ML20073L847: Difference between revisions
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The inspector examined the action taken by the licensee on the following item. | The inspector examined the action taken by the licensee on the following item. | ||
(Closed) Noncomoliance (50-361/79-26/01) Failure to Pro)erly Calibrate Position Indication Devices on Reactor Pressure Vessel Examination Tool Ultrasonic examinations had been conducted on both Unit No. 2 reactor vessel hot leg nozzles with ultrasonic search units that had not been position calibrated. A system of periodic position calibration to ensure search unit position accuracy had not been established for the nozzle bore examination rotator, nozzle bore examination boom extension, vessel-to-nozzle examination traversing am and the vessel bottom head examination pivot boom. | (Closed) Noncomoliance (50-361/79-26/01) Failure to Pro)erly Calibrate Position Indication Devices on Reactor Pressure Vessel Examination Tool Ultrasonic examinations had been conducted on both Unit No. 2 reactor vessel hot leg nozzles with ultrasonic search units that had not been position calibrated. A system of periodic position calibration to ensure search unit position accuracy had not been established for the nozzle bore examination rotator, nozzle bore examination boom extension, vessel-to-nozzle examination traversing am and the vessel bottom head examination pivot boom. | ||
The licensee responded to this item of noncompliance in a letter dated January 2,1980. Corrective actions included engineering change notices which reouire position calibration of the affected equipment. Examinations | The licensee responded to this item of noncompliance in a {{letter dated|date=January 2, 1980|text=letter dated January 2,1980}}. Corrective actions included engineering change notices which reouire position calibration of the affected equipment. Examinations | ||
,~ | ,~ | ||
conducted prior to November 8,1979 with the nozzle bore examination rotator were voided and repeated utilizing the revised posi, tion check , | conducted prior to November 8,1979 with the nozzle bore examination rotator were voided and repeated utilizing the revised posi, tion check , | ||
Latest revision as of 15:26, 27 September 2022
| ML20073L847 | |
| Person / Time | |
|---|---|
| Site: | San Onofre  |
| Issue date: | 04/20/1982 |
| From: | Horton C, Weber F SOUTHERN CALIFORNIA EDISON CO. |
| To: | |
| Shared Package | |
| ML13309B253 | List: |
| References | |
| MPES008, MPES8, NUDOCS 8304210323 | |
| Download: ML20073L847 (217) | |
Text
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WDERVOLTAGE TRIPPING DEVICE OF THE GE AK-2-25 CIIGIT IREAKERS IN 'IEE REACIOR TRIP SWIIGGEAR .
SOUIRERN CALIPORNIA EDISN OMPANY SAN CNOFRE NUCLEAR GENERATDG BD&ICH WITS 2 & 3 SAN CNOFRE, CALIFOINIA QUALITY CLASS: I PROCEDURE NO: MPES008 REVISICN NO: 0 EFFECTIVE DATE: d[3 #
APPROVAL A17DDRITY:
SCE STARIUP
(. .s AE
,_ ; =; S ~/ / 9 k O' ECT STARIUP Date 12GINEERING SUPERVISOR '
gCLY'.., hiM l SCE SIATICN
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SWGS 2 & 3 STATICN W "
/ 5 DY 80 Date f~;
SUPERINTENDENT gf ScE-- -
/d-4-f0 SCE STARIUP QUALITY Date ASSURANCE SUPERVIS3t l
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8304210323 830419 k PPDR ADOCK 05000361 PDR h._...._..,,....
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MINIDENCE PROCEDURE -
b (EDERVOLTME 'IRIPPING DEVICE OF 'IHE GE AK-2-25 CIRCUIT BREAlumS IN 'IHE REACIOR TRIP SWI2GGEAR I
LISE OF EETECTIVE PAGES o
.a. .
PAGE REVISICH PAGE REVISICN_ PAGE REVISICE ii 0 35 0 70 0 iii 0 36 0 71 0 1 0 37 0 72 0
~2 0 38 0 73 3 0 0 39 0 74 4
0 0 40 0 75 0 5 0 41 0 76 0 6 0 42 0 77 0 7 0 43 0 78 0 8 0 44 0 79 0 9 0 45 0 80 0 10 0 46 0 81 0 11 0 47 0 82 0
/2 0 48 0 83
( .; 0 O 49 0 84 0 14 0 50 0 85 0 15 0 51 0 86 0 16 0 52 0 87 0 17 0 53 0 88 0 '
18 0 54 0 89 0 19 0 55 0 90 0 '-
20 0 56 0 .
91 0 21 0 57 0 92 0 <
22 0 58 0 93 0 I 23 0 59 0 94 0 I 24 0 60 0 25 0 61 0 [. '
26 0 62 0 27 0 63
.i 0
28 0 64 4 0
29 0 65 0 M 0 % 0 31 0 67 0 .
32 0 68 0 .
33 0 69 0 l 34 0 ' '
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C MPES008 Page 11 g-Rev. O g SONGS 263 '
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MINHNANCE PROCEDW4E FOR ~
WOERVOLTAGE TRIPPING DEVICE OF ME GE AK-2-25 CIROJIT IEtEMtERS IN WE REACIOR TRIP SWITOIGEAR DBLE OF CNNNTS ' '(,"
, t SBCTIGi PAGE 1.0 QA7ECTIVE 1
2.0 REFERENCES
1 3.0 PREREQUISITES 1 4.0 PRDCAITTIO4S 2 5.0 GECK-OFF LISTS 2 6.0 PROCEDURE 2 6.1 INITIAL WIP TEST BY UNDERVOLTAGE DEVICE OF ALL TCB BREAKERS 3 6.2 OlEEK THE UNDERVOLTAGE DEVICE FOR ARMAIURE CLEARANCE 3
('t 6.3 OlECK INSTANTANEDUS UNDER VOLTAGE PICKUP SETTING 4 6.4 POSITIVE TRIP CHECK AND AILTUSTMENT 5 6.5 TRIP 7ORQUE VERIFICATION AND CLEANING 5 6.6 OlECK TRIP IA101 ENGAGEMENT AND ADJUST 6 6.7 RESIORATION 39 7.0 REOORDS 39 8.0 EXHIBITS 39 EXHIBIT A - Withdrawing, Inserting and Closing of the AK-25 Breaker 40 EXHIBIT B - 1bols,14st Equipnent, and Constanables 41 EXHIBIT C - GEI-50299B Power Circuit Breakers Type AK-2-15 and AK-2/3-25 . 42 EXHIBIT D - Cut Away Model of Electrically Operated AK-2 Breaker 43 EXHIBIT E - Torque Measuring Fixture 44 EXHIBIT F - TCB Orien c ion 45 EXHIBIT G - Power Isolation Table 46 i EXHIBIT H - Maintenance Data Record Form 47 )
l i )
l MPES008 h Page iii Rev. O S NGS 2&3
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1.0 GkTBCTIVE
\
~ is procedure defines the maintenance actions required for the u pection, cleaning, adjustment and testing of.the GE AK-2-25 Circuit Breaker, Undervoltage Tripping Device.
2.0 REFERENCES
2.1 .BFX3m:L DRAWINGS - -
.~<.. .
a) One Line Diagram, 480V Ioadoenter 2B15, 30129 Rev. 5.
b) One Line Diagram, 480V Ioadoenter 2B16, 30130 Rev. 6.
c) One Line Diagram, 125VDC Distribution Swit& board 2Dl, 30173 Rev. 4.
d) One Line Diagram, 125VDC Distribution Swit& board 2D2, 30174 Rev. 3.
e) One Line Diagram, 125VDC Distribution Switchboard 2D3, 30175 Rev. 4.
f) One Line Diagram, 12SVDC Distribution Switchboard 2D4, 30176 Rev. 4.
g) Wiring Diagram, Radwaste Building Trip Circuit Breaker Cabinet 2I433.
2.2 VENDOR DI% WINGS Wiring Diagrams - Reactor Trip Circuit Breaker, Bc<:htel Spec.
No. S023-944-33 through S023-944-41-3.
(I 2.3 VENDOR DATh a) Instruction Manual - Combustion Engineerng, Inc., Reactor Trip Circuit Breaker Switd gear, San Onofre, Bedtel Spec. No. S023-944-351-0 b) Instruction Manual - (GEI-50299B - Power Circuit Breaker Instructions AK-2-25) c) Instruction Manual - (GEK-7302B - Installation and Operation of Type AK Iow' Voltage Cirallt Breakers) d) Service letter - (GE No. 175 (CPPD) 9.3) e) Drawing - (CE No. E-ICE-411-501 Plant
. Protection Systen, Simplified) 3.0 PREREQUISITES 3.1 Notify the Control Operator and the cognizant Systan' Engineer (Startup) and Startup QA/QC concerning the activity that will be performed.
- 3.2 Tools, test equipment and constanables listed in Exhibit B are available.
. I MPES008 C' Page 1 of 94 Rev. O SJNGS 2&3 w... -
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- 3.3 he Reactor Trip Swit6 gear and the 480V Motor-Generator supply breakers shall be isolated and tagged out in accordance -
with the approved plant clearance procedures.
3.4 Test equipnent shall be undamaged within the calibration due date and shall have the proper calibration tag or sticker attached. "
3.5 Test equipment used to cfieck a circuit de-engerized shall be verified operational by testing on a known energized voltage source.
3.6 RI uipnent operations, such as positioning of switches or circuit breakers as required in this procedure, are to ha performed with the concurrence of SCE Operations. D e mainte-nance person shall request the operation fra the Control Operator.
4.0 PRECAI7fIONS 4.1 m en working on equipment, the Watch Engineer or his designee shall determine the need for and establish Safety Precautions I in accordance with the SCE " Safety Rule Book".
4.2 Dis procedure requires the use of volatile solvents. b a) Ensure adequate ventilation, and b) Na stroking and no open flame.
(.?
4.3 verify all the incoming feeder lines to the Reactor Trip Switchgear are de-energized.
f.
9 5.0 CHECK-OFF LISTS 5.1 M Maintenance Data Record Form, Exhibit H, and the Maintenance Activity Report (MAR) shall be used to record and doctanent the r following: f.
d a) Data taken during this maintenance action. Ri b) Problems discovered during the performance of this maintenance action. N 6.0 PROCEDURE N q
Problems noted shall be reported to the responsible Watch Engineer, or d his designee, imediately. I
% e responsible Watch Engineer, or his designee, shall ensure that ';
discrepancies found during these maintenance actions are properly i h
documented (i.e., NCR, SPR, SWP, etc.). M LI i
( MPES008 Page 2 of 94 Rev. O S N GS 2&3 y
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Only the steps of this procedure that apply to the intended maintenance need be coupleted.- -
6.1 INITIAL 'IRIP 'IEST BY [NDERVOLTAGE DEVICE OF ALL 'ICB BREAIGES (FIG. 4, EXHIBIT F).
- o. s. -
NDIE Operate indication is by manual flag on front of breaker.
6.1.1 verify breaker is in the " OPERATE" position and "Nnnm".
Green Off/ Red On.
6.1.2 Verify D.C. Control Power is on. (2DlP103, 2D2P103, 2D3P101, 2D4P101, "CIOSED"). (Refer to Table 1, Exhibit G).
6.1.3 Verify 2B1509 is "OPEN".
6.1.4 Verify 2B1606 is "OPEN".
6.1.5 Open 2DlP103 (Renoves 125V DC Control Power Source fl) and verify 'ICB-1 and 'ICB-5 "OPEN". Green Off/ Red Off.
6.1.6 Close 2 DIP 103 and verify TCB-1 and 'ICB-5 "OPEN". Green OrVRed Off.
6.1.7 Open 232P103 (Renoves 125V DC Control Power Source $2)
(. and verify 'ICB-2 'ICB-6,and 'ICB-9 "OPEN". (Tie-breaker)
Green Off/ Red Off. ~
6.1.8 Close 2D2P103 and verify TCB-2, 'ICB-6, and 'ICB-9 "OPEN". I -
Green OrVRed Off. E 6.1.9 Open 2D3P101 (Renoves 125V DC Control Power Source 93) -
and verify 'ICB-3 and TCB-7 "OPEN". Green Off/ Red Off.
t 6.1.10 Close 2D3P101 and verify 'ICB-3 and 'ICB-7 "OPEN". Green OrVRed Off.
[
S.1.11 Open 2D4P101 (Removes 125V DC Control Power Source #4) l and verify 'ICB-4 and 'ICB-8 "OPEN". Green Off/ Red Off. E
}
6.1.12 close 2D4P101 and verify 'ICB-4 and 'ICB-8 "OPEN". Green 4 OrVRed Off. j 6.2 OiDCK 'IHE UNDERVOUEGE DE. V ICE FOR ARMA'IURE CLEARANCE. VERIFY
- CN EXHIBIT H, SHEET. S 4 AND 5.
H
{, MPES008 t
Page 3 of 94 Rev. O h SONGS 263 g
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- NDIE
{- Refer to Figure 1, Exhibit C ard the Maintenance Data Record Sheets for location of parts and verification requir ments.
6.2.1 Trip breaker using manual Trip Button on breaker.
6.2.2 Place or verify breaker in " TEST" position, Exhibit A.
6.2.3 Open appropriate 125V DC Control Power Switdi (refer to Table 1, Exhibit G). Green Off/ Red Off.
6.2.4 Icosen screws (Itan 11 of Figure 1, Exhibit C).
6.2.5 Eve magnet (Item 10 of Figure 1, Exhibit C) up or down to obtain proper armature (Item 3 of Figure 1, Exhibit C) freedom with respect to its pivot on magnet and guide provided by rivet (Item 13 of Figure 1, Exhibit C).
6.2.6 Betighten screws.
6.2.7 Fepeat Section 6.2 for 'ICB's 2 through 9.
6.3 OIDCK INSTANTANEOUS UNDEhVOLTAGE PICK UP SETTING. VERIEY W EXHIBIT H, SHEETS 5 'IHROUGH 9.
6.3.1 Trip breaker using manual Trip Button on breaker. Y .
' F 6.3.2 Place or verify breaker in " TEST" position, Exhibit A.
p 6.3.3 Open appropriate 125V DC Control Power Switch (refer to Table 1, Exhibit G). Green Off/ Red Off. f5 6.3.4 Connect variable DC Power Supply (100 to 130V DC) to Circuit i
Breaker Terminal C3 (Positive) and C2 (Negative). h 2 l 6.3.5 Remove locking wire (Item 15 of Figure 1, Exhibit C).
7 6.3.6 Set Power Supply to 106V (_+0.5V) DC measured across C3 ard C2. 9 6.3.7 I
'Ibrn the adjusting screw (Item 14 of Figure 1, Exhibit C) h clockwise to raise the pick-up to the desired setting. a 6.3.8 Reinstall the locking wire (Item 15 of Figure 1, Exhibit C).
, 6.3.9 Disconnect the Variable Power Supply.
6.3.10 Reinsert breaker to " OPERATE" position (Exhibit A). ,
i l B
(. ! NES008 Page 4 of 94 >
Rev. O P SJNGS 2&3 Y
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6.3.11 Close appropriate 125V DC Control Power Swit& from Table 1, Exhibit G. Green Or1/ Red Off. .
h 6.3.12 Repeat Section 6.3 for 'ICB's 2 through 9.
6.4 POSITWE TP.IP GECK AND AIATUS' DENT. VERIFY CN EXHIBIT 5, SHEETS 10 AND 11.
6.4.1 Place breaker in " SAFETY S10P" Position (Refer to Exhibit A).
6.4.2 Open and verify Control Power "OFF" (refer to Table 1, Exhibit G). Green Off/ Red Off.
6.4.3 Close breaker manually (Exhibit A) using maintenance handle while holding armature (Itan 3 of Figure 1, Exhibit C) closed (i.e., in energized position).
6.4.4 Place feeler gaze (0.03125" to 0.032") between armature arm and trip paddle arm.
6.4.5 Slowly release arnature arm until trip occurs.' 'Ihis assures minimum over-travel of undervoltage trip device.
6.4.6 Adjust the clearance by turnirg Adjusting Screw (Itan 20 of Figure 1, Exhibit C) and successively repeating steps ~*
6.4.3 through 6.4.5. t-6.4.7 Repeat Section 6.4 for 'ICB's 2 through 9. I'
(.r, b.
6.5 ' DUP 'IORQUE VERIFICATICH AND CLEANING. VERIFY CN EXHIBIT H, .
SHEETS 11 'HIFOUGH 15. -
6.5.1 Trip 'Ibrque Measurement .
WIE .. l Refer to Figure 2, Exhibit D, and Maintenance Data Record i i Form for location of parts and verification requirements. 1 d, i 6.5.1.1 Trip breaker us.::q manual Trip Button on breaker. -
F.)
6.5.1.2 Place breaker in "TES1*' position (refer to Exhibit A). N V l 6.5.1.3 Open appropriate 125V DC Control Power Swit& (refer to Table 1, Exhibit G) and verify Green Off/ Red Off. (
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6.5.1.4 Attach the measurirn fixture described in Figure 3, Exhibit E to the Trip Shaft (Iten 8 of Figure 2). y I
l MPES008 .
(~' Page 5 of 94 l Rev. 0 -
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SONGS 2&3
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6.5.1.5 Close breaker manually (refer to Exhibit A).
( 6.5.1.6 Trip breaker by rotating Trip Shaft with torque measuring fixture or suitable tool. Verify and record results on Maintenarce Data Record Sheet. Should results indicate torepe required to trip breaker is unacceptable (i.e.,
exceeds 1.5 in.-lbs.), proceed to stap 6.5.2.
6.5.1.7 Repeat Section 6.5.1 for TCB's 2 through 9..
6.5.2 Cleaning Trip-Latch Surfaces 6.5.2.1 Place breaker in "SAETIY-SIOP" Position (refer to Exhibit A).
6.5.2.2 Renove old, hardened, and excess grease and dirt using a safe solvent (Item 8, Exhibit B). Replace grease on sliding surfaces with light film of the grease listed in Iten 5, Exhibit B. Latch surfaces should be left clean and dry (not lubricated). Slidire electrical contacts should have a light film of the lubricant grease listed in Item 6, Exhibit B.
6.5.2.3 Geck Trip-Shaft bearirgs and replace on any indication of loss of freedom or binding.
6.5.2.4 Repeat steps 6.5.1.4 through 6.5.1.7. Should trip torque i exceed 1.5 in.-lbs., replace entire Trip-Shaft assembly.
( 6.5.2.5 Repeat Section 6.5.2 for 'ICB's 2 through 9.
h..
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P.
6.6 CHEX'K TRIP IA'ICH DGGEMENT AND ADJUST. VERIFY CN EXHIBIT H, 5 SHEUIS 16 THROUGH 48. F mis -
Check all TCB Breakers in the " OPERATE " Position, open and h DC Control Power on,. P 6.6.1 Trip Latch Check - TCB-1 (Figure 4, Exhibit F). N:
N 6.6.1.1 Preparation t.
6.6.1.1.1 Verify 2B1509 and 2B1606 "0PDi" (Table 1, Exhibit G). d E
6.6.1.1.2 Verify TCB 1 is in " OPERATE" Position and in " TRIPPED" y mode . Green O VRed off. q 6.6.1.1.3 Open 2 DIP 103. Verify Green Off/ Red Off. y I
g M
(. MPES008 Page 6 of 94 Rev. 0 '
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NDIE Also de-energizes 'rCB-5 Control Voltage.
6.6.1.1.4 Install test jumper between 02B1-9 ard 01B1-10.
6.6.1.1.5 Install test jtmper between 02B2-1 ard O!B2-2.
1 6.6.1.1.6 Install "TDTORARY" test switd1 (N.O. Momentary Contact Pushbutton) between OIB1-1 and OIB1-2. -
6.6.1.1.7 Close 2DlP103, and verify. Green OrVRed Off.
6.6.1.1.8 Close breaker by depressing "TDf0RARr" test switch, and verify. Green Off/ Red On.
6.6.1.1.9 Verify breaker is closed.
6.6.1.1.10 Verify Auxiliary Switch contacts 3-3c " CLOSED" - (OIB4-2 and OIB4-3).
6.6.1.1.11 Verify Auxiliary Switch contacts10-10c "OPEN" - (OIB5-1 .
and OIB5-2).
F 6.6.1.1.12 Verify Auxiliary Switch contacts 6-6c "OPEN" - (OIB5-7 (p and OIB5-8).
P.
6.6.1.1.13 verify Auxiliary Switch contacts 7-7c "CI4 SED" - (OIBS-9 $,
(.f and OIB5-30).
g 6.6.1.1.14 Verify Auxiliary Switch contacts 8-8c "OPEN" - (OIBS-11 h, and O'IB5-12). a kd 6.6.1.1.15 Verify Auxiliary Switch contacts 5-Sc " CLOSED" - (OIB4-7 [!
and OIB4-8). ['
6.6.1.1.16 Verify Auxiliary Switch contacts 4-4c "OPD3" - (OIB4-1 1 and OIB4-3). n 6.6.1.1.17 Verify Auxiliary switch contacts 9-9c "CI4 SED" - (OIB5-1 h and OIB5-2).
A CAITTIN DO N7f TEST AUX SWITOI CONIACIS 1-Ic OR 2-2c (DEUIZED). F 6.6.1.2 Trip test runber (1) - Manual Trip Button on breaker. j
, L MPES008
{ Page 7 of 94 Rev. O SONGS 2&3 i
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6.6.1.2.1 Depress trip button on breaker front and verify.
Green OrVRed Off. .
6.6.1.2.2 verify Auxiliary switch contacts 3-3c "Or m" - (0 m4-2 l and OIB4-3). '
6.6.1.2.3 Verify Auxiliary switch contacts10-10c actrarn" - (O m5-1 and 0 25-2).
6.6.1.2.4 verify Auxiliary switch contacts 6-6c =crewm" - (025-7 and 0 25-8).
6.6.1.2.5 Verify Auxiliary Switch contacts 7-7c "OP m" - (0 25-9 and OIBS-10).
6.6.1.2.6 Verify Auxiliary switch contacts 8-8c =crtum" - (025-11 and Om5-12).
6.6.1.2.7 Verify Auxiliary Switch contacts 5-Sc "OPEN" - (0 54-7 and OIB4-8).
6.6.1.2.8 Verify Auxiliary Switch contacts 4-4c " CLOSED" - (054-1 and O m4-3). j 6.6.1.2.9 Verify Auxiliary Switch contacts 9-9c "OPEN" - (OIBS-1 I and OIB5-2). p.
(, cat 7 rim V
F DO NOT TEST AUX ShTIG 00NIACTS 1-Ic OR 2-2c (ENER3IZED). -
6.6.1.2.10 Close breaker using the maintenance operating device .
ard verify. Green Off/ Red On. ,'
g..
6.6.1.2.11 verify that breaker cannot be racked out.
6.6.1.3 Trip Test Ntnber (2) - K Relay Ranove Simulate [,
H I
6.6.1.3.1 Remove jumper between OIB1-9 and OIB1-10 (refer to .j step 6.6.1.1.4). - -
a 6.6.1.3.2 Verify breaker "0Pm S*. Green OrVRed Off.
6.6.1.3.3 Reinstall junper between OIB1-9 and 021-10.
6.6.1.3.4 Close breaker by depressing "TDIPOEARY" test switd1 and verify. Green Off/ Red On. !
I g
p N ES008
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6.6.1.4 Trip Test Number (3) -M Pushbutton Simulate.
{' 6.6.1.4.1 Remove jtuper between O!B2-1 and 01B2-2 (refer to step 6.6.1.1.5).
6.6.1.4.2 Verify breaker "0P m S". Green Org/ Red Off. l l
6.6.1.4.3 Reinstall jtmper between O!B2-1 and OIB2-2.
6.6.1.4.4 Close breaker by depressing "T mPORARY" test switch !
and verify. Green Off/ Red On.
)
6.6.1.5 Trip Test Number (4) - Remote R Pushbutton Simulate 6.6.1.5.1 Mxnentarily jtmper OIB2-3 and O!B2-4.
6.6.1.5.2 Verify breaker " OPENS". Green Org/ Red Off.
I 6.6.1.5.3 Remove jumper completely from OIB2-3 and OIB2-4.
6.6.1.5.4 Close breaker by depressing "TmPORARY" test switch and verify. Green Off/ Red On.
6.6.1.6 Trip Test Ntznber (5) - Remote K Relay Contact Simulate -
6.6.1.6.1 Mamentarily jumper 01B1-3 and OIB1-4. e 6.6.1.6.2 Verify breaker " OPENS". Green Org/ Red Off. 5:
(., g 6.6.1.6.3 Remove jumper completely frcan OIB1-3 and OIB1-4. p 6.6.1.6.4 Close breaker by depressire "TmPORARY" test switch k and verify. Green Off/ Red On. };
6.6.1.7 Trip Test Number (6) - Bnergency Trip Pushbutton r.
6.6.1.7.1 Operate the "EMERGDCY 'IRIP" Pushbutton.
6.6.1.7.2 Verify breaker " OPENS". Green OrVRed Off.
6.6.1.7.3 Close breaker by depressing "TD4PORARY* test switch 1 and verify. Green Off/ Red On. 4 6.6.1.8 Trip hst Number (7) - Iocal Test Trip ~and Close Pushbutton 4 6.6.1.8.1 Place breaker in " TEST" Position (Exhibit A).
6.6.1.8.2 Orerate 'mst Trip switch, and verify "OPM". Green Ov' Red Off.
P l h MPES008 Page 9 of 94 h1 Rev. O SmGS 2&3 l! !
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.a_ J . . _ c.i .' .-..__.. . ._
. _ . m ._ .u .- __ 2 ma .m . w .-_.a _. _ .n .
6.6.1.8.3 Operate Close Test Switch, and verify "t7mn". Green -
Off/ Red on.
( 6.6.1.8.4 Verify that breaker cannot be racked in.
6.6.1.8.5 Operate Ter.t Trip switch.
6.6.1.8.6 Verify breaker is "@EN". Green Oq/ Red Off.
6.6.1.8.7 Open 2DlP103 (also de-engerizes TCB-5 Control voltage).
Verify Green Off.
6.6.1.8.8 Demove test jtuper between 02B1-9 and 02B1-10.
6.6.1.8.9 Renove test jtmper between OIB2-1 and OIB2-2.
6.6.1.8.10 RaTove 0IB1-2." TEMPORARY" test switch between OIB1-1 and waIs I I
Should any Trip Test fail to operate the breaker proceed to step 6.6.10. f k
6.6.1.8.11 Reinsert breaker into " OPERATE" Position (Exhibit A).
6.6.2 F4 Trip Latch Check - TCB-2 (Figure 4, Exhibit F). Verify on g
(1 Exhibit H, Sheets 19 through 23.
6.6.2.1 Preparation l'd 6.6.2.1.1 Verify 2B1509 and 2B1606 "0 PEN" (Table 1, Exhibit G).
- t. .
6.6.2.1.2 h
Verify TCB 2 is in " OPERATE" Position and in " TRIPPED" mode . Green On/ Red Off. b k.
6.6.2.1.3 Open 2D2P103. Verify Green Off/ Red Off. -
NaIs S F.i Also de-energizes 'KB-6 and TG-9 Control Voltage.
6.6.2.1.4 Install test jtsnper between OIB10-9 and OIB10-10. -4 9
6.6.2.1.5 Install test jurqper between OIB11-1 and OIBil-2. '
6.6.2.1.6 Install "TDiPORARY" test switch (N.O. Momentary Contact I i
Pushbutton) between DIB10-1 and OIB10-2. '
b
- i MPES008 Page 10 of 94 l
Rev. O SONGS 2&3
}
I
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6.6.2.1.7 Close 2D2P103, ard verify. Green Or@ed Off.
6.6.2.1.8 'close breaker by depressing "TEMPORARr" test swit& and ' ~
{ verify. Green Off/ Rad On.
6.6.2.1.9 W rify breaker is closed.
6.6.2.1.10 verify Auxiliary Switch contacts F3e "CIASEIf - (01B13-2 and O!B13-3).
~
6.6.2.1.11 Wrify Auxiliary Switch contacts10-10c "0EW" - (01B14-1 and OIB14-2).
6.6.2.1.12 Verify Auxiliary Switch contacts 6-6c "OPEN" - (01B14-7 and OIsle-8).
6.6.2.1.13 Verify Auxiliary Switch contacts 7-7c "CIASED" - (0!B14-9 and OIB14-10).
6.6.2.1.14 Verify Auxiliary Switch contacts 8-Sc "OPEN" - (OIBl4-ll and OIsl4-12).
6.6.2.1.15 Verify Auxiliary Switch contacts 5-Sc "CIOSED" - (OIB13-7 and OIB13-8).
6.6.2.1.16 Verify Auxiliary Switch contacts 4-4c "OPEN" - (OIB13-1 and OIB13-3).
6.6.2.1.17 verify Auxiliary Switch contacts 9-9c "CIDSED" - (OIB14-3 and OIB14-4).
CerION j DO Nor 'IEST AUX SWI'ICH 00tmCFS 1-Ic OR 2-2c (ENERGIZED).
6.6.2.2 Trip test ruber (1) - Manual Trip Button on breaker.
6.6.2.2.1 Depress trip button on breaker front and verify.
Green Or@ed Off.
6.6.2.2.2 Verify Auxiliary Switd contacts 3-3c "OEW" - (01B13-2 and O!B13-3).
6.6.2.2.3 Verify Auxiliary switch contacts10-10c "crmsf' - (OIB14-1 and 01B14-2).
6.6.2.2.4 Verify Auxiliary Switch contacts 6-6c "crnse" - (0!B14-7 and OIB14-8).
i MPES008
(" Page 11 of 94 Rev. O SONGS 243
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- y. - . . _ _ _
6.6.2.2.5 . Verify Auxiliary switch contacts 7-7c "CHN" - (0214-9 l
, and 0 214-10).
b 6.6.2.2.6 Wrify Auxiliary Switch contacts S-Sc arrnsur? - (0 214-11 ;
and 0 214-12). )
l 6.6.2.2.7 Verify Auxiliary Switch contacts 5-5c "CHN" - (0213-7 and 0 213-8). . .
6.6.2.2.8 Verify Auxiliary Switch contacts 4-4c "CIASEF - (0 21:)-1 and 0 213-3).
6.6.2.2.9 Verify Auxiliary Switch contacts 9-9c "ORN" - (0214-3 and 0 m14-4).
CAUTIGE DO NOT TEST AUX,SWIT0i 00tEACTS 1-Ic OR 2-2c (ENEIGIZED).
6.6.2.2.10 Close breaker using the maintenance operatirg device and verify. Green Off/ Red On.
6.6.2.2.11 Verify that breaker cannot be racked out.
6.6.2.3 Trip Test Number (2) - K Relay Simulate 6.6.2.3.1 Remove jumper between 0 m10-9 and O m10-10 (refer to step 6.6.2.1.4).
- (;, i 6.6.2.3.2 Verify breaker " OPENS". Green Or1/ Red Off.
- l l
6.6.2.3.3 Reinstall junper between 0m10-9 and Om10-10.
6.6.2.3.4 Close breaker by depressing "TDTORARr* test switch and verify. Green Off/ Red On.
6.6.2.4 Trip hst Ntseber (3) -Mr Pushbutton Simulate.
6.6.2.4.1 Remove itsoper between 0211-1 and 0211-2 (refer to step 6.6.2.1.5).
6.6.2.4.2 Verify breaker " OPENS". Green OrVRed Off.
6.6.2.4.3 Reinstall junper between 0211-1 and 0211-2.
6.6.2.4.4 Close breaker by depressirg "TDGORARr* teGt switdt and verify. Green Off/ Red On.
6.6.2.5 Trip Test Ntsnber (4) - Remote NT Pushbutton Simulate I
MPES008
{' Page 12 of 94 Rev. 0
. 83GS 2&3
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~ , - . . . . , . - . ~ . - - . . . . . . ,. . -..m. . . . . .. .. - : .
o f.
6.6.2.5.1 Momentarily jmper 0 211-3 and 0 211-4.
6.6.2.5.2 Verify breaker "OPDIS". Green Orvited Off.
C 6.6.2.5.3 Remove jumper canpletely fran 0211-3 and 0211-4.
6.6.2.5.4 Close breaker by depressing "TEMPORARr* test swit&
and verify. Green Off/ Red On. .
f .
6.6.2.6 Trip Test Number (5) - Memote K Relay Contact Simulate 6.6.2.6.1 Mxnentarily junper 0210-3 and 0210-4.
6.6.2.6.2 Verify breaker "OPDiS". Green Or/ Red Off.
6.6.2.6.3 Remove junper empletely from 0210-3 and 0m10-4.
I 6.6.2.6.4 Close breaker by operating "TDTORARY" test switch s
and verify. Green Off/ Red On.
[
6.6.2.7 Trip Test Number (6) - Dnergency Trip Pushbutton
- 6.6.2.7.1 Operate the "EMEPGENCY 'IEIP" Pushbutton, t y.
6.6.2.7.2 Verify breaker " OPENS". Green OrVRed Off. %-
6.6.2.7.3 Close breaker by depressing "TDiPORARY" test switch b and verify. Green Off/ Red On. M
(~. 6.6.2.8 Trip Test Number (7) - Iocal Test Trip and Close Pushbutton ' k L
6.6.2.8.1 Place breaker in " TEST" Position (Exhibit A). ..
P 6.6.2.8.2 Operate Test Trip Switch, and verify "OPEN". Green 'g.
OrVRed Off.
6.6.2.8.3 Operate Close Test Switch, and verify "CIDSED". Green P Off/ Red On. 4 6.6.2.8.4 Verify that breaker cannot be racked in. ~-
6.6.2.8.5 Operate Test Trip swit&.
6.6.2.8.6 Verify breaker is "OPDi". Green OrVRed Off. -
6.6.2.8.7 Open 2D2P103 (also hngerizes 'ICB-6 and 'KB-9 Control Voltage). Verify Green Off.
6.6.2.8.8 Renove test junper between 0m10-9 and 0m10-10.
l J
MPES008
- r. Page 13 of 94 L Rev. O SONGS 2&3
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- c.. . - - ..: - -.'. - ---,:ama .-- iz.-- :- . - ~ . . .. - w * 's b , .. . . .e . .' . . .. '. .
6.6.2.8.9 Remove test junper between O!Bil-1 and 01B11-2. ,
( 6.6.2.8.10 Remove "TDf0BARY" test switch between 01B10-1 and OIB10-2.
IME .,
~
should any Trip Test fail to operate the breaker proceed to step 6.6.10.
6.6.2.8.11 Reinsert breaker into " OPERATE" Position (Exhibit A).
6.6.3 Trip Latch Check 'ICB-3 (Figure 4, Exhibit F). Verify on Exhibit H, Sheets 23 through 26.
6.6.3.1 Preparation 6.6.3.1.1 Verify 2B1509 and 2B1606 "0PDi" (Table 1, Exhibit G).
6.6.3.1.2- Verify 'ICB-3 is in " OPERATE" Position and in " TRIPPED" node . Green Oq/ Red Off.
6.6.3.1.3 Open 2D3P103. Verify Green Off/ Red Off. -
NOIE t
Also de-energizes 'ICB-7 Control Voltage.
( 6.6.3.1.4 Install ' test jumper between OIB22-9 and OIB22-10. I 6.6.3.1.5 Install test jumper between OIB23-1 and OIB23-2. L i;
6.6.3.1.6 Install " TEMPORARY" test switch (N.O. Manentary Conta::t Pushbutton) between OIB22-1 and OIB22-2. b 6.6.3.1.7 Close 2D3P103, and verify. Green Or1/ Red Off. l F'
6.6.3.1.8 Close breaker by depressing "TDEORARr* test switch and Verify. Green Off/ Red On. W l
6.6.3.1.9 Verify breaker is closed. %
1 6.6.3.1.10 Verify Auxiliary swit& contacts 3-3c "rTmm" - (OIB25-2 q and OIB25-3). q 6.6.3.1.11 verify Auxiliary swit& contacts10-10c "OPDi* - (OIB26-1 h and OIB26-2). ,
6.6.3.1.12 verify Auxiliary switch contacts 6-6c "OPDi" - (OIB26-7 ,
I and OIB26-8). g
("
(
MPES008 Page 14 of 94 Rev. 0 - H
. SONGS 2&3 s,o - r 3 p m , ,,. .. - - ;- , : g y ;;-. v - . - , , . ,
Q, , , , ,a.
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6.6.3.1.13 Wrify Auxiliary switch contacts 7-7c "CI4sp - (0!B26-9 and OIB26-10).
n 6.6.3.1.14 Verify Auxiliary switch contacts 9-8c "CPEN" - (01B26-11 U and OIB26-12). ,
6.6.3.1.15 Verify Auxiliary Switch contacts 5-5c "CIAS F - (OIB25-7 and 01B25-8).
6.6.3.1.16 verify Auxiliary switch contacts 4-4c "0 Par -'(OIB25-1 and OIB25-3).
6.6.3.1.17 Verify Auxiliary Switch contacts 9-9c "CIASED" - (01B26-3 and 01B26-4).
CAurIm DO NOT 'IEST AUX SWI'IOl 00tGCTS 1-Ic OR 2-2c (DiERGIZED).
6.6.3.2 Trip test number (1) - Manual Trip Button on breaker.
6.6.3.2.1 Depress trip button on breaker front and verify.
Green OtVRed Off.
6.6.3.2.2 Verify Auxiliary Switch contacts 3-3c "OPEN" - (OIB25-2 and OIB25-3).
6.6.'3.2.3 Verify Auxiliary Switch contacts10-10c "CI4GED" - (OIB26-1 ~
and OIB26-2).
(~:. . . . . - . . ~ , . , . .. .
6.6.3.2.4 Verify Auxiliary Switch contacts 6-6c " CLOSED" - (OIB26-7 and OIB26-8). t 6.6.3.2.5 Verify Auxiliary Switch contacts 7-7c "OPDi" - (OIB26-9 and OIB26-10). t 6.6.3.2.6 verify Auxiliary Switch contacts 8-8c "CIDSED" - (OIB26-11 .
and 01B26-12). 7 6.6.3.2.7 verify Auxiliary Switch contacts 5-Sc "OPEN" - (01B25-7 (-j and OIB25-8).
A 6.6.3.2.8 Verify Auxiliary Switd1 contacts 4-4c "CI4 SED" - (01B25-1 :j and OIB25-3). ;
6.6.3.2.9 verify Auxiliary Switch contacts 9-9c "OPEN" - (0!B26-3 t
and OIB26-4).
'$" CAUI'IW ' ~'
W l
DO NOT 'IEST AUX SWI'IQi n 00NIACTS 1-Ic OR 2-2c (ENEI.G. IEED).
MPES008 Page 15 of 94
{ .-
.. z w- c - . n w . ~ . n . ,---= new. O SONGS 2&3 l
2
, 3 ,*. - ;:.; * - = .. *r:'.'{
.- q : ,:[ ;
^
~- - :
.n ,. _ &_ . _ _ , . .. . _ _ . ..
2 _. _ - 2 .... .__a_>_.____....__..a.u.a.... ,
.. . u . _ . _,.g _.j_.;n .3 6.6.3.2.10 Close breaker using the mainterance operating device -
and verify. Green Off/ Red On.
b.
6.6.3.2.11 Verify that breaker cannot be racked out.
6.6.3.3 Trip Test Number (2) - K Relay Remote Sinnlate 6.6.3.3.1 Remove junper between OIB22-9 and 01B22-10 (refer to step 6.6.3.1.4).,
6.6.3.3.2 Verify breaker " OPENS". Green OrVRed Off.
6.6.3.3.3 Reinstall jtmper between OIB22-9 and OIB22-10.
6.6.3.3.4 Close breaker by depressing " TEMPORARY" test switd1 and verify. Green Off/ Red On.
6.6.3.4 Trip Test Number (3) -MT Fushtxitton Simulate.
6.6.3.4.1 Remove jumper between OIB23-1 and OIB23-2 (refer to step 6.6.3.1.5).
6.6.3.4.2 Verify breaker " OPENS". Green OrVRed Off.
6.6.3.4.3 Reinstall jumper between OIB23-1 and OIB23-2.
t 6.6.3.4.4 Close breaker by depressing " TEMPORARY" test switch h (j and verify. Green Off/ Red On.
R-6.6.3.5 Trip Test Number (4) - Rmote Mr Pushbutton Simulate
~
6.6.3.5.1 Momentarily jumper OIB23-3 and OIB23-4. r!
hi ret 6.6.3.5.2 Verify breaker " OPENS". Green OrVRed Off.
j,;.j l
1 6.6.3.5.3 Iwnove jumper empletely fra OIB23-3 and OIB23-4. t i 6.6.3.5.4 Close breaker by depressing " TEMPORARY" test switch '
and verify. Green Off/ Red On. L -$
p 6.6.3.6 Trip Test Number (5) - Rmote K Relay Contact Simulate p
6.6.3.6.1 Mxnentarily junper OIB22-3 and OIB22-4. l' t
6.6.3.6.2 Verify breaker " OPENS". Green OrVRed Off. h
, 6.6.3.6.3 Remove jtsper cartpletely frm OIB22-3 and OIB22-4.
6.6.3.6.4 Close breaker by operating " TEMPORARY" test switch -
3 4
j and verify. Green Off/ Red On.
(. .
MPES008
- Page 16 of 94 Rev. O SONGS 2&3 i
r:- - - - , r , ,, , 7 p . - -- , -n ~*-- - ~ - - - - ~ ~ - ~- -- d -
- u. A . .. - - - .:-- a - ~ -. -
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. * . ~ .: .. '.~.
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6.6.3.7 Trip Test Number (6) - Baergency Trip Pushbutton 6.6.3.7.1 Operate the "DEIGENCY TRIP" Pushbutton.
b.
6.6.3.7.2 Verify breaker "0Eas". Green Or@ted Off.
6.6.3.7.3 Close breaker by depressing "TDf0RARY" test stitch and verify. Green Off/ Red On.
6.6.3.8 Trip Test Ntmiber (7) - Iocal Test. Trip and Close Pushbutton 6.6.3.8.1 Place breaker in " TEST" Position (Exhibit A). !
6.6.3.8.2 Operate Test Trip Switch, and verify "OPDi". Green On/ Red Off.
6.6.3.8.3 Operate Close Test Switch, and verify "CIOSED". Green Off/ Red On.
6.6.3.8.4 Verify that breaker cannot be racked in.
6.6.3.8.5 Operate Test Trip Switch.
6.6.3.8.6 Verify breaker is "OPEN". Green On/ Red Off.
! 6.6.3.8.7 Open 2D3P101 (also de-engerizes TCB-7 Control Voltage). .
Verify Green Off.
(j.
[
6.6.3.8.8 Paove test junper between OIB22-9 and OIB22-10. -
6.6.3.8.9 Rmove test jumper between 01B23-1 and OIB23-2.
F t
6.6.3.8.10 Rmove "TD(PORARY" test switch between OIB22-1 and OIB22-2. b.. '
jf
" pi l Should any Trip Test fail to operate the breaker proceed to step 6.6.10. 4 r r.
1 %
) 6.6.3.8.11 Reinsert breaker into " OPERATE" Position (Exhibit A). '
f.
6.6.4 Trip Latch Check - TCB-4. Verify on Exhibit H, Sheets 26 '
through 30 p
6.6.4.1 Preparation E 6.6.4.1.1 Verify 2B1509 and 2B1606 "0PDf' (Table 1, Exhibit G).
6.6.4.1.2 Verify TCB-4 is in " OPERATE" Position and in " TRIPPED" ' k mode . Green On/ Red Off. .
I
{ MPES008 #.
Rye 17 of 94 ,
aev. 0 '
SONGS 2t.3
~~~ %. ,9% ~. .',,~ ~ T . . g _ s.. ~~-~r -
. _. ~~j* ~. en - - . ~=: :--*' .
. .. . .....s...- ... - - - - ~ ' " - - - '
~
,. o 6.6.4.1.3 Open 2D4P101. Verify Green Off/ Red Off. .
C mrs Also degnergizes 'KB-8 Control vbitage.
6.6.4.1.4 Install test jtaper between OIB31-9 and OIB31-10.
6.6.4.1.5 Install test jtaper between OIB32-1 and OIB32-2.
6.6.4.1.6 Install "TDTORARY" test switch (N.O. Momentary Contact Pushbutton) between OIB31-1 and OIB31-2.
6.6.4.1.7 Close 2D4P101, and verify. Green OrVRed Off. !
6.6.4.1.8 Close breaker by depressing "TDTORARY" test switch aru5 verify. Green Off/ Red On.
6.6.4.1.9 Verify breaker is closed.
6.6.4.1.10 Verify Auxiliary Switch contacts 3-3c " CLOSED" - (OIB34-2 and OIB34-3).
6.6.4.1.11 Verify Auxiliary Switch contacts10-10c "OPEN" - (OIB35-1 and OIB35-2).
6.6.4.1.12 Verify Auxiliary Switch contacts 6-6c "OPEN" - (OIB35-7 O (j and OIB35-8). I' 6.6.4.1.13 verify Auxiliary Switch contacts 7-7c " CLOSED" - (OIB35-9 b and OIB35-10). V u
6.6.4.1.14 Verify Auxiliary Switch contacts 8-8c "OPEN" - (OIB35-ll and OIB35-12). fy s:
6.6.4.1.15 Verify Auxiliary Switch contacts 5-5c "CIASED" - (OIB34-7 and 01B34-8). S 1
a 6.6.4.1.16 Verify Auxiliary switch contacts 4-4c "OPD4" - (O'IB34-1 d and OIB34-3). N 6.6.4.1.17 verify Auxiliary switch contacts 9-9c "CIASED" - (OIB35-3 and OIB35-4). t-CAUTION DO NOT 'H:ST AUX SWI'IG CONIACTS 1-Ic OR 2-2c (DGEIGIZI!D).
6.6.4.2 Trip test number (1) - Manual Trip Button on breaker. 3
(- MPES008 Page 18 of 94 Rev. O smGS 263 t
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6.6.4.2.1 .
Depress trip button on breaker front and verify.
Green OrVRed Off.
bs.
6.6.4.2.2 Verify Auxiliary Switch mntacts 3-3c "OPEN" - (OIB34-2 and OIB34-3).
6.6.4.2.3 verify Auxiliary Switch contacts10-10c "CI46ED" - (OIB35-1 and OIB35-2).
6.6.4.2.4 Verify Auxiliary switch contacts 6-6c "CI4 SED" - (OIB35-7 and OIB35-8).
6.6.4.2.5 Verify Auxiliary Switch contacts 7-7c "OP m" - (OIB35-9 and OIB35-10).
6.6.4.2.6 Verify Auxiliary Switch contacts 8-8c "CICSED" - (OIB35-ll and OIB35-12).
6.6.4.2.7 Verify Auxiliary Switch contacts 5-5c "OPEN" - (OIB34-7 and OIB34-8). g 6.6.4.2.8 Verify Auxiliary Switch contacts 4-4c " CLOSED" - (OIB34-1 and OIB34-3). ,,
6.6.4.2.9 ,
Verify Auxiliary Switch contacts 9-9c "OPEN" - (01B35-3 and OIB35-4). p
- h. CAtJIION h,
DO NOT TEST AUX SWITG CDtTIACTS 1-Ic OR 2-2c (ENERGIZE 6.6.4.2.10 Close breaker usire the maintenance operating device and verify. Green Off/ Red On. b
6.6.4.2.11 verify that breaker cannot be racked out.
l g,"
6.6.4.3 -
Trip Test Ntznber (2) - K Relay Renote Simulate 6.6.4.3.1 Remove jumper between DIB31-9 and OIB31-10 (refer to l step 6.6.4.1.4). e 6.6.4.3.2 Verify breaker "OPM S".
}
Green OrVRed Off.
6.6.4.3.3 Reinstall junper between OIB31-9 and OIB31-10.-
6.6.4.3.4 Closeverify.
and breaker by depressing "TEPORARY" test switch ~
Green Off/ Red On.
6.6.4.4 Trip Test Number (3) -Mr Pushbutton Simulate.
(~
\-
MPES008 Page 19 of 94 nev. 0 KNGS 2&3 l l
L
6.6.4.4.1 Remove junper between 01B32-1 and 01B32-2 (refer to .
{ step 6.6.4.1.5).
6.6.4.4.2 Verify breaker "OP M S". Green Orvited Off.
6.6.4.4.3 Reinstall jtmper between 02B32-1 and O!B32-2.
6.6.4.4.4 Close breaker by depressing "TEPORARY" test switch and verify. Green Off/ Red On.
6.6.4.5 Trip Test Number (4) - Remote MP Pushbutton Sinntlate 6.6.4.5.1 Momentarily junper OIB32-3 and OIB32-4.
6.6.4.5.2 Verify breaker "OPMS". Green OrVRed Off.
6.6.4.5.3 Remove jumper completely frm OIB32-3 and OIB32-4.
6.6.4.5.4 Close breaker by depressing "TmPORARY" test switch and verify. Green Off/ Red On.
6.6.4.6 Trip Test Number (5) - Rmote K Relay Contact Simulate 6.6.4.6.1 n:mentarily jumper OIB31-3 and OIB31-4.
6.6.4.6.2 Verify breaker "OPmS". Green On/ Red Off. te
' 6.6.4.6.3 Remove jumper completely frm OIB31-3 and OIB31-4. U U
6.6.4.6.4 Close breaker by operating "TEPORARY" test switch and verify. Green Off/ Red On. !
6.6.4.7 Trip Test Number (6) - Dergency Trip Pushbutton h
j 6.6.4.7.1 Operate the "DEIGMCY 'IRIP" Pushbutton. p 6.6.4.7.2 Verify breaker " OPENS". Green OrVRed Off.
6.6.4.7.3 Close breaker by depressing "T EPORARY" test switch and verify. Green Off/ Red On.
6.6.4.8 Trip Test Number (7) - Iocal Test Trip and Close Pushbutton 6.6.4.8.1 Place breaker in " TEST
- Position (Exhibit A).
6.6.4.8.2 Operate Test Trip switch, and verify "OPEN". Green OrVRed Off.
6.6.4.6.3 Operate Close Test switch, and verify "CIOSE2f. Green i Off/ Red On.
l h MPES008 Page 20 of 94 i Rev. O l SCNGS 263
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... .. . a .-. .. .. .u - ... . <. .... . . , . . . . . _ . - . . a .. ..
6.6.4.8.4 Verify that breaker cannot be racked in.
C- 6.6.4.8.5 Operate Test Trip Switdt.
6.6.4.8.6 Verify breaker is "OPEN". Green (WRed Off.
6.6.4.8.7 Open 2D4P101 (also dewingerizes 'IOD-8 Control Voltage).
Verify Green Off. . .
6.6.4.8.8 Renove test junper between OIB31-9 and 0231-10.
6.6.4.8.9 Remove test junper between 0232-1 and 0232-2.
6.6.4.8.10 Remove " TEMPORARY" test switch between om31-1 and Om31-2.
NOIE Should any Trip Test fail to operate the breaker proceed to step 6.6.10.
6.6.4.8.11 Reinsert breaker into "OPEPATE" Position (Exhibit A).
6.6.5 Trip Latch Check 'ICB-5 (Figure 4, Exhibit F). Verify on Exhibit H, Gheets 26 through 30.
6.6.5.1 Preparation 6.6.5.1.1 Verify 2B1509 and 2B1606 "0 PEN" (Table 1, Exhibit G).
6.6.5.1.2 Verify 'ICB-5 is in " OPERATE" Position and in " TRIPPED" mode . Green OrVRed Off.
6.6.5.1.3 Open 2DlP103. Verify Green Off/ Red Off.
NOIE Also de-energizes 'ICB-1 Control Voltage.
6.6.5.1.4 Install test junper between 0m31-9 and 0231-10.
6.6.5.1.5 Install test jmper between 0m32-1 and 0232-2.
6.6.5.1.6 Install " TEMPORARY" test switch (N.O. Momentary Contact Pushbutton) between 023-1 and OIB3-2.
6.6.5.1.7 Close 2DlP103, and verify. Green OrVRed Off.
l 6.6.5.1.8 Close breaker by depressing "TEMPORARf* test switch and ,
verify. Green Off/ Red On.
l MPES008
('.- Page 21 of 94 Rev. 0
, SONGS 2&3 7 . -- - - . _ _. .p .
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6.6.5.1.9 Verify breaker is closed.
C-6.6.5.1.10 Verify Auxiliary switch contacts 3-3c "CIASED" - (OIB4-5 and OIB4-6).
~
6.6.5.1.11 Verify Auxiliary switch contacts10-10c "OPEN" - (OIB8-1 and OIB8-2).
6.6.5.1.12 Verify Auxiliary Switch contacts 6-6c "Or m" - (OIB8-7 and OIB8-8).
6.6.5.1.13 Verify Auxiliary Switch contacts 7-7c =ctrum" - (OIB8-9 and OIB8-10).
6.6.5.1.14 verify Auxiliary Switch contacts 8-8c "OPEN" - (OIB8-ll and OIB8-12).
6.6.5.1.15 Verify Auxiliary Switch contacts 5-Sc " CLOSED" - (OIB4-9 and OIB4-10).
6.6.5.1.16 Verify Auxiliary Switch contacts 4-4c "OPEN" - (OIB4-4 and OIB4-6).
6.6.5.1.17 Verify Auxiliary Switch contacts 9-9c " CLOSED" - (OIB8-1 and OIB8-2).
(; CAITTION DO NOT TEST AUX SWI'IGI ONIACTS 1-lc OR 2-2c (ENEIGIZED).
6.6.5.2 Trip test number (1) - Manual Trip Button on breaker.
6.6.5.2.1 Depress trip button on breaker front and verify.
Green On/ Red Off.
6.6.5.2.2 Verify Auxiliary Switch contacts 3-3c "OPEN" - (OIB4-5 and OIB4-6).
6.6.5.2.3 Verify Auxiliary Switch contacts10-10c " CLOSED" - (OIB8-1 and OIB8-2).
l 6.6.5.2.4 Verify Auxiliary Switch contacts 6-6c "CICSED" - (OIB8-7 l and OIB8-8).
~
6.6.5.2.5 Verify Auxiliary Switch contacts 7-7c "OPEN" - (OIB8-9
, and OIB8-10).
i 6.6.5.2.6 verify Auxiliary switch contacts 8-8c "CICSED" - (OIB8-ll I and OIB8-12).
MPES008 Page 22 of 94 Rev. O SONGS 263
. 2. . .m. 7_ . ._ . 2 . . m.___ m . ._ _ .. -. _- .. . _ . _ . . . .
6.6.5.2.7 verify Auxiliary Switch contacts 5-5c "ORN" - (01B4-9 -
and OIB4-10).
{.
6.6.5.2.8 Verify Auxiliary switch contacts 4-4c "Crmsaf - (02B4-4 and O!B4-6).
6.6.5.2.9 Verify Auxiliary Switch contacts 9-9c "ORN" - (01B8-1 and OIB8-2). .
,,.r.
- y .
y ._ .
CAUTIGi DO N0r 'IEST AUX SWI'IQI CONI: ACTS 1-Ic OR 2-2c (!!NDGIZED).
6.6.5.2.10 Close breaker using the maintenance operating device ard verify. Green Off/ Red On.
6.6.5.2.11 verify that breaker cannot be racked out.
6.6.5.3 Wip Test Number (2) - K Relay Remote Simulate 6.6.5.3.1 lbmove jumper between 01B31-9 and OIB31-10 (refer to step 6.6.5.1.4).
6.6.5.3.2 Verify breaker " OPENS". Green OrVRed Off.
6.6.5.3.3 Reinstall jumper between OIB31-9 and OIB31-10.
(i 6.6.5.3.4 Close breaker by depressing "TD90RARr* test switch and verify. Green Off/ Red On.
6.6.5.4 Trip Test Number (3) -Mr Pushbutton Simulate.
6.6.5.4.1 Remove jumper between 01B32-1 and OIB32-2 (refer to step 6.6.5.1.5).
6.6.5.4.2 Verify breaker "OPDIS". Green OrVRed Off.
6.6.5.4.3 Reinstall jtznper between OIB32-1 and OIB32-2.
6.6.5.4.4 Close breaker by depressing "TDGORARY" test switch and verify. Green Off/ Red On.
l l 6.6.5.5 Trip Test Ntznber (4) - Remote Mr Pushbutton Simulate 1
6.6.5.5.1 Momentarily jtmper OIB2-9 and OIB2-10.
6.6.5.5.2 Verify breaker " OPENS". Green OrVRed Off.
I 6.6.5.5.3 Remove jtmper conpletely fran OIB2-9 and OIB2-10). i l
h' MPES008 Page 23 of 94
! Rev. 0 l SONGS 2&3
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6.6.5.5.4 Close breaker by depressing "TEMPORARr" test switd ,
and verify. Green Off/ Red On.
(. 6.6.5.6 Trip Test Number (5) - Remote K Relay Contact Sinalate 6.6.5.6.1 M:nentarily junper OIB3-3 and CMB3-4.
6.6.5.6.2 Verify breaker " OPENS". Green OVRed Off.
6.6.5.6.3 Remove jtmper coupletely from OIB3-3 and CMBF4.
6.6.5.6.4 Close breaker by operating " TEMPORARY" test switch and verify. Green Off/ Red On.
6.6.5.7 Trip Test Ntaber (6) - Bnergency Trip Pushbutton 6.6.5.7.1 Operate the " EMERGENCY TRIP" Pushbutton.
6.6.5.7.2 Verify breaker " OPENS". Green OVRed Off.
6.6.5.7.3 Close breaker by depressing " TEMPORARY" test switch and verify. Green Off/ Red On.
6.6.5.8 Trip Test Number (7) - Iocal Test Trip and Close Pushbutton 6.6.5.8.1 Place breaker in " TEST" Position (Exhibit A).
h 6.6.5.8.2 Operate Test Trip Switch, and verify "OPEN". Green On/ Red Off. ,
6.6.5.8.3 Operate Close Test Switch, and verify " CLOSED". Green Off/ Red On.
6.6.5.8.4 Verify that breaker cannot be racked in.
6.6.5.8.5 Operate Test Trip Switch.
6.6.5.8.6 Verify breaker is "OPEN". Green O VRed Off.
6.6.5.8.7 Open 2DlP103 (also de-engerizes 'ICB-1 Control Voltage).
Verify Green Off.
6.6.5.8.8 Remove test jtmper between OIB31-9 and OIB31-10.
6.6.5.8.9 Remove test jtmper between OIB32-1 and OIB32-2.
6.6.5.8.10 Remove " TEMPORARY
- test switch between OIB3-1 and OIB3-2.
I MPES008 C Page 24 of 94 Rev. O SCNGS 2t.3
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NCRE Should any Trip Test fail to operate the breaker proceed
(. to step 6.6.10.
6.6.5.8.11 Reinsert breaker into " OPERATE" Position (Exhibit A).
6.6.6 Trip Latch Check 'ICB-6. Verify on Exhibit B, Sheets 33 through 36. . . . . . ..
- . ~ . .
6.6.6.1 Preparation , 3 6.6.6.1.1 Verify 2B1509 and 2B1606 "0 PEN" (Table 1, Exhibit G).
6.6.6.1.2 Verify 'ICB-6 is in " OPERA'!E" Position and in "TRIPPEIP node . Green OrVRed Off.
6.6.6.1.3, Open 2D2P103. Verify. Green Off/ Red Off.
NOIE Also de-energizes 'ICB-2 and 'ICB-9 Control Voltage.
6.6.6.1.4 Install test jumper between OIB12-9 and OIB12-10.
6.6.6.1.5 Install test jumper between OIBil-7 and OIsll-8.
6.6.6.1.6 Install " TEMPORARY" test switch (N.O. Momentary Contact Pushbutton) between OIB12-1 and OIB12-2.
6.6.6.1.7 Close 2D2P103, and verify. Green OrVRed Off.
6.6.6.1.8 Close breaker by depressing " TEMPORARY" test switch and verify. Green Off/ Red On.
6.6.6.1.9 Verify breaker is closed.
6.6.6.1.10 Verify Auxiliary Switch contacts 3-3c "CI46ED" - (OIB13-5 and OIB13-6).
i 6.6.6.1.11 Verify Auxiliary Switch contacts10-10c "OPDl" - (OIB17-1 ard OIB17-2).
6.6.6.1.12 Verify Auxiliary switch contacts 6-6c "OPEN" - (OIB17-7 and OIB17-8).
6.6.6.1.13 verify Auxiliary Switch contacts 7-7c "CIOSED" - (OIB17-9 '
and OIB17-10).
6.6.6.1.14 Verify Auxiliary Switch contacts 8-80 "OPEN" - (O!B17-ll i and OIB17-12).
l h MPES008 Page 25 of 94 Rev. 0 l
smGS 2&3 l
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- s. .. . . . . . . . ... . _ . a : ;- -- 7 . .. _ _ ._ . : . _ - _ __ - . . c. . . ... . . J ..
6.6.6.1.15 Wrify Auxiliary switch contacts 5-Sc "MIMPn" - (O]313-g ~
and OIB13-10).
C~
6.6.6.1.16 Verify Auxiliary switch contacts 4-4c "0M N" - (OIB13-4 and OIB13-6).
6.6.6.1.17 Verify Auxiliary Switch contacts 9-9c "ntmPn" - (OIB17-3 and OIB17-4). .. , .
CurIm DO NOT TEST AUX SWI2G 00NBCTS 1-Ic CR 2-2c (DE:IGIZED).
6.6.6.2 Trip test number (1) - Manual Trip Button on breaker.
6.6.6.2.1 Depress trip button on breaker front and verify.
Green On/ Red Off.
6.6.6.2.2 Verify Auxiliary Switch contacts 3-3c "OPEN" - (OIB13-5 -
and OIB13-6).
6.6.6.2.3 verify Auxiliary Switch contacts10-10c "CIOSED" - (OIB17-1 and 01B17-2).
6.6.6.2.4 Verify Auxiliary Switch contacts 6-6c "CIOSED" - (OIB17-7 and OIB17-8).
h< 6.6.6.2.5 Verify Auxiliary Switch contacts 7-7c "OPEN" - (OIB17-9
- and OIB17-10).
6.6.6.2.6 Verify Auxiliary Switch contacts 8-8c " CLOSED" - (01B17-11 and OIB17-12). '
6.6.6.2.7 '
verify Auxiliary Switch contacts 5-5c "OPEN" - (OIB13-9 and 01B13-10).
6.6.6.2.8 Verify Auxiliary Switch contacts 4-4c "CI4 SED" - (OIB13-4 and OIB13-6).
6.6.6.2.9 Verify Auxiliary Switch contacts 9-9c "OPEN" - (OIB17-3 and OIBl7-4). ,
cAurIm DO NOT TEST AUX SWI1G ONIACTS 1-Ic OR 2-2c (DE:FGIZED).
6.6.6.2.10 Close breaker using the maintenance operating device and verify. Green Off/ Red On. -
t 6.6.6.2.11 verify that breaker cannot be racked out. Y
~
s
{- MPES008 Page 26 of 94 Rev. O SCNGS 2&3 h$g N"b""
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6.6.6.3 Trip Test Nunber (2) - K Relay Remote Simlate -
6.6.6.3.1 Remove jumper between 02B12-9 and 02B12-10 (refer to a ep 6.6.6.1.4).
6.6.6.3.2 Verify breaker "0 PENS". Green OrVand Off.
6.6.6.3.3 Reinstall jumper between 02B12-9 and 02B12-10.
6.6.6.3.4 Close breaker by depressing " TEMPORARY" test switch and verify. Green Off/hed On.
6.6.6.4 Trip Test Ntuber (3) -Mr Pushbutton Simulate.
6.6.6.4.1 Remove jtmper between OIBil-7 and OIBll-8 (refer to step 6.6.6.1.5).
6.6.6.4.2 Verify breaker " OPENS". Green OrVRed Off.
6.6.6.4.3 Reinstall jumper between OIBll-7 and OIBll-8.
6.6.6.4.4 Close breaker by depressing "TEMPORK4" test switch and verify. Green Off/ Red On.
6.6.6.5 Trip Test Number (4) - Rmote MT Pushbutton Simulate 6.6.6.5.1 Manentarily jumper OIBil-9 and OIBil-10.
7 6.6.6.5.2 Verify breaker " OPENS". Green OrVRed Off.
6.6.6.5.3 Reove jumper coupletely fra OIBil-9 and OIBil-10).
6.6.6.5.4 Close breaker by depressing " TEMPORARY" test switch and verify. Green Off/ Red On.
6.6.6.6 Trip Test Number (5) - Remote K Relay Contact Simulate 6.6.6.6.1 Manentarily junper OIB12-3 and DIB12-4.
6.6.6.6.2, verify breaker " OPENS". Green OrVRed Off.
6.6.6.6.3 Remove junper completely fra OIB12-3 and O!B12-4.
"~
6.6.6.6.4 Close breaker by operating " TEMPORARY" test switch and verify. Green Off/ Red On. '
6.6.6.7 Trip Test Ntnber (6) - Bnergency Trip Pushbutton. .,
6.6.6.7.1 Operate the " EMERGENCY 'mIP" Pushbutton. I
- '~;' '.!_. .
~
- EE., ~ ~ '
6.6.6.7.2 Verify breaker "CPENS". .. Green OrVRed Off.
.....n .
~. .,. .-
MPES008 Page 27 of 94 Rev. O
+ . . . + . , , ... SCNGS 2&3 y _
. ~ . . n. e n n . _ . ~ ,
- - - . ;.a . --.- . , .. . - - . . , ..
u-.-.........:..a> n .. . - ~
. 2. ... a..: . -
.. ~ . L 6.6.6.7.3 Close breaker by depressing " TEMPORARY" test switd1 ,
and verify. Green Off/ Red On.
6.6.6.8 Trip Test Nunber (7) - Iocal Test Trip and Close Pushbutton 6.6.6.8.1 Place breaker in " TEST" Position (Exhibit A).
6.6.6.8.2 Operate Tbst Trip switch, and verify "0 PEN". Green On/ Red Off.
6.6.6.8.3 operate Close Test switch, and verify "NNW'. Green Off/ Red On.
6.6.6.8.4 Verify that breaker cannot be racked in.
6.6.6.8.5 Operate Test Trip switch.
6.6.6.8.6 Verify breaker is "OPEN". Green On/ Red Off.
6.6.6.8.7 Open 2D2P103 (also de-engerizes TCS-2 and TCB-9 Control Voltage). Verify Green Off.
6.6.6.8.8 Ranove test jumper between OIB12-9 and OIB12-10.
6.6.6.8.9 Remove test jumper between OIBil-7 and OTBil-8.
, 6.6.6.8.10 RetTove " TEMPORARY" test switch between OIB12-1 and (f OIB12-2.
NOIE Should any Trip Test fail to operate the breaker proceed to step 6.6.10.
6.6.6.8.11 Reinsert breaker into " OPERATE" Position (Exhibit A).
6.6.7 Trip Latch Check - TCB-7. Verify on Exhibit H, Sheets 36 through 40.
6.6.7.1 Preparation 6.6.7.1.1 Verify 2B1509 and 2B1606 "0 PEN" (Table 1, Exhibit G).
6.6.7.1.2 Verify 'ICB-7 is in " OPERATE" Position and in " TRIPPED" mode . Green On/ Red Off.
6.6.7.1.3 open 2D3P101. Verify Green Off/ Red Off.
NOIE Also de-energizes TCB-3 control Voltage.
MPES008 Page 28 of 94 Rev. O SONGS 2&3
6.6.7.1.4 Install test jtaper between O!B24-9 and OIB24-20. -
{
6.6.7.1.5 Install test jtaper between OIB23-7 and OIB23-8.
6.6.7.1.6 Install " TEMPORARY" test switch (N.O. Momentary Contact !
Pushbutton) between OIB24-1 and OIB24-2.
6.6.7.1.7 Close 2D3P101, and verify. Green Orvited Off. - - -
6.6.7.1.8 Close breaker by depressing " TEMPORARY" test switch and verify. Green Off/ Red On.
6.6.7.1.9 verify breaker is closed.
6.6.7.1.10 Verify Auxiliary Switch contacts 3-3c = men" - (01B24-5 and OIB24-6).
6.6.7.1.11 Verify Auxiliary Switch contacts10-10c "OPDi" - (OIB29-1 and OIB29-2).
6.6.7.1.12 Verify Auxiliary Switch contacts 6-6c "CPEN" - (OIB29-7 and OIB29-8).
6.6.7.1.13 Verify Auxiliary Switch contacts 7-7c " CLOSED" - (OIB29-9 and OIB29-10).
C 6.6.7.1.14 Verify Auxiliary Switch contacts 8-8c "OPEN" - (OIB29-11 and OIB29-12).
! 6.6.7.1.15 verify Auxiliary Switch contacts 5-Sc "CI4 SED" - (OIB25-9 l and OIB25-10). -
i 6.6.7.1.16 Verify Auxiliary Switch contacts 4-4c "OPEN" - (OIB25-4 i and 01925-6).
l 1
6.6.7.1.17 verify Auxiliary Switch contacts 9-9c "CIASED" - (OIB29-3 and OIE29-4).
cAurIcM .
DO NOT IEST AUX SWITG CONTACTS 1-Ic OR 2-2c (ENERGIZED).
l 6.6.7.2 Trip test number (1) - Manual Trip Button on breaker.
6.6.7.2.1 Depress trip button on breaker front and verify. Green On/ Red Off.
6.6.7.2.2 verify Auxiliary Switch contacts 3-3c "OPEN" - (OIB24-5 i and OIB24-6).
G MPES008 Page 29 of 94 Rev. O ~
SCNGS 263
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L 6.6.7.2.3 Wrify Auxiliary Switch contacts10-10c "Mnfe" - (0!B29-1 ~
and 01B29-2). '
6.6.7.2.4 Verify Auxiliary Switch contacts 6-6c "ntum" - (02B29-7 and OIB29-8).
6.6.7.2.5 Verify Auxiliary switch contacts 7-7c "CPEN" - (0!B29-9 and O!B29-10). .,,...
6.6.7.2.6 Verify Auxiliary Switch contacts 8-8c "ntum" - (01B29-11 and OIB29-12).
6.6.7.2.7 Verify Auxiliary Switch contacts 5-Sc "Or m" - (OIB25-9 and OIB25-10).
6.6.7.2.8 Verify Auxiliary Switch contacts 4-4c =ntwrn" - (OIB25-4 and OIB25-6).
6.6.7.2.9 Verify Auxiliary Switch contacts 9-9c "OPm" - (OIB29-3 and OIB29-4).
CALTfION DO NOT 'IEST AUX SWITOI CONTACTS l-lc OR 2-2c (ENEIGIZED).
n 6.6.7.2.10 Close breaker using the maintenance. operating device U and verify. Green Off/ Red On.
6.6.7.2.11 Verify that breaker cannot be racked out.
6.6.7.3 Trip 'Ibst Ntnber (2) - K Relay Renote Simulate 6.6.7.3.1 Remove junper between OIB24-9 and O!B24-10 (refer to step 6.6.7.1.4).
6.6.7.3.2 Verify breaker "OPMS". Green On/ Red Off.
6.6.7.3.3 Reinstall junper between OIB24-9 and OIB24-10.
6.6.7.3.4 Gose breaker by depressing "TDIPORARr* test switch and verify. Green Off/ Red On. -
6.6.7.4 Trip Test Ntuber (3) -Mr Pushbutton Simulate.
6.6.7.4.1 Remove junper between 01B23-7 and 01B23-8 (refer to step 6.6.7.1.5).
6.6.7.4.2 Verify breaker "CP m S". Green OrVRed Off. ,
i 6.6.7.4.3 Reinstall junper between OIB23-7 and OIB23-8.
G MPES008 Page 30 of 94 Rev. O SONGS 253 -
7, --.7-.~..9.....g..._
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.. -~ % - .-: - ? . . . ~ . . . :. ." ' ' s: ,:~ ..
- 4 e' 6.6.7.4.4 Close breaker by depressing "TMPORART* test switcit ~
{ and verify, Green Off/ Red On.
6.6.7.5 'Itip hst Ntzeber (4) - Resnote Mr Pushbutton Simalate 6.6.7.5.1 Mmentarily jtseper OIB23-9 and OIB23-10.
b.6.7.5.2 Verify breaker 'OPDIS". Green OWRad Off.
6.6.7.5.3 Reinove jtaper completely from OIB23-9 ard O!B2F10).
6.6.7.5.4 Close breaker by depressing "TDEPORARr* test switch and verify. Green Off/ Red On.
6.6.7.6 Trip Test Number (5) - Rernote K Relay Contact Simulate 6.6.7.6.1 Mmentarily jtmper OIB24-3 and OIB24-4.
6.6.7.6.2 Verify breaker "OPDIS". Green OVRed Off.
6.6.7.6.3 Remove jumper completely from OIB24-3 and OIB24-4.
6.6.7.6.4 Close breaker by operating "TDiPORARY" test switch and verify. Green Off/ Red On.
6.6.7.7 Trip Test Number (6) - Dnergency Trip Pushbutton 6.6.7.7.1 Operate the "DEBGENCY TRIP" Pushbutton.
6.6.7.7.2 Verify breaker " OPENS". Green O W Red Off.
6.6.7.7.3 Close breaker by depressing "TDIPORARY" test switch and verify. Green Off/ Red On.
6.6.7.8 Trip Test Number (7) - Iocal Test Trip and Close Pushbutton 6.6.7.8.1 Place breaker in "TESI" Position (Exhibit A).
6.6.7.8.2 Operate hst Trip Switch, and verify "OPDi". Green On/ Red Off.
6.6.7.8.3 Operate Close hat Switch, and verify amen". Green -
Off/ Red On.
6.6.7.8.4 Verify that breaker cannot be racked in.
6.6.7.8.5 Operate Test Trip Switcts.
6.6.7.8.6 Verify breaker is "OPD(". Green O VRed Off. I 6.6.7.8.7 Open 2D3P101 (also de-engerizes 'ICB-3 Control Voltage).
Verify Green Off.
h MPE'X)08 Pac, a 31 of 94 Rev , O SCMGS 2&3 -
O
.. . . . . a. . - .
. . + - . a . .w.= . .x.:. - *
- i.L .. ' *_ . . . w .. . .
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6.6.7.8.8 Renove test jumper between 02B24-9 and O!B24-10. -
{ 6.6.7.8.9 Reinove test juiper between OIB23-7 and 02B23-8.
6.6.7.8.10 Renove "TDGORARY" test switch between O!B24-1 and OIB24-2.
NOTE Shmld any Trip 'hst fail to operate the breaker proceed to step 6.6.10. .
l l 6.6.7.8.11 Reinsert breaker into " OPERA'IE" Position (Exhibit A).
6.6.8 Trip Iatch Check 'ICB-8. Verify on Exhibit B, Sheets 40 through 44.
6.6.8.1 Preparation 6.6.8.1.1 Verify 2B1509 and 2B1606 "0PDi" (Table 1, Exhibit G).
6.6.8.1.2 Verify 'ICB-8 is in " OPERA'IE" Position and in " TRIPPED" rnode . Green On/ Red Off.
6.6.8.1.3 Open 2D4P101. Verify Green Off/ Red Off.
(< uoIE Also de-energizes 'ICB-4 Control Voltage.
6.6.8.1.4 Install test jumper between OIB33-9 and OIB33-10.
6.6.8.1.5 Install test jumper between OIB32-7 and OIB32-8.
6.6.8.1.6 Install "TD@ORARY" test switch (N.O. Momentary Contact Pushbutton) between OIB33-1 and OIB33-2.
6.6.8.1.7 Close 2D4P101, and verify. Green OrVRed Off.
6.6.8.1.8 Close breaker by depressing "TDGORARY" test switch and verify. Green Off/ Red On. .
6.6.8.1.9 verify breaker is closed.
6.6.8.1.10 verify Auxiliary switch contacts 3-3c "CIASED" - (OIB34-5 and OIB34-6). ,
6.6.8.1.11 Verify Auxiliary Switch contacts10-10c " Cent" - (OIB38-1 ,
and OIB38-2). -
6.6.8.1.12 Verify Auxiliary Switch contacts 6-6c "OPDi" - (OIB38-7
, and OIB38-8).
- MPES008 Page 32 of 94 Rev. O S33GS 2&3
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6.6.8.1.13 Wrify Auxiliary Switch contacts 7-7c antsuW' - (OIB38-9 -
and OIB38-10).
6.6.8.1.14 Verify Auxiliary Switch contacts 8-8c "OPEN" - (OIB38-11 and OIB38-12). ,,
6.6.8 1.15 verify Auxiliary Switch contacts 5-Sc ammm" - (01B34-9 and OIB34-10).
6.6.8.1.16 Verify Auxiliary Switch contacts 4-4c "OPEN" - (OIB34-4 and OIB34-6).
6.6.8.1.17 Verify Auxiliary Switch contacts 9-9c "nmm" - (OIB38-3 and CPIB38-4).
CAttrIcm DO NOT 'IEST AUX SWI'IO! CONIACTS l-lc OR 2-2c (ENEBGIZED).
6.6.8.2 Trip test ntynber (1) - Manual Trip Button on breaker.
6.6.8.2.1 Depress trip button on breaker front and verify. Green Ch/ Red Off.
6.6.8.2.2 Verify Auxiliary Switch contacts 3-3c "OPEN" - (OIB34-5 and OIB34-6).
6.6.8.2.3 Verify Auxiliary Switch contacts10-10c " CLOSED" - (OIB38-1 and OIB38-2).
6.6.8.2.4 Verify Auxiliary Switch contacts 6-6c " CLOSED" - (CTIB38-7 and OIB38-8).
6.6.8.2.5 Verify Auxiliary Switch contacts 7-7c "OPEN" - (OIB38-9 and OIB38-10).
6.6.8.2.6 Verify Auxiliary Switch contacts 8-8c "CI4 SED" - (OIB38-ll and OIB38-12).
6.6.8.2.7 verify Auxiliary Switch contacts 5-5c "OPEN" - (OIB34-9 and OIB34-10).
6.6.8.2.8 verify Auxiliary Switch contacts 4-4c "CI4 SED" - (OIB34-4 and 01B34-6).
. 6.6.8.2.9 Verify Auxiliary Switch contacts 9-9c "OPEN" - (OIB38-3 and OIB38-4).
I CAtyrICN DO NOT 'IEST AUX SWI'tQi (DNIACTS 1-Ic OR 2-2c (ENEFGIZED).
(:
MPES008 Page 33 of 94 Rev. O SONGS 263
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6.6.8.2.10 Close breaker using the m intenance operating device
{: and verify. Green Off/ Red On.
6.6.8.2.11 verify that breaker cannot be racked out.
6.6.8.3 Trip Test Ntaber (2) - K Relay Remote Simulate 6.6.8.3.1 Remove junper between 02B33-9 and 02B33-10 (refer to step 6.6.8.1.4).
6.6.8.3.2 Verify breaker "0P a s". Green On/ Red Off.
6.6.8.3.3 Reinstall junper between OIB33-9 and O!B33-10.
6.6.8.3.4 Close breaker by depressing "TMPORARY" test switch and verify. Green Off/ Red On.
6.6.8.4 Trip Test Number (3) -Mr Pushbutton Simulate.
6.6.8.4.1 Remove jumper between OIB32-7 and OIB32-8 (refer to step 6.6.8.1.5).
6.6.8.4.2 Verify breaker "OP M S". Green Org/ Red Off.
~6.6.8.4.3 Reinstall jumper between OIB32-7 and OIB32-8.
(.h 6.6.8.4.4 Close breaker by depressing "TmPORARY" test switch and verify. Green Off/ Red On.
6.6.8.5 Trip Test Number (4) - Renote Mr Pushbutton Simulate 6.6.8.5.1 Momentarily jumper OIB32-9 and OIB32-10.
6.6.8.5.2 Verify breaker "OP M S". Green On/ Red Off.
6.6.8.5.3 Renove jumper cxxnpletely frce OIB32-9 and OIB32-10).
6.6.8.5.4 Close breaker by depressing "TMPORARY" test switch and verify. Green Off/ Red On.
6.6.8.6 Trip Test Number (5) - Remote K Relay Contact Simulate 6.6.8.6.1 Mcznentarily jumper OIB33-3 and OIB33-4.
6.6.8.6.2 Verify breaker "OPM S". Green On/ Red Off.
6.6.8.6.3 Remove jumper coupletely from OIB33-3 and OIB33-4.
6.6.8.6.4 Close breaker by operating "TMPORARY" test swit&
and verify. Green Off/ Red On.
MPES008 Page 34 of 94 Rev. 0 SONGS 2&3
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4 6.6.8.7 Trip hat Naber (6) - Bnergency Trip Pushbutton
{
6.6.8.7.1 Operate the "DERGENCY TRIP" Pushbutton.
6.6.8.7.2 Verify breaker "CPENS". Green OrM Off.
6.6.8.7.3 Clo.,e breaker by depressing " TEMPORARY" test switch and verify. Green Off/ Red (M. . .
6.6.8.8 Trip Test Number (7) - Iocal Test Trip and Close Pushbutton 6.6.8.8.1 Place breaker in " TEST" Position (Exhibit A).
6.6.8.8.2 Operate hst Trip swit & , and verify "OPEN". Green OrV' Red Off.
6.6.8.8.3 Operate close Test switch, and verify "CICSED". Green Off/ Red On.
6.6.8.8.4 Verify that breaker cannot be racked in.
6.6.8.8.5 Operate Test Trip Switch.
6.6.8.8.6 Verify breaker is "OPEN". Green 04/ Red Off.
6.6.8.8.7 Open 2D4P101 (also de-engerizes TCB-4 Control Voltage).
(/ .
Verify Green Off.
6.6.8.8.8 Rmove test jumper between OIB33-9 and OIB33-10.
6.6.8.8.9 Rmove test jumper between OIB32-7 and OIB32-8.
6.6.8.8.10 Remove " TEMPORARY" test switch between OIB3}-1 and OIB33-2.
NOIE Should any Trip hst fail to operate the breaker proceed to step 6.6.10.
6.6.8.8.11 Reinsert breaker into " OPERATE" Position (Exhibit A).
6.6.9 Trip Latch Check - 2CB-9. Verify on Exhibit B, Sheets 44 through 46.
6.6.9.1 Preparation 6.6.9.1.1 Verify 2B1509 and 2B1606 "0 PEN" (Table 1, Exhibit G).
6.6.9.1.2 Verify 7G-9 is in " OPERATE" Position and in " TRIPPED" mode . Green OVRed Off. .
C MPES008 Page 35 of 94 Rev. O SNGS 2&3 1
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6.6.9.1.3 Closebreakerbyclosebuttonandverify. Green Off/Ited C "-
6.6.9.1.4 Verify breaker is closed.
6.6.9.1.5 Verify Auxiliary switch contacts 3-3c "CIASED" - (OIB20-2 ard OIB20-3).
6.6.9.1.6 verify Auxiliary switch contacts10-10c "OPEN" - (O!B21-1 4 l
and 01B21-2). -
l 6.6.9.1.7 verify Auxiliary Switch contacts 6-6c "OPEN" - (OIB21-7 1
and OIB21-8).
6.6.9.1.8 Verify Auxiliary Switch contacts 7-7c "CIASED" - (OIB21-9 ard OIB21-10).
6.6.9.1.9 Verify Auxiliary Switch contacts 8-8c "OPEN" - (OIB21-ll and OIB21-12).
6.6.9.1.10 Verify Auxiliary Switch contacts 5-Se " CLOSED" - (OIB20-7 and OIB20-8).
6.6.9.1.11 Verify Auxiliary Switch contacts 4-4c "OPEN" - (OIB20-1 and OIB20-3).
U(a 6.6.9.1.12 Verify Auxiliary Switch cx>ntacts 9-9c " CLOSED" - (OIB21-3 and OIB21-4).
cAttrIm DO NOT TEST AUX SWI'IQi OCNTACTS 1-Ic OR 2-2c (ENEFGIZED).
6.6.9.2 Trip test number (1) - Manual Trip Button on breaker.
6.6.9.2.1 Depress trip button on breaker front _and verify. Green On/ Red Off.
6.6.9.2.2 Verify Auxiliary Switch contacts 3-3c "OPEN" - (OIB20-2 and OIB20-3).
6.6.9.2.3 Verify Auxiliary Switch contacts lo-loc " CLOSED" - (OIB21-1 -
and OIB21-2).
6.6.9.2.4 Verify Auxiliary Switch contacts 6-6c =rtmW - (OIB21-7 and OIB21-8). ,
6.6.9.2.5 verify Auxiliary Switch contacts 7-7c "OPEN" - (OIB21-9 t and OIB21-10).
6.6.9.2.6 Verify Auxiliary Switch contacts 8-8c "ctmW - (OIB21-11 and OIB21-12).
- b.
MPES008 Page 36 of 94 Rev. O SONGS 263 r ,- , . . , , . , . - - - - - + - - . - - - - - , . - . . - - - - - - , - - - -- -
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6.6.9.2.7 Verify Auxiliary switch contacts 5-5c "OPEN" - (OS20-7
( and 0 220-8).
6.6.9.2.8 Verify Auxiliary Switch contacts 4-4c "CIASEIP -- (0520-1 and 0 520-3).
6.6.9.2.9 De ify ..axiliary switch contacts 9-9c "OPEN" - (0221-3 and 0 521-4). .. . ,,
. , y.
CAIFFIGE DO NOT TEST AUX SWI'KB 00NTACTS 1-Ic OR 2-2c (DERGIEED).
6.6.9.2.10 Close breaker using the maintenance operating devios and verify. Green Off/ Red On.
6.6.9.2.l1' Verify that breaker cannot be racked out.
6.6.9.3 Trip 'Nst Number (2) - Trip Coil Simulate.
6.6.9.3.1 Open 2D2P103 and verify. Green Off/ Red Off, 'ICB-2,
'ICB-6, and 'KB-9.
6.6.9.3.2 . Install a jumper between BC1 and BC2 in Section 03.
6.6.9.3.3 Close 2D2P103 and verify. Green OrVRed Off, 'ICB-2, h 'ICB-6, and TCB-9.
6.6.9.3.4 Close breaker using close Button on door of cornpartment B, Section 03 and verify. Green Off/ Red On. ,
6.6.9.3.5 Trip breaker using Trip Button on door of compartment B, Section 03 and verify. Green OrVRed Off.
6.6.9.3.6 Open 2D2P103 and verify. Green Off/ Red Off.
6.6.9.3.7 Remove jurqper between BC1 and BC2.
6.6.9.4 Trip Test Number (3) - Undervoltage Device Trip Simulate.
6.6.9.4.1 Remove two (2) wires on BC4 and connect them together. -
6.6.9.4.2 Close 2D2P103 and verify. Green OrVRed Off, 'ICB-2,
.'ICB-6, and 'KB-9.
6.6.9.4.3 Close breaker using Close Button on door of conpartment B, Section 03 and verify. Green Off/ Red On. i 6.6.9.4.4 Depress Trip Button on door and verify "OPai". Green On/ Red Off.
b MPES008 Page 37 of 94 Rev. 0 831GS 263 y w-, ,,,--.- -, . .
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6.6.9.4.5 Open 2D2P103 and Verify. Green Off/ Red Off.
{ l 6.6.9.4.6 Reconnect the two (2) wires on BC4 (refer to step 6.6.9.4.1). i 6.6.9.4.7 Close 2D2P103 and verify. Green OrVRad Off. .
6.6.9.5 Trip Test Ntaber (4) - Test Trip and Close Pushbutton.
6.6.9.5.1 Place breaker into " TEST" Position (refer to Exhibit A).
6.6.9.5.2 Operate Test Trip Button and verify "OPEN". Green OrVRed Off.
6.6.9.5.3 Operate Test Close Button and verify "CIDSED". Green Off/ Red On.
6.6.9.5.4 verify that breaker cannot be racked into the " OPERATE" Position.
NOIE Should any Trip Test fail to operate the breaker, proceed to step 6.6.10.
6.6.10 Trip Latch Adjustment (All Breakers) (Figure 2, Exhibit D).
{d Verify on Exhibit H, Sheet 47.
6.6.10.1 Verify Control Power Off; both indicator lights, RED and GREEN OFF.
6.6.10.2 Trip breaker by depressing manual Trip Button on front of breaker.
6.6.10.3 Withdraw breaker to " TEST" Position (Exhibit A).
6.6.10.4 verify that the Buffer Paddle (stops against end of latch adjustment screw) is fastened to trip shaft (Item 8 of Figure 2) by holding trip shaft and diecking for relative motion of Buffer Paddle. Any motion is removed by tightening fasteners holding Buffer Paddle to trip '
shaft.
6.6.10.5 'Iurn latch adjusting screw, located on outer side of ,
right-hand mechanism side frane, into the locknut, one conplete turn.
t 6.6.10.6 Using the maintenance handle, close breaker (Exhibit A). I 6.6.10.7 Trip breaker using manual Trip Button.
MPES008 Page 38 of 94 Rev. O '
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6.6.10.8 Repeat steps 6.6.10.5 through 6.6.'10.7 until breaker .
cannot be closed.
k; 6.6.10.9 withdraw the adjusting screw frca locknut 3/4 turn.
6.6.10.10 Attempt to close breaker using maintenance handle.
6.6.10.11 Trip br oker 2 sing manual Trip Button.
6.6.10.12 Repeat steps 6.6.10.9 through 6.6.10.11 until contacts move toward "CIASE" before tripping occurs.
NOTE tis sequence could involve less than 2/4 turn.
6.6.10.13 Note position of slot in head of adjusting screw. Turn screw counter-clockwise 3-1/2 turns from this position.
6.6.10.14 Repeat Trip Latch Check (Section 6.6) for affected breaker. Should failure reoccur, replace entire trip nechanism.
6.6.11 Rack all breakers into the " OPERATE" Position.
6.6.12 Secure and lock all of the 2L033 cabinet doors, b 6.7 RESIORATICN 6.7.1 Release the clearance on 2B1509 and 2B1606 breakers, in accordance with the approved plant clearance procedures.
6.7.2 Inform the Control Operator and the cognizant Syste Engineer (Startup) that the system is ready for retest or verification of operability checks.
. 7.0 RECORDS
% e Maintenance Data Record Forms and the Maintenance Activity Report Forms will be forwarded to IDMC in accordance with TI-24.
8.0 EXHIBITS EXHIBIT A - Withdrawing, Inserting and Closing of the AK-25 Breaker EXHIBIT B - Tools, Test Equipment, and Constanables EXHIBIT C - GEI-50299B Power Circuit Breakers Type AK-2-15 and
- AK-2/3-25 I EXHIBIT D - Cut Away Model of Electrically Operated AK-2 Breaker EXHIBIT E - Torque Measuring Fixture .
I EXHIBIT F - SCB Orientation EXHIBIT G - Power Isolation Table EXHIBIT H - Maintenan Data Record Fors =
MPES008 Page 39 of 94 Rev. 0
. SONGS 263 G- G e e,.s - .-------e % - - ^ _ - -- _m-
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w- . EXHIBIT A WITHDRAWING. INSERTING AND CLOSING OF THE AK-25 BREAKER
(]- 1. Withdrawins of AK-25 Type Breaker A. Trip the breaker OPEN using manual Trip Button.
B. Open Breaker cabinet (front) door.
C. Pull the racking handle up and forward as far as it will travel, disesgaging the primary disconnects. -
D. " Test" Position
. . : u..a , .
- 1) Slide the bresker out until the position stop engages in the front slot in bottom of breaker carriage.
E. " Safety Position Stop"
- 1) Lift the position stop handle and slide the breaker forward until position stop engages the rear slot in the bottom of the breaker carriage.
II Reinserting of AK-25 Type Breaker A. Push the breaker into the compartment until the stop position "STOP" engages.
B. Release the Test Position Stop by depressing it's lever and push the breaker back into the compartment until racking pine butt against racking cam.
C. With pawl engaged in first notch on cam, push handle down to
("', normal position. Operate engage handle five (5) times (5th cycle is partial). Lift handle and allow to drop to normal position.
D. Close breaker cabinet (front) door.
III. Manual Closing of Electrical Breakers A. Place the two (2) small hooks of the handle into the two slots located in the lower portion of the front escutcheon.
B. Rotation of the long portion of handle downwards closes the breaker contacts. .
. I MPES008 ,
Exhibit A Page 40 of 94 ,
C Rev. O SONGS 2 & 3
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( EIBIBIT 3 e .
~
TOOLS. TEST EQUIPMENT. AND CONSUNABLES
( 1) Multimeter (Simpson Model #260-6P) or equivalent
- 2) Variable Power Supply (0-130VDC 10 Amps Cap.) '
- 3) Torque Wrench (0-2 in-lbs ) - .- -
c 8
- 4) Test Light and Leads -
.. , '*
- Ypp'
,9 . 0.
- 5) Lubricant (Mechanical Parts - G.E. Spec. No. D50H15 or RPM No. 5)
- 6) Lubricant (Eletrical Parts - G.E. Spec. No. D50H047)
- 7) Feeler Cauges
- 8) Solvent (Kerosene or AEC Alcohol - Marsh Romack)
- 9) Test Switch (Shop stock Momentarty Switch and Test Leads) e i
MPES008 Exhibit 3 '
Page 41 of 94 C- Rev. O SONGS 2 & 3
. . . . . . . :.. 7/ .'..:. *.- 2 . .. ..
EIRIBIT C C
gel-502,99B Power Circuit Breakers Types AK-2-15 and AK-2/3-25 7 -so
- Y.d - 1. Mounting Screw
- 2. Frame I---
W 3. Armature
- j -
- 4. Spring E-
' ' 5. Shading Ring
\ ;7 6. Adjust Screw
@Y 7. Locking ut
- 8. Bushing k.s ,;. / J l 16
- 9. Clamp y]- ; --
, r
- 10. Magnet
.MME 11. Screws C I / 8
- 12. Coil
- , 4 -
Ad usting Screw
.WE[ x ;4 15. Locking Wire E-t- %
r
$gl --
h -
.3 fan"is F rame 7l.'* -
g ' 18. Trip Paddle Clamps
<* 9 12 19. Trip Paddle o , 20. Adjusting Scres
- l 4 l - si
-@Y c l 4
l1 lh .
. e ,I :.
4 \
9 Figure 1
, (0152C9206) Undervoltage Tripping Device t
(FIGURE 1) l .
l l
I MPIS000 Exhibit C Page et of 94 ,,,
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Rev. O SamGS 2 & 3 O
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. EXHIBIT D !
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55
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Figure 5. (8024457) Cut Away Model of Electrically Operated AK-2 Breaker
- 1. Arc Quencher Retainer
- 2. Cut o!! Switch 8. Trip Shift 8A. Front Escutcheon 12. Lower Stud
- 3. Cutoff Switch Actuator 13. Socket Head Screws
- 4. Spring Carrier 9. Closing Solenoid
- 14. Upper Stud
- 5. Shoulder Pin 9A. Location of Slots for 15. Stationary Contacts
- 6. Connecting Link Maintenance Handle and Springs
- 7. Trip Latch Roller 10. Closing Solenoid Armature
)6. Arc Runner *
- 31. CoverRetainerofOverloadDevice
{
I !
( (FIGURE 2)
HPES008 Exhibit D Page 43 of 94 llev. O
- SONGS 2 & 3
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EIHIBIT 2 TORQUE NEASURING FIXTURE 19 le 2
E Un '
ggW.
3 -
.n k '..
TRIP 5 - '
SHAFI N I e- 1.51n r i3
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_in 5 -
>L
[
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6- b #
7- )_
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~ to ew~R3__ _.JB11 fj , J 45 a.
(.L i -
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- P Figure 3. (8024516)
Cut Away Model of Manutlly Operated AK-2 Breaker
), ' Arc Quencher Muffler
- 8. Handle Return Spring
- l Ccramic Side Plates 9. 15. Movable Contact Pivot Steel Plates Overload Device
! Fia:d Centers in Mechanism 10. Series Coil of Overload Device 16. Centact ment Pin Wipe Adjust-
- 11. Trip Arm of Overload Device latch Roller 12. Trip Paddle 17. Movable Contact Escutcheon 18. Moulded Compound Bar
{ Trip
- Latch 13.
Movable Contact Pivot Support 19. Steel Back Plate
, 14. Crossbar
. w CEI-50299B Power Circuit Breakers Types AK-2-15 and AK-2/3-25 (FIGURE 3)
~
MPES008 Exhibit E Page 44 of 94.
Rev. O SONGS 2 & 3
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, EIBIBIT F TCB ORIENTATION .
(
480VAC 34 INPUT 480VAC 39 INPUT MG-SET MG-SET 240V.39 OUTPUT 240V 36 OUTPUT U-02 U-03 , U-04 TCB-9 A
,, 4: e , t , ,
TCB-2) , ) TCB-6 TCB-7 TCB-3 i __ . _ _
(.$
TCB-1) ' ) TCB-5 TCB-8) )TCB-4
, a U-01 U-05 P
. U V C2R41041 C3R45061 i
(FIGURE 4)
MPES00)
{ Exhibit F Fage 45 of 94 Rev. O SONGS 2 & 3
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4- -
, EIRIBIT G
_ POWER ISOLATION TABLE -
('. :
POWER DC DIST. TEBM. BD. CABINET BREAKER SOURCE SW. NO. NO. (LOAD) 30.
125VDC SOURCE #1 2D1P103 0:.303-41(P) U01 TCB-1 OTB03-12(N) 2LO33 TCB-5 125VDC SOURCE #2 2D2P103 OTB12-11(P) UO2 TCB-2 OTB12-12(N) 2LO33 TCB-6 TCB-9 125VDC SOURCE #3 2D3P101 OTB24-11(P) UO4 TCB-3 OTB24-12(N) 2LO33 TCB-7 125VDC SOURCE #4 OT333-11(P) UO5 TCB-4 Gr333-12(N) 2LO33 'XB-8 460VAC SOURCE TO _ _ 2LO45 NG-MG 2B1505
(. ,< ~
480VAC SOURCE TO - -
2LO46 NG-MG 2bl606 (TABLE 1) i MPES008 Exhibit G
- Page 46 of 94 Rev. O SONGS 2 & 3
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- EIBIBIT E e .
I MAINTENANCE DATA RECORD POItM i
EQUIPMENT AND PROCEDURE IDENTIFICATICII Equipment
Description:
Startup Subsystem No.
Equipment No.
Procedure
Title:
Maintenance for Q-Class: I' G.E. AK-2-25 Circuit Breaker U.Y. Location:
, Tripping Device Procedure No.MPES008 Rev. O Periodicity Maintenance Activity Report (MAR) Number:
Re ference:
TEST EQUIPMENT /SPECIAL TOOLS Description Control No.
i '
Recall Date Range Setpoir.t NONE _
l MAINIENANCE DATA ~
SWP No.
Clearance No.
O Place X in Blocks Where Not Applicable Initial Date
3.0 Prerequisites
Verified n Exceptions t 1 Los in Remarks None M l '
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. I MPES008 Sh et 1 of 48 Exhibit E l Page 47 of 94 .=
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{' MAINTIAANCE BATA RECORD PERN WWIPIGNT 30.
6.0 PROCDURE i MA.-^in aAANCE 6.1 INITIAL TRIP TRIFID INITIAL QA/QC TEST MTE U1TIAL DATE CGIPLETE 6.1.1 Breaker In Operate Green
...s - -
6.1.2 D.C. Control Power On:
2D1P103 Closed 2 DIP 103 2D2P103 Closed 2D2P103 2D3P101 Closed 2D3P101 '
2D4P101 Closed 2D4P101 ~
- 6.1.3 2B1509 open 2B1505
- 6.1.4 2B1606 Open
- :B1606 6.1.5 Open 2D1P103 2 DIP 103 i
TCB-1 Green :
f Red
'TCB-5 Gre E Red
(~"l 6.1.6 Close 2D1P103 2 DIP 103 TCE-1 Green Red TCB-5 Green Red
- 6.1.7 Open 2D2P103 2D2P103 TCB-2 Green Red TCB-6 Green Red TCB-9 Green Red j 6.1.8 Close 2D2P103 2D2P103 TCB-2 Green -
Red TCB-6 Gree Red "
TCB-9 Green Red b.1.9 Open 2D3P101 I 2D3P101 MPES008 C..; Exhibit E Sh:et 2 of 48 Page 48 of 94 Rev. 0 SONGS 2 & 3 b
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6.0 PROC EURE
)
i 6.1 INITIAL TRIP MAINTENANCE M/QC '
VD,IFID Il! EIAL TEST MTE INITIAL MTE CCMPLETE TCB-3 Green~ i Red , ..
TCB-7 Gre _en
~
Red 6.1.10 close 2D3P101 2D3P101_ '
TCB-3 Green 4
Red TCB-7 Gre E i Red 6.1.11 OPen 2D4P101 2D4P101 TCB-4 '
Green _
Rea TCB-8 Green~ ~
Red 6.1.12 Close 2D4P101 2D4P101
(
U TCB-4 Green Red TCB-3 Green Red ,
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Exhibit E
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IIBIBIT E i
C MAINTENANCE R&TA RECORD PtRK aquzPu m f so, l
I 6.0 -
6.2 PROCEDURE ARMATURE CLEARANCE Mi1NThdNCE QA/QC TEST TERIPIED INITTA1 7CB-1 C(MPLETE BATE 2NITIAL DATE 6.2.1 Trip TCB-1 6.2.2 TCB-1 To Test TCB-1 ~
6.2.3 open 2 DIP 103 TCB-1~
Green ~ *
' r5 6.2.5 Red Armature Clearance Sat ~
TCB-2 UnsE _
6.2.1 Trip TCB-2 6.2.2 TCB-2 To Test TCB-2 6.2.3 Open 2D2P103 TCB-2 _
Green ~
~
6.2.5 Red
~
Armature Clearance Sat TCB-3 Uns Q __
6.2.1 Trip TCB-3 6.2.2 TCB-3
(- 6.2.3 TCB-3 To Test Open 2D3P101 TCB-3 _
Green ~
~
6.2.5 Red~
Armature Clearance Sat TCB-4 _
UnsF-6.2.1 Trip TCB-4 __
6.2.2 TCB-4 To Test TCB-4 6.2.3 Open 2D4P101 TCB-4 _
Green l
6.2.5 Armature Clearance Red [ ~
Sat Unsat*
ICB-5 __
6.2.1 Trip TCB-5 6.2.2 TCB-5 To Test
~ TCB-5 -
6.2.3 Open 2 DIP 103 TCB-5~
Green ~
6.2.5 Red
~
t Armature Clearance Sat
~ ,
- FCB-6 Unsat* ~
6 2.1 Trip TCB-6 --
~ TCB-6_ _
Sh;C. .
ec 4 of 48 MPES008 -
Exhibit H Page 90 of 94 Bay. O ^
SONGS 2 & 3 l .
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IIBIBIT E MAINTENANCE MTA RECORD IEEtt
( ElDIPDGNT W.
l 6.0 PROC DURE MAINTENANCE QA/QC i 6.2 ARMATURE CLEARANCE TERIPIED DITIJJ, LlLTE DITIAL MTE ;
TEST CGtPLETE 6.2.2 TCB-6 To Test TCB-6 '
6.2.3 Open 2D2P103 Green i I
6.2.5 Armature Clearance Sat Unsat*
TCB-7 6.2.1 Trip ICB-7 TCB-7 6.2.2 TCB-7 To Test TCB-7 6.2.3 Open 2D3P101 Green Red 6.2.5 Armature clearance Sat l'nsa t*
ICB-8 6.2.1 Trip TCB-8 TCB-8 6.2.2 TCB-8 To Test TCB-8 4 6.2.3 Open 2D4P101 Green Red
> k - 6.2.5 Armature C earance Sat Unsat*
TCB-9 l 6.2.1 Trip TCB-9 TCB-9 6.2.2 TCB-9 To rest TCB-9 6.2.3 Open 2D2P103 Green Red i
1 6.2.5 Armature clearance Sat l
Unsata 6.3 INSTANTANEOUS U.V.
PICKUP SETTING -
TCB-1 6.3.1 Trip TCB-1 TCB-1 6.3.2 TCB-1 To Test TCB-1 6.3.3 Open 2 DIP 103 Green : -
Red .
6.3.4 Power Supply Yes
- Connected No i 6.3.5 Locking Wire Removed Yes No
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MPES008 ,
Exhibit E CIsheet .y.
5 of 48 Page 51 of 94
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MAINTENANCE MTA RECORD FMK EQUIPHINT NO.
6.0 PROC DURE MAINTt'4ANCE QA/QC 6.3- INSTANTANEOUS 17.V. TERIPIED DITIAL MTE DITIAL MTE PicrUP SETTTNa CMPLETE 6.3.6 Power Supply Set DCV ,
6.3.7 Pickup Set DCV 6.3.8 Locking Wire Yes Reinstalled No 6.3.9 Power Supply Yes i Removed No .
6.3.10 TCB-1 To Operate TCB-1 6.3.11 Close 2D1P103 Creen Red TCB-2
, 6.3.1 Trip TCB-2 TCB-2 *--
l 6.3.2 TCB-2 To Test TCB-2 6.3.3 Open 2D2P103 Green _ __
Red 6.3.4 Power Supply Yes Connected No -
-h 6.3.5 Locking Wire Removed Yes No .
6.3.6 Power Supply Set DCV 6.3.7 Pickup Set . DCV .
6.3.8 Locking Wire Yes Reinstalled No 6.3.9 Power Supply Yes Removed No 6.3.10 TCB-2 To Operate TCB-2 6.3.11 Close 2D2P103 Creen Red TCB-3 6.3.1 Trip TCB-3 TCB-3 6.3.2 TCB-3 To Test TCB-3 6.3.3 Open 2D3P101 Green Red -
6.3.4 Power Supply Yes Connected No
- 6.3.5 Locking Wire Yes Removed - No .e
, 6.3.6 ~ Power Supply Set DCV 6.3.7.., Pickup Set
. ., DCV . . . ., _ . . ..
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.. ,. .. Exhibit E Sheet 6 of 48 .._ .s. . ,. ... . , , ,u.,. Page 52 of 94 Rev. O SONGS 2 & -3
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EQUIPMINT N0.
6.0 PROC DURE MAINTE!PNCE I QA/QC 6.3 INSTANTANESOU U.V. TERIFID INITIAL DATE DITIAL DATE PICKUP SETTING CCMPLETE 6.3.8 Locking Wire Yes Rainstalled No .
6.3.9 Power Supply Yes Removed No 6.3.10 TCB-3 To Operate TCB-3 6.3.11 Close 2D3P101 Green Red ICB-4 6.3.1 Trip TCB-4 TCB-4 6.3.2 TCB-4 To Test TCB-4 6.3.3 Open 2D4P101 Green Red 6.3.4 Power Supply Yest Connected No 6.3.5 Locking Wire Yes Removed No 6.3.6 Power Supply Set
(- 6.3.7 Pickup Set DCV DCV 6.3.8 Locking Wire Yes Reinstalled No 6.3.9 Power Supply Yes Removed No 6.3.10 TCB-4 To Operate TCB-4 6.3.11 Close 2D4P101 Green Red TCB-5 6.3.1 Trip TCB-5 TCB-5 6.3.2 TCB-5 To Test TCB-5 6.3.3 Open 2 DIP 103 Green Red 6.3.4 Power Supply Yes
, Connected No
- 6.3.5 Locking Wire Yes_ ,__
l Removed No 6.3.6 Power Supply Set DCV i 6.3.7 Pickup Set DCV 6.3.8 Locking Wire Yes l Reinstalled No i NPES008 ,,
(< Exhibit H Sheet 7 of 48 Page 53 of 94 Rev. O SONGS 2 & 3
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MAINTENANCE DATA RECORD 70Bt C- -
agolynntT 30.
6.0 PROCEDURE MAINTENANCE QA/QC 6.3 INSTANTANEOUS U.V. .
VERIFID INITIAL MTE INITIAL DATE PICKUP SETTING C(MPLETE -
6.3.9 Power Supply Yes '
Removed No Y~ '
6.3.10 TCB-5 To Operate TCB-5 6.3.11 Close 2 DIP 103 Green Red TCB-6 6.3.1 Trip TCB-6 TCB-6 6.3.2 TCB-6 To Test TCB-6 6.3.3 Open 2D2P103 Green Red 6.3.4 Power Supply Yes Connected No 6.3.5 LockinC Wire Yes Reinstalled No 6.3.6 Pow'er Eupply Set DCV 6.3.7 Pickup Cet DCV 6.3.8 Lccking Wire Yes (L ~' Reinstalled No 6.3.9 Power Supply Yes Removed No 6.3.10 TCB-6 To operate TCB-6 6.3.11 Close 2D2P103 Creen Red TCB-7 6.3.1 Trip TCB-7 TCB-7 6.3.2 TCB-7 To Test TCB-7 6.3.3 Open 2D3P101 Green Red 6.3.4 Power Supply Yes Connected No 6.3.5 Locking Wire Yes Removed No 6.3.6 Power Supply Set DCV 6.3.7 Pickup Set DCV 6.3.8 Iceking Wire Yes Reinatelled No 6.3.9 Power Supply Yes Removed No i MPES008
- ' Sheet 8 of 48 Exhibit E Page 54 of 94 Rev. O SONGS 2 & 3 .
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(' MAINTENANCE DATA RECORD FERN EQUIPDGMT W. . . _ .
6.0 PROCEDURE MAINTENANCE QA/QC 6.3 INSTANTANEOUS U.V. VERIPIED DITIAL DATE DITIAL DATE PICKUP SETTING C(MPLETE -
6.3.10 TCB-7 To operate TCB-7 '
6.3.11 Close 2D3P101 Green Red TCB-8 6.3.1 Trip TCB-8 TCB-8 6.3.2 TCB-8 To Test TCB-8 6.3.3 open 2D4P101 Green Red 6.3.4 Power Supply Yes Ccanected No 6.3.5 Locking Wire Yes Removed No 6.3.6 Paar Supply Set DCV 6.3.7 Pickup Set _ _ DCV 5.3.8 Locking Wire Yen ___
Reinstalled No
(.- 6.3.9 Power Supply Yes Removed No
> 6.3.10 TCB-8 To Operate TCB-8
, 6.3.11 Close 2D4P101 Green Red ICB-9 6.3.1 Trip TCB-9 TCB-9 6.3.2 TCB-9 To Test TCB-9 6.3.3 Open 2D2P103 Green Red 6.3.4 Power Supply Yes Connected No 6.3.5 Lockins Wire Yes Removed No 6.3.6 Power Supply Set DCV 6.3.7 Pickup Set DCV 5.3.8 Locking Wire Yes Reinste11ed No 6.3.9 Power Supply Yes Removed No 6.3.10 TCB-9 To Operate TCB-9 b.3.11 Close 2D2P103 Green .
Red MPES008 Exhibit B Page 55 of 94 Sheet 9 of 48 Rev. O SONGS 2 & 3 Y ,
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MADTENANCE DATA RECORD FERN !
(. l RBIIPMENT E.
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6.0 PROC DURE MAINTENANCE $/QC o.4 rus m vr m r cat.cK TF.RIFID INITIAL DATE DITIAL DATE
> . CGtPLETE 6.4.1 TCB-1 To Safety Stos TCB-1 ., , ,e,. a. , .,
6.4.2 Open 2D1P103 Green Red .
6.4.3 Close TCB-1 TCB-1 -' ~ " - #"
6.4.5 TCB-1 Trip Inches .
6.4.6 Adjusted Trip ,_ Inches TCB-2 6.4.1 TCB-2 To Safety Stop TCB-2 6.4.2 Open 2D2P103 Green.
Re d____,
6.4.3 Close ICB-2 ICB-2 6.4.5 TCB-2 Trip Inches 6.4.6 Inches Adjusted Trip ,
TCB 3 6.4.1 TCB-3 To Safety Stop TCB-3
, (', 6.4.2 Open 2D3P101 Green ,
L5 Red 6.4.3 Close TCB-3 TCB-3 6.4.5 TCB-3 Trip Inches 6.4.6 Adjusted Trip Inches TCB-4 6.4.1 TCB-4 To Safety Stop TCB-4 6.4.2 Open 2D4P101 Green Red 6.4.3 Close TCB-4 TCB-4 6.4.5 TCB-4 Trip Inches 6.4.6 Adjusted Trip Inches TCB-5 -
6.4.1 TCB-5 To Safety Stop TCB-5 6.4.2 Open 2D1P103 Green -
Red 6.4.3 Close TCB-5 TCB-5 6.4.5 TCB-5 Trip Inches -
6.4.6 Adjusted Trip Inches .
TCB-6 6.4.1 TCB-6 To Safety Stop TCB-6 .
t l MPES008 !
(~ - Exhibit Sheet 10 of 48 Page 56 Rev. O SONGS 2
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MAINTENANCE DATA RECORD FCEN aqu1PMINT 30.
6.0 PROCDURE MAINTENANCE QA/QC 6.4 POSITIVE TRIP CEECK VERIFIED INITIAL DATE INITIAL D&3 CCMPLYTE 6.4.2 Open 2D4P101 Green -
Re.J 6.4.3 Close TCB-8 TCB-8 6.4.5 TCB-8 Trip 6.4.6 Adjusted Trip _ Inches Inches TCB-9 6.4.1 TCB-9 To Safety Stop TCB-9 6.4.2 Open 2D2P103 Creen _
Red 6.4.3 Cloce TCB-9 TCB-s 6.4.5 TC3-9 Trip
'6.4.6 Adjusted Trip _IElis Inches 6.5 TRIP TORQUE VERIFICATIO!;
AND CLEANING TCB-1
' 6.5.1 VEP.IflCAIIGN'
6.5.1.1 Trip TCS-1 TCB-1 6.5.1.2 TCB-1 To Test. TC5 6.5.1.3 Open 2D1P103 Green ,
Red 5.5.1.5 Close TCB-1 TCB-1 6.5.1.6 breaker Trip In.-lbs (Maxin:um 1.5 in-Ibs) Sat Unsat*
- 6.5.2 CLEANING 6.5.2.1 TCB-1 To Safety Stop TCB-1 6.5.2.2 Trip-Shaft Bearing Sa.t Unsat*
ICB-2 6.5.1 VERIFICATION 6.5.1.1 Trip TCB-2 TCB-2 -
6.5.1.2 TCB-2 To Test TCB-2 ,
6.5.1.3 Open 2D2P103 Green _
Red 6.5.1.5 Close TCB-2 TCB T L
M I
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( SQUIPMDIT W. '
6.0 ~
PROCEDURE MAINTENANCE QA/QC 6.5 TRIP'T0 ROUE VER'IFICATIOh' VRIFIED INITIAL DATE INITt4L DATE AND CLEANING CGIPLETE 6.3.1.6 Breaker Trip In.-lbs Ofaximum 1.5 in-lbs) Sat
) Unsat*
6.5.2 CLEANING 6.5.2.1 TCB-2 To Safety a Stop TCB-2 6.5.2.3 Trip-Shaft sat Bearing Unsat*
r TCB-3 k 6.5.1 VERIFICATION 6.5.1.1 Trip TCB-3 TCB-3 6.5.1.2 TC3-3 To Test TCB-3 4 6.5.1.3 Open 2D3P101 Green b
6.5.1.5 Close ICE .?
Red _
I 6.5.1.6 Breaker trip TCB-3 _
In.-lbs g Ofaximum 1.5 in-lbs) Set g .. Unsat*
6.5.2 CLEANING I 6.5.2.1 TCB-3 To Safety t-Stop TCB-3 f* 6.5.2.3 Trip-Shaft 3at p Bearins Unsat*
f; TCB-4
, 6.5.1 VERIFICATION 6.5.1.1 Trip TCB-4 TCB-4 I',,
6.5.1.2 TCB-4 To Test TCB-4 6.5.1.3 Open 2D4P101 Green b Red 6.5.1.5 Close TCB-4 TCB-4 6.5.1.6 Breaker Trip In.-lbs (Maximum 1.5 in-lbs) Sat Unsat*
6.5.2 CLEANING '
6.5.2.1 TCB-4 To Safety Stop TCB-4 l MPESC.
Exhit b Sheet 12 of 48 Page Rev.
SONGS I-e 4
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EQUIPMINT 30.
4.0 PROCEDURE MAINTENANCE QA/QC 6.5 TRIP TORQUE VERIFICATION' VDLIFID INITIAL DATE INITIAL MTE AND C m NTNn N ETE 6.5.2.3 Trip-Shaft Sat ,
Bearing Unse.t*
_TCB-5 6.5.1 VERIFICATION 6.5.1.1 Trip TCB-5 TCB-5 6.5.1.2 TCB-5 To Test TCB-S 6.5.1.3 Open 2D1P103 Creen ~
Red 6.5.1.5 Close TCB-5 TCB-5 6.5.1.6 Breaker Trip In.-lbs (Maximum 1.5 in-lbs) Sat Unsat*
6.5.2 CLE/UING 6.5.2.1 TCB-5 To Safety Stop TCB-5 '
- 6.5.2. 3 Trip-shaft Sat
( i Bearihg' Unsat* n 1
TCB-6 6.5.I VERIITCXTIDN b-6.5.1.1 Trip TCB-6 TCB-6 6.5.1.2 TCE-6 To Test TCB-6 ..,
6.5.1.3 Open 2D2P103 Green Red c'.
6.5.1.5 Close TCB-6 TCB-6 S
6.5.1.6 Breaker Trip 3 In.-lbs f
(Maximum 1.5 in-lbs) Sat 4 Unsat* 4 6.5.2 CLEANING 6.5.2.1 TCB-6 To Safety Stop 3 6.5.2.3 Trip-Shaft TCB-6 Sat j Bearing Unsat* 3 TCB-7 J
6.5.1 Vt.RUIGAH ON~ D 6.5.1.1 Trip TCB-7 TCB-7 6.5.1.2 TCB-7 To Test TCB-7 j i <
ll E
MPES008 Exhibit B be-t 13 of 48 Page 59 of 94 f Rev. O SONGS 2 & 3 (
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IIRIBIT E MAINTENANCE DATA RECORD FW N EQUIPMINT NO.
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' FROCEDURE MAINTENANCE QA/QC 6.5 TRIP TORQUE VERIFICATI0b VERIFIED INITIAL DATE INITIAL DATE AND CLEANING C(MPLETE-6.5.1.3 Open 2D3P101 Green Red ' ' ' ' '
6.5.1.5 Close TCB-7 6.5.1.6 Breaker Trip TCBT ,
In.-1Fs (Maximura 1.5 in-lbs) Sat
- Unsat*
6.5.2 CLEANING I 6.5.2.1 TCB-7 To Safety l S:op TCB-7__
6.5.2.3 Trip-Shaft Bearitig Sat Untrst*
6.5.1 VERIFICATION 6.5.1.1 trip 16E-8 TCB-8 ,
6.5.1.2 TCB-8 To Test TCB-8
, 6.5.1.3 Open 2D4P101 Green
' (. P.ed E.5.1.5 Cicse TC3-8 ICB T 7 6.5.1.6 Breaker Trip IE~1bs -
(Maxim a 1.5 in-lbs) Sat Unsata [.
6_.5.2 CLEANING k.
6.5.2.1 TCB-8 To Sattey Stop TCB-8 6.5.2.3 Trip-Safety -
Bearing Sat ;
Unsat*
TCB-9 #
6.5.1 VERIFICATION '
, 6.5.1.1 Trip TCB-9 rCB-9
! 6.5.1.2 TCB-9 To Test TCB-9 6.5.1 3 Open 2D2P103 Creen Red i
6.5.1.5 Close TCB-9 'TCB-9 6.5.1.6 Breaker Trip In.-lbs l
(Maximum 1.5 in-lbs) Sat .
Unsat*
MPES00'8 C. cat 14of48 Exhibit E Page 60 of 94 t
) Rev. O g SONGS 2 & 3 F
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MAINTENANCE MTA RECORD F(RN k.
mImEnr m.
~ 6.0 PROCEDURE MAINTENANCE QA/QC 6.5 TRIP TORQUE VERIFICATION VERIFIED DITIAL MTE DITIAL MTE AND CLEANING C(MPLETE 6.5.2 CLEANING 6.5.2.1 TCB-9 To Safety Stop TCB-9 6.5.2.3 Trip-Shaft "
Bearing Sat _
Unsat*
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6.0 PROCGURE MAINTENANCE QA/QC 6.6 TRIP LAICH CHECK VERIFI D INITIAL DATE INITIAL DATE AND ADJUSIMENT C@fPLETE 6.6.A.1 TCB-1 PREPARATION ~~
6.6.1.1.1 Open 2B1509 2B1509 ; ..
e,. .,
L and 2B1606 2B1606 6.6.1.1.2 TCB-1 In Operate '
Position and In Green Tripped Mode Red 6.6.1.1.3 Open 2D1P103 Green Red 6.6.1.1.4 Test Jumper l Installed Between Yes -
OTB1-9 & OTB1-10 No 6.6.1.1.5 Test Jumper Installed Between Yes~
OTB2-1 6 OTB2-2 1;o t 6.6.1.1.6 Test Switch i Installed Between Yes ,
l OTB1-1 & OTB1-2 No 6.6.1.1.7 Close 2D1P013 Green' $
Red
(? 6.5.1.1.8 Close TCB-1 Green Red
! 6.6.1.1.9 TCB-1 Closed Yes f.
No 6.6.1.1.10 Auxiliary Switch OTB4-2 Contacts 3-3c OTB4-3 6.6.1.1.11 Auxiliary Switch OTBS-1 Contacts10-10e OTB5-2 .,
6.6.1.1.12 Auxiliary Switch OTBS-7 ;
Contacts 6-6c OTBS-8 z .
6.6.1.1.13 Auxiliary Switch OTBS-9 j Contacts 7-7c OTBS-10 L e, 6.6.1.1.14 Auxiliary Switch OTB5-11 1 Contacts 8-8c OTB5-12 !
6.6.1.1.15 Auxiliary Switch OTB4-7
! Contacts 5-Sc OTB4-8 i l
6.6.1.1.16 Auxiliary Switch OTB4-1 i Contacts 4-4c OTB4-3 I l
6.6.1.1.17 Auxiliary Switch OTBS-1 -
Contacts 9-9c OTBS-2 i
MPES008 Exhibit H Sh st 16 of 48 Page 62 of 94 k
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, EXHIBIT E MAINTENANCE DATA RECORD Flat
(.' EQUIPMDIT W.
B 6.0 FROCEDURE MAINTENANCE QA/QC 6.6 TRIP LATCH CHECK VERIFIE INITIAL DATE INITIAL DATE i AND ADJUSTMENT CCMPLETE - e 6.6.1.2 TCB-1 TRIP TEST #1 ,
g 6.6.1.2.1 Trip TCB-1 Green Red 6.6.1.2.2 Auxiliary Switch OTB4-2 Contacts 3-3c OTB4-3 6.6.1.2.3 Auxiliary Switch OTBS-1 Contacts10-10c OTBS-2 6.6.1.2.4 Auxiliary Switch OTBS-7 '
Contacts 6-6c OTBS-8 6.6.1.2.5 Auxi]lary Switt.h OTBS-9_,_
l Contacts 7-7c 0135-10 6.6.1.2.5 Auxiliary Switch OTBS-11 (
) ,
l Contacts B-8c OTBS-12 6.6.1.2.7 Auxiliary Switch OTB4-7 _
l Contacts 5-Sc OTB4-8 '
6.6.1.2.3 Auxiliary Switch OTB4-1 I <
Contacts 4-4c OTB4-3 6.6.1.7.9 'g .
Auxiliary S. itch OTBS-1
(' '. Contacts 9-9c OTBS-2 '
i 6.6.1.2.10 Close TCB-1 Green Red 1
(
6.6.1.2.11 TCB-1 Will Rackou1 Yes [.
No 6.6.1.3 TCB-1 TRIP TEST #2 Q
r, -
6.6.1.3.1 Jumper Between I' OTB1-9 & OTB1-10 Yes .i, Removed No 6.6.1.3.2 TCB-1 Open p
Green 6.6.1.3.3 Jumper Between Red
,[
OTB1-9 & OTB1-10 Yes Connected No 6.6.1.3.4 Close TCB-1 Green
{p--
Red k f' l 6.6.1.4 TCB-1 TRIP TEST # 3 i 6.6.1.4.1 Jumper Between
- t OTB2-1 & OTB2-2 Yes Removed No * '
i MPES008 D
r'.ct 17 of 48 Exhibit E
( Page 63 of 94 -
Rev. O SONGS 2 & 3 f k
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MAINTENANCE DATA RECORD FtMN IQUIPMDT N0. -
C.
6.0 FROCDURE MAINTENANCE QA/QC 6.6 TRIP LATCH CHECK ,
VRIFIE INITIAL DATE DITIAL DATE AND ADJUSIMENT C(MPLETE _,.
6.6.1.4.2 TCB-1 Open Green Red - -
6.6.1.4.3 Jumper Between OTB2-1 & OTB2-2 Yes Connected No 6.6.1.4.4 Close TCB-1 Green Red 6.6.1.5 TCB-1 TRIP IEST #4 6.6.1.5 1 Jumper Between Or32-3 & OTB2-4 Yes __
No 6.6.1.5.2 TCB-1 Open Green ired l 6.6.1.5.3 Junper Between '
OTS2-3 & OTB2-4 Yes Reutv2d No 6.6.1.5.4 Close TCB-1 Green '
Red
( 6.6.1.6 TCB-1 TRIP TEET e5 6.6.1.6.1 Jumper Between p OTB1-3 & OTB1-4 Yes ;
No _ (. ,
6.6.1.6.2 TCB-1 Open CrET f:
Red 6.6.1.6.3 Jumper Between g' r-OTB1-3 & OTB1-4 Yes Removed No r1 6.6.1.6.4 Close TCB-1 Green Red (4 6.6.1.7 TCB-1 TRIP TEST f6 55 6.6.1.7.2 TCB-1 Open Green Red 6.6.1.7.3 Close TCB-1 Green j, Red 6.6.1.8 TCB-1 TRIP TEST #7 6.6.1.8.1 TCB-1 In Test TCB-1 ,
6.6.1.8.2 Trip TCB-1 Green i Red MPES008
- 8 l
Exhibit H h I' Page 64 of 94 A at 18 cf 48 g,y, o SONGS 2 & 3 h
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, EIBIBIT H MAINTENANCE DATA RECORD MEN EQUIPMDIT NO.
6.0 PROC EURE MAINTENANCE QA/QC 6.6 TRIP IATCH CHECK VERIFI D INITIAL DATE INITIAL DATE AND ADJUSTMENT CCMPLETE *-
6.6.1.8.3 Close TCB-1 Green .'
Red 6.6.1.8.4 TCB-1 Will Yes Rack In No 6.6.1.8.6 Trip TCB-1 Green Red 6.6.1.8.7 Open 2 DIP 103 Green 6.6.1.8.8 Juriper Between OTB1-9 & OTB1-10 Yes Removed No g6.6.1.3.9 . unper 3etween
'JC2-1 & OIB2-2 Yes Rencved No l '6.6.2.6.10 Switch 3etween
, l 0I31-1 & OTB1-2 Yes l
} PemcVed No
- 6.6.1,8,11 TCB-1 To @;erate TCB-1
(} 32p.2.1 TCZ--2 PREPAFATION 6.6.2,1.1 Open 231509 2B1509
{
and 2B1606 2B1606 j '6.6.2.1.2 TCB-2 In Operate i Position and In Green Tripped Mode Red i
6.6.2.1.3 Open 2D2P103 Green Red 6.6.2.1.4 Test Jumper ~
Installed Between OTB10-9 Yes f'
& OTB10-10 No 6.6.2.1.5 Test Jumper I Installed Between OTB11-1 Yes Y
& OTB11-2 No E
6.6.2.1.6 Test Switch Installed h Between OTB10-1 Yes
& OTB10-2 No '
i MPES003 sh:;et 19 of 48 Exhibit H g Page 65 of 94 IP
(~ Rev. O SONGS 2 & 3 h l F l
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- EKHIBIT H MAINTENANCE DATA RECORD FCEN
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{ IQUIPMDIT NO.
6.0 PROCEURE MAINTENANCE QA/QC 6.6 TRIP LATCH CHECK VUtIFIED INITIAL DATE INITIAL , DATE A m anmmver CWPLETE d 6.6.2.1.7 Close 2D2P103 Green .
, 0 f,, . .
Red 6.6.2.1.8 Close TCB-2 Green Red 6.6.2.1.9 TCB-2 closed Yes No 6.6.2.1.10 Auxiliary Switch OT73 732 Contacts 3-3c OTB13-3 6.6.2.1.11 Auxiliary Switch 01314-1 Contacts10-10c OTB14-2 6.6.2.1.12 Auxiliary Switch OTB14-7 Contacts 6-6c OI314-8 g 6.6.2.1.13 Auxiliary Switch 0T32 4 -9 Ccntacts 7-?c OTB14-1 _0 6.5.2.1.24 Auxiliary Switch GTB14-11 Contacts 8 Sc 0"314-12 ,
6.6.2.1.15 Aurflicry Switch OTB13-7_ _,
Contacts 5-Sc OTB13-8 I
{' 6.6.2.1.16 Auxiliary Switch
_ Contacts 4-4c OIB13-1 0T313-3 '
gp' 6.6.2.1.17 Auxiliary Ewitch 0T314-3
__ . Contacts 9-9c OThla-4 .i .-
6.6.2.2 TCB-2 TRIP TEST #1 _ _ _ , .
6.6.2.2.1 Trip TCB-2 Green Red .
6.6.2.2.2 Auxiliary Switch OTB13-2 Contacts 3-3e OTB13-3 .
6.6.2.2.3 Auxiliary Switch OTB14-1 4
Contacts10-10e OTB14-2 1 6.6.2.2.4 Auxiliary Switch OTB14-7 '
contacts 6-6c OTB14-8 6.6.2.2.5 Auxiliary Switch OTB14-9 Contacts 7-7c 0T314-10 6.6.2.2.6 Auxiliary Switch OTB14-11 Contacts 8-8c OTB14-12 6.6.2.2.7 Auxiliary Switch OTB13-7 Contacts 5-Se OTB13-8 6.6.2.2.8 Auxiliary Switch OTB13-1 Contacts 4-4c OTB13-3 I
HPES008 Exhibit E
(*5 set 20of48
=
Page 66 of 94 Rev. O 30NGS 2 & 3 h.
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EXHIBIT H MAINTENANCE DATA RECORD FCEN
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6.0 PROC DURE MAINTDiANCE QA/QC 6.6 TRIP LATCH CHECK VERIFIED INITIAL AND ADJUSTMENT DATE INITIA1. DATE CCMP1.ETE "
s-6.6.2.2.9 Auxiliary Switch 0TB14-3 Contacts 9-9c 07B14-4 '
6.6.2.2.10 Close TCB-2 Green Red 6.6.2.2.11 TCB-2 Will Yes Rackout No 6.6.2.3 TCB-2 TRIP TEST #2 ~~~
6.6.2.3.1 Jacper Between -
OTB10-9 & Yes OTB10-10 P.enoved No )
6.6.2.3.2 TCB-2 Open Green _ n '
Red _ _,
6.6.2.3.3 Jumper 3etween h OTB10-9 &
CTB 10--10 Yes k
Connected I'-
( 6.6.2.3.4 Close TCB-2 No.
Green _ p. '
Red, 6.6.2.4 TCP-2 TRIP TEST #3 i
k' 6.6.2.4.1 Jumper Between h OTB11-1 & OTB11-2 Yes g Removed No .
6.6.2.4.2 TCB-2 Open Green (
Red .
6.6.2.4.3 Jumper Between !.
OTB11-1 & OTB11-2 Yes r, e Connected No L-6.6.2.4.4 Close TCB-2 Green Red J4 5.6.2.5 TCB-2 TRIP TEST f4 j b.6.2.5.1 Jumper Between Yes l OTB11-3 & OTB11-4 No 1l 5.6.2.5.2 TCB-2 Open GrF ,
Red -
5.6.2.5.3 Jumper Between Yes l OTB11-3 & OTB11-4 No ;
n emme A i MPES008 Exhibit H j .
{;et21of48 Page 67 of 94
~4' Rev. O SONGS 2 & 3 h
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(. IQUIPMDir No.
6.0 PROC DURE b.b MAINTENANCE QA/QC TRIP LAICH CHECK VERIPIED INITIAL DATE INIT4 DATE AND ADJUSTHENT CCEPLETE 6.b.2.5.4 Glose TCB-2 Green Red 6.6.2.6 TCB-2 TRIP TEST #5 6.6.2.6.1 Jumper Between Yes OTB10-3 & OTB10-4 No 6.6.2.6.2 TCB-2 Open Green Red k 5.6.2.6.3 Ju:per Between 1 OTB10-3 & OTB10-4 Yes Recoved No l 6.6.2.6.4 Close ICB-2 Green Red h
)^
L 6. 2. '- TCB-2 TRI? TEST #6 6.6.1,7.2 ICB 2 Open Green t P.ed b-6.6.2.7.3 Close TCB-2 Green i g p-Red
' a 67672.8 TCB-2 TRIP TEST #7 i.6.2.8.1 1CE-2'In Test TCB-2 6.6.2.8.2 Trip TCB-2 Green Red s 6.6.2.8.3 Close TCB-2 Green Red 6.6.2.8 4 TCB-2 Will Rack Yes
- In No 6.6.2.8.6 Trip TCB-2 Green Red 6.6.2.8.7 Open 2D2P103 Green [
In 6.6.2.8.8 Jumper Between E OTB10-9 & Yes OTB10-10 Removed No 6.6.2.8.9 Jumper Between Yes OTB11-1 & OTB11-2 No Removed 6.6.2.8.10 Switch Between Yes OTB10-1 & OTB10-2 No Removed ,
MPES008 l
('cet 22 of 48 Exhibit B Page 68 of 94 Rev. O SONGS 2 & 3 I
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,. EIBIBIT B XAINTENANCE DATA RECORD FCEN -
{ EQUIPMENT NO.
6.0 PROCEDURE MAINTENANCE QA/QC 6.6 TRIP LATCH CHECK VERIFIED INITIAL CCEPLETE DATE INITIAL MTE AND ADJUSIMENT__
- 6.2.B.11 TCB-2 To Operate 6.6.3.1 TCB-3 PREPARATION _
6.6.3.1.1 Open 2B1509 2B1509 and 2B1606 2B1606 6.6.3.1.2 TCB-3 In operate Position and In Creen~
Tripped Mode Red 6.6.3.1.3 Open 2D3P101 Gre _en
~~
Red-6.6.3.1.4 Test Jumper Installed Betveen Yes OTB22-9 & Nc_
OTB22-10 6.6.3.1.5 Test Jumper ,
Installed Between Yea~
OTB23-1 & OTB23-2 No, c
i 6.6.3.1.6 Test Switch .
Installed Between Yes__
( ,,. OIB21-1 & OI522-2 No_
I-l 6.6.3.1.7 Close 2D3P101 Green~ p Red 6.6.3.1.8 Close TCB-3 Green b Red ,
6.6.3.1.9 TCB-3 Closed Yes No_
6.6.3.1.10 Auxiliary Switch OTB25-2 q contacts 3-3c OTB25-3 i
6.6.3.1.11 Auxiliary Switch OTB26-1 t Contsets10-10c OTB26-2 .A 6.6.3.1.12 Auxiliary Switch OTB26-7 ..
Contacts 6-6c
~
OTB26-8 lg 6.6.3.1.13 Auxiliary Switch OTB26-9 Contacts 7-7c 07B26-10 ;
t 6.6.3.1.14 Auxiliary Switch OTB26-11 o d
contacts 8-8c OTB26-12 6.6.3.1.15 Auxiliary Switch OTB25-7 .
M Contacts 5-Se OTB25-8 h 6.6.3.1.16 Auxiliary Switch OTB25-1 .
a Contacts 4-4c 07B25-3 i i )
MPES008 g
5(";23of48 Exhibit B '
Page 69 of 94 .
Rev. O g SONGS 2 & 3 r k
. _ _ . _ . . . .~
r io IIRIBIT E MAINTINANCE M TA RECORD FtEN BQUIDGMT W.
00 PROC DURE MAINTDENCE M/QC 6.5 TRIP LATCH CHECK YERIFI E DITIAL DATE DITIAL N TE AND ADJUSDfENT N 6.6.3.1 V Auxiliary Switch OTB26-3 Contacts 9-9c OTB26-4 6.6.3.2 TCB-3 TRIP TEST #1 6.6.3.2.1 Trip TCB-3 Green Red 6.6.3.2.2 Auxiliary Svitch On25-2 Contacts 3-3c OTB25-3 6.6.3.2.3 Auxiliary Switch OTB26-1, Contacts10-10c OTB26-2 6.6.3.2.4 I.uxiliary switch OTB26-7~ ,
Contacts 6-6c GIB26-8 6.6.3.2.5 Auxiliary Switch CTB26-9 Centacts 7-7c OTB26-10 6.6.3.2.6 Auxiliary Switch 07326-11,_._, .
Contacts 8-Sc OTB26-12 l E.6.3.2.7 Auxiliary Switch OTB25-7 Contacts 5-Se OTB25-8 k 6.6.3.2.8 Auxiliary Sviten OTB25-1 l Contacts 4-4c OTB25-3
, 6. 6. 3. 2. ') Auxiliary switch OTB26-3 Contacts 9-9c OTB26-4 6.6.3.2.10 Close TCB-3 Creen ,
Red 6.6.3.2.11 TCB-3 Will- Yes b Rackout No 6.6.3.3 TCB-3 TRIP TEST #2 i 6.6.3.3.1 Jumper Between j OTB22-9 & Yes ;
07B22-10 Removed No ;
6.6.3.3.2 TCB-3 Open Green
'3-Red 6.6.3.3.3 Jumper Between M OTB22-9 & Yes OTB22-10 No 6.6.3.3.4 Close TCB-3 Green Red j
i MPES008 '
Exhibit H g
{ Sheet 24 of 48 Page 70 of 94 i Rev. O !
SONGS 2 & 3
-- ; ..-f , a _. - - r-- ; . , - -, .- :. *-
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MAINTENANCE DATA RECORD F(MN EQUIPMDfT M.
(s '
t 6.0 PROC EURE MAINTDiANCE QA/QC 6.6 TRIP LATCH CHECK VDtIPIED INITIAL DATE DITIAL DATE
_ AND ADJUSINENT _
CCMPLETE a 6.6.3.4 TCB-3 TRIP TEST #3 .
6.6.3.4.1 Jumper Between ..
OTB23-1 & OTB23-2 Yes Removed No 6.6.3.4.2 TCB-3 Open Green Red 6.6.3.4.3 Jumper Between OTB23-1 & OTB23-2 Yes Connected No 6.6.3.4.4 Close TC3-3 Green Red 6.6.3.5 TCB-3 TFIP TEST 04 6.6.3.5.1 Jumper Petvaec Ye s,_, 1 OTB23-3 & Ord23-4 No 6.6.3.5.2 TCb-3 Open lGreer._,_
Pet? V 6.e.3.5.3 Jumper E*. tween OTB23-3 1 CTB23 4 Yes b.,
Removed No W
(~ 6.5.3.5.4 Close TCB-3 GrecT Rod p~~
~
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- 6. 6. 37(. TCB-3 TRIO TEST #5 I-6.6.3.6.1 Jumper Bh ween Yes g.
OTB22-3 & OTB22-4 No 6.6.3.6.2 TCB-3 Open Green Red f
6.6.3.6.3 Jumper Between '
~ ~
f,-
OTB22-3 & OTB22-4 Yes F.4 Removed No
- 6.6.3.6.4 Close TCB-3 Green Red d.
6.6.3.7 TCB-3 TRIP TEST #6
, 6.6.3.7.2 TCB-3 Open Green g
^
Red " ~'
- 6.6.3.7.3 Close TCB-3 Creen Red
. 6.6.3.8 TCB-3 TRIP TEST #7 6.6.3.8.1 TCB-3 In Test TCB-3 - -
, 1 MPES008 Shaat 25 of 48 Exhibit E
- - . . . . . . . . . . . . . .:, . , , m._, Page 71 of 94 -
2,e s m .,. m ..... ,.. % w . . ,,
SONGS 2 & 3 1
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o ,n trainIT 3 MAINT3ANCE DATA RECORD P,M '
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( EQUIPMDT W.
~
6.0 PROC EURE MAINTD(ANCE QA/QC 6e m y LATCH CHECK TERIPIED INITIAL DATE DITIA( . DATE AND ADJUSTMENT CGG'1.ETE 6.b.3.5.2 Trip ICB-3 Green ,
Red 6.6.3.8.3 Close TCB-3 Green .
Red 6.6.3.8.4 TCB-3 Will Rack In Yes No 6.6.3.8.6 Trip TCB-3 Green .
Red 6.6.3.8.7 Open 2D3P101 Greed -
6.6.3.S.8 Jumper Betweep
-01B22-9 6 Yea OTB22-10 Removed 6.6.3.8.9 Jueper Between No[~
OTI23-1 6 OT323-2 Yes~
Removed He 6.6.3.3.10 Switch Between (l '
OTB22-I & OTB22-2 Yes Re:nved 'No
{
t
(
6.6.3.0.11 TCB-3 To Operate ICB-I' I 6.6.4.1 TCB-4 PRIPARATION Y 6.6.4.1.1 Open 2B1509 2B1509 k
~,,
and 2B1606 2B1606 i 6.6.4.1.2 TCB-4 In Operate e E
Position and In Green t Tripped Mode Red 6.6.4.1.3 Open 2D4P101 Green ;.,
6!
Red 6.6.4.1.4 Test Jumper '
Installed Between Yes OTB31-9 & -
R.
OTB31-10 No E 6.6.4.1.5 Test Jumper y' Installed Between Yes OTB32-1 & OTB32-2 No
- 6.6.4.1.6 Test Switch Installed Between Yes (
OTB31-1 & OTB31-2 8 f(
g B
2et 26 of 48 MPES008 g i Exhibit H P Page 72 of 94 Rev. O SONGS 2 & 3 f*
l -.
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. . . , . . _ _ _ _ _ = . _ . - -
.., .* EXHIBIT E MAINTENANCE DATA RECORD FCEN -
c 1, m T .O.
i 6.0 PROC GURI 4.6 MAINTENANCE QA/QC IRIF LAICH CHECK VIRIFIED AND ADJUSIMEh*T INITIAL DATE INITIAL DATE l CCRUSETE e 6.6.4.1.7 Close 2D4P101 Green !
Red
- 6 5.4.1.8 Close TCB-4 Green '
Red 6.6.4.1.9 TCB-4 Closed Yes No 6.6.4.1.10 Auxiliary Switch OTB34- 2 contacts 3-3c OTB34-3 i 6.6.4.1.11 Auxiliary Switch OTB35-1 Contacts10-10c t;TB35-t 6.6.4.1.12 Auxiliary Switch OTB35-1 ,
Contacts 6-6c OTB35-8 6.6.4.1.13 Auxilfary Switch OTB35-9 Contacts 7-7c OTB35 10 6.6.4.1.14 Auxiliary Switch OTB35-11 ,
Contacts 8-Se 0T835-12 6.6.4.1.15 Auxiliary Switch OTB24-7 ,
' Contacts 5-Se OTB34-8 l' 6.6.4.1.16 Auxiliary Switch OTB34-1 Conta::ts 4-4c OTB34-3 _ p.
6.6.4.1.17 Auxiliary Switch i
Contacts 9-9c OTB35-3 OTB35-4 b
6 6.3.4.2 TCB-4 TRIP TEST #1 t' 6.6.4.2.1 Trip TCB-4 Green Red 6.6.4.2.2 Auxiliary Switch OTB34-2 li L
' Contacts 3-3c OTB34-3 .,'
6.6.4.2.3 Auxiliary Switch OTB35-1 e Contacts10-10c OTB35-2 F 6.6.4.2.4 Auxiliarys Switch 0T335-7 -
Contacts 6-6c OTB35-8 i 6.6.4.2.5 Auxiliary Switch OTB35-9 contacts 7-7c OTB35-10 6.6.4.2.6 Auxiliary Switch OTB35-11 Contacts 8-8c OTB35-12 6.6.4.2.7 Auxiliary Switch OTB34-7_
Contacts 5-5c OTB34-8 6.6.4.2.8 Auxiliary Switch 0T334-1 Contacts 4-4c OTB34-3 i
MPES008 Il rect 27of48 Exhibit H Page 73 of 94 Rev. O i SONGS 2 & 3
. I'
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RIBIBIT B MAINTENANCE MTA RECORD PtRN
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{. aquirMENT no. ]
6.0 FROCDURI MAINTENANCE QA/QC
>..6 TRIP LATCH CHECK YERIFIED INITIAL AND ADJUSTMENT M ETE DATE DITIS ~
DATE 6.6.4.2.9 Auxiliary switch OTB35-3 , .. . . . .
Contacts 9-9c 07B35-4 6.6.4.2.10 close TCB-4 Green 6.6.4.2.11 TCB-4 Will Yes Rackout No 6.6.4.3 TCB-4 TRIP TEST #2 6.6.4.3.1 Jumper Between OTB31-9 & Yes OTB31-10 Removed No b 6.6.4.3.2 TCB-4 open Green Red 6.6.4.3.3 Jucper Between g OTB31-9 & .
OTB31-10 1
i Yes Connected No >
6.6.4.3.4 Close TCB-4 Green I'
(* 6.6.4.4 TCB-4 TRIP TEST #3 Red __ _. p.
6.6.4.4.1 Jumper Between .
t OTB32-1 & OTB32-2 Yes l Removed No F
- 6.6.4.4.2 TCB-4 open Green L
~
Red 6.6.4.4.3 Jumper Between },
[
OTB32-1 & OTB32-2 Yes Connected No i
6.6.4.4.4 Close TCB-4 Green .i ti Red 6.6.4.5 TCB 4 TRIP TEST d4 [ ~I 6.6.4.5.1 Jumper Between Yes gs
OTB32-3 & OTB32-4 No 6.6.4.5.2 TCB-4 open Green Red 6.6.4.5.3 Jumper Between i l OTB32-3 & OTB32-4 Yes Removed No She:t 28 of 48 MPES008 Exhibit B l
{; Page 74 of 94 Rev. 0 50NCS 2 & 3 l E1
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IIMDIT E MAINTENANCE DATA RECORD 70mt EQUIPMINT NO.
6.0 PROC DURE MAINTENANCE QA/QC t- 6.6 TRIP IATCH CHECK YERIFIED INITIAL DATE INIT E - DATE AND ADJUSTMENT COO'LETE -
6.6.4.5.4 Close TCB-4 Green Red 6.6.4.6 TCB-4 TRIP TEST #5 6.6.4.6.1 Jumper Between Yes OTB31-3 & OTB31-4 No 6.6.4.6.2 TCB-4 open Green Red I 6.6.4.6.3 Jumper Between OTB31-3 & OTB31-4 Yes Renoved No 6.6.4.6.4 Close TCB-4 Green '
Red 6.6.4.7 TCB-4 TRIP TEST #6 6.6.4.7.2 TCB-4 Open I Green Red g-6.6.4.7.3 Close TCB-4 Green I'-
(,"
Red g
6.6.4.8 TCB-4 TRIP TEST #7 6.6.4.8.1 TCB-4 In Test TCB-4 ph 6.6.* S.2 Trip TCB-4 Green v.
Red '
6.6.4.8.3 Close TCD-4 Green i
Red 6.6.4.8.4 TCB-4 Will Rock Yes p-In No 6.6.4.8.6 Trip TCB-4 Green .L,.h.S Red 6.6.4.8.7 Open 2D4P101 Green Ph 6.6.4.8.8 Jumper Between .
OTB31-9 & Yes ~'
OTB31 'a0 Removed No 6.6.4.8.9 Jumper Between
~
OTB32-1 & OTB32-2 Yes Removed No -
5.6.4.8.10 Switch Between OTB31-1 & OTB31-2 Yes -
Removed No '
g
- MPES008
{ ht 29 of 48 Exhibit B Pese 75 of 94 Rev. O '
SONGS 2 & 1 I
_ .- 3 . ..,.. y..,...., . . . . . - . . . . - . .m m. , . _ -----o
... EIRIBIT E
~
l MAINTENANCE MTA RECORD FCEN R2UIPMENT R). _
6.0 PROCEURE MAINTENANCE M/QC
,6. 6 %1P LATCH CHECK VIRIPID) INIT M MTE INITIAI. MTE AND ADJUSIMENT CGCP1.ETE
- 6.6.4.6.11 TCB-4 To operate TCB-4 .,
i 6.6.5.1 TCB-5 PREPARATION 6.6.5.1.1 Open 2B1509 231509 -
and 2B1606 2B1606 6.6.5.1.2 TCB-5 In Operate Position and In Green Tripped Mode Red 6.6.5.1.3 Open 2 DIP 103 Green Red 6.6.5.1.4 Test Junper Installed BetweerYes OTB31-9 &
OTB31-10 No 6.6.5.1.5 Test Junper Installed BetweerYes OTB32-1 & OTB32-2 6.6.5.1.6 Test Switch Installed Between Yes I
L OTB3-1 & OTB3-2 No b 6.6.5.1.7 close 2D1P103 3reen Red 6.6.5.1.8 Close TCB-5 3reen [
Red 6.6.5.1.9 TCB-5 Closed I Yes Ro [
6.6.5.1.10 Auxiliary Switch DTB4-5 L-i Contacts 3-3e DTB4-6 6.6.5.1.11 Auxiliary Switch DTB8-1 [j Contacts10-10c DIB8-2 6.6.5.1.12 Auxiliary Switch DTB8-7 1 Contacts 6-6C DTB8-8 .}
6.6.5.1.13 Auxiliary Switch DTB8-9 d-Contacts 7-7c D38-10 6.6.5.1.14 Auxiliary Switch DTB8-11 '
Contacts 8-8c' DTB8-12 -
6.6.5.1.15 Auxiliary switch DTB4-9 Contacts 5-5c DTB4-10 6.6.5.1.16 Auxiliary Siwtch DTB4-4 ,
Contacts 4-4c DTB4-6 i
Sheet 30 of 48 MPES008 Exhibit H y l
f.
l' ' Page 76 of 94 li Rev. O SONGS 2 & 3 f
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. .* . EIBIBIT E I l
. . . l MAINTENANCE DATA RECORD PtRM ~
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BQUIPMINT W .
6.0 PROCDURE t 6.6 MAINTINANCE S/QC TO.P LAICH CHECK YERIFIED AND ADJUSINENT INITIAL BATE INITIA1. ~ DATE CCEPLETE
- 6. 6. 5.1. U Auxiliary Switch 0I58-1 Contacts 9-9c OTB8-2 6.6.5.2 TCB-5 TRIP TEST #1
'6.6.5.2.1 Trip TCB-5 Green Red 6.6.5.2.2 Auxiliary Switch OTB4-5 Contacts 3-3c OTB4-6 6.6.5.2.3 Auxiliary Switch OTB8-1 Contacts10-10e OTB8-2 6.6.5.2.4 Auxiliary Switch OTBS-7 Contacts 6-6c OTB8-8 6.6.5.2.5 Auxiliary Switch Contacts 7-7c, OTB8-9 _
OTB8-10 6.6.5.2.6 Auxiliary Switch OTB8-11 Contacts 8-8c OTBB-12 6.6.5.2.7 Auxiliary Switch OTB4-9 -
Contacts 5-Sc OTB4-10 6.6.5.2.8 Auxiliary Switch '
( contacts 4-4c OTB4-4 OTB4-6 ,
6.6.5.2.9 Auxiliary Switch OTB8-1 Contacts 9-9c I-OTB8-2 6.6.5.2.10 close TCB-5 Green (
Red !
6.6.5.2.11 TCB-5 Will Yes E Rackout No t 6 6.5.3 TCB-5 TRIP TEST #2 6.6.5.3.1 Jumper Between f OTB31-9 & ' Yes F.
OTB31-10 Removed No 6.6.5.3.2 TCB-5 Open Green 'i Red T 6.6.5.3.3 Jumper Between }
OTB31-9 & .{
0TB31-10 Yes Connected No 6.6.5.3.4 Close TCB-5 Green hd_
. I M
(,:t31of48 MPES008 Exhibit B g
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Page 77 of 94 L Rev. O p' SONGS 2 & 3 g- -
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- EQUIPMENT NO._ -
6.0 PROCEDURE 6.5 TRIP LATCH CHECK _ _ _ _ MAINTENANCE QA/QC VERIFIED INITIA1, AND ADJUSIMENT COMPI.ETE DATE INITIAL DATB
~
16.6.5.4 ~7CB-5 TRIP TEST #3
{: !
l6.6.5.4.1JumperBetween OTB32-1 & OTB32-2 Yes .
Removed No g6.6.5.4.2 TCB-5 Open Green~
Red-
$,6.6.5.4.3JumperBetween OTB32-1 & OTB32-2 Yes E Connected No ~
! 6.6.5.4.4 Close TCB-5 Green Red _ ~
,6.6.5.5 TCB-5 TRIP TEST #4 6.6.5.5.1 Ju:nper Between OTB2-9 & Yes OTB2-10 No -
- 6.6.5.5.2 TCB-5 Open Gr F "
Red 6.6.5.5.3 Jumper Between i OTB2-9 & OTB2-10 t-Yes Removed No 6.6.5.5.4 Close TCB-5 GrE ~
Red ,
L6.6.5.6 TCB-5 TRIP TEST #5 (
'6.6.5.6.1 Jumper Between b-Yes_
OTB3-3 & OTB3-4 No k 6.6.5.6.2 kl TCB-5 Open GrE Red b' 6.6.5.6.3 Jucper Between h'
OTB3-3 & OTB3-4 Yes i Removed No 6 L
!.6.5.6.4 Close TCB-5 GrE I Red 16.6.5.7 TCB-5 TRIP TEST #6 f:'
4.6.5.7.2 TCB-5 Open Green Red 6.6.5.7.3 Close TCB-5 Green O Red 16.6.5.8 TCB-5 TRIP TEST #7 N 4.6.5.8.1 TCB-5 In Test TCB-5
~
k 6.6.5.8.2 Trip TCB-5 Green t-Red _ k 4.6.5.8.3 Close TCB-5 Green t Red 4.6.5.8.4 TCB-5 Will Rack l Yes i In No 1
6.6.5.8.6 Trip TCB-5 creen i Red J 6.6.5.8.7 open 2D1P103 Green -
J '
l MPES008 She(m '32 of 48 Exhibit H Page 78 of 94 Rev. O SNGS 2 & 3 l
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, .* EIBIBIT E MAINTENANCE DATA RECORD FORM C = 1PM =T =0. -
6.0 -
PROCGURE MAINTDiANCE QA/QC.
- 6.6 TRIP IMCH CHECK VIRIPIE INITIAL AND ADJUSmFNT CCHPLETE DATE DITIAL ~ D&TE 6.6.5.8.8 Jumper Between OTB31-9 & Yes OTB31-10 Removed No 6.6.5.8.9 Jumper Between OTB32-1 & OTB32-2 Yes Removed N6 6.6.5.8.10 Switch Between OTB3-1 & OTB3-2 Yes Removed No 6.6.5.8.11 TCB-5 To Operate TCB-5 -
6_.6.6.1 TCB-6 PREPARATION ,
6.6 6.1.1 Open 2B1509 2B1509 and 2B1606 2B1606 6.6.6.1.2 TCB-6 In Operate Position and In Green p".
Tripped Mode Red 6.6.6.1.3 Open 2D2P103 F
( ', Green _
Red p 6.6.6.1.4 Test Jumper Installed Between Yes OTB12-9 &
OTB12-10 No 6.6.6.1.5 Test Jumper Installed Between Yes '
OTB11-7 & OTB11-8 No h~ .
6.6.6.1.6 Test Switch },
Installed Between Yes ;: 2 OTB12-1 & OTB12-2 No 73
~
6.6.6.1.7 Close 2D2P103 Green $
6.6.6.1.8 Close TCB-6 Red 1 Green h;
Red 6.6.6.1.9 TCB-6 Closed Yes No 6.6.6.1.10 Auxiliary Switch OTB13-5_
Contacts 3-3c OTB13-6 6.6.6.1.11 Auxiliary switch OTB17-1 Contacts10-10c OTB17-2 i
c'e:t 33 of 48 MPES008 Exhibit B Page 79 of 94
~
Rev. O SONGS 2 & 3 p
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IIE[ BIT 3 MAINTENANCE DATA RECORD FINN .
BQUIPMINT W.
6.0 . FROC DURE MAINTENANCE QA/QC 1 6.6 TRIP 1.AT H CHECK VERIFID INITIAL DATE INITIA1r - D&TE AND ADJUSTMENT C(EP1.ETE 6.6.6.1.12 Auxiliary Switch OTB17-7 ..
Contacts 6-6c OTB17-8 6.6.6.1.13 Auxiliary Switch OTB17-9 Contacts 7-7c OTB17-10 6.6.6.1.14 Auxiliary Switch 0TB17-11
. Contacts 8-8e 0TB17-12 6.6.6.1.15 Auxiliary Switch OTB13-9 Contacts 5-Se OTB13-10 6.6.6.1.16 Auxiliary Switch OTB13-4 Contacts 4-4c OTB13-6 6.6.6.1.17 Auxiliary Switch OTB17-3 Contacts 9-9c OTB17-4 6.6.6.2 TCB-6 TRIP TEST #1 6.6.6.2.1 Trip TCB-6 Green Red 6.6.6.2.2 Auxiliary Switch OTB13-5 Contacts 3-3c OTB13-6 >
6.6.6.2.3 Auxiliary Switch OTB17-1
(- Contacts10-10c OTB17-2 4
6.6.6.2.4 Auxiliary Switch OTB17-7 I contacts 6-6c OTB17-8 6.6.6.2.5 Auxiliary Switch OTB17-9 Contacts 7-7c OTB17-10 6.6.6.2.6 Auxiliary Switch OTB17-11 Contacts 8-8e OTB17-12 6.6.6.2.7 Auxiliary Switch OTB13-9 Contacts 5-Se OTB13-10 6.6.6.2.8 Auxiliary Switch OTB13-4 Contacts 4-4c OTB13-6 6.6.6.2.9 Auxiliary Switch OTB17-3 contacts 9-9c OTB17-4 6.6.6.2.10 Close TCB-6 Green Red 6.6.6.2.11 TCB-6 Will Yes Rackout No 6.6.6.3 TCB-6 TRIP TEST #2 6.6.6.3.1 Jumper Between OTB12-9 & Yes OTB12-10 Removed No i MPES008 Exhibit H
(* Sheet 34of48 Page 80 of 94 Rev. O SONGS 2 & 3
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e MAINTENANCE DATA RECORD FERN C, -
EQUIPMINT M).
6.0 PROC DURE \
MAINTENANCE QA/QC l 6.6 TRIP 1ATCH CHECK VDtIPIE INITIAL AND ALJUS1 MENT MTE INITIAL' MTE '
CWPLETE 6.6.6.3.2 TCB-6 Open Green -
Red 6.6.6.3.3 Jumper Between OTB12-9 &
OTB12-10 Yes Connected No 6.6.6 3.4 Close TCB-6 Green Red 6.6.6.4 TCB 6 TRIP TEST #3 6.6.6.4.1 Jumper Between OTB11-7 & OTB11-8 Yes Removed No 6.6.6.4.2 TCB-6 Open Green Red f 6.6.6.4.3 Jumper Between E OTB11-7 & OTB11-8 Yes Connected No p,4
( 6.6.6.4.4 Close TCB-6 Green N' Red 6.6._6.5 TCB-6 TRIP TEST #4
{
6.6.6.5.1 Ju=per Between .
g' OTB11-9 & Yes ,
OTB11-10 No 6.6.6.5.2 TCB-6 Open Green b.
Red 6.6.6.5.3 Jumper Between (y OTB11-9 & Yes OTB11-10 Removed No 6.6.6.5.4 Close TCB-6 Green~
Red 6.6.6.6 TCB-6 TRIP TEST iL }
6.6.6.6.1 Jumper Between Yes -
OTB12-3 & OTB12-4 No -
j 6.6.6.6.2 TCB-6 Open Green Red
- 6.6.6.6.3 Jumper Between OTB12-3 & OTB12-4 Yes -
Removed No '
HPES008 aat 35 of 48 Exhibit H Page 81 of 94 Rev. O t i SONGS 2 & 3
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4 .* . ? . * . IIBIBIT E MAINTENANCE DATA RECORD PtRN b EQU1FMENT N0. '
6.0 FROCDURE MAINTENANCE QA/QC 6.6 TRIP LATCH C'. !CK VDtIFIED INITIA1. DATE INITIAL ' DATE AND ADJUSTMENT CG M 6.6.6.6.4 Close TCB-6 Green Red 6.6.6.7 TCB-6 TRIP TEST #6 6.6.6.7.2 TCB-6 Open Green .
Red 6.6.6.7.3 Close TCB-6 . Green Red 6.6.6.8 TCB-6 TRIP TEST #7 6.6.6.8.1 TCB-6 In Test TCB-6 6.6.6.8.2 Trip TCB-6 Green~ h Red 6.6.6.8.3 Close TCB-6 Green Red k 6.6.6.8.4 TCB-6 Will Rack Yes g In No 6.6.6.8.6 Trip TCB-6 Green k
Red g'.
6.6.6.8.7 Open 2D2P103 Green 6.6.6.8.8 Juz::per Between V.
OTB12-9 & Yes -
OTB12-10 Removed No 6.6.6.8.9 Justper Between OTB11-7 & OTB11-8 Yes Removed No l 6.6.6.8.10 Switch Between Yes .6 OTB12-1 & OTB12-2 No 3
! Removed I 6.6.6.8.11 TCB-6 To Operate TCB-6 :!
6.6.7.1 TCB-7 PREPARATION
- t 6.6.7.1.1 Open 2B1509 2B1509 -Q and 2B1606 2B1606 i 6.6.7.1.2 TCB-7 in operate
~
i Position and In Green )
j Tripped Mode Red .
- 6. 6. 7.1. 3 open TCB-7 Green Red i t MPES008 l '
( est 36 of 48 Exhibit H Page 82 of 94 f Rev. O SONGS 2 & 3 f k
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., , IIHIBIT H MAINTENANCE DATA RECORD FMN
~
{,- EQUIPMDIT 30. i 6.0 PROCDURE MAINTDiANCE QA/QC ;
6.6 TRIP LAICH CHE X VERIFIED INITIAL DATE INITIAL DATE AND ADJUSTMEN! C3fPLETE 7 6.6.7.1.4 Test Jumper Installed Between OTB24-9 & Tes OTB24-10 No 6.6.7.1.5 Test Jumper Installed Between Yes 07B23-7 & OTB23-8 No 6.6.7.1.6 Test Switch Installed Between Yes OTB24-1 & OTB24-2 No 6.6.7.1.7 Close 2D3P101 Green Red 6.6.7.1.8 Close TCB-7 Green Red 6.6.7.1.9 TCB-7 Closed Yes No 6.6.7.1.10 Auxiliary Switch OTB24-5 Contacts 3-3c OTB25-6 6.6.7.1.11 Auxiliary Switch OTB29 ( Contacts10-10e OTB29-2 6.6.7.1.12 Auxiliary Switch OTB29-7 #
Contacts 6-6c OTB29-8 6.6.7.1.13 Auxiliary Switch OTB29-9 1
i contacts 7-7c OTB29-10 6.6.7.1.14 Auxiliary Switch OTB29-11 Contacts 8-8c OTB29-12 l-6.6.7.1.15 Auxiliary Switch OTB25-9 t.
Contacts 5-Se OTB25-10 1 6.6.7.1.16 Auxiliary Switch OTB25-4 E Contacts 4-4c OTB25-6 6.6.7.1.17 Auxiliary Switch OTB29-3 h.
+-
, Contacts 9-9c OTB29-4
.3 6.6.7.2 TCB-7 TRIP TEST #1 6.6.7.2.1 Trip TCB-7 Green t'h
~4 Red I
l . 6.6.7.2.2 Auxiliary switch OTB24-5 g
Contacts 3-3c OTB24-6
. 6.6.7.2.3 Auxiliary switch OTB29-1 Contacts10-10e OTB29-2 i
MPES008 Shzt 37 of 48 Exhibit R h
( Page 83 of 94 Rev. O j SONGS 2 & 3 l
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{ MAINTENANCE DATA RECORD FORN EQUIPM DT 50.
6.0 PROCT URE MAINTENANCE QA/0C 6.6 TRIP 1ATCH CHECK VERIFI D INITIAL DATE DITIAL DATE AND ADJUSTMD.'T C MPLETE 6.6.7.2.4 Auxiliary Switch OTB29-7 -
Contacts 6-6c OTB29-8 ,
6.6.7.2.5 Auxiliary Switch OTB29-9 Contacts 7-7c OTB29-10 6.6.7.2.6 Auxiliary Switch OTB29-11 Contacts 8-8c OTB29-12 6.6.7.2.7 Auxiliary Switch OTB25-9 Contacts 5-Sc OTB25-10 6.6.7.2.8 Auxiliary Switch OTB25-4 Contacts 4-4c OTB25-6 6.6.7.2.9 Auxiliary Switch OTB29-3 Contacts 9-9c OTB29-4 6.6.7.2.10 Close TCB-7 Green Red 6.6.7.2.11 TCB-7 Will Yes Rackout No E-( :* 6.6.7.3 TCB-7 TRIP TEET #2 r.
6.6.7.3.1 Jumper Between OTB24-9 & Yes }
l OTB24-10 Recoved No i l 6.6.7.3.2 TCB-7 Open Green <
Red e
, 6.6.7.3.3 Jumper Between l
OTB24-9 &
OTB24-10 Yes Connected No 6.6.7.3.4 Close TCB-7 Green I 6.6.7.4 TCB-7 TRIP TEST #3 ,
6.6.7.4.1 Jumper Between '
OTB23-7 & OTB23-8 Yes Removed No 6.6.7.4.2 TCB-7 Open Green 1 Red 6.6.7.4.3 Jumper Between )
)
OTB23-7 & OTB23-8 Yes Connected No I I l
{ MPES008 ,
Exhibit E i Sh: t 38 of 48 Page 84 of 94 I
l Rev. 0 SONGS 2 & 3 q .-.,c- - ~ . - . - _ , m
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EIBIBIT E
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( MAINTINANCE DATA RECORD FIMM EQUIPMDIT 30. _
4.0 FROCD's E MAINTENANCE QA/QC 6.6 TRIP IATCH CHECK TRIFID INITIAL DATE INITIAL DATE AND ADJUSDENT CQ9LETE l6.6.7.4.4 Close TCB-7 Green Red '
6.6.7.5 TCB-7 TRIP TEST #4 6.6.7.5.1 Jumper Between OTB23-9 & Yes OTB23-10 No 6.6.7.5.2 TCB-7 Open Green Red 6.6.7.5.3 Jumper Between OTB23-9 &. Yes OTB23-10 Removed No 6.6.7.5.4 Close TCB-7 Green Red i 6.6.7.6 TCB-7 TRIP TEST #5 6.6.7.6.1 Jumper Between h OTB24-3 & Yes g.
b OTB24-4 No E 6.6.7.6.2 TCB-7 Open Green 4
6.6.7.6.3 Jumper Between OTB24-3 & Yes h OTB24-4 Removed No g:
6.6.7.6.4 Close TCB-7 Green Red 6.6.7.7 TCB-7 TRIP TEST #6 6.6.7.7.2 TCB-7 open Green l-Red 6.6.7.7.3 Close TCB-7 Green 4
l Red g
6.6.7.8 TCB-7 TRIP TEST #7 6.6.7.8.1 TCB-7 In Test TCB-7 f 6.6.7.8.2 Trip TCB-7 Green .
i Red #
6.6.7.8.3 Close TCB-7 Green Red
! 6.6.7.8.4 TCB-7 Will Rack Yes i
In No MPES008 h ont 39 of 48 Exhibit E l
' Page 85 of 94 ,
Rev. O SONGS 2 & 3 Il
. . . . - . . - - - e >
~
~
MAINTENANCE DATA RECORD PtMM BQU1FMDIT ND.
.s.. . .
- j
. i '-T.*=,P.*;. = ., :: ' ' . . l 6.0 PROCDURE- MAINTENANCE QA/QC 6.6 TRIP LAICH CHECK VRIFIE INITIAL DATE DITIAL DATE AND ADJUSIMENT CWPLETE 6.6.7.8.6 Irip TCB-7 Green Red -
6.6.7.8.7 Open 2D3P101 Green -
6.6.7.8.8 Jumper Between OTB24-9 & Yes OTB24-10 Removed No 6.6.7.8.9 Jumper Between OTB23-7 & Yes OTB23-8 Removed No 6.6.7.8.10 Switch Between OTB24-1 & Yes OTB24-2 Removed No 6.6.7.8.11 7CB-7 To Operate TCB-7 6.6.8.1 TCB-8 PREPARATION 6.6'8.1.1 Open 2B1509 2B1509 and 2B1606 k.
(- 6.6.8.1.2 TCB-8 In Operate 2B1606 g.
I Position and In Green Trippped Mode Red 6.6.8.1.3 Open 2D4P101 Green g' Red 6.6.8.1.4 Test Jumper Installed Betweet, I
OTB33-9 & Yes L OTB33-10 l 6.6.8.1.5 Test Jumper Installed Betweer h*-
OTB32-7 & Tes b OTB32-8 No 6.6.8.1.6 Test Switch h Installed Betwear N OTB33-1 & Yes W OTB33-2 No -
6.6.8.1.7 Close 2D4P101 Green d Red I 6.6.8.1.8 Close TCB-8 Green l
d Red i
HPES008
{het40of48 Exhibit E Page 86 of 94 Rev. O SONGS 2 & 3 e
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EIHIB1T H
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MAINTENANCE DATA RECORD F W N
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6.0 PROCEURE , _ MAINTENANCE QA/QC 6.6 TRIP LATCH CHECK TRIFIED INITIAL DATE DITIAL DATE AND ADJUS NENT CMPLETE 6.6.8.1.9 TCB-8 Closed Yes No 6.6.8.1.10 Auxiliary Switch OTB34-5
~
Contacts 3-3c OTB34-6 6.6.8.1.11 Auxiliary Switch OTB38-1 Contacts10-10c OTB38-2 6.6.7.1.12 Auxiliary Switch OTB38-7 Contacts 6-6c OTB38-8 6.6.8.1.13 Auxiliary Switch OTB38-9 Contacts 7-7c OTB38-10 6.6.8.1.14 Auxiliary Switch OTB38-11 Contacts 8-8c OTB38-12 I' 6.6.8.1.15 Auxiliary switch OTB34-9 Contacts 5-Sc OTB34-10 I-6.6.8.1.16 Auxiliary Switch OTB34-4 g.
Contacts 4-4c OTB34-6 6.6.8.1.17 Auxiliary Switch %.i .
(, Contacts 9-9c OTB38-3 OTB38-4 p' 6.6.8.2 TCB-8 TRIP TEST #1 ~
6.6.8.2.1 Trip TCB-8 Creen c.
Red '
6.6.8.2.2 Auxiliary Switch OTB34-5 S*
Contacts 3-3c OTB34-6 6.6.8.2.3 Auxiliary Switch (
OTB38-1 Contacts10-10e OTB38-2 l ~$
6.6.8.2.4 Auxiliary Switch OTP,38-7 -
Contacts 6-6c OTB38-8 6.6.8.2.5 Auxiliary Switch rE OTB38-9 i Contacts 7-7c OTB38-10 6.6.8.2.6 Auxiliary Switch ' k.
OTB38-11 Contacts 8-8c OTB38-12 Q 6.6.8.2.7 Auxiliary Switch OTB34-9 4 Contacts 5-5c OTB34-10 -
6.6.8.2.8 Auxiliary switch OTB34-4 L Contacts 4-4c OTB34-6 -
6.6.8.2.9 Auxiliary switch OTB38-3 I Contacts 9-9c OTB38-4 -
t 6.6.8.2.10 Close TCB-8 Green
, L Red
- MPES008 Exhibit E
_ist 41 of 48 Page 87 of 94 g Rev. 0 [ l SONGS 2 & 3
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!,* , EXHIBIT E e .
MAINTENANCE DATA RECORD FCIM .
C -
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4.0 PROCDURE MAINTENANCE QA/QC.
6.6 TRIP LATCH CHECK TRIFID INITIAL MTR DITIAL ~ MTE AND ADJUSIMENT CCMPLETE 6.6.5.2.11 ICB-5 Will Tes Rackout No 6.6.8.3 TCB-8 TRIP TEST #2 6.6.8.3.1 Jumper Between OTB33-9 & Yes OTB33-10 Removed No 6.6.8.3.2 TCB-8 open Green Red 6.6.8.3.3 Jumper Between OTB33-9 & Yes OTB33-10 Connected No 6.6.8.3.4 Close TCB-8 Green Red g 6.6.8.4 TOB-8 TRIP TEST #3 '
6.6.8.4.1 Jumper Between
(. OTB32-7 & Yes F OTB32-8 Removed No y' 6.6.8 4.2 TCB-8 Open Green -
Red [: '
6.6.8.4.3 Jumper Between OTB32-7 &
OTB32-8 . Yes ;.
Connected No 6.6.8.4.4 Close TCB-8 Green Red 6.6.8.5 TCB-8 TRIP TEST #4 'l 6.6.8.5.1 Jumper Between l3 OTB32-9 & Tes OTB32-10 No I 6.6.8.5.2 TCB-8 Open Green l)
Red ni l 6.6.8.5.3 Jumper Between ;j j l
OTB32-9 & Yes OTB32-10 Removed No 6.6.8.5.4 Close TCB-8 Green "
Re d,.
i MPES008 'l Exhibit B
['bnest42of48 Page 88 of 94 ,
Rev. O SONGS 2 & 3 p
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6.0 PROCEDURE MAINTENANCE QA/QC 6.6 TRIP LATCH CHECK TDtJIS INITIAL DATE INITIAL' DATE Ann AD TUENDIT COMPLETE ,
6.6.8.6 TCB-8 TRIP TEST #5 6.6.8.6.1 Jumper Between
, OTB33-3 & Yes OTB33-4 No
( (.6.8.6.2 TCB-8 Open Green Red 6.6.8.6.3 Jumper Between OTB33-3 & Yes OTB33-4 Removed No 6.6.8.6.4 Close TCB-8 Green Red 6.6.8.7 TCB-8 TRIP TEST #6
, 6.6.8.7.2 TCB-8 Open Green l Red 6.6.8.7.3 Close TCB-8 Green Red b 6.6.8.8 TCB-8 TRIP TEST #7 6.6.8.8.1 TCB-8 In Test TCB-8 ;
6.6.8.8.2 Trip TCB-8 Green Red E 6.6.8.8.3 Close TCB-8 Green -
Red 6.6.8.8.4 TCB-8 Will Rack Yes h In No p l
6.6.8.8.6 Trip TCB-8 Green r Red 6.6.8.8.7 Open 2D4P101 Green 6.6.8.8.8 Jumper Between OTB33-9 & Yes OTB33-10 Removed No 6.6.8.8.9 Jumper Between OTB32-7 & Yes OTB32-8 Removed No 6.6.8.8.10 Switch Between OTB33-1 & Yes 0TB33-2 Removed No l
HPES008 g
(
' 'est 43 of 48 Exhibit E Page 89 of 94 s
Rev. O P SONGS 2 & 3 l l
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4.0 a- PROCEDURE _ MAINTENANCE QA/QC a 6.6 TRIP 1ATCH CHECK MRIFIE INITIAL DATE INITIAL DATE AND ADJUSTMENT C20'LETE -
6.6.8.8.11 TCP-8 To Operate 6.6.9.1 TCB-9 PREPARATION .
6.6.9.1.1 Open 2B1509 2B1509 and 2B1606 2B1606 6.6.9.1.2 TCB-9 In Operate .
Position and In Green Tripped Mode Red .
6.6.9.1.3 Close TCB-9 Creen Red 6.6.9.1.4 TCB-9 Closed Yes No 6.6.9.1.5 Auxiliary Switch OTB20-2 .
Contacts 3-3c OTB20-3 6.6.9.1.6 Auxiliary Switch OTB21-1 I.
Contacts10-10c OTB21-2 6.6.9.1.7 Auxiliary Switch OTB21-7 I"
( Contacts 6-6c OTB21-8 $
6.6.9.1.8 Auxiliary Switch OTB21-9 ,
Contacts 7-7c OTB21-10 6.6.9.1.9 Auxiliary Switch OTB21-11 L Contacts 8-8C OTB21-12 6.6.9.1.10 Auxiliary Switch OTB20-7 Contacts 5-Sc OTB20-8 i-6.6.9.1.11 Auxiliary Switch OTB20-1 , [
Contacts 4-4c OTB20-3 t 6.6.9.1.12 Auxiliary Switch OTB21-3 Contacts 9-9c OTB21-4 f..
6.6.9.2 TCB-9 TRIP TEST #1 j 6.6.9.2.1 Trip TCB-9 Creen Red 'I 6.6.9.2.2 Auxiliary Switch OTB20-2 I contacts 3-3c OTB20-3 6.6.9.2.3 Auxiliary Switch OTB21-1 Contacts10-10e OTB21-2 6.6.9.2.4 Auxiliary Switch OTB21-7
. Contacts 6-6c OTB21-8 6.6.9.2.5 Auxiliary Switch OTB21-9 ,
Contacts 7-7c OTB21-10 I
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g MPES008 Exhibit H f L She;t 44 of 48 F e 90 of 94 l M. . O SONGS 2 & 3 p l
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6.0 FROCDURE MAINTDENCE QA/QC 6.6* TRIP LATCH CHECK VDLIFIC- DITIAL DATE INITIAL .SATR
- em AD3USN ntr CMPLETE 6.6.9.2.6 Auxiliary Switch OTB21-11 Contacts 8-8c OTB21-12 6.6.9.2.7 Auxiliary Switch OTB20-7 Contacts 5-Se 0T520-8 6.6.9.2.8 Auxiliary Switch OTB20-1 Contacts 4-4c OTB20-3 6.6.9.2.8 Auxiliary Switch OTB21-3 Contacts 9-9c OTB21-4 6.6.9.2.10 Close TCB-9 Green Red 6.6.9.2.11 TCB-9 Will Yes Rackout No 6.6.9.3 ICB-9 TRIP TEST #2 6.6.9.3.1 Open 2D2P103 TCB-2 Green bc TCB-6 Red Green b
Red %:g TCB-9 Green p' Red 6.6.9.3.2 Jumper Between [
BC1 & BC2 Yes "!
Installed No 6.6.9.3.3 Close 2D2P103 ;'
TCB-2 Green
- Red TCB-6 Green [3 Red t
TCB-9 Green Red 6.6.9.3.4 Close TCB-9 Green Red i 6.6.9.3.5 Trip TCB-9 Green i I
Red 6.6.9.3.6 Open 2D2P103 Green <
Red 6.6.9.3.7 Jumper Between BC1 & BC2 Yes -
Removed No ,
MPES008
- Exhibit E
, I 'mt 45 of 48 Page 91 of 94 Rev. O SONGS 2 & 3 I I
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6.6.9.4 TCB-9 TRIP TEST #3 i.6.9.4.1 Two Wires On BC4 Yes Connected Together No 6.6.9.4.2 Close 2D2P103 -
TCB-2 Green -
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TCB-9 Green f.
Red 6.6.9.4.3 Close TCB-9 Green y Red $'
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Yes
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6.6.9.4.7 Close 2D2P103 Green Red S 4,
6.6.9.5 TCB-9 TRIP _ TEST #4 6.6.9.5.1 TCB-9 To Test TCB-9 6.6.9.5.2 Trip TCB-9 Green Red 6.6.9.5.3 Close TCB-9 Green
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Red i 6.6.9.5.4 TCB-9 Will Rack Yes In No l
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6.0 FROC DURE f(AINTENANCE M/QC 6.6 TRIP IATCH CHECK VIRIFID IN.TIAL MTE INITIAL ETE I AND ADJUSIMENT CCMPLETE 6.6.10 TRIP LATCH i
ADJUSIMENT ALL BREAKERS 6.6.10.1 Control Power Off Green Red 6.6.10.2 Trip Breaker TCB-6.6.10.3 Breaker To Test TCB-6.6.10.4 Buffer Paddle Yes Fastened No 6.6.10.6 Close Breaker TCB-6.6.10.7 Trip Breaker TCB-6.6.10.8 Breaker Will Yes ..
Close No .
6 6.10.10 Breaker Will Yes I-Close No ,
g 6.6.10.11 Trip Breaker TCB-4 6.6.10.12 Contacts Move - - + , - - .
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Towards Close Yes Before Trip No 6.6.10.13 Position of Slot Yes Noted No 6.6.10.14 Latch Trip Check Sat Unsata i
NPES008
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.s UNITED STATES y - + +,
NUCLEAR REGULATORY COMMisslON h .
REGION V 0, E susTE 202. WALNUT cmEEK PLAZA
+,
- s e e * ,o 1990 N. CALIFORNIA BOULEVARD W ALNUT CREEK, CALIFORNI A 94S96 April 17. 1979 Docket Hos. 50-361 50-362 I
Southern California Edison Corapany -
P. O. Box 800 2244 Walnut Grove Avenue
'Rossnead, California 91770 Attention: Mr. J. B. Moore Vice President
( Gentlemen:
Enclosed is IE Bulletin No. 79-09 which requires action by you with regard to your power reactor facility (ies) with an operating license or a construction pennit.
- Should you have questions regarding this Bulletin or the actions required of you, please contact this office.
i r
Sincerely, W9 R. H. Engelken Director
Enclosure:
i' IE Bulletin No. 79-09 i with enclosures cc w/ enclosure: i J. H. Drake, SCE t
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t UNITED STATES NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEMENT WASHINGTON, D.C. 20555 April 17,1979 G '
[-
IE Bulletin No. 79-09 FAILURES OF GE TYPE AK-2 CIRCUIT BREAKER IN SAFETY N R Description of Circumstances:
"i l
Twelve failures of General Electric (GE) type AK-2 (i.e., AK-2A-15, i have been reported since 1975.25, 50, 75, or 100) Circuit Breakers instal l facilities: The failure:. occurred at the following Date Facility System
- 1. 9/16/78 Arkansas-1
- 2. 9/25/78 Arkansas-1 Control Rod Drive System
- 3. 10/17/78 Arkansas-1 Control Rod Drive System
- 4. 1/22/78 Crystal River-3 Control Rod Drive System
,( 5. 8/7/75 Control Rod Drive System
- A" Oconee Unit-3 Control Rod Drive System
- 6. 1/18/79 Oconee Unit-3
- b. 7. 1/22/79 Control Rod Drive System Oconee Unit-1 Control Rod Drive System
- 8. 1/31/79 Oconee Unit-1 9 4/25/75 TMI/1 Control Rod Drive System
- 10. 11/26/78 Oyster Creek-1 Control Rod Drive System
- 11. 11/30/73 Oyster Creek-1 Containment Spray Pump 12,11/30/78 Oyster Creek-1 Service Water Punp No. I Service Water Punp No. 2 It is significant November to 30, 1978, note that during a loss-of-off-site power test on breakers failed to trip, as required.at Oyster Creek, both service water pump c The undervoltage relays which monitor voltage level on each emergency bus functioned properly but could not actuate the trip mechanism via the undervoltage trip device within each circuit breaker. These failures in turn, created a allowing simultaneous starting of multiple high horse powe M' during the sequential loading phase of the test. 'd t;
The causes for failure were attributed to either binding within the linkage mechanism of the undervoltage (UV) trip device and trip shaft f d
Babcock and Wilcox (B&W) and GE determined that i dthe b of-adjustment resulted from inadequate preventive maintenance programs k J l( .
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I 49 D MIS A E
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\ e IE Bulletin No. 79-09 .
bb April 17,1979 Page 2 of 3 at the affected operating facilities. In each case listed above, cleaning and relubricating the trip shaft mechanism within the circuit r-breaker was required to correct the problem. .
The enclosed GE Service Advice letter (SAL) 175(CPDD) 9.3 is being sent i to all power reactor facilities notifying them of the potential problems. -
The SAL identifies the causes for failure and provides their recomended -
corrective action. Similar notification of the problem has been issued by B&W to all specific B&W designed facilities.
Action to be Taken by Licensees:
For all power reactor facilities with an operating license or i
construction pemit:
1.
Determine whether or not GE type AK-2 breakers are used or planned for use in safety-related systems at your facility (ies).
2.
If such circuit breakers are used or planned for use, identify the safety system involved and provide in written fom your plans for developing a preventive maintenance program whicu will assure design perfomance with the GE type AK-2 circuit breaker.
(b 3.
The program shall include as a minimum but not be limited to the following:
- a. Establish and adhere to a preventive maintenance schedule regarding the subject circuit breakers,
- b. Have the maintenance perfonned by qualified personnel. The GE power circuit breaker instruction manual should be used as guidance in setting up the maintenance procedures.
I c. During the preventive maintenance, perfom the recomended l corrective actions described in the enclosed GE Service Alert Letter No.175(CPDD) 9.3, dated April 2,1979. A copy of this letter is enclosed for your information and appropriate use. ,_
i!
- 4. L l
For facilities with an operating license, a , written report of the above actions, including the date(s) when they will be completed, (
shall be submitted within 30 days of receipt of this Bulletin. H
- 5. -
For facilities with a construction permit, a written report of the above actions, including the date(s) when they will be conpleted, j shall be submitted within 60 days of receipt of this Bulletin. L i
l i
_ _ _ _ _ __ _ __ _ I IE-*- --
7e * .
. ~ 2. ' . -
(.[ IE Bulletin No. 79-09 April 17,1979 Page 3 of 3 Reports should be submitted to the Director of the appropriate .
C NRC Regional Office. A copy of your report should be sent to the is f U.S. Nuclear Regulatory Comission, Office of Inspection and N l Enforcement, Division of Reactor Operations Inspection, Washington, ,
D.C. 20555. f' a
r1 Approved by GAO, B180225 (R0072); clearance expires 7/31/80. Approval i.
was given under a blanket clearance specifically for iden.tified generic problems. jw
Enclosures:
- 1. Copy of Text of General Electric Service Advice Letter (SAL). No.175(CPDD) 9.3
- 2. List of IE Bulletins Issued in Last Twelve Months
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- b EXTRACT OF GE SERVICE ADVICE LETTER NO.175(CPPD)9. 3 r-An undervoltage device is used on some AK type breakers to trip the -
breaker when loss of voltage occurs on the undervoltage device coil. '
The undervoltage device is an optional accessory for tripping the ;
breaker and is used in some circuits in place of a shunt trip device ,
because of the inference that it " fails safe" i.e., it trips the breaker when all nomal sources of control voltage have become unavailable for ,
shunt trip type operations. Because of the many constraints imposed on the undervoltage device, such as the need to withstand rated voltage continuously, to pick-up at 80 percent or rated voltage (industry ,'
standards now require pick-up at 85 percent of rated voltage) and to drop out at 30 percent to 60 percent of rated voltage, both the under-
, voltage device and breaker must be maintained at a high level of perfomance to provide the assurance the breaker will trip when voltage is removed from the undervoltage device coil. The following is recom-mended and except where the breaker is in warranty, should be perfomed at the customer's expense.
Refer To Figure 1
- 1. Check the undervoltage trip device to assure there is not excessive clearance between the armature and the rivet and that there are no (f9
\ binds as the amature moves through its travel when manually
< operated. If excessive clearance or binding exists, it should be p 5 Co l adjusted by loosening screws (11) and roving the eagnet (10) up or p3y c : down as necessary to obtain the proper freedom of the amature (3)
- 3. w n with respect to its pivot on magnet (10) and the guide provided by Vt pivet (13).
2 Check (and adjust if necessary) the trip latch engagement. This adjustment is described in the maintenance manual for that par-6.le ticular breaker.
- 3. Check (and adjust if necessary) the pick-up setting of the instantaneous undervoltage device. In some instances, the stan-dards for nominal voltage ratings and pick-up settings have been ;-
- l. 3 raised since the breakers were shipped from the factory. The new g nominal voltages and pick-up settings deviate substantially from ..
these values, the device should be readjusted while it is on the d.
breaker. '
F d
C.
E. , - . - . _.
I'
. ~ . . - .~- ..
[ '
Nominal Voltage Pick-up Setting 125V DC 106 250V DC 213 120V AC 102 h, 1
240V AC 204 '
1 To adjust the pick-up of the instantaneous undervoltage trip :
device, remove the Locking Wire (15) and turn the adjusting screw (14) clockwise to raise the pick-up to the desired setting. A ,j suitable voltmeter and adjustable voltage source should be con-nected to the undervoltage device coil leads at the tenninal board g for stationary breakers or the secondary disconnects for drawout type breakers. On AC devices, the pick-up voltage should be read imediately before the armature closes its air gap. After the
} pick-up is adjusted, locking wire (15) should be installed.
No adjustment is necessary on time-delay undervoltage devices, since the undervoltage device coil is switched by a relay in the time-delay unit.
- 4. The torque required on the trip shaft to trip a closed breaker should not exceed 1.5 pounds-inches. This may be checked with the equivalent of an open-end wrench fabricated from a piece of sheet 1 (-;: metal to which a spring scale can be fastened approximately 1 inch
( from the trip shaft centerline. Where the torque required to trip ff" the breaker exceeds 1.5 pound-inches, hardened grease in the trip shaft bearings and/or latch bearing may be suspected or dirt may have accumulated on the trip latch surface. Hardened grease must be replaced or revitalized with a suitable solvent such as WD-40 or CRC 5-56 or the bearings must be replaced. Excessive grease and dirt should be removed from the trip latch surface.
- 5. The adjustnent between the undervoltage trip device and the trip paddle on the trip shaft should be checked to assure the required positive trip is maintained (positive trip exists when approxi-43 mately 1/32 inch additional travel of the armature occurs after the undervoltage device tri s the breaker.) This adjustment is made with adjusting screw (2 ). p .-
a t
- 6. The frequency of inspection of the involved breakers should be '
! increased until it can be verified that the revitalization of the 2 grease is effective for the nomal maintenance interval'. There- t after the grease in the bearing should be revitalized at normal -
t maintenance intervals. ,
a y
Attachment:
M i Figure 1 ~
l(
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i!
I
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[ "g .
20 e.
Y;.. *
/ 1. MountingScrew '
- 2. I'rame -
= 3. Arniature y/ (!
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- 4. e.,,ing ..
- 6. . Shading Ring .(-
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~
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{ f[j 18 9. CInnip 2~ -
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- 10. Magnet w g CIS .,20 ;
't
- 11. Screws *3 ' . . , _ [F '
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3
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- 18. Trip Paits;io Clamps
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A,K.3 15 and AK-3/3,9 Dndervoltage Tripping Device
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. 3.
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IE Bulletin No. 79-09 Enclosure -
- k. April 17. 1979 Page 1 of 3 LISTING OF IE BULLETINS ISSUED IN LAST TWELVE MONTHS y Bulletin Subject Date Issued Issued To No. ;
78-05 Malfunctioning of 4/14/78 All Power Reactor ,
Circuit Breaker Facilities with an !-
Mechanism-General '
Model CR105X --
78-06 Defective Cutler- 5/31/78 All Power Reactor Harmer, Type M Relays Facilities with an With DC Coils OL or CP 78-07 Protection afforded 6/12/78 All Power Reactor by Air-Line Respirators Facilities with an and Supplied-Air Hoods OL, all class E and F Research Reactors with an OL, all Fuel Cycle Facilities with an OL, c and all Priority 1 l'aterial Licensees 78-08 Radiation Levels from 6/12/78 All Power and Fuel Element Transfer Research Reactor Tubes Facilities with a Fuel Element transfer tube and an OL 78-09 BWR Drywell Leakage 6/14/79 All BWR Power Paths Associated with Reactor Facilities Inadequate Drywell with an OL or CP Closures 78-10 Bergen-Paterson 6/27/78 All BWR Power e-Hydraulic Shock Reactor Facilities U Suppressor Accumulator with an OL or CP '
Spring Coils ,,,
S 78-11 Examination of Mark I 7/21/78 BW Power Reactor j Containment Torus Facilities for i Welds action: Peach i Botton 2 and 3, #
Quad Cities 1 and 2 Hatch 1, Monti-(' cello and Yemont
(, Yankee
..m. , __ _.
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i' , .
IE Bulletin ~ No. 79-09 Enclosure
~
(. April 17, 1979 Page 2 of 3 LISTING OF IE BULLETINS
, ISSUED IN LAST TWELVE MONTHS r-9 Bulletin Subject Date Issued 78-12 Atypical Weld Material Issued To
[
, . in Reactor Pressure 9/29/78 All Power Reactor
' Facilities with an i Vessel Welds h OL or CP j s78-12A Atypical Weld Material 11/24/78 All Power Reactor in Reactor Pressure Facilities with an d.
Vessel Welds OL or CP 1 78-12B Atypical Weld Material 3/19/79 All Power Reactor i in Reactor Pressure Facilities with an Vessel Welds OL or CP 78-13 Failures I'n Source Heads 10/27/78 All general and of Kay-Ray, Inc. , Gauges specific licensees Models 7050, 70503, 7051, with the subject 7051B, 7060, 70608, 7061 Kay-Ray, Inc.
and 7051B gauges 78-14 Deterioration of Buna-N 12/19/78 All GE BWR facilities Components In ASCO with an OL or CP Solenoids 79-01 Environmental Qualifica- 2/8/79 All Power Reactor tion of Class IE Equipment Facilities with an OL or CP 79-02 Pipe Support Base Plate 3/2/79 All Power Reactor Designs Using Concrete Facilities with an Expansion Anchor Bolts OL or CP 79-03 Longitudinal Weld Defects 3/12/79 All Power Reactor In ASME SA-312 Type 304 Facilities with an Stainless Steel Pipe Spools OL or CP
~~
Manufactured By Youngstown Welding and Engineering Co. '
.'i 79 Incorrect Weights for 3/30/79 All Power Reactor Swing Check Valves ll Facilities with an R s.9 -Manufactured by Velan OL or CP Q '
- Engineering Corporation j
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L IE Bulletin No. 79-09 April 17, 1979 7
..* Enclosure
~
Page 3 of 3 LISTING OF IE BULLETINS ISSUED IN LAST TWELVE MONTHS F Bulletin subject Date Issued Issued To No. ;
79-05 Nuclear Incident at 4/2/79 All Power Reactor Three Mile Island Facilities with an OL and CP :
t 79-05A Nuclear Incident at 4/5/79 All B&W Power Three Mile Island Reactor Facilities with an OL i
79-06 Review of Operational 4/11/79 All Pressurized
- Errors and System Mis- Water Power Reactors alignments Identified with an OL License During the Three Mile except B&W facilities
, Island Incident 79-C6A Review of Operational 4/14/79 All Pressurized i
Errors and System Mis- Water Power Reactor
?
f Alignments Identified Facilities of Westing-
- h During the Three Mile house Design with an Island Incident Operating License 79-06B Review of Operational 4/14/79 All Combustion Engineer-Errors and System Mis- ing Designed Pressurized
! Alignments Identified Water Power Reactor 1 During the Three Mile Facilities with an Island Incident Operating License 79-07 Seismic Stress Analysis 4/14/79 All Power Reactor l of Safety-Related Piping Facilities with an OL or CP 79-08 Events Relevant to BWR 4/14/79 All BWR Power Reactor r Reactors Identified During Facilities with an OL '1 Three Mile Island Incident 79-09 Failures of GE Type AK-2 4/16/79 All Power Reactor U Circuit Breaker in Safety Facilities with an Related Systems OL or CP .;
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'APR f4 $9 SCE - QA April 20, 1979~
~
SONGS 2 & 3 NR. J. C. HAYNES
SUBJECT:
NRC IE Bulletin No. 79-09 San onofre Nuclear Generating Station, Units 2 and 3 The attached NRC IE Bulletin 79-09 concerning failures of GE Type AK-2 circuit breakers in safety related systems requires a written response by June 19, 1979 for San Onofre Units 2 and 3.
D. E. NUNN DEN:fm
(' Attachment cc: D. E. Nunn L. L. Seyler P. R. Belhumeur P. A. Croy '
l W. C. Moody D. F. Filmer H. L. Ottoson J. A. Beoletto C. C. Coppin D. M. Barron j QA Files .
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- MEMORANDUM FOR FILE .
k e .c January 2, 1980
SUBJECT:
Implementation of NRC IE Bulletin 79-09 San Onofre Nuclear Generating Station, Units 2&3
Reference:
a) IE Bulletin 79-09, " Failure of GE Type AK-2 Circuit Breakers" b) NRC Inspection Report 50-361/79-28 dated December 12, 1979 Reference b addresses reference a and states the following:
"SCE issued a letter to NRC dated 6/13/79 identifying the switchgear using Type AK-2 circuit breakers and stating that the present plans are to replace the circuit breakers."
(,
$W PAUL A. CROY PAC:mpc cc: File No. F-NRC-154 k .
O L -
:
2 ~' ~
- q ,S
- uthern C:lifornia ECs:n Campany 'I .3 '~~
. - CU ALITY AsSWRAM23 NRC ACTION ITEM REPDMT h F- NRC - 154 NRCAIR Number e' Date of Originet issue f 0 -20.-M Revision Number
(- Date of Revision ACTION titM DESCRIPTlON (include pertinent noecification. QA Program requirement; identify refe Oteckets
- "# **##*#' I A E Bu tt e.h 'I R-O S - G-E T y p s R K -2 t\kew (NRc) ds.tt& G-t3 19 By letic< hem K . P. Bo.sk'sw. to R.H.Ewg%t. c.ec d.d sor.s de stu bed i iwo o p t ten.3 we,tc. pteterdtd. toarte.soh t e : (0 Repto.ceme,d of Reo.*- tip sm%gew W. Gune.M.. These optsoc.o o5t o{ h sqei.t brede <s o.s pos t of A Tw S d.ut3n chags *htsc.by theseah or (Q d eve \opme,d oV ptten t mo\hitto.nc1 pT06 h m h otd a t h Mexw. '3 of k Go ut.h poce io P otd opsto.tses sf dm. (sT ss noi uptemsea.
by hs i$mt. . Rekence 6cE NCR S023 -F-2tG e.wd. GPc NCR N- SSI .
CtEOUIRED ACTSON (Identify organization andindividuelresponsible for taking action or providi cnswer to NRC qaestion or concem. Gin target date for completion of action).
c.ssv<e hi Pteurda.h.
SCE hbp fhb.nce. CR. Gray ) to be.c d.
me.snhwo.wct pro to.m 'Is e.shb\ished. f or %e. brea.ke< s On %g, d(Spoedh of %t o.boge. N C R (op hen. 2 a.bov e aAL blhd f e f.f Q
.y.......
. 0 . 0 <0 f.......
RESOLUTION (Deuribe actions, list reporn, meeting. egreemenn. letters).
This Preventive Maintenance Procedure No. MPES-008 has been developed.
i item was closed by NRC Inspection Report No. 50-361/81-07.
0 .e?'sCr
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f,,C D. . toneci her '/- /~ Il B.. I. anano =,=.......
< = =
PROJECT ACTION 10CFR50 APP 'S CRITERIA NAC ACTeO4 10CFRso.sstel cowet F "^
_ opentiem JM.es.ea -
_,.un, t.edham toCFR21 spec H< '
Teof ss.wy
..R .e.w oe. . _eAw- NA I -
NA
- 1. L. Rogers I. Nold D. B. Schone T. O. Gray L. L. Seyler C. K. Balog ' ' SQAF (Orig, when issued)
H. B. Ray (Copy when closed)
D. E. Nunn D. C. Stonecipher L. A. Pfandler y MTS CDMC (Orig, when closed)
H. L. Richter C. R. No on H. E. Morgan O, T. Mh
._ ,. _ _.,.0
RECEIVED APR 3079 hWJfMNAil0N gggp ir2&3 g April 27, 1979 h Lw n -
_ n r. (------- --
ID g1 N4 1%
t d--
J. M. Curran, Plant Manager _SFi __ [_ _
San Onofre Nuclear Generating Station J.%31_l_ l ;
. M L ALC
,f P v:in 4 6' -
Of IE Bulletin 79-09 Copies of the subject bulletin, Failures of GE Type AK-2 Circuit Breaker in Safety Related Systems, for Docket Nos. 50-206, 50-361 and 50-362 are for-varded. Copies were also transmitted directly to the station.
Pursuant to the directions in the bulletin and in Division Order D-N-1, you are requested to propose a response for Docket No. 50-206 (Unit 1) by May 8, 1979. Response for Docket Nos. 50-361 and 50-362 (Units 2 and 3) will
, be provided by Nuclear Engineering.
Should you require assistance or further information, please contact this office.
k h WO90W H..L. Ottoson l Gmik l Attachments cc: B. L. Curtis G. T. McLandrich (w/o attachment)
RECEIVED APR 30'79 SA.M 080U It' J h 3. ATION l U 0 LW 2n KT.%
nisne W _.___
JUPT // _
_LW)
&l W n
. SPr SF1 SPC'R*
COPY T7 E J M_F)
. . . :. ___;_ , _ 2 -~<--o . .
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. San Ono 2/3 b
-+ FiL E
{~
l
~ " June 13,1979 i
- 17. 5. !!ucinar Regulatory Cornission 3 Region V J(Jf(2 y ".
Suite 202, Winut Creek Plaza 1990 H. California toulevard gg, b'aluut Creek, Cclifornia 95596 .
SONG 3pg3 Attention: Mr. R. D. togelken, Director C:ntlenen:
Subj ect: IE tulletin 79-09
- Do:ket Ho's 5'J-361 and 50-362 San Onnf re 1 ucicar Generating Station b, Unita 2 and 3 i
Reference:
McGill, P.O. (CE) to Rusche, 3. C. (rnC),
Anticinsted Trnnit ente Vithout SC1Cl2 _
Conbustion l'nt,incoring Ictter dated June 30, 19,76 _
l Your letter of April 17, 1979 forwardo IE Bulletin 76-09, "railures of CE Typo AK 2 circuit Breakern in Sefety Related Systens" and requests identification of these cycte:ns, if any, that utilize the subject bren% cts and plan.* for developing a preventative miniutensuco program to assure brecker .
design performance. ,
Following a reviev by both our USSS nupplier (CE) and our A/E
_,', (Bechtel), it bcs been determined that CE Type An-2 breakern oro utilized W, l . enly in the Reactor Trip Switchgoar. Ilowever, an stated in Section 15.0 of
.'Ithe San Onofro Units 2 di 3 FSAR, it is SCE's intent, to impicewnt a de: sir.n
- Au p j cf.auno for ATVS aimilar to that described in the referenced 1ctter.of re, tlutt none of the subject breakors would bu utilized at Snu Onofra Units 2 and 3.
( ..
% hs.TSO g,g __p pe+7v9~sy, ~
Cesf- - - - . - - . . .~- .~ m o . . .,. m e. _- - .
"4" og .-
- Mr. R. E. eor 21k%:ePC (., tIf Should thono propooed modifications pertnining to the it Reactor nts- Trip Switchp
(.
L got bo inplenented for sor:e reanon, SCE will develop an appropr afe preve tivo smintenance program (ntructured in accordance with the r.cquirenento o itea 3 of the subject bulletin) prior to plant operation.
Should you have any questions or require further clarification, please contact so.
Very truly yours,'
'9r' K. P. Baskin Manager Cencration Ent,ineering ClBalog: led cc U. S. Nuclear Regulatory Comission Of fice of Inst.oction and Enforce. ment -I Diviefon of Reactor Operations Inspection
- Vanhington, D. C. 20555 bec: Jack B. Moore Corresre- .
b// 7Pdf;$
D. R. Pitett (Chickering & Cregory) Calc; g/,yf7 !
D. W. Cilcian (SDC&E)
D. E. Nunn Oin .~. ' 'bmmn U.E
- 11. B. Ray /D. F. Martin /S. V. Tashjian
( H. L. Ottoson J. H. Curran Mgr.EDO i
. J. A. Beoletto 7
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V. C. Moody
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H. O. Medford # C16cf. Nucl.
- d. K. Balog
/bth lil4]ig
- . Su::v b.:.
D. F. Filmer/W. G. Zinti _ ..
't B. Katz/J. Ellvfo (2) / Lic.Gr.Ldr. :tt/w,./g~/g' C. T. McLandrich -- -
c '
NE Files i NRC Files Ploi f/.7 1 Elin Fjies B.L. M, 7 hei tr.,. reg 4d$' **j e s li h'r t f:,2 l' f.:
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June 14, 1979 -
4 MR. G. T. McLANDRICH
Subject:
IE Bulletin 79-09 San Onofre Nuclear Generating Station Units 2 and 3
Reference:
A. Letter K. P. Baskin to R. H. Engelken (NRC) dated June 13, 1979, same subject (attached)
B. IE Bulletin 79-09 (attached)
IE Bulletin 79-09, " Failures of GE Type AK-2 Circuit Breakers in Safety Related Systems" requests identification of those systems, if any, that utilize the subject breakers and plans for developing a preventative maintenance program to assure breaker design performance.
The referenced letter informs the NRC that the subject breakers are utilized only in the Reactor Trip Switchgear (RTS) at San Onofre Units
(', 2 and 3. Further, based on the information contained in FSAR Section
( 15.8, it is SCE's intent to implement certain design changes for AIVS con-siderations which include replacing the existing RTS (including the subject breakers); thus, S023 will no longer utilize the type AK-2 breakers and no further action in regard to this bulletin will be required. These modifica-tions will be made providing NRC approval of Combustion Engineering's proposed AIWS modifications. However, should the proposed modifications not be implemented for some reason, Steam Generation should develop an appropriate preventative maintenance program (structured in accordance with the require-ments of item 3 of Reference B) prior to plant operation. We will apprise you of the status of this concern when the NRC provides some indication of their position on the proposed ATWS modifications.
Should you have any questions or require further clarification, please contact me.
- ~W C. K. Balog' N -
B. Kats' MB:js '
cc: S. V. Tashjian/D. F. Martin C. G. Moore D. F. Filmer/W. C. Zinti (w/o att.)
C. K. Balog (w/o att.)
' B. Kats/J. Silvio (2) (w/o att.)
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o NUCLEAR REGULATORY COMMISSION' iy .t REGION V
, g 1990 N. CALIFORNIA BOULEVARD g'g SUITE 202, WALNUT CREEK PLAZA ,
eg4 WALNUT CRE EK, CALIFORNI A 94596
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RECElVID El i.iA Y 2 U 1- B 1 L.T. PA?AY Docket Nos. 50-361, 50-362 Southern California Edison Company P. O. Box 800 2244 Walnut Grove Avenue Rosemead, California 91770 Attention: Dr. L. T. Papay, Vice President Advanced Engineering Gentlemen:
Subject:
NRC Inspection at San Onofre Units 2/3 This refers to the inspection conducted by Messrs. J. H. Eckhardt and
( J. F. Burdoin of this office on April 7-10, 1981 of activities authorized by NRC Construction Permit Nos. CPPR-97 and 98, and to the discussions of their findings held with Mr. D. E. Nunn and members of your staff on April 10, 1981.
Areas examined during this inspection are described in the enclosed inspection report. Within these areas, the inspection consisted of selective examinations of procedures and representative records, inter-views with personnel, and observations by the inspector.
No items of noncompliance with NRC requirements were identified within the scope of this inspection.
In accordance with 10 CFR 2.790 of the Coninission's regulations, a copy of this letter and the enclosed inspection report will be placed in the NRC's Public Document Room. If this report contains any information that you believe to be exempt from disclosure under 10 CFR 9.5(a)(4), it is necessary that you (a) notify this office by telephone within ten (10) days from the date of this letter of your intention to file a request for withholding; and (b) submit within 25 days from the date of this letter a written application to this office to withhold such infonnation.
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MAY 2 21981
" Southgrn California E ison Company b If your receipt of this letter has been delayed such that less than seven.(7) days are available for your review, please notify this office promptly soConsisten that a new due date may be established.
any such application must be accompanied by an affidavit executed by the owner of the information which identifies the document or part sought to be withheld, and which contains a full statement of the reasons on the basis which it is claimed that the information should be withheld from public disclosure.
This section further requires the statement to address with specificity the considerations listed in 10 CFR 2.790(b)(4). The information sought to be withheld shall be incorporated as far as possible into a separate part of the affidavit. If we do not hear from you in this regard within the specified periods noted above, the report will be placed in the Public Document Room.
Should you have any questions concerning this inspection, we will be glad to discuss them with you.
Sincerely,
.) &Sw_- , Chi B. H. Faulkenber Reactor Constru tion Project Branch
(,
Enclosure:
IE Inspection Report Nos. 50-361/81-07
- 50-362/81-02 cc w/o enclosure:
R. Dietch, Vice President Nuclear Engineering & Operations, SCE i
e 9
- [ ~, /';
U. S. NUCLEAR REGUIATORY CO)^11SSION
. OFFICE OF INSPECTION AND ENFORCEMEN" REGION V
(~ 50-361/81-07 j R2 port No. 50-362/81-02 Dscket No. 50-361/362 License No. CPPR-97/98 Safeguards croup I.icensee: Southern California Edison Company 2244 Walnut Grove Avenue Rosemead, California 91770 Fccility Name: San Onofre Units 2 and 3 Inspection at: Construction Site, San Diego County, California Inspection conducted: April 7-10,1981 Inspectors 1 [ - -
5/:z.m/p/
J R ct nspector Datd S ned date 'S igned
[J.F.Brdoin,ReactbInspector
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Date Signed Approved By: / ,
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'D% 98rsch, 5cting Chief, Reactor Projects Secti.on 1 Date Signed Suc=ary :
Inspection on April 7-10,1981 (Report No. 50-361/81-07 and 50-362/81-02)
Areas Inspected: Routine, unannounced inspection by regional based inspectors of construct 13 activities involving licensee action on previous inspection findings, 50.55(e) reports, and IE Bulletins and Circulars. The inspection involved 44 onsite inspection hours by two NRC inspectors.
Results: No items of noncompliance or deviations were identified.
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RV Form 219 (2) h Sh '
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DETAILS
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- l. Individuals Contacted
{
- a. Southern California Edison Comnany (SCE)
- D. E. Nunn, Manaaer, Ouality Assurance
- P. A. Croy, Project GA Supervisor
- L. A. Pfandler, QA Engineer Trainee S. Balog, Engineer
- C. R. Horton, Startup QA Supervisor -
- J. J. Uambold, Project Manager
- b. Bechtel Power Corporation (Bechtel)
- H. F. McCluskey, Project Manager
- J. E. Geiger, Project QA Manager
- E. Moenar, Field Construction Manager - =-- 6 -- ---
P., Cook, QC Engineer
- W. D. Nichols, Project Field Engineer
- Denotes those attending exit interview.
(' 2. Licensee Action on Previous Inspection Findings.
The inspector examined the action taken by the licensee on the following item.
(Closed) Noncomoliance (50-361/79-26/01) Failure to Pro)erly Calibrate Position Indication Devices on Reactor Pressure Vessel Examination Tool Ultrasonic examinations had been conducted on both Unit No. 2 reactor vessel hot leg nozzles with ultrasonic search units that had not been position calibrated. A system of periodic position calibration to ensure search unit position accuracy had not been established for the nozzle bore examination rotator, nozzle bore examination boom extension, vessel-to-nozzle examination traversing am and the vessel bottom head examination pivot boom.
The licensee responded to this item of noncompliance in a letter dated January 2,1980. Corrective actions included engineering change notices which reouire position calibration of the affected equipment. Examinations
,~
conducted prior to November 8,1979 with the nozzle bore examination rotator were voided and repeated utilizing the revised posi, tion check ,
calibration procedure. Other examination devices were checked and position calibration was found to be within specifications. The inspector examined the engineering change notices and documentation
( of the position calibration checks and considers them satisfactory.
This item is closed.
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. - . - - - - - - - . - - - - . ~
. ,, )
- 3. Licensee Action on 50.55(e) Item
- The licensee submitted a final 50.55(e) report on April 9,1979
( (amended on August 6, 1979) dealing with improper staking of lock -
nuts on Limitorque valve operators. The improperly staked lock nuts could cause the lock nut to back out and allow the stem to become disengaged from the splines resulting in a loss of drive to the valve stem. The licensee identified all valve.pperators with this
~
condition and has completed proper staking and inspection. The inspector reviewed the nonconformance reports associated with these valves to assure all valves were inspected and examined six valves in Unit 3 containment to assure proper staking. This item is closed.
- 4. Licensee Action on IE Bulletins and Circulars The following IE Bulletins and Circulars were reviewed by the inspector to determine the promptness and thoroughness of licensee actions to correct or avoid those known or potential deficiencies:
- a. ~ Bulletin 79-09, Failure of GE Type AK-2 Circuit Breaker in Safetv Related Systems The failure to trip of some GE type AK-2 circuit breakers on unde loltage (UV) was traced to either binding within the linkage p)q mecnanism of the UV trip device and trip shaft assembly or out-of-adjustment conditions in the same linkage mechanism. The
.pQ licensee has developed, for San Onofre Units 2 and 3, preventive maintenance procedure Number MPES008 to assure design perfomance
( of the GE type AK-2 circuit breakers. This item ismimed54
- b. Bulletin 79-28, Possible Malfunction of NAMCO Model EA180 Limit Switches at Elevated Temperatures The licensee has identified where NAMCO Model EA180 stem mounted limit switches are used in safety-related applications.
Top cover replacement gaskets have been provided and installed on NAMCO EA 180 limit switches which utilized inferior quality gaskets from the specified production lot. These modifications were completed February 10,1981 This item @
- c. Bulletin 80-06, Engineered Safety Features (ESF) Reset Controls It had been found at North Anna Plant that re-setting of ESF resulted in changing position of safety-related equipment from ,
emergency mode to normal mode. Both the NSSS supplier and A&E -
has stated that this cannot occur at SONGS 2 and 3 because of unioueness of the design. Verification that re-setting of ESF ,
signals does not result in changing position of safety-related equipment from emergency mode to normal mode will be reouired during pre-operational testing or during start-up through system
( line-up tests.
of this action.
This item confirmation *
. .. - .. = - x ...;. _
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- d. Bulletin 80-08 Examination of- Containmentiiner Penetration Welds An NRC inspection-at Nine. Mile. Point Unit 2, identified that ~
I' I- . certain nondestructive examinations performed on containment penetration welds did not satisfy the applicable ASME Boiler and. Pressure Vessel (B&PV) Code requirements. The welds in question were the primary piping containment penetration ~ flued head (integral. fitting) to outer sleeve welds which fom a part of the containment pressure boundary.
4 The licensee has. determined that San Onofre Units 2 and 3 utilize flued head design for penetration connections. All of the above mentioned connection welds are inspected in accordance with the 1974 Edition through Summer 1974 Addenda of the ASME B&PV Code.
and Regulatory Guide 1.19 which requires a radiographic examination (RT). Initial RT's that revealed indications outside the Code specified limits resulted from lack of fusion, slag and incomplete penetration. Welds that were found to be unacceptable by the initial RT were repaired and re-radiographed until the ASME Code criteria was met.
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This item is closed.
. e. Bulletin 80-09, Hydramotor Actuator Deficiencies i
ITT Ge'neral Controls reported the use of springs having incorrect
- material installed in Models AH-90 and NH-90 series hydra-motor actuators. The licensee's NSSS vendor (CE) identified that two
' { of said actuators are used in the spray chemical addition sys. tem.
This itemenesamuEkspeptaggdi=MW ad review of a submittal on this subject presently being prepared by the licensee.
4
- f. Bulletin 80-11, Masonry Wall Design l
" It was detemined at an operating plant that a concrete masonry.
wall with questionable structural integrity was used to support seismic category I piping. The licensee reviewed the design of SONGS 2 and 3 and has detemined that no masonry walls are used for Category I structures. . This item is closed.
- g. Bulletin 80-16, Potential Misapplication of Rosemount Inc.
Models 1151 and 1152 Pressure Transmitters With Either "A or "D" Output Codes s
The licensee had determiend that no Rosemount, Inc. Models 1151 and 1152 transmitters are used for contr_ol, protection, or indication l
in safety related systems at San Onofre Units 2 and 3. Six Model 1152 transmitters associated with the control room emergency air conditioning and ventilation system func' tion to' initiate annunciator /
j d
alarms in the control room. In the safety analysis. ,no credit is 4
taken for the annunciator and alarm system. This item is closed.
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Bulletin 80-19, Failuras of Mercury-Wetted Matrix Relays in Reactor -
Protective Systems of Operating Nuclear Power Plants Designed by -
' Combustion Engineering
( The licensee determined that mercury-wetted matrix type relays l are not used in the reactor protective systems at San Onofre Units 2 and 3. This item is closed.
- 1. Bulletin 80-20, Failures of Westinghouse Tyne W-2 Soring Return to Neutral Control Switches The licensee detennined that Westinghouse Type W-2 control switches are not used in safety system design at San Onofre Units 2 and 3.
This item is closed. .
- j. Bulletin '80-21, Valve Yokes Supplied by MALCOLM Foundry Comoany, Inc.
The. licensee determined that no active valves'with yokes manufactured by MALCOLM Foundry Inc. were supplied or are due to be supplied for use in safety related systems at San Onofre Units 2 and 3. This item is closed. --
- . - .=..:....:..
- k. Circular 79-18, Proper Installation of Target Rock Safety-Relief Valves The licensee determined that no Target Rock safety relief valves are used at San Onofre Units 2 and 3. However, steps have been taken to be assure that the Dresser Industries safety valves
(- supplied for the pressurizer will be insulated in strict accordance with the manufactures instructions. This item wiLL.tr4"m pending completion of this work.
- 1. Circular 79-23, Motor Starters and Contactors Failed to Operate The Gould, Inc., Electrical Products Group, reported to the NRC on September 11, 1979 potential defects in certain NEMA Size 3, starters and contactors. The' faulty units manufactured between June 1, 1978 and August 30, 1979 are code dated 7822 to 7935. The licensee reviewed his records and determined that eight (8) NEMA size 3 starters could possibly fall into this category. Replacement kits were obtained from Limitorque Corporation and the modifications to the eight starters were completed October 1979. This item is closed.
- m. Circular 80-09, Problems With Plant Internal Communications Systems Two plants (Kewaunee and Davis-Besse) experienced degradation of some plant communication systems following loss of offsite power.
The degraded systems were energized from non-safety buses. The i
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.. w j licensee's review of the design for San Onofre Units 2 and 3
, has identified that the PABX telephone and NRC Emergency Notification System are powered from the 16-hour telecommunications
(- battery. The key telephone exchange, which services five key telephone scts in the technical support center, is supplied from a 120 volt AC uninterruptible power supply. A second is. sue which grew out of the problem at Kewaunee was the inducement of false signals in electronics equipment when two-way portable radios were used as a substitute for the plant communication system.
Start-up procedure, No. 2AC-483-01, includes testing to determine the extent of this influence on electronics equipment. gm W":: 6,w;h completion of the test.
5-
- n. Circular 80-10, Failure to Maintain Environmental Oualification of Equio_ ment The wrong class of insulating material had been used in reconnecting motor leads following maintenance at the H. B. Robinson Nuclear Plant. This resulted in degrading the environmental qualification of the motor. The licensee stated that adequate administrative controls will be instituted, maintenance procedures prepared and training of maintenance personnel conducted to ensure proper environmental qualification of equipment is maintained. CL gm=ir.meC
- o. Circul'ar 80-12, Valve-Shaft-to-Actuator Key May Fall Out of Place llhen Mounted Below Horizontal Axis k It has been determined that improper orientation of Pratt butterfly valves has caused the valve-shaft-to-actuator key to fall out of place. This in turn resulted in valve inoperability. The licensee has inspected the orientation of all Pratt butterfly valves and determined that none were found to be susceptible to the failure mode described in subject circular. This item is closed.
- p. Circular 80-16, Operational Deficiencies in Rosemount Model 510DU j Analog Trip Units and Model 1152 Pressure Transmitters l The NRC has recently been advised through a 10 CFR 21 report that operational deficiencies exist in Rosemount Model 510DU trip units l and Model llE2 pressure transmitters. The Model 1152 pressure transmitters have a capacitor common mode failure when ghe transmitter operating environmental temperature is greater than 175 F, and when the damping potentiometer is rotated clockwise. The licensee has reviewed his design and determined that no Rosemount Model No.1151 and 1152 pressure transmitters and 510DU trip units are t
used for control, protection, or indication in safety related -
I systems at San Onofre Units 2 and 3. Six Model 1152 transmitters l
associated with the control room emergency air conditioning and i ventilation system function to initiate annur.ciator/dlarms in the control room. In the safety analysis, no credit is taken for the annunciator and alarm system. This item is closed.
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- q. Circular 80-17, Fuel pin Damaae Due to Water Jet from Baffle
' Plate Corner
( '. The licensee has concluded that due to the differences in design' between the Westinghouse and the CE reactor internals, fuel pin damage due to water jet impingement is precluded at San Onofre Units 2 and 3. This item is closed,
- r. Circular 80-22, Confirmation of Employee Oualification The licensee's and Bechtel's employment procedures both require, as a condition of employment, that an individual's technical and educational qualifications be verified. This item is closed,
- s. Circular 80-23, Potential Defects in Beloit Power Systems Emergency Generators The licensee has determined that no generators manufactured by Beloit power Systems are used in either Class I or non-Class I application at San Onofre Units 2 and 3. This item is closed.
- 5. Management Interview.
The inspectors met with licensee representatives (denoted in paragraph 1) on April 10, 1981. The scope of the inspection and the inspectors' findings, as noted in this report, were discussed.
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( l' Page 1 of ] i .. nu - so. gE NONCONFORMANCE REPORT (NCR) <SE-F-1102 e Project fDNGS 2..& 3_._. _ ._.
.. TE- _. Pr DE.io.rity fode: . 5.0 Due_Date: 8/29/82 ___
. . . , CR P T.O N .. . CLA..
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. . _3
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$4. OE SC RaPTION OF NONCOMPOR M ANC E Auxiliary Contact Failures:
When racking RTB7, and RTB8 into their cells the auxiliary contact fingers do not engage the stationary contacts assembly properly. That is at the point of engagemert, udue stress is created which causes failure of the auxiliary fingers (bentiing) and their assemblies (cracking and breakage). t Ilold Taj Affixed: Yes ([ Na ( ) . E N..,2Vf Y' /V
...A DA,E
. . . SU Cog. Engr gf. . Cgra *e ..__._ Reported by: F. Core H.D. Parrish 8/11/82 St. AP P A R A N T C AUS E 98. CO R R E Cit v E A C TION TO PRE VENT RECURRENC E Misalignment of auxiliary to stationary contacts. Alignment of auxiliar) contact finger to stationary contact.
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- 34. Da t POSI TIONi C OM M E N T S PIE L D OISPO S4T10N REJECT REwCRM Realign auxiliary to stationary contacts, with CE assistance. """ **** '"' "
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- 1. Missing U.V. Hardware: Adjusting screw, Locknut and bushing.
- 2. U.V. device does not work.
- 3. Breaker would not close until 96% or 120 VDC was applied - 70% is acceptable.
ibld Tag Affixed: Yes ([No ( ) '!b
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_ - . SU Cog.. Engr:k.f ' Core ____ . Reported by: G. Grunn i.ng__ . H.D. Pa rri sh 8/l1/82 g.. A PP A N A N T C A U S E .6. C Ope R& C Tl W E A C TION TO PRE VE N T R E CU M M E NC E Manufacturing error. Copy of NCR forwarded to Vendor for information. e
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- 1. Missing hardware on 0.V. device: adjusting screw, locknut.
- 2. U.V. device does not operate.
Hold Tag Affixed: Yes (1 b() MI' j,.[........... ....
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gCE NONCONFORM ANCE REPORT (NCR) . SE-F-1105 Project S]NGS 2_ Ei 3 ._ __ _
- 5. 0 O
( _ _. ior . ..ty code:_
.. ... - .P.r.C....i ._Due.Date:._ 8/.2_4/.82 . Ct....
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- 14. O. .C N e P ,00 N O F NOhCOMPOAM.NC.
- 1. Missing hardware on U.V. device: Screw. locknut, and bushing.
- 2. U.V. device will not operate.
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te. P P . fe . #. , C.u.. t..Comm.G.IV..C.OON , Q P M . W . N . A lm C O M R . N C . Manufacturing error. Copy of NCR forwarded to Vendor for information. (
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- 1. Replace U.V. device.
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- 2. Hetest per CE instruction manual S023-944-352-0.
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,gCE NONCONFORMANCE REPORT (NCR) _ SE-F-1106 Psoject ___EJNGS 1 &_3 _ . _ . .
._ __..Due rw a- 0
. . .... ._. .P.r.io..ri,ty.Cade:.._5_N____ 8/24/82. . _ _
C P10 .."."CL... .... . coo. CE . . . . . .
._ .. 3 .. Reactor Trip _Swi.tchgear
- 7. COT /ns a ttea nt A L NO. 8. IT E 8. LOC a flO N II S. CONTR ACTOa/suPPLeam N/A.__ 8/_10/_82 TCB 6 GE #AK25482 37' Radwaste so. P.o./ spa ciPsC a veuN =o. is. on a weme NO. & n a w.
CEfGE sa. o v erm u es. asma aurN. ensPmC rsOn asevense 5023-944-352 S023-944-328 to 336 SBA '- C "" to. oE SC RIPTsON OP MONC OM P OR B4 A N C E
- 1. Adjusting screw and locking nut missing.
- 2. Material other than the clamp was used to make a tight fit on the magnet.
- 3. U.V. device does not oeprate.
(These discrepancies are "as received condition of reactor trip switchgear" af ter vendor repairs) Hold 'Paq Affixed: Yes ([ tb ( ) , J,u w -- . . Il-
. . _ . . Su cog. Engr: A F. CQr# _ . __ Reported by: G,_Grunning . H,D 1arrish_. 8/11/8L 1
tt. APP AR ANI C Aust te. C OR R E C TSV E AC f SON TO PN EV ENT RECuRNE NCE Manufacturing error. Copy of this NCR forwarded to Vender for information. (L
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- 1. Replace U.V. device. masaCv ns=Onn
- 2. Retest breaker per CE instruction manual S0?3-944-352-0. , , , , , , , , , , , , , ,
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P;E A Ecut S!TE S yO PLANNER: .I bC Y tMCL4 k. p .DATE$[gy[p2,
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- AETEST PROCEDURE COMPLETED MgM COMPLETED BT DaTE A/(A-f APPaCvtD BT f& CATE
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,gCE NONCONFGRM'ANCE REPORT (NCR) h'[23h.m l--
4 Pr ect San Onofre Nuclear CentIdine Station. Units 2 & 3 ' l 0 14 M1 .. ." 6... . u . . .m. ....,. 2 Reactor Trip Breakers 4/7 II
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256A4002-656- W 6.2'T1 , 2LO33 CE & GE 944-352 S023-944-352 2SBA O'" D - When undervoltage device is set to pickup at 105 Vdc. neither breakers UV device would trip breaker upon loss of control voltage as per S023-II-11.161. NCR SE-F-0998 H01D TAG HUtJG YES ( )NO 6 )/ REPORTED BY:M. Lankheim ext 876
' B.Kaplan 7_/_12L8 2__
REPORTABLE YES( )N0( )/0PERABLE YESOlOO sIA. REP: EQUIR'B?I (D.WROL N~JIIFIED - NEE: . . . C O. . . DC ,0
.6,lv .6TE t.
, C F P . y . se , . . C W . . . .e C .
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Apparently due to binding of trip Perform breaker adjust and alignments shaft in breaker. ( 7- Q -J* : tu __. '7-/2 ' f 2-w -rld _ _ _ _
/ ..6.........-
'5 9
- 1. . . . . . . . . . c e e . . .. .. Remove and / TCB' from Unit 3 per TRR #0630. 0-'0-
- 2. Verify / perform S023-944-352 adjustments on ............
above replaced breakers. O0"
- 3. Perform S023-II-11.161 for TCB 4 and 7. DER Recomendation No( ),Yes(_)/#
besign Doctrent Change No( ) ...YesL.w.)].f.ac. c om s e.
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'.. .wu SE-F-0998
.gCE NONCONFORM ANCE REPORT (NCR) ""'-
92X'S 2 & 3 0 Project 1.7 h Date: o/2 j p . . ... ..u..... ...... { __ Peactor P
.. .n. ..r.i.o..r..it.y_ .. Code:
Trip Breakers 6 & 9 II N/A
.. c o . v . . . , . . i .m. . .
7'/12/82 3 . . iv . = 6. c . v .
,..,..,.....u...
CE-GE 3LO33 . = = .wm.. ..cn .. ... M. .....i.[.g[M.... ... . . . . . .b .......... ...a ..v. . .. . uv. =
'" E"*
3SBA 944-352 S023-944-352
.3.C.Sc.4P70.M .F h.Nc NF..M.NC.
Fancnted TCBs 6 and 9 frtn 3LO33 and placed in Unit II 2ID33 in cubicles 4 and 7, NCR P-511 . respectively. TRR No. 0630 . A Hold Tag Affixed: Yes ( No ( ) ,...... ... g J .... A Reparted.by: M. Iankheim D. Sc.cne 7/12/_82 SU.Cca ._ Ena r :_S__La-@<=im
... c c = = . c tn . . c tio n v. e. . v ..i t . . c w. . c = c .
lr........=rc.wi. TRR processed in accordance with TI-20.
' Circuit breakers removed per TRR 0630. No corrective action required for removal.
. I o.v. i rert.
..t. is sio=.ru..
b& ver6. ir s.sw.?w.. YYS l ~ Y' $_._ L ht f$ - f $.' a p..........___... """'**""
; 1. Obtain new circuit breakers and install. I . * . D a tF Q 5 eT I.e.
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L.K. Ebssura-BPC E.D. Prabhs MIS R. Bockhorst 5 CDC 7,, , , , .. G.A. Chavez D.B. Schoru
.J [7o V L. Wiedemam Cindy Willians D.E. Nunn C.R. Horton-SU
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SAN ONOFRE NUCLEAR SENER ATING STATION UNITS 2 & 3
,{
@ TRANSFER AND REPl.ACEMENT REQUEST JOB NO.10079 yRR _66%
DISCIPLINE INITI ATOR -
*TARTUP D ATE- NO lO30 PNONE NO. b [' CONSTR _ TO PRIORITY CODE _ b REMOVED ITEM DESCRIPTION R TOC. TYR Cl RC\)lT E>EEA(#E. Io OMD of S/U SY'ST EM: FROM'- TO:_-- 1 b e JURISDICTION: SU Q CONST STA VENDOR- C b '* bf - '
_T AG NO TCbL!Q 276AMOol-GSG S SERI A L NO. 25EA_tiQbu ML 1'P PU RCH ASE SPEC. NO-QU ALITY CL ASS PROJECT CLASS p FROM UNIT NO TO UNIT NO. STARTUP AREA CODE TO BE ORDERED SY: CONST OR STARTUP S/U NCR N SPR NO. T (SEE PART g g) i RE ASON FOR TR ANSFER TDP SaPT EiU dim f, IN R v TE.\ P C V T' SicC dO SP0255 4\!AlLQEVE. SCNEDuLE iuP ACT FDE.cP OAl u d lT 3n_ f95. DiSPOSiTiONf tOCATiON Or REMOVED ITEM i45TA L 1 F b IN OdiT IE. 1 Lo2R APPROVED SY: PS E - DATE - PSES 4 . DAyg b ! SUPERINTENDEN A A DATE SPC/SCE SU O A DOC REVIEW DATE , WORK ACTIVITY COMPLETE ~ DATE
/ U ,
REPLACEMENT INFORM ATION REPAIR REORDER D ESC R IPTION : - AE I r W [ lie /{ I l CIDR REVISED: YES NO =/
~ ~
D ATE REQUIRED EST. DELIVERY DAT NCR NO NO -" MOLD TAG NO- FM R /P.O. NO WARRANTY: YES NO /N88. II7b bI ! ( " RE,.L ACEM ENT. R EPAIR OR INS SWP NO. FOR REPL ACEMENT NCO. ETE, --r# - h~ ' 24sA z In
.a.AT, .
DA,, TRR CLOSED DATE eiSeE SU .A e R ,E. ,M~ OAYE a/W" s - 1. - I - . .
s rg, .-
. 6 Page 1 et 4
- i. ca..;ca gE NONCONFORM ANCE REPORT (NCR) e- 563 Pro;ect San Onofre Nuclear Generat_ing Station, Units 2 & 3 . .
I . 0
..,,.. ../M'...*.. . f f . . .... - .:......
( 2 Reactor Trip SWGR II NA l 7/22/82
.. .,f...,,... m .. . . , , . . . . . . . . .
. See Attached 37' Radwaste CE u......en.........
- .............e.v..... ............a.... .........
LS_Q23.- 944 - 35.2 So23-944-328 to 335 2SBA O""
'. . N L',74i.-Ji- .... ..... .. .
I SA14L
! Aftdr reactor trip breakers TCB1 to TCB9 plus ppera, see attached for serial numbers and values were adjusted by factory representative to j
i properly trip.The requirements of maintenance procedure MPES 008, page 5, para. 6.3.6 cannot be attained in all cases. i I
" a a = ~ Ni a e...
HOLD TAG CG YES ( )!O ('/)/REPo?IED BY:__M .,__Cf#/M// lREPOR~A?'I. L YES( )l0(_)/0?EFA3LE U(_)!,0(.)_ '
. REP: _
. _ M. Epple1_7/_2_2]_8.2 EQ".
c.. ......... .IREC CO:CR3:
.. 13IFIE3 - KO'E: 7_.)% A. . . . . . . .. ..DATE; ..... J. . .?.3. . .%.1. . . . . . . . . . . .
'Urds witage trip devices were a3 justed Ecwork MPES-008 Maintename Procedure shall
!(optirized) to satisfy under voltage trip be revised to reflect pick-up values adequats
!requiromnts as well as acceptable pick-up to support proper breaker operation, yalues.
i -
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~To}}.A L s 2, _$_.2.
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[.............,..... " " ' " " ' '
,Use As Is. Breaker settings have been optimized to satisfy iacceptable pick-up for applied Bus Voltages.
'o""*.'.*.".'.'."'**......
DER Reccrrendst_;., l lb( ) .Yes( )//f 15esign Docune .- C..anga
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- SCE Nonconformance Report (NCR) SO23 P-563 Rev. O Page 6 of 6
( BLOCK 26 J. H. McCarty-Bechtel G. A. Chavez C. Williams R'..L. Wolfe - D. E. Nunn W. W. Strom P. A. Croy H. E. Morgan B. R. Katz P. J. Knapp J. R. Tate i M. A. Wharton 5 S. S. Salwach E. D. Prabhu K. L. Houseman / Equipment Control
, tR. H. Gray A. ?. King C. R. Horton D. B. Schone/ Site QA File NEO Commitment Register R . .T . Scott-Kemper
(' QA Specialist /QA File J. Leiberg MTS
, CDMC i
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