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0.u, I l NUCLEAR ENVIRONMENTAL QUALIFICATION I | |||
I I | |||
gg g oQog l w e L. _-- _ _ _ _ _ _ _ . _ _ - _ . - . - _ - _ - | |||
I I | |||
I , | |||
I I | |||
EINIRONMENTAL QUALIFICATION TEST REPORT ON ELECTRICAL PENETRATION ASSEMBLY, TYPE B-M FCR DUKE POWER COMPAtW I | |||
-I I | |||
^ | |||
I VOLUME I I | |||
I I | |||
I I | |||
I 422 Church Street Charlctte, NC 28242 I | |||
VOLUME I NEQ I . | |||
{ | |||
Test Report 45869-1 REPORT NO. | |||
! g F Ig N,. WYLE JOB NO. 45869 f . | |||
g . | |||
r CUSTOMER | |||
' an 8828.o5-3pH | |||
,g ( | |||
s aut* | |||
P.O.NO. | |||
PAGEi OF 322 PAGE REPORT se ; | |||
DATE July 21. 1982 f 4 | |||
,E - SPECIFICATION (S) See References in g ( | |||
.' t | |||
'? a. Paragraph 5.0 s C 3 | |||
. s i | |||
I 14 CUSTOMER Duke Power Company ADDRESS 422 Church Street, Charlotte, NC 28242 2.0 TEST SPECIMEN Electrical Penetration Assembly, Type B-M, 'I%elve Electrical l | |||
Plug Kits 3.0 MANUFACTURER D. G. O'Brien I 4.0 | |||
==SUMMARY== | |||
According to Duke Power Company, the purpose of this test was to verify the qualifi-cation of the D.G. O'Brien safety related Type "K" plug module due to the extrusion i of the grommet material reported during Accident Testing conducted by Sandia Laboratories. Additional plugs were tested by Wyle Laboratories to verify the I integrity of similar penetration plug types. Specifically, the safety related type "C" and "F" plugs were tested; in addition, non-safety related plug modules type "D", "E", and "L" were tested. All plug modules were assembled into a D. G. O'Brien I | |||
Electrical Penetration Assembly, Type B-M, and subjected to a Nuclear Environmental l | |||
Test Program. This test program consisted of thermal aging, radiation exposure, and a steam Accident Test. | |||
1 ,,' # | |||
w, * *'"""""67,n%,. | |||
STATE OF ALABAMA COUNTY OF MADISON I AL P.E. No. 8256 7'""'UMM*/ | |||
PREPARED BY ff - | |||
3 d.pos.s .nd s."ys: The iriform. tion cont in.d in this r. port e etw' result or compe.'"e' t H. m th, AL N, 9 5683 ano c.,.eurry conouct.o i t. and is to . or his knows.og true and co rect in APPROVED BY 2 -- - | |||
888 '*'8**" # // #_ | |||
F. . < hon, AL P.E. #8256 IS N f^~ / ' -# - - - | |||
AihEO.nd Irorn to twfore'en M7s334#%fty or 14 u /t J 19 # 2" WYLE Q. A. J | |||
[ / T. Stinson mem v | |||
mo%I 4 .,,, ,or t,,. St . o, ,. - | |||
I | |||
.t My Commission .xpiree7OA - O , 19 SCIENTIFIC SERVICES AND SYSTEMS GROUP | |||
[ HUNTSVILLE. ALABAMA t | |||
e PAGE NO. ii TEST REPORT NO. 45869-1 I | |||
4.0 | |||
==SUMMARY== | |||
(Continued) | |||
The safety related type "K" plug module, as well as the "D" and "F" plug modules, performed satisfactorily during the Accident Test conducted from March 24 to March 31, 1982. However, erratic behavior (leakage current I intermittently blowing 0.5 amp fuses) was observed on one conductor of Module C, two conductors of Module E, and two conductors of Module L. | |||
I This erratic behavior ceased at the end of the Accident Test and post test electrical measuremente could not demonstrate any difference between con-ductors. All conductors demonstrated high insulation resistance after the Accident Test. | |||
I Subsequently, Duke Power directed Wyle to conduct an additional seven-day Accident Test pricr to disassembly of the penetration assembly and that an additional post test analysis (after first Accident Test) be conducted. | |||
I The procedures and results of this second test program are reported in Volume II of this report. | |||
This report contains the following sections: | |||
VOLUME I I o Section I - Thermal Aging Test I | |||
o Section II - Assembly of Components o Section III - Baseline Functional Test o Section IV - Radiation Exposure o Section V - Electrical Functional Test o Section VI - Assembly of Cables / Penetration Unit o Section VII - Accident Test o Section VIII - Post Test Inspection l | |||
l o Section IX - Wyle Laboratories' Qualification Procedures No. 543/6124-2/DK, Revision B, dated 3/17/82, and Revision C, dated 4/26/82. | |||
VOLUME II | |||
; o Section I - Introduction l | |||
l o Section II - Analysis of Module C, E, and L Cables ?nd K l | |||
Module Connector after the First Accident Test o Section III - Extended Accident Test o Section IV - Final Inspection The Qualification Program was conducted in the order presented: Sections I thru VII, Volume I, and Sections I thru IV, Volume II. | |||
, Nine anomalies were noted during this program and are discussed briefly below, and in detail in the appropriate sections of this report. | |||
WYLE LABORATORIES Huntsville FacHity | |||
PAGE NO. iii TEST REPORT NO. 45869-1 I | |||
4.0 | |||
==SUMMARY== | |||
(Continued) | |||
I NOTICES OF ANOMALY (NOA) | |||
NOA No. 1 The thermal aging criteria for the face seals, penetration unit, plug I kits, and three cables was 302 F for 504 hours. At one point during the aging, the oven temperature increased to 3200F for approximately 43 minutes. A malfunctioned temperature controller was replaced and the aging completed at 302 F. | |||
NOA No. 2 I The cables were received at the irradiation facility (Isomedix) with indication of mishandling during shipment and possible damage (shipping crate turned over and cables dumped to floor of truck). | |||
The cables were visually inspected at Isomedix by H. Smith /B. Coleman of Wyle and R. Dover /J. Tannery of Duke Power. No damage was observed I during the inspection. Wyle also conducted insulation resistance and electrical continuity tests per paragraphs 3.7.2 and 3.7.3 of Wyle Laboratories' Test Procedure 543/6124-2/DK. The electrical tests revealed no degradation. The cables were subsequently subjected to the irradiation process. | |||
NOA No. 3 i At the start of the initial steam ramp during the accident test, the chamber air temperature was approximately 200 F and not the specified I 120 F. By extrapolating the ramp data back to 120 F, the ramp time from 120 F to 340 F was 8 seconds -- well below the required time of 10 seconds. | |||
NOA No. 4 At approximately 120 minutes into the Accident Test, the chamber l | |||
I pressure decayed from the required 15 psig to zero. The internal chamber metal temperatures and specimen metal temperatures dropped a maximum of 5 degrees, indicating minimal thermal changes to the speci-men during the 19-minute period. | |||
NOA No. 5 I Just prior to the start of the Accident Test, Conductor No. 4 of Module D had an insulation resistance of 2.7X107 chms, at 500 volts DC, which was below the Accident Test prestart value of 100 | |||
...egohms . The condition was waived and the Accident Test conducted as I planned. | |||
lI WYLE LABORATORIES HuritSville Facshty | |||
( | |||
PAGE NO. iv TEST REPORT NO. 45869-1 I | |||
4.0 | |||
==SUMMARY== | |||
(Continued) | |||
NCA No. 6 Five conductors out of 50 exhibited leakage current in excess of 0.5 amps (blew 0.5 amp fuses) at various times during the Accident Test. | |||
Power was restored to some of these ccsductors periodically during the Accident Test. | |||
NOA No. 7 During the second Accident Test, Conductors 9-10 of Module E exhibited leakage current in excess of 0.5 amps (blew 0.5 amp fuse). power was restored to this conductor on the next day and the leakage current remained below 0.5 amps during the remainder of the test. At the end of the second Accident Test, conductors 11-12 of Module E exhibited leakage current in excess of 0.5 amps (blew 0.5 amp fuse). These conductors did not exhibit leakage currents in excess of 0.5 amps during the first Accident Test. | |||
NOA No. 8 (Second Accident Test) | |||
The data logger did not print during a portion of the fourth day of the Accident Test. Chamber steam temperature and chemical solution flow were monitored and recorded on the test surveillance sheet each hour during the period that the data logger was not printing. Leakage current was also monitored each hour (by inspecting 0.5 amp fuse). | |||
Since the chamber steam temperature and chemical solution flow rate were well within operating tolerances at each hour's check, and since there were no blown fuses during this time, it was assumed that no l ur significant or abnormal events occurred and the test was continued. | |||
NCA No. 9 (Second Accident Test) | |||
The data logger did not print during a portion of the fifth day of the g Accident Test. Chamber steam temperature and chemical solution flow rate were monitored and recorded on the test surveillance sheet each g | |||
hour during the period that the data logger was not printing. Leakage current was also monitored each hour (by inspecting 0.5 amp fuse). l Since the chamber steam temperature and chemical solution flow rate = | |||
were well within operating tolerances at each heur's check, and since there were no blown fusec durina this time, it was assumed that no g significant or abnormal events occurred and the test was continued. 3 | |||
==5.0 REFERENCES== | |||
5.1 Wyle Laboratories' Test Procedure No. 543/6124-2/DK, Revision B, dated 3/17/82 and Revision C, dated 4/28/82. | |||
5.2 Duke Power Company Specification No. MCS-1393.01-00-0003, July 23, 1981, Revisions 1, 2, 3, 4, and 5. | |||
WYLE LABORATORIES huntsville Facthty | |||
PAGE NO. V TEST REPORT NO. 45869-1 I | |||
4.0 | |||
==SUMMARY== | |||
(Continued) | |||
I 5.3 IEEE 323-1971, "IEEE Standard for Qualifying Class lE Equipment for Nuclear Power Generating Stations." | |||
t 5.4 IEEE 317-1972, "IEEE Standard for Electric Penetration Assemblies in Containment Structures for Nuclear Power Generating Stations." | |||
5.5 ANSI N45-2.2-1972, " Packaging, Shipping, Receiving, Storage, and Handling of Items for Nuclear Power Plants." | |||
5.6 Duke Power Company MCM 1361.00-0016, "Iow Voltage Penetration Instruc-tion Manual." | |||
5.7 Duke Power Company MCM 1361-00-0017, " Instrumentation Penetration Instruction Manual." | |||
5.8 Duke Power Company CtN 1361.00-0010, " Low Voltage Penetration Instruc-tion Manual." | |||
I 5.9 | |||
/ | |||
Duke Power Company CNM 1361.00-0011, " Instrument Penetration Instruc-tion Manual." | |||
5.10 Duke Power Company IP-MCP-001, " Test Assembly Installation Sequence." | |||
I 6.0 TEST SPECIMEN AND EQUIPMENT DESCRIPTION 6.1 Test Specimen Description The test specimen consisted of one D.G. O'Brien Electrical Penetration Assembly, Type B-M; and twelve plug kits identified as: | |||
Inbd Module Plug Kit Outbd Mark No. Description C C32P1002G07 3X2G2 3/C #2 AWG, FREP insula-C32P1002G08 3X2G2 tion interlocked armor, Anaconda l | |||
W D C32P1003G25 SP140X 4/C #8 AWG, 2/C #4 AWG, C32P1003G26 SP140X EP/Hypalon insulation, hypalon jacket, SS braid, Okonite E C32P1015G01 12X1?G1 12/C 412 AWB, EP/Hypalon insu-C32P1015G02 12X12G1 lation, interlocked amor, Samuel Moore F C32P1004G07 3X10G2 3/C *10 AWG, FREP insulaticn, C32P1004G08 3X10G2 interlocked armor, Anaconda l | |||
I WYLE LABORATORIES | |||
; Huntswdle Facihty l3 l | |||
l | |||
PAGE NO. vi TEST REPORT NO. 45869-1 6.0 I | |||
TEST SPECIMEN AND EQUIPMENT DESCRIPTIOM (Continued) 6.1 Test Specimen Description (Continued) | |||
Inbd Module Plug Kit Outbd Mark No. Description K C32P1009G01 8X16G.6 S/C #16 AWG, XLPE insulation, C32P1009G06 8X16G.6 interlocked armor, Brand Rex (2 required per plug kit) | |||
L C32P1010G01 12X12G1 12/C #12 AWG, EP insulation, C32P1010G02 12X12G1 interlocked armor, Okonite 6.2 Test Equipment Description The following equipment was used to conduct the test program: | |||
: a. Thermal Aging Ovens | |||
: 1. Wyle Chamber No. 26 - Forced Air Resistant Heat. | |||
: 2. Wyle Chamber No. 27 - Forced Air Resistant Heat - | |||
used for 250 F Aging. | |||
: b. Accident Chamber ThemechanicalsystemarrangementforconductingtheAccident Test consisted of an 118 ft pressure vessel (Wyle Chamber No. 118) with associated valving and piping for supplying g superheat and saturation steam. This system is shown g schematically in Figure 1. | |||
: c. Instrumentation A listing of the instrumentaticn used in measuring and recording data is shown in Table I thru XVI. All instrumentation used in the performance of this test program were calibrated in h | |||
5 accordance with Wyle Laboratories' (Eastern Operatiens) ;uality Assurance Policies and Precedures Manual, which conforms to the applicable portions of ANSI N45.2, 10 CFR 50, Appendix B, and Military Specification MIL-STD-45662. Standards used in per-forming all calibrations are traceable to the National Bureau of Standards. | |||
7.0 RECEIVING INSPECTION The test specimens, which consisted of a penetration unit, electrical plug kits, and associated cables arrived at Wyle Laboratories on g November 3, 1981. Each component was visually inspected to verify g model numbers, part numbers, and serial numbers; each component was visually inspecred for damage. There were no ancmalous conditions observed. | |||
WYLE LABORATORIES Huntsvine Facuity | |||
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ur.au -N W W l Taste v1 I INSTRUMENTATION EQUIPMENT SHEET Page I of / | |||
Job No. M8 ft'i Test Area J. o (* # | |||
Date ~T - / 9 - D ' . | |||
1A##V Cm17 # Customer D A A'r #n as e v Type Test _ l n (' A Technician Model Serial Wyle or Calibration No. Gov't No. Range Accuracy On Due Instrument Manufacturer No. | |||
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TA1311 VII INSTRUMENTATION EQUIPMENT SHEET Page / of / | |||
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TABLE IX INSTRUMENTATION EQUIPMENT SHEET Page / of / | |||
Date I'd) V2 Jcb No. Wf[F'd7 Test Area W e* | |||
Technician 0 $($0Lt h Customer A//ff Type Test A sf 9/ /u; l'Mr // - c> vY Model Serial Wyle or Calibration No. Instrurnent Manufacturer No. No. Cmw't No. Range Accuracy On Due | |||
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M M M M M M M M M M M M M M M M M M M TABLE X INSTRUMENTATION EQUIPMENT SHEET Page I of / | |||
Date | |||
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TABLE: XI INSTRUMENTATION EQUIPMENT SHEET Page / of / | |||
Date Y-7-f_2 Job No. 9M9-66 Test Area lor 4 Technician At* featu0o lAM%f* | |||
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Customer 01Al$v/A' Type Test /fAChuflM-ta-4 A"t.++'M Model Serial Wyle or Calibration No. Instrument Manufacturer No. No. Gov't No. Range Accuracy On Due p 5 as - | |||
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M M M M M M M M M M M M M M M M M M M TABLE XII (Continued) | |||
INSTRUMENTATION EQUIPMENT SHEET Page A of 2-Date 1-A>-F3 Job No. WEG-d6 Test Area 4W4 Technician ->/r44a/~ Customer [//## Type Test 'nr4 Model Serial Wyle or Calibration No. Instrument Manufacturer No. No. Gov't No. Range Accuracy On Due | |||
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PAGE NO. I-l TEST REPORT NO. 45869-1 SECTION I I | |||
THERMAL AGING TEST 1.0 PROCEDURES The penetration unit, cables, plug kits, and face seals were thermally aged in ovens as shown in Table I-l (Appendix I-I). The plug kits were I disassembled and placed loose in the oven. All other components were placed in the oven intact. See Photographs I-l and I-2 (Appendix I-II). | |||
The activation energies were determined by Corporate Consulting and Development Company, Ltd., as shown in their report in Appendix I-III. | |||
2.0 RESULTS All components were visually inspected following completion of the thermal aging test, and there was no obvious visible damage. There was one anomaly that occurred during the thermal aging test. One of the ovens experienced a linear temperature increase over a 43-minute interval from the specification temperature of 3020F to a maximum of 3200 F. This oven contained the penetration unit, plug kits, and I cables 3X10G2, 8X16G.6, and 12X12G1. | |||
(Appendix I-IV). | |||
See Notice of Anomaly No. 1 I | |||
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PAGE NO. I-5 TEST REPORT NO. 45869-1 TABLE I-l THERMAL AGING CRITERIA T!!ERMAL AGING COMPONENT QUANTITY TEMPERATURE, OF/ Time,Ifrs. | |||
Plug Kits I (1) C32P1002G07 (2) C32P1002G08 (3) C32P1003G25 2 ea. | |||
2 2 | |||
1500C/504 hours 1500C/504 hours 150 C/504 hours I (4) C32P1003G26 (5) C32P1015G01 (6) C32P1015G02 2 | |||
2 2 | |||
1500C/504 hours 150 C/504 hours 150 C/504 hours (7) C32P1004G07 2 1500 C/504 hours (8) C32P1004G08 2 150 C/504 hours (9) C32P1009G01 2 1500 C/504 hours (10) C32P1009G06 2 150 C/504 hours I (11) C32P1010G01 (12) C32P1010G02 2 | |||
2 150 C/504 hours 1500C/504 hours Cable, 1 3X2G2 (Ana) 50 ft. 1210C/168 hours 2 SP140X (Oko) 60 1210C/168 hours I 3 4 | |||
12XJ12G1 (SM) 3X10G2 (Ana) 50 50 121 C/168 hours 150 C/504 hours 5 8X10G.6 lBR) 100 150 C/168 hours 6 12X12G1 (Oko) 50 1500C/504 hours Penetration 1 1500C/504 hours Face Seals (1) C32C2060P03 150 C/504 hours I | |||
3 (2) C32C2060PO4 3 150 C/504 hours (3) C32C2060P05 3 150 C/504 hours (4) C32C2060P06 3 150 C/504 hours I (5) C32C2060P07 (6) C32C2060P08 (7) C32C2060P09 3 | |||
3 3 | |||
150 C/504 hours 150 C/504 hours 150 C/504 hours I (8) C32C2060P10 (9) C32C2060P19 (10) C32C2060P20 3 | |||
3 3 | |||
150 C/504 hours 150 C/504 hours 150 C/504 hours (11) C32C2060Pl7 I 150 C/504 hours 3 | |||
(12) C32C2060P18 3 1500 C/504 hours I NOTES: All temperature / time valves above are for 40 year equivalent life. | |||
WYLE LABORATORIES I Huntsvble Facility | |||
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PAGEMO. I-ll TEST REPORT NO. 45869-1 I | |||
APPENDIX I-III MATERIAL ACTIVATION ENERGIES REPORT BY CORPORATE CONSULTING & DDTELOPMENT COMPANY, LTD. | |||
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WYLE LABORATORIES Huntsville FacHity | |||
Page No. 1-12 7 Report No. 45869-1 M, | |||
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3 | |||
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August 20, 1981 i | |||
Mr. C.J. Wylie W Chief Engineer Duke Power Company Electrical Division P.O. Box 33189 Charlotte, NC 28242 ATTENTION: MR. P.M. McBRIDE ENGINEERING SPECIALIST | |||
==SUBJECT:== | |||
MATERIAL ACTIVATION ENERGIES DYNAMIC THERMAL ANALYSIS DUKE P.O. 8828.05-1 PMM CCL PROJECT NUMBER 81-1601 Gentlemen: | |||
This letter will document the work performed by Corporate Consulting and Development Company, Ltd. (CCL) on the subject project. The activation energies determined for the four materi' ls a analyzed are summarized as - | |||
Attachment 1 to this letter. Copies of the Thermogravimetric Analysis data from which the activation energies were determined are also attached. Please note that all actual data is included. The calibration records of the DuPont 990 Thermal Analyzer are included as requested. | |||
I trust that the enclosed information is self-explanatory. If you have any questions, please do not hesitate to call. | |||
Very truly yours, CORPORATE CONSULTING AND DEVELOPMENT COMPANY, LTD. | |||
Doug s D. Greenwood, P.E. | |||
Manager, Qualification Projects DDG/ah/W enclosure cc: Mr. Ted Moleff (w/ attach.) | |||
~~U 9h J:ssdh Corporate Consulting & Development Company, Ltd. | |||
Consultants Constructors Koger Executive Center 919-782-3441 POScr30096 | |||
* Raiegn N C 27622 | |||
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Page No. I-13 Report No. 45869-1 N 3 I | |||
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ATTACHMENT 1 I l! | |||
CCL SAMPLE NO.' DESCRIPT. ION RUN NO. | |||
(HEATING RATE) | |||
PEAK TEMPERATURE ACTIVATION ENERGY | |||
! 1601-001 Dow Corning Sylgard 1450 (10'C/ min) 362.5'C 3.61 ev i | |||
170 RTV Grommet 1450-1 (5'C/ min) 350*C I PN C32C2060P17 1455 (2*C/ min) 345*C 1462 (1*C/mi n) 345'C 1601-002 G10 Epoxy Glass 1451 (10*C/ min) 310*C 1.88 ev Laminate Hard Insulator I 1451-1 (5'C/ min) 1456 (2'C/ min) 1463-2 (1*C/ min) 300*C 283.75'C 280*C 1601-003 Polysulfone Hard 518.75'C 2.23 ev Il l Insulator, Ph C32C2128P01 1452 (10*C/mi n) 1452-1 (5'C/ min) 1457 (2*C/mi n) 503. 7 5'C 486.25"C | |||
; 1464 (1*C/mi n) 468.75'C 1601-004 Silicone Rubber 0-Ring 1453 ~(10*C/mi n) 380'C 2.55 ev j PN S604-70 1453-1 (5'C/ min) 366.25'C I 1454 (2*C/mi n) 353.75'C | |||
; 1461-1 (1*C/ min) 352.75* C l h I | |||
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s DATA SHEET Page No. I-14 P""* Corporate Consulting Customer law .3c P da. | |||
Sp:cimen Al/A and Development Company,Ltd. | |||
Part No. /A Amb. Temp. A/!A Job No. /hDI Spec. NA Photo ^1l Report No. _ | |||
Part NA Test Med. //A Start Date 8- A- 8 I _ | |||
S/N b/4 Specimen Temp. ^>/4 GS1 'N!A ~ | |||
Test Title F* EFLou3 Arrx10 hon : 3cosas }. tarr,a_,.,) _ | |||
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I Specimen Failed Tested By -ADate: A-0-R/ | |||
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Date: I-C~#/ | |||
NOD Written N!A Sheet No. .. / | |||
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200 260 300 | |||
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Latest revision as of 08:01, 18 November 2020
| ML20066K756 | |
| Person / Time | |
|---|---|
| Site: | Mcguire, McGuire  |
| Issue date: | 07/21/1982 |
| From: | WYLE LABORATORIES |
| To: | |
| Shared Package | |
| ML20066K735 | List: |
| References | |
| 45869-1, 45869-1-V01, 45869-1-V1, NUDOCS 8211290642 | |
| Download: ML20066K756 (324) | |
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0.u, I l NUCLEAR ENVIRONMENTAL QUALIFICATION I
I I
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EINIRONMENTAL QUALIFICATION TEST REPORT ON ELECTRICAL PENETRATION ASSEMBLY, TYPE B-M FCR DUKE POWER COMPAtW I
-I I
^
I VOLUME I I
I I
I I
I 422 Church Street Charlctte, NC 28242 I
VOLUME I NEQ I .
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Test Report 45869-1 REPORT NO.
! g F Ig N,. WYLE JOB NO. 45869 f .
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PAGEi OF 322 PAGE REPORT se ;
DATE July 21. 1982 f 4
,E - SPECIFICATION (S) See References in g (
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'? a. Paragraph 5.0 s C 3
. s i
I 14 CUSTOMER Duke Power Company ADDRESS 422 Church Street, Charlotte, NC 28242 2.0 TEST SPECIMEN Electrical Penetration Assembly, Type B-M, 'I%elve Electrical l
Plug Kits 3.0 MANUFACTURER D. G. O'Brien I 4.0
SUMMARY
According to Duke Power Company, the purpose of this test was to verify the qualifi-cation of the D.G. O'Brien safety related Type "K" plug module due to the extrusion i of the grommet material reported during Accident Testing conducted by Sandia Laboratories. Additional plugs were tested by Wyle Laboratories to verify the I integrity of similar penetration plug types. Specifically, the safety related type "C" and "F" plugs were tested; in addition, non-safety related plug modules type "D", "E", and "L" were tested. All plug modules were assembled into a D. G. O'Brien I
Electrical Penetration Assembly, Type B-M, and subjected to a Nuclear Environmental l
Test Program. This test program consisted of thermal aging, radiation exposure, and a steam Accident Test.
1 ,,' #
w, * *'"""""67,n%,.
STATE OF ALABAMA COUNTY OF MADISON I AL P.E. No. 8256 7'""'UMM*/
PREPARED BY ff -
3 d.pos.s .nd s."ys: The iriform. tion cont in.d in this r. port e etw' result or compe.'"e' t H. m th, AL N, 9 5683 ano c.,.eurry conouct.o i t. and is to . or his knows.og true and co rect in APPROVED BY 2 -- -
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F. . < hon, AL P.E. #8256 IS N f^~ / ' -# - - -
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[ / T. Stinson mem v
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[ HUNTSVILLE. ALABAMA t
e PAGE NO. ii TEST REPORT NO. 45869-1 I
4.0
SUMMARY
(Continued)
The safety related type "K" plug module, as well as the "D" and "F" plug modules, performed satisfactorily during the Accident Test conducted from March 24 to March 31, 1982. However, erratic behavior (leakage current I intermittently blowing 0.5 amp fuses) was observed on one conductor of Module C, two conductors of Module E, and two conductors of Module L.
I This erratic behavior ceased at the end of the Accident Test and post test electrical measuremente could not demonstrate any difference between con-ductors. All conductors demonstrated high insulation resistance after the Accident Test.
I Subsequently, Duke Power directed Wyle to conduct an additional seven-day Accident Test pricr to disassembly of the penetration assembly and that an additional post test analysis (after first Accident Test) be conducted.
I The procedures and results of this second test program are reported in Volume II of this report.
This report contains the following sections:
VOLUME I I o Section I - Thermal Aging Test I
o Section II - Assembly of Components o Section III - Baseline Functional Test o Section IV - Radiation Exposure o Section V - Electrical Functional Test o Section VI - Assembly of Cables / Penetration Unit o Section VII - Accident Test o Section VIII - Post Test Inspection l
l o Section IX - Wyle Laboratories' Qualification Procedures No. 543/6124-2/DK, Revision B, dated 3/17/82, and Revision C, dated 4/26/82.
VOLUME II
- o Section I - Introduction l
l o Section II - Analysis of Module C, E, and L Cables ?nd K l
Module Connector after the First Accident Test o Section III - Extended Accident Test o Section IV - Final Inspection The Qualification Program was conducted in the order presented: Sections I thru VII, Volume I, and Sections I thru IV, Volume II.
, Nine anomalies were noted during this program and are discussed briefly below, and in detail in the appropriate sections of this report.
WYLE LABORATORIES Huntsville FacHity
PAGE NO. iii TEST REPORT NO. 45869-1 I
4.0
SUMMARY
(Continued)
I NOTICES OF ANOMALY (NOA)
NOA No. 1 The thermal aging criteria for the face seals, penetration unit, plug I kits, and three cables was 302 F for 504 hours0.00583 days <br />0.14 hours <br />8.333333e-4 weeks <br />1.91772e-4 months <br />. At one point during the aging, the oven temperature increased to 3200F for approximately 43 minutes. A malfunctioned temperature controller was replaced and the aging completed at 302 F.
NOA No. 2 I The cables were received at the irradiation facility (Isomedix) with indication of mishandling during shipment and possible damage (shipping crate turned over and cables dumped to floor of truck).
The cables were visually inspected at Isomedix by H. Smith /B. Coleman of Wyle and R. Dover /J. Tannery of Duke Power. No damage was observed I during the inspection. Wyle also conducted insulation resistance and electrical continuity tests per paragraphs 3.7.2 and 3.7.3 of Wyle Laboratories' Test Procedure 543/6124-2/DK. The electrical tests revealed no degradation. The cables were subsequently subjected to the irradiation process.
NOA No. 3 i At the start of the initial steam ramp during the accident test, the chamber air temperature was approximately 200 F and not the specified I 120 F. By extrapolating the ramp data back to 120 F, the ramp time from 120 F to 340 F was 8 seconds -- well below the required time of 10 seconds.
NOA No. 4 At approximately 120 minutes into the Accident Test, the chamber l
I pressure decayed from the required 15 psig to zero. The internal chamber metal temperatures and specimen metal temperatures dropped a maximum of 5 degrees, indicating minimal thermal changes to the speci-men during the 19-minute period.
NOA No. 5 I Just prior to the start of the Accident Test, Conductor No. 4 of Module D had an insulation resistance of 2.7X107 chms, at 500 volts DC, which was below the Accident Test prestart value of 100
...egohms . The condition was waived and the Accident Test conducted as I planned.
lI WYLE LABORATORIES HuritSville Facshty
(
PAGE NO. iv TEST REPORT NO. 45869-1 I
4.0
SUMMARY
(Continued)
NCA No. 6 Five conductors out of 50 exhibited leakage current in excess of 0.5 amps (blew 0.5 amp fuses) at various times during the Accident Test.
Power was restored to some of these ccsductors periodically during the Accident Test.
NOA No. 7 During the second Accident Test, Conductors 9-10 of Module E exhibited leakage current in excess of 0.5 amps (blew 0.5 amp fuse). power was restored to this conductor on the next day and the leakage current remained below 0.5 amps during the remainder of the test. At the end of the second Accident Test, conductors 11-12 of Module E exhibited leakage current in excess of 0.5 amps (blew 0.5 amp fuse). These conductors did not exhibit leakage currents in excess of 0.5 amps during the first Accident Test.
NOA No. 8 (Second Accident Test)
The data logger did not print during a portion of the fourth day of the Accident Test. Chamber steam temperature and chemical solution flow were monitored and recorded on the test surveillance sheet each hour during the period that the data logger was not printing. Leakage current was also monitored each hour (by inspecting 0.5 amp fuse).
Since the chamber steam temperature and chemical solution flow rate were well within operating tolerances at each hour's check, and since there were no blown fuses during this time, it was assumed that no l ur significant or abnormal events occurred and the test was continued.
NCA No. 9 (Second Accident Test)
The data logger did not print during a portion of the fifth day of the g Accident Test. Chamber steam temperature and chemical solution flow rate were monitored and recorded on the test surveillance sheet each g
hour during the period that the data logger was not printing. Leakage current was also monitored each hour (by inspecting 0.5 amp fuse). l Since the chamber steam temperature and chemical solution flow rate =
were well within operating tolerances at each heur's check, and since there were no blown fusec durina this time, it was assumed that no g significant or abnormal events occurred and the test was continued. 3
5.0 REFERENCES
5.1 Wyle Laboratories' Test Procedure No. 543/6124-2/DK, Revision B, dated 3/17/82 and Revision C, dated 4/28/82.
5.2 Duke Power Company Specification No. MCS-1393.01-00-0003, July 23, 1981, Revisions 1, 2, 3, 4, and 5.
WYLE LABORATORIES huntsville Facthty
PAGE NO. V TEST REPORT NO. 45869-1 I
4.0
SUMMARY
(Continued)
I 5.3 IEEE 323-1971, "IEEE Standard for Qualifying Class lE Equipment for Nuclear Power Generating Stations."
t 5.4 IEEE 317-1972, "IEEE Standard for Electric Penetration Assemblies in Containment Structures for Nuclear Power Generating Stations."
5.5 ANSI N45-2.2-1972, " Packaging, Shipping, Receiving, Storage, and Handling of Items for Nuclear Power Plants."
5.6 Duke Power Company MCM 1361.00-0016, "Iow Voltage Penetration Instruc-tion Manual."
5.7 Duke Power Company MCM 1361-00-0017, " Instrumentation Penetration Instruction Manual."
5.8 Duke Power Company CtN 1361.00-0010, " Low Voltage Penetration Instruc-tion Manual."
I 5.9
/
Duke Power Company CNM 1361.00-0011, " Instrument Penetration Instruc-tion Manual."
5.10 Duke Power Company IP-MCP-001, " Test Assembly Installation Sequence."
I 6.0 TEST SPECIMEN AND EQUIPMENT DESCRIPTION 6.1 Test Specimen Description The test specimen consisted of one D.G. O'Brien Electrical Penetration Assembly, Type B-M; and twelve plug kits identified as:
Inbd Module Plug Kit Outbd Mark No. Description C C32P1002G07 3X2G2 3/C #2 AWG, FREP insula-C32P1002G08 3X2G2 tion interlocked armor, Anaconda l
W D C32P1003G25 SP140X 4/C #8 AWG, 2/C #4 AWG, C32P1003G26 SP140X EP/Hypalon insulation, hypalon jacket, SS braid, Okonite E C32P1015G01 12X1?G1 12/C 412 AWB, EP/Hypalon insu-C32P1015G02 12X12G1 lation, interlocked amor, Samuel Moore F C32P1004G07 3X10G2 3/C *10 AWG, FREP insulaticn, C32P1004G08 3X10G2 interlocked armor, Anaconda l
I WYLE LABORATORIES
- Huntswdle Facihty l3 l
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PAGE NO. vi TEST REPORT NO. 45869-1 6.0 I
TEST SPECIMEN AND EQUIPMENT DESCRIPTIOM (Continued) 6.1 Test Specimen Description (Continued)
Inbd Module Plug Kit Outbd Mark No. Description K C32P1009G01 8X16G.6 S/C #16 AWG, XLPE insulation, C32P1009G06 8X16G.6 interlocked armor, Brand Rex (2 required per plug kit)
L C32P1010G01 12X12G1 12/C #12 AWG, EP insulation, C32P1010G02 12X12G1 interlocked armor, Okonite 6.2 Test Equipment Description The following equipment was used to conduct the test program:
- a. Thermal Aging Ovens
- 1. Wyle Chamber No. 26 - Forced Air Resistant Heat.
- 2. Wyle Chamber No. 27 - Forced Air Resistant Heat -
used for 250 F Aging.
- b. Accident Chamber ThemechanicalsystemarrangementforconductingtheAccident Test consisted of an 118 ft pressure vessel (Wyle Chamber No. 118) with associated valving and piping for supplying g superheat and saturation steam. This system is shown g schematically in Figure 1.
- c. Instrumentation A listing of the instrumentaticn used in measuring and recording data is shown in Table I thru XVI. All instrumentation used in the performance of this test program were calibrated in h
5 accordance with Wyle Laboratories' (Eastern Operatiens) ;uality Assurance Policies and Precedures Manual, which conforms to the applicable portions of ANSI N45.2, 10 CFR 50, Appendix B, and Military Specification MIL-STD-45662. Standards used in per-forming all calibrations are traceable to the National Bureau of Standards.
7.0 RECEIVING INSPECTION The test specimens, which consisted of a penetration unit, electrical plug kits, and associated cables arrived at Wyle Laboratories on g November 3, 1981. Each component was visually inspected to verify g model numbers, part numbers, and serial numbers; each component was visually inspecred for damage. There were no ancmalous conditions observed.
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TABLE XIII INSTRUMENTATION EQUIPMENT SHEET Page / of / Date W/0 -S ) Job No. VW69
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PAGE NO. I-l TEST REPORT NO. 45869-1 SECTION I I THERMAL AGING TEST 1.0 PROCEDURES The penetration unit, cables, plug kits, and face seals were thermally aged in ovens as shown in Table I-l (Appendix I-I). The plug kits were I disassembled and placed loose in the oven. All other components were placed in the oven intact. See Photographs I-l and I-2 (Appendix I-II). The activation energies were determined by Corporate Consulting and Development Company, Ltd., as shown in their report in Appendix I-III. 2.0 RESULTS All components were visually inspected following completion of the thermal aging test, and there was no obvious visible damage. There was one anomaly that occurred during the thermal aging test. One of the ovens experienced a linear temperature increase over a 43-minute interval from the specification temperature of 3020F to a maximum of 3200 F. This oven contained the penetration unit, plug kits, and I cables 3X10G2, 8X16G.6, and 12X12G1. (Appendix I-IV). See Notice of Anomaly No. 1 I I I I .I I I lI WYLE LABORATORIES Huntsville Facility
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PAGE NO. I-5 TEST REPORT NO. 45869-1 TABLE I-l THERMAL AGING CRITERIA T!!ERMAL AGING COMPONENT QUANTITY TEMPERATURE, OF/ Time,Ifrs. Plug Kits I (1) C32P1002G07 (2) C32P1002G08 (3) C32P1003G25 2 ea. 2 2 1500C/504 hours 1500C/504 hours 150 C/504 hours I (4) C32P1003G26 (5) C32P1015G01 (6) C32P1015G02 2 2 2 1500C/504 hours 150 C/504 hours 150 C/504 hours (7) C32P1004G07 2 1500 C/504 hours (8) C32P1004G08 2 150 C/504 hours (9) C32P1009G01 2 1500 C/504 hours (10) C32P1009G06 2 150 C/504 hours I (11) C32P1010G01 (12) C32P1010G02 2 2 150 C/504 hours 1500C/504 hours Cable, 1 3X2G2 (Ana) 50 ft. 1210C/168 hours 2 SP140X (Oko) 60 1210C/168 hours I 3 4 12XJ12G1 (SM) 3X10G2 (Ana) 50 50 121 C/168 hours 150 C/504 hours 5 8X10G.6 lBR) 100 150 C/168 hours 6 12X12G1 (Oko) 50 1500C/504 hours Penetration 1 1500C/504 hours Face Seals (1) C32C2060P03 150 C/504 hours I 3 (2) C32C2060PO4 3 150 C/504 hours (3) C32C2060P05 3 150 C/504 hours (4) C32C2060P06 3 150 C/504 hours I (5) C32C2060P07 (6) C32C2060P08 (7) C32C2060P09 3 3 3 150 C/504 hours 150 C/504 hours 150 C/504 hours I (8) C32C2060P10 (9) C32C2060P19 (10) C32C2060P20 3 3 3 150 C/504 hours 150 C/504 hours 150 C/504 hours (11) C32C2060Pl7 I 150 C/504 hours 3 (12) C32C2060P18 3 1500 C/504 hours I NOTES: All temperature / time valves above are for 40 year equivalent life. WYLE LABORATORIES I Huntsvble Facility
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PAGEMO. I-ll TEST REPORT NO. 45869-1 I APPENDIX I-III MATERIAL ACTIVATION ENERGIES REPORT BY CORPORATE CONSULTING & DDTELOPMENT COMPANY, LTD. I I WYLE LABORATORIES Huntsville FacHity
Page No. 1-12 7 Report No. 45869-1 M,
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August 20, 1981 i Mr. C.J. Wylie W Chief Engineer Duke Power Company Electrical Division P.O. Box 33189 Charlotte, NC 28242 ATTENTION: MR. P.M. McBRIDE ENGINEERING SPECIALIST
SUBJECT:
MATERIAL ACTIVATION ENERGIES DYNAMIC THERMAL ANALYSIS DUKE P.O. 8828.05-1 PMM CCL PROJECT NUMBER 81-1601 Gentlemen: This letter will document the work performed by Corporate Consulting and Development Company, Ltd. (CCL) on the subject project. The activation energies determined for the four materi' ls a analyzed are summarized as - Attachment 1 to this letter. Copies of the Thermogravimetric Analysis data from which the activation energies were determined are also attached. Please note that all actual data is included. The calibration records of the DuPont 990 Thermal Analyzer are included as requested. I trust that the enclosed information is self-explanatory. If you have any questions, please do not hesitate to call. Very truly yours, CORPORATE CONSULTING AND DEVELOPMENT COMPANY, LTD. Doug s D. Greenwood, P.E. Manager, Qualification Projects DDG/ah/W enclosure cc: Mr. Ted Moleff (w/ attach.)
~~U 9h J:ssdh Corporate Consulting & Development Company, Ltd.
Consultants Constructors Koger Executive Center 919-782-3441 POScr30096
- Raiegn N C 27622
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I g , Page No. I-13 Report No. 45869-1 N 3 I
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I ! ATTACHMENT 1 I l! CCL SAMPLE NO.' DESCRIPT. ION RUN NO. (HEATING RATE) PEAK TEMPERATURE ACTIVATION ENERGY
! 1601-001 Dow Corning Sylgard 1450 (10'C/ min) 362.5'C 3.61 ev i
170 RTV Grommet 1450-1 (5'C/ min) 350*C I PN C32C2060P17 1455 (2*C/ min) 345*C 1462 (1*C/mi n) 345'C 1601-002 G10 Epoxy Glass 1451 (10*C/ min) 310*C 1.88 ev Laminate Hard Insulator I 1451-1 (5'C/ min) 1456 (2'C/ min) 1463-2 (1*C/ min) 300*C 283.75'C 280*C 1601-003 Polysulfone Hard 518.75'C 2.23 ev Il l Insulator, Ph C32C2128P01 1452 (10*C/mi n) 1452-1 (5'C/ min) 1457 (2*C/mi n) 503. 7 5'C 486.25"C
; 1464 (1*C/mi n) 468.75'C 1601-004 Silicone Rubber 0-Ring 1453 ~(10*C/mi n) 380'C 2.55 ev j PN S604-70 1453-1 (5'C/ min) 366.25'C I 1454 (2*C/mi n) 353.75'C ; 1461-1 (1*C/ min) 352.75* C l h I
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~ s DATA SHEET Page No. I-14 P""* Corporate Consulting Customer law .3c P da. Sp:cimen Al/A and Development Company,Ltd. Part No. /A Amb. Temp. A/!A Job No. /hDI Spec. NA Photo ^1l Report No. _ Part NA Test Med. //A Start Date 8- A- 8 I _ S/N b/4 Specimen Temp. ^>/4 GS1 'N!A ~ Test Title F* EFLou3 Arrx10 hon : 3cosas }. tarr,a_,.,) _
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