ML20138H566
| ML20138H566 | |
| Person / Time | |
|---|---|
| Site: | San Onofre  |
| Issue date: | 12/01/1994 |
| From: | Macgill D, Eric Thomas LAMBERT, MACGILL & THOMAS, INC. |
| To: | |
| Shared Package | |
| ML20138H550 | List: |
| References | |
| S023-XXVII-20.5, S23-XXVII-20.5, NUDOCS 9705070223 | |
| Download: ML20138H566 (67) | |
Text
, aREH'?.ENCE: SO123-VI-1.0.1 .
(PERMANENT WHEN FINAL APPROVED)
NOTES: 1) !! as thenot Document is QA Program obtamed wrthan 14 aays from Affecting,Lhea TCN date of a Technical Specification Violation will occur if CFDM final approval issuance.
- 2) !! only Editonal Corrections are required, t,h_g form PF(123) 111 should be used (refer to SO123-VI-1.0.1).
fua^nce$le*3TlW'fh996 Copy forwarded to the Nuclear Safety Group.
Smgie use TCu C PERFORMED BY:
dn""7d ## Wr7 M
TCN No A 7.,s , _
Date JVN 6 I ryyW Part B
- 1. Document No. dhD "% % % \l f f -dO. Cl Revison No. O Single Use TCN: Yes O N%
Documerd Tltle hIhei h If CM n vM erw4rm h flo 7 71 e 'tr1 0 e Y YnM i n < Oven C Docurimit Author /Onginator Ave hM a,acw M glo c-to-9 6 srq PRINT OR TYPE NAME PAA DATE CRGANC.ATION
- 2. TCN Deviaton Approval (Reg'd for TCN numbers over 5): APPROVED BY:
CFDM (or desegnee)
N/b
- 3. Check appropnate bor . Enbre Document Attached g O 4ffected Page(s
- "U Y TELECON. PRWT NAME AND 50 STAT DATLTIME Superseded / Incorporated CN(s)/EC(s) w-/ (Not appfcable tbr Singfe use TCNs)
Nu-E w nan u oS,Aru
- 4. This change cannot wait until the next revisen of the Document and is requtry9y, g 7 399g
- a. O To impiement facihty design change (DCP, WMP, TFM, etc.)
Faciltry design change identifier SI E FILE COPY f INDICAM DCP. MMP, PFC, TF M. ETC.
IDENTWER im ntation of the facihty
@ . een a TCN cannot De approvepdchange has been determined. Yes O No O the facauty sesegn changs has been impeemented.)
- b. Other (e g., CAR. NRC Comrrstments) Specrfic Reason: N eeef to Me
@rst n e LTT 1eSos t 40vmaE 6 co nu m u - als c%q ~ %e Desenpbon of Change (s) Use Reverse S4e if Required b Soeed MAT 'tF 'T m e v F EOYWin b iO S c N (a S hT 1e# E'T k br MCd . LMT r". e e a n 6 w e o Ie H ey ei%4neL rf.
- 5. Could ;rr@ r.taten of this change pose adverse erwironmental effects of any type directly or indirectly?
p Yes. men e TCN e not authonged unbl a #wmew fem En=ronmenen1 Pmiecoon e commed. Refer to So12-Vb1.3) YesO NoK
- 6. Review requested from other organizatens/d:sciDhnes? tir Ya PFrin) ticA. or eau ===nt documentanon. mm to namened )
Yes O No n Pitt C 7 Is the document being TCN'd QA Program Affecung or Level 1 QA Program Affechng?
Ane=, No + e oocumeni e ciassmed a Not cA Program Anecong This e ind.cend on v. Tati+. or coments page or me documve Yes$ NoO FYes, comodem the secDon, lhen proceed to Part D. #No. een proceed to Part D (See
- tietow for erwtial appetNel. f time permsts. cetman mshal and Anal approvals ]
- a. Is the document to be changed an Emergency Operating instruebon?
- b. Is the intent of the onginal document altered?
Yes O No U Yes O No E (if the answer to a or b is Yes, then a TCN is not authorized. A revision is required; see SO123-VI.4.9 and SO123-VI.1.)
10 CFR 50.59 Consideration:
c.
Has the proposed change already been evaluated for 50.59 consideration or a 7 question Safety Evaluation prepared using an approved proce (Emmp6es or append F
^ am DCPMMPrrFWNCR/Technacel Spec 6caDon change assoceed procedwe safety Eva6uanon f7 ouestons). etc )
Yes O Enter idermfier and associated no. No % Attach PF(123) 109-1 or 50.59 Safety Evaluation (7 questons).
NCTE N YES me prooond change musue adenud m e so se documenianon sue.dy genwated (Refer to SO123-VI-1.3.)
NOTE: Both YES and NO may be checP.ed, if app 6 cable.
INQCATE DCP, MMP. TFM, NCR. TECM SPEC, PROCEDURE ANO NO r1 D - 1 IAL APPROVAL-REVIEWED and APPROVED BY; " um PuudT MAdAGEMENT STAF4-vNJr 1 CATE TwE PJNT MMfcMENT STA3S-uNns 2&3 ( DATE
( TwE Couns ews TCN a9ect or don a mpresem a change to a Yes"* O No O ,sTCNs# A repomet a change e a Yes*"O Nok 3.
rn.-vNn Y A
DATE TwE
- 4. /
poLONn$ 2&3 h cf I h M M DATE THE
[/
Part E - FINAL APPROVAL-REVIEWEy and APPROVED B Y;" V
- 5. . I 6.
COGNIZANT FUNCTIONAL Divg A ER G, f y4 @n, DATE QuA&JTt ASSURANCE-UNITS 1,2 AND 3
- QATE p Lewi t CA F egram Anecnag or Not GA Progra A#ectng, then obtain approval from the Cognizant Supermsor(s) on the aNected unit (s) {ssgns Ptarit Management Staff bee (s))
SROfCFM best arior e submstial e CDM CA a i may tie required for Lowel 1 CA Program AMeceng TCNs j e OA Program AMecDng then approval shall te Dy one member or the Piant Management StaM, and one $RO/CFM Lacensed on the urut or unfts sMected (For TCN appewel. members or the Ptari Management stsN am denned as em superusar e charge or the sne or es dnignated m wnnng by the CFDM. emeceng respormtniny e em specMc rea and unn{s) addesud by me ch I Yes men the Shsft Supenntenderitf$hrlt Suprw*sor snali prowde the reguned sROfCFM approval.
Part F -(Opoona/) The entire document was reviewed in conjunction with this TCN and found to be acceptable as wntten. is consututes an l annual / biennial review dispositen of Acceptable As Wnt'en-Extend (SO123-VI-1.0.2). aj l REVIEWED and APPROVED BY: N COGNL2 ANT FUNCTcNAL DrvtSoN MANAGER OR DEssGNEE F cATE Ptrt G - For NPG Use Only:
'M/QC Review! Approval Required? NOTE um the computse erstem or QA/QC Renew Not Requped Report (Weever bsQ t enpond No, entet N/A on the Quality Assurance RenewApprovas kne e Part E Yes f No* O
. .cs a 50 59 Safety Evaluaten (7 avestens) ? e Ya swwrd a co Nuc6ey bconseg. n apphcasse (Refw e SO12SVL1 2mioS1 and 50 so say Ew.wnen to , Yes O No @
PERFORMED BY:
, pg q wW 1 g gU SCE PF(123)110 REV 6 a96 NUCLEAR PROCEDURES group (NPG)
CATE 9705070223 970501 PDR ADOCK 05000361 P PDR
R3forence: 50123-VI-1.3 Page k of__{
UNREVIEWED SAFETY OUESTION (10 CFR 50.59) SCREENING CRITERIA DOCUNENT NO. _ % D % - U M 11-30 62 REV. No. O TCN. NO.
PARTI) 10 CFR 50.59 REVIEW (Re fer to 50323-VI-1.3)
- 1. Does this new procedure / procedure change alter system / component performance or the design configuration of a system important to safety?
Yes_,_Noj
- 2. Does this new procedure / procedure change alter the calibration of a system important to safetyi Yes_ _ No_f,
- 3. Does this new procedure / procedure change alter the required actions as a result no.,t meeting the acceptance criteria or alter Techt,tcal Specification
, numeric data of a system important to safetyi Yes _ No_2s.
- 4. Does this new procedure / procedure change reduce the level of approval \
required for a plant activity? Yes___No_.h i
, S. Does this new procedure / procedure change alter processes for handling, processing, monitoring, or releasing licensed radioactive material go.t
, contained in plant systems? Yes_,,,,,,, No_f.
- 6. Does this new procedure / procedure change violate the provisions cf the Technical Specifications? Yes No X Remarks: Mtm O l
(If required, use reverse stee or attach sedttional sheets.)
78EPARED BY: $w Mat k M vedc14
/Cognizant Individual DATE 6-10-9 G APPROVED BY: ll 7 Cognizbit Supervisor DATE l Lf "Yes" is the answer to any question in Part I), then STOP document processing. Coordinate Part II) completion with Cognizant Supervisor, or contact Nuclear Procedures Group ( PG) to coordinate Part II) completion with Supervisor Technical Support, or contact Superv sor, Technical Support directly; during o1f-hours contact the on-duty Station Technical Advisor 1 (STA).
)
PARTII) 50.59 SAFETY EVALUATION DETERMINATION (Required when YES checked in FART !)
Area / Individual Assigned: DATE (Please Print)
Is a 50.59 Safety Evaluation required based on the new procedure chenge7 (Refer to 50123-VI-1.3, Attachment 1) procedure / Yes* No**
If YES, compTete 50.59 Safety Evaluation per established procedures and attach. sTOP document processing if YE5 answer indicated on 50.59 Safety Evaluation.
If No, provide , justification (indicate resources consulted, as applicable):
(If required, use reverse side or attach additional sheets.)
PREPARED BY: DATE Cognizant Individual /STA l
l APPROYED BY: DATE !
CFDM or Designee NPG: 1) M YES in Part !!), 3, hen notify hPG supervision; forward a copy of this form and associated 50.59 Safety Evaluation (7 questions)toNuclearLicensing.
- 2) E YES answer is indicated on 50.59 Safety Evaluation (7 questions), t,hg STOP document processing and notify hPG supervision; forward a copy of this form, 50.59 Safety Evaluation, and cocument to Nuclear Licensing and Nuclear Safety Group.
sctn(trn m i.a 3 Ins
06/18/96 00:56 G5107322663 1..X.I.. Inc. CA **- R31oish' @oot 5023-XXVII-20.52, Rev. O, %3 3 TCN [ - b i Lambert
- MacGill
- Thomas, Inc.
Testing . Engineering . Service . Trcining i
^ Sov.httst Regic..a! Office Main Office i
6308 F Ang :s Drive 231CI Foley St'eet Rateigh. NC 27613 Hayward, CA 94545
{i (919l 782 4590 (510) 762-3660 Fax:(919) 782 5732 Fax:(510) 7a2-2665 To!! Free (800) 345 4309 June 18,1996 96-DBM-079
, Anm Mahindraker
- Nuclear Services
! Southern California Edison 1
5000 Pacific Coast Highway
.f. San Clemente, CA 92672
SUBJECT:
Review ofNDE Report Forms : MT, PT, UT, VT-1, VT 3.
J Dear Mr. Mahindraker
'I In response to your request ofJune 7,1996, we have reviewed the SONGS report forms for i
i
{ compliance with ASME B&PV Code requirements. The examination report forms comply with the minimuin requirements of the 1989 edition.
2 1 1 Sincerely, E.L. Thoma% s hh D.B. N acGill Picsident QA Oilicer ec:
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- MacGill
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"'GuvED CDM ULTRASONIC EXAMINATION OF NOZZLE INNER RADIUS AREAS ON 2x m~
4 g 'N t I. PURPOSE AND SCOPE 1 A .' Purpose U CDP /
This procedure provides the instructions for ultrasonic examination of ferritic vessel nozzle inner radius areas.
B. Scope This procedure is applicable to examiaations of the inner radius section of the nozzle forging, conducted from the outer surface of the vessel wall, to detect indications i originating at the clad or unclad surface of the ID
- compound curvature radius bend.
i
- II. REFERENCES A. ASME Section XI,' " Rules for Inservice Inspection of
! Nuclear Power Plant Components," 1989 edition .
B. ASME Section V, " Nondestructive Examination," 1989 edition ,
C. American Society for Nondestructive Testing, Recommended Practice No. SNT-TC-1A, " Personnel Qualification and Certification in Hondestructive Testing," 1984 edition D. LMT Procedure QA-6, " Qualification and Certification of NDE and Visual Examination Personnel" E. LMT Procedure QA-37, " Qualification of Nondestructive Examination Personnel for Ultrasonic Examination" 4
Prepared by: W. D. Carlin Approved by:
i h .o 'ynal t f 7y f. d, k w UEdf 4 D. B. MacGill Date E. L. Thomas Date QA Officer General Manager QA Proya.m A&9chy 4
Lambart o MacGill o Thomas, Inc. w 0 5023-XXVII-20.52 Iesting
- Engineering
- Service
- Training ha*g( Y of y hmithhc 24 ULTRASONIC EXAMINATION OF N0ZZLE INNER RADIUS AREAS III. DEFINITIO M The definitions contained in ASME/ ASTM SE-S00, " Standard Definitions of Terms Relating to Ultrasonic Inspection" are applicable to this procedure.
IV. RESPONSTBTLTTY ,
. The General Manager of LMT, Inc., is responsible for the I
generation and control of this procedure and shall so indicate by a dated signature on page 1. -
V. PROCEDURE OUALTFICATTON This procedure shall be considered qualified for specific examinations, personnel and equipment by the performance and documentation of a successful calibration. Where the rules of .
ASME Section XI, Appendix VIII apply, qualification shall be i
' according to the requirements of LMT Procedure, QA-40.
VI. PERSONNEL REOUIREMENTS A. Personnel performing examinations governed by this procedure shall be qualified and certified in accordance with ASME Section XI, SNT-TC-1A, and LMT Procedures QA-6 and QA-37.
B. Personnel shall be at least Level II in ultrasonic examination to operate equipment and interpret the test results.
C. Level I personnel may assist the Level II but may not perform evaluations or accept results of examination.
VII. EOUIPMENT AND MATERIAL REQUIREMENTS A. Ultrasonic Instrumentation
- 1. Ultrasonic instruments used to conduct examinations governed by this procedure shall be of the pulse-echo type and comply with the following:
. Lambart o MacGill o Thomas, Inc. rc a g p 5023-XXVil-20.52 Testing e Engineering
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- Training h$gYhOfM
' Aw/cm-gt d4 ULTRASONIC EXAMINATION OF NOZZLE INNER RADIUS AREAS VII. A. 1. a. Generate and receive frequencies over the nominal range of 1 to 5 MHz.
- b. Have a stepped gain control calibrated in units of 2 dB or less.
- c. Provide linear vertical presentation within
+/- 5% of the full screen height (FSH,) over 20% to 80% of FSH, measured from the screen baseline to the maximum graduated screen l
height. Vertical linearity shall be measured and recorded according to the instructions of X.B., below.
j d. Have an amplitude control accurate over its useful range to +/- 20% of the nominal amplitude ratio. Amplitude control accuracy .
shall be measured and recorded according to the instructions of X.C., below.
' e. Ultrasonic instrument internal alignment and calibration shall be verified and certified within three months prior to use. A record of calibration shall be available on site for client audit.
f.' The ultrasonic pulse repetition rate shall be sufficient to pulse the search unit at least six times within the time necessary to move i
one-half the search unit dimension parallel to the direction of scan at maximum scanning speed. Alternatively, a dynamic calibration on multiple reflectors that is within i2 dB of a static calibration may be used to verify an acceptable pulse repetition rate.
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Lambert o MacGill o Thomas, Inc. -rca 0- p 5023-XXVII-20.52
, Testing
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/k*1[f-h-9 G 1A" ULTRASONIC EXAMINATION OF N0ZZLE INNER RADIUS AREAS VII. A. 2. Recorders Video cassette recorders, when used, need not be 2
calibrated.
- 3. Search Units
- a. Search unit essential properties (bandwidth, damping, center frequency, and relative gain) ;
8 shall be certified.
- b. Search units should be .5'" to 1.5" in diameter and nominal frequency of.1.0 to 2.25 MHz.
- c. Other sizes and/or frequencies may be used for unusual circumstances. Such use shall be documented on the Report of Ultrasonic Calibration (Figure 1 - typical).
- d. Search unit angle shall be selected according ,
to the ratio obtained dividing the nominal thickness of the vessel by the nominal diameter of the vessel.
For a ratio of less than 0.030, a (1) refracted shear wave nominal angle of 70*
(1 3*) shall be used.
For a ratio from 0.030 to 0.060, a (2) refracted shear wave nominal angle of 60*
(i 3*) shall be used.
0.125, a (3) For a ratio from 0.060 to refracted shear wave nominal angle of 45' (t 3') shall be used.
- e. Refracted angles shall be deternined using an IIW-2, Rompas, or other reference standard.
- f. Other angles of shear or longitudinal waves may be used, for evaluation, or when geometric configuration or wall thickness impedes effective use of the search units described i
. _ i
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Lamb 3rt o MacGill o Thomas, Inc. -rc a 4 3 -
I 5023-XXVII-20.52 M Te%
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ULTRASONIC EXAMINATION OF NOZZLE INNER RADIUS AREAS
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VII. A. 3. f. above. Such use shall be documented on the Report of Ultrasonic Calibration.
- 4. Cables connecting search units and instruments shall be coaxial, with length limited to less than that at which significant signal degradation occurs. .
- 5. Couplant
- a. USP grade glycerine or commercially available couplant shall be used for calibrations and examinations.
- b. Commercially available couplant materials I shall be analyzed, on a batch basis for sulphur and chlorine content according to ASTM D-129 and ASTM D-808. -
- c. Couplant sulphur and chlorine content shall be as low as practicable, but shall not exceed 1%
by weight.
- 6. Calibration Blocks
- a. Calibration blocks shall be made from material of the same nominal material specification, product form, and heat treatment as one of the materials being examined.
- b. The calibration block thickness shall be of a size sufficient to contain the entire examination path,
- c. The surface of th5 calibration block shall be representative of the surface to be examined,
- d. hten the conponent is clad, the calibration block shall be clad using the same method (i.e. rollbonded, manual weld deposited, automatic wire deposited, or automatic strip deposited) as used to clad the component. If the cladding method is not known, the
- Lambert o MacGill o Thomas, Inc. Tca p. p ,
- 5023-XXVII-20.52
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,' &C-to- 9L j ULTRASONIC EXAMINATION OF NOZZLE INNER RADIUS AREAS
' 6. d. calibration shall be performed using a l VII. A.
! calibration block clad by a manual weld ,
deposited method.
I j e. A typical calibration-block configuration is l shown in Figure 2.
- f. Reference blocks (IIW, Rompas, etc ) for l
! establishing screen ranges and refracted 1
angles shall be of similar metallurgical j
structure as the component being examined. '
i l
a VIII. PREPARATIONS
! A. Documentation I- The following job related documents shall be reviewed by the LMT Field Supervisor and client representative and .
l ANII prior to the commencement of examinations:
i 1. Ultrasonic Examination Report forms; t
t 2. Ultrasonic Calibration Report forns; l 3. Equipment and Material Certifications;
- 4. Personnel Certifications;
- 5. Examination Procedures; ,
B. Physical t
The following physical preparation requirements shall be l
accomplished' prior to performing specific examinations: I
- 1. Insulation removal;
- 2. OSHA requirements (ladders, lighting, scaffolding, i etc.)
I 3. Cleanup requirements l
- 4. Safety precautions l 1
- C. Examination surfaces shall be clean and free from any condition which., in the opinion of the examiner, might
! impede the performance of a meaningful examination. l l
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Lambart o MacGill o Thomas, Inc. Sca o&
S023-XXVII-20.52 Testing
- Engineering
- Service
- Training keg sion7 09f kBM h-IV 94 g k-ULTRASONIC EXAMINATION OF N0ZZLE INNER RADIUS AREAS VIII C. 1. Deviations from the above requirements shall be noted on the examination report.
- 2. Materials used in surface preparation shall have no adverse effect on the component examined.
IX. LIMITATIONS This procedure is based on the requirements of the specific documents referenced in paragraph I'I and may require modification for other use. .
X. CALIBRATION A. Acceptable instrument performance shall be verified in conjunction with each calibration.
B. Screen height linearity shall be determinect as follows: .
- 1. Position a search unit on a calibration or referenes block such that echoes from any two reflectors may be observed at the same time.
- 2. Adjust the search unit position as required to obtain a 2:1 amplitude ratio of the two signals, with the larger amplitude at 80% FSH.
- 3. Without moving the search unit, adjust the gain to
~ successively set the larger indication from 100% to 20% FSH, in 10% increments (or 2 dB steps if a fine control is not available), and read the smaller indication at each setting.
- 4. At each step, record the amplitudes of both signals, estimated to the nearest 1% of full screen height, on the ultrasonic calibration report.
- 5. Vertical linearity is acceptable when the amplitude ratio remains at 2:1 i 5% FSH, over at least 80% of the calibrated screen height.
C. Amplitude control linearity shall be determined as follows:
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ULTRASONIC EXAMINATION OF N0ZZLE INNER RADIUS AREAS X. C. 1. Position a search unit on a calibration or reference block so that an echo from a reflector has the " Amplitude set" value from Table 1 below.
- 2. Increase or decrease the instrument gain control by the " Gain Change" values shown in Table 1 below, and record the resulting amplitudes on the j ultrasonic calibration report. l 1
l
!!!AiiihkNMkji)Shi!: !!#$0E![Ch. Angel!! jim &esyON$M$5Ns 80% -6 dB 32% - 48%
80% -12 dB 16% - 24%
40% +6 dB 64% - 96% .
j 20% +12 dB 64% - 96%
Table 1
- 3. Amplitude control linearity is acceptable when the recorded amplitudes fall within the " Acceptable Limits" shown above.
D. Calibration and calibration checks shall be performed on a complete system, including instrument, search unit, search unit cable, search unit wedge, couplant and recorder if used.
E. The original calibration shall be performed on the basic calibration block.
F. Calibration block temperature shall be within 25* F of the temperature of the item to be examined.
G. For all calibrations, the beam centerline shall be directed at the half length of the hole or notch, perpendicular to the calibration reflector axis, and shall be at least 1-1/2" from the nearest side of the 4
calibration block.
Lambart o MacGill o Thomas, Inc. ' 7ca o &
5023-XXVII-20.52
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~10-9C' o7k-ULTRASONIC EXAMINATION OF N0ZZLE INNER RADIUS AREAS ,
< X. M. Angle Beam Calibration
- 1. Establish a sweep range sufficient to encompass one
]
full Vee path in the calibration block.
. 2. Construct a DAC curve as follows:
j a. Position the search unit on the unciad sine for maximum response from the hole with the highest amplitude, and adjust the gain control to set this amplitude to 80% FSH.
- b. Mark the amplitude peak on the screen.
- c. Without adjusting the gain, position the i
search unit for maximum response from the remaining holes, (include 5/4T, 6/4T, 7/4T and 9/4T for unclad blocks) and mark the amplitude peaks on the screen.
- d. For clad components, determine the DAC points for the 5/4T and 6/4T and 7/4T holes as follows:
(1) Position the search unit on the clad side of the block and determine the dB change in amplitude between the 3/4T and 5/4T hole responses.
(2) Determine the dB change in amplitude between the 5/4T and 6/4T hole responses.
(3) Determine the dB change in amplitude between the 6/4T and 7/4T holes responses.
(4) Position the search unit on the unclad side for the maximum response from the 3/4T hole.
(5) Decrease the instrument sensitivity by the dB value determined in step (1) above.
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Lambert o MacGill Thomas, Inc. -rc a 0 - k S023-XXVII-20.52 Testing
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- Training kesiojg0 9f km/c.1.- u 94 ULTRASONIC EXAMINATION OF NOZZLE INNER RADIUS AREAS X. H. 2. d. (6) Mark this amplitude on the screen at the sweep position corresponding to the 5/4T hole.
. (7) Decrease the instrument sensitivity by I the dB value determined in step (2) above. _
(8) Mark this amplitude on the screen at the sweep position corresponding to the 6/4T hole.
(9) Decrease the instrument sensitivity by j the dB value determined in step (3) above.
(10) Mark this amplitude on the screen of the sweep position corresponding to the 7/4T .
hole.
(11) Where the calibration block length precludes 6/4T or 7/4T responses, extrapolate the DAC to cover this range.
- e. Connect the amplitude peaks with a smooth line extended through the examination thickness.
- f. Position the search unit for maximum response from the notch on the opposite block surface.
- g. Adjust the gain control to set this amplitude to the level of the DAC curve.
- h. This is the primary reference or DAC level.
- i. Transcribe required data to the Report of Ultrasonic Calibration.
I. Beam spread measurements shall be made as follows:
- 1. Position the ' arch unit for maximum response from the 1/4T hole. Measure the horizontal distance from the search unit's index point to the projected
1
. l Lambert
- MacGill
- Thomas, Inc. rca 0 & )
5023 XXVII-20.52 IOSting
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ULTRASONIC EXAMINATION OF NOZZLE INNER RADIUS AREAS X. I. 1. centerline of the hole. Record this measured I distance and the sweep position on the beam spread data sheet (Figure 3). l
- 2. Increase the amplitude setting by 6 dB so the curve marked on the screen represents the 50% DAC line.
- 3. Move the search unit toward the hole until the indication equals the 50% DAQ line. Measure the horizontal distance from the search unit's index 1 l
point to the projected center line of the hole.
Record this measured distance and the sweep reading on the beam spread data sheet.
- 4. Move the search unit away from the hole until the 1 indication equals the 50% DAC line. Measure the horizontal distance from the search unit's index point to the projected center of the hole. Record this measured distance and sweep reading on the beam spread data sheet.
- 5. Repeat these measurements on the 1/2T and 3/4T holes and the notch, recording the results on the beam spread data sheet.
J. Recorder Calibration Wh.en used, strip chart recorders shall be calibrated against the ultrasonic instrument according to the req >irements and instructions of LMT Procedure UT-6,
" Automatic Ultrasonic Data Recording."
K. System calibration checks may be performed on the basic calibration block or reference block used during system calibration and shall be performed:
- 1. When any part of the examination system is changed;
- 2. Prior to beginning a weld examination;
- 3. Upon completion of examination;
- 4. During examination, at intervals not to exceed 12 hours1.388889e-4 days <br />0.00333 hours <br />1.984127e-5 weeks <br />4.566e-6 months <br />;
Lambsrt o MacGill o Thomas, Inc. fcd O-L S023-XXVII-20.52 Tesfing . Engineering . Service . Training k'g)[ of g w ine-u n ULTRASONIC EXAMINATION OF NOZZLE INNER RADIUS AREAS X. K. 5. If examination personnel are changed, except for the automated equipment.
L. Sweep range calibration shall be acceptable provided the DAC sweep points are within 10% of the sweep reading. If any point on the sweep is beyond the above tolerance, the calibration shall be voided, and a new calibration shall be made, and all examinations performed since the last acceptable check shall be repeated.
M. Amplitude calibration shall be acceptable provided DAC amplitude points are within 20% or 2 dB of their recorded value.
- 1. If amplitude has decreased by more than 20% the calibration shall be voided, a new calibration made, and all examinations performed since the last '
acceptable check shall be repeated.
- 2. If the amplitude has increased by more than 20%,
the system shall be returned to its calibrated state by adjusting the instrument gain and i recording the change on the Report of Ultrasonic Calibration. All indications recorded since the last valid check shall be re-examined at the !
- - corrected settings and their values recorded on the ultrasonic examination report form.
XI. PERFORMANCE A. Scanning gain shall be at least two times (+6 dB) the calibration sensitivity. Penetration shall be verified by the presence of an ID surface roll of at least 5% FSH.
B. Scanning speed shall not exceed 4 inches per second.
C. Examination Volune The examination volume and scanning pattern are schematically illustrated in Figures 4 and 5.
O ohs e a men -
~' ' ~ ~
Lambert o MacGill o Thomas, Inc. rca p-7 .
5023-XXVII-20.52 Testing
- Engineering
- Service
- Training k'gjs d&
A% k-u-n 24- l ULTRASONIC EXAMINATION OF NOZZLE INNER RADIUS AREAS ,
i j XI. D. Angle Beam Examination
- 1. Position the search unit on the vessel wall at i nozzle top dead center, directing the beam normal to the nozzle bore. j
- 2. Adjust the search unit position as required to obtain a nozzle bore signal at the ID. _ j
- 3. Scan towards the nozzle, concurrently oscillating the search unit at least 40' left and right or normal to the nozzle bore, in order to scan the j inner radius volume perpendicular to tangent, each I side of normal to the nozzle bore as shown in Figure 5.
- 4. Continue scanning toward the nozzle until the search unit contacts the nozzle-to-vessel outer -
blend radius.
. 5. At the end of each scan, laterally index the search unit not more than 50% of the search unit dimension transverse to the scan direction.
- 6. Repeat steps 2 through 5 as required to examine the inner radius volume, 360* around the nozzle.
XII. EVALUATION A. Indication recording shall be conducted at the prinary reference level (DAC).
- 1. Length and depth data shall generally be taken at 20% DAC points.
- 2. Indication location shall be reported according to the reference system shown in Figure 6.
B. All reflectors, excluding clad noise and nozzle bore, exceeding 20% DAC shall be evaluated and the following information tabulated on a form containing the information shown in Figure 7.
- 1. Sweep reading for the maximum amplitude; 4
l Lambart o MacGill o Thomas, Inc. vca p& l
' - S023-XXVII-20.52 !
Testing
- Engineering
- Service Training s10 0 g
W l&tn' crt N ULTRASONIC EXAMINATION OF NOZZLE INNER RADIUS AREAS 1 1
XII. B. 2. Maximum amplitude, in percent DAC. ;
- 3. Circumferential location' of the maximum amplitude f point; j Axial location of the maximum amplitude point; l
- 4. 1 4
- 5. Indication length taken between 20% DAC points;
- 6. Through wall dimension (based on 20% DAC points)
C. All non-geometrical indications shall,be evaluated in j accordance with the requirements of ASME Section XI.
D. Geometrical reflectors shall be confirmed with plots, review of fabrication drawings, previous examination' data or by supplemental examination results.
E. Clad interface corner reflectors need not be recorded.
F. Reporting Levels
- 1. All non-geometrical reflectors shall be reported to -
l the LMT Field Supervisor.
- 2. The LMT Field Supervisor shall advice the client of the presence of reportable indications by forwarding a " Notification of Reportable Indication" form (Figure 8) which' has been completed according to LMT Procedure QA-27, ,
" Notification of Reportable Indication."
G. Alternate Reference System If the reference system of Figure 6 is not readily applicable to specific circumstances, an alternate system I
may be used. If an alternate system is used, it shall be documented on, or by attachment to, the ultrasonic examination report form.
XIII. RECORDS A. Calibration Report Form
- 1. Each ultrasonic system calibration shall be detailed on an " Ultrasonic System Calibration Report" form.
~ ~ ~ ~ ~'
1 Lamb:;rt o MacGill o Thomas, Inc. u0+
S023-XXVII-20.52 Testing
- Engineering
- Service
- Training k*g$s gf Mn Im.-u 24 ULTRASONIC EXAMINATION OF NOZZLE INNER RADIUS AREAS XIII. A. 2. Each calibration report shall be identified by a unique number comprised of the examiner's initials i and a sequential number (i.e., the third calibration for J. F. Longstreet would be JFL-003) .
- 3. An illustrative example of a calibration report form is attached as Figure 1. .
B. Examination Report Form
- l. An " Ultrasonic Examination Report" form shall be )
- completed for each item examined. !
- 2. Each report shall cler.rly reference the appropriate calibration report.
- 3. Each examination report shall be identified by means of a unique number which combines the last two digits of the i year in which the examination is conducted and a .
sequential number (i.e., the 25th examination report j during 1994 would be given the report number of C4-025). j
- a. The examination report identification method i shall be approved by the client.
- 4. An illustrative example of an ultrasonic examination report form is attached as Figure 9.
C. Auxiliary Records Other records such as strip chart recordings and data plots may be generated as required. Such records shall reference the applicable calibration or examination
, report.
XIV. REVIEW A. LMT Review
- 1. Examination reports shall be reviewed by the Level III Field Supervisor, or designated Level III representative, for accuracy and compliance with the requirements of this procedure.
Lambert o MacGill
- Thomas, Inc. TC u p 4 5023-XXVII-20.52 Testing
- Engineering
- Service . Training (sg0 gf AB!nlC-lo-91 A4 ULTRASONIC EXAMINATION OF N0ZZLE INNER RADIUS AREAS XIV. A. 2. The LMT review shall be documented by the i
reviewer's signature on the examination report.
B. Client and ANII Review
- 1. Following the LMT review, the examination report shall be forwarded to the client representative and the ANII for review and acceptance. -
- 2. Client acceptance of the examination report as submitted shall be documented by the signature of the client representative on the report form. i XV. STORAGE AND DISTRIBUTION A. Storage
- 1. Field storage facilities shall be adequate to j provide reasonable safety and protection. -
)
- 2. Access to field storage facilities shall be limited to the LMT Field Supervisor, his designated representatives, and client representatives, including the client's ANII.
B. Distribution
- 1. Examination reports shall become the property of the client upon sign-off by the client
_ representative. l
- 2. Additional documents, such as the final report of examination activities, prepared of f-site by LMT, shall be generated from copies of the original examination reports.
u e
Lambert o MacGill o Thomas, Inc. rca p&
S023-XXVII-20.52 Testing
- Engineering
- Service
- Training gs 9f Mm/MrM 24 ULTRASONIC EXAMINATION OF NOZZLE INNER RADIUS AREAS APPROVED ULTRASONIC INSTRUMENTS MAKE MODEL Balteau Masterscan UFD310 Krautkramer USIP II LMT, Inc. Adam Plus Nortec . NDT-131 Panametrics Epoch 2002 Panametrics Epoch II Panametrics Epoch IIB Staveley Sonic 136 TABLE 1
. s-Lambert o MacGill o Thomas, Inc.
Testing
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Q 515 Aldo Avenue 5023-XXVII-20.52 Santa Ocra, CA 95054 Revisic LO 4 08-98 0-9333 Page g _ of g] g_,
Afin1lHOAtIQ 24 l TITI.E: l 2 in. long 1/8 to 1/4 irt.Dia. Fist End , .
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Over 6 in. shru 8 in. 7in, ort 5/16 in. ,
O,.c 8 in, shru t o in. 9 in. or t 3/8 la.
Over 10 in inru 12 in. 11 in. or t 7/16 in.
Over 12 Iri. thru 14 in. 13 in. or r 1/2in.
Over 14 in.
- Menimum dernentrons,
- For each sacrease en thickness of 2 in, or fracteen thereof, the hole diameter shall encrease 1/16 'en.
- *The tolersaces for mene diameters shall be
- 1/32 in. The notersaces on notch ecoin shall t e + 10 and . -70. .
The noterance on mese secas.on sheeven ime in.ckness snait be : 1/3.
Th. .en..eui.,i.i...n.. on u.ica nen.ci.n. s.,ri... .aan b. see.
(Figure 2 - Typical)
- O
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PROC. UT-3, REv!SION 16. PAGE 20 of 26, 11/08/94'- .. I i
Lamberto MacGilleT "$f26,4 ' ' "
g Testing. Engineer 5023-XXVII-20'.52 J b. No.
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TRANSDUCER:
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MEASUREMENTS:
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, 5023-XXVII-20.52 Testing
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- SeMee = Training (evisg aA A i ULTRASONIC EXAMINATION OF NOZZLE INNER RADIUS AREAS i
l REFERENCE SYSTEM !
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Calibration Data Sheet Number: Lolocation:
Start Time: Examiner:TC-1 A-Level Item identification:
Wo Locallom 5
Finish Time:
Component Information:
Examiner:TC-1A-Level b
Diameter (nom.): Thickness:
Procedure No: Rev. Date: Weld Crown Width: E L
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- Tran. .ng Page SQ4of 1 g
.- Hs4C ULTRASONIC EXAMINATION OF N0ZZLE INNER RADIUS AREAS SONGS ISI UT EXAMINATION REPORT %%
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I ATTACHMENT 3 EQUlPMENT AND MATERIAL CERTIFICATIONS l ,
1 1
l" 4
g Lambert MacGill Thomas, Inc.
23101 Foley Street, Hayward, CA 510-782-3660 Page 1 of 2 Ultrasonic Instrument Calibration Data Record and Certification j Instrument Description l Manufacturer Model Serial Number Panametrics Epoch II (2100) 92071201 Control Settings Test Equipment
. Frequency Damping Reject Test Blocks
- 5 - 6 MHz 4000 Off WB-1; 1-300; 7-300 j Sweep PRF Video Search Unit
- 10 Inches 1000 Y(+) 0.25" x 5.0 MHz; S/N 17955.
i Vertical Linearity Horizontal Linearity Amplitude Control: Amplitude Control:
Echo
- Ratio Fine Steps ** Coarse Steps 10: 5.00 0.50 Graticule Reading 9: 4.50 0.50 0- 5 5.0 Read Step Cum Read Step Cum 8: 4.00 0.50 1- 6 5.0 10 0 REF 110 0 REF 7: 3.50 0.50 2- 7 5.0 9 -0.9 -0.9 100 -9.4 -9.4 6: 3.00 0.50 3- 8 5.0 8 -1.0 -1.9 90 -9.3 -18.7 5: 2.50 0.50 4- 9 5.0 7 -0.9 -2.8 80 -9.6 -28.3 1 4: 2.00 0.50 5 - 10 5.0 6 -1.0 -3.8 70 -9.5 -37.8 l 3: 1.50 0.50 5 -0.8 -4.6 60 -9.8 -47.6 !
2: 1.00 0.50 Total 30 4 -0.9 -5.5 50 -9.6 -57.2 1: 0.50 0.50 Average 5.0 3 -0.9 -6.4 40 -9.8 -67.0 2 -0.8 -7.2 30 -9.5 -76.5 Total 5.0
- To nearest 0.1. 1 -0.9 -8.1 20 -9.7 -86.2 Average
- 0.5 ** To nearest 0.1%fs 0 -0.9 -9.0 10 -9.6 -95.8 j Ultrasonic Sensitivity:' #1 Hole at 100% fsh. I Damping 500; Sensitivity 98dB; PRF N/A; S/N Ratio 6:1.
l Dynamic Range: #7 Hole at 100% fsh, #1 Hole at 2% fsh. .
Damping 500; Sensitivity 70dB; PRF N/A. l Accessories: Gate OK; Alarm OK; DGC OK; Digital OK; Output OK.
Thickness Meter: 200 mil OK; 2 Inches OK; 20 Inches OK. !
Certification: ,
- 1. Vertical Linearity is within 1% of the average response ratio. ,
- 2. Horizontal Linearity is within 1% of the average incremental sweep distance.
- 3. The above identified instrument meets, or exceeds, the requirements of ASME, '
Sections V and XI, at the test conditions described.
- 4. All operator controls were operating normally.
- 5. As received, the above instrument was found to be operating within acceptable ;
tolerances.
Calibration Date: November 26, 1996 Recalibration Due: February 26, 1997 Certified by: Reviewed by:
pgWw 8b br- 11/26/96 08Wa-. -
SduVan Nguyen /
Date D.B. MacGill
resr Lambert MacGill Thomas, Inc.
. 23101 Foley Strcet, Hayward, CA 510-782-3660 Page 1 of 2 Ultrasonic Instrument Calibration Data Record and Certification Instrument Description Manufacturer Model Serial Number Panametrics Epoch II (2100) 92068401 Control Settings Test Equipment Frequency Damping Reject Test Blocks 5 - 6 MHz 4000 Off WB-1; 1-300; 7-300 Sweep PRF Video Search Unit 10 Inches 1000 (+) 0.25" x 5.0 MHz; S/N 17955.
Vertical Linearity Horizontal Linearity Amplitude Control: Amplitude Control:
Echo
- Ratio Fine Steps ** Coarse Steps 10: 5.00 0.50 Graticule Reading 9: 4.50 0.50 0- 5 5.0 Read Step Cum Read Step Cum 8: 4.00 0.50 1- 6 5.0 10 0 REF 110 0 REF 7: 3.50 0.50 2- 7 5.0 9 -0.9 -0.9 100 -9.5 -9.5 6: 3.00 0.50 3- 8 5.0 8 -1.0 -1.9 90 -9.4 -18.9 5: 2.50 0.50 4- 9 5.0 7 -0.9 -2.8 80 -9.6 -28.5 4: 2.00 0.50 5 - 10 5.0 6 -1.1 -3.9 70 -9.8 -38.3 3: 1.50 0.50 5 -1.0 -4.9 60 -9.6 -47.9 2: 1.00 0.50 Total 30 4 -0.9 -5.8 50 -9.7 -57.6 1: 0.50 0.50 Average 5.0 3 -1.0 -6.8 40 -9.5 -67.1 2 -1.0 -7.8 30 -9.7 -76.8 Total 5.0
- To nearest 0.1. 1 -0.9 -8.7 20 -9.6 -86.4 Average
- 0.5 ** To nearest 0.1%fs 0 -1.0 -9.7 10 -9.5 -95.9 Ultrasonic Sensitivity:" #1 Hole at 100% fsh.
Damping 500; Sensitivity 97dB; PRF N/A; S/N Ratio 6:1.
Dynamic Range: #7 Hole at 100% fsh, #1 Hole at 2% fsh.
Damping 500; Sensitivity 68.1dB; PRF N/A.
Accessories: Gate OK; Alarm OK, DGC OK; Digital OK; Output OK.
Thickness Meter: 200 mil OK; 2 Inches OK; 20 Inches OK.
Certification:
- 1. Vertical Linearity is within 1% of the average response ratio.
- 2. Horizontal Linearity is within 1% of the average incremental sweep distance.
- 3. The above identified instrument meets, or exceeds, the requirements of ASME, Sections V and XI, at the test conditions described.
- 4. All operator controls were operating normally.
- 5. As received, the above instrument was found to be operating within acceptable tolerances.
Calibration Date: November 26, 1996 Recalibration Due: February 26, 1997 Certifi d by: Reviewed by: ./ f hfWa "h /.L 11/26/96 0/2%{
D.B. MscGill A I StuVan Nguyen Date J
. 1 Lambert MacGill Thomas, Inc. 23101 Foley Street, Hayward, CA 94545 l
SCE-018 ,
Search Unit Properties Certification )
, November 25, 1996
, Serial Number Nominal Frequency Measured Frequency Damping Target Manufacturer Size Lower Center Upper Gain Date 00712 2.000 1.700 2.470 3.240 3.0 1" SS Willy Block 1 i KBA 10mm -55.0 12/04/92 142334 10.000 6.300 10.900 15.600 2.0 1.0 Inch Silica Panametric l 0.50
- 06/14/95 .
l 24384 2.250 1.830 2.480 3.130 3.0 1" SS Willy Block KBA 0.25 -54.0 04/22/92 4
- 33468 2.250 i
1.750 2.475 3.200 3.0 1" SS Willy Block KBA 0.375 -43.0 09/09/91 33712, 2.250 1.550 2.375 3.200 3.0 Lucite Block KBA 0.375 -44.0 02/23/93 i 33721 2.250 1.340 2.285 3.230 3.0 Lucite Block KBA 0.375 -38.0 03/02/93 44 0 1.750 2.360 2.970 0 lly Block 44270 2.250 1.850 2.355 2.860 3.0 1" SS Willy Block
, KBA 0.50 -38.0 09/18/91 44689 2.250 1.500 2.330 3.160 3.0 Lucite Block
- KBA 0.50 -38.0 01/22/93 66405 5.000 3.700 9.800 3.0 1" SS Willy Block KBA 0.250 -52.0 05/02/95 66572 5.000 3.700 5.100 6.500 3.0 0.369" P KBA 0.250 -44.0 03/25/94 77192 5.000 3.530 4.904 6.277 4.0 1" SS Willy Block Aerotech 0.375 -48.0 05/25/88 9011114 2.250 1.850 2.425 3.000 3.0 1" SS Willy Block Harisonic 1x1 -25.0 11/13/90 91258 2.250 2.000 2.500 2.900 3.0 1.0" Radius MeghSonics 0.38x0.75 -23.0 03/05/96 92H069 2.250 1.610 2.265 2.920 4.0 Lucite Harisonic 1.0 x 1.0 -26.0 / /
Page 1 of 3
Lambert MacGill Thomas, Inc. 23101 Foley Street, Hayward, CA 94545 SCE-018 Search Unit Properties Certification I November 25, 1996 l Serial Number Nominal Frequency Measured Frequency Damping Target Manufacturer Size Lower Center Upper !
Gain Date '
93856 3.000 2.440 2.920 3.400 1" RAD B i SIERT 8 x 7.5 12/15/93 93B054 5.000 2.920 5.235 7.550 2.0 1" SS Willy Block 1 !
Harisonic 0.250 -45.0 02/08/93 i
938056 5.000 3.190 5.520 7.850 2.0 1" SS Willy Block 1 i Harisonic 0.250 _44.0 02/08/93 93B950 2.250 1.480 2.560 3.640 2.0 1" Willy Block 1 !
Harisonic 1.0 -30.0 03/05/93 96B004 2.250 1.515 2.045 2.575 4.5 1" Plexiglass Staveley 0.5 x 1.0 01/31/96 t
A16526 5.000 1.920 4.840 6.780 3.0 1" SS WB-1. :
Aerotech 0.50" -35.0 02/09/95 t A25724 1.000 1.030 1.380 1.730 6.0 1" SS Willy Block :
KBI 1 -48.0 01/29/87 A25725 1.000 1.000 1.415 1.830 6.0 1" SS Willy Block KBI 1 -49.0 01/29/87 i
A25727 1.000 0.950 1.440 1.930 7.0 1" SS Willy Block KBI 1 -50.0 01/29/87 C05306 2.250 1.370 2.220 3.070 3.0 Lucite Block Aerotech 0.25 -50.0 09/03/93 E0615 4.000 3.000 3.650 4.330 2.0 1.0" Radius MegaSonics 0.13x0.30 06/17/94 E0802 2.250 2.000 2.400 2.800 2.0 1.0" Radius MegaSonics 0.14x0.30 -30.0 04/11/95 F0176 2.250 2.000 2.400 2.800 2.0 1" RAD MegaSonics 0.25x0.50 01/24/95 185248 2.250 1.820 2.805 3.790 5.0 1" SS Willy Block Automation 0.25 -47.0 09/26/85 f
J05540 2.250 1.770 2.420 3.070 3.0 1" SS Willy Block Aerotech 0.25 -48.0 10/09/85
, Page 2 of 3 l
Lambert MacGill Thomas, Inc. 23101 Foley Street, Hayward, CA 94545
~
)
SCE-0.18 Search Unit Properties Certification November 25, 1996 l Serial Number Nominal Frequency Measured Frequency Damping Target Manufacturer Size Lower Center Upper Gain Date K26645 1.000 1.030 1.355 1.680 3.0 1" SS Willy Block KBI 1.0 -40.0 10/29/86 '
K85135 2.250 1.830 2.680 3.530 5.0 '
!" IIW 2 !
Automation 0.375 -42.0 11/18/85 K85215 2.250 1.790 2.710 3.630 4.0 1" IIW 2 i Automation 0.25 -48.0 11/15/85 I I certify the listed properties of the above search units have been measured by the manufacturer, or by Lambert MacGill Thomas, Inc. The above data represent the results of standard bandwidth, gain and damping measurement techniques. Original documentation is on file at the main office of LMT.
c Page 3 of 3 1
l
N' lLM n3 ai, avio J U M473r.!Af 3& W %, U, ..o ise :. 1 (4'15)B35-8222 S TCO L. 00-960-2087 ENieREDBy:
" 1699 W GRAND AVE carbon steel
- .'NU P O BOX 23875 - - -
l1'91106 WH DAKLAND, CA P.O. #4624 10/24/84 94623 . SN LMT-060 to 069 408-377-
- usrouca cacea aco. No. care enreaeo av caecaco av 10/31/84 PHIL BOB RESALE Y )y 414(s r .,
- Aalord ,t IMAC MACHINE COMPANY $
SAME /
S5 MCGLINCEY LANE ; / ,
1MPBELL, CA 95008 r o
, CERTIFICATE OF CONFORMANCE .
_ . _ _ . . _ . . , . . , .- t su te tKXXI CR i T
.' s: 2 rort l uN , FREIGh7 PPD
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, rit y 1 cescaiarec= siz e cotomu ax l coca r, \
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i 4130 CF NORM RD MIL S 6758 COND D4 \ ,
! We hereby certify that the material i 1-1/8' RD SC O'-8' (8) ! 02 covered by this report will meet the
!02 cpplicable requirements described I herein, including any specifications J.i '
4130 HR NORM RD MIL S 6758 COND D1 .
j , forming a part,of the description.
.l. .
3-1/2' RD SC O'-3' (3) l02 '
4 I l ^
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l' x 3' SC 4' (48) ! 02 ,
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hARLE M. JORGENSEN CO.
~
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SUBSCRIBED AND SWORN BEFORE ME .- '
" A 19,MC-C THIS c -/ [ -,.,, W A Y' ~Ol'r.~i 7 .
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Lambert o MacGill o Thomas,Inc.
Testing
- Engineering . Service . Training Inr-065
%/" 515 Aldo Avenue Santa Cloro, CA 95050 408 980 9333 Pev. 1 3/16/84 _
! ROMPAS CAllBR ATION BLOCK j k b,5 OI -
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N Rother's Machine Shop 19421 Northfield Blvd.
Hastings, Minn. 55033 h albY$5 T O T A L. P.03
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msna o.a. EARLE M. JORGENSEN CO. i PHONE (415)835-8222
, g.gggg co o'Ao-6097
,. ,, ,uvo,cr ra
- 1# W NO M '
I 3%3,',5 ' . NUMBER P O BOX 23875 .
P.O. # 4335 OS- 3S 162214 JH OAKLAND, CA $4623 cusrouca cacca - aco. No. earsesrenco sv oaocaco sv 34772 03/20/84 PHIL BOB RESALE S/N LMT-030 thru LMT-059 j DINAC MACHINE COMPANY ', SAME g 805 MCGLINCEY LANE A CAMPBELL, CA 95000 y o o 3
4 otsCn PTIO N ab SPECIFIC A TION S l SLEE
R9783
,% [ QA : YES
( TNgAT NO. C MN PNOS nuL CHEMICAL AN ALYSIS ssL Nt CN AMs ason <
Cu MO l N l fha 12352 .07 1.43 .032 .029 .31 8.36 F $
18.59 .37 4.44 l.068 virto I TrNsste MECH ANICAL PROPERTIES TNOUSANQ'S E e LO ,.c . nzo. or .noCn. e M M
% IN AREA WELL ,
C C C
- eNo.QurNCN N A notN A SiLivv LSS/SQ. 4 N LS S/SQ. (N.
_3 B N %
- O O O e l 42400 83200 61.0 77.0 170 ok ok MIN SOL ANNEG TEMP : 900 DEG F
{
N I. ' '* " * ## **
h A M o M A n a i o o O N N g DEVELOPED NARDNES$
We hereby certify that the material covered by this report has been inspected ui in accordance rnett, the with and has bee requirements described herein, includeng any specalications forming a part of the description, and test results are on tale subj e xamina tion.
- ~ SUBSCRIBED AND SWORN TO DEFORE ME
~~ i.g %. ' i ,...
OctobEd'.$7#~S 3 _ CERTIFIED M ATERI AL TEST REPORT ysis & ~ w o ! " L ' _ ..l' ? S .
e e EARLE M. JORGENSEN CO.
i tr t P Lic
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le Ofers'.!!!*C If?f23 klif II. IIII h
<As h;.rM.G'iL-M & m e L*n'O VE h d.
MY CoMMIS$10N cKPIRES BY FORM el A REv. 4 79
- ManaGEm Sfoca mEcowuS s '.
- s ,,
h,$x $1i5$s55e f fG/8 i 0
[O0/ft'Y/7Za/tC6 N. l f- 0 O l O j
jjjj TERMS: NET. 30 DAYS 1 . j I
I LABORATORY l
TESTING INC.
SHIPPING ADDRESS l \ P.O. Box 249 Oublin Pennsylvania 18917 120 ultt sinEEr. ouetlN. PA seest SOLD TO SHIP TO
~
l 4 Sonot2h, Inc.
P.O. Box 2189 '
Attn: Peg Larson Bellingham, WA 98227-2189 Attn: Accounts Payable COST. P.O.. LAB REPORT NO. SHIPMENT INVOICE DATE 3074 C-96753 Comp]ete 12/16/94 Y .~ %a.;*;M DESCRIPTIOtl P '-t g e 1 of 1 lg . -d' g*gl
. w i g ' 4,-w: en .e%.g-,4
- :r 4,
. -3 -
Chemical Batch #C-9403 Covering, 1 pc.
Ult age) II, Datch #94325, '7
. -y
->43;h'['
- ) -
g ..;
- Sococrace 20, Baten k94341 4 -
p M. :
- Sonotrace 30, Baten 994342 and -.
Sonocrace 40, Daten $94343
_[ *[ ' , !.8lNb.
~~~
1
. u.. - u g t ') .s 4
~
. .v . , ..- u'.-s ,
j The above referenced sample was analyzed by Wet Chemical Analysis in l
order to determine its Total Halogens, Total Fluoride and Total Sulfur j contents only in accordance with ASTM D-808, ASTM E-165 and ASTM D-129 with the following results:
l
{ ELEMENT ACTUAL Total Halogens 14. ppm Total Fluoride 2. ppm Total Sulfur 1. ppm ppm = parts per million MERCURY CONTAMIN ATION - During the testing and Lee E. Dilks
.upection, the product did not come in direct contact Manager Analyti 1 Services with mercury or any of its compounds nor with any I.
mercury containing devices employing a single boundary ,
, ',j of containment. v '/ AusonizEo SloNATURE SUBJECT To TERMS AND CONDITIONS PRINTED oN REVERSE SIDE OF THIS FORM. /
CUSTOMER COPY-ORIGINAL
^
MATERIAL SAFETY DATA SHEET iPrepered accordmg to 29 Cf74191o.12 col N/A = Not applicable or nc.t available Ef f ective Date: 7/94
, SECTION 1 PRODUCT INFORMATION Product Name: ULTRAGEL 11@ Hazard Rating Gcntric Name: Ultrasonic Couplant NFPA est. HMIS est.
- pplier's Name: SON 0 TECH, INC. Health 0 0 pplier's Address: P.0, Box 2189; Bellingham, WA 9822 7 Flammability 0 0 Supplier's Phone Number: (206) 6719121 Reactivity 0 0 TSCA Status: The ingredients of this product are on the TSCA inventory PPE ,A SECTION 2 INGREDIENTS CHEMICAL N AME CAS NO. EfL TWA-TLV CARCINOGEN (NTP. IARC. OSH A) w ater 7732 18 5 - - No Propylene Glycol ** 55 6 - - No Glycerin 56815 - -
No Tnpropylene Glycol Methyl Ether 25498-49 1 - - No Ccrboxy Polymethylene 9M7 2o-9 - - No Amino Alcohol N/A - - No Surfactants N/A - - No Prsservatives N/A -
No Corrosion Inhibitors N/A - -
No Oye N/A -
ho C Jorant N/A - -
No This product contains the toxic chemicals at the right CAS NO. CHEMICAL NAMg WT. PERCENTAGE whiCP are subject to the reporting requirements of section 313 of the Emergency Planning and -
Community Right To-Know Act of 1986 and of 40 None CFR 372. .
SECTION 3 PHYSICAL DATA SECTION 4 - FIRE AND EXPLOSION HAZARD DATA Boiling Range: >212'F pH: 6.8 - 8.4 Flash Point (Method Used): None Vapor Pressure: 35 70mm Hg at 68'F Vapor Density: N/A Upper Exposure Limit: none Limited Exposure Limit: none Solubility in Water: complete Evaporation Rate:N/A Extinguishing Media: All standard fire fighting media Specific Gravity: 1.01 1.08 g/cc Special Fire Fighting Procedures: Self contained breathing ohysical
Description:
light blue gel, pleasant odor apparatus (SCBA) and protective clothing should be worn in fighting fire involving Chemicals. !
Unusual Fire and Explosion Hazards: N/A SECT,10N 5 - REACTIVITY DATA SECTION 6 STORAGE.AND HANDLING INFORMATION Stability: stable Precaution to be taken in handlino and storace: Store at room Hazardous Polymerization; will not occur temperature. Spills are slippery. Clean up immediately.
Hatardous Decomposition Products: none known Stecs to be taken en case materialis released er soilled:
Pick up cxcess for disposal. Clean with wcter. i incompatibility (Materials to Avoid): none known Waste O<soosal Method: Oispose of in accordance with federal, state and local regulations.
SECTION 7 HEALTH HAZARDS AND FIRST AfD t
Effects of Overexposure: First Aid Procedures:
Acute, None known. Skin: Wash affected area with water.
l Chronic. none expected Eyes: Flush with water for 15 minutes.
l Primary Route of Entry: Inhalation: N/A
( Skin: yes Inhalation: no ingestion: If large quantities are swallowed, induce vomiting l Eyes: not normally ingestion; not normally and call a physician.
Other testing per FHSA Guidelines: Orally nontoxic, LD5g>5g/Kg body weight trat); not a primary skin irritant, irritation index =
1.58 trabbit); not an eye irritant trabbit)
SECTION 8 SPECIAL PROTECTION INFORMATION Respiratory Protection; not required Ventilation: not required Protective Gloves: Rubber gloves may be required for persons Eye Protection: Proper eye protection should be worn in any l allergic to above ingredients. type of industrial operation.
Other Protective Equipment: not required
- SONOTECH, INC.
4 P.O. Box 2189, Bellingham, WA 98227 2189 Toll Free: 1-800 458-4254 Telephone: 206 671 9121 Fax: 206-671 9024 i
' i.!,7 7 s-S AN ONOFRE NUCLEAR GENERATING STATION 3 4 14-9 3 UNITS 1,2, & 3 RIDR N6.5 0 RECEIVING INSPECTION DATA REPORT (RIDR) PAGE I of 3 QUALITY ASSURANCE PROCEDURE (QAP) N10.02 DATE DEC 9 8 93 po a REL. * / REY. C/0 $ PLIER l h$W
- (n N &b) b05LO UN #
Shh j IPOR OC P/L SUDPLIIR No. PE3 8 REY
- 3 OMI OA V I- M 3EI 6 haido3d 4w.- /
MATERIAL DESCRIPTION MATERIAL IDENTIFICATION- PO PO QUANTITY Include Part Name and Material Code Include Mfr. and Part No. ITEM No. RECEIVED
- % A ce, 11 FL n . % v /.L skD-w I if8 d
u L 3 cm -o A 30 / 13 h ]y 9 3 Hosk-I i
REFERENCE ANSI N45.2.2. 5.2.1 and 5.2.2 *$1 ACAPT Date I. SHIPPING / STORAGE DAMAGE INSPECTION: FIRE EXCESSIVE
- IXPOSURE ROUCII II ANDLING. ENVIRONMENTAL DAMAGE, QEC S W TIE DOWN FAILURE. ar
- 2. IDENTIFICATION. MARIING AND DIMENSIONS
' 37 ggg , ,
( AS REQUIRED). , gr
- 3. PACKAGING: PROTECTIVE COVERS & SEALS. COATINGS.
PRESERVAf!ONS. INERT GAS DLANIET DESICCANT. * *I~
, CLEANLINESS: DIRT. SOIL. MILL SCALE. WELD SPLATTER. CIL.
GREASE. ST AINS. ETC.
- 4. PSTSICAL DAMAGE: BROEEN. CRACCED. MISSING. DEFORMED. DIC 3 MIS ALIGNED. BINDINC. GOUGES. DENTS. BURNS. ETC.
3-. VERIFY REQUIRED DOCUMENTATION MEETS REQUIREMENTS OF
- Tl!E PURCIIASE ORDER .
1 REQ. N/A REQ. N/A l
[ ] ( ) CERT.0F CONTOR./ COMPLIANCE I I I I NDE RECORDS
, [ ] [ ! AsMI CERT.0F COMPLI ANCE I ] l 1 RT FILM DEC 9 y
.[ ] [ t Asus CCDE DATA REPORT [ ] [ ] RT HLM READER se i [ l [ t CERTIMED M AM TEST REPCRT SHEET ir l t I ( l rest RECORDS ! I ! I WELD records ti ! ! I l'sgAR [ ] [ ] INSPECTION RECORDS 4
(K) ( ) cTRER Oe I b d d/ M
~
tt I nJEunM Inw P T-(,.wseM e A!adwria.
ASME N/AIS4 SECTION CLASS EDITION YEAR ADDENDA CODE CLASSITIED N/A ( 79- TEAR / EDITION SA LE QUANTIN M & TF LOG *:
FACIIITT CODE
$1ZE (n)
REJECTED (r) gg TM/ REMARKS N/A[)G RECENEDCDM
' PA/93'/.G
'fE'B 10 1994 RECORDSPROCESSING q IN m m R g ,DAT g R m EWEo T ANI g Dm gg F g ..
_. - . . .- .- - - - -- - --~ . - -- -- -
~
- . : ypo. - m;?,", w p. .
, s
- . RSO 3 4ld s .9 3
(. 4,f..:;-:..a 7, . . . .T, .. ~ .
DATE: Julv 18_ loot ~
- .}
l s
.q..w .4.... PURCHASE 0RDER NO. .
.g :p .;?
- J, Z.*j i Spotcheck Developer TYPE. SKD-NF
. :. %..g.g.2:.iUBJECT: BATCH No. 93H03K
- c. ,,
1
( [,hy.':l T . ] .f .'
' . g4,'f. h , ,-
l Y
'.iCdj,;,,.v
,y*: ;:,, -
/o hereby certify that when tested at the time of manufacture, the above material:
.i - ', .f:/i@11 i,. Meets the requirements of and has been tested for sulfur and halogens according to:
ASME Boller and Pressure Vessel Code,1983 Edition,Section V, Nondestructive
.q:.+ . 'h, .
4y-
~ '
. n ,ija) Examination. Including all Addenda though Winter 1983 Add
,- . and Article 24 as appilcable.
ASME Boller and Pressure Vessel Code # 1986,1989, & 1992 Edition,Section V,
, . (b');
Nondestructive Examination, Paragraph r-625 and Article 24 as app!! cable.
i ,
(c) ASTM E-165-80, Paragraph 7.1.
. I i '.
- . * ' (d) Paragraphs 12.5.1.1 and 12.5.1.1.1.NAVSEA 250-1500-1 (Rev.10 June 1979, Rev.11 May
,' (e) MIL-STD-271F(SH),27 June 1986, Paragraphs 5.3 and 5.3.1.
s
~ ',. C I
^ ;(f) MIL-STD-2132A(SH),15 March 1985, Paragraphs 7.1.1, 7.1.2, and 7.1.3 and l . ; M.[ N , j ,
Appendix C, Paragraph 30.
{. ;? lThe fo!!owing test results were obtained: / ,
{
l ]$.: ' ' } * Sulfur:0.0052 wt. % of residub. Halogen: 0.0178 wt. % of residue k:,, . Cleaner residue (see Note 3) NA g/100g. NA g/100 ml.
'2. We further certify that this material does not contain mercury as a basic element, and no mercury bearing equipment was used in its rnanufacture.
1 MAGNAFLUX'
~
! M. Plamoottil- Manager, Quality Assurance I Kim Maschmann Documents Clerk l
' NOTES:1. Our batch number appears on the bottom of all aerosol cans and
. on the label of all bulk containers, j 2. Most specifications require test results stated in percent but i some require parts per million (ppm). To convert ' percent" figures to
" parts per m!!!!on* move the decimal four places to the right.
3.The above certification gives the results obtained at the time of manufacture.
Age and use may a!!er the propertles of any material.
J O -
Form No.1569 R-3!93 1
MAGNAFLUX A Duis on of Illiros Tool Works Inc.
306 Industnal Drwe DeWitt. Iowa 52742 Terephorie:319 659-8143 Fac 319659 9713
- ^
= *: , .,
X *: i
- . %. m,. -r-#- 4. . DATE: - July shim i
,h:1.r-ib"p.A.-
RS O - 3414-93
'. .P.U.RCHASE
- ORDER NO. <
../.kdf.5.'
^
h* .
.M[a Itereby certify that the Stxitcheck Develener. Tyne SKD-NF ,
.s' '
- i.p ti' h Batch No. 93H03K . supplied meets the requirements of MIL-t-256 e 5E,
.but have been taken off the OPL-25135 because they contain rnethyl chloroform, gg Ozone Layer Depleting Substance. .
I When tested according to paragraph 4.4.1.2., Samp!!ng Plan A the following results i were obtained: F P .f NOIE l '(a) Flash Point (PMCC),4.5.3 NA' es e soo p i (b) Viscosity, f cs Nominal),4.5.4 i
& PA M W(c-) , Developer Fluorescence, 4.5.14 i ,
NA %
(d) Water Content,4.5.21 NA
]
'(e) Penetrant Removabilty,4.5.17f Standard)
. NA %
g . e(f) Wa,ter Tolerance,4.5.12
. . . *' NA 4
. (g) Fluorescent Brightness of Penetran.ts,4.5.7f Standard) s
(. .
pg (h) Surface Wetting,4.5.6 j . .
NA %
) , i (1)' Thermal Stability, 4.5.9 PASSES
' (j) Redispersibility,4.5.13
- pgg 1
(k) Valve Leakage,4.5.20 -
l 400- 420 sms.
2
. (I) Net Content,4.5.19 4
, We furWer certify that this material meets the requirements of MIL STD-6866 ,
- (29 November 1985), Paragraph 4.4.1 and where applicable,5.8.4 1
- MAGNAFLtiX' .
I M. Plamoottil- Manager, Quality Assurance Kim Maschmann - Documents Clerk Form No.1579B R-8/92 i
MAGNAr: LUX A Divis.on d Ithnois Tool wo,ks Inc.
. 306 indusuial Drive DeWin. Iows $2742 Telephone:349 659 8143 Far 319 659 9713 j
a
(,
f i DATE:
_" Februa g PURCHASE ORDER NO._
i
SUBJECT:
..Spoccheck Cleanet/ Remover 1 TYPE:_ _ _ SKC-NF BATCH No._ 95H12K
" We hereby certify that when tested at the time of manufacture, the above material:
- 1. Meets the requirements of and has been tested for sulfur and halogens ac '
(a). ASME Boiler and Pressure Vessel Code,1983 Edition,Section V Nond .
Paragraph T-625 and Article 24 as applicable. Examination, ij .
(b). ASME Boiler and Pressure Vessel Code, 1986,1989 & 1992 Edition Section V
. i Nondestructive Examination. Article 6 including 1992 Addenda, Paragr , ,
i 1993 Addenda Paragraph T-640 and Article 24 as applicable. , 1 (c). ASME Boiler and Pressure Vessel Code,1995 Edition,Section V Nondest ,
Examination, Article 6, Paragraph T-640 and Aritcle 24 as applicable. ,
(d). ASTM E-165-92 and ASTM E-165-94, Paragraph 7.1.
(e). NAVSEA 250-1500-1 (Rev.10 June 1979, Rev.11 May 1983 Rev 12 D including ACN 2 Nov.15,1990.Rev.13 September 1993) ,
Paragra h p s 12.5.1.1 and 12.5,1.1.1 (f). (6/21/93).
MIL STD-271F(SH),27 June 1986, Paragraphs 5.3 and 5.31 .
, Para.including 5.6.1 l
(g).App,endix MIL STD-21328(SH),31 C, Paragraph 40. August 1993, Paragraph . . ,
7.1.1,712 and 713 and The following test results were obtained; Sulfur: NA i wt. % of residue. CL + F : NA wt, % of residue.
Cleaner residue (see Note 3) 0.0022 g/100g. 0.0029 _ /100 g ml.
- 2. We further certify that 'his material does not contain mercury as a basic eleme no mercury bearing equipment was used in its manufacture. ,
MAGNAFLUX b n
.& m M, Plamoottil- Manager, Quality Assurance Kim Maschmann - Documents Clerk IJOTES:
- 1. Our batch number appears on the bottom of all aerosol cans and on the label of all bu!k containers
- 2. Most specificationi re. 1 parts per million (ppm) quire test results stated in percent but some require
. To convert " percent" figures to ** parts per mrilion move the decimal four places to the right.
- 3. The above certification gives the results obtained at the time of manufacture.
Age and use may alter the properties of any material.
M AGN^rt.uv. A Division of in.n. i 1,ri wo,n i,e 30S industrot Orive DeWitt. lowa 52 742 foicimone 3t9 659 8 t t3 Far 319 659 97 tJ Jorm No.1569 R.2/95
W'-3NR*LUA f'
PURCHASE ORDER NO. DATE:_rebruari 27.1996 t
i
{
We hereby certify that the Spoccheck Cleaner / Remover, Tvpe SKC-NF i
Batch No. osM!?r [,
and is approved by the U.S. Air Force __ , supplied meets the requirements of MIL-l-25135E, j When were tested ac.:ording to obtained:. paragraph 4.4.1.2., Sampling Plan A, the following results j
(a) Flash Point (PMCC), 4.5.3
_:NONE *T
{ (b) Viscosity (- ' es Nominal), 4.5.4 _
i
' ___ NA j ,
(c) Devel6per Fluorescence,4.5.14 CS @ 100*?
- 6 NA l
(d) Water Content, 4.5.21 -
NA %
l (e) Penetrant P,emovability,4.5.17(R-1; Standard)
_. PASSES l (f) Water Tolerar ce,4.5.12 t
j NA I
_f 1
' (g) Fluorescent Brightness of Penetrants, 4.5.7(ZStandard)
- NA I (h) Surface Wetting,4.5.6 NA (i) Therthal Stability, 4.5.9 NA %
(j) Redispersibility. 4.5.13 -
NA (k) Valve Leakage,4.5.20 PASSES (1) Net Content,4.5.19
_397-470 ,,
7'i We further certify th:st this (naterial meets the requirements of MIL-STD-6866 t,n tuvember 1985), Paragraph 4.d.1 and where applicable Amendment 584i
. . . , ncluding 1(10/4/89).
1 MAGNAFLUX C 1
f .
M. Pramoottil - Manager, Quality Assurance 4 Kim Haschmann- Documents Clerk N Ho.15799 REM)mrLUx A D-os i ot triino s Tool wores tric 306 itwfustrial Ore.c DeWitt. towa ! ? 712 Temphorie: 319 659 8143 Fax 319 659 9713
,h[- F GI8NVIEW. ILLINOIS 60025 i n. . ,&.
N" + J, ' PHUNE 847.657.5300
' G$$' {% 4 ,
i T s.s
- R.,.
&w'h i M ATERI A L S AFETY D ATA S$Ef'""
SPOTchECX' CLEANEAJtEMOVER SKC.NF I
3
,f.k.Q!i
.hy
- - .'4Q c%e,,r* u^ c N ^ F' U **
j l ;p 3624 West Lake Avenue, Glenview, I!!inois 60025 ,
i f*/shhooe him.: 347 657 5300 (Off-Hour Emergency Number . CHEMTREC . 1 800-424-33001.
i
- th WIP' 8",olvent cleener/ remover f r penetrent inspecoon
- < ! eg ;g , 1 gallon can,5 gallon peil. 55 callon drums serosols j! ,, Agni,,g: Health 2, Flemmobility O. Reactivir/ 1 j l JCM: Burkt UN2d31 May 3.159 6 visio
- Deter
. r)ff;***, < , * '
! 2.k NAZ ROOus WCREDTNTS y g j Y* ; 4 W /w+ % CASE $ @
. pn.cuyt cNo,rteaml 60 100 71550 350 pom 350pom 10.3 g/kg 18000 pomien ent) j g,g,3 15 100 97 5 A00pom e00 pom i 15Cc0 ppm pail o,,,,,,.,..
2=M-prW 0.51.5 75-65 0 100pom 100som 3.5 g/kgt oe.fr att not ev.l, l 37 124-38 8 5000 ppm 5000som not ev l. not ev l.
j Cm d.n.e. go,eo led I
i 3. _HA ZARDS TOENTIFICATION l
l EMERGENCY OVERVIEW Volatile nonflammable liquid. Vapore cart ceues unconsciousnese et high concentretion, and can f decornpose to form tonic gases et flame terr.peratures.
)
i FOTENTIAL HEALTH EFFECTS l Skin conteet: Can irritate by removing natural skin oils on long or repeated exposures.
i Eyes: lentating.
} /nhe/ation: Dirriness, nausea, unconsciousness at high concentrations.
j ' Ingestiont Low oral dose toxicity in test animals.
l 'fedical coroditions known to be aggravated by exposure to product: None
&, FIRST A10
} SAin
Contact:
Wash off with soap and water, Use soothing lotion.
f Eyes: Rinse carefully under upper and lower eyelids using piency of water, i /nhe/ation: Remove te fresh air if ditzy or nauseated. if unconscious, call phytician immediately.
l /ngestion: Do not inuuce vomiting. Accidental ingestion of a single mouthfulI. not expected to cause significant hemt j N OTE: In 4:1 severe cases, contact physician immediately. Loca! telephone operators een furnish numoer of regional poison control conter, t
- i. E E W A ZA =40 Condicons of Mammability: Nonflammable.
Rosh point: None.
Rammeb/e /Imits in air 10% to 15% with intense ignition source.
Erfinguishi.7g media: None, self ortinguishing.
Sp ecial fire fighting procedurrs: Ksep containers cool with water soray.
Haserdous combustion products: Smoke, soot, oxides of carbon, phosgene and hydrochloric acid. (See Section 10).
f/nusus/ tire hazerds: Aerosol cans may burst if heated soove 130*F (54*Cl and sprey contents into e fire,
- l. ACCIDENTAL. RELEASE MEASURES Mop up or sweep up with absorbent. (For disposel, see Section 131. In case of large spill, evecuate eree and have clean up crew weer respiratory pro te ction.
F. HANDUNG AND STORAGE Avoid breathing veoors.
Avoid eye contact.
Avoid repeated or prolonged skin contact.
Avoid breathing sprey mist.
Do not sprey near eres or fle'mes.
Store away from heet source.
- ege 1 of 2 (SKC.NF) 4 a civisiCN CF llLINC.$ 'OOL WOtt 5 4NC
. .~i
1 6
IP. E.XPOSURE CONTROt.s/ PERSON AL PACTECTION Con trols: Use where ventelation will carry sprey rnist away from occupied erees. .'-
Persons / protection: Wear safety glasses to protect eyes. Weer nitrile rubber gloves if hand exposure is unavoide$
Respirator with solvent vapor obsorbing cartridge if used in poorly ventileted erse.
} Full mask with separate air supply in close, unventilsted spaces.
, 9, PHYSIC At. p A OPERTIE,,S_ '.
/nitial boiling point (bc./kJ: 162*F (72'C1 ASTM D 86 Vapor pressure:
- Bulk
- 230 mm @ 70
- F(24
- C) '
' Aerosol: 105 psi @ 75'F (21ec) 1 Percent volatile: 100 % Vapor density: 4 to 5 1 Density /sp. gravity: ,1.3 Eveparation rate: 0.4 of other #
f Water solubility: *O Appnerance: Clear, colorless liquid . .:
pH; Neutral odor: Ethereal odor l 10. STABttrTY AND RE.A*;TrVITY Stability: Partially decomposes in flame, eres, red hot surf ace ;
i
/neompatib//ity: Powdered zine and powdered sluminum .
Haterdous decomposarion products: Soot, hydrochloric ecad and phosgene ..,
Ren:tivity: None
- ~i i 11. TCXICOLOctCAL IN50RM ATION i Carcinogenicity: Contains no known or suspected carcinegens listed with CSHA. IARC. NTP, or ACGtH.
Tntoshold limit (Bulk) value: 350 ppm PEL j WNMIS in/armation /Canacal: According to available information. the ingredients have not been found to show reproductive toxicity, teratogenicity, mutagenicity, skin sensititetson, or synergistic toxic ef'fects with other materials.
4 j 12. ECOLOGICAL INFORM ATION i No .ete is everlaole on SKC.NF.1,1,1.trichloroethane (methyl chloroform) is e Class 1 Czone Depleting Chemical (OOC).
i l 13. Ot5 30 S At.
j Ser.1 to licensed f acil:ty for proper disposet.
AC/:.t Herardous wests.
U.S. EPA Waste Number: F002 i
4 1? TRJ NSPORTATION
, U.S. DOT: 49 CFR 172.101 Haterdous Materiale Table
] ju,!k A eresel l Prooer shipping name: 1.1.1.Tric hlorc e thane Consumer Commodity i Hotard class or division: 6.1 ORM-D Iderto/ication No.: UN2831 None
) Pac':ing Group: \li None
- 15. REOULATORY INFORY ATION
- TSCA: ,
Allingredients are listed in TSCA inventary, i CE/ CLA: Reportable quantity (RC) for 1.1.1. Trich'oroethene = 1000 lbs.
i SArL4 TITLEIII, Section 312: 1.1,1-Trichloroethane
! Cs/ifomia Proposition 65: Contains nothing on this list j WhM/S C!sss (Canavel: Butk: D 28: Aerosol: 0-28, A i Note: This MSCS has been prepared to meet WHMIS (Canada) requirements w 'h the exception of using 16 headings.
I i 15. OTHER INFORM ATION
} Revision Statement: Sectson 1 Supersedes: MSDS dated 12/1/94 Prepared b y: Cheri A. Zeletnik. Technical Services Specialist Page 2 of 2 (SKC-NF)
e ,
~
362a WEST LAKE AVE i l 4 GLENVifW ILLNois 60025 s
m NE 847ogggf 31, la 1 CATE:
FAX 847 057 5388 PURCHASE ORDER NO.
a
SUBJECT:
Scotcheck Penetrant TYPE: BATCH No. .
We hereby certify that when tested at the time of manufacture, the above matenal:
- 1. Meets the requirements of and has been tested for sulfur and halogens according to:
(a) ASME Boiler and Pressure Vessel Code,1983 Edition,Section V, Nondestructive Examination, including all Addenda though Winter 1983 Addendum, Paragraph T-625 and Article 24 as applicable.
! (b) ASME Boller and Pressure Vessel Code,1986 Edition,Section V Nondestructive l
! E.xamination, Paragraph T 625 and Article 24 as applicable.
iI (c) ASME Boiler and Pressure Vessel Code,1989 Edition,Section V, Nondestructive l J Examination, Paragraph T-625 and Anicle 2t- as applicable.
1l (d) ASTM E 165 80, Paragraph 7.1.
(e) NAVSEA 250-1500-1 (Rev.10 June 1979, Rev.11 May 1983, Rev.12 December 1987)
- Paragraphs 12.5.1.1 and 12.5.1.1.1.
1 (f) MIL-STD 271 F(SH). 27 June 1986, Paragraphs 5.3 and 5.3.1.
- 4 ij (g) MIL-STD-2132A(SH),15 March 1985, Paragraphs 7.1.1, 7.1.2 and 7.1.3 and 1 Appendix C, Paragraph 30.
The following test results were obtained:
- S ulfur. O.01 % wt. 'I'. of residuc. Halogen: 0 7_00$1 -
wt. % of residue I Cleaner residue (see Note 3) _ NA g/100g. NA c/100 ml.
- 2. We further certify that this material does not contain mercury as a basic element, and no mercury bearing equipment was used in its manufacture.
1!
ii
- j MAGNAF1.UX'
. WW{J p
M. Plamoottil- Manager, Quality Assurance f
NOTES: 1. Our batch number appears on the bottom of all aerosol cans and on the label of all bulk containers.
- 2. Most specifications recuire test results stated in percent but some recuire parts per million (ppm). To convert
- percent
- figures to ' parts per million*
move the decimal tour
- 3. The above certificat) places to the right.on gives the results obtained at the time of manuf q
Age and use may alter the properties of any material.
9 i
Form No.15is R 1S1 ,
J -
.. . . . -.......mn, -nm
- n..nn ... . .ev . n v vn n o .a . ra n n ,
" 3624 WEST LAKE AVE j ,
GtEMflEW,ILLINO:56CO25 c
PHONE 847 657 5300 Date:N JarAAL*f73Py 1992 I
! n
)
I Purchase Order / Contract NO.
j We hereby certify that the Scotcheck Fenetrant eme .e'-T.MYS Batch No. 92ACSP , supplied meets the requirements of MIL-1-25135E, 1
i and is approved by the U.S. Air Force.
},<
1' When tested according to paragraph 4.4.1.2., Samplin; Plan A, the following results were ll
! cb tained:
210 oF (a) Flash Point (P.\1CT), 4.5.3 2.8 es e 1000 F_
(b) Viscosity, ( 3.00 _ cs Nominal), 4.5.4 .
p'^ l
! (c) Developer Fluorescence, 4.5.14 NA y, l
!! (d) Water Content, 4.5.21 3s PASSES jj (e) Penetrant Removability, 4.5.17 ( VP-1 Standard)
.r NA 9;. l lj (f) Water Toleranee, 4.5.12 E
' c6 (g) Fluorescent Brightners of Penetrants,4.5.7 ( _ _ Standard) _ _ _
l PAS.eES (h) Surface Wetting, 4.5.6 f NA *$
j, (i) Thermal Stability, 4.5.9 '
- NA j (j) Redisp ersibility, 4.5.13 PASSES (k) Valve Leakage, 4.5.00 256-280 p..
j (1) Net Content, 4.5.19 We further certify that this material meets the requirements of MIL-STD-5866 (29 November 19.35), Paragraph 4.4.1 and where applicable,5.3.4. .
MAGNAFLUX*
/J m-M.J. Plamoottil - Menager, Quality Assurance
]
7o rn No.1579B Rev 10/S3 O O OO OO h =Of f . O Ol Whhp k ik g ,
bI ^OO IOe OO f P9' 9 to a en , , , ,
--,.2-2M- A MJ.,t. 4 w--e.4.4 --4.44--a_ h$_ e -3 4_AS-__, _ _ ,-h_Jm _.a.m.-.--i---r.e JJ-tA.,J.4-.d__-- %_u.J -*r-.E u2.* AA.._A_m-4K.JAh-,3.h.-J__w_wa._ .na.a.__,-.2..a-.AdA 4
I l-4 *
! b l
l ATTACHMENT 4 l
t l
ULTRASONIC TESTING AND PENETRANT EXAMINATION RESULTS l
l i
1 4
l l
f I
l i
a E
SONGS ISI UT E. 1 ATION REPORT 71
, Southern Ctlif:rnia Edison System: _ 'A ga CWO/MO. %C 3 / 9 9 2, ISI Zone No. o C" Contractor 4m r h. P&ID w/4 Corr: w/A Procedure: .5023 -xxv// ~1o A6 Rev: /
Field Change: N/A Page f g$ -
EQUIPMENT DATA: Temp Gauge:ms./6/o Temp Probe:fn3 2.G 'I2>
- "I
- Manufacturer Brand /Model No Batch /Senal No RSO No Calibranon Coup l ant: Soyorto/ vt r#46sE ' M 3 z r ' /o 40 *Is" w / A Thick: s O Type: ,F(, ,/ + y r - t c.-17 Size: w/g Instrwnentf,,,,4,pg ppggyr q2c y,2ey .pja /I & Mmectors: $
trequency #
Wave Element 5 hoc index-Nose Length: / 2 Manufacturer Serial No (mhz) mode s:ze ancle dimension Search Umt 1: H A4 so 9tc. 9 3 69 5"D Z . 2. f- LW /" 1Q.* N/A Instrument Status Displav Search Umt 2: ujp afg x)g st/s nfg st/g afg Reject- O F11 %
tailorsuon lime Sensitivity:3 2.~f dB CALIBRATION DATA: Signal to Noise Rauo: N/4 tia o pelay; j ,
Calibration Block Reference Block g Beam Spread? Asy Page # 3 A 6 Filter: 2, ts'mhz SenalNo:UT.,q Serial No:LiviT-oG'Z. Amp!. Control Accuracy Gate Start' ,"4 3 47in Check: p/4 Type: 3 As's c. Type: RompoS Check: Sensiuvity Gate Width:g.sqq m 80%l 80% 40% 20%
Temp: G f *A Check:
- D Size: N/A delta db -o -12 +6 +12 Check: #
Thickness:s".o in Acceptable 32 64 '
Material: c g Check: Sweep: m/div Range % FSH 48 24 % 96 .
Temp G r*p Final. / WO Actual % FSH l t/o j Lo BolQC I* " ##
Damping: 4OcIL.
Refracted Angles Refracted Angles Instn: ment Lmeanty Calibrauca:
(Sicnal 2 shall equal 50% of signal 1 +/- 5% fs.h.) Enem~ S M S.U.1: gf* S.U.1: gr, Detector: FW Sienal 11100 90 l 80170160 50 40 30 20 10 S.U.2: pj /4 S.U.2:gjg g Mod : P/ E EXAMINATION DATA: Identification Ampi l Sweep M. Path S.Dist I (in) (in)
- " ^^E
- go 1,S/q T- 20 1.11 3 ylA -
f 2.
Surf. Condition: /:~4 A PP6 0 go $D Y 2, y2. r- 4.0 2 .40 C' 9)A Reportmg Level: .ro % DAC
~
Scan Sensitivitv38 I db h 2. . "t 9 9)A 6
Exam Surface :h /ID 7'
- @ Nj4 L Wla 1 i g ! I I RESULTS: l 3 ( '1 ISI Number l Exammanon Weld / Area 1 PRCT POCTlEx.VoirrtC.Tmp Scan 1 Scan 2 Scan 31 Scan 4 Acet/ Rett 02-001' 662. hT1"Drw NF A n -m (En.MQ. ipu_ ta 6_rl /03I//30 100* /, IC B*r- N Q.I W/A U/A N/A AcPT oz.-onr-oos t ows o_ cm.c Le.e.. wn.o O_ Ro* /3ft/W t od/, G B *p w ar. v/A wlA oIA A c PT-oz. -oo r-co9 $.ec.E non.e m % mm ksotan_rr/S'/f/6to \ co'/ , C 9 p. Mcc
~
a)k PIA ala kepT*
ot -cor- o n o senas Monts ,o 1op As:nocosto /G'/9 /70f f oo*/. /#F uRI pl6 dlA J/A- Ac PT' i
l REMARKS /
Exammer fn. t>> . .T.t;w Avo Date: /2 96 Reviewer: f) N Date. / 2 - d/-T/.
&ndujw J Level:3.
Exammer- al/L Date: SCE Approval: M fDodYetk Date: O -d 3 'O Level: ANII Review- /884Wh Date: /f/E/f&
y~ n*.e
^ SONGS ISI UT EXAMINATION REPORT $1go?7.'*7 T UNIT 2 Exam Dzte: ///2-2o.94'
. Southern California Edison System: 'P P R ~
CWO/MO: 'f(oo 3 /9 9 '; ISI Zone No: 0 6-Contractor 4m7 Le. P&ID: w/4 Corrg Procedure: SD 23 -xtv//- to f,(. Rev: /
p3g, g g g, Field Change: N/A EQUIPMENT DATA: Temp Gauge:m3. /6/o Temp Probe:fns - 2f, c/3' adal2 C b Search Unit Cable Manufacturer Brand /Model No Batch / Serial No RSO No Calibration Couplant So~orfo/ '"'** '2 Z- [~ so so -w x/A c C0 Tm: 4 -t n t - zs -47 Size: pjg No of Connectors: gi Instunent:pm,,,,.pg pmg sy2c y,.zoj .nja //
Frequency Wave Element Shoe Index-Nose Length: / 3 Manufac:urer SenalNo (mhz) mode size anale dimension a
Search Unit i: N ARiseWic 9eIltl% 1.2. 7 .5 H E A E- lbrt" 45* l instrument status Disotav Search Unit 2: njp ufA afg w/,,e w/g w/4 ,w/4 RcicCC _
O Fin %
Sensitivity t/ 7.G dB CALIBRATION DATA: Callerauon Ilme Signal to Noise Rauo: w/4 Delay: # in Calibration Block Reference Block I^iU*I IO Beam Spread?'// 5 Page # ~4 Mi Filter 2 . 2,g'~mhz Senal No: UT.q Serial No:Livi7'-o/,*2. Amp 1. Control Accuracy Gate Start .1 C2.0 in Check: /
Tp:fom#ds
- Type: 3 Asi c. Sensitzvity Size: N/A Temp: (, f*/
Check-Check: delta db 80a/d 80%i40% 20 %
-o -12 +t 3 12
[ ,E",
Check:
Velocity . g 5tg in/gsec Thickness:s'.O in Acceptable 32 64 q sc> Wdiv Material: c g Check: Range % FSH 48 24 96 96 b***E.
Temp: (, rey Fulal:/ 7g "*
Ac:ual % FSH l 4D to 80198 [ph
- Refracted Angles Refracted Angles insatrnent Lineanty Calibration: Energy S SH (Signal 2 shall equal 50% of signal 1 +/- 5% f.s h.)
S.U.1: 95* S.U.1: 4 "L. Detector. Fte.)
Signal il 100 90 l 80( 70 60 l 50 40130420110
'^@ ~ d'/ A , Signal 2b yf t,eIf20 2r 2ol/f /c f Angle:4f / f.O in thick EXAMINATION DATA: Identification Ampi Sweep M. Path S.Dist (in) (in)
- ^" a
- 1. '/q "T" So 2. .D 15% l.1 3 Surf.Conditior:F/ APP 6D D ~
'L
- 2. Pz."T" c,o q.o 3.rB t. c cp rung Levet p Y.DAC .
3 gr,q 7 3 O (, O r, C, \ 3.4f Evaluation Level:At.L % DAC ro -
4 f40 f c. A 30 9,0 7.9tg g ,2/, r, q REF. Sensitivity %4.(e db * '
- 5. r/q T- 2. 5" 10.0 91 A- 914 Scan Sensitivity @ /* db
- 6. <;,o g g,m p, q ,g ,f,qo Exam Surface :h /ID 7' l l l ulk pH plA pih plA -
s l RESULTS:
3 I i l l
ISI Number ) Exammation Weld / Area PRCTiPOCT Ex. Volm C.Tmo Scan 1 Scan 2 Scan 31 Scan 41 Acet/Reit 62..oo r-o o 2. T%nto rn Me wre Lec c. su u. w,a//35'l/ z '/0 leo */. (, B*r p fLI por u n.z unz Acpv ei-oor-oo2 Lau e a_ saett. Lout. . to cc o e so* VWf~l/9/'Z- lede. (,g's unr user u tt uaI A c.er ax-car nc9 %,ca.e &nur -m hem Rs4o ewl/6/ 5 /GSf aco/. If,B'r uRI pla uti par AcFT ot ene olo <.pany 62ats m "Le Meno rust o /707- /72f I oai/. 'G B's w)4 pAI per u e:r_ Arc. pT' ,
i l
i l
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-o7 -oof-oo s Co Sc As '). Du e ,o Coane. caufw.
REMARKS - 02.-Oo f- oto Mo Sc.a o 1 Ou E To Come. Coppm .. /)
Exammer/M.tv. f64,4c o Date: #1-tl 'Vo Reviewer P. d M6, Date: /6 2/.f t on4_3fc4w Level: I[-
Exammer NlA Date: SCE Approval: ObocS vd Date: f 3 9 C Level. ANII Review- dM/Wh Date: /f/fN
. ..o
'. Lamberto MacGilI6T -
a T - mm I: sara;e Testing
- Engineer Cal. No._u/4Timeg >
Job. No. _ w /g lh ;
j Date a z z.o- 96 i I
, Pace . 'S of _ 8 :
[
REPORT OF ULTRASONIC BEAM SPREAD DETERMINATION i i
a Date:
/ 2 ~2. 0 - 96 Location: E44 ONopE6 [/wir Z j
Ca13bration Number: _
Ar)#
I 1 ,
3 i
~
l t 7RANSDUCER:
4 ,
i 90Z/// 4
! YAtt/Sosec $W6AR 2 . 'Z. .T" VS # ,
SIN Kfr. Type Freq. Angle ~
7 I j !
! i ,
j ;
MEASUREMENTS: -
i 2, . ,
! Leading Maximum Trailing. - '
j Dist Sweep Dist Sweep Dist Sweep 1 !
T/4 /.2.6 i 2.1 /. / s 2.o . 9 8(, _f.e I i 2T/4 2. c,9 yo z. so
- 9. , 2. s a
! 3T/4 2. s {
- 9. o J. 6. 2. 1. r9 6o 3. G 8 CG i . !
}
I J . I
^
1 4 SCHEMATIC REPRESENTATION: .
ILLUSTr.ATIVE 0:lLY 1 .
. . . . . .1.. . .. -
{
. if I l '
i
. ! . NOTES:
i
_ Trailing- - - -
Leading
- 1. }I Reflectors beam path. " moved" int I
- . . .... 1 . .l- . 2.-I Not all reflectors shown..
.
- I j j j :
.j j --
1 4 . .
i Q Maximum l-
< i
, (Figure 3 - Typical) ~
i n
, 4m., _ . - , , -- .-- _ . . - - - _ , _
~
SONGS ISI UT EXAMINATION REPORT Report No 29t,-ottor-o<<!
UNIT 2 Exam Date: ///2 2o. Q, '
Southern California Edison System: 'P 2R CWO/MO: % 03/99A ISI Zone No: o s' Contractor L m r 2V - P&ID. w/4 Corr: w/4 Procedure: SDZ3-xxv//-2.olo6 Rev: / Page 4 of 6 Fitid Change: N/A EQUIPMENT DATA: Temp Gauge:etys - N,/o Temp Probe:frys . 2 G S3 Search Umt Cable Manufacturer Brand /Mclel No Batch /Senal No RSO No Cahbration Matenal: 6 $
Couplant So~ortcM U'T!"'6 zc W z.r~' 90*!r N/A &SO Twe: k'6 -1 v/ j rz(,17 Size: ajg l 4
1*****WawsnrayS fsecM11~ 't20 7/20/ *N/A II No omowctors: $
Frequency Wave Element Shoe index-Nose Length: / 2 Manufacturer Serial No (mhz) mode size angle dimension Search Urut 1: //pgi So Aw., TOI///'f 2.7. I' 6#EAA / "y / (po * /" instrument Status Displav Search Unit 2: njg w/4 wjg At/s w/g y/4 44 Reject O Fl= %
Sensitivity S'O.(* dB Cancrauon inne CALIBRATION DATA: Signal to Noise Rado: p/4 pet,y. g ,
Reference Block Initial: /o/O Beam Spread?)'4s Page #Y Filter: 2 .2.f'~mhz Calibration Block Check:/fr/f~ Gate Start 1 13(, m Senal No: OT. q Senal No:Lrwf-o/,7. Ampl. Control Accuracy Check: g/f;
- l'
- Type: 3 A si c., Type: fe m#4 S Check- Sensitivitv 80a/d 80%l40% 20 %
Size: N/A Temp: G f */ Check: delta db 6 -12 +c +12 Thickness:s.O in Check: Acceptable 32 64 Check: Range % FSH 48 24 96 96 3 ***P2 I ' 'I("f" I"/d'.'
Material: C S, Temp: c, s-*p Final: / pg'O Actual % FSH e/o:'2.0 6 0 9 0 Damr 5g: t4co.n , "
Refracted Angles Refracted Angles Instnament Lmeanty Calibrauon- Energy S M (Sienal 2 sW.1 equal 50% of signal I +/- $% f.s.h.)
S.U.1: (,o
- S.U.1: (, c' .
bignal 1 100 90 80 70 60 50 40 30 20 10 Detector leW S.U.2: gj /4 S.U.2: gjg .
Mode: 9/ E Signal 2gb '// t>U1#2o 2r 20 /r /c 4~' Angle:(,o / s .O in t!uck EXAMINATION DATA: Identification Ampi Sweep M. Path S.Dist (m) (m) an Angk W '
g, sjq y- So 1.0 2.gf 7. .tp go __
Surf. Condition pL A pP6 D 7qy y y y s Reportmg Level: C'o % DAC 50 4, .o (, 3
- 3. % 'T- g ,g,g- 7,qg gg -x Evaluation Level:At.l. % DAC REF. Sensitivity ro.G db IO 3 Scan Sensitivity:614, db 6.sog bp4s g0 j.o ;*yN I33 5
(
IID ExamSurface:h 7' W^ uj A.
ulA w14 914 ! ! !
RESULTS: l
> s' 9 ISI Number l Exammauon Weld / Area PRCT POCT Ex.Vohr C.Tmp Scan 1 Scan 21 Scan 31 Scan 4 Acet/ Rett 31 -ocs3". co t. & rta n N r E Ao To lzxoEE CHEtt. to G L D /2W/3fd l oo'/- GPF M R.I p t:C lp4.I M Q.-I A c.P t" al- oof e o 3, f.edu E c. Le E t.t. Leet, . to 6L. O Cd 'TOO '/Y/d/ /YZO Ioo l (oE*F u 8.1 O ATIO AT P4as A c. FT' l
REMARKS ,/f Exammer:M.w. REW At.o Date: r2.. z.) 'i(, Reviewer EdC Date: /L 2i.74 ontag Level:II- SCE Approval; h . M cM yulab Date: $'2 3-9 b dl A-Examiner: Date:
Level. ANII Review- MddmMw W Date: ///B///s
/
~
Location _Lluir 2.
Lambart o MacGillo T. l Testing
- Engineer Cal. No. g Time,fg go, l Job. No. _ A>) A i 1
Date / Z ~2.o-96 pace S~ o f 8 REPDRT OF ULTRASONIC BEAM SPREAD DETERMINATION Date: / 2 '2.0 - 9 6 Location: $441 ^>o#46 Me/rr 2.
Calibration Number: A//4 '
l TRANSDUCER:
t 902*Hj lf Yggs some_. SMGg2 2 . '2. 5~ GO S/N Mfr. Type Freq. Angle' .
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MEASUREMENTS: "
Leading Maximum Trailing -
Dist Sweep Dist Sweep Dist Sweep T/4 2. . .f9 2./ 2.'/'7 7.o 2T/4 c. / g
/. B 7 - /. A ;
- v. t _ r,co 9. o v. 3 2. :3. 4 3T/4 3. g y g,, y v.yg c, . o 4.92. .s . 6
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,i SCHEMATIC REPRESENTATION:
ILLUSTr.ATIVE 0:lLY
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1 SONGS ISI UT EXAMINATION REPORT Report No. f?9c .o 9,q7 of.
UNIT 2 Exam Date: gz W ,
. . South rn Calif:niin Edison System: y,, r. . ,., m y CWO/MO: 96M i9c\ 5 ISI Zone No: no c; Contractor t._ M T- P&ID: e/M Corr: +/A Procedure: Sc'r", - x x v i t -201L Rev: I Field Change: M/W p,g, [g g EQUIPMENT DATA: Temp G' a uge: M .,- g (, i o Temp Probe: M 3 -2pl3
' Material: c.S Search Unit Cable Manufacturer Brand /Model No Batch /Senal No RSO No Calibration Couplant: SoNOTECH L'LT BAML E HM Mo-% Type: 7% -174 Size: N/A hstrument: ThNAMc rRIcs cpgy U- ct IC C'MO) - ZD/i'l No ofConnectors: o frequency Wave Element Shoe Index-Nose Length: [ g_'
Manufacturer Senal No (mhz) mode size angle dimension Search Unit t: HAR tSoN 8 C- W* */ L25 SHEAR i*t G o* ,8 Instrument Status Display Search Unit 2: N/A N /A N /A N /A N/A N/A N /A Reject: o%
]
CALIBRATION DATA: Calibration Tune Signal to Noise Ratio: N/A Calibration Block Reference Block Beam Spread? No Page # Filter 7_,25 mhz
[ Gate Start: /.7; 7 in Serial No: UT-4 Serial No: LM T-liC Check: Ampl. Control Accuracy Type: ScM PAS } Gate Width: d$t- in Type:13AS\c. Check- svg Sensitivity 80 % 80 % 40 % 20 %
a eve *2 o Yo Size: Nph Temp: 70" Check: delta db 12 +6 +12 Thickness: 8:3 in Check: ( Acceptable 32 64 Sup: /-
in/div Material: c 5 Check: /&5 Range % FSH 48 24 96 96 Temp: Jo , Final: 16 50 Actual % FSH 4o zo so eo MS**
Damping: 4 eojt Refracted Ancles Refracted Angles Instrument Lineanty Calibration: En (Signal 2 shall equal 50% of signal 1 +/ 5% f s.h.)
S.U.1: G:o S.U.1: 6O dignal 1 100 90 80 70 60 50 40 30 20 10 E j S.U.2: S.U.2: . Mode: pe '
Signal 2 Sc 4T 40 36 30 25 20 IC 10 6 Angle: co / 6' in thick EXAMINATION DATA: Identification Ampi Sweep M. Path S.Dist IC (in) (in)
Scan Angle: 6 o. ,t
- 1. k non @ J.o ?.S /G 237 6o Surf.cor.dition:FLAree p g a g g 7 1 Reporting Level: So % DAC
- 3. h t G H 3d
- co 4 G./ 7~g yf 7.@
Evaluation Level:pu_ % DAC 4
REF. Sensitivity ,$/.o db 4.10 NorCH do f,J q g, y, y
5 Scan Sensitivity G .c db 6 .L(
/ID Exam Surface : OD 7. \
RESULTS: l c
ISI Number 1 Exammation Weld / Area PRCT POCT Ex.Volm C.Tmp Scan 1 Scan 2 Scan 3l Scan 4 Acpt/Rejt ed -cM - o oq % rra Mmz tre Tn ?rne m H F:nb f150 IJ15~ leo 70 ' N 91 NE NPJ NR\ A rpT" cc -co5 - O t O '5PRAv 4DZ? L E TO T"O P H F" A T) /&T 10 20 l00 /(* N e. pe1 gas wi Am 02.- c es -coq REMARKS: 02-ooS-o i o guno 95c o9 y %, not: ove,rf3 To concc,NF Fl6, tcaug-ars O P AT I oN O N OF O V'NO M EZ.LG C){2Lb-Examiner //dkEt Date. runt' '
Reviewer EM C Date: ( 2-2/- N Level: ZT Examiner k ~2Z' Date: kJhe/4(, SCE Approval: b t4chduh- Date: I P.1'> -%
0 (/ Level: ANU Review: Mlh Date: /EM/86
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SONGS ISI UT EXAMINATION REPORT g,po,13,; gg, g,, q., l UNIT 2 Exam Date: ,z tcyg
,, Southern Ctlifarnia Edison System:
CWO/MO: cf(co 3 l cgcl 3 Fers.m q ISI Zone No: noq Contractor: L M T- P&ID: ,/s. Corr: w/u Procedure: 5&L3 XX V H - zo.5 2.Rev: o Tt N 0-2.
Field Change: #N 88* ! I d.)-
EQUIP 31ENT DATA: Temp Gauge: M 2, 1& ro Temp Probe: H 3. n 9 3 Manufacturer Brand /Model No Batch /Ser : Matenal: c5 Search Unit Cable TSO No Cahbration Couplant: sono rec-rt mFA%LE W2 W N/A M6 Type: %- ! M Size: #N//\
Instrument: PANAM crgsc5 gporg n 3 zc,e p4c. . . N/A 2M7 No ofConnectors: cs Irequency ' Wave Element Shoe Index-Nose Lengtk gg*
Manafacturer Serial No (mhz) mode size angle dimension Won l
Search Unit 1: HA RisoNi C 2.z5 5 s e A g. !/1 co- ,6" Instrument Status Displav I Search Unit 2: 8 /A yfn a /^ w ja s/m uj3 g/, Reject: o%
CALIBRATION DATA: Caitorauon ilme Signal to Noise Ratio: N/A ta Calibration Block Reference Block Beam Spread? y Page # 3 Filter 2. 2.5 mhz Serial No: u T - 4 Serial No: t MT- 1 i o Check- Ampl. Control Accuracy Gate Start: i2/ in Type: Basic. Type: FoM pas Check:
- U Sensitivity 80 % 80 % 40 % 20 %
Temp: 77 a e %
Size: N/A Check: delta db -6 -12 +6 +12
'Diickness: 6 in Check: $ # ***
Acceptable 32 64 Matenal: c 5 Check: //4/5 Range % FSH 48 24 96 96 Sweep - in/div Temp: 7o Final: nei Actual % FSH no ze to so
- / c psec Refracted Angles Damping: qc,ojt.
Refracted Angles Instn: ment Lincanty Calibration:
(Sicnal 2 shall equal 50% of signal 1 +/- 5% f.s.h.) K S.U.1: 6 o* S.U.1: Co. Signal 1 100 90 80 70 60 50 40 30 20 10 -
S.U.2: N/^ S.U.2: N/A . Mode: PL-Signal 2 Sc 45 40 35 50 25 2c 15 w 5 Angle:C o* / 5 in thick EXASUNATION DATA: Identification Ampi Sweep M Path S st 10 Scan Angle: 00' g,,, y 60 Surf. Condition: FLAPPG P 2h l,o M
p.gf p, p 7
\
Reporting level:AL L % DAC 3 ef, M a Si 4'75' g \1 Evaluation Level: 2C'% DAC gg ,y A 77y gg, g g 4g5 ,g g, g. , ,jg \
REF. Sensitivity- db 5 fat Scan Sensitivit). db 6.4 0 t*cT( H M
/0 (,6 da8 ,dat h Exam Surface : OD /ID t./g 9.57 gg 'ac j 7 (b,niws J5 ,& p.a y j,4/9 N
RESULTS: l c)
ISI Number l Exammation Weld / Area PRCT POCT Ex.Volm C.Tmp Scan 1 Scan 2 Scan 31 Scan 4 Acpt/ReJt c ?_-cM -c (4 < orAG Merz2LE iMac-E sAhlug 11 LS~ fivi )oo ~7 '/* fi/A NLI N/A N /A A C P T" 0 2 -c 0 5 - 0t5' S p pM Mo 2.2LE N ucp. MA mo s /03o /050 mn 7F* NAL N/A N/n N/A A C.# T-REMARKS ,h Examiner "
/ M&Mri Date: /g/t<>/f%, Reviewer' f' 7 W~ Date: I'l - 2 I-M Level E Examiner h M 2 Date: 10/de/9 4 SCE Approval: AN. EtIiw d L Date: Ild 3'9 b f l Level: ANII Review- MIt.ra%A Date: /f/f#'f6 i
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RepiTe m..owur-a oso
Lamberte MacGill6T ' ' " " '~~ "'
T x:yae;g
-m Testing
- Engineer Cal. No. $ 61me g N '
lyt Job. No. _ w /n Date /,2 /,2 0 / 9 6 Pace 3 of 8 REPORT OF ULTRASONIC BEAM SPREAD DETERMIFATION Datt:
ld/c?d/96 Location: Co UTA /d"1 M/ I Calibration Number: @-oog - C/V -
. t TRANSOUCER: ,
I RZ HCL,cq ((ummf, Sjug ),2( &c' SIN Mfr. Type Freq. Angle' ,
I MEASUREMENTS:
- Leading Maximum Trailing
- Dist Sweep Dist Sweep Dist Sweep T/4 p.47g /, / A&t10 /. c) /. 9 4'r 2T/4
.9 ;
xzo og y,7s J.g 3, 9 /, 9 3T/4 y ff 3,7 ,7 4
- 7. qc, c.,6 9 ao ,{
I l
SCHEMATIC REPRESENTATION:
I ILLUSTI'ATIVE 0:lLY
. l .
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. .. NOTES: 1. Reflectors " moved" into i Leading beam path.
Trailing- - - - - - - - - I 2.*j'flot all reflectors shown..
,1 , ,
l
....,l.
, y ua,1 om i ...
, (Figure 3 - Typical) ' .
1 l
_ SONGS ISI UT EXAMINATION REPORT g,portso [$5{,,
- ~
- UNIT 2
., Southern California Edison Exam Date: _ / / /2 - 2/-96 System: _P;;r p CWO/MO: 9(oo 3144 3oco ISI Zone No: _or l Contractor L fWT ; roc.. P&ID: N/A _ Corr:g l Procedure: So23 ryi/r/- lo.5'fRev: 2. '
Field Change: ^1/4 p p EQUIPMENT DATA: Temp Gauge:et:3-/6/o Temp Probe: m3 2.G,93 Manufacturer Brand /Model No Batch /Senal No RSO No Calibration Material % hch M caw Couplant So Mar Ee,a Ut.TNE4.E 9 9 2.C lotlo-9f N/A M I" 2- Z4,- 9 'f Type: RG -ly l Size: t~2 Instnnent Page m grgges gpec.w 3E 9 2.c6640% MIA // f ""*** '8 d l f requency Wave Element Shoe Index-Nose Lengi g2,4 Manufacturer Senal No (mhz) mode size angle dimension Search Umt 1: M66450NICS NID '2 . R, L 2(.ts/.*')95~ ..S Instrument status Displav Search Unit 2: wl 4 ulA ulA p)A p)4 N l Ar g)g Reject: oFF %
CALIBRATION DATA: Calibratton fune Signal to Noise Ratio: I o '. l 9e Calibration Block Reference Block Initial: 12.) f~ Beam Spread? N)8r Page # pl A Filter. 2.7.- ( mhz Serial No: UT- l(p Serial No: t.mT.o 3'i. Chec Ampi. Control Accuracy Gate SM ,7.% 3 in Type: beA.s
- I" Type:P, p E. S E.6 Size: l 2. " Temp: 4gop Check:
Check:
Sensitivity delta db 80 % 80 % 40% 20 %
12 +c +12 f [ '
Thickness:).2 5"m Check' Acceptable 32 64 " '##
Material: G S Check: Range % FSH 48 24 96 96 SwN . 2.co in/div Temp 4 g *p Final: l3)f Actual % FSH . 9o to 901 BoI 0 "**
Damping: go ./t.
Refracted Angles Refracted Angles Instnament Lineanty Calibration' Energy- Am i4-(Signal 2 su qual 50% of signal 1 +/- 5% f.s.h.)
S U.1: (4f' S.U.1: 8-\ f """ '
S.U.2:
914 S U.2: p}4 Mode: c:o Al-Signal 2 ro yf yo as- So 2r 2o /r /o I Angle:9 f */l.1("Lin thick EXAMINATION DATA: Identification Amp! Sweep M. Path S.Dist Scan Ang!c. 9 5
- l. V9T boa 20 .18) .i_03 i Surf. Condition: SuFF6b 2. % T' GO'/- 90 *4s 2.
- f 31 88 "'-
Reportmg Level: 6"o % DAC ,
2.
Evaluation Level: ALL % DAC I* ' *b REF. Sensitivity C'6.1.db
. .0 1. M B 32.o D -
Scan Sensitivity:(,2. Ldb y Y "IA MIA Exam Surface :h /ID 7. gg g g RESULTS: l 1 2- 3 % f C, '+ 3 %
ISI Number ) Exanunation Weld / Area PRCT POCT Ex.Volnic.Tmp Scan 1 Scan 2 Scan 3! Scan 4 Aept/Reit 02 -Oo s-O'M h R.c E Nome v> Swr Ewo ws LD 12.30 1302, loo */, if% M LE u str p ct.I p e_r A.FT-
- No M NoTc.tk 04 CM. G uf soc bc.c .
REMARKS: p Exammer: M.c.d. G N A.D Date: r2. -7 t-% Reviewer: P. J. C Date: 11-24-$ 6
/mtoW Level: II SCE Approval: h MtObirs, Date: Id cl 3 S b Examiner: + ) A- Date: s 1 A.'
Level. ANII Review- /8AdmeArrt _ Date: /2/ff/f#
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.M. SONGS ISI PT Examination Report
., :WC=y 14
,A UNIT 2 g,,,,e g; qqg.o93 pp.ggg :
Southern California Edison Exam Date: g/ 70/ 9i CWO/MO # 4L o b l49 3 * " "
Contractor: L m *T 'T~ea-t Page i or i Procedure # be 1-b M\UI - 20$ 8 Rev. O Field Change # d I p.--
System: fEx PGID: Qlb- Coor; th Material: 55 Thick: r3l A Size: als- in alt- Surf. Condi tion : ]/es.,o . s MTG Type Batch # Pso # Pre-Dry /Dwelli,ma Cleaner: 'MG"'Edi SEG-49 9 S Fl i Z P O923 90 6 Penetrant: m A G .n V\ a s S VL. \h)$ 7 L r4 o 6 [ L V 0LL C G /o Developer: mao-im Sko-67 9 3 40 3t SK 60 332: 7 Temp Guage: Hs. %qt Cal Due: Sc / 5 / 91 Ten:o Probe: n s 2(,C s** Cal Due: d/ ( /G 7 Blk Iqt S/N: OlA Blk lgt mtr S/N: t3la Blk lgt Qual Tw=: QQ Cleaner Method: 9lg ] 990 Ggg App .Me thod; n asH-Sketch (Y or N) . (O Sketch Page No: U\g ISZ Nu=1ber Exam Area Descript1oc Con:p . Weld Accep t/
Results Tm. Me 0 2- st C- C $1 S: W m 't.\ s c UM> '76 " F cue Ur1 A cem-f I
Q L. T/f%ni yph Examiner 1 Signature f.) Level f Examiner 2 Signature Level Level III Ohp.
Signature Date S T Approval Date Resule Codes: NI - No Indications M NndKtbtN p 9 ( l NRI = No RecordableReportabic Indications ANII Reviev Date RI - Reportable Indications N/A = Not Applicablc to this examination g
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