Information Notice 1990-78, Previously Unidentified Release Path from Boiling Water Reactor Control Rod Hydraulic Units: Difference between revisions
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| issue date = 12/18/1990 | | issue date = 12/18/1990 | ||
| title = Previously Unidentified Release Path from Boiling Water Reactor Control Rod Hydraulic Units | | title = Previously Unidentified Release Path from Boiling Water Reactor Control Rod Hydraulic Units | ||
| author name = Rossi C | | author name = Rossi C | ||
| author affiliation = NRC/NRR | | author affiliation = NRC/NRR | ||
| addressee name = | | addressee name = | ||
Line 14: | Line 14: | ||
| page count = 11 | | page count = 11 | ||
}} | }} | ||
{{#Wiki_filter:UNITED STATES | {{#Wiki_filter:UNITED STATES | ||
COMMISSION | NUCLEAR REGULATORY COMMISSION | ||
OFFICE OF NUCLEAR REACTOR REGULATION | |||
NOTICE NO. 90-78: PREVIOUSLY | WASHINGTON, D.C. 20555 December 18, 1990 | ||
NRC INFORMATION NOTICE NO. 90-78: PREVIOUSLY UNIDENTIFIED RELEASE PATH FROM | |||
BOILING WATER REACTOR CONTROL ROD HYDRAULIC | |||
UNITS | |||
==Addressees== | ==Addressees== | ||
: | : | ||
All holders of operating | All holders of operating licenses or construction permits for boiling water | ||
reactors (BWRs). | |||
==Purpose== | ==Purpose== | ||
: This information | : | ||
This information notice is intended to alert addressees to potential problems | |||
pertaining to a previously unidentified release path from the control rod drive | |||
to | hydraulic systems in boiling water reactors that may lead to design basis | ||
accident radiation doses significantly exceeding the values specified in the | |||
Final Safety Analysis Report. It is expected that recipients will review the | |||
information for applicability to their facilities and consider actions, as | |||
appropriate, to avoid similar problems. However, suggestions contained in this | |||
information notice do not constitute NRC requirements; therefore, no specific | |||
action or written response is required. | |||
==Description of Circumstances== | |||
: | |||
In June 1989, a design review for unmonitored release paths at Washington | |||
the | Nuclear Power Plant Unit 2 resulted in the discovery of a previously unidenti- fied radiation release path in the control rod drive hydraulic system. This | ||
path is postulated to result from the following sequence of conditions. The | |||
two control rod drive pumps are shut down following a design basis accident. | |||
There is a break outside of the reactor building (secondary containment) in | |||
to | the non-seismically qualified piping or tankage to which the control rod | ||
hydraulic system is connected (see Figure 1). Reactor coolant leaks past the | |||
double seals in any of the 185 control rod drives and the valves in their | |||
associated hydraulic control units. The leakage flows back through one or | |||
more of the four headers connecting each of the 185 hydraulic control units to | |||
the common control rod drive (CRD) pump header. The leakage then flows through | |||
the CRD pump header and the control rod drive pumps to the break or the conden- sate storage tank located outside of the reactor building. | |||
of | Much of the pathway to the condensate storage tank lies outside of the reactor | ||
building and includes piping that is not seismically qualified. In addition, this piping passes close to the air intakes for the control room ventilation | |||
system. Consequently, a failure of the supply piping for the drive pumps | |||
s3 -1D8W- /'C | |||
IN 90-78 December 18, 1990 during an accident would not only greatly increase the potential external | |||
release | release, but could increase the radiation dose to the control room operators. | ||
General Electric-Nuclear Energy performed calculations for the newly postulated | |||
release path for a design basis accident with concurrent failure of the | |||
non-seismically qualified supply piping for the control rod drive system at | |||
The | Washington Nuclear Power Plant Unit 2. The calculations incorporated the | ||
source terms specified in Regulatory Guide 1.3 and assumed that 10% of the | |||
iodine would escape as a gas from the liquid release. These calculations | |||
produced a 30-day thyroid dose for control room operators of 121 rem per gpm of | |||
leakage, a 30-day thyroid dose at the outer boundary of the low-population zone | |||
of 86 rem per gpm of leakage, and a 2-hour thyroid dose at the exclusion zone | |||
boundary of 36 rem per gpm of leakage. A generic communication discussing this | |||
concern was sent by General Electric-Nuclear Energy to each BWR utility in | |||
July 1989. | |||
Discussion: | |||
For the control rod hydraulic systems at General Electric boiling water reac- tors, the inboard isolation for the primary containment is provided by the | |||
double seals in the control rod drives, and the outboard isolation for the | |||
primary containment is provided by valves within the hydraulic control units. | |||
However, past leak tests of the rod drive seals that were performed by General | |||
Electric produced a maximum of 5 gpm per drive. Leakage from the hydraulic | |||
control units can also be significant. | |||
As shown in Figure 1, four paths lead from each of the 185 hydraulic control | |||
units to the common CRD pump header. Three of these paths, the accumulator | |||
charging header, the drive header and the cooling header include check valves | |||
to prevent the return of water from the hydraulic units. In addition, water | |||
escaping through the accumulator charging header must leak through the insert | |||
side scram valve, and water escaping through the drive header must leak through | |||
one of the directional control valves. However, the check valve in the exhaust | |||
header is oriented so as to permit the flow of water back to the CRD pump header. | |||
The exhaust water then flows via the CRD pump header back to the reactor vessel | |||
(or, as at Washington Nuclear Power Plant Unit 2, to the reactor water cleanup | |||
system) along with the excess pump flow. Therefore, only one normally closed | |||
valve prevents water that is leaking out of each of the 185 control rod drives | |||
the | from returning through the associated exhaust header to the CRD pump header. | ||
During startup testing at Limerick Unit 1, and at Susquehanna Unit 1, the total | |||
leakage from all of the hydraulic control units combined was measured at 5 gpm | |||
and 11 gpm, respectively. Both of these reactors include additional check valves | |||
at the discharge of the control'rod drive pump (area A in Figure 1). A partial | |||
audit by the NRC staff indicates that many of the newer BWR plants have check | |||
valves installed in the discharge pipe of the control rod drive pumps. However, this audit also showed that other BWR plants, mostly the earlier ones, did not | |||
have such check valves. The control rod drive system for BWR/6 plants is de- signed with a testable check valve and a motor-operated isolation valve. There- fore, this pathway is applicable to pre-BWR/6 plants only. | |||
Ie | |||
IN 90-78 December 18, 1990 Combining the General Electric dose calculations for the postulated path with | |||
the leak rates measured from the hydraulic units at either Limerick or | |||
Susquehanna produces dose rates significantly in excess of the values in the | |||
Final Safety Analysis Report. Independent calculations by the NRC staff pro- duced offsite dose values that were comparable to the General Electric results. | |||
Radiation release by this path is not possible as long as the control rod drive | |||
pumps are kept running. However, continued operation of these pumps following | |||
an accident cannot be assured, particularly if the non-seismically qualified | |||
suction piping were to fail. | |||
This problem was resolved at Washington Nuclear Power Plant Unit 2 by the | |||
installation of two check valves in series in the common discharge pipe from | |||
the control rod drive pumps (at area A in Figure 1) to prevent backflow out of | |||
the reactor building (secondary containment). The Washington Nuclear Power | |||
Plant Unit 2 installation includes provisions for leak testing the valves and | |||
a leak rate criterion of 0.01 gpm was established for these valves. | |||
This information notice requires no specific action or written response. If | |||
you have any questions about the information in this notice, please contact one | |||
of the technical contacts listed below or the appropriate NRR project manager. | |||
Division of Operational Events Assessment | |||
Office of Nuclear Reactor Regulation | |||
Technical Contacts: Charles R. Nichols, NRR | |||
(301) 492-0854 Donald C. Kirkpatrick, NRR | |||
(301) 492-1849 Attachments: | |||
1. Figure 1. BWR Control Rod Drive System | |||
2. List of Recently Issued NRC Information Notices | |||
Note: At Washington Nuclear Power | |||
Plant, Unit 2, the control rod drive | |||
return water Is piped to the reactor w | |||
water cleanup system | |||
SvITE..t. .... \SECONDONDARY | |||
OAin4Z( EXHAUST CWHIOL VALV(S CONTAINMENT | |||
~I ~>*PCV "(E | |||
S CU | |||
OUTSIDE OF DRV | |||
BUILDINGA-H | |||
AREA | |||
A SCIM VALVIE | |||
6TaLQUT1 COTROL4MmuMRG | |||
RMOO140MIX ROD | |||
To OTHE | |||
CONTARNEN R-OD -. I.-AJ___ | |||
CrI | |||
DRIVEPUMPSM | |||
0 | |||
~j | |||
c | |||
Figure 1. BWR CONTROL ROD DRIVE SYSTEM | |||
Attachment 2 IN 90-78 December 18, 1990 LIST OF RECENTLY ISSUED | |||
NRC INFORMATION NOTICES | |||
of | Information Date of | ||
Notice No. Subject Issuance Issued to | |||
90-77 Inadvertent Removal of Fuel 12/12/90 All holders of OLs or | |||
Assemblies from the Reactor CPs for pressurized- Core water reactors (PWRS). | |||
88-23, Potential for Gas Binding of 12/10/90 All holders of OLs or | |||
Supp. 3 High-Pressure Safety Injection CPs for pressurized- Pumps During A Loss-Of-Coolant water reactors (PWRs). | |||
Accident | |||
of | 90-76 Failure Of Turbine Overspeed 12/7/90 All holders of OLs or | ||
for | Trip Mechanism Because Of CPs for nuclear power | ||
Inadequate Spring Tension reactors. | |||
90-75 Denial Of Access To Current 12/5/90 All Michigan holders | |||
Low-Level Radioactive Waste of NRC licenses. | |||
Disposal Facilities | |||
90-74 Information on Precursors To 12/4/90 All holders of OLs or | |||
Severe Accidents CPs for nuclear power | |||
reactors. | |||
90-73 Corrosion Of Valve-To- 11/29/90 All holders of OLs or | |||
Torque Tube Keys In CPs for nuclear power | |||
Spray Pond Cross Connect reactors. | |||
Valves | |||
90-72 Testing of Parallel Disc 11/28/90 All holders of OLs or | |||
Gate Valves In Europe CPs for nuclear power | |||
reactors. | |||
90-71 Effective Use of Radi- 11/6/90 All NRC licensees | |||
ation Safety Committees authorized to use by- to Exercise Control Over product material for | |||
Medical Use Programs medical purposes. | |||
90-70 Pump Explosions Involving 11/6/90 All uranium fuel | |||
Ammonium Nitrate fabrication and | |||
conversion facilities. | |||
90-38, License and Fee Require- 11/6/90 All fuel facility and | |||
Supp. 1 ments for Processing Fin- materials licensees. | |||
ancial Assurance Submittals | |||
Submittals | |||
for Decommissioning | for Decommissioning | ||
OL = Operating License | |||
CP = Construction Permit | |||
IN 90-78 December 18, 1990 Combining the General Electric dose calculations for the postulated path with | |||
the leak rates measured from the hydraulic units at either Limerick or | |||
Susquehanna produces dose rates significantly in excess of the values in the | |||
Final Safety Analysis Report. Independent calculations by the NRC staff pro- duced offsite dose values that were comparable to the General Electric results. | |||
Radiation release by this path is not possible as long as the control rod drive | |||
pumps are kept running. However, continued operation of these pumps following | |||
an accident cannot be assured, particularly if the non-seismically qualified | |||
suction piping were to fail. | |||
the | This problem was resolved at Washington Nuclear Power Plant Unit 2 by the | ||
installation of two check valves in series in the common discharge pipe from | |||
the control rod drive pumps (at area A in Figure 1) to prevent backflow out of | |||
the reactor building (secondary containment). The Washington Nuclear Power | |||
Plant Unit 2 installation includes provisions for leak testing the valves and | |||
a leak rate criterion of 0.01 gpm was established for these valves. | |||
This information notice requires no specific action or written response. If | |||
you have any questions about the information in this notice, please contact one | |||
of the technical contacts listed below or the appropriate NRR project manager. | |||
Origina Signkd IN | |||
Charles E Rossi | |||
Charles E. Rossi, Director | |||
Division of Operational Events Assessment | |||
Office of Nuclear Reactor Regulation | |||
Nuclear | |||
Technical Contacts: Charles R. Nichols, NRR | |||
(301) 492-0854 Donald C. Kirkpatrick, NRR | |||
(301) 492-1849 Attachments: | |||
1. Figure 1. BWR Control Rod Drive System | |||
2. List of Recently Issued NRC Information Notices | |||
*12/11/90 | |||
NJDi*C/OGCB:DOEA:NRR | |||
CHBerlinger | CHBerlinger | ||
12/L~/jW 111/09/90*OGCB:DOEA:NRR | 12/L~/jW 111/09/90 | ||
*OGCB:DOEA:NRR *SPLB:DST:NRR *C/SPLB:DST:NRR *D/U ST:NRR *RPB:ADM | |||
DCKirkpatrick CRNichols CMcCracken AThadani TechEd | |||
08/17/90 08/20/90 09/24/90 10/30/90 08/06/90 | |||
DOCUMENT NAME: IN 90-78 | |||
IN 90-XX | |||
August xx, 1990 for these and other plants produced offsite dose values that were comparable | |||
to the General Electric results and that could also significantly exceed the | |||
values specified in the Final Safety Analysis Report. Radiation release by | |||
this path is not possible as long as the control rod drive pumps are kept | |||
running. However, continued operation of these pumps following an accident | |||
cannot be ensured, particularly if the non-seismically qualified suction piping | |||
were to fall. | |||
This problem was resolved at Washington Nuclear Power Plant Unit 2 by the | |||
of | installation of two check valves in series in the common discharge pipe from | ||
the control rod drive pumps to prevent back flow out of the secondary contain- ment. The Washington Nuclear Power Plant Unit 2 installation includes provisions | |||
for leak testing the valves. Washington Nuclear Power Plant Unit 2 planned to | |||
establish a leak rate criterion for these valves of 0.01 gpm. | |||
The control rod drive system for BWR/6 plants is designed with a testable | |||
check valve and a motor-operated isolation valve, therefore this pathway is | |||
applicable to only pre-BWR/6 plants. | |||
This information notice requires no specific action or written response. If | |||
you have any questions about the information in this notice, please contact the | |||
technical contact listed below or the appropriate NRR project manager. | |||
Charles E. Rossi, Director | |||
Division of Operational Events Assessment | |||
Office of Nuclear Reactor Regulation | Office of Nuclear Reactor Regulation | ||
Technical | Technical Contacts: Charles R. Nichols, NRR | ||
Contacts: | |||
Charles R. Nichols, NRR | |||
(301) 492-0856 Donald C. Kirkpatrick, NRR | |||
(301) 492-1849 Attachments: | |||
1. Figure of Control Rod Hydraulic System | |||
2. List of Recently Issued NRC Information Notices | |||
Document Name: UNIDENTIFIED RELEASE PATH IN | |||
*SEE PREVIOUS CONCURRENCES | |||
D/DOEA:NRR C/OGCB:DOEA:NRR | |||
CERossi CHBerlinger | |||
10/ /90 10/ /90 | |||
OGCB:DOEA:NRR SPLB:DST:NRR C/SPLB:DST:NRR D/DST:NRRK4 RPB:ADM | |||
DCKirkpatrick* CRNichols* CMcCracken* AThadani TechEd* | |||
08/17/90 08/20/90 09/24/90 10M /90 08/06/90 | |||
1990 | |||
Page 3 f 3 Combining the General Electric dose calculations for the postulated path with | |||
at either Limerick or | |||
the leak rates measured from the hydraulic units in excess of the values specified | |||
Susquehanna produces dose rates significantly calculations by the NRC staff | |||
in the Final Safety Analysis Report. Independent to the General Electric | |||
produced offsite dose values that were comparable the values specified in the | |||
results and that could also significantly exceed by this path is not possible | |||
Final Safety Analysis Report. Radiation release running. However, continued | |||
as long as the control rod drive pumps are kept cannot be assured, particularly | |||
of | operation of these pumps following an accident were to fail. | ||
if the non-seismically qualified suction piping | |||
This problem was resolved at Washington Nuclear Power Plant Unit 2 by the | |||
installation of two check valves in series in the common discharge pipe from | |||
the control rod drive pumps (at area A) to prevent backflow out of the reactor | |||
building secondary containment. The Washington Nuclear Power Plant Unit 2 and a leak rate | |||
for leak testing the valves | installation includes provisions for leak testing the valves | ||
of 0.01 gpm was established | criterion of 0.01 gpm was established for these valves. | ||
or written response. If | |||
notice requires | This information notice requires no specific action | ||
in this notice, please contact one | |||
you have any questions about the information appropriate NRR project manager. | |||
of the technical contacts listed below or the | |||
Charles E. Rossi, Director | |||
Division of Operational Events Assessment | |||
Office of Nuclear Reactor Regulation | Office of Nuclear Reactor Regulation | ||
Technical | Technical Contacts: Charles R. Nichols, NRR | ||
Contacts: Charles R. Nichols, NRR | |||
(301) 492-0854 Donald C. Kirkpatrick, NRR | |||
(301) 492-1849 Attachments: | |||
1. Figure 1. BWR Control Rod Drive System | |||
2. List of Recently Issued NRC Information Notices | |||
Document Name: RELEASE PATH NOTICE ok 1vko . | |||
D/DOEA:NRR *C/OGCB:DOEA:NRR | |||
CERossi CHBerlinger | |||
11/ /90 11/09/90 | |||
*C/SPLB:DST:NRR *D/DST:NRR *RPB:ADM | |||
*OGCB:DOEA:NRR *SPLB:DST:NRR TechEd | |||
DCKirkpatrick CRNichols CMcCracken AThadani | |||
08/20/90 09/24/90 10/30/90 08/06/90 | |||
08/17/90 | |||
IN 90-XX | |||
August xx, 1990 this path is not possible as long as the control rod drive pumps are kept | |||
of | running. However, continued operation of these pumps following an accident | ||
cannot be ensured, particularly if the non-seismically qualified suction piping | |||
were to fail. | |||
Nuclear Power Plant Unit 2 | This problem was resolved at Washington Nuclear Power Plant Unit 2 by the | ||
installation of two check valves in series in the common discharge pipe from | |||
the control rod drive pumps to prevent back flow out of the secondary contain- ment. The Washington Nuclear Power Plant Unit 2 installation includes provisions | |||
Nuclear Power Plant Unit 2 planned to | for leak testing the valves. Washington Nuclear Power Plant Unit 2 planned to | ||
a leak rate criterion | establish a leak rate criterion for these valves of 0.01 gpm. | ||
This information notice requires no specific action or written response. If | |||
notice | you have any questions about the information in this notice, please contact the | ||
technical contact listed below or the appropriate NRR project manager. | |||
Charles E. Rossi, Director | |||
Division of Operational Events Assessment | |||
Office of Nuclear Reactor Regulation | Office of Nuclear Reactor Regulation | ||
Technical | Technical Contacts: Charles R. Nichols, NRR | ||
Contacts: Charles R. Nichols, NRR | |||
(301) 492-0856 Donald C. Kirkpatrick, NRR | |||
(301) 492-1849 Attachments: | |||
1. Figure of Control Rod Hydraulic System | |||
2. List of Recently Issued NRC Information Notices | |||
Document Name: UNIDENTIFIED RELEASE PATH IN | |||
*SEE PREVIOUS CONCURRENCES | |||
D/DOEA:NRR C/OGCB:DOEA:NRR | |||
CERossi CHBerlinger | |||
08/ /90 08/ /90 | |||
OGCB:W EA:NRR SPLB:DST:NRR CISPLB:DST:NRR D/DST:NRR *RPB:ADM | |||
DOrirkpathick CRNichols CMcCracken AThadani TechEd | |||
08/e 9/90VC< 08AV2/9M;*^ OF/p/90 408/ /90 08/06/90 | |||
V1 | |||
IN 90-XX | |||
August xx, 1990 The Washington Nuclear power installation includes provisions for leak testing | |||
the valves. Washington Nuclear Power has established a very low leak rate | |||
A partial check by the NRC | criterion for these valves (.01 gpm was indicated). A partial check by the NRC | ||
that many of the newer BWR plants already have check valves | staff indicates that many of the newer BWR plants already have check valves | ||
in the control rod drive pump discharge | installed in the control rod drive pump discharge pipe. However, this check | ||
also showed that other BWR plants, mainly the earlier ones, did not have such | |||
check valves. | |||
If | This information notice requires no specific action or written response. If | ||
about the information | you have any questions about the information in this notice, please contact the | ||
technical contact listed below or the appropriate NRR project manager. | |||
Charles E. Rossi, Director | |||
Division of Operational Events Assessment | |||
Office of Nuclear Reactor Regulation | Office of Nuclear Reactor Regulation | ||
Technical | ===Technical Contact:=== | ||
Contact: | |||
===Charles R. Nichols, NRR=== | |||
(301) 492-0854 Attachments: | |||
1. Figure of Control Rod Hydraulic System | |||
Notices | 2. List of Recently Issued NRC Information Notices | ||
Document Name: UNIDENTIFIED RELEASE PATH IN | |||
D/DOEA:NRR C/OGCB:DOEA:NRR | |||
CERossi CHBerlinger | |||
08/ /90 08/ /90 | |||
OGCB:DOEA:NRR SPLB:DST:NRR C/SPLB:DST:NRR D/DST:NRR RPB:ADM | |||
CMcCracken | DCKirkpatyi .-CRNichols CMcCracken AThadani TechEd J ai P | ||
08/ /90}} | 08/' /9 xF 08/ /go 08/ /90 08/ /90 08/C /90}} | ||
{{Information notice-Nav}} | {{Information notice-Nav}} |
Latest revision as of 04:04, 24 November 2019
UNITED STATES
NUCLEAR REGULATORY COMMISSION
OFFICE OF NUCLEAR REACTOR REGULATION
WASHINGTON, D.C. 20555 December 18, 1990
NRC INFORMATION NOTICE NO. 90-78: PREVIOUSLY UNIDENTIFIED RELEASE PATH FROM
BOILING WATER REACTOR CONTROL ROD HYDRAULIC
UNITS
Addressees
All holders of operating licenses or construction permits for boiling water
reactors (BWRs).
Purpose
This information notice is intended to alert addressees to potential problems
pertaining to a previously unidentified release path from the control rod drive
hydraulic systems in boiling water reactors that may lead to design basis
accident radiation doses significantly exceeding the values specified in the
Final Safety Analysis Report. It is expected that recipients will review the
information for applicability to their facilities and consider actions, as
appropriate, to avoid similar problems. However, suggestions contained in this
information notice do not constitute NRC requirements; therefore, no specific
action or written response is required.
Description of Circumstances
In June 1989, a design review for unmonitored release paths at Washington
Nuclear Power Plant Unit 2 resulted in the discovery of a previously unidenti- fied radiation release path in the control rod drive hydraulic system. This
path is postulated to result from the following sequence of conditions. The
two control rod drive pumps are shut down following a design basis accident.
There is a break outside of the reactor building (secondary containment) in
the non-seismically qualified piping or tankage to which the control rod
hydraulic system is connected (see Figure 1). Reactor coolant leaks past the
double seals in any of the 185 control rod drives and the valves in their
associated hydraulic control units. The leakage flows back through one or
more of the four headers connecting each of the 185 hydraulic control units to
the common control rod drive (CRD) pump header. The leakage then flows through
the CRD pump header and the control rod drive pumps to the break or the conden- sate storage tank located outside of the reactor building.
Much of the pathway to the condensate storage tank lies outside of the reactor
building and includes piping that is not seismically qualified. In addition, this piping passes close to the air intakes for the control room ventilation
system. Consequently, a failure of the supply piping for the drive pumps
s3 -1D8W- /'C
IN 90-78 December 18, 1990 during an accident would not only greatly increase the potential external
release, but could increase the radiation dose to the control room operators.
General Electric-Nuclear Energy performed calculations for the newly postulated
release path for a design basis accident with concurrent failure of the
non-seismically qualified supply piping for the control rod drive system at
Washington Nuclear Power Plant Unit 2. The calculations incorporated the
source terms specified in Regulatory Guide 1.3 and assumed that 10% of the
iodine would escape as a gas from the liquid release. These calculations
produced a 30-day thyroid dose for control room operators of 121 rem per gpm of
leakage, a 30-day thyroid dose at the outer boundary of the low-population zone
of 86 rem per gpm of leakage, and a 2-hour thyroid dose at the exclusion zone
boundary of 36 rem per gpm of leakage. A generic communication discussing this
concern was sent by General Electric-Nuclear Energy to each BWR utility in
July 1989.
Discussion:
For the control rod hydraulic systems at General Electric boiling water reac- tors, the inboard isolation for the primary containment is provided by the
double seals in the control rod drives, and the outboard isolation for the
primary containment is provided by valves within the hydraulic control units.
However, past leak tests of the rod drive seals that were performed by General
Electric produced a maximum of 5 gpm per drive. Leakage from the hydraulic
control units can also be significant.
As shown in Figure 1, four paths lead from each of the 185 hydraulic control
units to the common CRD pump header. Three of these paths, the accumulator
charging header, the drive header and the cooling header include check valves
to prevent the return of water from the hydraulic units. In addition, water
escaping through the accumulator charging header must leak through the insert
side scram valve, and water escaping through the drive header must leak through
one of the directional control valves. However, the check valve in the exhaust
header is oriented so as to permit the flow of water back to the CRD pump header.
The exhaust water then flows via the CRD pump header back to the reactor vessel
(or, as at Washington Nuclear Power Plant Unit 2, to the reactor water cleanup
system) along with the excess pump flow. Therefore, only one normally closed
valve prevents water that is leaking out of each of the 185 control rod drives
from returning through the associated exhaust header to the CRD pump header.
During startup testing at Limerick Unit 1, and at Susquehanna Unit 1, the total
leakage from all of the hydraulic control units combined was measured at 5 gpm
and 11 gpm, respectively. Both of these reactors include additional check valves
at the discharge of the control'rod drive pump (area A in Figure 1). A partial
audit by the NRC staff indicates that many of the newer BWR plants have check
valves installed in the discharge pipe of the control rod drive pumps. However, this audit also showed that other BWR plants, mostly the earlier ones, did not
have such check valves. The control rod drive system for BWR/6 plants is de- signed with a testable check valve and a motor-operated isolation valve. There- fore, this pathway is applicable to pre-BWR/6 plants only.
Ie
IN 90-78 December 18, 1990 Combining the General Electric dose calculations for the postulated path with
the leak rates measured from the hydraulic units at either Limerick or
Susquehanna produces dose rates significantly in excess of the values in the
Final Safety Analysis Report. Independent calculations by the NRC staff pro- duced offsite dose values that were comparable to the General Electric results.
Radiation release by this path is not possible as long as the control rod drive
pumps are kept running. However, continued operation of these pumps following
an accident cannot be assured, particularly if the non-seismically qualified
suction piping were to fail.
This problem was resolved at Washington Nuclear Power Plant Unit 2 by the
installation of two check valves in series in the common discharge pipe from
the control rod drive pumps (at area A in Figure 1) to prevent backflow out of
the reactor building (secondary containment). The Washington Nuclear Power
Plant Unit 2 installation includes provisions for leak testing the valves and
a leak rate criterion of 0.01 gpm was established for these valves.
This information notice requires no specific action or written response. If
you have any questions about the information in this notice, please contact one
of the technical contacts listed below or the appropriate NRR project manager.
Division of Operational Events Assessment
Office of Nuclear Reactor Regulation
Technical Contacts: Charles R. Nichols, NRR
(301) 492-0854 Donald C. Kirkpatrick, NRR
(301) 492-1849 Attachments:
1. Figure 1. BWR Control Rod Drive System
2. List of Recently Issued NRC Information Notices
Note: At Washington Nuclear Power
Plant, Unit 2, the control rod drive
return water Is piped to the reactor w
water cleanup system
SvITE..t. .... \SECONDONDARY
OAin4Z( EXHAUST CWHIOL VALV(S CONTAINMENT
~I ~>*PCV "(E
S CU
OUTSIDE OF DRV
BUILDINGA-H
AREA
A SCIM VALVIE
6TaLQUT1 COTROL4MmuMRG
RMOO140MIX ROD
To OTHE
CONTARNEN R-OD -. I.-AJ___
CrI
DRIVEPUMPSM
0
~j
c
Figure 1. BWR CONTROL ROD DRIVE SYSTEM
Attachment 2 IN 90-78 December 18, 1990 LIST OF RECENTLY ISSUED
NRC INFORMATION NOTICES
Information Date of
Notice No. Subject Issuance Issued to
90-77 Inadvertent Removal of Fuel 12/12/90 All holders of OLs or
Assemblies from the Reactor CPs for pressurized- Core water reactors (PWRS).
88-23, Potential for Gas Binding of 12/10/90 All holders of OLs or
Supp. 3 High-Pressure Safety Injection CPs for pressurized- Pumps During A Loss-Of-Coolant water reactors (PWRs).
Accident
90-76 Failure Of Turbine Overspeed 12/7/90 All holders of OLs or
Trip Mechanism Because Of CPs for nuclear power
Inadequate Spring Tension reactors.
90-75 Denial Of Access To Current 12/5/90 All Michigan holders
Low-Level Radioactive Waste of NRC licenses.
Disposal Facilities
90-74 Information on Precursors To 12/4/90 All holders of OLs or
Severe Accidents CPs for nuclear power
reactors.
90-73 Corrosion Of Valve-To- 11/29/90 All holders of OLs or
Torque Tube Keys In CPs for nuclear power
Spray Pond Cross Connect reactors.
Valves
90-72 Testing of Parallel Disc 11/28/90 All holders of OLs or
Gate Valves In Europe CPs for nuclear power
reactors.
90-71 Effective Use of Radi- 11/6/90 All NRC licensees
ation Safety Committees authorized to use by- to Exercise Control Over product material for
Medical Use Programs medical purposes.
90-70 Pump Explosions Involving 11/6/90 All uranium fuel
Ammonium Nitrate fabrication and
conversion facilities.
90-38, License and Fee Require- 11/6/90 All fuel facility and
Supp. 1 ments for Processing Fin- materials licensees.
ancial Assurance Submittals
for Decommissioning
OL = Operating License
CP = Construction Permit
IN 90-78 December 18, 1990 Combining the General Electric dose calculations for the postulated path with
the leak rates measured from the hydraulic units at either Limerick or
Susquehanna produces dose rates significantly in excess of the values in the
Final Safety Analysis Report. Independent calculations by the NRC staff pro- duced offsite dose values that were comparable to the General Electric results.
Radiation release by this path is not possible as long as the control rod drive
pumps are kept running. However, continued operation of these pumps following
an accident cannot be assured, particularly if the non-seismically qualified
suction piping were to fail.
This problem was resolved at Washington Nuclear Power Plant Unit 2 by the
installation of two check valves in series in the common discharge pipe from
the control rod drive pumps (at area A in Figure 1) to prevent backflow out of
the reactor building (secondary containment). The Washington Nuclear Power
Plant Unit 2 installation includes provisions for leak testing the valves and
a leak rate criterion of 0.01 gpm was established for these valves.
This information notice requires no specific action or written response. If
you have any questions about the information in this notice, please contact one
of the technical contacts listed below or the appropriate NRR project manager.
Origina Signkd IN
Charles E Rossi
Charles E. Rossi, Director
Division of Operational Events Assessment
Office of Nuclear Reactor Regulation
Technical Contacts: Charles R. Nichols, NRR
(301) 492-0854 Donald C. Kirkpatrick, NRR
(301) 492-1849 Attachments:
1. Figure 1. BWR Control Rod Drive System
2. List of Recently Issued NRC Information Notices
- 12/11/90
NJDi*C/OGCB:DOEA:NRR
CHBerlinger
12/L~/jW 111/09/90
- OGCB:DOEA:NRR *SPLB:DST:NRR *C/SPLB:DST:NRR *D/U ST:NRR *RPB:ADM
DCKirkpatrick CRNichols CMcCracken AThadani TechEd
08/17/90 08/20/90 09/24/90 10/30/90 08/06/90
DOCUMENT NAME: IN 90-78
IN 90-XX
August xx, 1990 for these and other plants produced offsite dose values that were comparable
to the General Electric results and that could also significantly exceed the
values specified in the Final Safety Analysis Report. Radiation release by
this path is not possible as long as the control rod drive pumps are kept
running. However, continued operation of these pumps following an accident
cannot be ensured, particularly if the non-seismically qualified suction piping
were to fall.
This problem was resolved at Washington Nuclear Power Plant Unit 2 by the
installation of two check valves in series in the common discharge pipe from
the control rod drive pumps to prevent back flow out of the secondary contain- ment. The Washington Nuclear Power Plant Unit 2 installation includes provisions
for leak testing the valves. Washington Nuclear Power Plant Unit 2 planned to
establish a leak rate criterion for these valves of 0.01 gpm.
The control rod drive system for BWR/6 plants is designed with a testable
check valve and a motor-operated isolation valve, therefore this pathway is
applicable to only pre-BWR/6 plants.
This information notice requires no specific action or written response. If
you have any questions about the information in this notice, please contact the
technical contact listed below or the appropriate NRR project manager.
Charles E. Rossi, Director
Division of Operational Events Assessment
Office of Nuclear Reactor Regulation
Technical Contacts: Charles R. Nichols, NRR
(301) 492-0856 Donald C. Kirkpatrick, NRR
(301) 492-1849 Attachments:
1. Figure of Control Rod Hydraulic System
2. List of Recently Issued NRC Information Notices
Document Name: UNIDENTIFIED RELEASE PATH IN
- SEE PREVIOUS CONCURRENCES
D/DOEA:NRR C/OGCB:DOEA:NRR
CERossi CHBerlinger
10/ /90 10/ /90
OGCB:DOEA:NRR SPLB:DST:NRR C/SPLB:DST:NRR D/DST:NRRK4 RPB:ADM
DCKirkpatrick* CRNichols* CMcCracken* AThadani TechEd*
08/17/90 08/20/90 09/24/90 10M /90 08/06/90
1990
Page 3 f 3 Combining the General Electric dose calculations for the postulated path with
at either Limerick or
the leak rates measured from the hydraulic units in excess of the values specified
Susquehanna produces dose rates significantly calculations by the NRC staff
in the Final Safety Analysis Report. Independent to the General Electric
produced offsite dose values that were comparable the values specified in the
results and that could also significantly exceed by this path is not possible
Final Safety Analysis Report. Radiation release running. However, continued
as long as the control rod drive pumps are kept cannot be assured, particularly
operation of these pumps following an accident were to fail.
if the non-seismically qualified suction piping
This problem was resolved at Washington Nuclear Power Plant Unit 2 by the
installation of two check valves in series in the common discharge pipe from
the control rod drive pumps (at area A) to prevent backflow out of the reactor
building secondary containment. The Washington Nuclear Power Plant Unit 2 and a leak rate
installation includes provisions for leak testing the valves
criterion of 0.01 gpm was established for these valves.
or written response. If
This information notice requires no specific action
in this notice, please contact one
you have any questions about the information appropriate NRR project manager.
of the technical contacts listed below or the
Charles E. Rossi, Director
Division of Operational Events Assessment
Office of Nuclear Reactor Regulation
Technical Contacts: Charles R. Nichols, NRR
(301) 492-0854 Donald C. Kirkpatrick, NRR
(301) 492-1849 Attachments:
1. Figure 1. BWR Control Rod Drive System
2. List of Recently Issued NRC Information Notices
Document Name: RELEASE PATH NOTICE ok 1vko .
D/DOEA:NRR *C/OGCB:DOEA:NRR
CERossi CHBerlinger
11/ /90 11/09/90
- C/SPLB:DST:NRR *D/DST:NRR *RPB:ADM
- OGCB:DOEA:NRR *SPLB:DST:NRR TechEd
DCKirkpatrick CRNichols CMcCracken AThadani
08/20/90 09/24/90 10/30/90 08/06/90
08/17/90
IN 90-XX
August xx, 1990 this path is not possible as long as the control rod drive pumps are kept
running. However, continued operation of these pumps following an accident
cannot be ensured, particularly if the non-seismically qualified suction piping
were to fail.
This problem was resolved at Washington Nuclear Power Plant Unit 2 by the
installation of two check valves in series in the common discharge pipe from
the control rod drive pumps to prevent back flow out of the secondary contain- ment. The Washington Nuclear Power Plant Unit 2 installation includes provisions
for leak testing the valves. Washington Nuclear Power Plant Unit 2 planned to
establish a leak rate criterion for these valves of 0.01 gpm.
This information notice requires no specific action or written response. If
you have any questions about the information in this notice, please contact the
technical contact listed below or the appropriate NRR project manager.
Charles E. Rossi, Director
Division of Operational Events Assessment
Office of Nuclear Reactor Regulation
Technical Contacts: Charles R. Nichols, NRR
(301) 492-0856 Donald C. Kirkpatrick, NRR
(301) 492-1849 Attachments:
1. Figure of Control Rod Hydraulic System
2. List of Recently Issued NRC Information Notices
Document Name: UNIDENTIFIED RELEASE PATH IN
- SEE PREVIOUS CONCURRENCES
D/DOEA:NRR C/OGCB:DOEA:NRR
CERossi CHBerlinger
08/ /90 08/ /90
OGCB:W EA:NRR SPLB:DST:NRR CISPLB:DST:NRR D/DST:NRR *RPB:ADM
DOrirkpathick CRNichols CMcCracken AThadani TechEd
08/e 9/90VC< 08AV2/9M;*^ OF/p/90 408/ /90 08/06/90
V1
IN 90-XX
August xx, 1990 The Washington Nuclear power installation includes provisions for leak testing
the valves. Washington Nuclear Power has established a very low leak rate
criterion for these valves (.01 gpm was indicated). A partial check by the NRC
staff indicates that many of the newer BWR plants already have check valves
installed in the control rod drive pump discharge pipe. However, this check
also showed that other BWR plants, mainly the earlier ones, did not have such
This information notice requires no specific action or written response. If
you have any questions about the information in this notice, please contact the
technical contact listed below or the appropriate NRR project manager.
Charles E. Rossi, Director
Division of Operational Events Assessment
Office of Nuclear Reactor Regulation
Technical Contact:
Charles R. Nichols, NRR
(301) 492-0854 Attachments:
1. Figure of Control Rod Hydraulic System
2. List of Recently Issued NRC Information Notices
Document Name: UNIDENTIFIED RELEASE PATH IN
D/DOEA:NRR C/OGCB:DOEA:NRR
CERossi CHBerlinger
08/ /90 08/ /90
OGCB:DOEA:NRR SPLB:DST:NRR C/SPLB:DST:NRR D/DST:NRR RPB:ADM
DCKirkpatyi .-CRNichols CMcCracken AThadani TechEd J ai P
08/' /9 xF 08/ /go 08/ /90 08/ /90 08/C /90