevant ASTM specifications. These tests indicated that material -used in certain support members had relatively poor fracture toughness at 80'F metal temperature.
Thecircumstances associated withsuchusagewerethenexamined.
In this case the licensee agreed to raise (by ancillary electrical heat) the temperature of the S/G support beams in question to a minimum of 225'F every time, throughout the life of the plant, that the reactor coolant system (RCS) is pressurized above 1,000 psig. The NRC staff found this to be an acceptable resolution.
Consider-ationwasgiventofactorssuchas:direction ofloadings(alwayscompressive orsometimes tensile),
Because      similar materials and designs were used in other plants and be-cause similar problems were therefore possible, this matter was incorporated into the NRC Program for Resolution of Generic Issues as "Generic Technical t)ll Franklin Research Center A OMshn of Ibe FrankKn batiste
stresslevelsinthememberasindicated inthelicensee's
 
: response, thepresenceofstressraisersinmembergeometries, re-dundancyofloadpaths,andthelike.Applications judgedtobeofproblematic fracturetoughness wereidentified formoredetailedevaluation atafuturedate.Inaddition, information furnished onweldingandonmaterialspecifica-tionswasexaminedforitsfracture-toughness implications byaweldingengi-neerandametallurgist, respectively. 9tjFranklinResearchCenterhOnfafonof'ahaFrrrnwrnInrrfrrrre TER-C5257-167/168 Asaresultofthereviewfindingsandinaccordance withthecriteriaprocedure described inSection4.2ofthisreport,atentative plantrankingforfracture-toughness adequacyofS/GandRCPsupportswasassigned.
TER-C5257-167/168 Activity A12 Potential for                    Low Fracture Toughness and Lamellar Tearing  on PWR  Steam Generator and Reactor Coolant Pump Supports."
5.2REVIEWFINDINGS5.2.1UseofGroupIMaterials inApplications Important toStructural Integrity ofSupportsNonefound.5.2.2ThickSectionUseofGroupIIMaterials inApplications Important toStructural Integrity None,found.5.2.3ThinSectionUseofGroupIIMaterials inApplications Important ToStructural Integrity ASTMA-618steelisindicated onbothS/GandRCPsupportdrawingsasthematerialforthemainverticalcolumns.Theseareconstructed of12inchdia-meter,double-extra-strong pipe(i.e.,seamlesstubeof123/4incho.d.andwith1inchwalls)~NUREG0577classifies ASTMA-618asaGroupIIsteelwhenfurnished asformedandwithoutadditional specification requirements.
Since the        original licensing action (North Anna Units 1 and 2) involved only the S/G and RCP supports of PWRs, the staff's initial efforts were di-rected toward examination of the corresponding supports at other PWR facili-ties. However, the staff has kept in mind the possibility of expanding its review to include other support structures in PWR plants and support struc-tures in boiling water reactor (BWR) plants.
However,ASTMA-618Grade2wasspecified forthistubingandCharpyV-notchtestingwasrequired.
The  integrity of support                embedments  was not questioned during the North Anna licensing action; consequently, emphasis was placed on resolving the most immediate generic issue                  whether or not problems similar to those uncovered at North Anna exist at other facilities. It was the staff's judgment that inclusion of an evaluation of support embedments in the initial review would require detailed, plant-specific investigations that were beyond the scope. of the preliminary, overall generic review. Such considerations were deemed more suited to a subsequent phase when more detailed investigations of individual plants might be undertaken.
Specification ASTMA-618Grade2limitssilconcontenttoamaximumof0.30percent,andrequiresadditionofvanadium.
Requests        for information          were sent  to licensees in late 1977; responses to these requests were received during 1978.                                        I Sandia Laboratories                  in Albuquerque, New Mexico, was retained to assist the staff in    the review and              analysis of the information received from licensees and  applicants.            Based on an      analysis 'of the information, the technical stud-ies performed by Sandia Laboratories, and review of the issues by the NRC staff, the NRC developed an NRC staff technical position on these issues, which is presented in NUREG 0577, "Potential for Low Fracture Toughness and Lamellar Tearing on PWR Steam Generator and Reactor Coolant Pump Supports."
Theactualsteelusedwasanalyzedtohaveonly0'19percentsilicon(sufficient tocompletely deoxidethesteelaccording tosilicon-killed practice) andtocontain0.04percentvanadium(whichwouldtendtopromoteafinergrainsize)~/Thetestreportfurnished intheinformation suppliedtoNRCbyIMPCindicated thatthesteelpossessed aCharpyV-notchimpactenergyof24ft-lbsat30'F.Thisvalue,iftypicalofallheats,qualifies thissteeltobeofadequatequalityandtoughness for1inchsectionusage.fillFranMlnResearchCenterASvislondTheFranldlnhearne TER-C5257-167/168 5.2.4UseofMaterials Classified GroupIIIbyNUREG0577,UponCondition ASTMA-588isthemajorcomponent steelofboththeS/GandRCPsupportsandwassuppliedasA-588,GradeA.Thissteelisclassified inNUREG0577asaGroupIImaterialintheas-rolled orhot-worked condition.
In addition, NUREG 0577 establishes criteria for evaluation of the fracture-toughness adequacy of S/G and RCP supports. NUREG 0577 also applies certain of these criteria to the support structures of a number of PWR plants to achieve plant groupings according to the relative fracture-toughness inte-grity of    these supports.
However,insections1/2inchthickandover,thesteelwasorderednormalized andCharpyV-notchimpacttestswererequired.
3 00 Franklin Research Center A bhteian at The FtenMin Ineetute
Thetestdatafurnished forreviewindi-cateadequatetoughness at30'Finallthicknesses.
 
Inviewoftheadditional requirements specified, theA-588steelusedinthisapplication isdeemedtobeofsufficient qualityandtoughness tomeritaGroupIIImaterialrating.5.2.5UseofMaterials Classified GroupIIIbyNUREG0577,OutrightAllboltingandweldingmaterials.
TER-C5257-167/168 The    plant ratings are:
5.2.6IssuesNotCompletely ResolvedThetextandmaterials tableoftheIMPCletterofresponserefertouseofASTMA-36steelasamaterialofconstruction forS/GandRCPsupportsintheCookplants.Thesealsostatethatitwasorderedtofinegrainpracticeandrequiredtobesubjected toCharpyimpacttesting.Withsuchadditional requirements theA-36steelwouldbeconsidered, underNUREG0577criteria, assanctioned forgeneraluseinS/GandRCPsupports.
          ~    Group        I  (lowest)
However,FRCdidnotfinditindicated asamaterialofconstruction onanyofthedrawingsfurnished forreviewnorcouldmilltestorothermaterialdataforthissteelbefoundamongtheextensive information supplied.
          ~    Group        II (intermediate)
Thisquestion, althoughunresolved, wouldnotappeartoaffectthefinalclassificationofthisplant.6.CONCLUSIONS Thedesignandconstruction ofsupportsforsteamgenerators andreactorcoolantpumpsatDonaldC.CookNuclearPowerPlantUnits1and2havebeenreviewedforfracture-toughness adequacyattheFRC.(IllFranMinResearchCenterADivisionor%heFranl4nInsetst
          ~    Group        III (highest)
-0 TER-C5257-167/168 Criteriaforthesuitability ofmaterials andconstruction practices forS/GandRCPsupportswereprovidedbytheNRCstaffaspublished inNUREG0577-Draft.Inthereview,generalcriteriaofNUREG0577werespecifically appliedtoinformation furnished byIndianaandMichiganPowerCompany(IMPC)concern-ingthesupportsinD.C.CookUnits1and2.Thereviewwasrestricted tosupports(abovetheembedment) forsteamgenerators andreactorcoolantpumps.Conclusions relatingtothemdonotnecessarily extendtothesup'portdesignofothercomponents.
During the generic study,                      a number of PWR plants were reviewed for the fracture-toughness adequacy of their RCP and S/G designs. As a result of these reviews, each plant was assigned a tentative plant ranking of either Group I, II, or III.
InthecaseofD.C.CookUnits1and2FRCconcludes that:1~Engineering measurestakeninsupportdesign,materialselection, materialspecification, materialacceptance testing,fabrication methods,andinspections providereasonable evidencethatthesteamgenerator supportstructures possessadequatefracturetoughness tomeetNRCcriteriaforaGroupIIIrating.2.Engineering measurestakeninthedesignandconstruction ofthereactorcoolantpumpsupportsprovidesimilarevidencetoqualifythemforaGroupIIIratingalso.3.TheGroupIII(relatively highest)plantratingforfracture-toughness adequacyofsupportsassignedtoDonaldC.,CookNuclearPowerPlantUnits1and2inNUREG0577-Draft isjustifiable.
Several Plants, D. C. Cook Units 1 and 2 among them, were tentatively ranked Group            III.        In the appendix to NUREG 0577 prepared by Sandia Labora-tories, who initially established the rankings which subsequently received NRC staff endorsement, the significance of the Group                      III ranking is described as:
I)9FranMinResearchCenterAOsvlslonerThefrenk5nInsdrute 0}}
"considered to be as good as careful, reasonable engineering practice can produce."
However, before                  finalizing the tentative    Group III rankings, the  NRC reque'sted      FRC      to conduct an independent review          of the Group III plants  (in conjunction with similar FRC task assignments to review the fracture-toughness adequacy of corresponding supports in certain other plants) and to prepare a Technical Evaluation Report for each plant, presenting the review findings.
The    technical evaluation reported herein applies the criteria of NUREG 0577 to the S/G and RCP supports for D. C. Cook Units 1 and 2 to provide an assessment of the fracture-toughness adequacy of these supports leading to a plant ranking.
i 4~    CRITERIA APPLIED IN THE EUALUATION 4.1    FRACTURE-TOUGHNESS GROUPING OF MATERIALS USED                    IN SUPPORT CONSTRUCTION 4.1.1    Criterion Table 4 .6, Material Groups, of Appendix C to NUREG 0577 groups materials according to their relative fracture toughness as:
    ~    Group        I  (poorest)
    ~    Group        II (intermediate)
    ~    Group        III (best)
(ill Franklin Research Center A Ohfsfon of The Ffenkffn Insofufe
 
TER-C5257-167/168 4.1.2    Interpretation If no    supplementary requirements were called out in the material specifi-cation aimed at procuring a product with fracture-toughness properties supe-rior to those routinely supplied under the material specification, then the material was grouped in accordance with Table 4.6                                  ~
If additional              requirements aimed at procuring                    a product with superior fracture-toughness properties were specified, consideration was given to cred-iting this specific material order with an improved material-group rating.
4.2    PLANT GROUPING FOR FRACTURE-TOUGHNESS RANKING OF S/G AND RCP SUPPORT STRUCTURES 4'.2.1    Criterion Plants are classified on the basis of the construction materials used in the supports after giving consideration to the importance of their location and function within the structure, and their consequent importance to support-structure. integrity. (Refer to pages 5 and 6 of NUREG 0577, Part I )                                  ~
4.2.2      Interpretation Plants were assigned a plant-group ranking identical to the material-group ranking of the least fracture-tough material used in the construction, pro-vided this usage is important to support integrity.
I 4.3    CRITERIA FOR FRACTURE-TOUGHNESS ADEQUACY OF S/G AND                                  RCP SUPPORTS It is    the clear            intent of NUREG 0577 that licensees demonstrate the fracture-toughness adequacy of the" S/G and RCP supports or that they take appropriate corrective measures to assure their fracture-toughness integrity.
NUREG 0577 provides guidance for such demonstrations'.3.1 NDT    Criteria for Screening 30 F DT+  .  +  o                ~T,u  t,'0'F I  Franklin Research Center h DMsion of The FcanklW Insatute
 
0 l TER-C5257-167/168 where:
                  ~    NDT is the mean nil ductility transition temperature appro-priate to the material as given by Table 4.4 of Appendix C to  NUREG          0577 '
                  ~    tr  is the standard deviation for the data          used to determine NDT    as listed in Table 4.4.
                  ~    Tsupports is the lowest metal temperatur'e that the support member        will ever experience throughout the plant life when t'e plant is in an operational state. In the absence of measured, plant-specific data, Tsupports is taken as 75'F.
                  ~    The temperature              term, 30'F or 60'F, is an allowance for sec-tion size (30'F for thin sections            and 60'F for thick sec-tions).
4'.3.2    Interpretation If evidence              is furnished by the licensee proving that other values of NDT, tr, or T                      are actually valid for the SlG or RCP supports and materi-supports als in the licensee's plant, such data may be used. If acceptable alternative evidence is not available, the above-stipulated values should be used.
4.3.3    Alternative Criteria NUREG      0577      also recognized that fracture-toughness            integrity is a complex matter involving                a number          of interrelated factors, most of which are plant specific. Consequently, demonstration of compliance with the screening crite-ria is but one means of providing satisfactory assurance of fracture-toughness adequacy.
NUREG      0577      not only recognizes that other means of shoving compliance with the intent of NUREG 0577 are possible, but also offers extensive guidance re-lating to several approaches by which such a demonstration may be achieved.
Because of the plant-specific character that such demonstrations must take, NUREG 0577 does not restrict the licensees                        to any single approach but, instead, encourages each licensee to review the fracture-toughness adequacy of his SFG and RCP supports and submit evidence of his. findings.
ll( Franklin Research Center A Oivislon or The FsanMfn Insiitute
 
TER-C5257-167/168
: 5. TECHNICAL EVALUATION The  information furnished to the NRC regarding the fracture toughness of, and the potential for lamellar tearing in, S/G and RCP supports at D. C. Cook Units 1 and 2 was reviewed at FRC. This information was supplied in response to the NRC staff's generic letter to PWR licensees concerning these issues. A copy of the staff's request-for-information letter (in generic form) may be found  in  NUREG    0577, Appendix B.
Only fracture toughness issues were addressed                    in the  FRC review; the review procedure is described below.
5.1  REVIEW PROCEDURE AND IMPLEMENTATION OF NRC CRITERIA The drawings and                information submitted were first examined to become familiar with the structural design, material selection, and construction practices. Key items from this information were condensed to tabular form                        and are presented in Table 5.1.
In accordance with a review procedure standardized for the licensees whose plants were evaluated at FRC, the first step was to compile a list of materials used in all members significant to the structural integrity of the S/G and RCP supports.                    The listed materials were taken from those reported in the response to Item 1 of the NRC's request for information, supplemented by a survey of the support drawings for additional materials which might be indi-cated there.
To each    of the materials              so identified,  two criteria tests  vere applied:
: 1. The    NDT-criteria for screening (paragraph 4.3.1 of this report).
: 2. The    material group ranking in accordance with the procedures              of Section 4.1.
For plants which used them, materials                  vith  an assigned Group  I or Group  II fracture-toughness rating were further                    categorized as thick or thin using the formula shown on the following page to determine the section thickness above which brittle (plain strain) behavior may be anticipated under dynamic load.
I  FranMin Research Center A Melon d The Franklin Institute
 
TABLE  5.1 COHPONENT SUPPORT SU)DIARY PLANT:  Donald    CD  Cook I  6 2 UTI LITY                                  NESS                        AE                                        SUPPORT SUPPLIER Indiana  & Michigan Pover                Meetinghouse                American    Electric  Pover Company HATEkIALS HAXIHUH ALLOWABLE DESICN STRESS FRACTURE HILL  CERTS. HEAT                        NDE OH              TOUGHNESS            HEHBRANE 6                    THROUGH TYPE                    AVAILABLE      TREATMENT                  MATERIAL            TEST                  BENDIHG (NORMAL)              THICKNESS Construction Hacerials:
h-618 Cr 2              Yes            A-36  to fine-grain          UT  under veld      Thru-'Thickness      Normal-Upset:                  0.65  Sy A-36                    Yes            practice.                  areas              Reduced Area Tests      AISC Hanual    Allovables A-588                                  Normalized h-588 in                                                    Emergency:
Bolting Materials:                        Critical  members.                              CVN  for h-618, A-3&,  0.9 S h-588 (15  ft-lbs    Paul ceItl h-193 B7                                                                                830'F).                Non-Linear h-194 Cr  7                                                                              Also  HAE and  Meld    Elascic-Plastic AISI 4145                                                                                Haterial ~              Analysis A&90 AISI 4340 Melding Hacerials:
E60XX> E70XX 8016-01, 8018-01, 8018-G 8016-C2, 8018-02, 2-1/2Z or 3-1/2Z Ni Content sub arc consumables FABRICATION METHODS USED TO                NDE AND MELDING                  MELDING                                    POST-MELDING                              PREVENT LAHELLAR              INSPECTIONS PkOCESS                  PROCEDURE                                  TREATHENT                                TEARING                        PERFORHED Hanual Hetal hrc        AISC Code,                                  Stress Relief                            AISC Code    Joints          llT or  RT vhere Sub  arc                Seccion IX                                                                                                            possible Qualified Pro-                                                                                                      HP or LP cedures DESIGN TYPE OF SUPPORT                  CODE USED                                  LOADING CONDITIONS                        HINIHUH TEMPERATURE OF SUPPORT Pin&ulnas>                                                          Normal:    DL + TL                      60 F (Ambient temperature  near Upse  t:  DL + TL + OBE                  su ppor ts )
Emergency: DL + TL + DBE Faulted: DL + TL + DBEs PR
 
TER-C5257-167/168
      ,The    critical              thickness is given by:
2.5 [  
                                                                  "ID fryD
                                                                      ]
2 where.'yD is the dynamic yield strength of the steel.
KID is the nominal, minimum assured fracture toughness of the steel in accordance with values supplied by        NUREG  0577.
tc is the        critical thickness. In members thicker than tc,       brittle (i-e., plane strain) behavior may be expected.
A    similar categorization for Group III materials was not deemed necessary for purposes of the review because such materials are sanctioned for thick-                       ~
section use by virtue of their group rating.
Structural drawings were then examined 'for:
1 ~     All structurally significant uses of Group I materials.
: 2.       All'tructurally significant               uses  of Group II materials in thick sections.
: 3.       Structurally significant applications of materials known to be sensitive to stress corrosion cracking or other special failure mechanisms which might make them prone to brittle behavior.
The circumstances                    associated with such usage were then examined. Consider-ation was given to factors such as: direction of loadings (always compressive or sometimes tensile), stress levels in the member as indicated in the licensee's response, the presence of stress raisers in member geometries, re-dundancy of load paths, and the like. Applications judged to be of problematic fracture toughness were identified for more detailed evaluation at a future date.
In addition, information furnished on welding and on material specifica-tions was examined for its fracture-toughness implications by a welding engi-neer and a metallurgist, respectively.
9tj  Franklin Research Center h Onfafon of 'aha Frrrnwrn Inrrfrrrre
 
TER-C5257-167/168 As a    result of the review findings and in accordance with the criteria procedure described in Section 4.2 of this report, a tentative plant ranking for fracture-toughness adequacy of S/G and RCP supports was assigned.
5.2        REVIEW FINDINGS 5.2.1          Use    of Group I Materials in Applications Important to Structural Integrity of Supports None      found.
5.2.2          Thick Section          Use of Group  II Materials  in Applications Important to Structural Integrity None, found.
5.2.3          Thin Section Use of Group          II Materials  in Applications Important   To Structural Integrity ASTM    A-618        steel is indicated  on both S/G and  RCP support drawings as the material for the main vertical columns. These are constructed of 12 inch dia-meter, double-extra-strong pipe (i.e., seamless tube of 12 3/4 inch o.d. and with 1 inch walls)                 ~
NUREG      0577      classifies  ASTM A-618 as a Group  II steel when  furnished  as formed and without additional specification requirements.                     However,   ASTM  A-618 Grade 2 was specified for this tubing and Charpy V-notch                    testing  was  required.
Specification ASTM A-618 Grade 2 limits silcon content to                a maximum  of 0.30 percent, and requires addition of vanadium. The actual steel                      used was analyzed to have only 0'19 percent silicon (sufficient to completely deoxide the steel according to silicon-killed practice) and to contain 0.04 percent vanadium (which would tend to promote a finer grain size)                   ~
                  /
The    test report furnished in the information supplied to NRC by IMPC indicated that the steel possessed a Charpy V-notch impact energy of 24 ft-lbs at 30'F. This value, if typical of all heats, qualifies this steel to be of adequate quality and toughness for 1 inch section usage.
fill FranMln Research Center A Svislon d The Franldln hearne
 
TER-C5257-167/168 5.2.4          Use    of Materials Classified           Group  III by NUREG  0577, Upon Condition ASTM      A-588        is the major    component  steel of both the S/G and RCP supports and was supplied as A-588, Grade A. This steel is classified in NUREG 0577 as a Group II material in the as-rolled or hot-worked condition. However, in sections 1/2 inch thick and over, the steel was ordered normalized and Charpy V-notch impact tests were required. The test data furnished for review indi-cate adequate toughness at 30'F in all thicknesses.                         In view of the additional requirements specified, the A-588 steel used in this application is deemed to be of sufficient quality and toughness to merit a Group III material rating.
5.2.5          Use    of Materials Classified           Group  III by NUREG  0577, Outright All bolting                and  welding materials.
5.2.6          Issues Not Completely Resolved The      text    and        materials table of the IMPC letter of response refer to use of ASTM A-36 steel as a material of construction for S/G and RCP supports in the Cook plants. These also state that                        it was ordered to fine grain practice and required to be subjected to Charpy impact testing. With such additional requirements the A-36 steel would be considered, under NUREG 0577 criteria, as sanctioned for general use in S/G and RCP supports. However, FRC did not find it  indicated as a material of construction on any of the drawings furnished for review nor could mill test or other material data for this steel be found among the extensive information supplied.
This question, although unresolved, would not appear to affect the final if class ication o f this plant.
: 6. CONCLUSIONS The design and                  construction of supports for steam generators      and reactor coolant pumps at Donald C. Cook Nuclear Power Plant Units 1 and                        2  have been reviewed for fracture-toughness adequacy at the FRC.
(Ill FranMin Research Center A Division or %he Franl4n Insets  t
 
-0 TER-C5257-167/168 Criteria for the suitability of materials                      and construction practices for S/G and RCP          supports were provided by the NRC staff as published in NUREG 0577-Draft. In the review, general criteria of NUREG 0577 were specifically applied to information furnished by Indiana and Michigan Power Company (IMPC) concern-ing the supports in D . C. Cook Units 1 and 2.
The    review was restricted to supports (above the embedment) for steam generators and reactor coolant pumps. Conclusions relating to them do not necessarily extend to the sup'port design of other components.
In the        case      of    D. C. Cook Units      1  and 2 FRC concludes that:
1 ~     Engineering measures taken in support design, material selection, material specification, material acceptance testing, fabrication methods, and inspections provide reasonable evidence that the steam generator support structures possess adequate fracture toughness to meet NRC criteria for a Group III rating.
: 2.       Engineering measures taken in the design and construction of the reactor coolant pump supports provide similar evidence to qualify them    for      a Group  III rating  also.
: 3.       The Group            III (relatively highest) plant rating for fracture-toughness adequacy of supports assigned to Donald C.,Cook Nuclear Power Plant Units 1 and 2 in NUREG 0577-Draft is justifiable.
I)9 FranMin Research Center f
A Osvlslon er The renk5n Insdrute
 
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Latest revision as of 00:34, 4 February 2020

Forwards Fracture Toughness of Steam Generator & Reactor Coolant Pump Supports. Rept Describes Criteria for Review, Procedure & Basis for Conclusion Supporting NUREG-0577 Group III Plant Ranking for fracture-toughness Adequacy
ML17331A465
Person / Time
Site: Cook  American Electric Power icon.png
Issue date: 09/30/1980
From: Carfagno S
FRANKLIN INSTITUTE
To: Butcher E
Office of Nuclear Reactor Regulation
Shared Package
ML17326A752 List:
References
CON-NRC-03-79-118, CON-NRC-3-79-118 NUDOCS 8010080417
Download: ML17331A465 (22)


Text

REGULAT~ INFORMATION D I STR I BUT ION~i'STEM (RIDS)* 't ACCESSION NBR: 8010080417 DOC ~ DATE; 80/09/30 NOTARIZED: NO DO FACIL:50 315 Donald C, Cook Nuclear Power Plantg Unit lr Indiana S 500031 50 316 Donald C. Cook Nuclear BYNAME Power Plantg Unit 2g Indiana 8 05 6 AUTH AUTHOR AFF ILI AT ION CARFAGRO~S.P. Franklin Institute/Frankl.in Research .Center RECIP ~ NAME RECIPIENT AFFILIATION BUTCHER~K,J ~ Assistant'irector for Plant Systems

SUBJECT:

Forwards "Fracture Toughness of Steam Generator 8 Reacto,r Coolant Pump Suppo,rts." Rept descr,ibes criteria for 'reviewi.

procedure L basis for conclusion supporting NUREG 0577 Gt oup III plant ranking for fracture toughness adequacy.'ISTRIBUTION CODE: X004S COPIES RECEIVED! L(TR ENCL 1. SIZE!

TITLE: Frankl in Research Center Contract Repor t NOTES: ILE;3 copies all material 05000315>>

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(l( Franklin Research Center A Division of The Franklin institute Sep'tember 30, 1980 I'

United States Nuclear Regulatory Commission Washington, D.C. 20555 Attention: Mr. Edward J. Butcher, Jr .

Project Officer

Reference:

FRC Project C5257 NRC Contract NRC-03-79-118 NRC TAC No. 08479 and 08486

,FRC Task No. 167 and 168

Title:

FRC TER: Fracture Toughness of Steam Generator and Reactor Coolant Pump Supports - D.C. Cook Units 1 and 2

Dear Mr.,

Butcher:

Enclosed is a Technical Evaluation Report which addresses the fracture-toughness adequacy of steam generator and reactor coolant pump supports in D.C. Cook Units 1 and 2.

The report describes the criteria established by NRC for this review, the review procedure used to evaluate plant compliance with the criteria, and the basis for FRC's conclusion supporting a NUREG 0577 Group III (relatively superior) plant ranking for fracture-toughness adequacy of these support s tructures ~

Very truly yours, S. P. Carfag o Project Manager

'SPC/mh j Enclosure 0 q cc: J. R. Fair (also K. R. Wichman reproducible copy) $

A. F. Glagola (letter only)

SIS g) 80ZO080 4 Z t g )(tn The Benjamin Franklin Parkway, Philadelphia. Pa. 19103 (215) 448-1000 TWX-710 670 1889

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0 TECHNlCAL EVALUATION REPORT FRACTURE TOUGHNESS OF STEAM GENERATOR AND REACTOR COOLANT PUMP SUPPORTS INDIANA R I'1ICHIGAN POWER .CONPANY .

DONAl D C COOK NUCLEAR POWER PLANT UNITS 1'ND 2

'NRC DOCKET NO. 50-315 and 50-316 NRCTACNO. 08479 and 08486 FRC PROJECT C5257 NRC CONTRACT NO. NRC43-79-118 FRCTASK 167 and 168 Prepared by Franklin Research Center Authors: T.C. S tilwell, A.G.Allten, The Parkway at Twentieth Street K;E.Dorschu, P.N.Noell Philadelphia, PA 19103 FRC Group Leader: T.C. S ti.lwell Prepared for Nuclear'Regulatory Commission Washington, D.C. 20555 Lead NRC Engineer: J.R.Pair September, 1980 This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government nor any agency thereof, or any of their employees, makes any warranty,,expressed or implied, or assumes any legal liability or responsibility for any third party's use, or the results of such use, of any information, apparatus, product or process disclosed in this report, or represents that its use by such third party would not infringe privately owned rights.

IIII Franklin Research Center A Division of The Franklin Institute The Benjamin FranMin Pa~ay. Phiia.. Po. ) 9)03 Q)5) 448 ) 000

l~ '

TER-C5257-16 7/168 CONTENTS Section Title ~Pa e 1

SUMMARY

~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~

2 INTRODUCTION 3 BACKGROUND ~ 2 4 CRITERIA APPLIED IN THE EVALUATION . ~ 4 4.1 Fracture-Toughness Grouping of Materials Used in Support Construction . 4 4.1.1 Criterion 4 4.1.2 Interpretation. 5 4.2 Plant Grouping for Fracture-Toughness Ranking of S/G and RCP Support Structures 5 4.2.1 Criterion 5 4.2.2 Interpretation. 5 4.3 Criteria for Fracture-Toughness Adequacy of S/G and RCP Supports 5 4.3.1 NDT Criteria for Screening. 5 4.3.2 Interpretation. 6 4.3.3 Alternative Criteria 6 5 TECHNICAL EVALUATION ~ 7 5.1 Review Procedure and Implementation of NRC Criteria ~ 7 5.2 Review Findings 10 5.2.1 Use of Group I Materials in Applications Important to Structural Integrity of Supports 10 5.2.2 Thick Section Use of Group II Materials in Applications Important to Structural Franklin Integrity . 10 5.2.3 Thin Section Use of Group II Materials in Applications Important To Structural Integrity . 10 00 Franklin Research center A !Xvldon ot The Instate

TER-C5257-167/168 5.2e4 Use of Materials Classified Group II by NUREG 0577, Upon Condition.

5.2.5 Use of Materials Classified .Group III by NUREG 0577, Outright 5.2.6 Issues Not Completely Resolved. 11 6 CONCLUSIONS 11 TABLE Number Title Page 5.1 COMPONENT SUPPORT

SUMMARY

. . . . . . . . . 8 (Ilf Franklin Research Center A Dtviston ot The Fronton Institute

TER-C5257-167/168 1 .

SUMMARY

Information concerning aspects of the fracture-toughness design of the steam generator (S/G) and reactor coolant pump (RCP) supports for the Donald C. Cook Nuclear Power Plant Units 1 and 2 was submitted to the Acting Director of the Office of Nuclear Regulation by the Indiana and Michigan Power Company (IMPC) by letter dated Nov. 23, 1977. This information was reviewed at the Franklin Research Center (FRC) and evaluated in accordance with the criteria of the Nuclear Regulatory Commission (NRC) as set forth in NUREG 0577-Draft (henceforth referred to simply as NUREG 0577).

The information had previously been reviewed as part of the preparation of NUREG 0577 and D. C. Cook Units 1 and 2 had been assigned a Group III (rela-tively best) plant ranking for fracture toughness of S/G and RCP supports.

This ranking was regarded as tentative. Subsequently, the NRC requested FRC to conduct an independent review prior to finalizing the ranking.

FRC's review was confined to fracture-toughness issues in supports above the embedment. The review was conducted in accordance with NRC criteria and to a procedure standardized for the several licensees whose support designs were reviewed at FRC.

As a result of its review, FRC confirmed that the Group III plant ranking assigned to Donald C. Cook Nuclear Power Plants Units 1 and 2 for fracture toughness of S/G and RCP supports is justifiable.

2. INTRODUCTION This report provides a technical evaluation of information supplied by IMPC with its letter of Nov. 23, 1977, to Mr. Edson G. Case, Acting Director Office of Nuclear Regulation. The information concerns the fracture-toughness design of supports for the S/Gs and RCPs for D. C. Cook Units 1 and 2. The objective of the evaluation is to rank the design for fracture-toughness integrity on a relative scale in accordance with the grouping scheme and criteria established" in NUREG 0577.

(ill Franjdln Research Center A Divisive of The Frsnidin Insotuie

TER-C5257-167/168

3. BACKGROUND During the course of the NRC licensing review for two pressurized water reactors (PWR), North Anna Units 1 and 2, questions were raised regarding the fracture-toughness adequacy of certain members, of the S/G and RCP supports.

The potential for lamellar teax'ing in some support members was also questioned.

The sta'ff's concern in the North Anna licensing process was that perhaps not enough attention had been given to the selection of materials for, and fabrication of, the S/G and RCP supports.

Fracture toughness of a material is a measure of its capability to absorb energy without failure or damage. Generally, a material is considered "tough" when, under stated conditions of stress and temperature, the material can withstand loading to its design limit in the presence of flaws. Toughness also implies that, under certain conditions, the material has the capability to arrest the growth of a flaw. A lack of adequate toughness (accompanied by the combination of low operating temperature, presence of flaws, and nonredun-dancy of critical support members} could result in failure of the support structure under postulated accident conditions, specifically a loss-of-coolant accident (LOCA) and safe shutdown earthquake (SSE).

To address fracture-toughness concerns at the North Anna facility, the licensee undertook tests not oxiginally specified and not included in the relevant ASTM specifications. These tests indicated that material -used in certain support members had relatively poor fracture toughness at 80'F metal temperature.

In this case the licensee agreed to raise (by ancillary electrical heat) the temperature of the S/G support beams in question to a minimum of 225'F every time, throughout the life of the plant, that the reactor coolant system (RCS) is pressurized above 1,000 psig. The NRC staff found this to be an acceptable resolution.

Because similar materials and designs were used in other plants and be-cause similar problems were therefore possible, this matter was incorporated into the NRC Program for Resolution of Generic Issues as "Generic Technical t)ll Franklin Research Center A OMshn of Ibe FrankKn batiste

TER-C5257-167/168 Activity A12 Potential for Low Fracture Toughness and Lamellar Tearing on PWR Steam Generator and Reactor Coolant Pump Supports."

Since the original licensing action (North Anna Units 1 and 2) involved only the S/G and RCP supports of PWRs, the staff's initial efforts were di-rected toward examination of the corresponding supports at other PWR facili-ties. However, the staff has kept in mind the possibility of expanding its review to include other support structures in PWR plants and support struc-tures in boiling water reactor (BWR) plants.

The integrity of support embedments was not questioned during the North Anna licensing action; consequently, emphasis was placed on resolving the most immediate generic issue whether or not problems similar to those uncovered at North Anna exist at other facilities. It was the staff's judgment that inclusion of an evaluation of support embedments in the initial review would require detailed, plant-specific investigations that were beyond the scope. of the preliminary, overall generic review. Such considerations were deemed more suited to a subsequent phase when more detailed investigations of individual plants might be undertaken.

Requests for information were sent to licensees in late 1977; responses to these requests were received during 1978. I Sandia Laboratories in Albuquerque, New Mexico, was retained to assist the staff in the review and analysis of the information received from licensees and applicants. Based on an analysis 'of the information, the technical stud-ies performed by Sandia Laboratories, and review of the issues by the NRC staff, the NRC developed an NRC staff technical position on these issues, which is presented in NUREG 0577, "Potential for Low Fracture Toughness and Lamellar Tearing on PWR Steam Generator and Reactor Coolant Pump Supports."

In addition, NUREG 0577 establishes criteria for evaluation of the fracture-toughness adequacy of S/G and RCP supports. NUREG 0577 also applies certain of these criteria to the support structures of a number of PWR plants to achieve plant groupings according to the relative fracture-toughness inte-grity of these supports.

3 00 Franklin Research Center A bhteian at The FtenMin Ineetute

TER-C5257-167/168 The plant ratings are:

~ Group I (lowest)

~ Group II (intermediate)

~ Group III (highest)

During the generic study, a number of PWR plants were reviewed for the fracture-toughness adequacy of their RCP and S/G designs. As a result of these reviews, each plant was assigned a tentative plant ranking of either Group I, II, or III.

Several Plants, D. C. Cook Units 1 and 2 among them, were tentatively ranked Group III. In the appendix to NUREG 0577 prepared by Sandia Labora-tories, who initially established the rankings which subsequently received NRC staff endorsement, the significance of the Group III ranking is described as:

"considered to be as good as careful, reasonable engineering practice can produce."

However, before finalizing the tentative Group III rankings, the NRC reque'sted FRC to conduct an independent review of the Group III plants (in conjunction with similar FRC task assignments to review the fracture-toughness adequacy of corresponding supports in certain other plants) and to prepare a Technical Evaluation Report for each plant, presenting the review findings.

The technical evaluation reported herein applies the criteria of NUREG 0577 to the S/G and RCP supports for D. C. Cook Units 1 and 2 to provide an assessment of the fracture-toughness adequacy of these supports leading to a plant ranking.

i 4~ CRITERIA APPLIED IN THE EUALUATION 4.1 FRACTURE-TOUGHNESS GROUPING OF MATERIALS USED IN SUPPORT CONSTRUCTION 4.1.1 Criterion Table 4 .6, Material Groups, of Appendix C to NUREG 0577 groups materials according to their relative fracture toughness as:

~ Group I (poorest)

~ Group II (intermediate)

~ Group III (best)

(ill Franklin Research Center A Ohfsfon of The Ffenkffn Insofufe

TER-C5257-167/168 4.1.2 Interpretation If no supplementary requirements were called out in the material specifi-cation aimed at procuring a product with fracture-toughness properties supe-rior to those routinely supplied under the material specification, then the material was grouped in accordance with Table 4.6 ~

If additional requirements aimed at procuring a product with superior fracture-toughness properties were specified, consideration was given to cred-iting this specific material order with an improved material-group rating.

4.2 PLANT GROUPING FOR FRACTURE-TOUGHNESS RANKING OF S/G AND RCP SUPPORT STRUCTURES 4'.2.1 Criterion Plants are classified on the basis of the construction materials used in the supports after giving consideration to the importance of their location and function within the structure, and their consequent importance to support-structure. integrity. (Refer to pages 5 and 6 of NUREG 0577, Part I ) ~

4.2.2 Interpretation Plants were assigned a plant-group ranking identical to the material-group ranking of the least fracture-tough material used in the construction, pro-vided this usage is important to support integrity.

I 4.3 CRITERIA FOR FRACTURE-TOUGHNESS ADEQUACY OF S/G AND RCP SUPPORTS It is the clear intent of NUREG 0577 that licensees demonstrate the fracture-toughness adequacy of the" S/G and RCP supports or that they take appropriate corrective measures to assure their fracture-toughness integrity.

NUREG 0577 provides guidance for such demonstrations'.3.1 NDT Criteria for Screening 30 F DT+ . + o ~T,u t,'0'F I Franklin Research Center h DMsion of The FcanklW Insatute

0 l TER-C5257-167/168 where:

~ NDT is the mean nil ductility transition temperature appro-priate to the material as given by Table 4.4 of Appendix C to NUREG 0577 '

~ tr is the standard deviation for the data used to determine NDT as listed in Table 4.4.

~ Tsupports is the lowest metal temperatur'e that the support member will ever experience throughout the plant life when t'e plant is in an operational state. In the absence of measured, plant-specific data, Tsupports is taken as 75'F.

~ The temperature term, 30'F or 60'F, is an allowance for sec-tion size (30'F for thin sections and 60'F for thick sec-tions).

4'.3.2 Interpretation If evidence is furnished by the licensee proving that other values of NDT, tr, or T are actually valid for the SlG or RCP supports and materi-supports als in the licensee's plant, such data may be used. If acceptable alternative evidence is not available, the above-stipulated values should be used.

4.3.3 Alternative Criteria NUREG 0577 also recognized that fracture-toughness integrity is a complex matter involving a number of interrelated factors, most of which are plant specific. Consequently, demonstration of compliance with the screening crite-ria is but one means of providing satisfactory assurance of fracture-toughness adequacy.

NUREG 0577 not only recognizes that other means of shoving compliance with the intent of NUREG 0577 are possible, but also offers extensive guidance re-lating to several approaches by which such a demonstration may be achieved.

Because of the plant-specific character that such demonstrations must take, NUREG 0577 does not restrict the licensees to any single approach but, instead, encourages each licensee to review the fracture-toughness adequacy of his SFG and RCP supports and submit evidence of his. findings.

ll( Franklin Research Center A Oivislon or The FsanMfn Insiitute

TER-C5257-167/168

5. TECHNICAL EVALUATION The information furnished to the NRC regarding the fracture toughness of, and the potential for lamellar tearing in, S/G and RCP supports at D. C. Cook Units 1 and 2 was reviewed at FRC. This information was supplied in response to the NRC staff's generic letter to PWR licensees concerning these issues. A copy of the staff's request-for-information letter (in generic form) may be found in NUREG 0577, Appendix B.

Only fracture toughness issues were addressed in the FRC review; the review procedure is described below.

5.1 REVIEW PROCEDURE AND IMPLEMENTATION OF NRC CRITERIA The drawings and information submitted were first examined to become familiar with the structural design, material selection, and construction practices. Key items from this information were condensed to tabular form and are presented in Table 5.1.

In accordance with a review procedure standardized for the licensees whose plants were evaluated at FRC, the first step was to compile a list of materials used in all members significant to the structural integrity of the S/G and RCP supports. The listed materials were taken from those reported in the response to Item 1 of the NRC's request for information, supplemented by a survey of the support drawings for additional materials which might be indi-cated there.

To each of the materials so identified, two criteria tests vere applied:

1. The NDT-criteria for screening (paragraph 4.3.1 of this report).
2. The material group ranking in accordance with the procedures of Section 4.1.

For plants which used them, materials vith an assigned Group I or Group II fracture-toughness rating were further categorized as thick or thin using the formula shown on the following page to determine the section thickness above which brittle (plain strain) behavior may be anticipated under dynamic load.

I FranMin Research Center A Melon d The Franklin Institute

TABLE 5.1 COHPONENT SUPPORT SU)DIARY PLANT: Donald CD Cook I 6 2 UTI LITY NESS AE SUPPORT SUPPLIER Indiana & Michigan Pover Meetinghouse American Electric Pover Company HATEkIALS HAXIHUH ALLOWABLE DESICN STRESS FRACTURE HILL CERTS. HEAT NDE OH TOUGHNESS HEHBRANE 6 THROUGH TYPE AVAILABLE TREATMENT MATERIAL TEST BENDIHG (NORMAL) THICKNESS Construction Hacerials:

h-618 Cr 2 Yes A-36 to fine-grain UT under veld Thru-'Thickness Normal-Upset: 0.65 Sy A-36 Yes practice. areas Reduced Area Tests AISC Hanual Allovables A-588 Normalized h-588 in Emergency:

Bolting Materials: Critical members. CVN for h-618, A-3&, 0.9 S h-588 (15 ft-lbs Paul ceItl h-193 B7 830'F). Non-Linear h-194 Cr 7 Also HAE and Meld Elascic-Plastic AISI 4145 Haterial ~ Analysis A&90 AISI 4340 Melding Hacerials:

E60XX> E70XX 8016-01, 8018-01, 8018-G 8016-C2, 8018-02, 2-1/2Z or 3-1/2Z Ni Content sub arc consumables FABRICATION METHODS USED TO NDE AND MELDING MELDING POST-MELDING PREVENT LAHELLAR INSPECTIONS PkOCESS PROCEDURE TREATHENT TEARING PERFORHED Hanual Hetal hrc AISC Code, Stress Relief AISC Code Joints llT or RT vhere Sub arc Seccion IX possible Qualified Pro- HP or LP cedures DESIGN TYPE OF SUPPORT CODE USED LOADING CONDITIONS HINIHUH TEMPERATURE OF SUPPORT Pin&ulnas> Normal: DL + TL 60 F (Ambient temperature near Upse t: DL + TL + OBE su ppor ts )

Emergency: DL + TL + DBE Faulted: DL + TL + DBEs PR

TER-C5257-167/168

,The critical thickness is given by:

2.5 [

"ID fryD

]

2 where.'yD is the dynamic yield strength of the steel.

KID is the nominal, minimum assured fracture toughness of the steel in accordance with values supplied by NUREG 0577.

tc is the critical thickness. In members thicker than tc, brittle (i-e., plane strain) behavior may be expected.

A similar categorization for Group III materials was not deemed necessary for purposes of the review because such materials are sanctioned for thick- ~

section use by virtue of their group rating.

Structural drawings were then examined 'for:

1 ~ All structurally significant uses of Group I materials.

2. All'tructurally significant uses of Group II materials in thick sections.
3. Structurally significant applications of materials known to be sensitive to stress corrosion cracking or other special failure mechanisms which might make them prone to brittle behavior.

The circumstances associated with such usage were then examined. Consider-ation was given to factors such as: direction of loadings (always compressive or sometimes tensile), stress levels in the member as indicated in the licensee's response, the presence of stress raisers in member geometries, re-dundancy of load paths, and the like. Applications judged to be of problematic fracture toughness were identified for more detailed evaluation at a future date.

In addition, information furnished on welding and on material specifica-tions was examined for its fracture-toughness implications by a welding engi-neer and a metallurgist, respectively.

9tj Franklin Research Center h Onfafon of 'aha Frrrnwrn Inrrfrrrre

TER-C5257-167/168 As a result of the review findings and in accordance with the criteria procedure described in Section 4.2 of this report, a tentative plant ranking for fracture-toughness adequacy of S/G and RCP supports was assigned.

5.2 REVIEW FINDINGS 5.2.1 Use of Group I Materials in Applications Important to Structural Integrity of Supports None found.

5.2.2 Thick Section Use of Group II Materials in Applications Important to Structural Integrity None, found.

5.2.3 Thin Section Use of Group II Materials in Applications Important To Structural Integrity ASTM A-618 steel is indicated on both S/G and RCP support drawings as the material for the main vertical columns. These are constructed of 12 inch dia-meter, double-extra-strong pipe (i.e., seamless tube of 12 3/4 inch o.d. and with 1 inch walls) ~

NUREG 0577 classifies ASTM A-618 as a Group II steel when furnished as formed and without additional specification requirements. However, ASTM A-618 Grade 2 was specified for this tubing and Charpy V-notch testing was required.

Specification ASTM A-618 Grade 2 limits silcon content to a maximum of 0.30 percent, and requires addition of vanadium. The actual steel used was analyzed to have only 0'19 percent silicon (sufficient to completely deoxide the steel according to silicon-killed practice) and to contain 0.04 percent vanadium (which would tend to promote a finer grain size) ~

/

The test report furnished in the information supplied to NRC by IMPC indicated that the steel possessed a Charpy V-notch impact energy of 24 ft-lbs at 30'F. This value, if typical of all heats, qualifies this steel to be of adequate quality and toughness for 1 inch section usage.

fill FranMln Research Center A Svislon d The Franldln hearne

TER-C5257-167/168 5.2.4 Use of Materials Classified Group III by NUREG 0577, Upon Condition ASTM A-588 is the major component steel of both the S/G and RCP supports and was supplied as A-588, Grade A. This steel is classified in NUREG 0577 as a Group II material in the as-rolled or hot-worked condition. However, in sections 1/2 inch thick and over, the steel was ordered normalized and Charpy V-notch impact tests were required. The test data furnished for review indi-cate adequate toughness at 30'F in all thicknesses. In view of the additional requirements specified, the A-588 steel used in this application is deemed to be of sufficient quality and toughness to merit a Group III material rating.

5.2.5 Use of Materials Classified Group III by NUREG 0577, Outright All bolting and welding materials.

5.2.6 Issues Not Completely Resolved The text and materials table of the IMPC letter of response refer to use of ASTM A-36 steel as a material of construction for S/G and RCP supports in the Cook plants. These also state that it was ordered to fine grain practice and required to be subjected to Charpy impact testing. With such additional requirements the A-36 steel would be considered, under NUREG 0577 criteria, as sanctioned for general use in S/G and RCP supports. However, FRC did not find it indicated as a material of construction on any of the drawings furnished for review nor could mill test or other material data for this steel be found among the extensive information supplied.

This question, although unresolved, would not appear to affect the final if class ication o f this plant.

6. CONCLUSIONS The design and construction of supports for steam generators and reactor coolant pumps at Donald C. Cook Nuclear Power Plant Units 1 and 2 have been reviewed for fracture-toughness adequacy at the FRC.

(Ill FranMin Research Center A Division or %he Franl4n Insets t

-0 TER-C5257-167/168 Criteria for the suitability of materials and construction practices for S/G and RCP supports were provided by the NRC staff as published in NUREG 0577-Draft. In the review, general criteria of NUREG 0577 were specifically applied to information furnished by Indiana and Michigan Power Company (IMPC) concern-ing the supports in D . C. Cook Units 1 and 2.

The review was restricted to supports (above the embedment) for steam generators and reactor coolant pumps. Conclusions relating to them do not necessarily extend to the sup'port design of other components.

In the case of D. C. Cook Units 1 and 2 FRC concludes that:

1 ~ Engineering measures taken in support design, material selection, material specification, material acceptance testing, fabrication methods, and inspections provide reasonable evidence that the steam generator support structures possess adequate fracture toughness to meet NRC criteria for a Group III rating.

2. Engineering measures taken in the design and construction of the reactor coolant pump supports provide similar evidence to qualify them for a Group III rating also.
3. The Group III (relatively highest) plant rating for fracture-toughness adequacy of supports assigned to Donald C.,Cook Nuclear Power Plant Units 1 and 2 in NUREG 0577-Draft is justifiable.

I)9 FranMin Research Center f

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