ML18054A544

1988 Inservice Insp Rept.

ML18054A544
Person / Time
Site:	Palisades
Issue date:	02/10/1989
From:	CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:
Shared Package
ML18054A543	List: ML18054A542 ML18054A544
References
NUDOCS 8902210436
Download: ML18054A544 (17)

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ATTACHMENT Consumers Power Company Palisades Plant Docket 50-255 1988 INSERVICE INSPECTION REPORT February 10, 1989 16 Pages OC0289-0042-NL04

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PALISADES NUCLEAR PLANT 1988 INSERVICE INSPECTION NO 2-3 INTRODUCTION MI1088-1659A-TC01

• PALISADES NUCLEAR PLANT 1988 Inservice Inspection. No 2-3 The Inservice Inspection No 2-3 was conducted during the period of August 24, 1988 through November 24, 1988. Inspections were conducted in accordance with the Palisades Plant Technical Specifications, Sections 4.3 and 4.12. The ASME Boiler and Pressure Vessel Code,Section XI and the Plant Technical Specifica-tions as follows:

Item Examination Acceptance Class 1, 2 and 3 Piping and Components 77S78 77S78 Class 1, 2 and 3 Component Supports 77W78 77W78 The* NDT examinations were performed using manual ultrasonic (UT), liquid pene-trant (PT), visual (VT), and magnetic particle (HT) techniques. Indications were recorded in compliance with applicable procedures; reportable indications which were judged by the examination agencies to be reievant were documented and transmitted to CPCo, ISI personnel for evaluation. ISI evaluated all reportable indications and dispositioned each by "accepting as is" or by per-forming the necessary repairs and reexaminations.

Two examination agencies were utilized in onsite NDT-ISI act1v1t1es. The agen-cies were Westinghouse and CPCo Laboratory and Field Technical Services (L&FTS).

Inspection personnel were qualified in accordance with the requirements set forth-by IWA-2300,Section XI of ASHE B&PV Code.

All records of procedures, personnel and equipment certifications, examination data and dispositions of all reportable indications are on file at the Palisades Nuclear Plant.

HI1088-1659A-TC01

FO.IS-1 OWNER'S REPORT FOR INSERVICE .ECTIONS

. As required by the Provisions of the ASME Code Rules

1. owner Consumers Power Company, 212 West Michigan Ave, Jackson, MI 49201

- (Name and Address of Owner)

2. Plant Palisades Nuclear Plant, 27780 Blue Star Memorial Hwy, Covert, MI 49043 (Nam*: an.d Address of Plant)

3. Plant Unit _ _ _ _ _ 1 _ _ _ _ 4. Owner Certificate of Authorization (if required) _ _ _N __

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5. Commercial Service Date 12/31/71 6. N.nional Board Number for Unit ------------ NB20827

7. Components Inspected

- Manufacturer Component or Manufacturer or Installer State or National Appurtenance or Installer Serial No. Province No. Board No.

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Reactor Vessel Combustion Engineer~ CE-66110 M96725M NB20827 Pressurizer Combustion Engineer~ CE-66601 M96728M NB20851 Steam Generate"'

"A" (or 1) Combustion Engineering CE-66501 M96726M NB20849 See Table 2 of ISI Report

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Note: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8\/i in. x 11 in.,

(2) information in items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.

(12/82) This Form (E00029) may be obtained from the Order Dept., ASME, 345 E. 47th St., New York, N.Y. 10017

FORM NIS- l (Back)

8. Examination Dates 8/15/88 to 11/24/88 9. Inspection Interval from 11/10/83 to 8/1 /94

10. Abstract of Examinations. Include a list of examinatiom. and a statement concerning status of work required for current interval. See ISI Report, Table 2.

11. Abstract .of Conditions Noted*

See ISI Report, Table 1.

12. Abstract of Corrective Measures Recommended and l'ak.:n See ISI Report, Table 1.

We certify that the statements made in this report are correct and the examinations and corrective mea-sures taken conform to the rules of the ASME Code Sectic*n XI. 19 7 7 Edi ti on, Summer 7 8 Addenda

• ' Winter 78 Addenda for Component Supports Certificate of Authorization No. (if applicable) N /A Expiration Date N /A I

Date ;6 l 19 fil_ Signed Consumers Power Co. By Owner

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CERTIFICATE OF INS:ERVICE INSPECTION I, the undersigned, holding a valid commission issued by fae N.Ltional Board of Boiler and Pressure Vessel Inspectors and the State or*Province of Michigan *md employed by Protection Mutual Ins. Ji .

Norwood' MA have inspected the components described in this Owner's Report during the period 8 /15 I 88 to 11I2 4 / 88 , and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.

By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures de:;cribed in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising f o connected with this inspection.

Factory Mutual System M,'. rtoz.

Inspector's Signature National Board, State, Province, and Endorsements Date ~H_<E-~-~d~--~~----19 §_!l_

(12/82)

PALISADES NUCLEAR PLANT PLANT PROJECTS DEPARTMENT Review and _Approval Summary TITLE: ISI REPORT 2-3

1. Prepared 2. Recommend Approval

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Final ApprQ_~r *Date Final Approver Date Engg and Maint Mgr Plant_General Manager MI1088-1659A-TC01

PALISADES NUCLEAR PLANT 1988 INSERVICE INSPECTION REPORT Submitted in accordance with ASME Boiler and Pressure Vessel Code,Section XI, Article IWA-6000, 1977 Edition with addenda through Summer, 1978.

1. Date: January 4, 1989

2. Corporate Headquarters: Consumers Power Company 212 West Michigan Avenue Jackson, MI 49201

3. Plant: Palisades Nuclear Power Plant 27780 Blue Star Memorial Highway Covert, MI 49043

4. Unit No: 1

5. Conmercial Service Date: December 31, 1971

6. Gross Generating Capacity: 780 Mw electric 2530 Mw thermal

7. See attached table and the remainder of the ISI Report

8. See attached table and the remainder of the ISI Report

9. See attached table and the remainder of the ISI Report

10. See attached table and the remainder of the ISI Report

11. Completion Date for Inspections: November 24, 1988

12. Code Inspector: Kenneth L Blake

13. Authorized Inspection Agency: Protection Mutual, Norwood, MA

14. Abstract: See ISI Report MI1088-1659A-TC01

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Item 7, 8, 9, 10 MAJOR COMPONENTS INSPECTED TABLE 1988 PALISADES INSERVICE~INSPECTION State Assigned National Board Manufacturer No No Manufacturer Serial No Components or Appurtenance M96725M NB20827 Combustion Eng CE-66ll0 Reactor Vessel M96728M NB20851 Combustion Eng CE-66601 Pressurizer M96726M NB20849 Combustion Eng CE-66501 Steam Generator A (or l)

TABLE 1 Resolution of Reportable Indications OC0988-0140-NL02

Palisades ISI Report ISI No 2-3 Table 1 Page 1 of 1 TABLE 1 Resolution of Reportable Indications Examination Component Methods Condition Reported Reporting Mechanism Disposition Reinspect ion PCS-12-SCS-2Hl-13PS PT Linear Indication ON No DMZ-092388-1 Flap Indication Acceptable After Rework D-PAL-88-159 See DN No DMZ-100788-1 for Reexamination Reactor Vessel VT-3 Foreign Parts in D-PAL-88-154 Remove Parts Interior Vessel (Washers, Bolt and Pin)

FWS-18-FWL-251-257PR VT-3 Loose Nut D-PAL-88-122 Tighten Nut Acceptable PCS-2-PSS-lPl-54 PT Linear Indication DN No DMZ-100588-1 Accept As Is (Acceptable Per IWB-3514-3) 2A-S-A PT Linear Indications DN No DMZ-09i988-l Accept As Is (Acceptable Per IWB-3516-2) 2A-S-B PT Linear Indication DN No DMZ-091988-2 Accept As I:;

Rounded Indication (Acceptable Per IWB-3516-2)

MI10BB-1659B-TC01

TABLE 2 Examination Summary OC0988-0140-NL02

Palisades ISI Report ISI No 2-3 Table 2 Page 1 of 6 TABLE 2 PALISADES INSERVICE INSPECTION NO 2-3

SUMMARY

OF AREAS EXAMINED AND RESULTS Final ASME Section XI ASME Section XI Exam Component Examination Item No Cat No Methods Identification Results Bl.30 *B-A UT 7-112, Vessel Circ Weld Acceptable B3.90 B-D UT 5-ll4E, Nozzle to Shell Acceptable B3.90 B-D UT 5-114F, Nozzle to Shell Acceptable B3.10 B-D UT 5-ll4E-IRS, Nozzle Inner Radius Acceptable B3.10 B-D UT 5-ll4F-IRS, Nozzle Inner Radius Acceptable B6.40 B-G-1 UT RPV - Ligaments 1-27, Flange Ligaments Acceptable Bl3.l B-N-1 VT-3 RPV - Vessel Interior Acceptable Bl.40 B-A UT 6-llBA 1-18, Vessel Circ Weld Acceptable B3.ll B-D UT 1-986, Nozzle Weld Acceptable B3.ll B-D UT 8-986A, Nozzle Weld Acceptable B3.12 B-D UT 1-986-IRS, Nozzle Inner Radius Acceptable B3.12 B-D UT 8-986A-IRS, Nozzle Inner Radius Acceptable B9.21 B-J PT PCS-2.5-PRS-lPl-2, Pipe to Elbow Acceptable BlO.l B-K-1 PT PCS-2.5-PRS-1Pl-7PS, Pipe Support Acceptable B9.21 B-J PT PCS-2.5-PRS-1P2-2, Elbow to Pipe Acceptable B7.50 B-G-2 VT-1 PCS-2.5-PRS-1P2-8BT, Flange Bolting Acceptable C2.20 C-B PT, UT 2-2-959, Nozzle to Shell Weld Acceptable B2.60 B2.51 B-B B-B B-D UT UT E-56A-03 1 Circ Weld E-56A-04, Circ Weld Acceptable Acceptable e

B3.15 UT E-56A-05, Nozzle to Shell Acceptable B3.16 B-D UT E-56A-05-IRS, Nozzle Inner Radius Acceptable B2.60 B-B UT E-56B-03, Circ Weld Acceptable B2.51 B-B UT E-56B-04, Circ Weld Acceptable F-1 F-A VT-3 E-56B-S-Ol, Dish Supports Acceptable B9.21 B-J .PT CVC-2-LDD-2Bl-l, Tee to Reducer Acceptable F-2 F-B VT-3 ESS-6-SIS-1Bl-5PSS, Pipe Support Acceptable F-3 F-C VT-3 ESS-6-SIS-2Bl-5PR, Pipe Restraint Acceptable F-4 F-C VT-4 MI01B9-1673A-TC01

Palisades ISI *Report ISI No 2-3 Table .2 Page 2 of 6 TABLE 2 PALISADES INSERVICE INSPECTION NO 2-3

SUMMARY

OF AREAS EXAMINED AND RESULTS Final ASME Section XI ASHE Section XI Exam Component Examination Item No Cat No Methods Identification Results B9.40 B-J PT ESS-2-SIS-lBl-12, Pipe to Elbow Acceptable B9.40 B-J PT ESS-2-SIS-2Bl-5, Tee to Pipe Acceptable F-3 F-C VT-3 FWS-18-FWL-1Sl-248PR, Pipe Restraint Acceptable F-3 F-C VT-3 FWS-18-FWL-1Sl-249PR, Pipe Restraint Acceptable F-4 F-C VT-4 F-3 F-C VT-3 FWS-18-FWL-1Sl-252PR, Pipe Restraint Acceptable F-4 F-C VT-4 F-3 F-C VT-3 FWS-18-FWL-1Sl-256PR, Pipe Restraint Acceptable F-3 F-C VT-3 FWS-18-FWL-1Sl258PR1, Pipe Restraint Acceptable F-4 F-C VT-4 F-3 F-B VT-3 FWS-18-FWL-2Sl-249PR, Pipe Restraint Acceptable C5.21 C-F PT, UT FWS-18-FWL-251-252, Elbow to Pipe Acceptable F-3 F-C VT-3 FWS-18-FWL-2Sl-252PR, Pipe Restraint Acceptable F-4 F-C VT-4 F-3 F-C VT-3 FWS-18-FWL-2Sl-253PR, Pipe Restraint Acceptable F-4 F-C VT-4 F-3 F-3 F-3 F-B F-C F-C VT-3 VT-3 VT-3 FWS-18-FWL-2Sl-257PR, Pipe Restraint FWS-18-FWL-2Sl-259PR1, PiJ?e Restraint FWS-18-FWL-2Sl-249PR2, Pipe Restraint Acceptable Acceptable Acceptable e

F-4 F-C VT-4 C3.40 C-E PT ESS-6-SIS-lBl-lPS, Pipe Support Acceptable F-2 F-B VT-3 ESS-6-SIS-lBl-lPSS, Pipe Support Structure Acceptable F-3 F-C VT-3 ESS-6-SIS-2Al-PR2, Pipe Restraint Acceptable F-4 F-C VT-4 C3.40 C-E PT ESS-6-SIS-2Al-1PS, Pipe Support Acceptable F-2 F-B VT-3 ESS-6-SIS-2Al-1PSS, Pipe Support Structure Acceptable F-3 F-C VT-3 ESS-12-SIS-1LP-241PR, Pipe Restraint Acceptable F-4 F-C VT-4 MI0189-1673A-TC01

Palisades ISI*Report ISI No 2-3 Table 2 Page 3 of 6 TABLE 2 PALISADES INSERVICE INSPECTION NO 2-3

SUMMARY

OF AREAS EXAMINED AND RESULTS Final ASME Section XI ASME Section XI Exam Component Examination Item No Cat No Methods Identification Results C5.ll C-F PT ESS-12-SIS-lLP-242, Pipe to Elbow Acceptable C5.ll C-F PT ESS-6-SIS-lHP-223A, Pipe to Tee Acceptable C.3.40 C-E PT ESS-6-SIS-lHP-227PS, Pipe Support Acceptable BlO.l B-K-l PT PCS-l2-PSL-lHl-3PS, Pipe Support Acceptable F-2 F'-B VT-3 PCS-l2-PSL-1Hl-3PSS, Pipe Support Structure Acceptable F-3 F-C VT-3 PCS-l2-PSL-1Hl-5PR-B, Pipe Restraint Acceptable Bl0.1 B-K-l PT PCS-12-SCS-2Hl-10PSB, Pipe Support Acceptable F-2 F-B VT-3 PCS-12-SCS-2Hll0PSSB, Pipe Support Structure Acceptable BlO.l B-K-l PT PCS-l2-SCS-2Hl-l3PS, Pipe Support Acceptable F-2 F-B VT-3 PCS-l2-SCS-2Hl-13PSS, Pipe Sup~rt Structure Acceptable B9.ll B-J PT, UT PCS-4-PSS-lPl-l, Reducer to Pipe Acceptable B9.ll

• B-J PT, UT PCS-4-PSS-lPl-12, Elbow to Pipe Acceptable B9.ll B-J PT, UT PCS-4-PSS-lPl-15, Pipe to Elbow Acceptable F-3 F-B VT-3 PCS-3-PSS-1Bl-4PR-A, Pipe Restraint Acceptable F-3 F-B VT-3 PCS-3-PSS-lBl-BPR, Pipe Restraint Acceptable F-3 F-B VT-3 PCS-3-PSS-1Bl-l4PR-B, Pipe Restraint Acceptable F-3 F-C VT-3 PCS-3-PSS-1Bl-l4BPR, Pipe Restraint Acceptable F-4 B9.2l B9.2l F-C B-J B-J VT-4 PT PT PCS-3-PSS-lBl-15, Pipe to Elbow PCS-3-PSS-2Al-l3, Elbow to Pipe Acceptable Acceptable e

B9.2l B-J PT PCS-3-PSS-2Al-l4, Pipe to Elbow Acceptable B9.2l B-J PT PCS-3-PSS-2Al-l9, P1pe to Elbow Acceptable B9.2l B-J PT PCS-3-PSS-2Al-20, Elbow to Pipe Acceptable B9.40 B-J PT PCS-2-DRL-lHl-3, Pipe to Tee Acceptable F-3 F-B VT-3 PCS-2-LDL-2Bl-l4PR-B, Pipe Restraint Acceptable B9.40 B-J PT PCS-2-LDL-2Bl-l7, Pipe to Valve Acceptable B9.ll B-J PT, UT ESS-6-SIS-lAl-12, Pipe to Elbow Acceptable BlO.l B-K-l PT ESS-6-SIS-2Bl-l5PL-l, Pipe Lug Acceptable MIOlB9-l673A-TCOl

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Palisades ISI Report

!SI No 2-3 Table 2 Page 4 of 6 TABLE 2 PALISADES INSERVICE INSPECTION NO 2-3

SUMMARY

OF AREAS EXAMINED AND RESULTS Final ASME Section XI ASME Section XI Exam Component Examination Item No Cat No Methods Identification Results BlO.l B-K-1 PT ESs-6-SIS-2Bl-15PL-2, Pipe Lug Acceptable

.BlO.l B-K-1 PT ESS-6-SIS-2Bl-15PL-3, Pipe Lug Acceptable BlO.l B-K-1 PT ESS-6-SIS-2Bl-15PL-4, Pipe Lug Acceptable F-3 F-B VT-3 "ESS-6-SIS-2Bl-19PR-C, Pipe Restraint Acceptable B9.40 B-J PT ESS-2-LTC-lA-21, Pipe to Tee Acceptable B9.40 B-J PT ESS-2-LTC-lB-19, Tee to Pipe Acceptable B9.40 B-J PT ESS-2-LTC-lB-20, Tee to Pipe Acceptable F-3 F-B VT-3 ESS-2-LTC-1B-20PR, Pipe Restraint* Acceptable F-3 F-B VT-3 ESS-2-LTC-1B-34PS, Pipe Support Acceptable B9.40 B-J PT CVC-2-CHL-lAl-4, Pipe to Tee Acceptable F-3 F-B VT-3 CVC-2-CHL-2Al-15PR, Pipe Restraint Acceptable F-3 F-B VT-3 CVC-2-CHL-2Al-23PR-A, Pipe Restraint Acceptable F-3 F-B V'r-3 CVC-2-CHL-2Al-23PR-B, Pipe Restraint Acceptable F-3 F-B VT-3 cvc-2-CHL-2Al.-23PR-C, Pipe Restraint Ac.ceptable F-3 F-B VT-3 CVC-2-CHL-2Al-23PR-D, Pipe Restraint Acceptable F-3 F-B VT'-3 CVC-2-CHL-2Al-27PR-A, Pipe Restraint Acceptable B9.40 B-J PT CVC-2-CHL-2Al-46, Pipe to Valve Acceptable B9.40 B9.40 B-J B-J PT PT CVC-2-LDL-2Bl-26, Pipe to Elbow CVC-2-LDL-2Bl-27, Elbow to Pipe CVC-2-LDL-2Bl-28, Pipe to Elbow Acceptable Acceptable Acceptable e

B9.40 B-J PT B9.40 B-J PT CVC-2-LDL-2Bl-29, Elbow t Pipe Acceptable B9.40 B-J PT CVC-2-LDL-2Bl-30, Pipe to Elbow Acceptable B9.40 B-J PT CVC-2-LDL-2Bl-31, Elbow to Pipe Acceptable B9.40 B-J PT CVC-2-LDL-2Bl-33, Elbow to Pipe Acceptable F-3 F-B VT-3 CVC-2-LDL-2B2-llPR, Pipe Restraint Acceptable_

F-3 F-B VT-3 CVC-2-LDL-2B2-13PR, Pipe Restraint Acceptable F-3 F-B VT-3 CVC-2-LDL-2B2-27PR-l, Pipe Restraint Acceptable F-3 F-B VT-3 CVC-2-LDL-2B2-27PR-2, Pipe Restraint Acceptable MI0189-1673A-TC01

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Palisades ISI Report ISI No 2-3 Table 2 Page 5 of 6 TABLE 2 PALISADES INSERVICE INSPECTION NO 2-3

SUMMARY

OF AREAS EXAMINED AND RESULTS Final ASME Section XI ASME Section XI Exam Component Examination Item No Cat No Methods Identification ' Results F-3 F-B VT-3 CVC-2-LDL-2B2-31PR, Pipe Restraint Acceptable F-3 F-B VT-3 CVC-2-LDL-2B2-34PR, Pipe Restraint Acceptable B9.32 B-J PT PCS-2-PSS-lPl-54, Valve to Pipe Acceptable B9.32 B-J PT PCS-2-PSS-lPl-55, Pipe to Reducer Acceptable Bl0.2 B-K-1 PT lB-S-A, Pump Support Acceptable Bl0.2 B-K-1 PT lB-S-B, Pump Support Acceptable Bl0.2 B-K-1 PT lB-S-C, Pump Support Acceptable Bl0.2 B-K-1 PT lB-S-D, Pump Support Acceptable F-2 F-B VT-3 lB-SS, Pump Support Acceptable Bl0.2 B-K-1 PT 2A-S-A, Pump Support Acceptable Bl0.2 B-K-1 PT 2A-S-B, Pump Support Acceptable Bl0.2 B-K-1 PT 2A-S-C, Pump Support Acceptable Bl0.2 B-K-1 PT 2A-S-D, Pump Support Acceptable F-2 F-B VT-3 2A-SS , Pump. Support Acceptable B7.70 B-G-2 VT-1 CK3102-BT, Valve Bolting Acceptable B7.70 B-G-2 VT-1 CK3132-BT, Valve Bolting Acceptable F-2 F-B VT-3 ESS-14-SCS-2Hl-204SS, Support Structure Acceptable C5.12 C-F PT ESS-14-SCS-2Hl-206LI, Longitudinal Weld Acceptable F-3 F-B VT-3 ESS-6-SIS-2HP-226PR1B, Pipe Restraint Acceptable F-3 F-C VT-3 ESS-6-SIS-2HP-232PR, Pipe Restraint Acceptable F-4 F-C VT-4 F-3 F-B VT-3 PCS-4-PSS-1Pl-4PR, Pipe Restraint Acceptable F-3 F-B VT-3 PCS-4-PSS-lPl-lOPR-B, Pipe Restraint Acceptable F-3 F-C VT-3 PCS-4-PSS-lPl-lOPR-C, Pipe Restraint Acceptable F-4 F-C VT-4 F-3 F-C VT-3 PCS-4-PSS-1Pl-12PR-A, Pipe Restraint Acceptable F-4 F-C VT-4 F-3 F-B VT-3 CVC-2-PSS-1Pl-50PR, Pipe Restraint Acceptable MI0189-1673A-TC01

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Palisades ISI Report ISI No 2-3 Table 2 Page 6 of 6 TABLE 2 PALISADES INSERVICE INSPECTION NO '2-3

SUMMARY

OF AREAS EXAMINED AND RESULTS*

Final ASME Section XI ASHE Section XI Exam Component Examination Item No Cat No Methods Identification Results CS.12 C-F PT ESS-14-SDC-LPC-202LO, Longitudinal Weld Acceptable C5.ll C-F PT ESS-10-SIS-LPA-230, Elbow to Pipe Acceptable CS.12 C-F PT ESS-10-SIS-LPA-230LW, Longitudinal Weld Acceptable F-3 F-C VT-3 ESS-14-SDC-LPD213PRA, Pipe Restraint Acceptable F-4 F-C VT-4 C5.ll C-F PT ESS-14-SDC-LPD-220, Tee to Valve Acceptable C5.ll C-F PT ESS-12-SIS-LPB-231, Reducer to Tee Acceptable CS.21 C-F PT, RT, UT MSS-36-MSL-lSl-210, Pipe to Elbow Acceptable F-3 F-C VT-3 MSS-8-MSV-1Sl-210PR1, Pipe Restraint Acceptable F-4 F-C VT-4 C5.ll C-F PT MSS-6-RVR-282-203, Elbow to Flange Acceptable F-3 F-B VT-3 FWS-6-AWS-2Sl211PR-l, Pipe Restraint Acceptable F-3 F-B VT-3 FWS-6-AWS-2Sl211PR-2, Pipe Restraint Acceptable F-3 F-B VT-3 FWS-6-AWS-2S,l-200-PR, Pipe Restraint Acceptable MI0189-1673A-TC01