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| issue date = 07/07/1995
| issue date = 07/07/1995
| title = LER 95-005-00:on 950607,FW Isolation on High SG Level Occurred.Caused by Decrease in Instrument Air Pressure Due to an Air Leak in Containment.Fw Flow Switched to Manual control.W/950707 Ltr
| title = LER 95-005-00:on 950607,FW Isolation on High SG Level Occurred.Caused by Decrease in Instrument Air Pressure Due to an Air Leak in Containment.Fw Flow Switched to Manual control.W/950707 Ltr
| author name = MECREDY R C, ST MARTIN J T
| author name = Mecredy R, St Martin J
| author affiliation = ROCHESTER GAS & ELECTRIC CORP.
| author affiliation = ROCHESTER GAS & ELECTRIC CORP.
| addressee name = JOHNSON A R
| addressee name = Johnson A
| addressee affiliation = NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM), NRC OFFICE OF NUCLEAR REACTOR REGULATION (NRR)
| addressee affiliation = NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM), NRC OFFICE OF NUCLEAR REACTOR REGULATION (NRR)
| docket = 05000244
| docket = 05000244
Line 16: Line 16:


=Text=
=Text=
{{#Wiki_filter:yPRIORITY1~(ACCELERATED RIDSPROCESSING)
{{#Wiki_filter:yPRIORI TY 1 ~
I.REGULATORY INFORMATION DISTRIBUTION SYSTEM(RIDS)ACCESSION NBR:9507120033 DOC.DATE:
(ACCELERATED RIDS PROCESSING)
95/07/07NOTARIZED:
I
NODOCKETgFACIL:50-244 RobertEmmetGinnaNuclearPlant,Unit1,Rochester G05000244PAUTH.NAMEAUTHORAFFILIATION STMARTIN,J.T.
                  .REGULATORY INFORMATION DISTRIBUTION SYSTEM (RIDS)
Rochester Gas&ElectricCorp.MECREDY,R.C.
ACCESSION NBR:9507120033         DOC.DATE: 95/07/07        NOTARIZED: NO          DOCKET g FACIL:50-244 Robert Emmet Ginna Nuclear Plant, Unit 1, Rochester               G 05000244 P AUTH. NAME          AUTHOR AFFILIATION ST MARTIN,J.T.     Rochester Gas & Electric Corp.
Rochester Gas&ElectricCorp.RRECIP.NAME RECIPIENT AFFILIATION JOHNSON,A.R.
MECREDY,R.C.       Rochester Gas & Electric Corp.                                         R RECIP.NAME         RECIPIENT AFFILIATION JOHNSON,A.R.         Project Directorate I-1 (PDl-1) (Post 941001)
ProjectDirectorate I-1(PDl-1)(Post941001)
I


==SUBJECT:==
==SUBJECT:==
LER95-005-00:on 950607,FW isolation onhighSGleveloccurred.
LER 95-005-00:on 950607,FW isolation on high SG level                            0 occurred. Caused by decrease in instrument air pressure due to an air leak in containment.FW flow switched to manual control.W/950707     ltr.
Causedbydecreaseininstrument airpressureduetoanairleakincontainment.FW flowswitchedtomanualcontrol.W/950707 ltr.DISTRIBUTION CODE:IE22TCOPIESRECEIVEDLTRENCLSIZE:TITLE:50.73/50.9 LicenseeEventReport(LER),IncidentRpt,etc.NOTES:License Expdateinaccordance with10CFR2,2.109(9/19/72).
DISTRIBUTION CODE: IE22T COPIES RECEIVED LTR                ENCL    SIZE:
I005000244TRECIPIENT IDCODE/NAME PD1-1PDINTERNAL:
TITLE: 50.73/50.9 Licensee Event Report (LER), Incident Rpt, etc.
AEODSBNRR/DE/EELB NRR/DISP/PIPB NRR/DRCH/HHFB NRR/DRCH/HOLB NRR/DSSA/SPS B/BRES/DSIR/EIBEXTERNAL:
NOTES:License Exp date in accordance with 10CFR2,2.109(9/19/72).                 05000244 T RECIPIENT          COPIES                RECIPIENT        COPIES ID  CODE/NAME        LTTR ENCL          ID  CODE/NAME     LTTR ENCL PD1-1  PD              1    1        JOHNSON,A              1    1 INTERNAL: AEOD  S      B          2    2        AEOD/SPD/RRAB          1    1 1    1        NRR/DE/ECGB            1    1 NRR/DE/EELB              1    1        NRR/DE/EMEB            1    1 NRR/DISP/PIPB            1    1        NRR/DOPS/OECB          1    1 NRR/DRCH/HHFB            1    1        NRR/DRCH/HICB          1    1 NRR/DRCH/HOLB            1    1        NRR/DSSA/SPLB        '1    1 NRR/DSSA/SPS B/B        1    1        NRR/DSSA/SRXB         1    1 RES/DS IR/EIB            1    1        RGN1    FILE 01      1    1 EXTERNAL: L ST LOBBY WARD          1    1        LI TCO BRYCE i J H    2    2 NOAC MURPHY i G A        1    1        NOAC POORE i W        1    1 NRC PDR                  1    1        NUDOCS FULL TXT        1    1 N
LSTLOBBYWARDNOACMURPHYiGANRCPDRCOPIESLTTRENCL112211111111111111111111RECIPIENT IDCODE/NAME JOHNSON,A AEOD/SPD/RRAB NRR/DE/ECGB NRR/DE/EMEB NRR/DOPS/OECB NRR/DRCH/HICB NRR/DSSA/SPLB NRR/DSSA/SRXB RGN1FILE01LITCOBRYCEiJHNOACPOOREiWNUDOCSFULLTXTCOPIESLTTRENCL111111111111'111111221111NNOTETOALL"RIDS"RECIPIENTS:
NOTE TO ALL "RIDS" RECIPIENTS:
PLEASEHELPUSTOREDUCEWASTE!CONTACTTHEDOCUMENTCONTROLDESK,ROOMOWFN5D8(415-2083)
PLEASE HELP US TO REDUCE WASTE! CONTACT THE DOCUMENT CONTROL DESK, ROOM OWFN 5D8 (415-2083) TO ELIMINATE YOUR NAME FROM DISTRIBUTION LISTS FOR DOCUMENTS YOU DON'T NEED!
TOELIMINATE YOURNAMEFROMDISTRIBUTION LISTSFORDOCUMENTS YOUDON'TNEED!FULLTEXTCONVERSION REQUIREDTOTALNUMBEROFCOPIESREQUIRED:
FULL TEXT CONVERSION REQUIRED TOTAL NUMBER OF COPIES REQUIRED: LTTR              26  ENCL    26
LTTR26ENCL26 eGCHE51FR G~s~woElEcTeccoepcw"crI~8w~Sr~vEriuEeGc~EsTFe.
 
MY~sd~aCATEJuly7,1995U.S.NuclearRegulatory Commission DocumentControlDeskAttn:AllenR.JohnsonPWRProjectDirectorate I-1Washington, D.C.20555
eGCHE51FR G~s~wo ElEcTec coepcw "crI ~ 8w ~Sr ~vEriuE eGc~EsTFe. MY ~sd~a CATE July 7, 1995 U.S. Nuclear Regulatory Commission Document Control Desk Attn: Allen R. Johnson PWR Project Directorate I-1 Washington, D.C. 20555


==Subject:==
==Subject:==
LER95-005,Instrument AirLeakinContainment CausesFeedwater Isolation R.E.GinnaNuclearPowerPlantDocketNo.50-244Inaccordance with10CFR50.73,LicenseeEventReportSystem,item(a)(2)(iv),whichrequiresareportof,"Anyeventorcondition thatresultedinamanualorautomatic actuation ofanyengineered safetyfeature(ESF),including thereactorprotection system(RPS)",theattachedLicenseeEventReportLER95-005isherebysubmitted.
LER 95-005, Instrument Air Leak in Containment Causes Feedwater Isolation R.E. Ginna Nuclear Power Plant Docket No. 50-244 In accordance with 10 CFR 50.73, Licensee Event Report System, item (a) (2) (iv), which requires a report of, "Any event or condition that resulted in a manual or automatic actuation of any engineered safety feature (ESF), including the reactor protection system (RPS) ", the attached Licensee Event Report LER 95-005 is hereby submitted.
Thiseventhasinnowayaffectedthepublic'shealthandsafety.Verytrulyyours,RobertC.Mecredyxc:U.S.NuclearRegulatory Commission Mr.AllenR.Johnson(MailStop14B2)PWRProjectDirectorate I-1Washington, D.C.20555U.S.NuclearRegulatory Commission RegionI475Allendale RoadKingofPrussia,PA19406GinnaUSNRCSeniorResidentInspector
This event has in no way affected the public's health and safety.
'1Pr9507l20033 950707PDRADOCK05000244Sma NRCFORM366(5-92)U.S.NUCLEARREGULATORY COMMISSION APPROVEDBYOHBNO.3150-0'104 EXPIRES5/3'I/95LICENSEEEVENTREPORT(LER)(Seereverseforrequirednunbcrofdigits/characters foreachblock)ESTIMATED BURDENPERRESPONSETOCOMPLYllITHTHISINFORMATION COLLECTION REQUEST:50.0HRS.FORllARDCOMMENTSREGARDING BURDENESTIHATETOTHEINFORHATION ANDRECORDSHANAGEHENT BRANCH(HNBB7714),U.S.NUCLEARREGULATORY CCHHISSION, MASNINGTON, DC20555-0001 ANDTOTHEPAPERWORK REDUCTION PROJECT(3150-0104),
Very truly yours, Robert C. Mecredy xc:     U.S. Nuclear Regulatory Commission Mr. Allen R. Johnson (Mail Stop 14B2)
OFFICEOFMANAGEMENT ANDBUDGETNASHINGTON DC20503.FAGILITYNAHE(1)R.E.GirmaNuclearPowerPlantDOCKETNUHBER(2)05000244PAGE(3)10F8TITLE(4>Instrument AirLeakinContainment CausesFeedwater Isolation MONTHDAY0607YEARYEAR9595EVENTDATE(5)LERNUMBER(6)SEQUENTIAL NUMBER--005--REVISIONNUMBER00HOHTNDAYYEAR0707REPORTDATE(7)FACILITYNAMEDOCKETNUMBERFACILITYHAHEDOCKETNUMBEROTHERFACILITIES INVOLVED(8)OPERATING
PWR Project Directorate I-1 Washington, D.C. 20555 U.S. Nuclear Regulatory Commission Region I 475 Allendale Road King of Prussia, PA 19406 Ginna USNRC Senior Resident Inspector
.MODE(9)P(NERLEVEL(10)N097THISREPORTISSUBMITTED PURSUANT20.402(b) 20.405(a)(1)(i)20.405(a)(1)(ii) 20.405(a)(1)(iii) 20.405(a)(1)(iv) 20.405(a)(1)(v) 20.405(c>
    '1 P r 9507l20033 950707 PDR    ADOCK    05000244 S                      ma
50.36(c)(1) 50.36(c)(2) 50.73(a)(2)(i) 50.73(a)(2)(ii) 50'3(a)(2)(iii) 50.73(a)(2)(iv) 50'3(a)(2)(v) 50.73(a)(2)(vii) 50.73(a)(2)(viii)(A) 50.73(a)(2)(viii)(B) 50'3(a)(2)(x) 73.71(b)73.71(c)OTHER(Spec'IfyInAbstractbelowandinText,NRCForm366A)TOTHEREQUIREHENTS OF10CFR5:(Checkoneormore)(11)LICENSEECONTACTFORTHISLER(12)NAMEJohnT.St.Hartin-Tcchnical Assistant TELEPHONE NUHBER(IncludeAreaCode)(716)77'1-3641 COHPLETEONELINEFOREACHCOMPONENT FAILUREDESCRIBED IHTHISREPORT('13)CAUSESYSTEMCOMPONENT HANUFACTURER REPORTABLE TONPRDSCAUSESYSTEMCOMPONEHI'ANUFACTURER REPORTABLE TONPRDSBLDPSF0000NSUPPLEHENTAL REPORTEXPECTED(14)YES(Ifyes,completeEXPECTEDSUBMISSION DATE).XHOEXPECTEDSUSHISSIONDATE(15)MONTHDAYYEARABSTRACT(Limitto1400spaces,i.e.,approximately 15single-spaced typewritten lines)(16)OnJune7,1995atapproximately 1905approximately 97%steadystatereactorpowerisolatedtoContainment duetoanairleak,SteamGenerator leveloccurredwhenlevelslevelintheSteamGenerators.
 
EDST,withtheplantatandtheInstrument AirsystemFeedwater Isolation onhighwentabove67%narrowrangeImmediate corrective actionwastomanuallycontrolfeedwater flowuntillevelsintheSteamGenerators wererestoredtotheirnormaloperating band.Theunderlying causeoftheinability tocontrolSteamGenerator levelswasadecreaseinInstrument AirpressureduetoanInstrument AirleakinContainment, followedbyrestoration ofairpressurewithademandsignaltofullyopenmainfeedwater regulating valves.ThiseventisNUREG-1022 CauseCode(B).Corrective actiontoprecluderepetition isoutlinedinSectionV.B.NRCFORM366(5-92>
NRC FORM  366                                    U.S. NUCLEAR REGULATORY COMMISSION                   APPROVED BY OHB NO.         3150-0'104 (5-92)                                                                                                            EXPIRES    5/3'I/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY llITH THIS INFORMATION COLLECTION REQUEST: 50.0 HRS.
NRCFORH366A(5-92)U.S.NUCLEARREGULATORY COMMISSION LICENSEEEVENTREPORT(LER)TEXTCONTINUATION APPROVEDBYOMBNO.3150-0104 EXPIRES5/31/95ESTIMATED BURDENPERRESPONSETOCOMPLYWITHTHISINFORHATION COLLECTION REQUEST:50.0HRS.FORWARDCOMMENTSREGARDING BURDENESTIMATETOTHEINFORHATION ANDRECORDSHANAGEHENT BRANCH(MNBB1714),U.S.NUCLEARREGULATORY COHHISSION, WASHINGTON, DC20555-0001 ANDTOTHEPAPERWORK REDUCTION PROJECT(3180-0104),
LICENSEE EVENT REPORT                      (LER)                          FORllARD COMMENTS REGARDING BURDEN ESTIHATE TO THE INFORHATION AND RECORDS HANAGEHENT BRANCH (HNBB 7714), U.S. NUCLEAR REGULATORY CCHHISSION, for required    nunbcr of digits/characters      for  each  block)      MASNINGTON, DC 20555-0001           AND TO THE PAPERWORK (See reverse                                                                            REDUCTION     PROJECT       (3150-0104),       OFFICE    OF MANAGEMENT AND BUDGET NASHINGTON DC 20503.
OFFICEOFMANAGEMENT ANDBUDGET'WASHINGTON DC20503.FACILITYNAME(1)R.E.GinnaNuclearPowerPlantDOCKETNUHBER(2)YEAR0500024495LERNUMBER(6)SEQUENTIAL NUHBER--005--REVISIONNUMBER00PAGE(3)2OF8TEXT(Ifmorespaceisrequired, useadditional copiesofNRCForm366A)(17)PRE-EVENT PLANTCONDITIONS:
FAGILITY NAHE    (1) R . E . G irma        Nuclear Power              P lant              DOCKET NUHBER 05000244 (2)                       PAGE  (3) 10F8 TITLE (4>           Instrument Air Leak in Containment Causes Feedwater Isolation EVENT DATE  (5)                 LER NUMBER  (6)                 REPORT DATE  (7)                OTHER    FACILITIES INVOLVED (8)
Theplantwasatapproximately 97%steadystatereactorpowerwithnosignificant activities inprogress.
SEQUENTIAL       REVISION                            FACILITY NAME                          DOCKET NUMBER MONTH    DAY      YEAR      YEAR                                    HOHTN    DAY    YEAR NUMBER          NUMBER 06      07        95        95    --005--               00        07      07 FACILITY HAHE                          DOCKET NUMBER OPERATING                THIS REPORT IS SUBMITTED PURSUANT TO THE REQUIREHENTS OF 10 CFR 5:                (Check one or mor e) (11)
Asolderedjointconnection intheInstrument AirsysteminContainment failed,causingadecreaseinInstrument Airpressure, andlossofcontrolairtoair-operated components, including themainfeedwater regulating valves.II.DESCRIPTION OFEVENT:A.DATESANDAPPROXIMATE TIMESOFMAJOROCCURRENCES:
MODE (9)
oJune7,1995,1856EDST:Instrument AirsystemleakoccursinContainment.
N        20.402(b)                           20.405(c>                          50.73(a)(2)(iv)                   73.71(b) 20.405(a   )(1)(i)                 50.36(c)(1)                       50 '3(a)(2)(v)                     73.71(c)
oJune7,1995,1902EDST:Instrument AirtoContainment isisolated, restoring normalairpressuretoair-operated components outsideContainment.
P(NER 097        20.405(a)(1)(ii)                   50.36(c)(2)                       50.73(a)(2)(vii)                   OTHER LEVEL (10) 20.405(a)(1)(iii)                   50.73(a)(2)(i)                   50.73(a)(2)(viii)(A) (Spec'I fy In 20.405(a)(1)(iv)                   50.73(a)(2)(ii)                   50.73(a)(2)(viii)(B) Abstract            below and in Text, 20.405(a)(1)(v)                     50 '3(a)(2)(iii)                   50 '3(a)(2)(x)                 NRC  Form 366A)
oJune7,1995,1905EDST:SteamGenerator (S/G)levelsincreaseabove67%.Eventdateandtime.oJune7,1995,1905EDST:Discovery dateandtime.June7,1995,1910EDST:"A"and"B"S/Glevelsrestoredtopre-event normaloperating band.B.EVENT:OnJune7,1995,atapproximately 1856EDST,withtheplantatapproximately 978steadystatereactorpower,asolderedjointconnection onatwoinchInstrument Air(IA)lineinContainment (CNMT)failed,resulting inleakagefromtheIAsystemanddecreaseinIApressure.
LICENSEE CONTACT FOR THIS LER      (12)
ThisdecreaseinIApressureresultedinlossofcontrolairtoair-operated components, withvalvesbeginning totraveltotheirrespective "fail"positions.
NAME    John T. St. Hartin - Tcchnical Assistant                                                   TELEPHONE NUHBER       (Include Area Code)
Amongthesecomponents werethetwomainfeedwater regulating valves(MFRV)(failclosed)whichdriftedtowardstheclosedpositionasIApressureatthevalveactuatordecreased.
(716) 77'1-3641 COHPLETE ONE LINE FOR EACH COMPONENT FAILURE DESCRIBED IH THIS REPORT                ('13)
NRCFORH366A(5-92)  
REPORTABLE                                                                            REPORTABLE CAUSE      SYSTEM      COMPONENT    HANUFACTURER                               CAUSE      SYSTEM    COMPONEHI'ANUFACTURER TO NPRDS                                                                            TO NPRDS B          LD          PSF            0000              N SUPPLEHENTAL REPORT EXPECTED      (14)                                   EXPECTED MONTH        DAY      YEAR YES                                                                                             SUSHI SS I ON X    HO (If yes,   complete  EXPECTED SUBMISSION  DATE).                                             DATE (15)
.NRCFORH366A(5-92)U.S.NUCLEARREGULATORY COHNISSIOH LICENSEEEVENTREPORT(LER)TEXTCONTINUATION APPROVEDBYOHBNO.3150-0104 EXPIRES5/31/95ESTIHATED BURDENPERRESPONSETOCOHPLYWITHTHISINFORHATIOH COLLECTION REQUEST:50.0HRS.FORWARDCOHHENTSREGARDING BURDENESTIHATETOTHEINFORHATION ANDRECORDSHANAGEHEHT BRANCH(HNBB7714),U.S.HUCLEARREGULATORY COHHISSION, WASHINGTON, DC20555-0001 ANDTOTHEPAPERWORK REDUCTION PROJECT(3180-0104),
ABSTRACT    (Limit to  1400 spaces,   i.e., approximately   15  single-spaced   typewritten lines)       (16)
OFFICEOFHAHAGEHEHT ANDBUDGETWASHINGTON DC20503.FACILITYNAHE(1)R.E.GinnaNuclearPowerPlantDOCKETNUHBER(2)YEAR0500024495LERHWER(6)SEQUENTIAL NUHBER--005--REVISIONNUHBER00PAGE(3)3OF8TEXT(Ifmorespaceisrequired, useadditional copiesofHRCForm366A)(17)Atapproximately 1902EDST,theControlRoomoperators haddiagnosed theprobablelocationoftheIAleak,andclosedtheIACNMTIsolation valve,AOV-5392.
On      June          7, 1995 at approximately 1905 EDST, with the plant at approximately 97% steady state reactor power and the Instrument Air system isolated to Containment due to an air leak, Feedwater Isolation on high Steam Generator level occurred when levels went above 67% narrow range level in the Steam Generators.
WiththeclosureofAOV-5392, theleakwasisolated, andnormalIApressurewasrestoredtocomponents outsideCNMT.DuetotheMFRVsdriftingclosed,feedwater (FW)flowsandSteamGenerator (S/G)levelsdecreased, resulting inanincreasing "demand"signaltotheMFRVs.Isolation oftheIAleakresultedinrestoration ofIApressure, andtheMFRVsopenedfully,responding totheincreased demandsignal.AtthetimetheMFRVswenttothefullopenposition, levelwasapproximately 25%inthe"A"S/Gand40%inthe"B"S/G.TheincreaseinFWflowresultedinincreasing levelinthe"A"and"B"S/Gs.Withinthreeminutesnarrowrangelevelinthe"B"S/Ghadincreased tocauseFWIsolation onhighlevelinthe"B"S/G(S/Glevel>/=670narrowrangelevel).The"B"MFRVclosedinresponsetothisFWIsolation signalasdesigned, andreopenedwhenleveldecreased below67%.Forthenextninetyseconds,therewereseveraloccurrences ofFWIsolation forthe"B"S/Gaslevelcycledaround67%.Duringthistimenarrowrangelevelinthe"A"S/Galsoincreased tocauseFWIsolation onhighlevelinthe"A"S/G.Forapproximately twentyseconds,therewereoccurrences ofFWIsolation forthe"A"S/Gaslevelcycledaround67%.ThisshorttermS/Gleveltransient continued untiltheControlRoomoperators tookmanualcontroltorestoreS/Glevels.Atapproximately 1910EDST,levelsinthe"A"and"B"S/Gswererestoredtotheirnormaloperating band.C.INOPERABLE STRUCTURES iCOMPONENTS ORSYSTEMSTHATCONTRIBUTED TOTHEEVENT:ThedecreaseinIApressureresultedinlossofcontrolairtoair-operated components.
Immediate corrective action was to manually control feedwater flow until levels in the Steam Generators were restored to their normal operating band.
D.OTHERSYSTEMSORSECONDARY FUNCTIONS AFFECTED:
The underlying                  cause of the inability to control Steam Generator levels was a decrease                  in Instrument Air pressure due to an Instrument Air leak in Containment, followed by restoration of air pressure with a demand signal to fully open main feedwater regulating valves.
Duetothefailedsolderedjointconnection inCNMT,andthesubsequent isolation ofIAtoCNMT,air-operated components inCNMTfailedtotheirrespective "fail"positions.
This event is NUREG-1022 Cause Code (B).
Theseincludedseveralvalvesandventilation dampers.Inaddition, theReactorCompartment Cooling(RCC)fanmotortrippedwhentheassociated dampersfailedclosed.HRCFORH366A(5-92)
Corrective action to preclude repetition is outlined in Section V.B.
JIRCFORM366A(5-92)U.S.NUCLEARREGULATORY COMMISSION LICENSEEEVENTREPORT(LER)TEXTCONTINUATION APPROVEDBYOMBNO.3150-0104 EXPIRES5/31/95ESTIMATED BURDENPERRESPONSETOCOMPLYWITHTHISINFORMATION COLLECTIOH REQUEST:50.0HRS.FORWARDCOMMENTSREGARDING BURDENESTIMATETOTHEINFORMATION AHDRECORDSMANAGEMENT BRANCH(MNBB7714),U.S.NUCLEARREGULATORY COMMISSION, WASHINGTON, DC20555-0001 AHDTOTHEPAPERWORK REDUCTION PROJECT(3150-0104),
NRC FORM  366  (5-92>
OFFICEOFMANAGEMENT ANDBUDGET'WASHINGTON DC20503.FACILITYNAME(1)R.E.GinnaNuclearPowerPlantDOCKETNUMBER(2)05000244YEAR95LERNUMBER(6)SEQUENTIAL NUMBER--005--REVISIONHUMBER00PAGE(3)4OF8TEXT(Ifmorespaceisrequired, useadditional copiesofNRCForm366A)(17)Forair-operated components outsidetheCNMT,therewasadecreaseinIApressurethroughout theplantforsixminutes,untilIAtoCNMTwasisolated.
 
Duringthistime,numerousair-operatedcomponents outsideCNMTstartedtotraveltotheirrespective "fail"positions.
NRC FORH  366A                                U.S. NUCLEAR REGULATORY COMMISSION             APPROVED BY OMB NO. 3150-0104 (5-92)                                                                                                EXPIRES  5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY WITH THIS INFORHATION COLLECTION REQUEST: 50.0 HRS.
Withtheexception oftheMFRVs,thislossofcontrolairdidnotadversely affecttheabilityoftheControlRoomoperators tomaintainplantconditions.
FORWARD COMMENTS REGARDING BURDEN ESTIMATE TO LICENSEE EVENT REPORT (LER)                                        THE INFORHATION AND RECORDS HANAGEHENT BRANCH (MNBB 1714), U.S. NUCLEAR REGULATORY COHHISSION, TEXT CONTINUATION                                        WASHINGTON, DC 20555-0001       AND TO THE PAPERWORK REDUCTION   PROJECT   (3180-0104),       OFFICE    OF MANAGEMENT AND BUDGET      'WASHINGTON   DC  20503.
E.METHODOFDISCOVERY:
FACILITY NAME  (1)                     DOCKET NUHBER  (2)             LER NUMBER  (6)                 PAGE  (3)
Thiseventwasimmediately apparentduetoalarmsandindications intheControlRoom.Inparticular, MainControlBoardannunciators C-17(CONTAINMENT VENTSYSTEM)andH-8(INSTRUMENT AIRLOPRESS100PSI)alarmed,indicating aproblemwithIAinCNMT.OPERATORACTION:TheControlRoomoperators responded toMainControlBoardannunciators C-17,H-8andH-16(INSTRUMENT AIRCOMP),andreferredtoAlarmResponseProcedures C-17,H-8andH-16.TheyenteredAbnormalOperating Procedure AP-IA.l(LOSSOFINSTRUMENT AIR).TheControlRoomoperators requested thattheauxiliary operatorstartthestandbydiesel-driven aircompressor.
SEQUENTIAL      REVISION YEAR R.E. Ginna Nuclear Power Plant                                05000244 NUHBER        NUMBER 95    -- 005--              00        2 OF 8 TEXT (If more  space  is required, use  additional copies of NRC Form 366A)   (17)
Following thestepsofAP-IA.1andwiththeknowledge thatabnormalalarmswerereceivedonCNMTsystemspriortothoseonsecondary systems,theControlRoomoperators isolatedIAtoCNMTbyclosingtheIACNMTIsolation valve(AOV-5392).
PRE-EVENT PLANT CONDITIONS:
ThisactionisolatedtheleakfromtherestoftheIAsystem,andIApressureincreased tonormalpressureintherestofthesystem.AftertheFWIsolation, theControlRoomoperators transferred controloftheMFRVsto"manual"torestoreS/Glevelstotheirnormaloperating band.WhenS/GlevelsandFWflowswerestabilized, theytransferred controloftheMFRVsbackto"automatic".
The      plant    was    at approximately            97%   steady state reactor power with no significant activities in progress. A soldered joint connection in the Instrument Air system in Containment failed, causing a decrease in Instrument Air pressure, and loss of control air to air-operated components,           including the main feedwater regulating valves.
HRCFORM366A(5-92)
II.       DESCRIPTION OF EVENT:
JIRCFORA366A(5-92)U.S.NUCLEARREGULATORY COMMISSION LICENSEEEVENTREPORT(LER)TEXTCONTINUATION APPROVEDBYOMBNO.31500104EXPIRES5/31/95ESTIMATED BURDENPERRESPONSETOCOMPLYWITHTHISINFORMATION COLLECTION REQUEST:50.0HRS.FORWARDCOMMENTSREGARDING BURDENESTIMATETOTHEINFORMATION ANDRECORDSMANAGEMENT BRANCH(MNBB7714),U.S.NUCLEARREGULATORY COMMISSION, WASHINGTONt DC205550001ANDTOTHEPAPERWORK REDUCTION PROJECT(3150.0104),
A. DATES AND APPROXIMATE TIMES OF MAJOR OCCURRENCES:
OFFICEOFMANAGEMENT ANDBUDGETWASHINGTON DC20503.FACILITYNAME(1)R.E.GinnaNuclearPowerPlantDOCKETNUMBER(2)05000244YEAR95LERNUMBER(6)SEQUENTIAL NUMBER--005--REVISIONNUMBER00PAGE(3)5OF8EXT(Ifmorespaceisrequired, useadditional copiesofNRCForm366A)(17)Withlossofletdownflow,theoperators manuallydecreased chargingflowtominimumflow,andsecuredonechargingpump.TheShiftSupervisor madeadecisiontoinitiateapowerreduction untiltheleakwaslocated,isolated, andIApressurereturnedtonormalthroughout thesystem.Atapproximately 1908EDST,apowerreduction wasstartedatonepercentperminute,perNormalOperating Procedure 0-5.1(LOADREDUCTIONS).
o      June 7, 1995,             1856 EDST:       Instrument Air system leak occurs in Containment.
Subsequently, theControlRoomoperators notifiedmaintenance personnel andhighersupervision.
o      June      7,     1995,     1902    EDST:     Instrument Air to Containment is isolated,           restoring         normal air              pressure to air-operated components outside Containment.
Anauxiliary operatorandRadiation Protection technician conducted aCNMTentry,atpowerinanattempttoidentifyandisolatetheleak.TheleakwaslocatedonthemaintwoinchIAheaderinCNMT.Atemporary repairwasmadetothefailedjointconnection.
o      June      7,     1995,       1905    EDST:       Steam        Generator              (S/G)       levels increase above            67%.     Event date and time.
ThisrepairenabledtheControlRoomoperators torestoresomepressuretotheIAsysteminCNMT,sufficient toallowoperation ofselectedvalvesandventilation dampers.TheNRCOperations Centerwasnotifiedatapproximately 2211EDST,per10CFR50.72 (b)(2)(ii),non-emergency fourhournotification.
o      June 7, 1995,             1905 EDST:       Discovery date and time.
G.SAFETYSYSTEMRESPONSES:
June    7,     1995,     1910 EDST:         "A" and "B" S/G levels restored                                to pre-event normal operating band.
TheMFRVsandMFRVbypassvalvesclosedautomatically asaresultoftheFWIsolation signals.Ventilation dampersfortheContainment Recirculation CoolingfansandRCCfansfailedtotheirrespective safeguards positions.
B. EVENT:
CNMTIsolation valvesforchargingandletdownalsofailedtotheirsafeguards positions.,
On    June 7, 1995,             at approximately 1856 EDST, with the plant at approximately            978    steady state reactor power, a soldered joint connection on            a two inch Instrument Air (IA) line in Containment (CNMT) failed, resulting in leakage from the IA system and decrease in IA pressure.                     This decrease in IA pressure resulted in loss of control air to air-operated components, with valves beginning to travel to their respective "fail" positions. Among these components were the two main feedwater regulating valves (MFRV) (fail closed) which drifted towards the closed position as IA pressure at the valve actuator decreased.
III.CAUSEOFEVENT:A.IMMEDIATE CAUSE:Theimmediate causeoftheFWIsolation waslevelintheS/Gsbeing)/=67%.Thehighlevelwascausedbyincreased FWflowswhentheMFRVswentfullopeninresponsetothevalvedemandsignal.Thissituation resultedinoverfeeding theS/Gs.NRCFORM366A(5.92)
NRC FORH  366A  (5-92)
JIRCFORM366A(5-92)U.S~NUCLEARREGULATORY COMMISSION LICENSEEEVENTREPORT(LER)TEXTCONTINUATION APPROVEDBYOMBNO.3150-0104 EXPIRES5/31/95ESTIMATED BURDENPERRESPONSETOCOMPLYMITHTHISINFORMATION COLLECTION REQUEST:50.0HRS.FORllARDCOMHENTSREGARDING BURDENESTIMATETOTHEINFORMATION ANDRECORDSHANAGEMEHT BRANCH(HNBB7714),U.S.NUCLEARREGULATORY COMMISSION, HASHINGTONt DC205550001ANDTOTHEPAPERNORK REDUCTION PROJECT(3150-0104),
 
OFFICEOFMANAGEHENT ANDBUDGETWASHINGTON DC20503.FACILITYNAHE(1)R.E.GinnaNuclearPowerPlantDOCKETNUMBER(2)05000244YEARLERNUHBER(6)SEQUENTIAL HUMBER--005--95REVISIONNUMBER00PAGE(3)GOF8TEXT(Ifmorespaceisrequired, useadditional copiesofNRCForm366A)(17)B.INTERMEDIATE CAUSE:Theintermediate causeoftheopenvalvedemandsignalfortheMFRVswasdecreased FWflowsandS/GlevelsastheMFRVsdriftedtowardtheclosedpositionasIApressuredecreased.
366A                              U.S. NUCLEAR REGULATORY COHNISSIOH             APPROVED BY OHB NO. 3150-0104
C.ROOTCAUSE:Theunderlying causeofthedecreaseinIApressurewasthefailureofasolderedjointconnection inatwoinchIAlineinCNMT.Thiswascausedbyinsufficient insertion ofthepipeintoafittingduringoriginalconstruction.
.NRC FORH (5-92)                                                                                              EXPIRES  5/31/95 ESTIHATED BURDEN PER RESPONSE TO COHPLY WITH THIS INFORHATIOH COLLECTION REQUEST: 50.0 HRS.
ThiseventisNUREG-1022 CauseCode(B),"Design,Manufacturing, Construction
FORWARD COHHENTS REGARDING BURDEN ESTIHATE TO LICENSEE EVENT REPORT (LER)                                    THE INFORHATION AND RECORDS HANAGEHEHT BRANCH (HNBB 7714), U.S. HUCLEAR REGULATORY COHHISSION, TEXT CONTINUATION                                      WASHINGTON, DC 20555-0001     AND TO THE PAPERWORK REDUCTION     PROJECT   (3180-0104),     OFFICE  OF HAHAGEHEHT AND BUDGET    WASHINGTON    DC  20503.
/Installation".
FACILITY NAHE  (1)                     DOCKET NUHBER  (2)             LER HWER (6)                   PAGE  (3)
ThiseventdoesnotmeettheNUMARC93-01,"Industry Guideline forMonitoring theEffectiveness ofMaintenance atNuclearPowerPlants",definition ofa"Maintenance Preventable Functional Failure".
SEQUENTIAL      REVI SION YEAR R.E. Ginna Nuclear Power Plant                              05000244 NUHBER        NUHBER 3 OF 8 95    -- 005--            00 TEXT (If more  space  is required, use additional copies of HRC Form 366A)   (17)
IV.ANALYSISOFEVENT:Thiseventisreportable inaccordance with10CFR50.73,LicenseeEventReportSystem,item(a)(2)(iv),whichrequiresareportof,"Anyeventorcondition thatresultedinamanualorautomatic actuation ofanyengineered safetyfeature(ESF),including thereactorprotection system(RPS)".TheFWIsolation ofthe"A"and"B"S/Gswasanautomatic actuation ofanESFsystem.Anassessment wasperformed considering boththesafetyconsequences andimplications ofthiseventwiththefollowing resultsandconclusions:
At approximately 1902 EDST, the Control Room operators had diagnosed the probable location of the IA leak, and closed the IA CNMT Isolation valve, AOV-5392.                             With the closure of AOV-5392, the leak was isolated, and normal IA pressure was restored to components outside CNMT.
Therewerenooperational orsafetyconsequences orimplications attributed totheFWisolations because:TheFWisolations occurredattherequiredS/Glevel.oS/Glevelswerequicklystabilized andmanualcontrolofMFRVswasaccomplished tomitigateanyconsequences oftheevent.Basedontheabove,itcanbeconcluded thatthepublic'shealthandsafetywasassuredatalltimes.NRCFORM366A(5-92)
Due to the MFRVs drifting closed, feedwater (FW) flows and Steam Generator (S/G) levels decreased,                               resulting in an increasing "demand" signal to the MFRVs. Isolation of the IA leak resulted in restoration of IA pressure, and the MFRVs opened fully, responding to the increased demand signal. At the time the MFRVs went to the full open position, level was approximately 25% in the "A" S/G and 40% in the "B" S/G.                                   The increase in FW flow resulted in increasing level in the "A" and "B" S/Gs.
ARCFORM366A(5-92)U.S.NUCLEARREGULATORY COMMISSION LICENSEEEVENTREPORT(LER)TEXTCONTINUATION APPROVEDBYOMBNO.3150-0104 EXPIRES5/31/95ESTIMATED BURDENPERRESPONSETOCOMPLYWITHTHISINFORMATION COLLECTION REQUEST:50.0HRS.FORWARDCOMMENTSREGARDIHG BURDENESTIMATETOTHEINFORMATION ANDRECORDSMANAGEMENT BRANCH(MHBB7714),U.STNUCLEARREGULATORY COMMISSION, WASHINGTON, DC20555-0001 AHDTOTHEPAPERWORK REDUCTION PROJECT(31400104),OFFICEOFMANAGEMENT ANDBUDGETWASHINGTOH DC20503.FACILITYNAME(1)R.E.GinnaNuclearPowerPlantDOCKETNUMBER(2)05000244YEARLERNUMBER(6)SEQUENTIAL NUMBER95--005--REVISIONNUMBER00PAGE(3)7OF8TEXT(Ifmorespaceisrequired, useadditional copiesofHRCForm366A)(17)V.CORRECTIVE ACTION:A.ACTIONTAKENTORETURNAFFECTEDSYSTEMSTOPRE-EVENT NORMALSTATUS:oMFRVswerereturnedtoautomatic afterS/Glevelswererestoredtotheirpre-event normaloperating band.oAtemporary repairwasmadetothefailedjointconnection inCNMT.Thistemporary repairenabledtheControlRoomoperators torestoresomepressuretotheIAsysteminCNMT,sufficient toallowoperation ofselectedvalvesandventilation dampers.AfterletdownflowwasrestoredandtheControlRoomoperators couldcontrolprimarysystemvolume,theloadreduction wasstopped.Maintenance personnel installed atemporary modification designedbyEngineering, whichpermitted isolation ofthefailedjointforpermanent repair,whilemaintaining anairsupplytotheletdownvalves.Thisallowedtheoperators tomaintainletdownflow.oMaintenance personnel performed thepermanent repairbyreplacing thefailedjointconnection andadjacentpipesections, andremovedthetemporary modification.
Within three minutes narrow range level in the "B"                                                     S/G had increased to cause FW Isolation on high level "B"                                in the "B" S/G (S/G level >/= 67 0 narrow range level).                                   The             MFRV closed in response to this FW Isolation signal as designed, and reopened when level decreased below 67%.                             For the next ninety seconds, there were several occurrences of FW Isolation for the "B" S/G as level"A"cycled around 67%. During this time narrow range level in the          S/G also increased to cause FW Isolation on high level in the "A" S/G.                 For approximately twenty seconds,                                 there were occurrences of FW Isolation for the "A" S/G as level cycled around 67%. This short term S/G level transient continued until the Control Room operators took manual control to "A"                                          restore S/G levels. At approximately 1910 EDST, levels in the                                                      and "B" S/Gs were restored to their normal operating band.
Atthecompletion oftheseactivities, normalIAwasrestoredtoCNMT.B.ACTIONTAKENORPLANNEDTOPREVENTRECURRENCE:
C. INOPERABLE STRUCTURES i COMPONENTS                          OR SYSTEMS          THAT CONTRIBUTED TO THE EVENT:
Asampleofjointconnections intheIAsystemwillbeexaminedbynon-destructive techniques toconfirmadequatepipeinsertion intofittings.
The decrease          in IA pressure resulted in loss of control air to air-operated         components.
oThiseventwillbeevaluated andcomparedagainstPlantSimulator responseundercontrolled conditions.
D. OTHER SYSTEMS OR SECONDARY FUNCTIONS AFFECTED:
Anylessonslearnedandenhancements tothecontrolofprimarysystempressurewillbeidentified, andprocedures changed,asappropriate.
Due    to the failed soldered joint connection in CNMT, and the subsequent isolation of IA to CNMT, air-operated components in CNMT failed to their respective "fail" positions.                                         These included several      valves    and  ventilation          dampers.           In    addition,         the Reactor Compartment          Cooling       (RCC)     fan    motor        tripped      when      the    associated dampers        failed    closed.
NRCFORM366A(5-92)
HRC FORH 366A  (5-92)
NRCFORM366A(5-92)U.STNUCLEARREGULATORY COMMISSIOH LICENSEEEVENTREPORT(LER)TEXTCONTINUATION APPROVEDBYOMBNO.3150-0104 EXPIRES5/31/95ESTIMATED BURDENPERRESPONSETOCOMPLYWITHTHISINFORMATION COLLECTION REQUEST:50.0HRS.FORUARDCOMMENTSREGARDING BURDENESTIMATETOTHEINFORHATION AHDRECORDSMANAGEMENT BRANCH(MNBB7714),U.S.NUCLEARREGULATORY COMMISSION, MASHINGTON, DC20555-0001 ANDTOTHEPAPERNORK REDUCTION PROJECT(3150-0104),
 
OFFICEOFMANAGEMENT ANDBUDGETUASHINGTON DC20503.FACILITYNAHE(1)R.E.GinnaNuclearPowerPlantDOCKETNUMBER(2)05000244YEARLERNUMBER(6)SEQUEHTIAL NUMBER95--005--REVISIONNUMBER00PAGE(3)8OF8TEXT(Ifmorespaceisrequired, useadditional copiesofNRCForm366A)(17)VI.ADDITIONAL INFORMATION:
JIRC FORM 366A                                U.S. NUCLEAR REGULATORY COMMISSION             APPROVED BY OMB NO. 3150-0104 (5-92)                                                                                              EXPIRES  5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY WITH THIS INFORMATION COLLECTIOH REQUEST: 50.0 HRS.
A.FAILEDCOMPONENTS:
FORWARD COMMENTS REGARDING BURDEN ESTIMATE TO LICENSEE EVENT REPORT (LER)                                      THE INFORMATION AHD RECORDS MANAGEMENT BRANCH (MNBB 7714), U.S. NUCLEAR REGULATORY COMMISSION, TEXT CONTINUATION                                        WASHINGTON, DC 20555-0001     AHD TO THE PAPERWORK REDUCTION   PROJECT   (3150-0104),     OFFICE  OF MANAGEMENT AND BUDGET    'WASHINGTON DC  20503.
Therewerenocomponent
FACILITY NAME  (1)                     DOCKET NUMBER  (2)             LER NUMBER  (6)               PAGE  (3)
: failures, inthatasolderedjointconnection failed.Thisinchcopperpipetoatwoinchcoppermanufacturer ofthepipeandfittingismanufacturer ofthesolderisunknown.theleakoccurredwhenjointconnected atwoelbowfitting.Thenotrelevant, andtheB.PREVIOUSLERsONSIMILAREVENTS:AsimilarLEReventhistorical searchwasconducted withthefollowing results:Nodocumentation ofsimilarLEReventswiththesamerootcauseatGinnaNuclearPowerPlantcouldbeiden-tified.C.SPECIALCOMMENTS:
SEQUENTIAL       REVISION YEAR R.E. Ginna Nuclear Power Plant                              05000244 NUMBER          HUMBER 95  -- 005--             00        4 OF 8 TEXT  (If more  space  is required, use  additional copies of NRC Form 366A)   (17)
NoneNRCFORM366A(5-92)}}
For air-operated                 components         outside the CNMT, there was a decrease in IA pressure throughout the plant for six minutes, until      IA to CNMT was isolated.                       During this time, numerous air-operated components outside                          CNMT      started to travel to their respective          "fail"     positions.           With      the exception of the MFRVs, this loss of            control      air    did  not    adversely          affect the ability of the    Control        Room    operators        to  maintain          plant    conditions.
E. METHOD OF DISCOVERY:
This event was immediately apparent due to alarms and indications in the Control Room.                           In particular, Main Control Board annunciators C-17 (CONTAINMENT VENT SYSTEM) and H-8 (INSTRUMENT AIR LO PRESS 100 PSI) alarmed, indicating a problem with IA in CNMT.
OPERATOR ACTION:
The      Control        Room      operators responded to Main Control Board annunciators            C-17, H-8 and H-16 (INSTRUMENT AIR COMP), and referred to Alarm Response Procedures C-17, H-8 and H-16. They entered Abnormal Operating Procedure AP-IA.l (LOSS OF INSTRUMENT AIR). The Control Room operators requested that the auxiliary operator          start the standby diesel-driven air compressor.
Following the steps of AP-IA.1 and with the knowledge that abnormal alarms were received on CNMT systems prior to those on secondary systems, the Control Room operators isolated IA to CNMT by closing the IA CNMT Isolation valve (AOV-5392). This action isolated the leak from the rest of the IA system, and IA pressure increased to normal pressure in the rest of the system.
After the          FW    Isolation, the Control                    Room    operators            transferred control of the              MFRVs      to "manual" to restore                    S/G      levels      to their normal        operating          band.         When S/G levels                    and FW flows were stabilized, they                  transferred          control          of the MFRVs back to "automatic".
HRC FORM 366A  (5-92)
 
JIRC FORA 366A                              U.S. NUCLEAR REGULATORY COMMISSION             APPROVED BY OMB NO. 3150      0104 (5-92)                                                                                             EXP I RES 5/31/95 ESTIMATED BURDEN    PER    RESPONSE  TO  COMPLY    WITH THIS INFORMATION COLLECTION REQUEST:           50.0  HRS.
FORWARD  COMMENTS REGARDING BURDEN          ESTIMATE TO LICENSEE EVENT REPORT (LER)                                    THE  INFORMATION AND RECORDS MANAGEMENT BRANCH (MNBB 7714), U.S. NUCLEAR REGULATORY COMMISSION, TEXT CONTINUATION                                      WASHINGTONt DC 20555 0001        AND TO THE PAPERWORK REDUCTION     PROJECT     (3150.0104),     OFFICE    OF MANAGEMENT AND BUDGET      WASHINGTON    DC  20503.
FACILITY NAME (1)                     DOCKET NUMBER (2)             LER NUMBER (6)                   PAGE  (3)
SEQUENTIAL        REVISION YEAR R.E. Ginna Nuclear Power Plant                              05000244 NUMBER          NUMBER 5OF8 95    -- 005--                00 EXT  (If more space  is required, use  additional copies of NRC Form 366A) (17)
With loss of letdown flow, the operators manually decreased charging flow to minimum flow, and secured one charging pump.
The Shift Supervisor                    made      a decision              to initiate a power reduction until the leak was located, isolated, and IA pressure returned to normal throughout the system. At approximately 1908 EDST, a power reduction was started at one percent per minute, per Normal Operating Procedure 0-5.1 (LOAD REDUCTIONS).
Subsequently,             the Control Room operators                          notified            maintenance personnel and higher supervision.
An    auxiliary operator                    and      Radiation          Protection               technician conducted a CNMT entry, at power in an attempt to identify and isolate the leak. The leak was located on the main two inch IA header in CNMT. A temporary repair was made to the failed joint connection.             This repair enabled the Control Room operators to restore some pressure to the IA system in CNMT, sufficient to allow operation of selected valves and ventilation dampers.
The NRC Operations Center was notified at approximately 2211 EDST, per 10CFR50.72 (b) (2) (ii), non-emergency four hour notification.
G. SAFETY SYSTEM RESPONSES:
The MFRVs and MFRV bypass                    valves closed automatically as a result of the      FW  Isolation signals.               Ventilation dampers for the Containment Recirculation Cooling fans and RCC fans failed to their respective safeguards positions. CNMT Isolation valves for charging and letdown also failed to their safeguards positions.,
III. CAUSE OF EVENT:
A. IMMEDIATE CAUSE:
The immediate cause                of the FW Isolation was level in the S/Gs being )/= 67%. The                high level was caused by increased FW flows when the MFRVs went                full open in response to the valve demand signal.       This situation resulted in overfeeding the S/Gs.
NRC FORM 366A  (5.92)
 
JIRC FORM 366A                                U.S ~ NUCLEAR REGULATORY COMMISSION             APPROVED BY OMB NO. 3150-0104 (5-92)                                                                                                EXPIRES  5/31/95 ESTIMATED BURDEN    PER  RESPONSE  TO  COMPLY  MITH THIS INFORMATION COLLECTION REQUEST:       50.0  HRS.
FORllARD COMHENTS REGARDING BURDEN ESTIMATE TO LICENSEE EVENT REPORT (LER)                                        THE INFORMATION AND RECORDS HANAGEMEHT BRANCH TEXT CONTINUATION                                          (HNBB 7714), U.S. NUCLEAR REGULATORY COMMISSION, HASHINGTONt DC 20555 0001      AND TO THE PAPERNORK REDUCTION   PROJECT   (3150-0104),     OFFICE    OF MANAGEHENT AND BUDGET WASHINGTON DC 20503.
FACILITY NAHE  (1)                       DOCKET NUMBER  (2)             LER NUHBER  (6)                 PAGE  (3)
SEQUENTIAL       REVISION YEAR R.E. Ginna Nuclear Power Plant                                05000244 HUMBER         NUMBER GOF8 95    -- 005--             00 TEXT  (If more  space is required, use  additional copies of  NRC Form 366A)   (17)
B. INTERMEDIATE CAUSE:
The    intermediate cause of the open valve demand signal for the MFRVs was        decreased FW flows and S/G levels as the MFRVs drifted toward      the    closed position as IA pressure decreased.
C. ROOT CAUSE:
The    underlying cause of the decrease in IA pressure was the failure of          a soldered joint connection in a two inch IA line in CNMT.       This was caused by insufficient insertion of the pipe into a fitting during original construction.                                   This event is NUREG-1022 Cause        Code          (B),       "Design,         Manufacturing,                   Construction                 /
Installation".                 This event does not meet the NUMARC 93-01, "Industry Guideline for Monitoring the Effectiveness                                                                of Maintenance            at Nuclear Power Plants",                                   definition of a "Maintenance Preventable Functional Failure".
IV.     ANALYSIS OF EVENT:
This event is reportable in accordance with 10 CFR 50.73, Licensee Event Report System, item (a) (2) (iv), which requires a report of, "Any event or condition that resulted in a manual or automatic actuation of any engineered safety feature (ESF), including "A"                                                the reactor protection system (RPS)". The FW Isolation of the                                                            and "B" S/Gs was an automatic actuation of an ESF system.
An assessment was performed considering                                 both the safety consequences and implications of this event with the                                  following results                and conclusions:
There were no operational or safety consequences                                        or implications attributed to the FW isolations because:
The    FW    isolations occurred at the required S/G level.
o    S/G levels were quickly stabilized and manual control of MFRVs was accomplished to mitigate any consequences                                            of the event.
Based on the above,                 it at can be concluded all  times.
that the public's health                      and safety      was    assured NRC FORM 366A  (5-92)
 
U.S. NUCLEAR REGULATORY COMMISSION               APPROVED BY OMB NO. 3150-0104 ARC FORM 366A EXP I RES 5/31/95 (5-92)
ESTIMATED BURDEN PER RESPONSE TO COMPLY WITH THIS INFORMATION COLLECTION REQUEST: 50.0 HRS.
FORWARD COMMENTS REGARDIHG BURDEN ESTIMATE TO LICENSEE EVENT REPORT (LER)                                        THE INFORMATION AND RECORDS MANAGEMENT BRANCH (MHBB 7714), U.ST NUCLEAR REGULATORY COMMISSION, TEXT CONTINUATION                                        WASHINGTON, DC 20555-0001       AHD TO THE PAPERWORK REDUCTION     PROJECT     (3140 0104),   OFFICE    OF MANAGEMENT AND BUDGET      WASHINGTOH  DC  20503.
FACILITY NAME  (1)                       DOCKET NUMBER  (2)             LER NUMBER (6)                 PAGE  (3)
SEQUENTIAL       REVISION YEAR R.E. Ginna Nuclear Power Plant                                05000244 NUMBER          NUMBER 95    -- 005--               00      7 OF 8 TEXT (If more  space  is required, use  additional copies of  HRC Form 366A)   (17)
V.       CORRECTIVE ACTION:
A. ACTION TAKEN                TO      RETURN      AFFECTED          SYSTEMS          TO      PRE-EVENT           NORMAL STATUS:
o      MFRVs      were returned to automatic after S/G levels were restored to their pre-event normal operating band.
o      A temporary repair was made to the failed joint connection in CNMT.           This temporary repair enabled the Control Room operators to restore some pressure to the IA system in CNMT, sufficient to allow operation of selected valves and ventilation dampers.
After letdown flow                      was    restored and the Control                                  Room operators          could control            primary system volume, the                                  load reduction        was stopped.
Maintenance personnel                     installed a temporary modification designed by Engineering, which permitted isolation of the failed joint for permanent repair, while maintaining an air supply to the letdown valves. This allowed the operators to maintain letdown flow.
o      Maintenance            personnel         performed           the      permanent              repair        by replacing          the failed            joint connection and adjacent pipe sections,         and removed the temporary modification.                                           At the completion          of these activities, normal IA was restored to CNMT.
B. ACTION TAKEN OR PLANNED TO PREVENT RECURRENCE:
A sample          of joint connections in the IA system will be examined        by non-destructive techniques to confirm adequate pipe    insertion        into fittings.
o      This event will be evaluated and compared against Plant Simulator response under controlled conditions. Any lessons learned and enhancements to the control of primary system pressure will be identified, and procedures changed, as appropriate.
NRC FORM  366A  (5-92)
 
NRC FORM 366A                              U.ST NUCLEAR REGULATORY COMMISSIOH             APPROVED BY OMB NO. 3150-0104 (5-92)                                                                                              EXP I RES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY WITH THIS INFORMATION COLLECTION REQUEST: 50.0 HRS.
FORUARD COMMENTS REGARDING BURDEN ESTIMATE TO LICENSEE EVENT REPORT (LER)                                      THE INFORHATION AHD RECORDS MANAGEMENT BRANCH (MNBB 7714), U.S. NUCLEAR REGULATORY COMMISSION, TEXT CONTINUATION                                      MASHINGTON, DC 20555-0001       AND TO THE PAPERNORK REDUCTION   PROJECT     (3150-0104),   OFFICE  OF MANAGEMENT AND BUDGET UASHINGTON DC 20503.
FACILITY NAHE  (1)                     DOCKET NUMBER  (2)             LER NUMBER    (6)               PAGE (3)
SEQUEHTIAL       REVISION YEAR R.E. Ginna Nuclear Power Plant                              05000244 NUMBER          NUMBER 95    -- 005--               00      8 OF 8 TEXT (If more space  is required, use additional copies of NRC Form 366A)   (17)
VI.     ADDITIONAL INFORMATION:
A. FAILED          COMPONENTS:
There were no component                  failures, in that the leak occurred when a soldered joint connection failed.                                 This joint connected a two inch copper pipe to a two inch copper elbow fitting.                                                           The manufacturer of the pipe and fitting is                                    not      relevant,          and    the manufacturer of the solder is unknown.
B. PREVIOUS LERs ON SIMILAR EVENTS:
A    similar LER event historical search was conducted with the following results: No documentation of similar LER events with the    same    root cause at Ginna Nuclear                        Power      Plant could be iden-tified.
C. SPECIAL COMMENTS:
None NRC FORM 366A  (5-92)}}

Latest revision as of 10:29, 4 February 2020

LER 95-005-00:on 950607,FW Isolation on High SG Level Occurred.Caused by Decrease in Instrument Air Pressure Due to an Air Leak in Containment.Fw Flow Switched to Manual control.W/950707 Ltr
ML17263B105
Person / Time
Site: Ginna Constellation icon.png
Issue date: 07/07/1995
From: Mecredy R, St Martin J
ROCHESTER GAS & ELECTRIC CORP.
To: Andrea Johnson
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM), Office of Nuclear Reactor Regulation
References
LER-95-005, LER-95-5, NUDOCS 9507120033
Download: ML17263B105 (10)


Text

yPRIORI TY 1 ~

(ACCELERATED RIDS PROCESSING)

I

.REGULATORY INFORMATION DISTRIBUTION SYSTEM (RIDS)

ACCESSION NBR:9507120033 DOC.DATE: 95/07/07 NOTARIZED: NO DOCKET g FACIL:50-244 Robert Emmet Ginna Nuclear Plant, Unit 1, Rochester G 05000244 P AUTH. NAME AUTHOR AFFILIATION ST MARTIN,J.T. Rochester Gas & Electric Corp.

MECREDY,R.C. Rochester Gas & Electric Corp. R RECIP.NAME RECIPIENT AFFILIATION JOHNSON,A.R. Project Directorate I-1 (PDl-1) (Post 941001)

I

SUBJECT:

LER 95-005-00:on 950607,FW isolation on high SG level 0 occurred. Caused by decrease in instrument air pressure due to an air leak in containment.FW flow switched to manual control.W/950707 ltr.

DISTRIBUTION CODE: IE22T COPIES RECEIVED LTR ENCL SIZE:

TITLE: 50.73/50.9 Licensee Event Report (LER), Incident Rpt, etc.

NOTES:License Exp date in accordance with 10CFR2,2.109(9/19/72). 05000244 T RECIPIENT COPIES RECIPIENT COPIES ID CODE/NAME LTTR ENCL ID CODE/NAME LTTR ENCL PD1-1 PD 1 1 JOHNSON,A 1 1 INTERNAL: AEOD S B 2 2 AEOD/SPD/RRAB 1 1 1 1 NRR/DE/ECGB 1 1 NRR/DE/EELB 1 1 NRR/DE/EMEB 1 1 NRR/DISP/PIPB 1 1 NRR/DOPS/OECB 1 1 NRR/DRCH/HHFB 1 1 NRR/DRCH/HICB 1 1 NRR/DRCH/HOLB 1 1 NRR/DSSA/SPLB '1 1 NRR/DSSA/SPS B/B 1 1 NRR/DSSA/SRXB 1 1 RES/DS IR/EIB 1 1 RGN1 FILE 01 1 1 EXTERNAL: L ST LOBBY WARD 1 1 LI TCO BRYCE i J H 2 2 NOAC MURPHY i G A 1 1 NOAC POORE i W 1 1 NRC PDR 1 1 NUDOCS FULL TXT 1 1 N

NOTE TO ALL "RIDS" RECIPIENTS:

PLEASE HELP US TO REDUCE WASTE! CONTACT THE DOCUMENT CONTROL DESK, ROOM OWFN 5D8 (415-2083) TO ELIMINATE YOUR NAME FROM DISTRIBUTION LISTS FOR DOCUMENTS YOU DON'T NEED!

FULL TEXT CONVERSION REQUIRED TOTAL NUMBER OF COPIES REQUIRED: LTTR 26 ENCL 26

eGCHE51FR G~s~wo ElEcTec coepcw "crI ~ 8w ~Sr ~vEriuE eGc~EsTFe. MY ~sd~a CATE July 7, 1995 U.S. Nuclear Regulatory Commission Document Control Desk Attn: Allen R. Johnson PWR Project Directorate I-1 Washington, D.C. 20555

Subject:

LER 95-005, Instrument Air Leak in Containment Causes Feedwater Isolation R.E. Ginna Nuclear Power Plant Docket No. 50-244 In accordance with 10 CFR 50.73, Licensee Event Report System, item (a) (2) (iv), which requires a report of, "Any event or condition that resulted in a manual or automatic actuation of any engineered safety feature (ESF), including the reactor protection system (RPS) ", the attached Licensee Event Report LER 95-005 is hereby submitted.

This event has in no way affected the public's health and safety.

Very truly yours, Robert C. Mecredy xc: U.S. Nuclear Regulatory Commission Mr. Allen R. Johnson (Mail Stop 14B2)

PWR Project Directorate I-1 Washington, D.C. 20555 U.S. Nuclear Regulatory Commission Region I 475 Allendale Road King of Prussia, PA 19406 Ginna USNRC Senior Resident Inspector

'1 P r 9507l20033 950707 PDR ADOCK 05000244 S ma

NRC FORM 366 U.S. NUCLEAR REGULATORY COMMISSION APPROVED BY OHB NO. 3150-0'104 (5-92) EXPIRES 5/3'I/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY llITH THIS INFORMATION COLLECTION REQUEST: 50.0 HRS.

LICENSEE EVENT REPORT (LER) FORllARD COMMENTS REGARDING BURDEN ESTIHATE TO THE INFORHATION AND RECORDS HANAGEHENT BRANCH (HNBB 7714), U.S. NUCLEAR REGULATORY CCHHISSION, for required nunbcr of digits/characters for each block) MASNINGTON, DC 20555-0001 AND TO THE PAPERWORK (See reverse REDUCTION PROJECT (3150-0104), OFFICE OF MANAGEMENT AND BUDGET NASHINGTON DC 20503.

FAGILITY NAHE (1) R . E . G irma Nuclear Power P lant DOCKET NUHBER 05000244 (2) PAGE (3) 10F8 TITLE (4> Instrument Air Leak in Containment Causes Feedwater Isolation EVENT DATE (5) LER NUMBER (6) REPORT DATE (7) OTHER FACILITIES INVOLVED (8)

SEQUENTIAL REVISION FACILITY NAME DOCKET NUMBER MONTH DAY YEAR YEAR HOHTN DAY YEAR NUMBER NUMBER 06 07 95 95 --005-- 00 07 07 FACILITY HAHE DOCKET NUMBER OPERATING THIS REPORT IS SUBMITTED PURSUANT TO THE REQUIREHENTS OF 10 CFR 5: (Check one or mor e) (11)

MODE (9)

N 20.402(b) 20.405(c> 50.73(a)(2)(iv) 73.71(b) 20.405(a )(1)(i) 50.36(c)(1) 50 '3(a)(2)(v) 73.71(c)

P(NER 097 20.405(a)(1)(ii) 50.36(c)(2) 50.73(a)(2)(vii) OTHER LEVEL (10) 20.405(a)(1)(iii) 50.73(a)(2)(i) 50.73(a)(2)(viii)(A) (Spec'I fy In 20.405(a)(1)(iv) 50.73(a)(2)(ii) 50.73(a)(2)(viii)(B) Abstract below and in Text, 20.405(a)(1)(v) 50 '3(a)(2)(iii) 50 '3(a)(2)(x) NRC Form 366A)

LICENSEE CONTACT FOR THIS LER (12)

NAME John T. St. Hartin - Tcchnical Assistant TELEPHONE NUHBER (Include Area Code)

(716) 77'1-3641 COHPLETE ONE LINE FOR EACH COMPONENT FAILURE DESCRIBED IH THIS REPORT ('13)

REPORTABLE REPORTABLE CAUSE SYSTEM COMPONENT HANUFACTURER CAUSE SYSTEM COMPONEHI'ANUFACTURER TO NPRDS TO NPRDS B LD PSF 0000 N SUPPLEHENTAL REPORT EXPECTED (14) EXPECTED MONTH DAY YEAR YES SUSHI SS I ON X HO (If yes, complete EXPECTED SUBMISSION DATE). DATE (15)

ABSTRACT (Limit to 1400 spaces, i.e., approximately 15 single-spaced typewritten lines) (16)

On June 7, 1995 at approximately 1905 EDST, with the plant at approximately 97% steady state reactor power and the Instrument Air system isolated to Containment due to an air leak, Feedwater Isolation on high Steam Generator level occurred when levels went above 67% narrow range level in the Steam Generators.

Immediate corrective action was to manually control feedwater flow until levels in the Steam Generators were restored to their normal operating band.

The underlying cause of the inability to control Steam Generator levels was a decrease in Instrument Air pressure due to an Instrument Air leak in Containment, followed by restoration of air pressure with a demand signal to fully open main feedwater regulating valves.

This event is NUREG-1022 Cause Code (B).

Corrective action to preclude repetition is outlined in Section V.B.

NRC FORM 366 (5-92>

NRC FORH 366A U.S. NUCLEAR REGULATORY COMMISSION APPROVED BY OMB NO. 3150-0104 (5-92) EXPIRES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY WITH THIS INFORHATION COLLECTION REQUEST: 50.0 HRS.

FORWARD COMMENTS REGARDING BURDEN ESTIMATE TO LICENSEE EVENT REPORT (LER) THE INFORHATION AND RECORDS HANAGEHENT BRANCH (MNBB 1714), U.S. NUCLEAR REGULATORY COHHISSION, TEXT CONTINUATION WASHINGTON, DC 20555-0001 AND TO THE PAPERWORK REDUCTION PROJECT (3180-0104), OFFICE OF MANAGEMENT AND BUDGET 'WASHINGTON DC 20503.

FACILITY NAME (1) DOCKET NUHBER (2) LER NUMBER (6) PAGE (3)

SEQUENTIAL REVISION YEAR R.E. Ginna Nuclear Power Plant 05000244 NUHBER NUMBER 95 -- 005-- 00 2 OF 8 TEXT (If more space is required, use additional copies of NRC Form 366A) (17)

PRE-EVENT PLANT CONDITIONS:

The plant was at approximately 97% steady state reactor power with no significant activities in progress. A soldered joint connection in the Instrument Air system in Containment failed, causing a decrease in Instrument Air pressure, and loss of control air to air-operated components, including the main feedwater regulating valves.

II. DESCRIPTION OF EVENT:

A. DATES AND APPROXIMATE TIMES OF MAJOR OCCURRENCES:

o June 7, 1995, 1856 EDST: Instrument Air system leak occurs in Containment.

o June 7, 1995, 1902 EDST: Instrument Air to Containment is isolated, restoring normal air pressure to air-operated components outside Containment.

o June 7, 1995, 1905 EDST: Steam Generator (S/G) levels increase above 67%. Event date and time.

o June 7, 1995, 1905 EDST: Discovery date and time.

June 7, 1995, 1910 EDST: "A" and "B" S/G levels restored to pre-event normal operating band.

B. EVENT:

On June 7, 1995, at approximately 1856 EDST, with the plant at approximately 978 steady state reactor power, a soldered joint connection on a two inch Instrument Air (IA) line in Containment (CNMT) failed, resulting in leakage from the IA system and decrease in IA pressure. This decrease in IA pressure resulted in loss of control air to air-operated components, with valves beginning to travel to their respective "fail" positions. Among these components were the two main feedwater regulating valves (MFRV) (fail closed) which drifted towards the closed position as IA pressure at the valve actuator decreased.

NRC FORH 366A (5-92)

366A U.S. NUCLEAR REGULATORY COHNISSIOH APPROVED BY OHB NO. 3150-0104

.NRC FORH (5-92) EXPIRES 5/31/95 ESTIHATED BURDEN PER RESPONSE TO COHPLY WITH THIS INFORHATIOH COLLECTION REQUEST: 50.0 HRS.

FORWARD COHHENTS REGARDING BURDEN ESTIHATE TO LICENSEE EVENT REPORT (LER) THE INFORHATION AND RECORDS HANAGEHEHT BRANCH (HNBB 7714), U.S. HUCLEAR REGULATORY COHHISSION, TEXT CONTINUATION WASHINGTON, DC 20555-0001 AND TO THE PAPERWORK REDUCTION PROJECT (3180-0104), OFFICE OF HAHAGEHEHT AND BUDGET WASHINGTON DC 20503.

FACILITY NAHE (1) DOCKET NUHBER (2) LER HWER (6) PAGE (3)

SEQUENTIAL REVI SION YEAR R.E. Ginna Nuclear Power Plant 05000244 NUHBER NUHBER 3 OF 8 95 -- 005-- 00 TEXT (If more space is required, use additional copies of HRC Form 366A) (17)

At approximately 1902 EDST, the Control Room operators had diagnosed the probable location of the IA leak, and closed the IA CNMT Isolation valve, AOV-5392. With the closure of AOV-5392, the leak was isolated, and normal IA pressure was restored to components outside CNMT.

Due to the MFRVs drifting closed, feedwater (FW) flows and Steam Generator (S/G) levels decreased, resulting in an increasing "demand" signal to the MFRVs. Isolation of the IA leak resulted in restoration of IA pressure, and the MFRVs opened fully, responding to the increased demand signal. At the time the MFRVs went to the full open position, level was approximately 25% in the "A" S/G and 40% in the "B" S/G. The increase in FW flow resulted in increasing level in the "A" and "B" S/Gs.

Within three minutes narrow range level in the "B" S/G had increased to cause FW Isolation on high level "B" in the "B" S/G (S/G level >/= 67 0 narrow range level). The MFRV closed in response to this FW Isolation signal as designed, and reopened when level decreased below 67%. For the next ninety seconds, there were several occurrences of FW Isolation for the "B" S/G as level"A"cycled around 67%. During this time narrow range level in the S/G also increased to cause FW Isolation on high level in the "A" S/G. For approximately twenty seconds, there were occurrences of FW Isolation for the "A" S/G as level cycled around 67%. This short term S/G level transient continued until the Control Room operators took manual control to "A" restore S/G levels. At approximately 1910 EDST, levels in the and "B" S/Gs were restored to their normal operating band.

C. INOPERABLE STRUCTURES i COMPONENTS OR SYSTEMS THAT CONTRIBUTED TO THE EVENT:

The decrease in IA pressure resulted in loss of control air to air-operated components.

D. OTHER SYSTEMS OR SECONDARY FUNCTIONS AFFECTED:

Due to the failed soldered joint connection in CNMT, and the subsequent isolation of IA to CNMT, air-operated components in CNMT failed to their respective "fail" positions. These included several valves and ventilation dampers. In addition, the Reactor Compartment Cooling (RCC) fan motor tripped when the associated dampers failed closed.

HRC FORH 366A (5-92)

JIRC FORM 366A U.S. NUCLEAR REGULATORY COMMISSION APPROVED BY OMB NO. 3150-0104 (5-92) EXPIRES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY WITH THIS INFORMATION COLLECTIOH REQUEST: 50.0 HRS.

FORWARD COMMENTS REGARDING BURDEN ESTIMATE TO LICENSEE EVENT REPORT (LER) THE INFORMATION AHD RECORDS MANAGEMENT BRANCH (MNBB 7714), U.S. NUCLEAR REGULATORY COMMISSION, TEXT CONTINUATION WASHINGTON, DC 20555-0001 AHD TO THE PAPERWORK REDUCTION PROJECT (3150-0104), OFFICE OF MANAGEMENT AND BUDGET 'WASHINGTON DC 20503.

FACILITY NAME (1) DOCKET NUMBER (2) LER NUMBER (6) PAGE (3)

SEQUENTIAL REVISION YEAR R.E. Ginna Nuclear Power Plant 05000244 NUMBER HUMBER 95 -- 005-- 00 4 OF 8 TEXT (If more space is required, use additional copies of NRC Form 366A) (17)

For air-operated components outside the CNMT, there was a decrease in IA pressure throughout the plant for six minutes, until IA to CNMT was isolated. During this time, numerous air-operated components outside CNMT started to travel to their respective "fail" positions. With the exception of the MFRVs, this loss of control air did not adversely affect the ability of the Control Room operators to maintain plant conditions.

E. METHOD OF DISCOVERY:

This event was immediately apparent due to alarms and indications in the Control Room. In particular, Main Control Board annunciators C-17 (CONTAINMENT VENT SYSTEM) and H-8 (INSTRUMENT AIR LO PRESS 100 PSI) alarmed, indicating a problem with IA in CNMT.

OPERATOR ACTION:

The Control Room operators responded to Main Control Board annunciators C-17, H-8 and H-16 (INSTRUMENT AIR COMP), and referred to Alarm Response Procedures C-17, H-8 and H-16. They entered Abnormal Operating Procedure AP-IA.l (LOSS OF INSTRUMENT AIR). The Control Room operators requested that the auxiliary operator start the standby diesel-driven air compressor.

Following the steps of AP-IA.1 and with the knowledge that abnormal alarms were received on CNMT systems prior to those on secondary systems, the Control Room operators isolated IA to CNMT by closing the IA CNMT Isolation valve (AOV-5392). This action isolated the leak from the rest of the IA system, and IA pressure increased to normal pressure in the rest of the system.

After the FW Isolation, the Control Room operators transferred control of the MFRVs to "manual" to restore S/G levels to their normal operating band. When S/G levels and FW flows were stabilized, they transferred control of the MFRVs back to "automatic".

HRC FORM 366A (5-92)

JIRC FORA 366A U.S. NUCLEAR REGULATORY COMMISSION APPROVED BY OMB NO. 3150 0104 (5-92) EXP I RES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY WITH THIS INFORMATION COLLECTION REQUEST: 50.0 HRS.

FORWARD COMMENTS REGARDING BURDEN ESTIMATE TO LICENSEE EVENT REPORT (LER) THE INFORMATION AND RECORDS MANAGEMENT BRANCH (MNBB 7714), U.S. NUCLEAR REGULATORY COMMISSION, TEXT CONTINUATION WASHINGTONt DC 20555 0001 AND TO THE PAPERWORK REDUCTION PROJECT (3150.0104), OFFICE OF MANAGEMENT AND BUDGET WASHINGTON DC 20503.

FACILITY NAME (1) DOCKET NUMBER (2) LER NUMBER (6) PAGE (3)

SEQUENTIAL REVISION YEAR R.E. Ginna Nuclear Power Plant 05000244 NUMBER NUMBER 5OF8 95 -- 005-- 00 EXT (If more space is required, use additional copies of NRC Form 366A) (17)

With loss of letdown flow, the operators manually decreased charging flow to minimum flow, and secured one charging pump.

The Shift Supervisor made a decision to initiate a power reduction until the leak was located, isolated, and IA pressure returned to normal throughout the system. At approximately 1908 EDST, a power reduction was started at one percent per minute, per Normal Operating Procedure 0-5.1 (LOAD REDUCTIONS).

Subsequently, the Control Room operators notified maintenance personnel and higher supervision.

An auxiliary operator and Radiation Protection technician conducted a CNMT entry, at power in an attempt to identify and isolate the leak. The leak was located on the main two inch IA header in CNMT. A temporary repair was made to the failed joint connection. This repair enabled the Control Room operators to restore some pressure to the IA system in CNMT, sufficient to allow operation of selected valves and ventilation dampers.

The NRC Operations Center was notified at approximately 2211 EDST, per 10CFR50.72 (b) (2) (ii), non-emergency four hour notification.

G. SAFETY SYSTEM RESPONSES:

The MFRVs and MFRV bypass valves closed automatically as a result of the FW Isolation signals. Ventilation dampers for the Containment Recirculation Cooling fans and RCC fans failed to their respective safeguards positions. CNMT Isolation valves for charging and letdown also failed to their safeguards positions.,

III. CAUSE OF EVENT:

A. IMMEDIATE CAUSE:

The immediate cause of the FW Isolation was level in the S/Gs being )/= 67%. The high level was caused by increased FW flows when the MFRVs went full open in response to the valve demand signal. This situation resulted in overfeeding the S/Gs.

NRC FORM 366A (5.92)

JIRC FORM 366A U.S ~ NUCLEAR REGULATORY COMMISSION APPROVED BY OMB NO. 3150-0104 (5-92) EXPIRES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY MITH THIS INFORMATION COLLECTION REQUEST: 50.0 HRS.

FORllARD COMHENTS REGARDING BURDEN ESTIMATE TO LICENSEE EVENT REPORT (LER) THE INFORMATION AND RECORDS HANAGEMEHT BRANCH TEXT CONTINUATION (HNBB 7714), U.S. NUCLEAR REGULATORY COMMISSION, HASHINGTONt DC 20555 0001 AND TO THE PAPERNORK REDUCTION PROJECT (3150-0104), OFFICE OF MANAGEHENT AND BUDGET WASHINGTON DC 20503.

FACILITY NAHE (1) DOCKET NUMBER (2) LER NUHBER (6) PAGE (3)

SEQUENTIAL REVISION YEAR R.E. Ginna Nuclear Power Plant 05000244 HUMBER NUMBER GOF8 95 -- 005-- 00 TEXT (If more space is required, use additional copies of NRC Form 366A) (17)

B. INTERMEDIATE CAUSE:

The intermediate cause of the open valve demand signal for the MFRVs was decreased FW flows and S/G levels as the MFRVs drifted toward the closed position as IA pressure decreased.

C. ROOT CAUSE:

The underlying cause of the decrease in IA pressure was the failure of a soldered joint connection in a two inch IA line in CNMT. This was caused by insufficient insertion of the pipe into a fitting during original construction. This event is NUREG-1022 Cause Code (B), "Design, Manufacturing, Construction /

Installation". This event does not meet the NUMARC 93-01, "Industry Guideline for Monitoring the Effectiveness of Maintenance at Nuclear Power Plants", definition of a "Maintenance Preventable Functional Failure".

IV. ANALYSIS OF EVENT:

This event is reportable in accordance with 10 CFR 50.73, Licensee Event Report System, item (a) (2) (iv), which requires a report of, "Any event or condition that resulted in a manual or automatic actuation of any engineered safety feature (ESF), including "A" the reactor protection system (RPS)". The FW Isolation of the and "B" S/Gs was an automatic actuation of an ESF system.

An assessment was performed considering both the safety consequences and implications of this event with the following results and conclusions:

There were no operational or safety consequences or implications attributed to the FW isolations because:

The FW isolations occurred at the required S/G level.

o S/G levels were quickly stabilized and manual control of MFRVs was accomplished to mitigate any consequences of the event.

Based on the above, it at can be concluded all times.

that the public's health and safety was assured NRC FORM 366A (5-92)

U.S. NUCLEAR REGULATORY COMMISSION APPROVED BY OMB NO. 3150-0104 ARC FORM 366A EXP I RES 5/31/95 (5-92)

ESTIMATED BURDEN PER RESPONSE TO COMPLY WITH THIS INFORMATION COLLECTION REQUEST: 50.0 HRS.

FORWARD COMMENTS REGARDIHG BURDEN ESTIMATE TO LICENSEE EVENT REPORT (LER) THE INFORMATION AND RECORDS MANAGEMENT BRANCH (MHBB 7714), U.ST NUCLEAR REGULATORY COMMISSION, TEXT CONTINUATION WASHINGTON, DC 20555-0001 AHD TO THE PAPERWORK REDUCTION PROJECT (3140 0104), OFFICE OF MANAGEMENT AND BUDGET WASHINGTOH DC 20503.

FACILITY NAME (1) DOCKET NUMBER (2) LER NUMBER (6) PAGE (3)

SEQUENTIAL REVISION YEAR R.E. Ginna Nuclear Power Plant 05000244 NUMBER NUMBER 95 -- 005-- 00 7 OF 8 TEXT (If more space is required, use additional copies of HRC Form 366A) (17)

V. CORRECTIVE ACTION:

A. ACTION TAKEN TO RETURN AFFECTED SYSTEMS TO PRE-EVENT NORMAL STATUS:

o MFRVs were returned to automatic after S/G levels were restored to their pre-event normal operating band.

o A temporary repair was made to the failed joint connection in CNMT. This temporary repair enabled the Control Room operators to restore some pressure to the IA system in CNMT, sufficient to allow operation of selected valves and ventilation dampers.

After letdown flow was restored and the Control Room operators could control primary system volume, the load reduction was stopped.

Maintenance personnel installed a temporary modification designed by Engineering, which permitted isolation of the failed joint for permanent repair, while maintaining an air supply to the letdown valves. This allowed the operators to maintain letdown flow.

o Maintenance personnel performed the permanent repair by replacing the failed joint connection and adjacent pipe sections, and removed the temporary modification. At the completion of these activities, normal IA was restored to CNMT.

B. ACTION TAKEN OR PLANNED TO PREVENT RECURRENCE:

A sample of joint connections in the IA system will be examined by non-destructive techniques to confirm adequate pipe insertion into fittings.

o This event will be evaluated and compared against Plant Simulator response under controlled conditions. Any lessons learned and enhancements to the control of primary system pressure will be identified, and procedures changed, as appropriate.

NRC FORM 366A (5-92)

NRC FORM 366A U.ST NUCLEAR REGULATORY COMMISSIOH APPROVED BY OMB NO. 3150-0104 (5-92) EXP I RES 5/31/95 ESTIMATED BURDEN PER RESPONSE TO COMPLY WITH THIS INFORMATION COLLECTION REQUEST: 50.0 HRS.

FORUARD COMMENTS REGARDING BURDEN ESTIMATE TO LICENSEE EVENT REPORT (LER) THE INFORHATION AHD RECORDS MANAGEMENT BRANCH (MNBB 7714), U.S. NUCLEAR REGULATORY COMMISSION, TEXT CONTINUATION MASHINGTON, DC 20555-0001 AND TO THE PAPERNORK REDUCTION PROJECT (3150-0104), OFFICE OF MANAGEMENT AND BUDGET UASHINGTON DC 20503.

FACILITY NAHE (1) DOCKET NUMBER (2) LER NUMBER (6) PAGE (3)

SEQUEHTIAL REVISION YEAR R.E. Ginna Nuclear Power Plant 05000244 NUMBER NUMBER 95 -- 005-- 00 8 OF 8 TEXT (If more space is required, use additional copies of NRC Form 366A) (17)

VI. ADDITIONAL INFORMATION:

A. FAILED COMPONENTS:

There were no component failures, in that the leak occurred when a soldered joint connection failed. This joint connected a two inch copper pipe to a two inch copper elbow fitting. The manufacturer of the pipe and fitting is not relevant, and the manufacturer of the solder is unknown.

B. PREVIOUS LERs ON SIMILAR EVENTS:

A similar LER event historical search was conducted with the following results: No documentation of similar LER events with the same root cause at Ginna Nuclear Power Plant could be iden-tified.

C. SPECIAL COMMENTS:

None NRC FORM 366A (5-92)