ML20212D621
ML20212D621 | |
Person / Time | |
---|---|
Site: | Comanche Peak ![]() |
Issue date: | 09/04/1986 |
From: | Hight G, Faith Johnson, Danni Smith WYLE LABORATORIES |
To: | |
Shared Package | |
ML20212D614 | List: |
References | |
48422-1, NUDOCS 8701020118 | |
Download: ML20212D621 (112) | |
Text
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TEIRS UTILITIES M CIBIPANY CIERECEE PEEK STEME ELECTRIC STkTION UNITE 1 AIB 2 O i-i TEIRS OTILITIEg rannmaerEG cEgger l l N'm'N m PEAR STRAIE ELECTRIC STRTICW FAME ROAD 56 NCETE GW M3SE, TEIRS 76043 9pog8 eega. eoa ! A
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1 Tcst ReOart 48422-1 i; Y ?.;..].C e f:'.["'J.1kfg,D/ 3 . 5J."S 3, REPORT NO. WYLE JOB NO. 48422 h .
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3.% g%a .; gwn. g 2:.4 1.0 CUSTOMER Texas Utilities Generating Company (TUGCo) t Comanche Peak Steam Electric Station, Farm Road 56 North, ADDRESS Glen Rose, Texas 76043 2.0 TEST SPECIMEN 1/C, 12 AwGr 1/C, 14 AwG, 60/C, 20 AwGr and Twisted Pair, 16 AwG Cables ee Paragrap .0 3.0 MANUFACTURER 4.0
SUMMARY
The testi program described herein was conducted for the Texas Utilities Generating Company Comanche Peak Steam Electric Station to support compliance with Regulatory Guide 1.75, Revision 1, " Physical Independence of Electrical Systems," and with Section 5.1.1.2 of IEEE Standard 384-1974, "IEEE Trial-Use Criteria for Separation of Class lE Equipment and Circuits," which allows the use of testing and analyses to justify separation of less than the spatial requirements of Section 5.1.3 and 5.1.4 of IEEE Standard 384-1974. l Ala. Professional Eng. *** *=8 __
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m,i-e w s.,=,nr e,o- m, STATE oF ALAsanaA t ,,- . %,,,,u.c.. Reg. No. 7948 COUNTY OF BaAOlsON I Frederick M. Sittason PREPARED BY 2 9
. heing duly suom. D. 7.' El one seve: The insormemen = ' eeniednes in mie essen is me reeuse of cornesene and is se me mens se : - __ : eue one correci an APPROVED BY A7 .
this I M der ofM .1 WYLE Q. A. M/% : G. W. Eight j SUS O,e , Notary M in and'fo, the seene of Aieheme et large. My Cornmeenten espires g"*g ,10rJ pp (054)
/ LABORATORIES SCIENTIFIC SERVICES & SYSTEMS GROUP HUNTSVILLE. ALABAMA . - _ - _ ~ _ . . _ . _ - - . - - _ - - - - . . _ - _ _ . _ _ _ _ _ - - _ _ _ _ _ _ _ - . _ _ _ _ _ _ . . _ .- - _ . - - -
Page No. 2 Test Report No. 48422-1 O 4.0 StBGEut! (Continued) A total of 13 tests was performed with horizontal and vertical runs of the " fault" and " target" cables described in Paragraph 6.0 to verify the adequacy cf a 1-inch separation between the cables in the event of an electrical fault. The tests were performed by applying current to the fault cables and adjusting the current as necessary to obtain a maximum fault cable jacket temperature of approximately 90 C. After stabilizing at approximately 90 C for 15 minutes, fault current was applied to the fault cables until open circuit occurred, or the test was terminated at the request of the Texas Utilities Technical Representative, to determine the effects, if any, on the ability of the target cable to carry current and on the target cable insulation. Section I of this report contains descriptions of the test requirements, procedures, and results. Section II contains Wyle Laboratories' Test Procedure 543/t1422/GE, Revision A. 5.0 EEFEEWCMB 5.1 IEEE Standard 383-1974, "IEEE Standard for Type Test of Class lE Electric Cables, Field Splices, and Connections for Nuclear Pcwer Generating Stations." 5.2 IEEE Standard 384-1974, "IEEE Trial Use Standard Criteria for Separation of Class lE Equipment and Circuits." 5.3 IEEE Standard 323-1974, "IEEE Standard for Qualifying Class lE Equipment j for Nuclear Power Generating Stations." 5.4 United States Nuclear Regulatory Consission Guide 1.75, Revision 1,
" Physical Independence of Electric Systems."
5.5 Code of Federal Regulations, Section 10, Part 21. 5.6 Code of Federal Regulations, Section 10, Part 50, Appendix B. t 5.7 Wyle Laboratories' (Eastern Operations) " Quality Assurance Program" manual dated February 1986. O WYLE LASORATORIES MuntsviHe FacHity
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Paga No. 3 Test Report No. 48422-1 if t X t
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6.0' SP N M (MS The cable separation tests were performed on the IEEE Standard 383-1974 qualified cables described below. Items 1 through 11 were used as fault cables, and Item 12 was used as the target cable for the tests. The term
" target cable" refers to energized and monitored nonfault cables.
Iten No. Description 1 1/C, #12 Panel Wire, Rockbestos Firewall G, Purchase Order Source CPD-0437, Cable Type SIS 2 1/C, $14 Panel Wire, Rockbestos Firewall G, Purchase Order Source CPD-0437, Cable Type SIS 3 1/C, #12 Panel Wire, Cable Type TEFZEL 4 ~ 1/C, #14 Panel Wire, ITT-EXANE II-RJP, Cable Type SIS 5 1/C, 914 Panel Wire, GE VULKENE WVI, Cable Type SIS 6 1/C, #12 Cable, Okonite, Purchase Order Source
. CP-0465.2B, Cable Type L.V. Lighting 1
7*
- . 3/C, 912 Cable, Rockbestos, Purchase Order Source CP-0465.2C, Cable Type Control 8 1/C, #12 Cable, Anaconda-Hi-Temp SIL Rubber, Purchase Order Source CPF-1823-S, Cable Type Power 9 1/C, #14 Panel Wire ITT Type XEHW, VW-1, Cable Type SIS 10 1/C, $14 Panel Wire, GE VULKINE Supreme WVI, Cable
, Type SIS l 11** 60/C, #20 Boston Insulated Wire and Cable Company Cable l l l- 12 Twisted Pair, #16 Instrument Type Cable
*0ne conductor was removed from the three-conductor cable and used as the fault cable. **0ne outer conductor (No. 37) of the 60-conductor cable was used to carry the fault current. All other conductors were not energized.
A separate cable separation test was performed using each of the 11 fault cables (Items 1 through 11), along with the target cable (Item 12). At O the request of the Texas Utilities (TUGCO) Technical Representative, additional tests were performed on Items No . 6 and 8 (Test Nos. 6A and 8A), as described in Paragraph 3.0 of Section I. WYLE LABOftATOMES Muntsville Facihty
Paga No. 4 Test Report No. 48422-1 9 7.0 TEST EQUIPferr AND INSTEDMENTATION DIGSCRIPTIOtt The measuring and test equipment used in recording data is shown on Instrumentation Equipment Sheets located in Appandix V of this report. The equipment was calibrated in accordance with Wyle Laboratories'
" Quality Assurance Program" which complies with the requirements of Military Specification MIL-STD-45662. Standards used in performing all -
calibrations are traceable to the National Bureau of Standards by report number and date. Where no national standards exist, the standards are traceable to international standards or the basis for calibration is otherwise documented. 8.0 QUELITY ASSURANCE All work performed on this test program was done in accordance with Wyle Laboratories' " Quality Assurance Program" which complies with the applicable requirements of 10 CFR 50 Appendix B, ANSI N45.2, and the
" Daughter" standards.
O O! WYLE LABORATORIES ! HuntsviHe Facihty I l
O - l O TEST REQUIREMENTS, PROCEDURES, AND RESULTS l' l 1 O
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^ ' Paga No. I-l . Raport No. 48422-1 7 h) SECTION I TEST REQUIEmmETS, Panmusee, AND RESULT 5 1.e. TusT EngpIREsaurs 1.1 Test Specimes Identification An inspection shall be performed upon receipt of the test specimens at
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Wyle, Laboratories. Applicable manufacturer, model, part and serial numbers shall be verified and recorded on a Test Specimen Inspection Sheet. The test specimens shall be labeled to facilitate identification throughout the test program. 1.2 Test Specimen Preparatica
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1.2.1 TootSo$scimenMountias The test specimens shall be mounted on a unistrut frame witih horizontal and vertical runs of cable as shown in Figure 1. The assembly shall be prepared by Wyle Technicians using materials supplied by TUGCO. The fault cable for each test shall be mounted vertically with a horizontal n ] run of approximately 30 inches. The target cable for all 11 trests shall be a twisted pt.ir 16 AWG cable. This cable shall be moJnted parallel to the fault cable, separated by one inch horizontally from the fault cable ; on vertical runs and one inch above the fault cable on horizontal runs. 1.3 Baseline Functional Testa l-l The functional tests described below shall be performed on the target cable. 1.3.1 Insulatica Beeistance L The insulation resistance between conductors and between each conductor !- i and the shield - (with shield tied to ground) shall be measured with a l' mogohameter after' applying 500 VDC for a period of 60 seconds. Acceptance Criteria - Insulation resistance shall be greater than 1.6E6 - ohns after correcting the readings to a temperature of 60 F and a cable length of 1000 feet, as follows: R . lexp (0.07T-21. 70) corrected 185.77 where R = Insulation resistance (in p ) corrected to
.# cmW a 1000-foot length at 60 F l
R measured
=
Measured insulation resistance (in ohms)
/ = Specimen length (in feet), and l
T = Insulation temperature (in K). l WYLE LABORATENNES Huntsville Facility
Paga No. I-2 R; port No. 48422-1 1.0 TEST ESQUIRIBEBfTS (Continued) 1.3' Baseline Functional Tests (Continued) 1.3.2 High Potential Test
- The current leakage between conductors and between each conductor and the shield (with shield tied to ground) shall be measured with a high potential test set after applying 2200 VAC for a period of 60 seconds.
Acceptance Criteria - There shall be no evidence of breakdown or flashover. 1.4 Cable Separation Tests A cable separation test shall be performed on each of the eleven fault cables along with the target cable described in Paragraph 6.0 of the introduction to this report. 1.4.1 Overcurrent Test Procedure The overcurrent tests shall be conducted in two sequential steps with no intentional time delay between steps. The first step consists of poweringthefaultcablewgthcurrentandincreasingthiscurrentuntil temperatures of 90 C (+/-5 C) are indicated for 15 minutes on the fault cable. The second step consists of energizing the fault cable with the test current until the cable open-circuits, temperatures stabilize or decrease, or the test is terminated at the request of the TUGC0 Technical Representative. The target cable shall conduct rated current (1 ampere) at 50 VAC throughout the Overcurrent Test. The Overcurrent Test shall be conducted using the following procedure:
- 1. Connect the fault cable to the copper bus bars as shown in Figure 1.
- 2. Connect the twisted pair 16 AWG target cable to the required instrumentation and power supplies as shown in Figure 1.
- 3. Energize the twisted pair 16 AWG target cable with 1 ampere at 50 VAC.
l 4. Energize the fault cable with 10 amperes from the Multi-Amp Test l -Set. 1
- 5. Record target cable voltage and current and the fault cable current.
- 6. Slowly increase fault cable current until fault cable thermocouples indicate a maximum jacket temperature of 90 C (+/-5 C) .
l WYLE LABORATORIES i Huntsyslie Facihty
- 4. ,
Pags No. I-3 Report No. 48422-1 { }
.v 1.0 TEST EBQUIM M NTS (Continued) 1.4 Cable Separation Tests (Continued) l 1.4.1 Overcurrent Test Procedure (Continued) 1 7 .' Maintgin the maximum fault cable jacket temperature at 90 C
(+/-5 C)* for 15 minutes.
- 8. Record fault cable current and maximum jacket temperature and the target cable voltage and current. .
- 9. Increase the Multi-Amp Test Set output to 105 amperes (test current).
- 10. Record target cable voltage and current and the fault cable
, current.
- 11. Allow the fault . cable to conduct test current until the cable open-circuits, temperatures stabilize or decrease, or the test is terminated by the Customer's request.
12.. If the temperature stabilizes or decreases and no open-circuit or
, ignition occurs, increase the fault cable current by 15 amperes and T repeat Steps 10 and 11.
- 13. Record time to ignition (or open-circuit), maximum fault cable temperature recorded, and time current was applied to the fault cable.
-14. Record target cable voltage and current.
- 15. De-energize the target cable and the Multi-Amp Test Set.
t
- 16. Photograph the post-test condition if there are visible changee ;
i from the pre-test condition. l l For all performances of this test, the target cable must maintain continuity during the entire test.
*The temperature tolerance may be increased during some tests at the discretion of the TUGCo Technical Representative, if necessary, due to the difficulty of maintaining stable temperatures for small cables.
1.4.2 Instr uentation Set e 1.4.2.1 Thermocouple Locations A total of 15 Type "K" thermocouples shall be utilized. These thermo-couples shall be mounted as follows (reference Figure 1): WYLE LABORATORIES Huntsville Facihty _ _ - . . ~ . - - . - - - . . . - - - - ~~ - - - - - - - ~ ~ ~ ^ ' '
Pcg3 No. I-4 Report No. 48422-1 1.0 TEST EBQUIElBEDrTS (Continced) 1.4 Cable Separation Tests (Continued) 1.4.2 Instrumentation Setup (Continued) 1.4.2.1 Thermocouple Locations (Continued) Channel No. Location i 1-6 Mounted to the jacket on the fault cable. These thermo- i couples shall be mounted approximately 8 in, apart. ) 7-12 Mounted to the jacket on the separated target cable. l These thermocouples shall be mounted approximately 8 in. ' apart and even with the fault cable thermocouples. ; 13 Mounted directly on the fault cable conductor at the location of Thermocouple 2. 14 Ambient temperature probe for Tests 1 'through 10. Mounted under cable jacket on the insulation of the con-ductor selected to be the fault cable for Test 11 at the l location of Thermocouple 2. ' 15 Ambient temperature probe for Test 11. l The thermocouples shall be monitored by a Fluke Datalogger feeding a highspeed printer. The datalogger shall be ooerated at one-minute intervals except during fault current applicatz.on when it shall be i operated at its maximum rate. 1.4.2.2 Electrical Monitoring i The voltage and current of the target cable and the fault cable current shall be continuously monitored by an oscillograph recorder. The oscil-lograph shall be operated at the 0.1-inch per minute rate throughout the overcurrent test. The oscillograph channels shall be as specified in the i following table i Channel No. Signal Location i 1 Current Target Cable ' 1 2 Voltage Target Cable ' 3 Current Fault Cable A digital multimeter shall be utilized to measure voltage and current of the target cable prior to, during, and after the overcurrent test. This l data shall be recorded to provide accurate evidence of the target cable's j capability to conduct rated current (1 ampere) at 50 VAC throughout the I overcurrent test. WYLE LABORATORIES Mufttsville Facihty
r- ,. 4 Ptga No. I-5 R0 port No. 48422-1
^J . - 1.0. TEST MQUIEB WrFS (Continued) 1.5 #
Post-Cable Separation Test Functional Test The functional tests of Paragraph 1.3 shall be repeated as soon af ter completion of each cable separation test as possible. 4
- 2.0' TNT parwwman The functional and cable separation tests were performed as specified in Paragraph 1.0 ' 3.0 m The functional tests performed on the target, cables prior .to and af ter each cable separation test demonstrated that no significant deteriora-tion of the target cable insulation had resulted from the simulated electrical fault in the fault cable. All insulation resistance and high potential measurements met the specified acceptance criteria.
The overcurrent test demonstrated that the ability of the target cable to carry 1 ampere at 50 VAC was not affected by the simulated electrical fault in the fault cable.
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Ignition occurred during three of the 11 overcurrent tests. The flame continued for approximately one minute and 10 seconds during Test No. 6 (1/C,12 AWG Okonite Low Voltage Lighting Cable), for approximately 30 seconds during Test No. 8 (1/C,12 AWG Anaconda Hi-Temp Power Cable), and for less than five seconds during Test No. 9 (1/C,14 AWG ITT Type XHHW, VW-1 SIS) . At the request of the TUGCo Representative, Test Nos. 6 and 8 were repeated (Tests 6A and SA) with the cable support at the bend between the horisontal and vertical runs of cable modified as shown in Photograph 41 to eliminate the hot spot caused by the support during Tests 6 and 8. An additional ~ target cable jacket thermocouple was i installed at the bend between the horizontal and vertical runs of cable as shown in Figure 1. Ignition did not occur during Tests 6A and 8A. The target cable insulation resistance and high potential measurements recorded after all tests were within the specified acceptance criteria. Target cable jacket deformation was noted near the flame area after Test No. 6. Table I in Appendix I contains a summary of each cable separation test. Figures in Appendix II show the thermocouple locations and plots of the thermocouple data for each cable separation test. I Photographs in Appendix III show the cable separation test setups and closeups of the cables af ter the tests. WYL5;i aanmaTCHWES Hurlt$ville Facihty
Ptg3 No. I-6 Report No. 48422-1 3.0 RESULTS (Continued) Data Sheets in Appendix IV contain the insulation resistance and high
' potential measurements fro:a the functional tests, and voltage, current, and temperature data from the cable separation tests.
Instrumentation Equipment Sheets are contained in Appendix V. O O WYLE LABORATORIES Huntsville FeCality
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l l Page No. I-7 Report No. 48422-1 I v
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l NIX I ThBLE i s T i l i i i I n WYLE LASONATORIES Huntsville Factisfy r
i Pcga No. I-8 l R2 port No. 48422-1 i O THIS PAGE INTENTIONALLY LEFT BLANK. l l O WYt.E t.A50RATORIES l aunts... 3acine, L
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CABLE SEPARATTON TEST SUMMAEY StaC Mas. Fault Mastmaam Famit Test No. of Current
- Current Cable Jaaket No. Coad. AWG Description (AT _ -) (Amperes) T _ ^
_ = ( F) Comments 1 1/C 12 Rockbestos Firewall G SIS 68 135 1338 Test terminated 25 minutes and 32 seconds after application of fault current at the re-quest of the Temas Utilities Technical Repre-sentative. Pault cable jedet disintegrated and esposed the aanthW. 2 1/C 14 Rockbestos Firewall G SIS 55 128 1245 Open circuit ocewred 21 minutes and 11 see-onds after application of fault current. Fault cable jacket split and fell off. ,, 3 1/C 12 Tefzel 53 135 1171 Open circuit occurred 7 minutes and 35 see-one after application of fault current. $$ Fault emble jacket malted
., o 4 1/C 14 FFT-Exane II-RJP SIS 45 105 1113 Open circuit occurred 3 minutes and 32 seconds after application of fault current . Fault **
7 cable jacket cracked.
- 5 1/C 14 GE Vulkene WVI S:S 45 185 1248 Open circuit occurred 3 minutes and 3 seconds y after application of fault current. *-
Fault cable jacket cracked. 6 t/C 12 Okonite Low Voltage 65 150 978 Ignition occurred 20 minutes and 54 seconds after Lighting Cable application of fault current at the top of the ver-tical run of the cable near the bend between the horisontal and vertical rww of the cable. The flame continued for approximately I minute and to seconds. Open circuit occurred 21 minutes and 54 secon4 after application of fault current. Silicone rubber softened and came through fault cable jacket. Target cable jacket deformed near flame area. The post-test insulation resistance and high potential measurements met the specified acceptance criteria.
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, l TABLEI CABLE SEPARATION TEST SUMM ARY (CONTINUED) 9000 asas. Femit Maslanum Fault Test No. of Chrrent* Current No. Cand. AWG Calde Jaaket Deseristian (Amperes) (Amparen) T-_._^_ _ . ( F) Comanents ? 7 1/C" 12 Rockbestos Control Cable 82 150 1472 Open circuit occurred 21 minutes and 14 seconds after application of fault current.
Fault cetde ladet cracked. 8 t/c 12 Anaconda HiTemp 70 135 942 Power Cable Ignition occurred approximately 24 minutes and 30 seconds after appilcation of fault current at the end of the horirontal run of cable near the bend between the hori-zontal and vertleal runs of catda. The flame continued for approximately 30 seconds. Open ,y circuit occurred 25 minutes and I second after *3 application of fault current. The target cable f* was not damaged. The post-test insulation resistance
" fi and high potential measurements snet the specified i*
acceptance criteria. 7 9 t/C 14 ffT Type XHHW, 55
* 'i' 105 1055 Ignition occurred 3 minutes and 36 seconds VW-t SIS k after appliestion of fault current at the top M of the vertleal run of cable near the bend be- '
tween the horizontal and vertical runs of esible. The flame went out in less than 5 seconds. Open circuit occurred 3 minutes and 40 seconds after application of fault current. The target cable was not damaged The post-test insulation resistance and Idgh potential measurements met the specified aWa= criteria. 10 1/C 14 GE Vulkene Supreme 50 120 1397 Open circuit occurred 6 minutes and 30 seconds WVISIS after application of fault current. Fault cable jacket split and fell eff. II 60/C "
- 20 BlW Cable 32 105
- 144 ' " Open circuit occurred 25 seconds after application of fault current.
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- Current CaMe Jeeket No. Cand. AWG "- _
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(Amperes) (Amoereml Temposeture ( F) Comments SA t/C 12 Okonite Low Voltage 74 135 1154 This test was a repeat of Test No. 6 above Lightisq Cable with the cable support at the bend hetween the J horiaantal and vertical runs of edie modified i to eliminate the hot apot caused by the support during Test No. 4. Ignition ed not oceir dar-ing this test. Open eereult occurred 15 minutes
! and it seenash after appucation of fault eurtent l
Silicone cdber softened and eene through fault l emble jacket. yj 1. 84 1/C 12 Anaconda Hi-Temp 78 154 1939 This test was a repeat of Test No. 8 above a Power Cable with the cable mapport at the bend betwean the '.'.0 2 0 i horisontal and vertieel runs of emble modified m 8 to eliminate the hot spot caused by the support .A l duringTest Run 8. Ignition ed not cecur dur- 2" ing this test. Open circuit occurred 21 minutes M and 45 sooomds after application of fault current. A 1 l
- Current required to maintain a maximen fault cable jacket temperature of approximately 900C for 15 minutes.
! " One conductor removed from a three-conshaetor cable - '" One outer conductor (No. 37) of the SS-aa=A-tor cable was used to carry the fault current. ! All other conductors were not energized.
.i "** The maximum temperature recorded under the fault cable jacket on the insulation of the conductor eerrying the fault current was 4250P.
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Pcg3 No. I-12 R port No. 4*422-1J O l TIIS PAGE DfTENTIONALI.Y LEFT BLANK. s O WYLE LABORATORIES
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Ptg3 No. I-13 Report No. 48422-1 (-N, U 4 NIX II O FIGDEIEB 4 1 1 ) WYLE LABOftATOINES + Huntsville Facility
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Pag 3 143. I-14 i P.oport N3. 48422-1 ) i 9 G THIS PAGE INTErrIONALLY LEFT BLANK. O WYLE LA505tATORIES MtintSvisie 8aCH fW
peg 3 No. I-15 l Report No. 48422-1 Nj Tc it rag TAasar Cast.E D VESTS 6A 7, 7g3 7eg ANb 8A L- 7c73l NerE: Au. THEAMcCouPLES /b -
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WERE LOCATED 04 g h kg k b THE c ASLE 7ACKET.S pgggg7 ggggg 14uLESS OTHE R WISE TC10 ; ; TC4 NoTED. N TCit(AM81f47) FoA TEST 31-10 TC11 i i K5 , og Tc15(AM81ENT) Fo A TESTS LL, 6 A AN6 S A Tc12. i E4 # LacATK6 blAtcTLY ou FA44LT ceNbucToA MukTI- g 4% LochTEb (ANDER THE CA815 gp 7ACEf7 oN TNK FAULT CONhucTo A INSuLATioM TasT $gy ; yea TEST LL ONLY
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cercan Bus aAa t R l*$9ACKK$ b E TEST F'AAME STAl&CTIARE i sl s To l=ANttRK, 50 VAC f%wtR source t FIGURE 1. THERMOCOUPLE LOCATIONS AND TYPICAL TEST SETUP l O
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a 18 4 204 384 E' : r?. 44." :154 M4 NA M4 : del : WA->gaAi:: , ; il 38 eB 9D gao Tl MK [MI AHATES) FIGURE 2. TEST 1 - 1/C, 12 AWG ROCKBESTOS SIS O
,Pago No. I-17 R: port No. 48422-1 g- ! -0 pea 3 cJeri= = y l
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Paga No. I-29 Report No. 48422-1 1 t / 4. APPMDIX III { i. i j WYLE LABORATORIES Huntsviite Facility
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2 2p .No. m .; tepor- No. 43422-1 DATA SHEET Customer TE' X A S llTF Lf Tl E S WYLE LABORATORIES Specimen 144 tog.L Pe.. Recrasent'Taassr CAsLs Part No. Amc. Temp. _$ds EELOW Job No. NN Spec. u;L.TP Sus /4 942.2./GM Photo - Report No. MSE-I Para. 2. 3 Test Med. - Start Date T/4/PC S/N Specimen Temp. Am sts Mr GSI Test Title If10C.TIOD A LYSTS OM ThRGET caste -TEST %. 5 8Asmus ssrNsr c'ENa: A Ca u s ue ran. T. g ic , WuirrCousue. roe To 6=.. he 2 - saut_ 17 FEsr VI ner Amsisar Tsmesanruns M *K= (*F-3Zh % +2.73 3,3}
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Report No. M2.2.- I Para. 2. 3 Test Med. Start Date 3/f/9( S/N Specimen Temp. AmslEMT GSI Test Title It1 A.)cTro A) A LTSTS OM %RCET Casts -TEST Me. b BAssuut NPNsrfcYaraa!A
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y l Po.5 T-CA4LE AcciPTAnact Hin Po rsovia i_ Test G 22 00 VA C F.a l misurs 8aaua' M*rt M calmsA Coasucroa TJ C.anucroe ssci esa a 1. , men. goesasam-
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m-a n . l Com m rer.s : l t I I Tasted By 9 [ l>'r Date: #-f4 f f 4 d. N'itness MNMbe' Date: * - # ,'/
\ Notice of Sheet No. - 3 of b Anomaly Approved E L 3/F M Q Form WM SI AA. See AP4 '84
m , ,c. :-n aepor: :;o . 4a4:2-:. E DATA SHEET - L _ customer Tax As UTrurrES WYLE LABORATORIES [ Scecimen Is AWGA Pa.. brarrrer TAaGsr Casts E Part No. Amb. Temc. SEs EEUW Joe No. YOSE ~ 5 Scec. (2;LTP 543/4 942.2./GH Photo - Report No. MEE-l [ Para. 2. 3 Test Med. - Start Date WtM w S/N Specimen Temp. Am sts or r GSI Test Title It1MC'7"f o O A L3STS OM %RGET Casts -357 Mo. 7 r s E 'Iusutarroo ResisrAucs s 50cv bc r.. I m,uur, sa - as ro,sT-<Aeu ss . mr IAcc,e,r c r.. ra"t] Co u s ucron. T. e.u,o ' s wo- = [ Co usuc.ro a [ Wairr Cocaucro e To Gn.oon w,r. %sta Gnomeosa mor ,,1 m,e"""" E Buca Co u s = cm. a. T. Gn=us w,1u % ,a Gaoouess ur,o e i.o , ,n x -- C A e t.s Lsuorn(1)=17xesr 17 rser 17 rest - h
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Page No.
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. Cgg 17 Frer n nEr * $m8 E4r 3mPERATuRE (d K= (* F-32) x % +E73 3py g I" *1MsucArred bsssTANcr CotRKcTED f'oA c. be, l.61 Ylo'. f.70X10, ausesTE CoaJh. 3.7d A/d 'i (a0'F ANb loco-foor CAan.s Lausin: ,4*, , , 3.Isil0 ' & l('>l.ifl Rl g ,,, . A..... 2 . f e to or 7-43.78) e6aagnan. 9 3 ..m., . . _ . 2. v.
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? sg.a 'Jo. :-i5 Report No. 43422-l DATA SHEET f')
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of IO Approved a r. . .ua.a.,ama u
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= . a.
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? age :Jo. :-67 Recott :Ic. 48422-1 DATA SHEET O Customer TEI AS OTf LITIES WYLE LABORATORIES Specimen 14 AwG,TL. Pa.. bxarr7,r "I'4as ar CAats Part No. _
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- h goao9 3.o xIc" 17 ner n tier Ams:aor "IEmPfRATuAE (T) K= (*F-32)x % +2.73 e.. ..cr. "-
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- S s a c.W. C.w a tc.vo A TE 6eou un (A3 TH S ist.6 OAouuhth 478 M kNg b [ \ ,
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79 * *"
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ese sacria
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Approved O + ad D'N Wyee Form WM $144, Dev ADM $4 2
Page ';o. :-33 Report No. 48422-1 DATA SHEET p Customer TEN OM' Ts # 5 WYLE LABOR ATORIES Specimen CAaks s (t/c n. Atas sis RecxersTos) Part No. Amb. Temp._94 bat 4ime Paior.or Job No. 984EE Spec. ID 'TF f ? 3 /* 8',22./o u Photo Report No. 9422-I Para. 2. 4 Test Med. ~ Start Date 9 NM
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Report No. 494E2.-l Para. 2. 4 Test Med. ~ Start Date 9/6/W
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V Customer TEN N T" 178 K 5 Specimen CAALES(I[d.14A(Mr 6 / S _.[TT-6YAMd WY'.E LA80RATORIES Part No. Amb. Temp.Fuhawe P.iur.or Job No. 48' TEE Spec. fu t TP f?3/*8',2do u Photo Report No. 49NE-l l Para. 2_ . 4 Test Med.
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Start Date F/5NI S/N ~ Specimen Temp. Lc Emw
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Report No. 494EE-l l Para. S/N L4
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Test Med. ~~~~ Soecimen Temp. %c EKLN Start Date hN
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Notice of Sheet No 7 o /3 Anomaly
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Approved W~M 8ON
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~
S/N Specimen Temp. Lc Rsut
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, APPENDIX V 4 ' . INSTRUMNTATION EQUI.PfEENT. SHEETS 1
I i a 1 4 't p b ll I WYLE LABORATORIES l Muntsvilie Facn.ty l.
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~%5TRUMENTATICN EQUIP?ENT 9EET :A:E 1 CF 1 ' ATE 07/21/66 .IB NO. 68422-00 LOCATICN d TIC ACD' *EC-h!"IAN B. PE' dLL C'4 TCMER TUSCO . iYPE TEST CABLE SEPERATI'N C. INSTRtJIENT MA%FACTURER ' 9 0EL8 SERIAL 8 WYLES RANGE 1 ACCLRACY 1 CAi. DIE CALIE ~I~TSMTEiSTR ARSOC* ATE 3E5G 4030 416 096716 4 G -5MA +-2tDC 06/06/M 12/06/i6 .I MG 4TE ISTR EN RADIO 18620 2374 097832 .5-2000m +-3%LCWEND 04/23/86 10/23/36 3 MTALO66ER FLbhE 2240A 26528 0%375 M871.SES .02sRD 04/24/86 10/24/66 3 ;RINTERS . TEIA6 INSTRIN T R0-300 13320 003009 ;M *FG 03/21/86 09/21/96 5 CSC!LLO6RAPW WNEYELL 1508 151235 003085.1-80lN/SEC 21LIN 2%TL 06/06/86 12/06/86 i MPL GALW HONEYWEL;. T6GA50 1213 0%567 DC TO 5 KHZ - 19 02/12/06 08/12/S6 7 A89L 3ALW ' HCNEYEL'. . - T66A50 . 62682 $6277DCTO5KHZ 11F 06/05/86 12/05/86 8 MPL GAL 4 W.EY'4LL' -TS6A50 1358 095285 DC TO 5 KHZ 1F 02/12/86 08/12/86 -3 013 MTR 4EITHLEY- 179A 19E804 101203 DC .041 04/16/86 04/16/87 10 DIG MTR 8LIJLE 77 39180645 103023 DC +-0.3% 02/06/86 02/06/87 11 Tia CURRDT - MA.TI AMP CB8130 31208R 100413 60X M PS 1.51 02/17/86 02/17/87 12 50RE1 BACINELL 55FT N/A - 100020100/5 MP +-105 06/05/E 12/05/86 -13 60RER BRCINELL $5FT N/A 100671 100/5 App +-101 06/05/86 12/05/ %
in FORER BROAEL SSFT' N/A 100021 100/5 MP +-10% 06/05/86 12/05/86
-/^ ' . , 15 dCDER- 2RCihELL ' 53FT N/A 100024 100/5 29 +-10% % /05/66 12/05/86 ,"~ ) 16 VCRER BRCihELL 53FI N/A 102783100/5 MP +-10% 04/30/36 10/30/96 '17 VCSMER BR0ahEL - 55FT N/4 100665 100/5 AMP +-10% 04/30/86 10/30/96 %I5 I3 0 CERTI:V THAT THE ABC'4 lNSTRL7ENTS WERE CALI5 RATE 3 USIMi STATE-CF-EE-ART TEChNI'4ES,WIih STANLAEDS W5E CALISPATI'N IS TFACEAiLE TO TM TeTICNAL BUREAll CF STANDARDS.
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(- r o,,ci m:m Revision A - 8/04/86 p-( ELECTRICAL RACEWAY l SEPARATION VERL/ICATION TESTING FOR THE TEXAS UTILITY GENERATING COMPANY FOR USE IN THE
- COMANCHE PEAK STEAM ELECTRIC STATION UNITS 1 AND 2
} APPROVED BY: APPROVED BY \/ FOR: PROJECT MANAGER. ' * /M-R Johnson APPROVED 3Y: APPROVED 8Y FOR: QUALITY ENGINEER- 1 -
M p/I N G. Wayne Hight
' APPROVEO BY: PREPARED 8Y FOR: PROJECT ENGINEER: e 7/78I Don Smitti REVISIONS (jmk) ,oRo ,0s , R . T.
REY. 40. DATE PAGE5 AFFECTED 8Y A P P' L. DESCRIPTION CF CHANGES A 8/04/86 2 05, 9/k/fb4 Para. 1.3 - Revised list of cables
<el/i f( hJ/56 to be tested.
4 DS Para. 2.4.1 - Added note for increas-hyg%44/g ing faul t cable jacket g:yy/gp temperature range and deleted " rated current" (two places). 5 DS Para.2.4.2.1-Revised Thermocouple 14 g '7yg.ygl, hhp. description (, added Thermocouple 15 fU 6 gg $MM P ra.2.4.2.1-pDagyl ger v /'ki , Revised Figures to correscore ..i:, 8 through 11 # CAA 91.3 'W e i -
- actual rest setuos e, *ha aenva.
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?372 No. U-4 3 E port No. 48422-1 Page No. 1 Test Procedure No. 543/48422/GH 1.0 SCOPE This document has been prepared by Wyle Laboratories for the Texas Utilitics Generating - Company (TUGCO) and encompasses the testing of physical separation, with respect to electrical faults, between Class IE and associated circuits of one separation group and Class IE and associated circuits of a redundant separation group or non-class 1E circuits in a representative configuration for control and instrumentation cable at Comanche Peak Steam Electric Station - Units 1 and 2.
1.1 Objectives
-The purpose of this procedure is to present the requirements, procedures, and sequence to test the design adequacy of the one-loch separation between two low-energy free air cables.
1.2 Applicable Documents 1.2.1 IEEE Std. 383-1974, "lEEE Standard for Type Test of Class 1E Electric Cables, Field Splices, and Connections for Nuclear Power Generating Stations."
~1.2.2 IEEE Std. 384-1974, "IEEE Trial Use Standard Criteria for Separation of Class IE Equipment end Circuits."
1.2.3 United States Nuclear Regulatory Commission Guide 1.75, Revision 1, " Physical Independence of Electric Systems." 1.2.4 IEEE Std. 323-1974, "IEEE Standard for Qualifying Class 1E Equipment for Nuclear Power Generating Stations." 1.2.5 Code of Federal Regulations, Section 10, Part 21. 1.2.6 Code of Federal Regulations, Section 10, Part 50, Appendix B. O WYLE LABORATORIES Huaf 5v le Facoety
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3,pogg go, 4'8422-1 g.3 g Page No. 2
/ 1 ' Test Procedure No. 543/48422/GH nmA -
Revision A i f, 1.0, SCOPE (Continued)
. 1.3 , Equipment Description -
This : test procedure encompasses tes' ting of the-IEEE Std. 383-1974 qualified 1 4
- cables described below. Items 1 through 11 shall be used as fault cables,'and
' Item 12 shall be used as the target cable for the tests. The term " target cable" refers to energized and monitored nonfault cables. . . Item No. Description 1 1/C, #12 Panel Wire, Rockbestos Firewall G, . Purchase Order Source CPD-0437, Cable Type SIS 2 1/C,' #14 Panel Wire, Rockbestos Firewall G, Purchase Order Source CPD-0437, Cable Type SIS '
l 3' 1/C, #12 Panel Wire, Cable Type TEFZEL 4 ' 1/C, '#14 Panel Wire, ITT-EXANE II-RJP, Cable Type SIS 5' 1/C, #14 Panel Wire, GE VULKENE WVI, Cable Type SIS 6 1/C, #12 Cable, Okonite, Purchase Order Source
- CP-0465.2B, Cable Type L.V. Lighting Aj 7* 3/C, #12 Cable, Rockbestos, Purchase Order Source CP-0465.2C, Cable Type Control 8 1/C, #12 Cable, Anaconda-Hi-Temp SIL Rubber, Purchase Order Source CPF-1823-S, Cable Type Power 9 1/C, #14 Panel Wire ITT Type XHHW, VW-1, Cable Type SIS A 10 1/C, #14 Panel Wire GE VULKENE Supreme WVI' Cable Type SIS A 11 " . 1/C, #20 Boston Insulated Wire and Cable Company Cable A 12 Twisted Pair, #16 Instrument Type Cable . The cable jacket shall be removed from Item 7 and only one conductor shall ~
A
, be used as the fault cable.
One conductor of Item 11 shall be used as the fault cable. A 1.4 Test Sequence 3 A cable separation test shall be performed using each of the eleven fault cables described in Paragraph 1.3 along with the target cable described in Paragraph 1.3. Functional tests consisting of insulation resistance and high potential measurements shall be performed on the target cable prior to and after each cable separation test.
- WYLE LA50RATORIES Munt5vHit Facehty
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s t . ? age ';o. II-6 2: port No. 484f.-l Page No. 3 1 Test Procedure No. 343/48422/GH 2.0 TEST REQUIREMENTS 2.1 Test Specimen Identification An inspection shall be performed upon receipt of the test specimens at Wyle Laboratories. This inspection will ensure that the test specimens are as described in Paragraph 1.3. Applicable manufacturer, model, part and serial numbers shall be verified and recorded on a Test Specimen Inspection Sheet. The test specimens shall be labeled as necessary to facilitate identification ~ throughout the test program. 2.2 Test Specimen Preparation 2.2.1 Test Specimen Mounting The test specimens shall be mounted on a unistrut frame with horizontal and vertical runs of cable as shown in Figures 1, 2, and 3. The assembly shall be prepared by Wyle technicians using materials supplied by TUGCO. The faulted cable for each test (reference Paragraph 1.3) shall be mounted vertically with a horizontal run of approximately 30 inches. The target cable for all 11 tests shall I be a Twisted Pair 16 AWG caole. This cable shall be mounted parallel to the fault cable, separated by 1 inch horizontally from the fault cable on vertical runs, and 1 inch above the fault cable on horizontal runs. 2.3 Basellne Functional Tests The functional tests described below shall be performed on the target cable. 2.3.1 Insulation Resistance The insulation resistance between conductors and between each conductor and the shield (with shield tied to ground) shall be measured with a megohmmeter after applying 500 VDC for a period of 60 seconds. Acceptance Criteria - Insulation resistance shall be greater than 1.6E6 ohms after correcting the readings to a temperature of 60 F and a cable length of 1000 feet as follows: R = R
- l exp (0.07T-21.70) measured corrected 185.77 where R = insulation resistance (in ohms) corrected to a 1000-foot eorrected length at 606F, R = measured insulation resistance (in ohms) measured 2 = specimen length (in feet), and T = insulation temperature (in K).
Note: The derivation of this equation may be found in Appendix ! of Section VII of Wyle Laboratories' Test Report 48037-02. WYLE LABORATORIES Muntsvill e Facihty
Page No..!I-7 F .. Epor: No. 48422-1 Page No. 4 3 Test Procedure No. 543/48422/GH f s' Revision A
- 2.0 TEST REQUIREMENTS (Continued) 2.3 Baseline FunctionalTests (Continued) 2.3.2 High Potential Test b The current leakage between conductors and between each conductor and the shield (with shield tied to ground) shall be measured with a high potential test set after applying 2200 VAC for a period of 60 seconds.
Acceptance Criteria - There shall be no evidence of breakdown or flashover. 2.4 Cable Separation Tests 2.4.1 Overeurrent Test Procedure The overcurrent tests shall be conducted in two sequential steps with no intentional time delay.. between steps. The first step consists of powering tpe fault (+/-5, cable with current and increasing this current until temperatures of 90 C A C)* are indicated for 15 minutes on the fault cable. The second step A consists of energizing the fault cable with the test current until the cable open-circuits, temperatures stabilize or decrease, or the test is terminated at the [~' i customer's request. The target cable shall conduct rated current (1 ampere) at 50 VAC throughout the Overcurrent Test. The Overcurrent Test shall be conducted using the following procedure:
.1. Connect the fault cable to the copper bus bars as shown in Figures 2 and 3.
- 2. Connect the Twisted Pair 16 AWG target cable to the required instrumentation and power supplies as shown in Figure 4.
- 3. Energize the Twisted Pair 16 AWG target cable with 1 ampere at 50 VAC.
- 4. Energize the fault cable with 10 amperes from the Multi-Amp Test Set. A
- 5. Record target cable voltage and current and the fault cable current.
- 6. Slowly increase fault cable current until fault cable thermocouples indicate a maximum jacket temperature of 90 C (+/-5 C)*. A
- 7. Maintain the maximum fault cable jacket temperature at 90 C (+/-5 C)* A for 15 minutes.
- 8. Record fault cable current and maximum jacket temperature and the target cable voltage and current.
/N *The temperature tolerance may be increased during some tests at the , A
(,) discretion of the TUGCO Technical Representative, if necessary, due to the difficulty of maintaining stable temperatures for small cables. l WYLE LABORATORIES Muntsvilie F ACihty I L
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?aga No. : -3 R3 port No. 48422-1 Page No. 5 Test Procedure No. 543/48422/GH Revision A 2.0 TEST REQUIREMENTS (Continued) 2.4 Cable Separation Tests (Continued) 2.4.1 Overcurrent Test Procedure (Conthaued)
- 9. Increase the Multi-Amp Test Set output to 105 amperes (test current).
- 10. Record target cable voltage and current and the fault cable current.
- 11. Allow the fault cable to conduct test current until either the cable open-circuits,-temperatures stabilize or decrease, or the test is terminated by the customer's request.
- 12. If the temperature stabilizes or decreases and no open-circuit or ignition occurs, increase the fault cable current by 15 amperes and repeat Steps 10 and 11.
- 13. Record time to ignition (or open-circuit), maximum fault cable temperature recorded, and time current was applied to the fault cabl.e.
- 14. Record target cable voltage and current.
- 15. De-energize the target cable and the Multi-Amp Test Set.
- 16. Photograph the post-test condition if there are visible changes from the pretest condition.
For all performances of this test, the target cable must maintain continuity during the entire test. 2.4.2 Instrumentation Setup 2.4.2.1 'Ihermocouple Locations A total of 15 Type "K" thermocouples shall be utilized for this test. These A thermocouples shall be mounted as follows (reference Figure 3): Channel No. Location 1-6 Mounted to the Jacket on the fault cable. These thermocouples shall be mounted approximately 8 inches apart. 7-12 Mounted to the jacket on the separated target cable. These thermocouples shall be mounted approximately 8 inches apart and even with the fault cable thermocouples. 13 Mounted directly on the fault cable conductor at the location of Thermocouple 2. 14 Ambient temperature probe for Tests 1 through 10. A Mounted under cable jacket on the insulation of the conductor selected to be the fault cable for Test 11 at the location of Thermocouple 2. 15 Ambient temperature for Test 11. A WYLE LABORATORIES Mynt;vene FaciMy
a y3h Page No. II-9 Raport No. 48422-1 Page No. 4 Test Procedure No. 543/48422/GH Revision A 2.0 TEST REQUTREMENTS (Continued)
. 2.4 ' Cable Separation Tests (Continued) 2.4.2.1 *thermoeouple Locations . The thermocouples shall be monitored by a Fluke Datalogger feedi' g a high-speed printer. The datalogger shall be operated at one-minute intervals except A during fault current application when it shall be operated at its maximum rate. - 2.4.2.2 Electrical Monitoring The voltage and current of the target cable and the fault cable current shall be continuously monitored by an oscillograph recorder. The oscillogrcph shall be operated at the 0.1-inch per minute rate throughout the Overcurrent Test. The oscillograph channels shall be as specified in the following table:
Channel No. Signal Location 1 C"rrent Target Cable 2 Voltage Target Cable
}]. 3 Current Fault Cable Q,'
A digital multimeter shall be utilized to measure voltage and current of the target cable prior to, during, and after the Overcurrent Test. This data shall be recorded to provide accurate evidence of the specimen's capability to conduct rated current (1 ampere) at 50 VAC throughout the Overcurrent Test. 2.4.2.3 Tolerances All target cable voltages specified in this procedure shall be maintained within a 13% tolerance. All target cable currents shall be maintained within a +10% , tolerance. All fault cable currents shall be maintained within a 13% tolerance, if possible. i 2.5 Post-Cable Separation Test Functional Test The functional tesL af Paragraph 2.3 shall be repeated as soon after completion > of the cable separation test as possible. sy' WYLE LABORATORIES HuntSysbG Facehty
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?sge !io. ::-13 Report No. 48422-1 Page No. 7 _
Test Procedure No. 543/48422/GH 2.0 TEST REQUIREMENTS (Continued) 2.6 Quality Assurance All test equipment and instrumentation to be used in the performance of this test program will be calibrated in accordance with Wyle Laboratories' (Eastern Operations) Quality Assurance Program afanual, which conforms to the applicable portions of ANSI N45.2,10 CFR 50 Appendix B,10 CFR 21, and Military Specification 51IL-STD-45662. Standards used in performing all calibrations are traceable to the National Bureau of Standards. 2.7 Report Ten bound copies and one reproducible copy of the test report shall be issued, describing the test requirements, procedures, and results. The report shall be prepared in accordance with the requirements of Section 8, Documentation, of IEEE Std. 323-1974, as applicable. O O WYLE LABORATORIES Myrtsvitae Facinty
Page No. 3. F57e :30- :2-R Test Proesdura No. 543/48422/GH Report :To. 48422-1 Revision A M, ~,) -
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Test Proctdurs No. 543/48422/GH 2eport tro. 434:2-; Revision A TYPE "K" THERM 0 COUPLES MOUNTE] E'/ERY 8" ON FAULT CABLE AND TARGET CABLE. LAST 6 INCHES OF FAULT CABLE TO SE WRAPPED WITri WT-65/3M 69 X fXI 1?". a
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TRIAS (FFILITIES GEBERATING COMPANY I t' caleMICEE PEAK STEAN EUICTEIC STRTION FARN ROAD 56 NORTH GLEN EDEE, TRIAS 76043 f 1. i
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! REPORT NO. 48422-1 48422 WYLE JOB NO.
I. CUSTOMER CPF-12985-S 4
. P.O.NO.
t PAGE i OF PAGE REPORT
~i Aigust 14, 1986 ! SPECIFICATION (S) o , See References in Paragraph 5.0 I
1.0 CUSTOMER Texas Utilities Generating Company (TUGCo) Comanche Peak Steam Electric Station, Farm Road 56 North, ADDRESS Glen Rose, Texas 76043 2.0 TEST SPECIMEN 1/C, 12 AWGr 1/C, 14 AWGr 60/C, 20 AWGr and i Twisted Pair, 16 AWG Cables ee Par 89raph 6.0 3.0 MANUFACTURER 4.0
SUMMARY
l l The test program described herein was conducted for the Texas Utilities Generating
!- Company Comanche Peak Steam Electric Station to support compliance with Regulatory Guide 1.75, Revision 1, " Physical Independence of Electrical Systems," and with Section 5.1.1.2 of IEEE Standard 384-1974, "IEEE Trial-Use Criteria for Separation , of Class IE Equipment and Circuits," which allows the use of testing and analyses to justify separation of less than the spatial requirements of Section 5.1.3 and 5.1.4 of IEEE Standard 384-1974.
l STATE OF ALABAMA Ala. Professional Eng. *** = = ==="v a='=e="' 'av a"*
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/ LABORATORIES SCIENTIFIC SERVICES & SYSTEMS GROUF HUNTSVILLE, ALABAMA
Page No. 2 Test Report No. 48422-1 8 4.0 SEBERRY (Continued) A total of 13 tests was performed with horizontal and vertical runs of the " fault" and " target" cables described in Paragraph 6.0 to verify the adequacy of a 1-inch separation between the cables in the event of an electrical fault. The tests were performed by applying current to the fault cables and adjusting the current as necessary to obtain a maximum fiult cable jacket temperature of approximately 90 C. After stabilizing at approximately 90 C for 15 minutes, fault current was applied to the fault cables until open circuit occurred, or the test was terminated at the request of the Texas Utilities Technical Representative, to determine the effects, if any, on the ability of the target cable to carry current and on the target cable insulation. Section I of this report contains descriptions of the test requirements, procedures, and results. Section II contains Wyle Laboratories' Test Procedure 543/48422/GH, Revision A. 5.0 EEFERBICES 5.1 IEEE Standard 383-1974, "IEEE Standard for Type Test of Class lE Electric Cables, Field Splices, and Connections for Nuclear Power Generating Stations." 5.2 IEEE Standard 384-1974, "IEEE Trial Use Standard Criteria for Separation of Class lE Equipment and Circuits." 5.3 IEEE Standard 323-1974, "IEEE Standard for Qualifying Class lE Equipment for Nuclear Power Generating Stations." 5.4 United States Nuclear Regulatory Commission Guide 1.75, Revision 1,
" Physical Independence of Electric Systems."
5.5 Code of Federal Regulations, Section 10, Part 21. 5.6 Code of Federal Regulations, Section 10, Part 50, Appendix B. 5.7 Wyle Laboratories' (Eastern Operations) " Quality Assurance Program" manual dated February 1986. l I
)
l WYLE LAsonATontes Huntsville Factilly
.r PCg] ND. 3 T;;t Report No. 48422-1 0 6.0 SPECDel DESCRIPTIONS The cable separation tests were performed on the IEEE Standard 383-1974 qualified cables described below. Items 1 thro'.igh 11 weire used as fault cables, and Item 12 was used as the target cable for the tests. The term
" target cable" refers to energized and monitored nonfault cables.
Item No_._ Description ,
, 1 1/C, (12 Panel Wire, Rockbestos Firewall G, Purchase Order Source CPD-0437, Cable Type SIS , 2 1/C, #14 Panel Wire, Rockbestos ?irewall G, Purchase }
Order Source CPD-0437, Cable Type SIS 3 1/C, #12 Panel Wire, Cable Type WFZEL 4 1/C, #14 Panel Wire, I':T-EXANE II-RJP, Cable Type SIS 5 1/C, 914 Panel Wire, GE VULKEN% WVI, Cable Type SIS
}
6 1/C, #12 Cable, Okonite, Purchase Order Source
,r7 CP-0465.28, Cable Type L.V. Lighting i :
7* 3/C, #12 Cable, Rockbestes, Purchase Order Source CP-0465.2C, Cable Type Control
. 8 1/C, il2 Cable, Anaconda-Hi-Terp SIL Rubber, Purchase Order Source CPF-1823-S, Cable Type Power , 9 1/C, #14 Panel Wire ITT Type XHHW, VW-1, Cable Type SIS , 10 1/C, (14 Panel Wire, GE VULKENE Suptu.e WVI, Cable Type SIS 11** 60/C, #20 Boston Insulated Wire and Cable Company Cable
- i. 12 Twisted Pair, (16 Instrument Type Cable
[' *0ne conductor was removed from the three-conductor cable and used as the fault cable.
**0ne outer conductor (No. 37) of the 60-conductor cable was used to carry the fault current. All other conductors were l/ not energized.
( A separate cable separation test was performed using each of the 11 fault cables (Items 1 through 11), along with the target cable (Item 12) . At f)
~, V the request of the Texas Utilities (TUGCO) Technical Representative, additional tests were performed on Items No . 6 and 8 (Test Nos. 6A and 8A), as described in Paragraph 3.0 of Section I.
1. WYLE LABORATORIES Huntsville Faculty
r Paga No. 4 Test Report No. 48422 _ 7.0 TEFF EQUIP 9mFF Alm INSTEMENTATION DESCRIPTION The measuring and test equipment used in recording data is shown on Instrumentation Equipment Sheets located in Appendix V of this report. The equipment was calibrated in accordance with Wyle Laboratories'
" Quality Assurance Program" which complies with the requirements of Military Specification MIL-STD-45662. Standards used in performing all calibrations are traceable to the National Bureau of Standards by report number and date. Where no national standards exist, the standards are traceable to international standards or the basis for calibration is otherwise documented.
8.0 g m LITY aamen e All work performed on this test program was dono in accordance with Wyle 7,aboratories' " Quality Assurance Program" which complies with the applicable requirements of 10 CFR 50 Appendix B, ANSI N45.2, and the
" Daughter" standards.
G G WYLE LABORATORIES Huntswile FacHaty _ _ . _ _ _ _ _ . _ . _ _ _ _ _ . _ _ _ _ _ . _ _ . _ _ _ _ . . . _ _ _ _ _ . _ _ ._ _ _ . _ _ _ . _ _ . _ _ _ . . _ _ _ _ _ . _ _ . . _ _}}