ML20203D898

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Rev 0 to TR-PENG-042, Test Rept for Mnsa Hydrostatic & Thermal Cycle Tests
ML20203D898
Person / Time
Site: San Onofre  Southern California Edison icon.png
Issue date: 07/03/1997
From: Haslinger K, Leonbruni P, Rossano P
ABB COMBUSTION ENGINEERING NUCLEAR FUEL (FORMERLY
To:
Shared Package
ML19317C790 List:
References
SO23-411-57-16, TR-PENG-042, TR-PENG-042-R00, TR-PENG-42, TR-PENG-42-R, NUDOCS 9712160328
Download: ML20203D898 (61)


Text

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4 Ref. Test Request TS070A ABB/ COMBUSTION ENGINEERING Project No. 2007241 PRIMARY SYSTEMS S*ons - W/- 57-/6 eo TEST REPORT FOR MNSA HYDROSTATIC AND THERMAL CYCLE TEhTS Prw sy . Due:

mfd F. V. h, Engineer Teming services RECENEDCDM AUG 0 41997 nevww.d nr. UA(- #d1[i Dae:

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K. H. Hostinger, Supervisor Testing Services A,,,oved or (A4 4 P. M Mmeger y ec D.ie 7/3/r7 Pnmary Systenu The tests descr2ed in this report are accepend as meeting the objectins and instruction in the referenced test request and teet procedives.

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.c v. =ve ,=n=.c.no. = vun 9712160328 971212 C 1997 Combustion Engincecting,Inc.,

PDR ADOCK 05000361 All Rights Resencd.

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Ret. Test Request TS070A ABS / COMBUSTION EMG!NEERING Propem Nu 2007241 PRBEARY SYSTEMS i RECORD OF REVISIONS NUMBER DATE PAGES PREPARED BY APPROVALS DMOLVED 00 07/03/97 AD F.V,Rassano K. H. Pastinger P. Leonsruni K. v. Marsona l

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TR PENG-042, Rev. 00 Page 2 of17

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Ref. Test Ragwat T5070A ABB/ COMBUSTION ENGINEERING Project No. 2007241 PRIMARY SYSTEMS TABLE OF CONTENTS SECTION DESCRIPTION PAGE NO.

1.0 INTRODUCTION

4 2.0 OBJECTIVE 4 3.0

SUMMARY

4 4.0 TEST APPARATUS 4 4.1 Autoclaw 5 4.2 SealA M = $

4.3 Test Measurement Equipment S 5.0 TEST SETUP 5 6.0 PERPORMANCE OF THE TEFT 6 6_1 Hydressatic Test 7 6.2 Thermal Cycle Test 8 7.0 POST TEST D SPECTIOt1 AND DATA REDUCTION 9 8.0 DOCUMENTATION AND QUALTTY ASSURANCE REQUIREMENTS 9 9.0 REPERENCES 10 LISTOF FIGURES FIGURE NUMBER TITLE PAGE NO 1 TEST FACHJTY SCHEMATIC 11 2 SKETCH OF PRESSURIZER BOITOM HEAD SEAL ARRANGEMENT 12 3 SKETCH OF HOT LEG RTD NOT2LE SEAL ARRANGEMENT 13 4 PHOTOGRAPH OF PRESSURIZER BOITW SEAL 14 5 PHOTOGRAPH OF HOT LEG RTD NOZZLE SEAL 15 LIST OF TABLES TABLE NUMBER TITLE PAGE NO.

I LIST OF TESTINSTRUMENTS 16 ATTACHMENT Design RelatedTeattag Checkhst Page 17 LIST OF APPENDICES APPENDIX NO TITLE PAGES.

A HOT LEG RTD DATA SHEETS AND CHARTS Al A17 B PRESSURIZER BOITOM NMAR DATA SHEETS AND CHARTS Bl B16 C CALIBRATION CERTIFICATIONS AND DATA SHEETS Cl Cl1 TR-PENG-N2, Rev,00 Page 3 of17

I Ref. Test Request TS070A ABB/ COMBUSTION ENCIMEERING Project No. 2007241 PRIMARY SYSTEMS

1.0 INTRODUCTION

The Structcral Integrity and Testing Group (TS) of CE Nuclear Operatious (CENO) was requessed, via Reference 9.1, to verify the integrity of the MNSA (Mechanical Non.le Seal AssemWy) seal clamp assemWies for Field Services, Mechanical Engineering,(FSME). The test requirements are contained in References 9.1 and 9.2. Only the hydrostatic test and thermal cycle test are covered by this procedure This report presents the objectives, presents a description of the test hardware, outilnes the test procedures, presents the test results, and lists the documentation requuements for the test Copies of data sheets are contained in the appendices of this report.

Per References 9,1 and 9.11, Quality Assurance (GA) requirements for Design Veri 5 cation (Section 3.6 of Reference 9.3) were applicable to this test program.

2.9 OBJECTIVE The obpetive of this test was to quahfy one MNSA seal clamp for an instrument nozzle located at the bottom of a PWR pressurizer and one MNSA seal c! amp for a Hot Leg RTD nozzle Specific aquirements were to assemble the seal clamps, perform a room temperature hydrostatic test c(each assemWy, perform a thermal cycle test (each test consisting of three cycles) of each assembly, and to complete the test documentation with a test report.

3.0

SUMMARY

The qualification testing of the MNSA seals was performed from June 10,1997 through June 17,1997, using the autoclaves located in Buddtag 5 of ABB/CENO's test facilities. Both esat assemWies were subjected to hydrostatic testing at 3,175 psig,150 Psig and to a thermal cycle test from room temperature up to 650 'F,110 'F, and 2,500 Psig,150 Psig, The emel assemblies were then Ammanamhl=4 and examined for any ind6 canons that boric acid bad leeked past the seats. There were no signs c(boric acid leakage found during the post test exammmeion and the seal asseanies are considered to have successfully completed this quah5carian test.

4.0 TEST APPARATUS The test apparatus consisted of the following components:

- Autoclaves capable of operatics at up 2,800 Psig at 650*F.

- Instruments to enomtoe and record the test parameters.

. Mock-ups of the NSSS pressure bouadories and the MNSA clamp seal assemblies.

TR-PENG-042, Rev. 00 Page 4 of 17

Rd Test Raquest T8070A ABS /CODEBUSTIOM ENGDIEERING Psepect No. 2007141 PRIMARY E(STERES 4

4.1 Andeclave .

The assoclave is a vessel cepotse of masatsuuss high tempeness, high pressum water. The Struccmal letsytty and Testing Group of ABS /CENO has aswral of these autoclaves. They are

! capable of using typisW NS$$ Mry and obtalaims primary system temperatures and paseures. Ausschwes SA and 6A were used hr this test These are 5' inside duunster by 36' long auenclawee damir=ad to operate at up to 2,800 Paig at 650"F. Higher operatsas presemos are allomette at loner tempersemes The hydrostatic test at 3,175 Puig mes pertermed at room esmperanos ami mes withis the operating capabihty of these autoclaves. A schematic of the autoclave arrampment, for the thermal cycle test, is shown in Figme 1. Additional description

, of the autoclave teoshtnes is contained la Rohronos 9.4 41.EAtl.eassaibhas PSME provuled two inock-ups of the NSSS preseme boundary la place of the normal air @

head. They also peonded all MNSA clamp seal P These items are described by Radorences 9.6,9,7, and 9.8. No special tools were aseded for the assembly and diana ==ady of the MNSA cisaps Caldmned tonym wmaches wme used to meet de rapamunees of Rdemace 9.10.

I 4.3 Tant Maamaraneant 4 P aipment l

Table 1 contains a list of test instm==ana The puesmo recorder and the thor =r vagd* recorthr were part of the ausaclave room ihrnheima The p essure reconLrs men 24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> cercular chart devices The temperamore reconfer was a continuous seulti channel atrip chart recorder Calibrosed ther=arvagdas mese used to record the temperasmo of the meter la the asocime.

These bestrusseats were calibnsed and the calibation necente retained la acconimace with Ralerance 9.5. TS provids lcalibrated torque wmaches for the assembly of the MNSA claraps Copies of calibracon does sheets are ==ad in Appenda C.

5.9 TEST SETilP The soeup of the ausocieve was the responsibility of TS. The general arrangement of the autocisw was as shown in Figure 1. The water used was planned to be denumeraband meter for the hydrostanc tests and torated weser (=arai ny 2,200 ppm beric acid in DI meter) der the thermal cycle tems. Homover, so save some schedsle time, the boric acid solution was also used for two of the hydrostsee esens on the Hot lag RTD nossle seal and both of the hythostatic tests on the becom assale seal The lastrucuens for the assembly of the MNSA seal clamps were prended by PSME in Reference 9.10.

All of the assemb.'y of the osal composants were performed under the shrecuan of FSME personnel.

TR.PENG 042 Rev. 00 Page 5 of17

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Exceptsons to Redweece 9.10 were noted on a copy of the redwence and a listed hers For the Hot Leg E1D MNSA, the test assenddy started at Session 7.1.5 of Redsrence 9.10. The fbliowing secnon munders are boat Refuence 9.10-4 Greian 7.2.3: It mes necessary to liA the RTD nouzie to tamall the compresson collar.

Section 7.2.9: The bohs were torquod to 35 A lb. to set the seal, then loosened and retorquod to l

30 A-lb.

i bre==7.2.14: It mes not necessary to bond the washer tabs due to the short &sration of this test -

, prograsa and the absence of signifkant vibration.

I 1

i For the Bottoni Pressuriser MNSA, the test assenddy started meth Section 6.1.4 cf Reference 9.10. The l followies section numbers are Beni Redwooce 9,10-l Section 6.2.9: It mes necessary to redmos the diameter of the shoukler bolt Deat 0.760" to 0.740" for one inch above the threads in onier to St into the holes in the test mock-up.

Sectica 6.2.7: It was necessary to aquet the lower Songs using the 1/2 inch hea bohs for ahansneat before torquing the shoulder scsons to 10 A-Ib.

Section 6.2.8: The cosapression couer required :-- ~ ; to increase the inside A=-mar la the upper region. A 0.050 inch thick shiat was also inanti=8 between the Gradual snel and the compressica collar.

Section 6.2.20: It mes not necessary to bead the washer taba due to the short dursion d this test progrant and the absence of signs 6 cant vibrahon.

Le PERFORMAMM OF TIIE TEST All testing mes perforsned by qualisant personnel, or persons working under the derection of qualined perunamal, per Redmence 9.9. The follessag; - = requissansats more the same for each of the two

,_ MNSA seal clasups tossed. The aa=Taamat being anseed mes identaned on the desa sheets used. There were no serial numbers br any of the test coraponents.

The general operassen guidehnen for succeleve operation, given in Redwenos 9.4, were fouemed for the set-up of the autocieve Prior to the MNSA seal testing, all Atting ==- were checked, to the extent Possible, to veri $ that they were not likely to provide a leakage path during the test.

TR-PENG 042, Rev. 00 Page 6 of17 i

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Ref. Test Request T5070A AB5/COMBUSTICM ENGDGIRDIG Pngeet No. 2007241 PRIMARY SYSTEMB All mesed parts and enel sufhes metal parts were clean and et toe. The east clamps were asserabled per

, instruccoes supphed by PSME Sonne sminer Z- -  : more required to time asserably procedores.

These asqjustinente more recorded onto a copy of the assembly procedese and omeo Desa Sheet 1. Copies of data sheets are comeninari is the appendices to this report. The data hr the Hot lag RTD seal are contained in Appendut A and the dets for the presewiaer benous seal are contehmed in Appendtx B.

6.1 HvihastancTest For this test phase, the rupture disk mes renoved Desa each autoclave and the ===ulasane were isoleesd to,a the autoclaws with valves Four trial were perdbrmed on the Hot lag RTD norale and two trials more performed on the pronounser bomeen nasale The hydrostanc pressure requirement see 3,175, t 50 Puig, at armbeant teenperature. The pressure should not decay by snore then 50 Puig if any decay of more than 50 Puis con not be attnbuesd to leakage Dom other i then the test emet, the test would have been considered a hilure.

6.1.1 Hot lag Meck-up Por the initial two test trials the autoclave was Siled with plain d-u==rahand meter.

l The test assembly mes vented at the top to allow games to secepe tom the autoclave and l esal ressons. The oyennen was samlad aAer it mes Alled and vented.

l l The Stet test had a leakage rate of about 150 Psi over 19 ininutes The pressure mes rolessed and the autoclave head set was reserquod to a lugher tonyse value,120 A lb.

The duration of the second test was 16 adauses, and the pressest decay mes 15 Psi, within the arr=g*=hl= limits. Fouomeng the second trial, which mes imanally comedered

==a==sist, the autoclave was druned and reGlied with banc acid solubon, in l_

l properation hr the thennal cycle tests.

During the papernhoe ihr the thennal cycle test, sons masene mes hund in the esel

! region. AAer sons discuamon,it mes decided to recheck the tightness of the esel assembly and to repeat the hydrostanc test since there ses the possibility that the moisture was due to a leek that had not been detected ibuowing the second hydroswic tests. One 1/2" bolt mes ibund to be less that the 30 A-Ib. torque that was initially applied. All of the 1/2 inch bolts were initially retigbeesec' to 35 A-lb. to set the seni, laa====d and retorquod to 30 A-Ib The hydrosmitic test was reposeed using the boric acid solution in the autoclave. This third test lasted 29 mimaan, and the decay was 50 Psi. While this mes withis the are=g*=hl= limits, is was doculed to retorque the autoclave head and repeat the test fbr a longer duration A fourth test was peribnned, while the pressee ses mamtained fbe an extended penod, of 3 hours3.472222e-5 days <br />8.333333e-4 hours <br />4.960317e-6 weeks <br />1.1415e-6 months <br />. Owr this 3 hour3.472222e-5 days <br />8.333333e-4 hours <br />4.960317e-6 weeks <br />1.1415e-6 months <br /> period, there was a 100 Psig decay in pressure, but no signs TR PENG-042, Rev. 00 Page 7 of17 L

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Ref. Test Request TS070A ABB/ COMBUSTION ENGINEE3 TING , Preyect No. 2007241 PRIMARY SYSTR3EB dieslage teen the seal ares. Thw seal interisce was checied perio4cally, with strips of paper slipped lato the reeck-up, betwesa the lower tienge and the auencisw head No traces of mumanime were foemd and the test mes considered successtil (Note that the MNSA was newt M adher the init al assembly i prior to the Stet hydrostene test and completing thermal cycle test).

A copy of Data Sheet 2 mes completed ibt each hydreetanc test trial. Copese dthese dua shesis and of the presem conin chart are a====ad la Appen&x A.

61.2 Bonom Preemmiser MNSb

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  • - To saw some program test tiam, it mes deceded to perfbrm this hydrcetanc test with the boric acid anheian required for the thenant cycle test. The Bret hydrostene test anempt delled at 1,600 Psi. De eyesen wasa======h8=d and it appeared that the Ondeu seal ring was not =maa=tly : ..

FSME decided to make some =aaernhana to the seal compreemos coller and to instaB a 0.0$0 inch thick eine between the compreessos collar and the Grafal see: rut The F seat mes r======ht-d with a new Grafed seal ring and the imedifkd a==pa==* A hydrostanc test wee perfonned at 3,175 Peig, wkh a dersboa of 26 minuass, dunag which the pressure decay mes less than 50 Psi. The cowices between presseriner mock-up and anel loner Sange were checked he signs of moueme, and none was found.

A copy of Data Sheet 2 mes ar==ri=*=d for each test. The test hantuere was then prepared for the thermal cycle test. Copies of the desa atmots and af the pressure recorder charte are cumtained in the Appendix B of this report i

6.2 Thermal Cycle Test Dis test was perennand on each asseatbly ibliowlag successed aa-paaeia= of the hydrostanc test.

Bach maocian contemed the 2,200 PPM boric acid solmion tom the prwous hy60stene tests.

About 500 sulkhters of nahma= woes drained to a each eyeese to allow an initial air podet at

the top of each autocieve. The repene disk mes instaned, along with wat lines, and mar ==uimmar lines. The acce==it=aar was procharged with artressa gas.

All heat-up and cool down naes were in accontence with the operating guadshnes, Reference 9.4.

Heat-up of the ameoclaw mes limited to 1507/bour. Each autoclaw mes venend honn the top dunas the Erst theneal cycle at between 2507 and 300T to reinovo oxygse from the system.

A total of three (3) ti.ormal cycles more required for each seal assembly A thermal cycle mes de6ned as hashas the autoclaw hom aminent (less than 2007) to 6507, t 10T, and TR PENG-042, Rev. 00 Page 8 of17 4

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Pat Test RequestT5070A ABS / COMBUSTION ENGINEERING Ptepest No. 200734l j PRIMARY I4.'8TDIS I

eJeablishing a presome of 1,500, t $0, pas, and thee allowing the systeen to cool to less than l 200'F. Theelevened ,_ a had to be held for at least 60 missees. The Sist cycee started hem reose tempereews. llie raneinleg cycles started toen where the ameoclaw cooled owenight.

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Penome smala- mes not a relishle muhed to 6desdey leaksee while het. Thmesme, visuel i

esaminadens more performed. A mirror was need to leek der any steem udsps. (Note: leakage been lesseises asher thee the test snel elamp would est how invenidened the test if the lategrity of  !

the test snel saidd how been dessesserated.) Fathermore, resideal depeelts of boric acid outande l of the seal sney aise how been indussicas of a leek There more no e6 saved leelis hem sider of the test components dering any of the cycles.

i A copy ofI'ata Sheet 3 was completed for seek assembly for each thermal cycle. Capses of the Het 1.4g RTD MNSA data sheses and recorder charte are ana* Mad in Aggiendis A. Copies of the pressuriser bottoen nessie h038A data sheses sad recorder eherte me contained in Appendia B.

7.0 POST TEST IMSpECTION AftO DATA REDUCTION 1

I

At the conclusion of the test, the esel clamps were laapacted, chasseeabled and esaadme L PSME  ;

procedures more fellemed. R_r of FSME were present for the dunesseddy. All seal boundary more ===l==8 to desensiae if any heric acid sehmen leaked posAie snel inserteses There more no rises of her6: acid crystals ousalde of the seal beendary fenned by the C 1deil sosi for either assembly.

Therefore, the seal speciseoas have met the acceptance empusessels ofItadorence 9.1.

8.0 DOCUMENTATAOM AND QUALITY ASSURANCE REQUIRERRENTS Quenny Asemanes, as Desism venseensa, mes requimd air this preeress per Reaerence 9.t. The l regarements were a test precedere, sostrolled lastrements, and a test repc't as speedled in QP 3.6 of QpM 101. Itadsremos 9.3.

This report document pressess a esecription of the test, reports tipi test osmronsnest asia. nias refonnoes to supporting dese, and pnmdes a list ofinserwooses used. Copies of data sheses. recorder charts, and calibrahon data sheets are leoluded in the appendices of this test report. Trap ==i- of any test recnnis to Quebty Reconis and/or SCE is the respannihilit y of tie Cogelseet Engansering Group,  ;

rsMs.

1

The ,leta and dn==aetesion resention period will be Sw (S) years anor isees of thi. .>st report. The ensiaal copies of these decaments will be retained in the TS Oroup Sles for that perio& Copies of the test ,

procahire end test report will be sent to the Cognisant Engineer, TR PENO-042, Rev. 00 Page 9 of 17 t

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Rd Test Request T8070A ABS / COMBUSTION ENGINEERDIG Pngest No,2007241 PRIMARY SYSTEMB Caltretka ches Air these leetnumente controlled por 'eadwence 9.$, will be stored per the requirements W l Refwence9.5. l 7

I f.9 REFERENCES l t

9.1 Test Request T8070A, Sappieermes 00 and 01. I 9.2 5 NOMB Wm 0007, Rev. 00, Test Itageiseeneses der the Sea Onefro MNSA Clamps for  :

Pressurtser lasinament Nessies and RTD Het Lag Nameles.

9.3 QPM 101, Revision 01.  !

9,4 00000 PENO 006, Rev. 00, Autoclave Opereeing Guidelines.

1 9.5 MISC-PENO IPQM07, Asv. 01, Qselity negram Men for Begineering Operations Centrol of MeasuringandTest Equipment.

, 9.6 Dnndag T 48A 128,005, Rev. 02, MNSA Aussolow Test Phtures.

9.7 Drawing E MNS A 228,006, Rev. 01, Pressariest level Autodrs Assy.

I 98 Draw 6ag E-MN8A 228,0n7, Rev. 01, Het 14 RTD Aaleshwe Assy.

9.9 Imeer OlBoe Mesmo PENO 96 501, Asesiement dTest Personnel Certtoosses for 1997.

9.10 53 NOME-EP 0124, Rey,00, Enginsenes Procedre tir the lasaalladan dahe M=ah==4e=1 Nessie Seal Assenheios Air SONOS Unit 3.

,i 9.11 PP 2007241, Rev. 00, Pruiect Pism for MNS A Clamp Analyse and Testics TR-NNG-042, Rey, 00 PaSe 10 d 17 r

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O msmang utt aufnaAm AsarumLT 2 TopPlate 7 Split Iacking 11 Hex Hd Cap Screw,short 3 Upper Flange 8 Tie Rod 12 Retaner Washer (1/2")

4 LomerFlange' 9 Hex Nut 13 Hex Hd Cap Screw,long 3 CosopressionCollar 10 Retainer Washer (3/8") 15 Spacer 6 PackingRetainer 16 ProesureLevel Autoclave Test Fixturg Figure 2. Sketch of Fr :eBonosoHeadSeal Arrangensent TR PENG.042, Rev. 00 Pese 12 of17

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@ HOT LEC RfD AUTOCLAVE ASSEMBLY 2 T tp Plane 8 Tie Red 3 UpperFlange 9 Hex Nut 4 Leer Flange 10 Retainer Wa'her(3/8")

5 Compression Collar 11 Han HdCapScrm 6 PeckingRing 12 Ps'.ainer Washer (!12")

7 Split Packing 13 lloti.esRTD AmoctaveFixture Figure 3. Sketch of Het lag RTD NoaJe Seal Arrangement TR-PENO-042, Rev. 00 Page 13 of 17

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Ref. Test Request T5070A ABS /COMSU$ TION E.NGINE.ERING Pnpoct No[*M7241 PRIMARY SYSTRAIS Table I  ;

List ofTestlastrussents Systern Pressure:

lt-wll circular recorder. Honeywell circular recorder.

Alsached to Autoclave 3 A. Attached to Autoclaw 6A.

Laborneory id==*de=*aam L963. Laborotory W E964.

Model Y702Cl(P3>134-000 2274. Model Y702Cl(P3>134 000 2274.

Calibrated range 0 3$00 Pet Calbrseed range 0 3500 Pe4 Calibrated 06/02/97 and due 12'J2/97. Caubrated 06/02/97 and due 12/02/97.

System Temperature: Yokasswa strip chart recorder.

Model HR 1300.

Calibrated range 010004.

Calibrated 03/13/97 and due 09/13/97 Lderseory idanaiscusion CL 0142.

Temperasure Someers Proposes lac. Th= ,' . SST =h==aw Type J.

Attached to Auseeleve $A. Atisched to Autoclave 6A.

Calibrated Range 1001 to 7007. Caubrated Range 1007 to 7007.

Calibrated 95/0&96 and due 12/13/97.* Caltruesd 0$/07/96 and due 12/1W97.*

!aboronary id== eda =*ian CL 1018. Laboratoryid==ede=elaa CL 1008.

  • The TCe used were TCs that had been previondy cabbrated and esored for ibeure use. Per Rollerence 9.5. the ,

caltrabon period con be extended br tids type of annaar br the nonnal calibrahon pened hilowung Aret use. This test mes the Aret use of these devices. Both TCs more calibration chedad 0&l9/97 and found to meet the accuracy requirements ofi 57.

Torque Wrenches: Preen Range: 0 $ in Ib. Range: 0150 A Ib Cahbrated 04/l&97 and due 0&l&98. Caubnned 05/20/97 and due 1I/20/97.

IJ6araeory id==ede= eden: ME 25. f_ ' .so.yidentdhation: CL 1031.

Copies of the caubration data sheets for the abon instruments are contained in Appenduc C.

1 TR PENG 042, Rev. 00 Page 16 of 17

Raf. Test Request T5070A AhB/COMMU8 TION EMGENERJt!NG htyoct Na 2007241 l PRIMARY SYSTEMS i  !

l Design 4taleted Tesdas CheeWht TFAT REPORT Document T6tle: Test Repeet Per MNSA Hydrostede and Thorinal Cycle Tests Decesseet Number: TR-PENC442 Revision: 00 Yes N/A 1 is the test purpose stated? @

2 Are the test procedureslined? S 3 Are the test rosakslisted? d i.

4 Is the test reques domm number included on the test report cover page? $

$ Has the test report been signed and dated by the author? S 6 Has prm4mion been innde %r approval by the inanager of the testing $

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7 Has provision boss innde for a maem ofacosptance by the cosalman: T Engineer 7 co==ent./me rks:

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Ref. Test Request TS070A ABR/ COMBUSTION ENGINEERING Noct No. 2007241 I PRDIARY SYSTEMS Appendix C CALIBRATION CERTFICATIONS AND DATA SHIEETS Description Pages Pressure Recorders C2-C3 Ternparature Recorder C4-C5 Therraar"W CW Tmue Wrenches C10-Cll TR-PENG-042. Rev. 00 page Cl of Cll

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fi t'13 Gib s / _ CAueRATION HAS SHN MRPost4s0 UT1u21NG 64GASURSTNT DEVICSS WHICH MAVE KNOWN MLATIONSNPS TO NIST STANDARDS WHIM SUCH STANDA8E38 EXIST.WteRE SUCH STANDAR06 00 NOT EX3ET. AN APPROVED PROCEDUM WRITTEN IN ACCORDANCE wtTH THE MANurACTURER'S REmmam a TIONS HAS MEN uSEo AND THE STANDAR06 00CuMENTED. REMARKS: / ?~ O I Ar b d .Li*t. #-- - - /o c o 'sa - do.,/tb4,w enn "2. CAUDRATED BY:

             !     ACCEPTED          ( l REJECTED Testang Semces TR-PENG-042, Rev. 00                                                                             Pa;;e C4 Of C11

Ref. Test Request TS070A ABB/ COMBUSTION ENGINEERING Project No. 2007241 PRIMARY SYSTEMS

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Ref. Test Request TS070A ABB/ COMBUSTION ENGINEERPIG Project No. 200724i PRIMARY SYSTEMS "u" CtmlMIN tN i A55

            - - - - - -                              QUALITY RECORD CERTIFM. ATE OF CAUBRATION                        . . -

instrument Type Y "L J Cahbration Date ((4.7 [96 Manufacturer [ed e t Calibration Oue Date d' if 1//f ( f Rangeb- 7GY Accuracy i 9 7 Mfg. Sertal No. _A 44 * #_G %_ . Calibration Docurnent: 1/1 Procedure conoo-('T3 - h Rev g_o,, C E ID No. @"M l l Manufacturer's Specifications Test Equipment USed To Perfosm Calibration: Test Equipment Serial or ID No. Test Equipment Serial or 10 No. Mf er.5p 61.LA TI - 6 W Au k. o .It-4rG - 1r di A 4 TJ M.c. rJ/A snc easf2 sso2ar. euh <sess M3HK n sa om. e n beta ye-9t, ts enr4,

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l CAueRAtsON HAS SHN PERPORhet0 UtuZsNO MCASunthetNT OtVictS WHICM PtAVS KBs0WN RHAfl0NSt9PS TO NIST STA8CANOS WlERE SUCH STANDARDS EXIST.WNERE SUCH ST ANDAfCS Do NOT ERIST. AN APPR0vt0 PROCIDURE WftTTEN Ge ACCOROA8ect WITH TP" MANU$ ACTURCR'S RECOMMfMOAYt0NS NAS SEEN USEO ANO THE St ANDAROS DOCUMENTED REMARKS:9J b A e CAUBRATED BY ItetICCEPTED I l REJECTED Teamg Services TR PENSO42, Rev. 00 Page C6 cf ClI

                                                                                                                                            .I Raf. Test Request TS070A                  ABB/COM IUSTION ENGINEEIUNG                        Project No. 2007241 FR1 MARY SYSTEMS -

Agg WU.N PtHMANEN I

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QUAs.lTY RECORD CERTIFICA# OF CAtl8 RATION

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  • N 1 Calibration Due Date ..to2h-[97 Range h -Of* 8 Accuracy i O Calibration Document:

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doo 4 42., 9 . / 000 902,8 \!/ 9 (3~~ rf 5'/,4- V CAueRATiON HAS BEEN PERPORMED UTlu21NG AIEASUP1hlENT DEVICES WMCM HAVE KNOWN RELATIONSHPS To MST STANDARDS WNERE SUCH STA #ARDS EMET. WHERE SUCN STAM3 ANDS DO NOT EXIST, AN APF40VED PROCEDURG WarTTEN th ACC084ANr1 WtTN THE M4eUFACTURER'S REcoteMENoATt0NS HAS DEEN USED ANO THE STANDADOS DOCUMENTED. REMARKS: R S819 f.*e.O dhk Lu%-4 /n

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42 iTDi 4 LV Call 8%ATION RESULTS Standard As Found As Left Out of Standard As Found As Left Out of . Velve Tol. Vetue Tol. . W N. 9 Gd E - --S

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W' 8'. .VP" X ,v, ,,, h !3f N &l ) CAunRATNA rwis StfN P(HFoaldEO uTIU2Nv0 MEASunsAMNT OfvrCES WHsCM MAvt KNOWN MLADONSHIPS TO MIST STANDAMOS WHEM $UO4 STAMWIOS EXIST. WHrM SUCN STANDAROS DO NOT EXIST. AN AMROVfD PROCEDURE WMffTEN IN ACCOROANCE WTTN THE MANUFACTURER'S MCOMMENOATiONS NAS SEEN USED ANO tnt StANoAROS DOCUMENTED REMARKS:N d4 #9 4 b./ U /+-; I #m my 2.A ^ CAllBRATED BY: ~ - - - 1% ACCEPTED [ l REJECTED kneN dp4 = 6@*F" Tesons services TR.PENG-042. Rev. 00 Page C8 of ClI

4 Ref. Test Raquest TS070A ABR/ COMBUSTION ENGINEERING Project No. 200724I PRIMARY SYSTEMS AE5 - - - - - NON PERMANENT QUALITY RECORD CERTIFICATE On Call 8 RATION e l instrument Type T[trtlewk*7y/LA[ Cal.s tation Date . d_ I7 1 Manuf acturer Orvl

  • t41 Calibraivi Due Date ./op //9 /97 f Range b **7 N NACCuracy d OO--- Calsbration Document:

Mfg Serial No. A T o " (O ? 8 8- (pt Procedure -~* E7D *H Rev. e3L. C E ID No, d 4 * /8'S l l Manufacturer's Specificatens Test Equipment Used To Perform Calibration: Test Eousement_ Serial or ID No. Test Equipment Serial of 10 No.

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Value Tot. N 79.3 OJ k o,,o t es G L Soo J.99. (- I

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Goo n ol. G \ l OW C Ga3 Y CAuenArION HAS atEN MRFON40 uTE.mseQ btEASUREMENT DEveCES WHiCH HAVE KNOWM MLA110$fsMh'$ 70 $mST StANDAAOS W64M SUCH sTANDAAOS IXIST, wt4M SUCH STANoARDS 00 NOT Exssf. A8e APMIOvtD MiocEDuM wueTTEN IN ACCCRDA8sCf wifM Tles nsAafus ACTunter5 MCoheMENDATrN5 hAs OfEM uSeO AND THE St ANOAAD$ DOCueMNTEQ. REMAngs: R AMJ4 J.' N od$/m w fjjfy y--

            # l [ ACCEPTED               1 l REJECTED Testmg Services TR-PENG-042, Rev. 00                                                                                 Page C9 of Ci1

Ret Test Request TS070A ABB/ COMBUSTION ENGINEERING Project No. 2007241 PRIMARY SYSTEMS Quality Plus inc - u.troro,ys.,viC., ACCEP J - cmmemorm e DAE /M/ CtJETOGER: EsHI 04/01/97 AM mig 710N UWGINEDRING G4GE TYPE: 70800E1HtDvCN 1000 PROSPECT nit 1 HD. Mgg;PROTO 1499608 CT 06095 5Ut8: #25 Eg8,1 44710EP D4ft DE: 04/0t/96 f TIIC POLLOWW4 7084LE IMENtal tung ran ammaTES MA QLAU!Y PUJB. BdC.

                                                                                                                       @V Penrweim M2 Inft1 A OS4TEDL DATE OF S1/31/96. Su ADt2WANCE                     F tultti tuliffV PL,L15 psC. GU4UTV GN     8641421. MWA. M146. 0841.LMS 5 021/5871?See 300 iu 4000.      S/.N
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a m .CARA.ec 3/98./.o,f. UL . a.LLS.T. TESTS Acnno nesotTS A8feUNO AFTER ANUSTisDG CALP00FT CLOCKittSE COUNTRCtXWB CLOCKWISE CotWTIIMMWS So IN/Las 40.54 SeJe 100 IpyL35 96.90 10$JO NO AmtSTRIENTS N 150 pyuls 14sJe 18eJO 900 mytas 197.e0 901.30 250' SVLM 244.00 284.40 INSPECTED BY: /f v=:======: ======= 170 Grove Street

  • Chicopee MA 01020 * (413) 594 5529 * (413) 594-5596 fan TR PENG-042, Rev. 00 Page CIO of Cl1

_ _ . _~ . - , 6 Ref. Test Raquest TS070A ABS / COMBUSTION ENGINEERING Pnpect No. 2007241 PRIMARY SYSTEMS em 9LVanok1N modsthAL 9s9K bE s I /*ff coauta or unoco ano cents.nes onvus h,'be ,_ k ~J/J'Af'*,/A,,,7 9o.ses a tiensvorte comescrocus eene encisioN INarec m ,Inc. TORQUE CALIBRATION CERTIFICAT E REPORT NUMBER:213012 PO Number: 45676KP DATE OF CALIBRATION: 5/20/97 CUSTOMER: ABB Combustion Engineering bi-itl8MTl0N INSTRUMENT: Torque Wrench,150 Mbs. 'M DATE h- 4 0- 7 ? S/N CL 1031 MAKE: Proto 153668 PRECENT OF RANGE CLOCKWISE 20 % 40 % 60 % 80 % 100 % INDICATED WRENCH TORQUE: 30'Ibs. 60'Ibs. 90'Ibs. 120'Ibs. 150'Ibs. ACTUAL TORQUE: 30'!bs. 60'!bs. 90*Ibs. 120'Ibs. 149'Ibs. COUNTERCLOCKWISE INDICATED WRENCH TORQUE: ACTUAL TORQUE: PROCEDURE: #32 TEMPERATURE / HUMIDITY: 68*/41% THIS INSTRUMENT WAS CALIBRATED USING MASTER CALIBRATOR SERIAL NO. 5217 CALIBRATED ON 6/17/96 DUE: 6/17/98 TRACEABLE TO THE NIST THROUGH NIST TEST NO. MMAP 822/LA Y. CALIBRATION TECHNICIAN ReL ANSI Bl87.14 Ret Federal Spee. CCG.W ded MH-W-26497 Cahbretion cesforms to ANS! Z54e 1 Estisaated kvel of occursey is t 1% TR PENG-042, Rev. 00 page C11 of Cll}}